CN116006568A - Four-point support type high-torque high-speed shafting - Google Patents
Four-point support type high-torque high-speed shafting Download PDFInfo
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- CN116006568A CN116006568A CN202211658781.4A CN202211658781A CN116006568A CN 116006568 A CN116006568 A CN 116006568A CN 202211658781 A CN202211658781 A CN 202211658781A CN 116006568 A CN116006568 A CN 116006568A
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Abstract
Description
技术领域technical field
本发明涉及控制力矩陀螺领域,具体涉及一种四点支撑式大力矩高速轴系。The invention relates to the field of control moment gyroscopes, in particular to a four-point support type large-moment high-speed shaft system.
背景技术Background technique
控制力矩陀螺是一种惯性执行机构,主要应用于敏捷卫星的大角度机动和姿态控制。控制力矩陀螺是通过改变角动量方向来产生控制力矩,与飞轮相比,具有输出力矩大、精度高、功耗低等优点。基于中大型控制力矩陀螺大力矩输出的需求,高速转子必须具备较大的转动惯量和较高的转速,由此导致整机尺寸较大、重量较大;同时大力矩输出需要外框进行快速高动态的机动,这些特点导致轴系负载极大、控制精度低。The control moment gyro is an inertial actuator, which is mainly used in large-angle maneuvering and attitude control of agile satellites. The control torque gyro generates control torque by changing the direction of angular momentum. Compared with the flywheel, it has the advantages of large output torque, high precision and low power consumption. Based on the demand for high torque output of medium and large control torque gyroscopes, the high-speed rotor must have a large moment of inertia and high speed, resulting in a large size and heavy weight of the whole machine; at the same time, high torque output requires the outer frame to be fast and high-speed. Dynamic maneuvering, these characteristics lead to huge shafting load and low control accuracy.
高速轴系是控制力矩陀螺最重要组成部分,提供较大转动惯量和较高转速,是控制力矩陀螺失效的主要部件。目前,高速轴系的结构主要为一端支撑的双轴承支撑结构及两端各一个轴承的两端支撑结构。一端支撑式高速轴系,由于轴承之间跨距较短,与一般用于输出力矩不大的中小型控制力矩陀螺。两端各一个轴承支撑的轴系结构,随着输出力矩要求越来越大的要求,单个轴承受力较大,长期工作时容易出现失效;且两端各一个轴承预紧力的施加较为困难,准确性不高,轴系刚度难以保证。因此,需提出一种新型的高速轴系结构,在满足高速转动下高刚度及高固频需求,减小轴承接触应力,达到强承载,以满足控制力矩陀螺大力矩的输出要求。The high-speed shaft system is the most important part of the control moment gyro, which provides a large moment of inertia and high speed, and is the main component of the control moment gyro failure. At present, the structure of high-speed shafting is mainly a double-bearing support structure supported at one end and a support structure at both ends with one bearing at each end. One-end supported high-speed shafting, due to the short span between bearings, is generally used for small and medium-sized control moment gyroscopes with small output torque. The shafting structure supported by one bearing at each end, with the increasing requirement of the output torque, the single bearing bears a large force, and it is prone to failure during long-term operation; and it is difficult to apply the pretightening force of a bearing at each end , the accuracy is not high, and the shafting rigidity is difficult to guarantee. Therefore, it is necessary to propose a new type of high-speed shafting structure that meets the requirements of high stiffness and high solid frequency under high-speed rotation, reduces the contact stress of the bearing, and achieves a strong load, so as to meet the output requirements of the large torque of the control torque gyroscope.
发明内容Contents of the invention
本发明的目的是解决现有大型控制力矩陀螺轴系刚度较难准确保证、大力矩输出下轴系轴承接触应力较大的问题。The purpose of the invention is to solve the problems that it is difficult to ensure the rigidity of the shaft system of the existing large-scale control moment gyroscope accurately, and the contact stress of the shaft system bearing is relatively large under the output of large torque.
为了达到上述目的,本发明提供了一种四点支撑式大力矩高速轴系,包括芯轴和两组轴承单元,两组所述轴承单元分别设于所述芯轴的两端;In order to achieve the above purpose, the present invention provides a four-point support type high-moment high-speed shafting system, which includes a mandrel and two sets of bearing units, and the two sets of bearing units are respectively arranged at both ends of the mandrel;
所述轴承单元包括轴承座,所述轴承座内设有隔圈组件和两组轴承组件;The bearing unit includes a bearing seat, and a spacer assembly and two sets of bearing assemblies are arranged in the bearing seat;
所述轴承组件包括内圈、轴承和外圈;The bearing assembly includes an inner ring, a bearing and an outer ring;
所述隔圈组件设于两组所述轴承组件之间,包括内隔圈和外隔圈,所述内隔圈与所述内圈相对应,所述外隔圈与所述外圈相对应;The spacer assembly is arranged between two groups of the bearing assemblies, and includes an inner spacer and an outer spacer, the inner spacer corresponds to the inner ring, and the outer spacer corresponds to the outer ring ;
所述四点支撑式大力矩高速轴系用于控制力矩陀螺。The four-point support type high-moment high-speed shaft system is used to control the moment gyroscope.
可选地,所述轴承单元还包括:上压盖和下压盖;所述上压盖和所述下压盖通过螺钉连接至所述轴承座上。Optionally, the bearing unit further includes: an upper gland and a lower gland; the upper gland and the lower gland are connected to the bearing seat by screws.
可选地,所述上压盖和所述下压盖的端面压于所述外圈。Optionally, the end surfaces of the upper gland and the lower gland are pressed against the outer ring.
可选地,所述轴承单元还包括设于所述下压盖侧的套圈,所述套圈的一端支撑于所述芯轴的轴肩,另一端压于所述内圈。Optionally, the bearing unit further includes a ferrule disposed on the side of the lower gland, one end of the ferrule is supported on the shoulder of the mandrel, and the other end is pressed against the inner ring.
可选地,所述轴承单元还包括设于所述上压盖侧的锁紧螺母,所述锁紧螺母的端面压于所述内圈,所述锁紧螺母与所述芯轴螺纹连接。Optionally, the bearing unit further includes a lock nut disposed on the side of the upper gland, an end surface of the lock nut is pressed against the inner ring, and the lock nut is threadedly connected with the mandrel.
可选地,所述锁紧螺母上设有用于锁紧所述锁紧螺母的压紧螺母。Optionally, the lock nut is provided with a compression nut for locking the lock nut.
可选地,所述内隔圈和所述外隔圈具有高度差,施加轴向定位预紧力,使两组所述轴承组件固定连接。Optionally, there is a height difference between the inner spacer and the outer spacer, and an axial positioning pretightening force is applied to make the two sets of bearing assemblies fixedly connected.
可选地,两组所述轴承组件背靠背安装。Optionally, two sets of said bearing assemblies are installed back to back.
可选地,所述轴承单元还包括储油环,所述储油环位于所述内隔圈和所述外隔圈之间,安装于所述外隔圈的内壁上。Optionally, the bearing unit further includes an oil storage ring, the oil storage ring is located between the inner spacer and the outer spacer, and is installed on the inner wall of the outer spacer.
可选地,所述芯轴中心为空心孔,以减小所述芯轴的重量;所述芯轴中部设有阶梯结构,用于安装飞轮体和高速电机。Optionally, the center of the mandrel is a hollow hole to reduce the weight of the mandrel; a stepped structure is provided in the middle of the mandrel for installing a flywheel body and a high-speed motor.
本发明的有益效果为:The beneficial effects of the present invention are:
与传统高速轴系相比,本发明的四点支撑式大力矩高速轴系的两端以四个轴承作为支撑部分,有效分担了单个轴承受力,从而使轴系承载能力增强,能承受较大输出力矩,且四个轴承工作减小了传统一对轴承工作时失效导致产品失效的风险,增加了轴系运转可靠性。芯轴两端两个轴承单元分别通过定位预紧加载方式,预紧力施加更为精确,保证了高速轴系的轴向刚度,轴系性能更加稳定、可靠。储油环放置在轴承静圈上,能为轴系提供更长时间补充供油,为高速轴系长寿命提供保障。芯轴通过减重设计,大大提高芯轴的刚度,从而提高整个轴系的刚度;法兰盘两边均采用阶梯式结构,为实施双电机驱动运转提供条件,保障了轴系运转精度及大力矩输出。Compared with the traditional high-speed shafting system, the two ends of the four-point-supported high-moment high-speed shafting system of the present invention use four bearings as supporting parts, which effectively share the force of a single bearing, thereby enhancing the bearing capacity of the shafting system and being able to withstand higher loads. Large output torque, and the work of four bearings reduces the risk of product failure caused by the failure of a traditional pair of bearings, and increases the reliability of the shafting operation. The two bearing units at both ends of the mandrel are loaded by positioning and pre-tightening, and the pre-tightening force is applied more accurately, which ensures the axial stiffness of the high-speed shafting system, and the performance of the shafting system is more stable and reliable. The oil storage ring is placed on the static ring of the bearing, which can provide longer time supplementary oil supply for the shaft system and guarantee the long life of the high-speed shaft system. The mandrel is designed to reduce weight, which greatly improves the rigidity of the mandrel, thereby increasing the rigidity of the entire shaft system; both sides of the flange adopt a stepped structure, which provides conditions for the implementation of dual-motor drive operation and ensures the operation accuracy and high torque of the shaft system. output.
附图说明Description of drawings
图1是本发明的四点支撑式大力矩高速轴系的结构示意图。Fig. 1 is a structural schematic diagram of the four-point support type high-moment high-speed shafting of the present invention.
图2是本发明的轴承单元结构示意图。Fig. 2 is a structural schematic diagram of the bearing unit of the present invention.
图中,1-六角螺钉,2-上压盖,3-锁紧螺母,4-轴承,5-轴承座,6-外隔圈,7-储油环,8-内隔圈,9-下压盖,10-套圈,11-芯轴,12-压紧螺母。In the figure, 1-hexagon screw, 2-upper gland, 3-lock nut, 4-bearing, 5-bearing seat, 6-outer spacer, 7-oil storage ring, 8-inner spacer, 9-bottom Gland, 10-ferrule, 11-mandrel, 12-compression nut.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”“下”“左”“右”“垂直”“水平”“内”“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”“第二”“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" are based on the drawings The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention . In addition, the terms "first", "second" and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrally connected; it can be mechanically connected; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
如图1所示,本发明提供的一种用于控制力矩陀螺的四点支撑式大力矩高速轴系,包括芯轴11和两端的轴承单元。芯轴除去法兰盘部分,径向、轴向均结构对称,芯轴中心采取空心孔减重处理,减小了芯轴重量,大大提高芯轴的刚度,从而提高整个高速轴系的刚度,保障了轴系运转精度及大力矩输出。芯轴法兰处连接负载轮体,为轴系提供较大的角动量,法兰盘两端均采用阶梯式结构,为实施双电机驱动轴系提供条件,轴系在高速电机带动下,进行高速旋转。芯轴两端分别有一组轴承单元,轴承单元与芯轴通过柱面紧配合,芯轴高速旋转带动轴承单元内圈部分旋转,轴承单元作为高速轴系外力的支承部分,实现力的传输,四轴承支撑方式有效分担了单个轴承受力,从而使轴系承载能力增强,能承受较大输出力矩,且四个轴承工作减小了传统一对轴承工作时失效导致产品失效的风险,增加了整个高速轴系运转可靠性。As shown in FIG. 1 , the present invention provides a four-point support type large-torque high-speed shaft system for controlling a moment gyroscope, including a
如图2所示,所述轴承单元包括轴承座5,所述轴承座内设有隔圈组件和两组轴承组件。所述轴承组件包括内圈、轴承4和外圈;所述隔圈组件设于两组所述轴承组件之间,包括内隔圈8和外隔圈6,所述内隔圈8与所述内圈相对应,所述外隔圈6与所述外圈相对应。两组所述轴承组件背靠背安装。所述内隔圈8和所述外隔圈6具有高度差,施加轴向定位预紧力,使两组所述轴承组件固定连接。所述轴承单元还包括储油环7,所述储油环7位于所述内隔圈8和所述外隔圈6之间,安装于所述外隔圈6的内壁上,为轴承单元提供油气氛,从而达到对轴承的补充润滑,实现高速轴系长寿命高可靠。As shown in Fig. 2, the bearing unit includes a bearing
轴承单元还包括上压盖2和下压盖9。所述轴承座5跟轴承外圈间隙配合,所述上压盖2和所述下压盖9在轴向上通过六角螺钉1连接至所述轴承座5上。所述上压盖2和所述下压盖9的小直径端面压紧于所述外圈,保证轴承4、外隔圈6、外圈、上压盖2/下压盖9的连接。The bearing unit also includes an
轴承单元还包括设于所述下压盖9一侧的套圈10,所述套圈10的一端支撑于所述芯轴11的轴肩,另一端压紧于所述内圈。内圈、内隔圈8与芯轴11紧配合。套圈10的部分结构与下压盖9的部分结构相重叠,以加强套圈10、下压盖9和内圈的紧配合。The bearing unit also includes a
轴承单元还包括设于所述上压盖2一侧的锁紧螺母3,所述锁紧螺母3的端面压紧于所述内圈,所述锁紧螺母3与所述芯轴11螺纹连接,通过螺纹拧紧在芯轴11上。锁紧螺母的部分结构与上压盖2的部分结构相重叠,以加强上压盖2、锁紧螺母3和内圈的紧配合。所述锁紧螺母3上设有用于锁紧所述锁紧螺母的压紧螺母12。压紧螺母12附加锁紧,保证轴系高速旋转下不会出现螺母松动。The bearing unit also includes a
芯轴11两端两个轴承单元分别通过定位预紧加载方式,预紧力施加更为精确,保证了高速轴系的轴向刚度,轴系性能更加稳定、可靠,为实现大力矩输出提供保障。The two bearing units at both ends of the
尽管本发明的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本发明的限制。在本领域技术人员阅读了上述内容后,对于本发明的多种修改和替代都将是显而易见的。因此,本发明的保护范围应由所附的权利要求来限定。Although the content of the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. Various modifications and alterations to the present invention will become apparent to those skilled in the art upon reading the above disclosure. Therefore, the protection scope of the present invention should be defined by the appended claims.
Claims (10)
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1162952A (en) * | 1997-08-18 | 1999-03-05 | Nippon Seiko Kk | Bearing device |
| US20060013519A1 (en) * | 2002-12-16 | 2006-01-19 | Masafumi Fukunaga | Four-point contact ball bearing |
| JP2006077814A (en) * | 2004-09-07 | 2006-03-23 | Nsk Ltd | Rotating support device for machine tool spindle |
| CN101413551A (en) * | 2008-10-21 | 2009-04-22 | 洛阳轴研科技股份有限公司 | Bearing design and structure of double-interior diameter support high speed gyro motor |
| CN115217852A (en) * | 2022-07-21 | 2022-10-21 | 中国第一汽车股份有限公司 | Disconnected free end bearing seat |
-
2022
- 2022-12-22 CN CN202211658781.4A patent/CN116006568A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1162952A (en) * | 1997-08-18 | 1999-03-05 | Nippon Seiko Kk | Bearing device |
| US20060013519A1 (en) * | 2002-12-16 | 2006-01-19 | Masafumi Fukunaga | Four-point contact ball bearing |
| JP2006077814A (en) * | 2004-09-07 | 2006-03-23 | Nsk Ltd | Rotating support device for machine tool spindle |
| CN101413551A (en) * | 2008-10-21 | 2009-04-22 | 洛阳轴研科技股份有限公司 | Bearing design and structure of double-interior diameter support high speed gyro motor |
| CN115217852A (en) * | 2022-07-21 | 2022-10-21 | 中国第一汽车股份有限公司 | Disconnected free end bearing seat |
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Application publication date: 20230425 |