CN116005118A - Ultra-fine mixed high-gold wire and its vacuum magnetron sputtering gold plating process and production equipment - Google Patents
Ultra-fine mixed high-gold wire and its vacuum magnetron sputtering gold plating process and production equipment Download PDFInfo
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Abstract
本发明公开了一种超细混合高金丝及其真空磁控溅射镀金工艺、生产设备,本发明在生产金属棒材过程中通过二次熔铸,使金银钯金属混合更均匀,加入微量稀土元素可细化晶粒,提高线材的可拉性,解决了市场中的金银合金丝,金银混合不均匀,可拉性不好的诸多问题。本发明镀金工艺使产品性能更稳定,更利于后续的生产加工,提高生产效率;利用真空磁控溅射镀金工艺,给混合高金丝表面镀金,节约金属材料,相对于纯金丝降低产品成本,无环境污染;本发明生产的混合高金丝性能指标优于市场中含金80%的键合丝,相比纯金丝大大降低了键合丝的成本。本发明的镀金工艺生产出的线材使用性能良好、稳定,满足半导体高端封装领域的要求。
The invention discloses an ultra-fine mixed high-gold wire and its vacuum magnetron sputtering gold plating process and production equipment. In the process of producing metal rods, the invention makes the gold, silver and palladium metal mix more uniform and adds trace rare earth elements through secondary melting and casting. It can refine the grain, improve the pullability of the wire, and solve many problems of gold and silver alloy wire in the market, uneven mixing of gold and silver, and poor pullability. The gold plating process of the present invention makes the product performance more stable, is more conducive to subsequent production and processing, and improves production efficiency; uses the vacuum magnetron sputtering gold plating process to plate gold on the surface of mixed high gold wires, saves metal materials, and reduces product costs compared with pure gold wires. Environmental pollution; the performance index of the mixed high-gold wire produced by the present invention is better than that of the bonding wire containing 80% gold in the market, and the cost of the bonding wire is greatly reduced compared with the pure gold wire. The wire produced by the gold-plating process of the invention has good and stable performance and meets the requirements in the high-end packaging field of semiconductors.
Description
技术领域Technical Field
本发明涉及半导体封装用的高金丝,具体的说是涉及一种超细混合高金丝及其真空磁控溅射镀金工艺、生产设备。The invention relates to a high-gold wire for semiconductor packaging, in particular to an ultra-fine mixed high-gold wire and a vacuum magnetron sputtering gold plating process and production equipment thereof.
背景技术Background Art
键合引线是半导体封装的关键材料之一,作为芯片与外部电路的主要连接材料进行信号传输,起着芯片与外部电路之间的电流传导作用。引线键合是其封装过程中的一个关键环节。Bonding wire is one of the key materials for semiconductor packaging. As the main connection material between the chip and the external circuit for signal transmission, it plays a role in current conduction between the chip and the external circuit. Wire bonding is a key link in its packaging process.
键合金丝是用于集成电路或晶体管芯片与引线框架连接的关键引线材料,近年来随着半导体行业的迅速发展,集成电路的集成化程度越来越高,电路板厚度越来越小,器件上的电极数越来越多,电极间距越来越窄,封装密度也相应变得越来越小,要求作为引线的键合金丝具有超细、高强度、低长弧度和非常高的弧形稳定性等性能。而目前市场上的键合金丝主要是4N键合金丝(金的质量百分比为≥99.99%),2N键合金丝(金的质量百分比为≥99.0%),这些合金中金的含量高,导致生产成本高,市场上的含金80%的金银合金丝,金银合金混合不均匀,可拉性不好,性能不稳定。键合引线中的金线的耐腐蚀性强、可靠性高,被广泛用于电子封装行业的中高端产品。但是金线造价昂贵,为降低封装成本,市场上相继推出了各种纯金丝的替代品。Gold bonding wire is a key lead material used to connect integrated circuits or transistor chips to lead frames. In recent years, with the rapid development of the semiconductor industry, the integration of integrated circuits has become increasingly higher, the thickness of circuit boards has become increasingly smaller, the number of electrodes on devices has become increasingly larger, the electrode spacing has become increasingly narrower, and the packaging density has become increasingly smaller. The gold bonding wire used as a lead is required to have ultra-fine, high-strength, low arc length, and very high arc stability. The gold bonding wires currently on the market are mainly 4N gold bonding wires (mass percentage of gold is ≥99.99%) and 2N gold bonding wires (mass percentage of gold is ≥99.0%). The high gold content in these alloys leads to high production costs. The gold-silver alloy wires on the market that contain 80% gold have uneven mixing of gold and silver alloys, poor pullability, and unstable performance. The gold wire in the bonding lead has strong corrosion resistance and high reliability, and is widely used in mid-to-high-end products in the electronic packaging industry. However, gold wire is expensive. In order to reduce packaging costs, various substitutes for pure gold wire have been launched on the market.
原纯金丝造价太高,原电镀工艺合金丝,多是化学电镀污染环境,在封装应用容易出现滑球、漏电、电迁移及氧化现象,导致封装产品价格昂贵,性能不稳定。The original pure gold wire is too expensive, and the original electroplating alloy wire is mostly chemical electroplating that pollutes the environment. It is easy to slip, leak, electromigration and oxidation in packaging applications, resulting in expensive packaging products and unstable performance.
发明内容Summary of the invention
针对现有技术中的不足,本发明要解决的技术问题在于提供了一种超细混合高金丝及其真空磁控溅射镀金工艺、生产设备,真空磁控溅射镀金工艺降低混合高金丝(又称键合丝)的生产成本,提高了混合高金丝的生产效率,由本发明生产设备生产出的混合高金丝使用性能良好、稳定,可以替代纯金丝,能够满足半导体高端封装领域的质量要求。In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide an ultrafine mixed high-gold wire and a vacuum magnetron sputtering gold plating process and production equipment thereof. The vacuum magnetron sputtering gold plating process reduces the production cost of the mixed high-gold wire (also known as bonding wire) and improves the production efficiency of the mixed high-gold wire. The mixed high-gold wire produced by the production equipment of the present invention has good and stable performance, can replace pure gold wire, and can meet the quality requirements of the field of high-end semiconductor packaging.
为解决上述技术问题,本发明通过以下方案来实现:本发明的一种超细混合高金丝,按质量百分比计,包括:In order to solve the above technical problems, the present invention is implemented by the following scheme: An ultra-fine mixed high-gold wire of the present invention comprises, by mass percentage:
银Ag 10%-15%;Silver Ag 10%-15%;
钯Pd 1%-5%;
微量稀土元素50-100ppm;Trace rare earth elements 50-100ppm;
余量为金。The balance is gold.
进一步的,所述微量稀土元素包括镧、铈、钇、镨、钕。Furthermore, the trace rare earth elements include lanthanum, cerium, yttrium, praseodymium and neodymium.
本发明一种超细混合高金丝的真空磁控溅射镀金工艺,该真空磁控溅射镀金工艺包括以下步骤:The present invention discloses a vacuum magnetron sputtering gold plating process for ultrafine mixed high-gold wire, and the vacuum magnetron sputtering gold plating process comprises the following steps:
步骤一,取金、银、钯三种纯度要求≥99.999%贵金属原料,其中,银Ag的质量占据总量的10%-15%,钯Pd的质量占据总量的1%-5%,微量稀土元素50-100ppm,其余的原料为金;Step 1: Take three kinds of precious metal raw materials of gold, silver and palladium with a purity requirement of ≥99.999%, among which the mass of silver Ag accounts for 10%-15% of the total, the mass of palladium Pd accounts for 1%-5% of the total, trace rare earth elements account for 50-100ppm, and the rest of the raw materials are gold;
步骤二,将金与微量稀土元素镧、铈、钇、镨、钕混合,通过真空合金炉制成母合金,制成母合金的过程中,真空合金炉的真空度>0.001Pa;Step 2: gold is mixed with trace rare earth elements such as lanthanum, cerium, yttrium, praseodymium and neodymium, and a master alloy is prepared by a vacuum alloy furnace. During the preparation of the master alloy, the vacuum degree of the vacuum alloy furnace is greater than 0.001 Pa.
步骤三,两次熔铸,将步骤二制得的所述母合金通过二级熔铸机二次熔铸,加工成直径为d1mm混合金金属棒线坯,使母合金形成线母材;
步骤四,拉丝处理:将步骤三中的混合金金属棒线坯通过单模拉丝机拉丝形成直径为d2mm的第一混合高金丝;Step 4: wire drawing: the mixed gold metal rod wire blank in
步骤五,二次拉丝处理:将步骤四中d2mm的第一混合高金丝通过无滑动多模拉丝机拉至d3mm的第二混合高金丝;
步骤六,清洗并中间退火:将步骤五中的第二混合高金丝牵引至带清洗系统的卧式退火炉清洗,清洗后并中间退火;
步骤七,真空磁控溅射镀金:步骤六中退火后的混合高金丝牵引至真空磁控溅射镀金设备,在真空镀<0.001Pa的真空炉内,采用真空磁控溅射镀金工艺对混合高金丝的表面镀上3%~5%的金;
步骤八,三次拉丝:将步骤七中真空镀后的混合高金丝通过无滑动多模拉丝机拉至d4mm的成品线材;
步骤九,热处理:用可控放线张力,将步骤八中三次拉丝后的成品线材牵引至具有自动放线机构的卧式连续热处理炉,进行去应力再结晶热处理,在进行去应力再结晶热处理过程中,对卧式连续热处理炉不间断充入惰性气体保护成品线材;Step nine, heat treatment: using a controllable wire-paying tension, the finished wire after three wire drawing in step eight is pulled into a horizontal continuous heat treatment furnace with an automatic wire-paying mechanism for stress relief and recrystallization heat treatment. During the stress relief and recrystallization heat treatment, the horizontal continuous heat treatment furnace is continuously filled with inert gas to protect the finished wire;
步骤十,复绕:对步骤九热处理后的成品线材复绕。Step 10, rewinding: rewinding the finished wire after heat treatment in
更进一步的,所述d1﹥d2﹥d3﹥d4。Furthermore, d1>d2>d3>d4.
更进一步的,所述d1为6-10,d2为0.5-1.2,d3为0.03-0.1,d4为0.005-0.05。Furthermore, the d1 is 6-10, d2 is 0.5-1.2, d3 is 0.03-0.1, and d4 is 0.005-0.05.
更进一步的,步骤九中,热处理温度为500~700℃。Furthermore, in step nine, the heat treatment temperature is 500-700°C.
更进一步的,步骤九中,所述惰性气体为氮气。Furthermore, in step nine, the inert gas is nitrogen.
本发明的一种超细混合高金丝的生产设备,包括机架,在机架上,由进料端至出料端,生产设备还包括:The production equipment of the ultra-fine mixed high gold wire of the present invention comprises a frame, and on the frame, from the feed end to the discharge end, the production equipment also comprises:
可控张力的放线系统,多股第二混合高金丝通过可控张力的放线系统形成张紧状态并进入下一工序;A tension-controlled pay-off system, through which multiple strands of the second mixed high-gold wire are tensioned and enter the next process;
第一清洗机构,对由所述可控张力的放线系统送出的多股第二混合高金丝清洗;A first cleaning mechanism is used to clean the plurality of second mixed high gold wires delivered by the tension-controllable pay-off system;
真空系统,具有真空动力机组;A vacuum system having a vacuum power unit;
真空炉体热处理段,所述真空动力机组通过负压通道连接真空炉体热处理段的炉腔,真空动力机组工作后,所述炉腔形成真空腔,所述第二混合高金丝经清洗后进入所述真空炉体热处理段,所述真空炉体热处理段对进入的第二混合高金丝进行热处理,使通过真空炉体热处理段的第二混合高金丝加热至300-500℃,所述第二混合高金丝经加热后应力消除且软化;A vacuum furnace heat treatment section, wherein the vacuum power unit is connected to the furnace chamber of the vacuum furnace heat treatment section through a negative pressure channel. After the vacuum power unit is working, the furnace chamber forms a vacuum chamber. The second mixed high-gold wire enters the vacuum furnace heat treatment section after being cleaned. The vacuum furnace heat treatment section performs heat treatment on the second mixed high-gold wire entering the vacuum furnace heat treatment section, so that the second mixed high-gold wire passing through the vacuum furnace heat treatment section is heated to 300-500° C. After being heated, the stress of the second mixed high-gold wire is eliminated and softened.
真空炉体磁控溅射镀金段,处于所述炉腔的后段,所述第二混合高金丝经热处理后进入所述真空炉体磁控溅射镀金段,所述真空炉体磁控溅射镀金段采用真空磁控溅射镀金工艺对所述第二混合高金丝溅射镀金,所述真空炉体磁控溅射镀金段通过控制电子束强度与频率,控制溅射镀金的成分比例;The vacuum furnace body magnetron sputtering gold plating section is located in the rear section of the furnace chamber. The second mixed high-gold wire enters the vacuum furnace body magnetron sputtering gold plating section after heat treatment. The vacuum furnace body magnetron sputtering gold plating section adopts a vacuum magnetron sputtering gold plating process to sputter gold the second mixed high-gold wire. The vacuum furnace body magnetron sputtering gold plating section controls the composition ratio of sputtering gold by controlling the intensity and frequency of the electron beam;
第二清洗机构,安装于所述炉腔外的机架上,第二清洗机构清洗溅射镀金后的第二混合高金丝;A second cleaning mechanism is installed on a frame outside the furnace cavity, and the second cleaning mechanism cleans the second mixed high gold wire after sputtering and gold plating;
烘干机构,具有加热烘干器,对清洗后的第二混合高金丝烘干处理;A drying mechanism, comprising a heating dryer, for drying the cleaned second mixed high gold wire;
收线系统,设于所述烘干机构的下一工序,其对烘干后的第二混合高金丝收线形成卷盘。The wire taking-up system is arranged in the next process of the drying mechanism, and takes up the dried second mixed high gold wire to form a reel.
更进一步的,所述可控张力的放线系统具有4条放线机构。Furthermore, the tension-controllable pay-off system has four pay-off mechanisms.
更进一步的,所述生产设备还包括电控部分,所述电控部分控制可控张力的放线系统、第一清洗机构、真空系统、真空炉体热处理段、真空炉体磁控溅射镀金段、第二清洗机构、烘干机构、收线系统的运行。Furthermore, the production equipment also includes an electronic control part, which controls the operation of a tension-controllable pay-off system, a first cleaning mechanism, a vacuum system, a vacuum furnace heat treatment section, a vacuum furnace magnetron sputtering gold plating section, a second cleaning mechanism, a drying mechanism, and a take-up system.
相对于现有技术,本发明的有益效果是:本发明中在生产8mm金属棒材过程中通过二次熔铸,可使金银钯金属混合更均匀,加入微量稀土元素可细化晶粒,提高线材的可拉性。解决了市场中的金银合金丝,金银混合不均匀,可拉性不好的诸多问题,使产品性能更稳定,更利于后续的生产加工,大大提高生产效率;利用真空离子镀的方法,给混合高金丝表面镀金,节约金属材料,相对于纯金丝降低产品成本,无环境污染;这样生产的混合高金丝性能指标优于市场中含金80%的键合丝,相比纯金丝大大降低了键合丝的成本。本发明的生产工艺,提高了混合高金丝的生产效率,生产出的线材使用性能十分良好、稳定,可以替代纯金丝满足半导体高端封装领域对键合丝质量的要求。Compared with the prior art, the beneficial effects of the present invention are as follows: in the process of producing 8mm metal bars, the present invention can make the gold, silver and palladium metals more evenly mixed by secondary melting and casting, and the addition of trace rare earth elements can refine the grains and improve the drawability of the wire. It solves many problems of gold-silver alloy wires in the market, uneven gold-silver mixing, and poor drawability, making the product performance more stable, more conducive to subsequent production and processing, and greatly improving production efficiency; using the vacuum ion plating method, gold is plated on the surface of the mixed high-gold wire, saving metal materials, reducing product costs compared to pure gold wire, and no environmental pollution; the performance indicators of the mixed high-gold wire produced in this way are better than the bonding wire containing 80% gold in the market, and the cost of the bonding wire is greatly reduced compared to the pure gold wire. The production process of the present invention improves the production efficiency of the mixed high-gold wire, and the wire produced has very good and stable performance in use, which can replace pure gold wire to meet the requirements of the quality of bonding wires in the field of high-end semiconductor packaging.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明真空磁控溅射镀金工艺步骤一到步骤五的流程图。FIG. 1 is a flow chart of
图2为本发明真空磁控溅射镀金工艺步骤五到步骤十的流程图。FIG. 2 is a flow chart of steps five to ten of the vacuum magnetron sputtering gold plating process of the present invention.
图3为本发明超细混合高金丝的生产设备结构图。FIG. 3 is a structural diagram of the production equipment of the ultrafine mixed high gold wire of the present invention.
附图中标记:控制可控张力的放线系统1、第一清洗机构2、真空系统3、真空炉体热处理段4、真空炉体磁控溅射镀金段5、第二清洗机构6、烘干机构7、收线系统8、电控部分9。Markings in the attached drawings: a pay-
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。显然,本发明所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more explicit definition of the protection scope of the present invention. Obviously, the embodiments described in the present invention are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
实施例1:本发明的具体结构如下:Embodiment 1: The specific structure of the present invention is as follows:
本发明的一种超细混合高金丝,按质量百分比计,包括:The ultra-fine mixed high-gold wire of the present invention comprises, by mass percentage:
银Ag 10%-15%;Silver Ag 10%-15%;
钯Pd 1%-5%;
微量稀土元素50-100ppm;Trace rare earth elements 50-100ppm;
余量为金。The balance is gold.
本实施例的一种优选技术方案:所述微量稀土元素包括镧、铈、钇、镨、钕。A preferred technical solution of this embodiment: the trace rare earth elements include lanthanum, cerium, yttrium, praseodymium, and neodymium.
实施例2:Embodiment 2:
本发明的一种超细混合高金丝的真空磁控溅射镀金工艺,该真空磁控溅射镀金工艺包括以下步骤:The vacuum magnetron sputtering gold plating process of the ultrafine mixed high gold wire of the present invention comprises the following steps:
步骤一,取金、银、钯三种纯度要求≥99.999%贵金属原料,其中,银Ag的质量占据总量的10%-15%,钯Pd的质量占据总量的1%-5%,微量稀土元素50-100ppm,其余的原料为金;高纯度金属原料保证了产品的最终品质,性能稳定;Step 1: Take three kinds of precious metal raw materials, namely gold, silver and palladium, with a purity requirement of ≥99.999%, of which the mass of silver Ag accounts for 10%-15% of the total, the mass of palladium Pd accounts for 1%-5% of the total, trace rare earth elements account for 50-100ppm, and the rest of the raw materials are gold; high-purity metal raw materials ensure the final quality of the product and stable performance;
步骤二,将金与微量稀土元素镧、铈、钇、镨、钕混合,通过真空合金炉制成母合金,制成母合金的过程中,真空合金炉的真空度>0.001Pa;在高真空下制成母合金,使易氧化的稀土元素不会被氧化,更细化混合高金丝的晶粒结构;Step 2: Mix gold with trace rare earth elements such as lanthanum, cerium, yttrium, praseodymium and neodymium, and make a master alloy by a vacuum alloy furnace. During the process of making the master alloy, the vacuum degree of the vacuum alloy furnace is >0.001Pa; the master alloy is made under high vacuum so that the easily oxidizable rare earth elements will not be oxidized, and the grain structure of the mixed high gold wire is further refined;
步骤三,两次熔铸,将步骤二制得的所述母合金通过二级熔铸机二次熔铸,加工成直径为8mm混合金金属棒线坯,使母合金形成线母材;
步骤四,拉丝处理:将步骤三中的混合金金属棒线坯通过单模拉丝机拉丝形成直径为1mm的第一混合高金丝,二次熔铸更能得到成分均匀的母线材;Step 4: Wire drawing: The mixed gold metal rod wire blank in
步骤五,二次拉丝处理:将步骤四中1mm的第一混合高金丝通过无滑动多模拉丝机拉至0.05mm的第二混合高金丝;无滑动拉丝机是行业最先进的拉丝机,可保证拉丝的表面质量优良并能使线拉至超细超长,拉丝过程不断线;
步骤六,清洗并中间退火:将步骤五中的第二混合高金丝牵引至带清洗系统的卧式退火炉清洗,清洗后并中间退火;
步骤七,真空磁控溅射镀金:步骤六中退火后的混合高金丝牵引至真空磁控溅射镀金设备,在真空镀<0.001Pa的真空炉内,采用真空磁控溅射镀金工艺对混合高金丝的表面镀上3%~5%的金;
步骤八,三次拉丝:将步骤七中真空镀后的混合高金丝通过无滑动多模拉丝机拉至0.01mm的成品线材,拉丝速度为800-1000m/min;
步骤九,热处理:用可控放线张力,将步骤八中三次拉丝后的成品线材牵引至具有自动放线机构的卧式连续热处理炉,进行去应力再结晶热处理,在进行去应力再结晶热处理过程中,对卧式连续热处理炉不间断充入惰性气体保护成品线材;Step nine, heat treatment: using a controllable wire-paying tension, the finished wire after three wire drawing in step eight is pulled into a horizontal continuous heat treatment furnace with an automatic wire-paying mechanism for stress relief and recrystallization heat treatment. During the stress relief and recrystallization heat treatment, the horizontal continuous heat treatment furnace is continuously filled with inert gas to protect the finished wire;
步骤十,复绕:对步骤九热处理后的成品线材复绕。Step 10, rewinding: rewinding the finished wire after heat treatment in
本实施例的一种优选技术方案:所述d1﹥d2﹥d3﹥d4。A preferred technical solution of this embodiment: d1>d2>d3>d4.
本实施例的一种优选技术方案:所述d1为6-10,d2为0.5-1.2,d3为0.03-0.1,d4为0.005-0.05,d4取值为0.01。本领域高金丝的超细范围是d4的大小。A preferred technical solution of this embodiment is: d1 is 6-10, d2 is 0.5-1.2, d3 is 0.03-0.1, d4 is 0.005-0.05, and d4 is 0.01. The ultra-fine range of high gold wire in this field is the size of d4.
本实施例的一种优选技术方案:步骤九中,热处理温度为500~700℃。A preferred technical solution of this embodiment: in step nine, the heat treatment temperature is 500-700°C.
本实施例的一种优选技术方案:步骤九中,所述惰性气体为氮气。A preferred technical solution of this embodiment: in step nine, the inert gas is nitrogen.
实施例3:Embodiment 3:
本发明超细混合高金丝的真空磁控溅射镀金工艺具体实施包括以下过程:The vacuum magnetron sputtering gold plating process of the ultrafine mixed high gold wire of the present invention specifically comprises the following processes:
(1)称取原料:称取纯度≥99.999%的纯金750.3g,纯度≥99.999%的银91.5g,纯度≥99.999%的钯45.75g,适当比例的稀土母合金;(1) Weighing raw materials: weighing 750.3 g of pure gold with a purity of ≥99.999%, 91.5 g of silver with a purity of ≥99.999%, 45.75 g of palladium with a purity of ≥99.999%, and an appropriate proportion of rare earth master alloy;
(2)熔铸:将称取的金、银进行中频加热,设定炉温度为1300℃,真空度≤0.001pa,精炼时间30分钟,冷却水压力0.4Mpa,冷却水流量10LPM,第一次连铸速度为100mm/分钟,第二次连铸速度为70mm/分钟,形成线坯直径为8mm;(2) Melting and casting: The weighed gold and silver are subjected to medium frequency heating, the furnace temperature is set to 1300°C, the vacuum degree is ≤0.001pa, the refining time is 30 minutes, the cooling water pressure is 0.4Mpa, the cooling water flow rate is 10LPM, the first continuous casting speed is 100mm/min, the second continuous casting speed is 70mm/min, and the diameter of the formed wire billet is 8mm;
(3)拉丝:先用单模拉丝机将8mm线坯拉至1mm,再用无滑动多模拉丝机将线材拉至直径0.05mm;(3) Wire drawing: First use a single-mode wire drawing machine to draw the 8 mm wire blank to 1 mm, and then use a non-slip multi-mode wire drawing machine to draw the wire to a diameter of 0.05 mm;
(4)清洗并中间退火:在设置温度为600度,带清洗及充入氮气保护的卧式退火炉对0.05mm的键合丝退火,退火速度60mpm;(4) Cleaning and intermediate annealing: annealing of 0.05 mm bonding wire in a horizontal annealing furnace with a set temperature of 600 degrees, cleaned and filled with nitrogen protection, and an annealing speed of 60 mpm;
(5)镀金,采用真空磁控溅射镀金工艺,在真空度0.01Pa的真空炉内,给0.05mm的金银合金丝镀0.0005~0.001mm的金,控制收线速度,使任意段的镀金质量百分比为3%±0.5;(5) Gold plating: using vacuum magnetron sputtering gold plating process, in a vacuum furnace with a vacuum degree of 0.01 Pa, a 0.05 mm gold-silver alloy wire is plated with 0.0005 to 0.001 mm of gold, and the wire-receiving speed is controlled so that the mass percentage of gold plating in any section is 3% ± 0.5;
(6)二次拉丝,再用多模无滑动拉丝机将线材拉至成品直径0.010mm,控制拉丝速度为800m/min;(6) Secondary wire drawing: Use a multi-mode non-slip wire drawing machine to draw the wire to a finished product diameter of 0.010 mm, and control the wire drawing speed to 800 m/min;
(7)热处理:用可控放线张力,自动放线卧式连续热处理炉,将成品线材进行去应力再结晶热处理处理,需要惰性气体氮气保护;热处理温度为500℃,退火速度60mpm;(7) Heat treatment: Use a horizontal continuous heat treatment furnace with controllable pay-off tension and automatic pay-off to perform stress relief and recrystallization heat treatment on the finished wire, which requires inert gas nitrogen protection; the heat treatment temperature is 500°C and the annealing speed is 60 mpm;
(8)复绕:对热处理后键合丝根据客户要求复绕成500m一轴的成品。(8) Rewinding: The heat-treated bonding wire is rewound into a 500m reel of finished product according to customer requirements.
表1:实施例3中一次熔铸与二次熔铸成分检验对比表Table 1: Comparison of the composition of the primary and secondary castings in Example 3
从表中明显看出二次熔铸偏差远远小于一次熔铸偏差,经二次熔铸的混合高金合金棒更均匀。It can be clearly seen from the table that the deviation of the secondary casting is much smaller than that of the primary casting, and the mixed high-gold alloy rods after secondary casting are more uniform.
实施例4:Embodiment 4:
(1)称取原料:称取纯度≥99.999%的纯金960g,纯度≥99.999%的银120g,纯度≥99.999%的钯43.64g,适当比例的稀土母合金;(1) Weighing raw materials: weighing 960 g of pure gold with a purity of ≥99.999%, 120 g of silver with a purity of ≥99.999%, 43.64 g of palladium with a purity of ≥99.999%, and an appropriate proportion of rare earth master alloy;
(2)熔铸:将称取的金、银进行中频加热,设定炉温度为1300℃,真空度≤0.001pa,精炼时间30分钟,冷却水压力0.4Mpa,冷却水流量10LPM,第一次连铸速度为100mm/分钟,第二次连铸速度为70mm/分钟,形成线坯直径为8mm;(2) Melting and casting: The weighed gold and silver are subjected to medium frequency heating, the furnace temperature is set to 1300°C, the vacuum degree is ≤0.001pa, the refining time is 30 minutes, the cooling water pressure is 0.4Mpa, the cooling water flow rate is 10LPM, the first continuous casting speed is 100mm/min, the second continuous casting speed is 70mm/min, and the diameter of the formed wire billet is 8mm;
(3)拉丝:先用单模拉丝机将8mm线坯拉至1mm,再用无滑动多模拉丝机将线材拉至直径0.05mm(3) Wire drawing: First use a single-mode wire drawing machine to draw the 8mm wire billet to 1mm, and then use a non-slip multi-mode wire drawing machine to draw the wire to a diameter of 0.05mm
(4)清洗并中间退火:在设置温度为600度,带清洗及充入氮气保护的卧式退火炉对0.05mm的键合丝退火,退火速度60mpm;(4) Cleaning and intermediate annealing: annealing of 0.05 mm bonding wire in a horizontal annealing furnace with a set temperature of 600 degrees, cleaned and filled with nitrogen protection, and an annealing speed of 60 mpm;
(5)镀金,采用真空离子镀的方法,在真空度0.01Pa的真空炉内,给0.05mm的金银合金丝镀0.0005~0.001mm的金,控制收线速度约镀金质量百分比为5%±0.5。(5) Gold plating: vacuum ion plating is used to plate 0.0005 to 0.001 mm of gold on a 0.05 mm gold-silver alloy wire in a vacuum furnace with a vacuum degree of 0.01 Pa. The wire-winding speed is controlled so that the gold plating mass percentage is approximately 5% ± 0.5.
(6)二次拉丝,再用多模拉丝机将线材拉至成品直径0.010mm,控制拉丝速度为800m/min;(6) Secondary wire drawing: Use a multi-mode wire drawing machine to draw the wire to a finished product diameter of 0.010 mm, and control the wire drawing speed to 800 m/min;
(7)热处理:用可控放线张力,自动放线卧式连续热处理炉,将成品线材进行去应力再结晶热处理处理,需要惰性气体氮气保护;热处理温度为700℃,退火速度60mpm;(7) Heat treatment: Use a horizontal continuous heat treatment furnace with controllable pay-off tension and automatic pay-off to perform stress relief and recrystallization heat treatment on the finished wire, which requires inert gas nitrogen protection; the heat treatment temperature is 700°C and the annealing speed is 60 mpm;
(8)复绕:对热处理后键合丝根据客户要求复绕成500m一轴的成品。(8) Rewinding: The heat-treated bonding wire is rewound into a 500m reel of finished product according to customer requirements.
实施例5:Embodiment 5:
(1)称取原料:称取纯度≥99.999%的纯金810g,纯度≥99.999%的银100g,纯度≥99.999%的钯25g,适当比例的稀土母合金;(1) Weighing raw materials: weighing 810 g of pure gold with a purity of ≥99.999%, 100 g of silver with a purity of ≥99.999%, 25 g of palladium with a purity of ≥99.999%, and an appropriate proportion of rare earth master alloy;
(2)熔铸:将称取的金、银进行中频加热,设定炉温度为1300℃,真空度≤0.001pa,精炼时间30分钟,冷却水压力0.4Mpa,冷却水流量10LPM,第一次连铸速度为100mm/分钟,第二次连铸速度为70mm/分钟,形成线坯直径为8mm;(2) Melting and casting: The weighed gold and silver are subjected to medium frequency heating, the furnace temperature is set to 1300°C, the vacuum degree is ≤0.001pa, the refining time is 30 minutes, the cooling water pressure is 0.4Mpa, the cooling water flow rate is 10LPM, the first continuous casting speed is 100mm/min, the second continuous casting speed is 70mm/min, and the diameter of the formed wire billet is 8mm;
(3)拉丝:先用单模拉丝机将8mm线坯拉至1mm,再用无滑动多模拉丝机将线材拉至直径0.05mm(3) Wire drawing: First use a single-mode wire drawing machine to draw the 8mm wire billet to 1mm, and then use a non-slip multi-mode wire drawing machine to draw the wire to a diameter of 0.05mm
(4)清洗并中间退火:在设置温度为600度,带清洗及充入氮气保护的卧式退火炉对0.05mm的键合丝退火,退火速度60mpm;(4) Cleaning and intermediate annealing: annealing of 0.05 mm bonding wire in a horizontal annealing furnace with a set temperature of 600 degrees, cleaned and filled with nitrogen protection, and an annealing speed of 60 mpm;
(5)镀金,采用真空离子镀的方法,在真空度0.01Pa的真空炉内,给0.05mm的金银合金丝镀0.0005~0.001mm的金,控制收线速度约镀金质量百分比为4%±0.5。(5) Gold plating: vacuum ion plating is used to plate 0.0005 to 0.001 mm of gold on a 0.05 mm gold-silver alloy wire in a vacuum furnace with a vacuum degree of 0.01 Pa. The wire-winding speed is controlled to achieve a gold plating mass percentage of approximately 4% ± 0.5.
(6)二次拉丝,再用多模拉丝机将线材拉至成品直径0.010mm,控制拉丝速度为1000m/min;(6) Secondary wire drawing, using a multi-mode wire drawing machine to draw the wire to a finished product diameter of 0.010 mm, and controlling the wire drawing speed to 1000 m/min;
(7)热处理:用可控放线张力,自动放线卧式连续热处理炉,将成品线材进行去应力再结晶热处理处理,需要惰性气体氮气保护;热处理温度为650℃,退火速度60mpm;(7) Heat treatment: Use a horizontal continuous heat treatment furnace with controllable pay-off tension and automatic pay-off to perform stress relief and recrystallization heat treatment on the finished wire. Inert gas nitrogen protection is required. The heat treatment temperature is 650°C and the annealing speed is 60 mpm.
(8)复绕:对热处理后键合丝根据客户要求复绕成500m一轴的成品。(8) Rewinding: The heat-treated bonding wire is rewound into a 500m reel of finished product according to customer requirements.
表2:实施例3、实施例4与实施例5成分检验对比表Table 2: Comparison of component tests of Example 3, Example 4 and Example 5
表3为0.025mm(1mil)4N金丝、实施例3、实施例4、实施例5技术数据对比表Table 3 is a comparison table of technical data of 0.025mm (1mil) 4N gold wire, Example 3, Example 4, and Example 5
从上述表格可以得知,本发明制造的混合高金丝产品,含金85%±1,其机械性能和电性能指标优于纯金丝,硬度适中,晶粒细小,可以替代纯金丝用于IC封装中,大大的降低了材料的成本,满足半导体高端封装领域对键合丝质量的要求。It can be seen from the above table that the mixed high-gold wire product manufactured by the present invention contains 85%±1 gold, and its mechanical and electrical properties are better than those of pure gold wire. It has moderate hardness and fine grains, and can replace pure gold wire for IC packaging, which greatly reduces the cost of materials and meets the requirements of the semiconductor high-end packaging field for bonding wire quality.
实施例6:Embodiment 6:
本发明的一种超细混合高金丝的生产设备,包括机架,在机架上,由进料端至出料端,生产设备还包括:The production equipment of the ultra-fine mixed high gold wire of the present invention comprises a frame, and on the frame, from the feed end to the discharge end, the production equipment also comprises:
可控张力的放线系统1,多股第二混合高金丝通过可控张力的放线系统1形成张紧状态并进入下一工序;A tension-controllable pay-
第一清洗机构2,对由所述可控张力的放线系统1送出的多股第二混合高金丝清洗;A
真空系统3,具有真空动力机组;A
真空炉体热处理段4,所述真空动力机组通过负压通道连接真空炉体热处理段4的炉腔,真空动力机组工作后,所述炉腔形成真空腔,所述第二混合高金丝经清洗后进入所述真空炉体热处理段4,所述真空炉体热处理段4对进入的第二混合高金丝进行热处理,使通过真空炉体热处理段4的第二混合高金丝加热至300-500℃,所述第二混合高金丝经加热后应力消除且软化;The vacuum furnace body
真空炉体磁控溅射镀金段5,处于所述炉腔的后段,所述第二混合高金丝经热处理后进入所述真空炉体磁控溅射镀金段5,所述真空炉体磁控溅射镀金段5采用真空磁控溅射镀金工艺对所述第二混合高金丝溅射镀金,所述真空炉体磁控溅射镀金段5通过控制电子束强度与频率,控制溅射镀金的成分比例;The vacuum furnace body magnetron sputtering gold-
第二清洗机构6,安装于所述炉腔外的机架上,第二清洗机构6清洗溅射镀金后的第二混合高金丝;A
烘干机构7,具有加热烘干器,对清洗后的第二混合高金丝烘干处理;A
收线系统8,设于所述烘干机构7的下一工序,其对烘干后的第二混合高金丝收线形成卷盘。The wire taking-up
本实施例的一种优选技术方案:所述可控张力的放线系统具有4条放线机构。A preferred technical solution of this embodiment: the tension-controllable wire-paying system has four wire-paying mechanisms.
本实施例的一种优选技术方案:所述生产设备还包括电控部分9,所述电控部分9控制可控张力的放线系统1、第一清洗机构2、真空系统3、真空炉体热处理段4、真空炉体磁控溅射镀金段5、第二清洗机构6、烘干机构7、收线系统8的运行。A preferred technical solution of this embodiment: the production equipment also includes an
综上所述,本发明中在生产8mm金属棒材过程中通过二次熔铸,可使金银钯金属混合更均匀,加及稀土向量元素可细化晶粒,提高线材的可拉性。解决了市场中的金银合金丝,金银混合不均匀,可拉性不好的诸多问题,使产品性能更稳定,更利于后续的生产加工,大大提高生产效率;利用真空离子镀的方法,给混合高金丝表面镀金,节约金属材料,相对于纯金丝降低产品成本,无环境污染;这样生产的混合高金丝性能指标优于市场中含金80%的键合丝,相比纯金丝大大降低了键合丝的成本。本发明的生产工艺,提高了混合高金丝的生产效率,生产出的线材使用性能十分良好、稳定,可以替代纯金丝满足半导体高端封装领域对键合丝质量的要求。In summary, in the process of producing 8mm metal bars, the present invention uses secondary melting and casting to make the gold, silver and palladium metals more evenly mixed, and the addition of rare earth vector elements can refine the grains and improve the drawability of the wire. It solves many problems of gold-silver alloy wires in the market, such as uneven mixing of gold and silver, and poor drawability, making the product performance more stable, more conducive to subsequent production and processing, and greatly improving production efficiency; using the vacuum ion plating method, the surface of the mixed high-gold wire is plated with gold, saving metal materials, reducing product costs relative to pure gold wire, and no environmental pollution; the performance indicators of the mixed high-gold wire produced in this way are better than the bonding wire containing 80% gold in the market, and the cost of the bonding wire is greatly reduced compared to pure gold wire. The production process of the present invention improves the production efficiency of the mixed high-gold wire, and the wire produced has very good and stable performance in use, which can replace pure gold wire to meet the requirements of the quality of bonding wires in the field of high-end semiconductor packaging.
以上所述仅为本发明的优选实施方式,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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Citations (6)
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|---|---|---|---|---|
| JPH10275820A (en) * | 1997-03-28 | 1998-10-13 | Tanaka Denshi Kogyo Kk | Gold alloy wire for semiconductor element bonding |
| US20120263624A1 (en) * | 2011-02-10 | 2012-10-18 | Tanaka Denshi Kogyo K.K. | Ag-Au-Pd TERNARY ALLOY BONDING WIRE |
| CN102776405A (en) * | 2012-07-25 | 2012-11-14 | 烟台招金励福贵金属股份有限公司 | Preparation method of bonded gold-silver alloy wire |
| CN107316854A (en) * | 2017-06-15 | 2017-11-03 | 滕州晨晖电子集团股份有限公司 | A kind of alloy bonding line of gold, silver and palladium and preparation method thereof |
| CN110042357A (en) * | 2019-05-22 | 2019-07-23 | 河南理工大学 | Wireless charging alloy wire preparation method and the multi-target magnetic control sputtering device of preparation |
| CN111041419A (en) * | 2019-12-25 | 2020-04-21 | 江苏金蚕电子科技有限公司 | Preparation method of gold-silver alloy wire |
-
2022
- 2022-12-05 CN CN202211549341.5A patent/CN116005118A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10275820A (en) * | 1997-03-28 | 1998-10-13 | Tanaka Denshi Kogyo Kk | Gold alloy wire for semiconductor element bonding |
| US20120263624A1 (en) * | 2011-02-10 | 2012-10-18 | Tanaka Denshi Kogyo K.K. | Ag-Au-Pd TERNARY ALLOY BONDING WIRE |
| CN102776405A (en) * | 2012-07-25 | 2012-11-14 | 烟台招金励福贵金属股份有限公司 | Preparation method of bonded gold-silver alloy wire |
| CN107316854A (en) * | 2017-06-15 | 2017-11-03 | 滕州晨晖电子集团股份有限公司 | A kind of alloy bonding line of gold, silver and palladium and preparation method thereof |
| CN110042357A (en) * | 2019-05-22 | 2019-07-23 | 河南理工大学 | Wireless charging alloy wire preparation method and the multi-target magnetic control sputtering device of preparation |
| CN111041419A (en) * | 2019-12-25 | 2020-04-21 | 江苏金蚕电子科技有限公司 | Preparation method of gold-silver alloy wire |
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