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CN116006523A - Pressure-relief hydraulic control system with hydraulic energy storage function and implementation method thereof - Google Patents

Pressure-relief hydraulic control system with hydraulic energy storage function and implementation method thereof Download PDF

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CN116006523A
CN116006523A CN202211627144.0A CN202211627144A CN116006523A CN 116006523 A CN116006523 A CN 116006523A CN 202211627144 A CN202211627144 A CN 202211627144A CN 116006523 A CN116006523 A CN 116006523A
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hydraulic
pressure
accumulator body
slow
pipeline
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雷卓子
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Xi'an Haiman Hydraulic System Co ltd
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Xi'an Haiman Hydraulic System Co ltd
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    • Y02E60/16Mechanical energy storage, e.g. flywheels or pressurised fluids

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Abstract

本发明公开了一种具有液压储能的缓压型液压控制系统,包括储能器本体,储能器本体的外侧设有防护机构,防护机构的一侧设有制冷器,制冷器的内部设有制冷管道,制冷管道呈U型结构设置,制冷管道与防护机构连接,储能器本体的顶部设有气阀口,气阀口通过气相管路与储气罐连接,气相管路上设有一号气阀、增压泵和二号气阀,储能器本体的底部设有油阀口。本发明通过设置有一系列的结构,在储能器本体上增设了防护机构,缓压筒体与制冷器配合,冷却腔内的冷却介质经制冷管道冷却直接与储能器本体接触,对储能器本体冷却降温面广、快,具有对储能器本体的外部防碰撞抗压、缓压及保温的防护性能,提高液压控制系统上储能器本体的安全性。

Figure 202211627144

The invention discloses a slow-pressure hydraulic control system with hydraulic energy storage, which comprises an accumulator body, a protective mechanism is arranged on the outside of the energy accumulator body, a refrigerator is arranged on one side of the protective mechanism, and a refrigerator is arranged inside the refrigerator. There are refrigeration pipelines, which are set in a U-shaped structure. The refrigeration pipelines are connected to the protective mechanism. The top of the accumulator body is provided with a gas valve port, which is connected to the gas storage tank through the gas phase pipeline. There is a No. Air valve, booster pump and No. 2 air valve, the bottom of the accumulator body is provided with an oil valve port. The present invention is provided with a series of structures, adding a protective mechanism on the energy accumulator body, the slow pressure cylinder cooperates with the refrigerator, and the cooling medium in the cooling chamber is directly in contact with the energy accumulator body through the cooling of the refrigeration pipeline, which is beneficial to the energy storage. The cooling and cooling area of the accumulator body is wide and fast, and it has the protection performance of anti-collision, pressure resistance, pressure relief and heat preservation for the external body of the accumulator body, and improves the safety of the accumulator body on the hydraulic control system.

Figure 202211627144

Description

具有液压储能的缓压型液压控制系统及其实施方法Slow pressure hydraulic control system with hydraulic energy storage and its implementation method

技术领域technical field

本发明涉及液压系统技术领域,具体为用于具有液压储能的缓压型液压控制系统及其实施方法。The invention relates to the technical field of hydraulic systems, in particular to a pressure-relieving hydraulic control system with hydraulic energy storage and an implementation method thereof.

背景技术Background technique

液压系统的作用为通过改变压强增大作用力,一个完整的液压系统由五个部分组成,即动力元件、执行元件、控制元件、辅助元件(附件)和液压油。液压系统可分为两类:液压传动系统和液压控制系统。液压传动系统以传递动力和运动为主要功能。液压控制系统则要使液压系统输出满足特定的性能要求,通常所说的液压系统主要指液压传动系统,液压蓄能器是液压气动系统中的一种能量储蓄装置,它在适当的时机将系统中的能量转变为压缩能或位能储存起来,当系统需要时,又将压缩能或位能转变为液压或气压等能而释放出来,重新补供给系统。当系统瞬间压力增大时,它可以吸收这部分的能量,以保证整个系统压力正常。The role of the hydraulic system is to increase the force by changing the pressure. A complete hydraulic system consists of five parts, namely power components, actuators, control components, auxiliary components (accessories) and hydraulic oil. Hydraulic systems can be divided into two categories: hydraulic transmission systems and hydraulic control systems. The main function of the hydraulic transmission system is to transmit power and motion. The hydraulic control system must make the output of the hydraulic system meet specific performance requirements. The hydraulic system generally refers to the hydraulic transmission system. The hydraulic accumulator is an energy storage device in the hydraulic and pneumatic system. The energy in the system is converted into compression energy or potential energy and stored. When the system needs it, the compression energy or potential energy is converted into hydraulic or pneumatic energy and released to replenish the system. When the pressure of the system increases instantaneously, it can absorb this part of the energy to ensure the normal pressure of the whole system.

目前液压控制系统上缓压储能的储能器本体冷却降温通过在储能器本体外部缠绕冷却管道,利用冷却介质在储能器本体上冷却管道中的流动,对储能器本体降温,冷却管道中的冷却介质不仅与储能器本体接触面小,且冷却介质与储能器本体之间不是直接接触冷却换热,从而对储能器本体的冷却缓慢,且冷却管道不能对储能器本体外部起到防碰撞防护,实用性较差。At present, the cooling of the accumulator body with slow pressure energy storage on the hydraulic control system is to cool the accumulator body by winding the cooling pipe outside the accumulator body, and using the cooling medium to flow in the cooling pipe on the accumulator body to cool the accumulator body. The cooling medium in the pipeline not only has a small contact surface with the accumulator body, but also does not directly contact the cooling and heat exchange between the cooling medium and the accumulator body, so that the cooling of the accumulator body is slow, and the cooling pipeline cannot affect the accumulator body. The outside of the main body plays the role of anti-collision protection, which is poor in practicability.

发明内容Contents of the invention

本发明的目的在于提供一种具有液压储能的缓压型液压控制系统及其实施方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a pressure-relief hydraulic control system with hydraulic energy storage and its implementation method, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:一种具有液压储能的缓压型液压控制系统,包括储能器本体,所述储能器本体的外侧设有防护机构,所述防护机构的一侧设有制冷器,所述制冷器的内部设有制冷管道,所述制冷管道呈U型结构设置,所述制冷管道与防护机构连接,所述储能器本体的顶部设有气阀口,所述气阀口通过气相管路与储气罐连接,气相管路上设有一号气阀、增压泵和二号气阀,所述储能器本体的底部设有油阀口,所述油阀口通过液压管路与油泵的一端连接,所述油泵的另一端通过液压管路与过滤器的一端连接,所述过滤器的另一端通过液压管路与节流阀的一端连接,所述节流阀的另一端和油阀口均通过液压管路与电磁换向阀的一端连接,所述电磁换向阀的另一端通过液压管路与液压缸连接。In order to achieve the above object, the present invention provides the following technical solutions: a slow-pressure hydraulic control system with hydraulic energy storage, including an accumulator body, a protection mechanism is provided on the outside of the energy storage body, and the protection mechanism A refrigerator is provided on one side, and a refrigeration pipeline is provided inside the refrigerator, and the refrigeration pipeline is arranged in a U-shaped structure. The refrigeration pipeline is connected with the protection mechanism, and the top of the accumulator body is provided with a gas valve , the gas valve port is connected to the gas storage tank through a gas phase pipeline, the gas phase pipeline is provided with a No. 1 gas valve, a booster pump and a No. 2 gas valve, and the bottom of the accumulator body is provided with an oil valve port. The oil valve port is connected to one end of the oil pump through a hydraulic pipeline, the other end of the oil pump is connected to one end of the filter through a hydraulic pipeline, and the other end of the filter is connected to one end of the throttle valve through a hydraulic pipeline. The other end of the throttle valve and the oil valve port are both connected to one end of the electromagnetic reversing valve through a hydraulic pipeline, and the other end of the electromagnetic reversing valve is connected to a hydraulic cylinder through a hydraulic pipeline.

优选的,所述防护机构包括缓压筒体、连接筒、上安装板、下安装板、出液口、进液口、连接管和循环泵,缓压筒体套设在储能器本体的外侧,缓压筒体的顶部通过连接筒与上安装板连接,缓压筒体的底部通过连接筒与下安装板连接,上安装板和下安装板与储能器本体的外侧固定,缓压筒体一侧的下端设有出液口,缓压筒体另一侧的上端设有进液口,出液口通过连接管与循环泵的输入端连接,循环泵的输出端通过连接管与制冷管道的一端连接,制冷管道的另一端通过连接管与进液口连接,连接筒上设有防漏机构。Preferably, the protection mechanism includes a slow pressure cylinder, a connecting cylinder, an upper mounting plate, a lower mounting plate, a liquid outlet, a liquid inlet, a connecting pipe and a circulation pump, and the pressure slowing cylinder is sleeved on the body of the accumulator. On the outside, the top of the slow pressure cylinder is connected to the upper mounting plate through the connecting cylinder, the bottom of the slow pressure cylinder is connected to the lower mounting plate through the connecting cylinder, the upper mounting plate and the lower mounting plate are fixed to the outside of the accumulator body, and the slow pressure The lower end of one side of the cylinder is provided with a liquid outlet, and the upper end of the other side of the slow pressure cylinder is provided with a liquid inlet. The liquid outlet is connected to the input end of the circulating pump through a connecting pipe, and the output end of the circulating pump is connected to the circulating pump through a connecting pipe. One end of the refrigerating pipeline is connected, and the other end of the refrigerating pipeline is connected with the liquid inlet through a connecting pipe, and a leak-proof mechanism is provided on the connecting cylinder.

优选的,所述防漏机构包括密封气囊和气嘴阀,连接筒的内部设有密封压槽,密封压槽的内部设有密封气囊,连接筒的一侧设有气嘴阀,气嘴阀与密封气囊连接,密封气囊套设在储能器本体的外侧,且密封气囊靠近储能器本体外表面的一侧设有密封胶。Preferably, the leak-proof mechanism includes a sealing air bag and an air nozzle valve, a sealing pressure groove is arranged inside the connecting cylinder, a sealing air bag is arranged inside the sealing pressure groove, an air nozzle valve is arranged on one side of the connecting cylinder, and the air nozzle valve is connected to the air nozzle valve. The sealing air bag is connected, the sealing air bag is sleeved on the outside of the energy accumulator body, and the side of the sealing air bag close to the outer surface of the energy accumulator body is provided with a sealant.

优选的,所述缓压筒体由缓压外壳、缓压夹层、保温层和冷却腔复合一体制成,缓压外壳的内部设有缓压夹层,缓压夹层的内部设有保温层,保温层和储能器本体之间设有冷却腔,冷却腔的内部设有循环冷却介质。Preferably, the slow pressure cylinder body is made of a slow pressure shell, a slow pressure interlayer, a thermal insulation layer and a cooling chamber. A cooling chamber is provided between the layer and the accumulator body, and a circulating cooling medium is provided inside the cooling chamber.

优选的,所述缓压筒体和储能器本体均呈圆筒体结构设置,所述缓压筒体采用防碰撞高强度钢板制成,所述缓压夹层采用绝热缓冲板设置,所述保温层的表面设有防水膜。Preferably, both the slow pressure cylinder and the accumulator body are arranged in a cylindrical structure, the slow pressure cylinder is made of anti-collision high-strength steel plate, the slow pressure interlayer is set with a thermal insulation buffer plate, the The surface of the insulation layer is provided with a waterproof membrane.

优选的,所述上安装板和储能器本体之间、下安装板和储能器本体之间均采用焊接连接。Preferably, welding is used between the upper mounting plate and the energy storage body, and between the lower mounting plate and the energy storage body.

优选的,所述过滤器内部的一侧设有一级滤板,所述过滤器内部的另一侧设有二级滤板。Preferably, one side of the filter is provided with a primary filter plate, and the other side of the filter is provided with a secondary filter plate.

一种具有液压储能的缓压型液压控制系统的实施方法,该液压控制系统的实施方法具体步骤包括:An implementation method of a slow-pressure hydraulic control system with hydraulic energy storage, the specific steps of the implementation method of the hydraulic control system include:

步骤1、在油泵的作用下,储能器本体内的油液由油阀口通过液压管路在储能器本体和液压缸之间进行液压系统的流动,通过过滤器、节流阀和电磁换向阀对液压管路调节控制,实现液压缸的进程、回程运动;Step 1. Under the action of the oil pump, the oil in the accumulator body flows from the oil valve port through the hydraulic pipeline between the accumulator body and the hydraulic cylinder, and passes through the filter, throttle valve and electromagnetic The reversing valve adjusts and controls the hydraulic pipeline to realize the progress and return movement of the hydraulic cylinder;

步骤2、液压系统运行过程中,储能器本体上的防护机构与制冷器配合,对储能器本体进行缓压、降温防护。Step 2. During the operation of the hydraulic system, the protection mechanism on the accumulator body cooperates with the refrigerator to protect the accumulator body by slowing pressure and cooling.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、本具有液压储能的缓压型液压控制系统及其实施方法,通过设置在液压控制系统上的储能器本体,储能器本体用于液压控制系统中能量的储存和释放,在储能器本体上增设了防护机构,缓压筒体与制冷器配合,冷却腔内的冷却介质经制冷管道冷却直接与储能器本体接触,对储能器本体冷却降温面更广、更快,提高液压控制系统的稳定性。1. This slow-pressure hydraulic control system with hydraulic energy storage and its implementation method, through the accumulator body installed on the hydraulic control system, the accumulator body is used to store and release energy in the hydraulic control system, and the accumulator body is used in the hydraulic control system. A protective mechanism is added to the accumulator body, and the slow pressure cylinder cooperates with the refrigerator. The cooling medium in the cooling chamber is cooled by the refrigeration pipe and directly contacts the accumulator body, and the cooling surface of the accumulator body is wider and faster. Improve the stability of the hydraulic control system.

2、本具有液压储能的缓压型液压控制系统及其实施方法,通过设置在缓压筒体上的连接筒和上安装板、下安装板,结合连接筒内设置的密封气囊,使缓压筒体与储能器本体之间安装方便、牢固、密封防漏,缓压筒体由缓压外壳、缓压夹层和保温层复合,具有对储能器本体的外部防碰撞抗压、缓压及保温的防护性能,提高液压控制系统上储能器本体的安全性。2. The slow-pressure hydraulic control system with hydraulic energy storage and its implementation method, through the connecting cylinder, the upper mounting plate, and the lower mounting plate arranged on the slow-pressure cylinder body, combined with the sealed air bag set in the connecting cylinder, the slow-pressure The installation between the pressure cylinder and the accumulator body is convenient, firm, and leak-proof. The pressure relief cylinder is composed of a pressure relief shell, a pressure relief interlayer and an insulation layer, and has the functions of anti-collision, pressure resistance, and pressure relief for the exterior of the accumulator body. The protective performance of pressure and heat preservation improves the safety of the accumulator body on the hydraulic control system.

附图说明Description of drawings

图1为本发明实施例1的整体结构示意图;Fig. 1 is the overall structure schematic diagram of embodiment 1 of the present invention;

图2为本发明实施例1中防护机构的结构示意图;FIG. 2 is a schematic structural view of the protection mechanism in Embodiment 1 of the present invention;

图3为本发明实施例1中连接筒的结构示意图;3 is a schematic structural view of the connecting cylinder in Embodiment 1 of the present invention;

图4为本发明实施例1中缓压筒体的结构示意图;Fig. 4 is a schematic structural view of the pressure-relieving cylinder in Embodiment 1 of the present invention;

图5为本发明实施例2中过滤器的结构示意图。Fig. 5 is a schematic structural view of the filter in Example 2 of the present invention.

图中:1、储能器本体;2、防护机构;21、缓压筒体;211、缓压外壳;212、缓压夹层;213、保温层;214、冷却腔;22、连接筒;221、密封气囊;222、气嘴阀;23、上安装板;24、下安装板;25、出液口;26、进液口;27、连接管;28、循环泵;3、制冷器;31、制冷管道;4、液压管路;5、气相管路;51、储气罐;52、一号气阀;53、增压泵;54、二号气阀;6、过滤器;61、一级滤板;62、二级滤板;7、油阀口;8、油泵;9、节流阀;10、电磁换向阀;11、液压缸。In the figure: 1. accumulator body; 2. protection mechanism; 21. slow pressure cylinder; 211. slow pressure shell; 212. slow pressure interlayer; 213. insulation layer; 214. cooling chamber; 22. connecting cylinder; , sealed air bag; 222, valve valve; 23, upper mounting plate; 24, lower mounting plate; 25, liquid outlet; 26, liquid inlet; 27, connecting pipe; 28, circulating pump; 3, refrigerator; 31 , refrigeration pipeline; 4, hydraulic pipeline; 5, gas phase pipeline; 51, gas tank; 52, No. 1 air valve; 53, booster pump; 54, No. 2 air valve; 62, secondary filter plate; 7, oil valve port; 8, oil pump; 9, throttle valve; 10, electromagnetic reversing valve; 11, hydraulic cylinder.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which may be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

实施例1Example 1

如图1至图4所示,本实施例具有液压储能的缓压型液压控制系统,包括储能器本体1,储能器本体1的外侧设有防护机构2,防护机构2的一侧设有制冷器3,制冷器3的内部设有制冷管道31,制冷管道31呈U型结构设置,制冷管道31与防护机构2连接,储能器本体1的顶部设有气阀口,气阀口通过气相管路5与储气罐51连接,气相管路5上设有一号气阀52、增压泵53和二号气阀54,储能器本体1的底部设有油阀口7,油阀口7通过液压管路4与油泵8的一端连接,油泵8的另一端通过液压管路4与过滤器6的一端连接,过滤器6的另一端通过液压管路4与节流阀9的一端连接,节流阀9的另一端和油阀口7均通过液压管路4与电磁换向阀10的一端连接,电磁换向阀10的另一端通过液压管路4与液压缸11连接,储能器本体1上增设了防护机构2,提高液压控制系统上储能器本体1的安全性及液压控制系统运行的稳定性。As shown in Figures 1 to 4, this embodiment has a pressure-relief hydraulic control system for hydraulic energy storage, including an accumulator body 1, a protective mechanism 2 is provided on the outside of the accumulator body 1, and one side of the protective mechanism 2 A refrigerator 3 is provided, and the interior of the refrigerator 3 is provided with a refrigeration pipeline 31. The refrigeration pipeline 31 is arranged in a U-shaped structure. The port is connected to the gas storage tank 51 through the gas phase pipeline 5. The gas phase pipeline 5 is provided with a No. 1 gas valve 52, a booster pump 53 and a No. 2 gas valve 54. The bottom of the accumulator body 1 is provided with an oil valve port 7. The oil valve port 7 is connected to one end of the oil pump 8 through the hydraulic pipeline 4, the other end of the oil pump 8 is connected to one end of the filter 6 through the hydraulic pipeline 4, and the other end of the filter 6 is connected to the throttle valve 9 through the hydraulic pipeline 4. The other end of the throttle valve 9 and the oil valve port 7 are connected to one end of the electromagnetic reversing valve 10 through the hydraulic pipeline 4, and the other end of the electromagnetic reversing valve 10 is connected to the hydraulic cylinder 11 through the hydraulic pipeline 4 A protective mechanism 2 is added to the accumulator body 1 to improve the safety of the accumulator body 1 on the hydraulic control system and the stability of the hydraulic control system.

具体的,防护机构2包括缓压筒体21、连接筒22、上安装板23、下安装板24、出液口25、进液口26、连接管27和循环泵28,缓压筒体21套设在储能器本体1的外侧,缓压筒体21的顶部通过连接筒22与上安装板23连接,缓压筒体21的底部通过连接筒22与下安装板24连接,上安装板23和下安装板24与储能器本体1的外侧固定,缓压筒体21一侧的下端设有出液口25,缓压筒体21另一侧的上端设有进液口26,出液口25通过连接管27与循环泵28的输入端连接,循环泵28的输出端通过连接管27与制冷管道31的一端连接,制冷管道31的另一端通过连接管27与进液口26连接,连接筒22上设有防漏机构,缓压筒体21与制冷器3配合,冷却介质经制冷管道31冷却直接与储能器本体1接触,对储能器本体1冷却降温面更广、更快,提高液压控制系统的稳定性。Specifically, the protection mechanism 2 includes a slow pressure cylinder 21, a connecting cylinder 22, an upper mounting plate 23, a lower mounting plate 24, a liquid outlet 25, a liquid inlet 26, a connecting pipe 27 and a circulation pump 28, and the slow pressure cylinder 21 Sleeved on the outside of the accumulator body 1, the top of the slow pressure cylinder 21 is connected to the upper mounting plate 23 through the connecting cylinder 22, the bottom of the slow pressure cylinder 21 is connected to the lower mounting plate 24 through the connecting cylinder 22, and the upper mounting plate 23 and the lower mounting plate 24 are fixed to the outside of the accumulator body 1, the lower end of one side of the slow pressure cylinder 21 is provided with a liquid outlet 25, and the upper end of the other side of the slow pressure cylinder 21 is provided with a liquid inlet 26, and the outlet The liquid port 25 is connected to the input end of the circulating pump 28 through the connecting pipe 27, the output end of the circulating pump 28 is connected to one end of the refrigeration pipeline 31 through the connecting pipe 27, and the other end of the refrigeration pipeline 31 is connected to the liquid inlet 26 through the connecting pipe 27 , the connecting cylinder 22 is provided with a leak-proof mechanism, the slow pressure cylinder 21 cooperates with the refrigerator 3, the cooling medium is cooled by the refrigeration pipe 31 and directly contacts the accumulator body 1, and the cooling surface of the accumulator body 1 is wider, Faster, improve the stability of the hydraulic control system.

进一步的,防漏机构包括密封气囊221和气嘴阀222,连接筒22的内部设有密封压槽,密封压槽的内部设有密封气囊221,连接筒22的一侧设有气嘴阀222,气嘴阀222与密封气囊221连接,密封气囊221套设在储能器本体1的外侧,且密封气囊221靠近储能器本体1外表面的一侧设有密封胶,密封气囊221充气膨胀,密封气囊221表面的密封胶受密封气囊221的膨胀力紧凑贴合在储能器本体1外表面上,用于对缓压筒体21与储能器本体1之间安装的防漏水密封。Further, the anti-leakage mechanism includes a sealing air bag 221 and an air nozzle valve 222, the inside of the connecting cylinder 22 is provided with a sealing pressure groove, the inside of the sealing pressure groove is provided with a sealing air bag 221, and one side of the connecting cylinder 22 is provided with an air nozzle valve 222, The air nozzle valve 222 is connected with the sealing air bag 221, the sealing air bag 221 is sleeved on the outside of the accumulator body 1, and the side of the sealing air bag 221 close to the outer surface of the accumulator body 1 is provided with a sealant, and the sealing air bag 221 is inflated and expanded. The sealant on the surface of the sealing airbag 221 is tightly attached to the outer surface of the accumulator body 1 by the expansion force of the sealing airbag 221, and is used for leak-proof sealing installed between the slow pressure cylinder 21 and the accumulator body 1.

进一步的,缓压筒体21由缓压外壳211、缓压夹层212、保温层213和冷却腔214复合一体制成,缓压外壳211的内部设有缓压夹层212,缓压夹层212的内部设有保温层213,保温层213和储能器本体1之间设有冷却腔214,冷却腔214的内部设有循环冷却介质,缓压筒体21对储能器本体1具有良好的缓压、保温性能。Further, the slow pressure cylinder 21 is made of a slow pressure shell 211, a slow pressure interlayer 212, an insulation layer 213 and a cooling cavity 214. The inside of the slow pressure shell 211 is provided with a slow pressure interlayer 212, and the inside of the slow pressure interlayer 212 An insulating layer 213 is provided, and a cooling chamber 214 is provided between the insulating layer 213 and the accumulator body 1, and a circulating cooling medium is provided inside the cooling chamber 214, and the pressure-relieving cylinder 21 has a good pressure-relief effect on the accumulator body 1. , Insulation performance.

进一步的,缓压筒体21和储能器本体1均呈圆筒体结构设置,缓压筒体21采用防碰撞高强度钢板制成,缓压筒体21对储能器本体1外部的防碰撞防护性好,缓压夹层212采用绝热缓冲板设置,对储能器本体1具有缓压保护作用,保温层213的表面设有防水膜,缓压筒体21防水性好。Further, both the slow pressure cylinder 21 and the accumulator body 1 are arranged in a cylindrical structure, and the slow pressure cylinder 21 is made of anti-collision high-strength steel plate, and the slow pressure cylinder 21 protects the outside of the accumulator body 1 The collision protection is good. The slow pressure interlayer 212 is set with a thermal insulation buffer plate, which has a pressure slow protection effect on the accumulator body 1. The surface of the insulation layer 213 is provided with a waterproof film, and the slow pressure cylinder 21 has good waterproof performance.

更进一步的,上安装板23和储能器本体1之间、下安装板24和储能器本体1之间均采用焊接连接,焊接安装方便、牢固,能够在传统现有的储能器本体1上直接加装防护机构2,用于对液压控制系统中储能器本体1的缓压防护。Furthermore, between the upper mounting plate 23 and the energy accumulator body 1, and between the lower mounting plate 24 and the energy accumulator body 1, welding connections are adopted, and the welding installation is convenient and firm. 1 is directly installed with a protection mechanism 2, which is used for pressure-relief protection of the accumulator body 1 in the hydraulic control system.

一种具有液压储能的缓压型液压控制系统的实施方法,该液压控制系统的实施方法具体步骤包括:An implementation method of a slow-pressure hydraulic control system with hydraulic energy storage, the specific steps of the implementation method of the hydraulic control system include:

步骤1、在油泵8的作用下,储能器本体1内的油液由油阀口7通过液压管路4在储能器本体1和液压缸11之间进行液压系统的流动,通过过滤器6、节流阀9和电磁换向阀10对液压管路4调节控制,实现液压缸11的进程、回程运动;Step 1. Under the action of the oil pump 8, the oil in the accumulator body 1 flows from the oil valve port 7 through the hydraulic pipeline 4 to the hydraulic system between the accumulator body 1 and the hydraulic cylinder 11, and passes through the filter 6. The throttle valve 9 and the electromagnetic reversing valve 10 regulate and control the hydraulic pipeline 4 to realize the progress and return movement of the hydraulic cylinder 11;

步骤2、液压系统运行过程中,储能器本体1上的防护机构2与制冷器3配合,对储能器本体1进行缓压、降温防护。Step 2. During the operation of the hydraulic system, the protection mechanism 2 on the accumulator body 1 cooperates with the refrigerator 3 to protect the accumulator body 1 from depressurization and cooling.

本实施例的使用方法为:将缓压筒体21套设在储能器本体1的外部,通过上安装板23、下安装板24与储能器本体1焊接进行固定安装,将充气设备与连接筒22上的气嘴阀222连接,通过充气设备由气嘴阀222向连接筒22内的密封气囊221充气,密封气囊221充气膨胀,密封气囊221表面的密封胶与储能器本体1的外表面贴合,从而对缓压筒体21与储能器本体1之间进行防漏水密封,液压控制系统运行时,在油泵8的作用下,储能器本体1内的油液由油阀口7通过液压管路4在储能器本体1和液压缸11之间进行液压系统的流动,通过过滤器6、节流阀9和电磁换向阀10对液压管路4调节控制,储能器本体1内部胶囊中的氮气由气阀口通过气相管路5与储气罐51连接,通过气相管路5上的一号气阀52、增压泵53及二号气阀54对气相管路5调节,利用储能器本体1内油、气能量的储存和释放,实现液压控制系统中液压缸11的进程、回程运动,液压系统运行过程中,在循环泵28的作用下,储能器本体1外侧和缓压筒体21之间冷却腔214内的冷却介质由出液口25通过连接管27进入制冷器3的制冷管道31中,冷却介质在制冷管道31内冷却降温后通过连接管27由进液口26循环进入冷却腔214内,从而通过在储能器本体1上增设防护机构2,缓压筒体21与制冷器3配合,冷却腔214内的冷却介质经制冷管道31冷却直接与储能器本体1接触,对储能器本体1冷却降温面更广、更快,提高液压控制系统的稳定性,缓压筒体21与储能器本体1之间安装方便、牢固、且密封防漏,缓压筒体21由缓压外壳211、缓压夹层212和保温层213复合,具有对储能器本体1的外部防碰撞抗压、缓压及保温的防护性能,提高液压控制系统上储能器本体1的安全性,实用性更强。The method of use in this embodiment is as follows: set the slow pressure cylinder 21 on the outside of the accumulator body 1, and fix the installation by welding the upper mounting plate 23 and the lower mounting plate 24 with the accumulator body 1, and connect the inflatable device with the energy accumulator body 1. The air nozzle valve 222 on the connecting cylinder 22 is connected, and the sealing airbag 221 in the connecting cylinder 22 is inflated from the air nozzle valve 222 through the inflating device, the sealing airbag 221 is inflated, and the sealant on the surface of the sealing airbag 221 is in contact with the energy accumulator body 1. The outer surfaces are bonded together, so that there is a water-proof seal between the slow pressure cylinder 21 and the accumulator body 1. When the hydraulic control system is running, under the action of the oil pump 8, the oil in the accumulator body 1 is released by the oil valve. The port 7 carries out the flow of the hydraulic system between the accumulator body 1 and the hydraulic cylinder 11 through the hydraulic pipeline 4, regulates and controls the hydraulic pipeline 4 through the filter 6, the throttle valve 9 and the electromagnetic reversing valve 10, and stores energy The nitrogen in the capsule inside the device body 1 is connected to the gas storage tank 51 through the gas phase pipeline 5 through the gas valve port, and the gas phase tube is connected to the gas phase tube through the No. 1 gas valve 52, the booster pump 53 and the No. 2 gas valve 54 on the gas phase pipeline 5. The circuit 5 is adjusted to use the storage and release of oil and gas energy in the accumulator body 1 to realize the progress and return movement of the hydraulic cylinder 11 in the hydraulic control system. During the operation of the hydraulic system, under the action of the circulation pump 28, the energy storage The cooling medium in the cooling cavity 214 between the outer side of the device body 1 and the slow pressure cylinder 21 enters the cooling pipeline 31 of the refrigerator 3 through the liquid outlet 25 through the connecting pipe 27, and the cooling medium passes through the connecting pipe after being cooled in the cooling pipeline 31. 27 circulates into the cooling cavity 214 from the liquid inlet 26, so that by adding a protective mechanism 2 on the accumulator body 1, the slow pressure cylinder 21 cooperates with the refrigerator 3, and the cooling medium in the cooling cavity 214 is cooled by the cooling pipeline 31 Direct contact with the accumulator body 1, the cooling surface of the accumulator body 1 is wider and faster, and the stability of the hydraulic control system is improved. The installation between the slow pressure cylinder 21 and the accumulator body 1 is convenient, firm, and And it is sealed and leak-proof. The slow pressure cylinder 21 is composed of a slow pressure shell 211, a slow pressure interlayer 212 and an insulation layer 213. It has the protection performance of the external collision resistance, pressure resistance and heat preservation of the accumulator body 1, and improves the hydraulic pressure. The safety of the energy accumulator body 1 on the control system is more practical.

实施例2Example 2

本实施例具有液压储能的缓压型液压控制系统及其实施方法的结构与实施例1具有液压储能的缓压型液压控制系统及其实施方法的结构基本相同,其不同之处在于:过滤器6内部的一侧设有一级滤板61(参见图5)。过滤器6内部的另一侧设有二级滤板62,对储能器本体1和液压缸11之间流动的油液过滤,减少液压控制系统的堵塞。The structures of the slow-pressure hydraulic control system with hydraulic energy storage and its implementation method in this embodiment are basically the same as those of the slow-pressure hydraulic control system with hydraulic energy storage and its implementation method in Embodiment 1, except that: One side inside the filter 6 is provided with a primary filter plate 61 (see FIG. 5 ). The other side inside the filter 6 is provided with a secondary filter plate 62 to filter the oil flowing between the accumulator body 1 and the hydraulic cylinder 11 to reduce blockage of the hydraulic control system.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (8)

1.一种具有液压储能的缓压型液压控制系统,包括储能器本体(1),其特征在于:所述储能器本体(1)的外侧设有防护机构(2),所述防护机构(2)的一侧设有制冷器(3),所述制冷器(3)的内部设有制冷管道(31),所述制冷管道(31)呈U型结构设置,所述制冷管道(31)与防护机构(2)连接,所述储能器本体(1)的顶部设有气阀口,所述气阀口通过气相管路(5)与储气罐(51)连接,气相管路(5)上设有一号气阀(52)、增压泵(53)和二号气阀(54),所述储能器本体(1)的底部设有油阀口(7),所述油阀口(7)通过液压管路(4)与油泵(8)的一端连接,所述油泵(8)的另一端通过液压管路(4)与过滤器(6)的一端连接,所述过滤器(6)的另一端通过液压管路(4)与节流阀(9)的一端连接,所述节流阀(9)的另一端和油阀口(7)均通过液压管路(4)与电磁换向阀(10)的一端连接,所述电磁换向阀(10)的另一端通过液压管路(4)与液压缸(11)连接。1. A slow-pressure hydraulic control system with hydraulic energy storage, comprising an accumulator body (1), characterized in that: a protective mechanism (2) is provided on the outside of the accumulator body (1), and the One side of the protection mechanism (2) is provided with a refrigerator (3), and the interior of the refrigerator (3) is provided with a refrigeration pipeline (31), and the refrigeration pipeline (31) is arranged in a U-shaped structure, and the refrigeration pipeline (31) is connected with the protection mechanism (2), and the top of the accumulator body (1) is provided with a gas valve port, and the gas valve port is connected with the gas storage tank (51) through the gas phase pipeline (5), and the gas phase The pipeline (5) is provided with a No. 1 air valve (52), a booster pump (53) and a No. 2 air valve (54). The bottom of the accumulator body (1) is provided with an oil valve port (7). The oil valve port (7) is connected to one end of the oil pump (8) through a hydraulic pipeline (4), and the other end of the oil pump (8) is connected to one end of the filter (6) through a hydraulic pipeline (4), The other end of the filter (6) is connected to one end of the throttle valve (9) through a hydraulic pipeline (4), and the other end of the throttle valve (9) and the oil valve port (7) are both connected through a hydraulic pipeline (4). The road (4) is connected with one end of the electromagnetic reversing valve (10), and the other end of the electromagnetic reversing valve (10) is connected with the hydraulic cylinder (11) through the hydraulic pipeline (4). 2.根据权利要求1所述的具有液压储能的缓压型液压控制系统,其特征在于:所述防护机构(2)包括缓压筒体(21)、连接筒(22)、上安装板(23)、下安装板(24)、出液口(25)、进液口(26)、连接管(27)和循环泵(28),缓压筒体(21)套设在储能器本体(1)的外侧,缓压筒体(21)的顶部通过连接筒(22)与上安装板(23)连接,缓压筒体(21)的底部通过连接筒(22)与下安装板(24)连接,上安装板(23)和下安装板(24)与储能器本体(1)的外侧固定,缓压筒体(21)一侧的下端设有出液口(25),缓压筒体(21)另一侧的上端设有进液口(26),出液口(25)通过连接管(27)与循环泵(28)的输入端连接,循环泵(28)的输出端通过连接管(27)与制冷管道(31)的一端连接,制冷管道(31)的另一端通过连接管(27)与进液口(26)连接,连接筒(22)上设有防漏机构。2. The slow-pressure hydraulic control system with hydraulic energy storage according to claim 1, characterized in that: the protection mechanism (2) includes a slow-pressure cylinder (21), a connecting cylinder (22), an upper mounting plate (23), lower mounting plate (24), liquid outlet (25), liquid inlet (26), connecting pipe (27) and circulation pump (28), and the slow pressure cylinder (21) is sleeved on the accumulator On the outside of the main body (1), the top of the slow pressure cylinder (21) is connected to the upper mounting plate (23) through the connecting cylinder (22), and the bottom of the slow pressure cylinder (21) is connected to the lower mounting plate through the connecting cylinder (22) (24) connection, the upper mounting plate (23) and the lower mounting plate (24) are fixed to the outside of the accumulator body (1), and the lower end of the slow pressure cylinder (21) side is provided with a liquid outlet (25), The upper end of the other side of the slow pressure cylinder (21) is provided with a liquid inlet (26), and the liquid outlet (25) is connected with the input end of the circulating pump (28) through a connecting pipe (27), and the circulating pump (28) The output end is connected with one end of the refrigerating pipeline (31) through the connecting pipe (27), and the other end of the refrigerating pipeline (31) is connected with the liquid inlet (26) through the connecting pipe (27). leak mechanism. 3.根据权利要求2所述的具有液压储能的缓压型液压控制系统,其特征在于:所述防漏机构包括密封气囊(221)和气嘴阀(222),连接筒(22)的内部设有密封压槽,密封压槽的内部设有密封气囊(221),连接筒(22)的一侧设有气嘴阀(222),气嘴阀(222)与密封气囊(221)连接,密封气囊(221)套设在储能器本体(1)的外侧,且密封气囊(221)靠近储能器本体(1)外表面的一侧设有密封胶。3. The slow-pressure hydraulic control system with hydraulic energy storage according to claim 2, characterized in that: the anti-leakage mechanism includes a sealing air bag (221) and an air nozzle valve (222), connected to the inside of the barrel (22) A sealing pressure groove is provided, and a sealing air bag (221) is arranged inside the sealing pressure groove, and an air nozzle valve (222) is arranged on one side of the connecting cylinder (22), and the air nozzle valve (222) is connected with the sealing air bag (221), The sealing airbag (221) is sheathed on the outside of the accumulator body (1), and the side of the sealing airbag (221) close to the outer surface of the energy accumulator body (1) is provided with a sealant. 4.根据权利要求2所述的具有液压储能的缓压型液压控制系统,其特征在于:所述缓压筒体(21)由缓压外壳(211)、缓压夹层(212)、保温层(213)和冷却腔(214)复合一体制成,缓压外壳(211)的内部设有缓压夹层(212),缓压夹层(212)的内部设有保温层(213),保温层(213)和储能器本体(1)之间设有冷却腔(214),冷却腔(214)的内部设有循环冷却介质。4. The pressure-relief hydraulic control system with hydraulic energy storage according to claim 2, characterized in that: the pressure-relief cylinder (21) is composed of a pressure-relief shell (211), a pressure-relief interlayer (212), heat preservation Layer (213) and cooling cavity (214) are combined into one body, and the inside of the slow pressure shell (211) is provided with a slow pressure interlayer (212), and the inside of the slow pressure interlayer (212) is provided with an insulation layer (213), and the insulation layer A cooling chamber (214) is provided between (213) and the accumulator body (1), and a circulating cooling medium is provided inside the cooling chamber (214). 5.根据权利要求4所述的具有液压储能的缓压型液压控制系统,其特征在于:所述缓压筒体(21)和储能器本体(1)均呈圆筒体结构设置,所述缓压筒体(21)采用防碰撞高强度钢板制成,所述缓压夹层(212)采用绝热缓冲板设置,所述保温层(213)的表面设有防水膜。5. The pressure-relief hydraulic control system with hydraulic energy storage according to claim 4, characterized in that: the pressure-relief cylinder (21) and the accumulator body (1) are both arranged in a cylindrical structure, The slow-pressure cylinder (21) is made of anti-collision high-strength steel plate, the slow-pressure interlayer (212) is set with a thermal insulation buffer plate, and the surface of the thermal insulation layer (213) is provided with a waterproof film. 6.根据权利要求2所述的具有液压储能的缓压型液压控制系统,其特征在于:所述上安装板(23)和储能器本体(1)之间、下安装板(24)和储能器本体(1)之间均采用焊接连接。6. The slow-pressure hydraulic control system with hydraulic energy storage according to claim 2, characterized in that: between the upper mounting plate (23) and the accumulator body (1), the lower mounting plate (24) Both adopt welding connection with the energy accumulator body (1). 7.根据权利要求1所述的具有液压储能的缓压型液压控制系统,其特征在于:所述过滤器(6)内部的一侧设有一级滤板(61),所述过滤器(6)内部的另一侧设有二级滤板(62)。7. The slow-pressure hydraulic control system with hydraulic energy storage according to claim 1, characterized in that: one side of the filter (6) is provided with a primary filter plate (61), and the filter ( 6) The other side of the interior is provided with a secondary filter plate (62). 8.一种根据权利要求1所述的具有液压储能的缓压型液压控制系统的实施方法,其特征在于:该液压控制系统的实施方法具体步骤包括:8. An implementation method of the slow-pressure hydraulic control system with hydraulic energy storage according to claim 1, characterized in that: the specific steps of the implementation method of the hydraulic control system include: 步骤1、在油泵(8)的作用下,储能器本体(1)内的油液由油阀口(7)通过液压管路(4)在储能器本体(1)和液压缸(11)之间进行液压系统的流动,通过过滤器(6)、节流阀(9)和电磁换向阀(10)对液压管路(4)调节控制,实现液压缸(11)的进程、回程运动;Step 1. Under the action of the oil pump (8), the oil in the accumulator body (1) flows from the oil valve port (7) through the hydraulic pipeline (4) to the accumulator body (1) and the hydraulic cylinder (11 ) to carry out the flow of the hydraulic system, adjust and control the hydraulic pipeline (4) through the filter (6), throttle valve (9) and electromagnetic reversing valve (10), so as to realize the process and return of the hydraulic cylinder (11) sports; 步骤2、液压系统运行过程中,储能器本体(1)上的防护机构(2)与制冷器(3)配合,对储能器本体(1)进行缓压、降温防护。Step 2. During the operation of the hydraulic system, the protection mechanism (2) on the accumulator body (1) cooperates with the refrigerator (3) to protect the accumulator body (1) from depressurization and cooling.
CN202211627144.0A 2022-12-16 2022-12-16 Pressure-relief hydraulic control system with hydraulic energy storage function and implementation method thereof Pending CN116006523A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4052852A (en) * 1976-11-22 1977-10-11 Caterpillar Tractor Co. Constant pressure sealed fluid storage tank for hydraulic systems
CN1975183A (en) * 2006-12-22 2007-06-06 浙江大学 Pressure oil box for removing gas in hydraulic oil liquid
CN206830546U (en) * 2017-04-12 2018-01-02 中国建筑股份有限公司 A kind of big flow constant pressure oil source system
CN211550111U (en) * 2019-12-30 2020-09-22 南通松能机械科技有限公司 Hydraulic system with double hydraulic cylinders
CN216300082U (en) * 2021-10-21 2022-04-15 昆山市嘉华精密模具有限公司 Injection mold self-lubricating system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4052852A (en) * 1976-11-22 1977-10-11 Caterpillar Tractor Co. Constant pressure sealed fluid storage tank for hydraulic systems
CN1975183A (en) * 2006-12-22 2007-06-06 浙江大学 Pressure oil box for removing gas in hydraulic oil liquid
CN206830546U (en) * 2017-04-12 2018-01-02 中国建筑股份有限公司 A kind of big flow constant pressure oil source system
CN211550111U (en) * 2019-12-30 2020-09-22 南通松能机械科技有限公司 Hydraulic system with double hydraulic cylinders
CN216300082U (en) * 2021-10-21 2022-04-15 昆山市嘉华精密模具有限公司 Injection mold self-lubricating system

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