CN116005115A - Scanning type target seat device and pulse laser deposition equipment - Google Patents
Scanning type target seat device and pulse laser deposition equipment Download PDFInfo
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- CN116005115A CN116005115A CN202310090654.7A CN202310090654A CN116005115A CN 116005115 A CN116005115 A CN 116005115A CN 202310090654 A CN202310090654 A CN 202310090654A CN 116005115 A CN116005115 A CN 116005115A
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Abstract
本发明公开了扫描式靶座装置以及脉冲激光沉积设备。其中,该扫描式靶座装置包括:第一传动单元,具有第一主体和呈空心状的安装筒,第一主体安装到镀膜室的外侧,安装筒相对第一主体可回转;第二传动单元,安装到安装筒,第二传动单元具有第二主体以及安装轴,安装轴相对第二主体可回转,安装轴设置有输入部以及输出部,输入部处在安装筒的外侧,输出部处在安装筒的内侧;支架,用于支撑靶材,安装到输出部,并设置在镀膜室内;第一驱动部,驱动第二传动单元回转,以使支架公转;第二驱动部,与输入部连接,并驱动安装轴回转,以使安装在安装轴的输出部的支架自转。本发明的扫描式靶座装置能够提高设备的稳定性。
The invention discloses a scanning target seat device and pulse laser deposition equipment. Wherein, the scanning type target holder device includes: a first transmission unit having a first main body and a hollow mounting cylinder, the first main body is installed on the outside of the coating chamber, and the installation cylinder can rotate relative to the first main body; the second transmission unit , installed to the mounting cylinder, the second transmission unit has a second body and a mounting shaft, the mounting shaft is rotatable relative to the second body, the mounting shaft is provided with an input part and an output part, the input part is on the outside of the mounting cylinder, and the output part is on the Install the inner side of the barrel; the bracket, used to support the target, is installed on the output part and installed in the coating chamber; the first driving part drives the second transmission unit to rotate to make the bracket revolve; the second driving part is connected to the input part , and drive the installation shaft to rotate, so that the bracket installed on the output part of the installation shaft will rotate by itself. The scanning target seat device of the invention can improve the stability of the equipment.
Description
技术领域technical field
本发明涉及真空镀膜设备技术领域,尤其涉及扫描式靶座装置以及脉冲激光沉积设备。The invention relates to the technical field of vacuum coating equipment, in particular to a scanning target seat device and pulse laser deposition equipment.
背景技术Background technique
脉冲激光沉积(Pulsed Laser Deposition,PLD),是一种利用激光对物体进行轰击,然后将轰击出来的物质沉淀在不同的衬底上,得到沉淀或者薄膜的一种手段。现有的脉冲激光沉积设备利用聚焦的激光入射到靶材表面,从而溅射出材料沉积在基片上。由于脉冲激光沉积的光斑一般在2~4mm,靶材的尺寸一般在一英寸,从而靶材的利用率过低,适用范围小。Pulsed Laser Deposition (PLD) is a means of bombarding objects with laser light, and then depositing the bombarded substances on different substrates to obtain precipitation or thin films. Existing pulsed laser deposition equipment utilizes focused laser light incident on the surface of the target material, thereby sputtering out material and depositing it on the substrate. Since the spot size of the pulsed laser deposition is generally 2-4 mm, the size of the target is generally one inch, so the utilization rate of the target is too low and the scope of application is small.
为了提高靶材利用率,目前脉冲激光沉积设备主要利用齿轮和轴承在腔体内使靶座实现公转和自转,从而提高靶材利用率。但是这种装置会存在例如如下问题:In order to improve the utilization rate of the target material, the current pulse laser deposition equipment mainly uses gears and bearings to realize the revolution and rotation of the target seat in the cavity, thereby improving the utilization rate of the target material. But this device can exist such as following problems:
1.由于在脉冲激光沉积时激光烧蚀靶材产生热量、以及基片需要在高温条件下成膜,因此,镀膜室内的环境温度会达到600℃甚至更高,在此高温环境下必须使用高温轴承,高温轴承价格昂贵,而且经常损耗、损坏,影响设备的稳定性。1. Due to the heat generated by the laser ablation target during pulsed laser deposition, and the substrate needs to be formed under high temperature conditions, the ambient temperature in the coating chamber will reach 600°C or higher, and high temperature must be used in this high temperature environment. Bearings, high-temperature bearings are expensive, and they are often worn out and damaged, which affects the stability of the equipment.
2.由于脉冲激光沉积要求在超高真空环境下成膜,如果使用润滑油脂,油脂会挥发出来,对镀膜室内的真空环境造成影响,影响成膜的质量。如果不使用润滑油脂齿轮和轴承又很容易卡顿,影响设备的稳定性。2. Since pulsed laser deposition requires film formation in an ultra-high vacuum environment, if lubricating grease is used, the grease will volatilize, which will affect the vacuum environment in the coating chamber and affect the quality of film formation. If you do not use lubricating grease, the gears and bearings are easy to get stuck, which will affect the stability of the equipment.
发明内容Contents of the invention
本发明旨在至少一定程度上解决现有技术问题,为此,本发明提出了一种扫描式靶座装置,提高设备的稳定性。此外,本发明还提出了具有该扫描式靶座装置的脉冲激光沉积设备。The present invention aims to solve the problems of the prior art at least to a certain extent. Therefore, the present invention proposes a scanning target seat device to improve the stability of the equipment. In addition, the present invention also proposes a pulsed laser deposition equipment with the scanning target seat device.
根据本发明一方面的扫描式靶座装置,用于使镀膜室内的靶材公转以及自转,包括:第一传动单元,具有第一主体和呈空心状的安装筒,所述第一主体安装到所述镀膜室的外侧并和所述镀膜室之间被密封,所述安装筒相对所述第一主体可回转且所述安装筒和所述第一主体之间被密封;第二传动单元,安装到所述安装筒,并且和所述安装筒之间被密封,所述第二传动单元具有第二主体以及安装轴,所述安装轴相对所述第二主体可回转且所述安装轴和所述第二主体之间被密封,所述安装轴的轴向的两端分别设置有输入部以及输出部,所述输入部处在所述安装筒的外侧,所述输出部处在所述安装筒的内侧;支架,用于支撑所述靶材,安装到所述输出部,并设置在所述镀膜室内;第一驱动部,与所述安装筒以及所述第二主体中的一者连接,驱动所述第二传动单元回转,以使所述支架随着所述第二传动单元的回转而公转;第二驱动部,与所述输入部连接,并驱动所述安装轴回转,以使安装在所述安装轴的所述输出部的所述支架,随着所述安装轴的回转而自转。According to one aspect of the present invention, the scanning target holder device is used for revolving and rotating the target in the coating chamber, comprising: a first transmission unit having a first main body and a hollow mounting cylinder, the first main body is installed on The outside of the coating chamber is sealed with the coating chamber, the installation cylinder is rotatable relative to the first body and the installation cylinder and the first body are sealed; the second transmission unit, Installed to the installation cylinder and sealed with the installation cylinder, the second transmission unit has a second main body and an installation shaft, the installation shaft is rotatable relative to the second main body, and the installation shaft and The second main body is sealed, and the two axial ends of the installation shaft are respectively provided with an input part and an output part, the input part is located outside the installation cylinder, and the output part is located at the The inner side of the installation cylinder; the bracket, used to support the target, installed to the output part, and arranged in the coating chamber; the first drive part, one of the installation cylinder and the second main body connected to drive the second transmission unit to rotate so that the bracket revolves with the rotation of the second transmission unit; the second drive part is connected to the input part and drives the installation shaft to rotate to The bracket attached to the output portion of the installation shaft is made to rotate by itself as the installation shaft rotates.
根据本发明第一方面的扫描式靶座装置,具有如下有益效果:能够提高设备的稳定性。The scanning target holder device according to the first aspect of the present invention has the following beneficial effects: the stability of the equipment can be improved.
在一些实施方式中,所述第一主体和所述安装筒之间,通过磁流体密封结构被密封;和/或,所述第二主体和所述安装轴之间,通过磁流体密封结构被密封。In some embodiments, the first body and the installation cylinder are sealed by a magnetic fluid sealing structure; and/or, the second body and the installation shaft are sealed by a magnetic fluid sealing structure. seal.
在一些实施方式中,所述安装筒的面向所述镀膜室的外侧的一端设置有安装座,所述第二传动单元以及所述第二驱动部分别安装到所述安装座,并随着安装筒相对所述第一主体回转而回转。In some embodiments, one end of the mounting cylinder facing the outside of the coating chamber is provided with a mounting seat, the second transmission unit and the second driving part are respectively mounted to the mounting seat, and are The cylinder rotates relative to the first body.
在一些实施方式中,还包括第三传动单元;所述第一驱动部包括公转用驱动电机,所述公转用驱动电机通过所述第三传动单元与所述第二传动单元传动连接。In some embodiments, a third transmission unit is further included; the first drive part includes a drive motor for revolution, and the drive motor for revolution is connected to the second transmission unit through the third transmission unit.
在一些实施方式中,所述第三传动单元包括:公转用主动齿轮,与所述公转用驱动电机同轴连接;公转用从动齿轮,与所述第二主体同轴连接;所述公转用主动齿轮和所述公转用从动齿轮啮合。In some embodiments, the third transmission unit includes: a driving gear for revolution, coaxially connected with the driving motor for revolution; a driven gear for revolution, connected coaxially with the second main body; The driving gear meshes with the driven gear for revolution.
在一些实施方式中,所述第二传动单元包括多个所述安装轴,各所述安装轴分别相对所述第二主体可回转且各所述安装轴和所述第二主体之间分别被密封。In some embodiments, the second transmission unit includes a plurality of installation shafts, each of the installation shafts is rotatable relative to the second body, and each installation shaft and the second body are respectively connected by seal.
在一些实施方式中,还包括第四传动单元,所述第二驱动部通过所述第四传动单元与各所述输入轴的所述输入部传动连接。In some embodiments, a fourth transmission unit is further included, and the second driving part is in transmission connection with the input part of each of the input shafts through the fourth transmission unit.
在一些实施方式中,所述第二驱动部包括自转用驱动电机;所述第四传动单元包括一个自转用主动齿轮以及多个自转用从动齿轮;所述自转用主动齿轮与所述自转用驱动电机同轴连接;所述自转用从动齿轮分别与各所述安装轴的所述输入部同轴连接;所述自转用主动齿轮分别与各所述自转用从动齿轮啮合。In some embodiments, the second driving part includes a driving motor for rotation; the fourth transmission unit includes a driving gear for rotation and a plurality of driven gears for rotation; the driving gear for rotation and the driving gear for rotation The driving motor is connected coaxially; the driven gears for rotation are respectively connected coaxially with the input parts of the installation shafts; the driving gears for rotation are respectively meshed with the driven gears for rotation.
在一些实施方式中,所述安装轴的所述输出部穿过所述安装筒的内侧而伸到所述镀膜室内。In some embodiments, the output portion of the installation shaft extends into the coating chamber through the inner side of the installation cylinder.
根据发明第二方面的脉冲激光沉积设备,具有镀膜室,还包括:上述任一项的扫描式靶座装置。The pulsed laser deposition equipment according to the second aspect of the invention has a coating chamber, and further includes: any one of the above-mentioned scanning target holder devices.
根据本发明第二方面的脉冲激光沉积设备,具有如下有益效果:能够在保持成膜质量的基础上,提高设备的稳定性。The pulsed laser deposition equipment according to the second aspect of the present invention has the following beneficial effects: it can improve the stability of the equipment on the basis of maintaining the quality of film formation.
附图说明Description of drawings
图1是具有本发明的扫描式靶座装置的脉冲激光沉积设备的一种实施方式的示意图。Figure 1 is a schematic diagram of one embodiment of a pulsed laser deposition apparatus having a scanning target holder device of the present invention.
图2是本发明的扫描式靶座装置的一种实施方式的立体图。Fig. 2 is a perspective view of an embodiment of the scanning target device of the present invention.
图3是图2中的A-A处的剖视图。Fig. 3 is a sectional view at A-A in Fig. 2 .
图4是图2的扫描式靶座装置的爆炸图。Fig. 4 is an exploded view of the scanning target device in Fig. 2 .
图5是图2的扫描式靶座装置的另一视角的立体图。FIG. 5 is a perspective view of another viewing angle of the scanning target device of FIG. 2 .
图6是图5的第一传动单元的立体图。Fig. 6 is a perspective view of the first transmission unit in Fig. 5 .
图7是图5的第二传动单元的立体图。Fig. 7 is a perspective view of the second transmission unit in Fig. 5 .
具体实施方式Detailed ways
下面详细描述本实施方式的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实施方式,而不能理解为对本实施方式的限制。Examples of the present embodiment will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, and are only for explaining the present embodiment, and should not be construed as limiting the present embodiment.
在本实施方式的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实施方式和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实施方式的限制。In the description of this embodiment, it should be understood that the orientation descriptions, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the drawings. It is for the convenience of describing this embodiment and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the embodiment.
在本实施方式的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of this embodiment, several means one or more, and multiple means two or more. Greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number. If the description of the first and second is only for the purpose of distinguishing the technical features, it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features relation.
本实施方式的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实施方式中的具体含义。In the description of this embodiment, unless otherwise clearly defined, words such as setting, installation, and connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in this embodiment in combination with the specific content of the technical solution .
参照图1至图7,并主要参照图1至图5,根据第1实施方式的扫描式靶座装置100(为便于说明,后面有时仅称“靶座装置100”),用于使镀膜室201内的靶材300公转以及自转。包括:第一传动单元101、第二传动单元102、支架103、第一驱动部104以及第二驱动部105。第一传动单元101具有第一主体106和呈空心状的安装筒107,第一主体106安装到镀膜室201的外侧并和镀膜室201之间被密封,安装筒107相对第一主体106可回转且安装筒107和第一主体106之间被密封。第二传动单元102安装到安装筒107,并且和安装筒107之间被密封。第二传动单元102具有第二主体108以及安装轴109,安装轴109相对第二主体108可回转且安装轴109和第二主体108之间被密封。安装轴109的轴向的两端分别设置有输入部110以及输出部111,输入部110处在安装筒107的外侧,输出部111处在安装筒107的内侧(即与镀膜室201连通的一侧)。支架103用于支撑靶材300。支架103安装到输出部111,并设置在镀膜室201内。第一驱动部104与安装筒107以及第二主体108中的一者连接。第一驱动部104驱动第二传动单元102回转,以使支架103随着第二传动单元102的回转而公转。第二驱动部105与输入部110连接,并驱动安装轴109回转,以使安装在安装轴109的输出部111的支架103,随着安装轴109的回转而自转。Referring to Figures 1 to 7, and mainly referring to Figures 1 to 5, the
根据本实施方式的靶座装置100,能够提高设备的稳定性。具体来说,通过设置具有呈空心状、且相对于第一主体106回转的安装筒107的第一传动单元101,并将第二传动单元102安装在第一传动单元101的安装筒107上。能够实现第二传动单元102与安装筒107一起相对于第一主体106而回转。由此,实现第二转动单元的公转。此外,通过使第二传动单元102具有相对于第二主体108回转的安装轴109,并将用于支撑靶材300的支架103安装在安装轴109的输出部111上,由此,能够实现靶材300的自转。According to the
由此,通过将第二传动单元102安装在第一传动单元101上,能够实现靶材300的公转以及自转。Thus, by installing the
此外,在本实施方式的靶座装置100中,通过使安装轴109与第二主体108之间被密封,能够实现第二传动单元102与镀膜室201之间的密封。而通过使安装轴109的输入部110处在安装筒107的外侧,并使输出部111处在安装筒107的内侧,并通过第二驱动部105在安装筒107的外侧、通过安装轴109的输入部110与安装轴109连接,则能够实现在安装筒107的外侧(即镀膜室201的外侧)驱动安装轴109,并使处在安装筒107的内侧的安装轴109的输出部111一起转动。由此,即使需要设置其他的中间结构(例如传动结构)等,也不需要在镀膜室201内设置,而在镀膜室201外追加即可。并且,即使需要使用例如轴承、润滑油、润滑脂等,也不需要在镀膜室201内设置,而只需要在镀膜室201外例如在安装轴109的输入部110增加即可,从而不会因为增加额外的中间结构,而导致影响到镀膜室201内的成膜,能够保持镀膜室201内的成膜的稳定性,并且,能够提高设备的稳定性。In addition, in the
进一步地,由于第二传动单元102作为一个整体安装在第一传动单元101的安装筒107上,因此能够实现靶材300通过第一传动单元101的公转和通过第二传动单元102的自转的相互独立。即,第一传动单元101的公转不会影响到第二传动单元102上的自转,由此,能够进一步提高设备的稳定性。Furthermore, since the
继续参照图1,本实施方式的靶座装置100例如使用在脉冲激光沉积设备(PLD设备200)中。作为PLD设备100具有壳体202,壳体202形成有镀膜室201。壳体202例如大致呈筒状、或者球形状。壳体202例如可以选用公知的如304号不锈钢材料,通过氩弧焊接等成型。此外,壳体202的表面可以进行喷玻璃丸及电化学抛光处理等。Continuing to refer to FIG. 1 , the
壳体202上可以设置有多个法兰203,这些法兰203当中,可以包括用于安装的靶座装置100的法兰,用于安装基台109的法兰,用于安装各种泵(例如可列举:升华泵、分子泵、离子泵等)的法兰、用于作为视窗的法兰、用于接各种设备(可列举例如:电子枪、荧光屏、放电电极、进气管路、各种传感器等)的法兰、用于上料和/或下料的法兰等。这些法兰203,根据镀膜设备的具体的工艺要求,可以适当地增加、减少或者进行其他的组合等。Housing 202 can be provided with a plurality of
继续参照图1并辅助参照图4,靶座装置100通过第一传动单元101的第一主体106,安装到壳体202的其中一个法兰203上。第一主体106和壳体202的法兰203之间,设置有第一密封件112,第一密封件112例如可以选择金属材质的密封垫圈。通过使用金属材质的第一密封件112,能够使第一主体106和壳体202之间的密封实现真空度小于例如1.0×10-10Pa。第一传动单元101的安装筒107与镀膜室201的内部直接连通。第二传动单元102与安装筒107之间,例如设置有第二密封件113。更加具体地,第二传动单元102的第二主体108安装到安装筒107上,第二主体108与安装筒107之间,设置有第二密封件113。同样地,第二密封件113例如可以选择金属材质的密封垫圈,由此能够使第二主体108与安装筒107之间的密封实现真空度小于例如1.0×10-10Pa。With continued reference to FIG. 1 and auxiliary reference to FIG. 4 , the
继续参照图3,在一些实施方式中,第一主体106和安装筒107之间,通过磁流体密封结构(为便于说明,也称“第一磁流体密封结构114”)被密封。具体来说,磁流体又称磁性液体或者铁磁流体,是一种液态状的磁性材料,既有固体的磁性又具有液体的流动性。从形态上而言,磁流体为固液两相的胶体混合物,在重力、离心力或者电磁力等作用下也不会发生固液分离。作为磁流体密封结构,是指利用磁流体形态的无定形性和其对磁场的响应特性,而将其应用于旋转轴动密封的一种密封结构。一般而言,磁流体密封结构包括永磁体、转动体(例如安装筒107或者安装轴109)、磁极和磁流体。当磁流体注入到由永磁体、转动体以及磁极所构成的磁回路时,在磁场力的作用下,密封间隙内随即形成多个稳定的“O型”液体密封环,并将密封间隙充满而实现密封。第一主体106例如呈圆筒的法兰状。第一主体106内的轴向的两端嵌入安装有轴承(未标记附图标记),安装筒107通过轴承而同轴地安装到第一主体106内并相对于第一主体106可回转。第一主体106的内侧、轴承以及安装筒107的外侧之间,填充有磁流体(未标记附图标记)。由此,在第一主体106和安装筒107之间形成第一磁流体密封结构114,能够实现第一主体106和安装筒107之间的动态密封。Continuing to refer to FIG. 3 , in some embodiments, the
继续参照图4至图6,此外,为了进一步提高密封的真空度,第一主体106内例如设置有第一冷却腔115。第一冷却腔115的结构并不特别限定,例如可以在第一主体106的壁部内设置环形的冷却通道。此外,第一冷却腔115内的冷却介质也不特别限定,例如可以使用水、油等的冷却介质。通过在第一主体106内设置有第一冷却腔115,能够降低磁流体的周围的环境温度,保持磁流体的正常运转的同时提高密封的真空度,例如可以实现第一主体106和安装筒107之间的密封的真空度为1.0×10-6Pa以下。Continuing to refer to FIG. 4 to FIG. 6 , in addition, in order to further improve the vacuum degree of the seal, a
继续参照图3至图6,并辅助参照图安装筒107的面向镀膜室201的外侧的一端设置有安装座116,第二传动单元102以及第二驱动部105分别安装到安装座116,并随着安装筒107相对第一主体106回转而回转。具体来说,安装座116例如可以是与安装筒107一体成型的结构,安装座116也可以是直接安装到安装筒107的周向的一端的部件。安装座116例如可以呈圆环状,并与安装筒107同轴。第二主体108例如隔着第二密封件113而同轴地锁紧到安装座116上。由此,第二主体108与安装筒107同轴地回转。此外,第二驱动部105则可以直接安装到安装座116上,也可以经由第二主体108而间接地安装到安装座116上。换言之,第二驱动部105也可以直接安装到第二主体108上,并经由第二主体108而间接地安装到安装座116上。由此,第二驱动部105与安装筒107一起转动。Continuing to refer to FIGS. 3 to 6 , and with auxiliary reference to the drawings, one end of the mounting
即,当第一驱动部104与安装筒107以及第二主体108中的一者连接,并由此驱动第二传动单元102回转时,第二驱动部105也一通被第一驱动部104驱动而旋转。由此,第二传动单元102以及第二驱动部105作为一个整体的部件,其内部的动作、例如第二驱动部105驱动第二传动单元102的安装轴109的旋转,不会受到第一驱动部104的驱动动作的影响,能够大大地提高靶座装置100的公转以及自转之间的独立性,从而提高设备的稳定性。That is, when the
此外,需要说明的是,在第一驱动部104驱动第二传动单元102以及第二驱动部105时,并非处在一直持续旋转的转动,而是以摆动的状态驱动第二传动单元102以及第二驱动部105,即第一驱动部104在顺时针地驱动第二传动单元102以及第二驱动部105,以及逆时针地驱动第二传动单元102以及第二驱动部105之间切换,在此情况下,即使第二驱动部105(例如后述的自转用驱动电机126)具有一些控制的电缆等,也不会因此而缠绕等,因此能够将第二驱动部105(直接或者间接地)安装到安装座116,而不需要担心其中的电缆等缠绕,从而能够实现使第二传动单元102以及第二驱动部105作为一个整体的部件安装到安装座116上。在第二传动单元102以及第二驱动部105作为一个整体的部件安装到安装座116的情况下,无论安装筒107的回转方向与安装轴109的回转方向是否相同,都不会影响到安装轴109的回转。换言之,在第一驱动部104摆动地驱动第二传动单元102以及第二驱动部105的情况下,也不会对第二传动单元102的安装轴109的回转造成影响,从而提高设备的稳定性。In addition, it should be noted that when the
继续参照图3,第二主体108和安装轴109之间,也可以通过磁流体密封结构(为便于说明,也称“第二磁流体密封结构117”)被密封。第二主体108例如呈圆筒的法兰状。第二主体108内的轴向的两端嵌入安装有轴承(未标记附图标记),安装轴109通过轴承而同轴地安装到第二主体108内并相对于第二主体108可回转。第二主体108的内侧、轴承以及安装轴109的外侧之间,填充有磁流体(未标记附图标记)。由此,在第二主体108和安装轴109之间形成第二磁流体密封结构117,能够实现第二主体108和安装轴109之间的动态密封。Continuing to refer to FIG. 3 , the space between the
继续参照图5、图7,同样地,为了进一步提高密封的真空度,第二主体108内例如设置有第二冷却腔118。第二冷却腔118的结构并不特别限定,例如可以在第二主体108的壁部内设置环形的冷却通道。此外,第二冷却腔118内的冷却介质也不特别限定,例如可以使用水、油等的冷却介质。通过在第二主体108内设置有第二冷却腔118,能够降低磁流体的周围的环境温度,保持磁流体的正常运转的同时提高密封的真空度,例如可以实现第二主体108和安装轴109之间的密封的真空度为1.0×10-6Pa以下。Continuing to refer to FIG. 5 and FIG. 7 , similarly, in order to further improve the vacuum degree of the seal, for example, a
继续参照图7,并辅助参照图1、图3、图4以及图5,安装轴109的周向的长度大于第二主体108的高度。安装轴109的输入部110以及输出部111分别伸出到第二主体108的轴向的外侧。安装筒107的内径尺寸大于或者等于第二主体108的内径的尺寸,从而使安装轴109的输出部111能够伸入到安装筒107内。在第二传动单元102通过第二主体108而同轴地安装到安装筒107的轴向的外侧的一端的情况下,安装轴109的输出部111穿过安装筒107的内部而从安装筒107的轴向的另一侧(即与镀膜室201相对的一侧)伸出。由此,当靶座装置100通过第一主体106安装到PLD设备100的壳体202上的情况下,安装轴109的输出部111直接穿过安装筒107的内部而伸到镀膜室201内。With continued reference to FIG. 7 and auxiliary reference to FIGS. 1 , 3 , 4 and 5 , the circumferential length of the
通过使安装轴109的输出部111直接伸到镀膜室201内,一方面实现在靶座装置100当中,减少需要容置在镀膜室201内的部件的数量,另一方面实现无需在镀膜室201内对这些部件进行例如额外的处理,例如,可以无需在镀膜室201内增加价格昂贵且容易损坏的高温轴承、也无需在镀膜室201内使用润滑油脂等。由此,能够保持PLD设备100的成膜质量并提高设备的稳定性。By making the
例如,用于支撑靶材300的支架103可以直接紧固到安装轴109的输出部111。作为支架103紧固到安装轴109的输出部111的方式并不特别限定,例如可以使用紧定螺丝顶紧、螺母锁紧、焊接、卡接等各种公知的方式。For example, the
在一些实施方式中,为了减少靶材300的更换频率,第二传动单元102可以包括多个安装轴109,各安装轴109分别相对第二主体108可回转且各安装轴109和第二主体108之间分别被密封。例如,第二传动单元102可以包括一个第二主体108以及多个安装轴109。第二主体108内形成有多个安装腔119,多个安装腔119以第二主体108的轴心为中心而沿第二主体108的周向均匀地间隔分布。各安装腔119内分别嵌入安装有轴承(未标记附图标记),各安装轴109通过轴承而同轴地安装到第二主体108的安装腔119内并相对于安装腔119可回转。各安装腔119的内侧、容置在该安装腔119内的轴承以及安装轴109的外侧之间,分别填充有磁流体(未标记附图标记)。由此,能够实现各安装腔119和各安装轴109之间的动态密封。In some embodiments, in order to reduce the replacement frequency of the
第二传动单元102例如可以包括四个安装轴109,四个安装轴109以第二主体108的轴心为中心,沿第二主体108的周向呈90°间隔地分布。The
此外,在第二传动单元102包括多个安装轴109的情况下,用于支撑靶材300的支架103也可以包括多个,各支架103分别直接地紧固到各安装轴109的输出部111。In addition, in the case that the
通过使第二传动单元102具有多个安装轴109,能够减少靶材300的更换频率。此外,在本实施方式的靶座装置100中,特别是在第二传动单元102具有多个安装轴109的情况下,仍然能够保持设备的稳定性(后述)。By providing the
继续参照图3至图5,在一些实施方式中,靶座装置100还包括第三传动单元120。第一驱动部104包括公转用驱动电机121,公转用驱动电机121通过第三传动单元120与第二传动单元102传动连接。第三传动单元120可以包括:公转用主动齿轮122以及公转用从动齿轮123。其中,公转用主动齿轮122与公转用驱动电机121同轴连接。公转用从动齿轮123与第二主体108同轴连接。公转用主动齿轮122和公转用从动齿轮123啮合。公转用驱动电机121可以通过例如第一安装板124安装到第一传动单元101的第一主体106上,或者安装到PLD设备100的壳体202上。公转用主动齿轮122可以直接安装到公转用驱动电机121的输出轴上。公转用从动齿轮123例如呈环形状,并同轴地锁紧到第二主体108的外周上。由此,公转用驱动电机121能够通过第三传动单元120,高精度地驱动第二传动单元102的第二主体108顺时针或者逆时针地绕第一传动单元101的第一主体106回转。Continuing to refer to FIGS. 3 to 5 , in some embodiments, the
另外,由于第三传动单元120设置在镀膜室201的外部,因此,能够容易地对其进行例如添加润滑油脂等的维护工作,而不会影响到镀膜室201内的真空环境。In addition, since the
继续参照图3至图5,此外,在一些实施方式中,靶座装置100还包括第四传动单元125,第二驱动部105通过第四传动单元125与各输入轴的输入部110传动连接。第二驱动部105包括自转用驱动电机126。第四传动单元125包括一个自转用主动齿轮127以及多个自转用从动齿轮128。自转用主动齿轮127与自转用驱动电机126同轴连接。自转用从动齿轮128分别与各安装轴109的输入部110同轴连接。自转用主动齿轮127分别与各自转用从动齿轮128啮合。自转用驱动电机126可以通过第二安装板129安装到第二传动单元102的第二主体108上,或者通过第二安装板129安装到安装座116上。并且,自转用驱动电机126的输出轴与第二主体108同轴。自转用主动齿轮127可以直接安装到自转用驱动电机126的输出轴。即,自转用主动齿轮127设置为与第二主体108同轴,并且,位于多个自转用从动齿轮128之间而分别与各自转用从动齿轮128啮合。Continuing to refer to FIG. 3 to FIG. 5 , in addition, in some embodiments, the
由此,能够通过一个自转用主动齿轮127而带动多个自转用从动齿轮128转动,能够使靶座装置100的结构更加紧凑且能够降低成本。Thereby, a plurality of driven
需要说明的是,在以往的扫描式靶座装置中,在需要搭载多个靶材的情况下,同样包括多个自转轴以及一个公转轴。但是,在以往的扫描式靶座装置中,自转轴设置在公转轴的末端,并且各自转轴也通过例如多个齿轮来啮合而联动。在以往的这种扫描式靶座装置中,自转轴以及齿轮均容置在镀膜室201内,在此情况下,支撑自转轴需要使用到例如高温轴承等,而齿轮的啮合则需要使用例如润滑油脂等。特别地,在镀膜室201内使用润滑油脂等时,润滑油脂由于高温而会挥发,这会影响成膜的质量。It should be noted that, in the case where a plurality of targets needs to be loaded in the conventional scanning target holder device, it also includes a plurality of rotation axes and one revolution axis. However, in conventional scanning-type target holder devices, the autorotation shaft is provided at the end of the revolution shaft, and the respective rotation shafts are also meshed and interlocked by, for example, a plurality of gears. In the conventional scanning type target holder device, the rotation shaft and the gears are housed in the
另外,需要说明的是,使用润滑油脂的主要原因之一是齿轮啮合容易出现卡顿、卡死的情况。而齿轮出现卡顿、卡死等原因,主要在于自转轴以及多个齿轮设置在公转轴的末端。具体来说,在以往的扫描式靶座装置当中,自转轴可以被驱动而持续地沿一个方向(例如顺时针)转动或者沿不同的方向切换,而公转轴也需要不断地被切换驱动方向,例如公转轴沿顺时针被驱动回转180°之后,会被切换为沿逆时针被驱动旋转180°等,如此地循环。在公转轴切换驱动方向时,自转轴的回转方向与公转轴的回转方向,也从相同方向切换为相反方向(或者从相反方向切换为相同方向)。在此情况下,齿轮的传动方向也强行被切换而产生了卡顿、卡死等。因此,在此情况下,为了抑制齿轮的卡顿、卡死等情况,而需要添加较多的润滑油脂。In addition, it should be noted that one of the main reasons for using lubricating grease is that gear meshing is prone to jamming and jamming. The reasons for the gears to be jammed or stuck are mainly due to the fact that the rotation axis and a plurality of gears are arranged at the end of the revolution axis. Specifically, in the conventional scanning target holder device, the rotation axis can be driven to continuously rotate in one direction (for example, clockwise) or switch in different directions, while the revolution axis also needs to be continuously switched in the driving direction. For example, after the revolution axis is driven to rotate 180° clockwise, it will be switched to be driven to rotate 180° counterclockwise, etc., and so on. When the revolution shaft switches the driving direction, the rotation direction of the autorotation shaft and the rotation direction of the revolution shaft also switch from the same direction to the opposite direction (or switch from the opposite direction to the same direction). In this case, the transmission direction of the gear is also forcibly switched, resulting in jamming, jamming, etc. Therefore, in this case, it is necessary to add a large amount of lubricating grease in order to suppress jamming and seizure of the gears.
但是,在本实施方式当中,即使在第二传动单元102具有多个安装轴109(具有自转轴的功能)、并且第二传动单元102通过齿轮传动结构与第二驱动部105连接的情况下,也能够抑制如以往的扫描式靶座装置中所出现的这种齿轮出现卡顿、卡死的情况。具体来说,如上所述,在本实施方式的靶座装置100当中,第二传动单元102以及第二驱动部105作为一个整体的部件安装到安装座116上。在第二传动单元102以及第二驱动部105作为一个整体的部件安装到安装座116的情况下,无论安装筒107的回转方向与安装轴109的回转方向是否相同,都不会影响到安装轴109的回转。换言之,在第一驱动部104摆动地驱动第二传动单元102以及第二驱动部105的情况下,也不会对传动连接第二传动单元102以及第二驱动部105的第四传动单元125的齿轮的啮合造成影响,因此,能够抑制第四传动单元125的自转用主动齿轮127以及自转用从动齿轮128之间的卡顿、卡死的情况。However, in the present embodiment, even if the
此外,与以往的扫描式靶座装置的公转轴驱动装置相比,本实施方式的靶座装置100的作为公转驱动用的第一驱动部104直接通过第三传动单元120的齿轮传动结构,与具有以往的扫描式靶座装置的公转轴功能的第二传动单元102的第二主体108的传动连接,即,在此情况下,可以将第二传动单元102(的第二主体108)整体作为类似于以往的扫描式靶座装置的公转轴而起作用。In addition, compared with the revolving axis driving device of the conventional scanning target device, the
由此,本实施方式的靶座装置100在第二驱动部105通过具有齿轮传动结构的第四传动单元125与多个安装轴109连接的情况下,也能够抑制第四传动单元125的齿轮结构出现卡顿、卡死的情况。进一步地,由于第二驱动部105在镀膜室201的外部通过第四传动单元125与安装轴109传动连接,因此,即使需要对第四传动单元125的齿轮结构注入润滑油脂等,也不会影响到镀膜室201内的情况,从而能够在保持成膜质量的前提下,提高第四传动单元125的传动的稳定性,并由此提高靶座装置100本身的稳定性。Thus, in the
由此,在本实施方式的靶座装置100中,不仅能够简化处在镀膜室201内的结构,即使在需要设置其他的中间结构例如第三传动单元120、第四传动单元125等的情况下,也不需要在镀膜室201内设置,而在镀膜室201外追加即可,从而不需要在镀膜室201内对这些中间结构进行维护,能够保持镀膜室201内的成膜的稳定性。Therefore, in the
此外,由于第二传动单元102整体作为起到以往的扫描式靶座装置的公转轴的功能的部件而安装在第一传动单元101的安装筒107上,并且其内部具有作为起到以往的扫描式靶座装置的自转轴的功能的部件(安装轴109),因此能够实现靶材300通过第一传动单元101的公转和通过第二传动单元102的自转的相互独立。即,第一传动单元101的公转不会影响到第二传动单元102上的自转,由此,能够进一步提高设备的稳定性。In addition, since the
进一步地,由于第一传动单元101以及第二传动单元102使用了磁流体密封结构,并将第二传动单元102直接安装到第一传动单元101上,由此,能够简化镀膜室201内的结构,无需对靶座装置100的位于镀膜室201内的部分进行额外的维护,能够在保持镀膜室201内的成膜的稳定性的同时,提高靶座装置100的稳定性。Further, since the
其他实施方式other implementations
需要说明的是,上面实施方式中虽然说明了第一主体106和安装筒107之间,通过磁流体密封结构被密封的方式,但是不限于此。只要能够对第一主体106和安装筒107之间进行可靠的密封,也可以使用其他的密封方式,例如,可以在安装筒107的外周上套嵌能够耐磨损的密封圈等。It should be noted that, in the above embodiment, although the
此外,需要说明的是,上面实施方式中虽然说明了第二主体108和安装轴109之间也通过磁流体密封结构被密封的方式,但是并不限于此。只要能够对第二主体108和安装轴109之间进行可靠的密封,也可以使用其他密封方式,例如可以在安装轴109上的外周套嵌能够耐磨损的密封圈等。In addition, it should be noted that although the above embodiment describes the way that the
此外,可以是第一主体106和安装筒107之间使用能够耐磨损的密封圈等进行密封,而第二主体108和安装轴109之间则通过磁流体密封结构进行密封。或者,可以是第一主体106和安装筒107之间使用磁流体密封结构进行密封,而第二主体108和安装轴109之间则通过能够耐磨损的密封圈等进行密封。即,可以是:第一主体106和安装筒107之间,通过磁流体密封结构被密封;和/或,第二主体108和安装轴109之间,通过磁流体密封结构被密封。In addition, the
此外,上面实施方式中虽然说明了第三传动单元120包括齿轮传动结构的方式,但不限于此。第三传动单元120也可以是例如皮带或者同步带的传动结构的方式。In addition, although the
此外,上面实施方式中虽然说明了公转用从动齿轮123与第二主体108同轴连接的方式,但是不限于此。例如,公转用从动齿轮123也可以套嵌在安装筒107上而与安装筒107同轴连接。In addition, although the form in which the driven
另外,上面虽然说明了第四传动单元125包括齿轮传动结构的方式,但不限于此。第四传动单元125也可以是例如皮带或者同步带的传动结构的方式。In addition, although the manner in which the
另外,如上所述,上面各实施方式的靶座装置100,可以设置在脉冲激光沉积设备中。具体来说,根据第2实施方式的脉冲激光沉积设备(PLD设备100),具有镀膜室201以及上述实施方式中任一种的扫描式靶座装置100。In addition, as mentioned above, the
如上所述,根据本实施方式的PLD设备100,能够在保持成膜质量的基础上,提高设备的稳定性。As described above, according to the
尽管已经示出和描述了本实施方式的实施例,本领域的普通技术人员可以理解:在不脱离本实施方式的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实施方式的范围由权利要求及其等同物限定。Although the examples of this embodiment have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and Modifications, the scope of this embodiment is defined by the claims and their equivalents.
Claims (10)
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