CN116005054A - Low-cost high-strength high-heat-conductivity magnesium alloy and preparation method thereof - Google Patents
Low-cost high-strength high-heat-conductivity magnesium alloy and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于有色金属材料技术领域,具体涉及一种低成本高强高导热镁合金及其制备方法。The invention belongs to the technical field of non-ferrous metal materials, and in particular relates to a low-cost, high-strength, high-thermal conductivity magnesium alloy and a preparation method thereof.
背景技术Background technique
随着5G通讯的快速发展,电子元器件的功率迅速增加,与此同时电子元器件不断向小型化、轻量化发展,导致单位体积的发热量越来越大,对轻质散热材料的导热性能以及力学性能提出了越来越高的要求,同时还需要保证材料具有良好的塑性以及可加工性能。镁合金以其低密度、良好的导热率受到了广泛的关注。纯镁的密度为1.74g/cm3,室温导热率为157W/(m·K)。但是纯镁的抗拉强度只有70MPa~80MPa左右,难以满足一般结构材料对于强度的要求。在纯镁的基础上,添加一种或多种合金元素,并通过细晶强化、固溶强化以及析出强化的方式可以极大地提高镁合金的力学性能,但是上述方式必然导致镁晶格发生强烈畸变,从而增加电子平均自由程,合金热导率下降。例如文献中报道的压铸AZ91合金,在室温下抗拉强度为230MPa,屈服强度为150MPa,热导率为54W/(m·K);而挤压态的ZM31合金,在室温下抗拉强度为321MPa,屈服强度为168MPa,热导率为113MPa;在挤压变形后进行时效处理,ZM31合金的抗拉强度提升到283MPa,屈服强度提升至211MPa,热导率提升至125W/(m·K);而WE54合金经过T6处理后,室温抗拉强度可以达到250MPa,屈服强度为172MPa,但于此同时热导率仅为51.3W/(m·K)。从上述结果可知,目前市场上常用的镁合金系列在传统的制备方式下,无法同时满足高强度与高热导率的性能要求,因此迫切需要从成分设计以及加工工艺上进行创新,从而获得一种高强度高导热镁合金及其制备工艺。With the rapid development of 5G communication, the power of electronic components increases rapidly. At the same time, electronic components continue to be miniaturized and lightweight, resulting in an increasing calorific value per unit volume, which affects the thermal conductivity of lightweight heat dissipation materials. And the mechanical properties put forward higher and higher requirements, and at the same time, it is necessary to ensure that the material has good plasticity and processability. Magnesium alloys have attracted extensive attention due to their low density and good thermal conductivity. The density of pure magnesium is 1.74g/cm 3 , and the thermal conductivity at room temperature is 157W/(m·K). However, the tensile strength of pure magnesium is only about 70MPa~80MPa, which is difficult to meet the strength requirements of general structural materials. On the basis of pure magnesium, adding one or more alloying elements can greatly improve the mechanical properties of magnesium alloys through fine grain strengthening, solid solution strengthening and precipitation strengthening, but the above methods will inevitably lead to a strong magnesium lattice. Distortion, thereby increasing the mean free path of electrons, and decreasing the thermal conductivity of the alloy. For example, the die-casting AZ91 alloy reported in the literature has a tensile strength of 230MPa at room temperature, a yield strength of 150MPa, and a thermal conductivity of 54W/(m K); while the extruded ZM31 alloy has a tensile strength of 321MPa, yield strength 168MPa, thermal conductivity 113MPa; aging treatment after extrusion deformation, the tensile strength of ZM31 alloy increased to 283MPa, yield strength increased to 211MPa, thermal conductivity increased to 125W/(m K) and WE54 alloy after T6 treatment, the tensile strength at room temperature can reach 250MPa, the yield strength is 172MPa, but at the same time the thermal conductivity is only 51.3W/(m·K). From the above results, it can be seen that the magnesium alloy series commonly used in the market cannot meet the performance requirements of high strength and high thermal conductivity at the same time under the traditional preparation method, so it is urgent to innovate in composition design and processing technology to obtain a High strength and high thermal conductivity magnesium alloy and its preparation process.
近年来,国内外公开报道了一些兼具高强度与高导热性能的镁合金及其制备方法,如公开号CN111218597B的中国专利公开的合金成分中含有Zn 3.7%~4.2%,Mn 0.4%~0.5%,Ca 0.2%~0.4%, La 0.15%~0.25%;在热挤压状态下,其室温条件下的屈服强度为180MPa~250 MPa,抗拉强度为250MPa~320 MPa,延伸率为30%~36%,导热率为130W/(m·K)~140 W/(m·K)。但是该合金在保证良好导热性能以及延伸率的情况下,合金强度仍然较低,无法兼顾高强度与高导热的需求。公开号为CN111218595B的中国专利公开的合金成分中含有Zr 0.4%~0.6%,Zn 4%~6%,Ca 0.4%~ 0.8%;该合金的抗拉强度均大于325MPa,屈服强度大于280MPa,延伸率大于15%,热导率均大于120W/(m·K)。但是该合金需要进行长达30h的时效处理,其制备周期较长;同时该合金中Zn含量较高,合金的抗热裂性能较差,高速变形条件下成形性差。In recent years, some magnesium alloys with high strength and high thermal conductivity and their preparation methods have been publicly reported at home and abroad. For example, the alloy composition disclosed in the Chinese patent with publication number CN111218597B contains Zn 3.7%~4.2%, Mn 0.4%~0.5 %, Ca 0.2%~0.4%, La 0.15%~0.25%; in the hot extrusion state, the yield strength at room temperature is 180MPa~250 MPa, the tensile strength is 250MPa~320 MPa, and the elongation is 30% ~36%, thermal conductivity 130W/(m K)~140 W/(m K). However, in the case of ensuring good thermal conductivity and elongation of the alloy, the strength of the alloy is still low, which cannot meet the requirements of high strength and high thermal conductivity. Publication No. CN111218595B contains Zr 0.4%-0.6%, Zn 4%-6%, and Ca 0.4%-0.8% in the alloy composition disclosed by the Chinese patent of CN111218595B; the tensile strength of the alloy is greater than 325MPa, the yield strength is greater than 280MPa, The efficiency is greater than 15%, and the thermal conductivity is greater than 120W/(m·K). However, the alloy needs to be subjected to an aging treatment of up to 30 hours, and the preparation period is long; at the same time, the alloy has a high Zn content, the alloy has poor thermal cracking resistance, and poor formability under high-speed deformation conditions.
因此,为了更好地满足电子、汽车等领域对于高强高导热轻质合金的需求,亟需解决镁合金高强度与高导热性能难以兼顾的问题,开发出成本相对低廉、制备周期较短的新型镁合金散热材料。Therefore, in order to better meet the demand for high-strength, high-thermal-conductivity lightweight alloys in the fields of electronics and automobiles, it is urgent to solve the problem that the high-strength and high-thermal conductivity of magnesium alloys are difficult to balance, and to develop new types of magnesium alloys with relatively low cost and short preparation cycles. Magnesium alloy heat dissipation material.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术的不足,提供一种低成本高强高导热镁合金。该合金采用Zn、Ca作为主要合金化元素,通过Zn强化改善了镁合金的强度和塑性,而Zn与Ca的同时添加有利于形成稳定的Ca2Mg6Zn3相,减小了固溶原子对于镁合金热导率的影响,保证了镁合金的热导率,且镁合金由Zn、Ca、Mn元素以及少量的稀土Ce组成,合金原料成本较低。The technical problem to be solved by the present invention is to provide a low-cost, high-strength, high-thermal-conduction magnesium alloy for the above-mentioned deficiencies in the prior art. The alloy uses Zn and Ca as the main alloying elements, and the strength and plasticity of the magnesium alloy are improved through Zn strengthening, while the addition of Zn and Ca at the same time is conducive to the formation of a stable Ca 2 Mg 6 Zn 3 phase, reducing the solid solution atoms For the thermal conductivity of the magnesium alloy, the thermal conductivity of the magnesium alloy is guaranteed, and the magnesium alloy is composed of Zn, Ca, Mn elements and a small amount of rare earth Ce, and the cost of the alloy raw material is low.
为解决上述技术问题,本发明采用的技术方案为:一种低成本高强高导热镁合金,其特征在于,由以下质量百分比的成分组成:Zn 1.6%~2.9%,Ca 0.3%~0.8%,Mn 0.2%~0.3%,Ce 0~0.4%,其余为Mg以及不可避免的杂质。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a low-cost, high-strength, high-thermal conductivity magnesium alloy, characterized in that it consists of the following components by mass percentage: Zn 1.6% ~ 2.9%, Ca 0.3% ~ 0.8%, Mn 0.2%~0.3%,
针对现有导热镁合金存在的高合金化镁合金强度高但导热率及延伸率低,以及低合金化镁合金存在的导热率及延伸率高,但强度不足的难题,本发明的镁合金中通过加入Zn,有效改善了镁合金的强度和塑性,同时在镁合金热处理过程中形成纳米级析出相,产生强化效果;由于Zn的原子半径为0.139μm比Mg小,而Ca的原子半径为0.197μm比Mg大,Zn-Ca原子间的混合焓的负值比较大,Zn与Ca的同时添加有利于形成稳定的Ca2Mg6Zn3相,有效降低了固溶原子Zn与Ca单独加入时对Mg晶格畸变程度的影响,从而减小了固溶原子对于镁合金热导率的影响。Aiming at the problems of high alloyed magnesium alloys with high strength but low thermal conductivity and elongation in existing heat-conducting magnesium alloys, and low-alloyed magnesium alloys with high thermal conductivity and elongation but insufficient strength, the magnesium alloy of the present invention By adding Zn, the strength and plasticity of the magnesium alloy are effectively improved, and at the same time, nano-scale precipitates are formed during the heat treatment of the magnesium alloy, resulting in a strengthening effect; since the atomic radius of Zn is 0.139 μm smaller than that of Mg, and the atomic radius of Ca is 0.197 The μm is larger than that of Mg, and the negative value of the mixing enthalpy between Zn-Ca atoms is relatively large. The addition of Zn and Ca at the same time is conducive to the formation of a stable Ca 2 Mg 6 Zn 3 phase, which effectively reduces the solid solution atoms when Zn and Ca are added alone. The effect on the degree of Mg lattice distortion, thereby reducing the effect of solid solution atoms on the thermal conductivity of magnesium alloys.
本发明的镁合金中通过加入Mn与镁原料本身含有及熔炼过程引入的杂质元素Fe形成Fe-Mn沉淀相,通过降低Fe含量改善了镁合金的腐蚀行为和延伸率,同时Mn在镁中细化晶粒,有利于提高镁合金的力学性能。In the magnesium alloy of the present invention, the Fe-Mn precipitation phase is formed by adding Mn and the impurity element Fe contained in the magnesium raw material itself and introduced in the smelting process, and the corrosion behavior and elongation of the magnesium alloy are improved by reducing the Fe content, and at the same time, Mn is finely dispersed in the magnesium alloy. Crystallization is beneficial to improve the mechanical properties of magnesium alloys.
本发明的镁合金中通过加入Ce细化晶粒尺寸,弱化基面织构强度,激发非基面滑移,从而有利于提高合金的延伸率;同时Ce的加入促进了Mg-Zn-Ca三元相的析出,减小了固溶元素对镁合金导热性能的影响。In the magnesium alloy of the present invention, the grain size is refined by adding Ce, the texture strength of the basal surface is weakened, and the non-basal surface slip is stimulated, thereby improving the elongation of the alloy; at the same time, the addition of Ce promotes the Mg-Zn-Ca three The precipitation of elemental phases reduces the influence of solid solution elements on the thermal conductivity of magnesium alloys.
本发明的镁合金中的Ca、Mn以及Ce元素在室温条件下,在Mg中的固溶度很低,几乎不溶于Mg基体,从而对电子或声子的散射影响较小,使得这些合金元素对导热性能的影响较小;此外,本发明中的Zn与Ca同时添加会从基体中析出Ca2Mg6Zn3相,从而降低Zn与Ca原子固溶在基体中的含量,提高镁合金的热导率。The Ca, Mn and Ce elements in the magnesium alloy of the present invention have very low solid solubility in Mg at room temperature and are almost insoluble in the Mg matrix, thus having little influence on the scattering of electrons or phonons, making these alloy elements The impact on thermal conductivity is small; in addition, the simultaneous addition of Zn and Ca in the present invention will precipitate Ca 2 Mg 6 Zn 3 phases from the matrix, thereby reducing the content of Zn and Ca atoms in solid solution in the matrix and improving the magnesium alloy. Thermal conductivity.
因此,本发明的镁合金采用Zn、Ca、Mn、Ce作为合金化元素,采用较低的合金元素含量来降低合金元素固溶在镁基体中对晶格畸变程度的影响,保证了镁合金具备良好的导热性能以及塑性加工性能,同时降低原料成本;此外各合金元素之间可以形成稳定的原子结合,并以析出物的形式析出,提高镁合金的强度,获得低成本高强高导热镁合金。Therefore, the magnesium alloy of the present invention adopts Zn, Ca, Mn, Ce as alloying elements, adopts lower alloying element content to reduce the influence of alloying elements solid solution in the magnesium matrix on the degree of lattice distortion, and ensures that the magnesium alloy has Good thermal conductivity and plastic processing performance, while reducing the cost of raw materials; in addition, stable atomic bonding can be formed between alloying elements, and precipitated in the form of precipitates, improving the strength of magnesium alloys, and obtaining low-cost, high-strength, high-thermal conductivity magnesium alloys.
上述的一种低成本高强高导热镁合金,其特征在于,由以下质量百分比的成分组成:Zn 2.0%,Ca0.4%,Mn 0.2%,其余为Mg以及不可避免的杂质。The aforementioned low-cost, high-strength, and high-thermal conductivity magnesium alloy is characterized in that it consists of the following components by mass percentage: Zn 2.0%, Ca 0.4%, Mn 0.2%, and the rest are Mg and unavoidable impurities.
另外,本发明还公开了一种制备如上述的低成本高强高导热镁合金的方法,其特征在于,该方法包括以下步骤:In addition, the present invention also discloses a method for preparing the above-mentioned low-cost, high-strength and high-thermal conductivity magnesium alloy, which is characterized in that the method includes the following steps:
步骤一、预热:按照目标镁合金设计成分,将Mg、Zn、Mg-Ca中间合金、Mg-Mn中间合金以及Mg-Ce中间合金进行配料,并均在300℃~400℃预热30min;Step 1. Preheating: According to the design composition of the target magnesium alloy, mix Mg, Zn, Mg-Ca master alloy, Mg-Mn master alloy and Mg-Ce master alloy, and preheat them at 300°C~400°C for 30 minutes;
步骤二、熔炼及浇铸:在混合气体的保护下,将步骤一中预热后的Mg放置于电阻炉中在700℃~720℃保温至全部熔化,然后在730℃~760℃依次加入步骤一中预热后的Zn、Mg-Ca中间合金、Mg-Ce中间合金以及Mg-Mn中间合金,随后在730℃下加入精炼剂均匀搅拌并去除表面浮渣,静置保温20min~40min,再在700℃~720℃进行金属模铸造或半连续铸造,浇铸后制备得到合金铸锭;Step 2. Melting and casting: under the protection of mixed gas, place the Mg preheated in step 1 in a resistance furnace and keep it warm at 700°C~720°C until it is completely melted, and then add step 1 in sequence at 730°C~760°C Zn, Mg-Ca master alloy, Mg-Ce master alloy and Mg-Mn master alloy preheated in medium, then add refining agent at 730℃ and stir evenly to remove surface scum, keep it for 20min~40min, and then Metal mold casting or semi-continuous casting is carried out at 700℃~720℃, and alloy ingots are prepared after casting;
步骤三、均匀化处理:在惰性气体保护下,将步骤二中得到的合金铸锭在350℃~390℃下保温8h~26h,随后空冷至室温,并去除表面氧化层,得到均匀化处理后的合金铸锭;Step 3. Homogenization treatment: under the protection of inert gas, heat the alloy ingot obtained in step 2 at 350°C~390°C for 8h~26h, then air cool to room temperature, and remove the surface oxide layer to obtain homogenization treatment alloy ingot;
步骤四、挤压变形:将步骤三中得到的均匀化处理后的合金铸锭在330℃~380℃预热2h,然后以0.1m/min~5m/min的速度通过挤压模具进行挤压并挤出空冷至室温,得到挤压镁合金板;Step 4. Extrusion deformation: preheat the homogenized alloy ingot obtained in step 3 at 330°C~380°C for 2 hours, and then extrude through the extrusion die at a speed of 0.1m/min~5m/min And extrude and air-cool to room temperature to obtain an extruded magnesium alloy plate;
步骤五、累积轧制变形:将步骤四中得到的挤压镁合金板在300℃~350℃预热30min,然后以10m/min~30m/min的轧制速度进行轧制并水冷至室温,得到镁合金板材;Step 5, accumulative rolling deformation: preheat the extruded magnesium alloy sheet obtained in step 4 at 300°C~350°C for 30min, then roll at a rolling speed of 10m/min~30m/min and water-cool to room temperature, Obtain magnesium alloy plate;
步骤六、低温退火处理:将步骤五中得到的镁合金板材在250℃下保温5min~20min并水冷至室温,得到低成本高强高导热镁合金。Step 6, low-temperature annealing treatment: heat the magnesium alloy plate obtained in step 5 at 250° C. for 5 minutes to 20 minutes and water-cool to room temperature to obtain a low-cost, high-strength and high-thermal conductivity magnesium alloy.
本发明将镁合金的各原料预热,使得原料充分干燥,避免原料中的水分与Mg液发生反应甚至产生飞溅影响熔炼进行,同时减小其它原料与先保温熔化形成的Mg液的温度差,避免由于温差较大导致其它原料加入时表面发生燃烧,然后根据各原料合金的熔点及烧损率制定原料依次加入顺序:通常烧损率低、熔点较低的原料合金在Mg熔体温度较低时加入,而烧损率高、熔点较高的原料合金在Mg熔体温度较高或距离浇铸时间较短时加入,以有效减少原料合金的烧损量,然后加入精炼剂熔炼,并浇铸得到合金铸锭;将合金铸锭进行均匀化处理,以减少合金铸锭中溶质元素的偏析,同时将部分第二相回溶至基体中,提高了合金在后续变形过程中的成形性能;再依次进行挤压变形和轧制变形,以进一步细化晶粒尺寸,提升镁合金的力学性能,并在轧制后进行低温退火得到镁合金,促进了镁合金中组织回复的发生,从而降低组织中位错密度,提升了镁合金的延伸率及热导率。The invention preheats the raw materials of the magnesium alloy so that the raw materials are fully dried, avoiding the reaction of the moisture in the raw materials with the Mg solution and even splashing to affect the smelting process, and at the same time reducing the temperature difference between other raw materials and the Mg solution formed by heat preservation and melting. Avoid burning on the surface when other raw materials are added due to large temperature differences, and then formulate the order of adding raw materials in turn according to the melting point and burning loss rate of each raw material alloy: usually the raw material alloy with low burning loss rate and lower melting point has a lower temperature in the Mg melt When the raw material alloy with high burning loss rate and high melting point is added when the Mg melt temperature is high or when the casting time is short, the burning loss of the raw material alloy can be effectively reduced, and then the refining agent is added to smelt and cast to obtain Alloy ingot: Homogenize the alloy ingot to reduce the segregation of solute elements in the alloy ingot, and at the same time dissolve part of the second phase back into the matrix, improving the formability of the alloy in the subsequent deformation process; and then sequentially Extrusion deformation and rolling deformation are carried out to further refine the grain size and improve the mechanical properties of magnesium alloys, and low-temperature annealing is carried out after rolling to obtain magnesium alloys, which promotes the occurrence of microstructure recovery in magnesium alloys, thereby reducing the The dislocation density improves the elongation and thermal conductivity of the magnesium alloy.
上述的方法,其特征在于,步骤二中所述混合气体包括体积分数为0.1%~1%的SF6,以及体积分数为99%~99.9%的CO2或N2。本发明的混合气体中少量的SF6起到防止镁液燃烧、保护镁合金熔炼过程顺利进行的作用,而占绝大体积分数的CO2或N2气体起到载流的作用。The above method is characterized in that the mixed gas in step 2 includes SF 6 with a volume fraction of 0.1%-1%, and CO 2 or N 2 with a volume fraction of 99%-99.9%. A small amount of SF6 in the mixed gas of the present invention prevents the combustion of molten magnesium and protects the smooth progress of the magnesium alloy smelting process, while the CO2 or N2 gas that accounts for a large volume fraction plays the role of carrying current.
上述的方法,其特征在于,步骤三中所述惰性气体为N2或Ar。The above method is characterized in that the inert gas in step 3 is N2 or Ar.
上述的方法,其特征在于,步骤四中所述挤压采用的挤压比为16~32。通过控制挤压比,降低了应变能,保证了晶粒细化的效果,同时避免加压比过大、变形所需挤压力大,在挤压变形过程中的摩擦力增大导致产生热量增加,反而使得晶粒因发生回复现象而长大的现象。The above method is characterized in that the extrusion ratio used in the extrusion in step 4 is 16-32. By controlling the extrusion ratio, the strain energy is reduced, which ensures the effect of grain refinement, and at the same time avoids excessive pressure ratio, large extrusion force required for deformation, and increased friction during extrusion deformation, resulting in heat generation The increase, on the contrary, causes the crystal grains to grow due to the recovery phenomenon.
上述的方法,其特征在于,步骤五中所述轧制的累积压下量为60%~90%,单道次压下量为15%~30%,且每道次轧制后在300℃~350℃保温3min再进行下道次轧制。由于镁合金的散热性能较好,在轧制变形过程中板材的温降很快,导致轧制过程中板材的开裂,因此,在多道次轧制过程中需要在每道次轧制后重新回炉保温,确保轧制板材的温度在预定的轧制温度范围内,保证了轧制的顺利进行。The above-mentioned method is characterized in that the cumulative reduction of the rolling described in step five is 60%-90%, the reduction of a single pass is 15%-30%, and after each pass is rolled at 300°C ~350°C heat preservation for 3 minutes and then the next rolling pass. Due to the good heat dissipation performance of magnesium alloy, the temperature drop of the plate is very fast during the rolling deformation process, resulting in the cracking of the plate during the rolling process. Therefore, in the multi-pass rolling process, it is necessary to re- Return to the furnace for heat preservation to ensure that the temperature of the rolled plate is within the predetermined rolling temperature range and ensure the smooth progress of rolling.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明的镁合金采用Zn、Ca作为主要合金化元素,通过加入Zn进行强化改善了镁合金的强度和塑性,而Zn与Ca的同时添加有利于形成稳定的Ca2Mg6Zn3相,有效降低了固溶原子Zn与Ca单独加入时对Mg晶格畸变程度的影响,从而减小了固溶原子对于镁合金热导率的影响,保证了镁合金的热导率,且镁合金由Zn、Ca、Mn元素以及少量的稀土Ce组成,合金原料成本较低。1. The magnesium alloy of the present invention uses Zn and Ca as the main alloying elements, and the strength and plasticity of the magnesium alloy are improved by adding Zn for strengthening, and the addition of Zn and Ca at the same time is conducive to the formation of a stable Ca 2 Mg 6 Zn 3 phase , which effectively reduces the influence of solid solution atoms Zn and Ca on the degree of Mg lattice distortion when added alone, thereby reducing the influence of solid solution atoms on the thermal conductivity of magnesium alloys, ensuring the thermal conductivity of magnesium alloys, and magnesium alloys It is composed of Zn, Ca, Mn elements and a small amount of rare earth Ce, and the cost of alloy raw materials is low.
2、本发明的镁合金中通过加入Mn、Ce细化晶粒尺寸,提高了镁合金的力学性能,同时促Ca2Mg6Zn3三元相的析出,减小了对于镁合金导热性能的影响。2. In the magnesium alloy of the present invention, by adding Mn and Ce to refine the grain size, the mechanical properties of the magnesium alloy are improved, and at the same time, the precipitation of the Ca 2 Mg 6 Zn ternary phase is promoted, which reduces the impact on the thermal conductivity of the magnesium alloy. Influence.
3、本发明的制备方法通过采用挤压与轧制组合变形,细化了镁合金的晶粒尺寸,提高了镁合金的综合力学性能;在轧制后进行低温退火处理,促进镁合金中组织回复的发生,从而降低组织中位错密度,提升了镁合金的延伸率及热导率,同时短时间的退火处理,保证了晶粒在退火过程中不过分长大,从而保证了镁合金仍然具有较高的强度。3. The preparation method of the present invention refines the grain size of the magnesium alloy and improves the comprehensive mechanical properties of the magnesium alloy by adopting the combined deformation of extrusion and rolling; after rolling, low-temperature annealing treatment is carried out to promote the microstructure of the magnesium alloy. The recovery occurs, thereby reducing the dislocation density in the structure and improving the elongation and thermal conductivity of the magnesium alloy. At the same time, the short-time annealing treatment ensures that the grains do not grow too much during the annealing process, thereby ensuring that the magnesium alloy remains Has a higher strength.
4、本发明的制备方法中涉及的挤压、轧制等塑性变形工艺均可采用通用设备完成,无需对设备进行特殊化改造,减少了改造附加制备成本,同时本发明中不包含长时间的时效处理,从而降低了制备周期,提高了镁合金的生产效率。4. The plastic deformation processes such as extrusion and rolling involved in the preparation method of the present invention can be completed by general-purpose equipment, without the need for special transformation of the equipment, which reduces the additional preparation cost of transformation, and does not include long-term processing in the present invention. aging treatment, thereby reducing the preparation period and improving the production efficiency of the magnesium alloy.
5、本发明通过控制镁合金的成分以及镁合金制备工艺,有效细化晶粒并获得析出相,在提高镁合金强度的同时减少对镁合金热导率的影响,得到屈服强度大于250MPa、抗拉强度大于270MPa、延伸率大于10%、室温热导率为120W/(m·K)以上的高强高导热镁合金。5. By controlling the composition of the magnesium alloy and the preparation process of the magnesium alloy, the present invention effectively refines the crystal grains and obtains precipitated phases, reduces the influence on the thermal conductivity of the magnesium alloy while improving the strength of the magnesium alloy, and obtains a yield strength greater than 250MPa, High strength and high thermal conductivity magnesium alloy with tensile strength greater than 270MPa, elongation greater than 10%, and thermal conductivity at room temperature above 120W/(m·K).
下面通过附图和实施例对本发明的技术方案作进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the drawings and embodiments.
附图说明Description of drawings
图1为本发明低成本高强高导热镁合金的制备方法流程图。Fig. 1 is a flow chart of the preparation method of the low-cost, high-strength and high-thermal conductivity magnesium alloy of the present invention.
图2为本发明实施例3中制备的低成本高强高导热镁合金的微观组织图。Fig. 2 is a microstructure diagram of the low-cost, high-strength and high-thermal conductivity magnesium alloy prepared in Example 3 of the present invention.
图3为本发明对比例1中制备的镁合金的微观组织图。FIG. 3 is a microstructure diagram of the magnesium alloy prepared in Comparative Example 1 of the present invention.
图4为本发明对比例2中制备的镁合金的微观组织图。FIG. 4 is a microstructure diagram of the magnesium alloy prepared in Comparative Example 2 of the present invention.
图5为本发明实施例3中制备的低成本高强高导热镁合金和对比例1~2中制备的镁合金的拉伸应力应变曲线图。Fig. 5 is a graph showing tensile stress-strain curves of the low-cost, high-strength, high-thermal conductivity magnesium alloy prepared in Example 3 of the present invention and the magnesium alloy prepared in Comparative Examples 1-2.
具体实施方式Detailed ways
实施例1Example 1
本实施例的低成本高强高导热镁合金由以下质量百分比的成分组成:Zn 1.6%,Ca0.3%,Mn 0.2%,Ce 0.2%,其余为Mg以及不可避免的杂质。The low-cost, high-strength and high-thermal conductivity magnesium alloy of this embodiment is composed of the following components by mass percentage: Zn 1.6%, Ca 0.3%, Mn 0.2%, Ce 0.2%, and the rest is Mg and unavoidable impurities.
如图1所示,本实施例的低成本高强高导热镁合金的制备方法包括以下步骤:As shown in Figure 1, the preparation method of the low-cost, high-strength and high-thermal conductivity magnesium alloy of this embodiment includes the following steps:
步骤一、预热:按照目标镁合金设计成分,将质量纯度99.99%的Mg锭、质量纯度99.99%的Zn锭、Mg-30%Ca中间合金、Mg-5%Mn中间合金以及Mg-30%Ce中间合金进行配料,并均置于电阻炉中在300℃下预热30min;Step 1. Preheating: According to the design composition of the target magnesium alloy, Mg ingot with a mass purity of 99.99%, Zn ingot with a mass purity of 99.99%, Mg-30%Ca master alloy, Mg-5%Mn master alloy and Mg-30% The Ce master alloy is batched and placed in a resistance furnace for preheating at 300°C for 30 minutes;
步骤二、熔炼及浇铸:在体积分数为0.1%的SF6以及体积分数为99.9%的N2组成的混合气体的保护下,将步骤一中预热后的Mg锭放置于电阻炉中在700℃下保温至全部熔化,将熔体升温至730℃,依次加入步骤一中预热后的Zn锭、Mg-30%Ca中间合金并保温至完全熔化,然后将熔体升温至750℃,依次加入步骤一中预热的Mg-5%Mn中间合金以及Mg-30%Ce中间合金并保温至完全熔化,随后降温至730℃并加入熔体质量1%的RJ-5精炼剂均匀搅拌并去除表面浮渣,静置保温20min,再在700℃下进行半连续铸造,浇铸后制备得到合金铸锭;Step 2, smelting and casting: under the protection of a mixed gas composed of 0.1% SF 6 and 99.9% N 2 by volume fraction, place the preheated Mg ingot in step 1 in a resistance furnace at 700 Keep warm at ℃ until completely melted, raise the temperature of the melt to 730℃, add the preheated Zn ingot and Mg-30%Ca master alloy in step 1 in sequence and keep warm until completely melted, then raise the temperature of the melt to 750℃, Add the preheated Mg-5%Mn master alloy and Mg-30%Ce master alloy in step 1 and keep it warm until completely melted, then lower the temperature to 730°C and add RJ-5 refining agent with 1% of the melt mass to evenly stir and remove The surface scum was left to stand for 20 minutes, and then semi-continuous casting was carried out at 700°C, and alloy ingots were prepared after casting;
步骤三、均匀化处理:在Ar气氛保护下,将步骤二中得到的合金铸锭在390℃下保温8h,随后空冷至室温,并去除表面氧化层,得到均匀化处理后的合金铸锭;Step 3, homogenization treatment: under the protection of Ar atmosphere, heat the alloy ingot obtained in step 2 at 390° C. for 8 hours, then air-cool to room temperature, and remove the surface oxide layer to obtain the alloy ingot after homogenization treatment;
步骤四、挤压变形:将步骤三中得到的均匀化处理后的合金铸锭在380℃下预热2h,然后以5m/min的速度、32的挤压比通过挤压模具进行挤压,并挤出空冷至室温,得到厚度5mm的挤压镁合金板;Step 4, extrusion deformation: preheat the homogenized alloy ingot obtained in step 3 at 380° C. for 2 hours, and then extrude through an extrusion die at a speed of 5 m/min and an extrusion ratio of 32, And extrude and air-cool to room temperature to obtain an extruded magnesium alloy plate with a thickness of 5mm;
步骤五、累积轧制变形:将步骤四中得到的挤压镁合金板在350℃下预热30min,然后以30m/min的轧制速度进行轧制并水冷至室温,轧制的累积压下量为90%,单道次压下量为20%,且每道次轧制后在350℃下保温3min再进行下道次轧制,得到厚度0.5mm的镁合金板材;Step 5, cumulative rolling deformation: preheat the extruded magnesium alloy sheet obtained in step 4 at 350°C for 30 minutes, then roll at a rolling speed of 30m/min and water-cool to room temperature. The weight is 90%, the single-pass reduction is 20%, and after each rolling pass, it is kept at 350°C for 3 minutes before the next rolling pass to obtain a magnesium alloy plate with a thickness of 0.5mm;
步骤六、低温退火处理:将步骤五得到的镁合金板材在250℃下保温5min并水冷至室温,得到低成本高强高导热镁合金。Step 6. Low-temperature annealing treatment: heat the magnesium alloy sheet obtained in Step 5 at 250° C. for 5 minutes and water-cool to room temperature to obtain a low-cost, high-strength, high-thermal conductivity magnesium alloy.
实施例2Example 2
本实施例的低成本高强高导热镁合金由以下质量百分比的成分组成:Zn 2.9%,Ca0.8%,Mn 0.3%,Ce 0.4%,其余为Mg以及不可避免的杂质。The low-cost, high-strength and high-thermal conductivity magnesium alloy of this embodiment is composed of the following components by mass percentage: Zn 2.9%, Ca 0.8%, Mn 0.3%, Ce 0.4%, and the rest is Mg and unavoidable impurities.
如图1所示,本实施例的低成本高强高导热镁合金的制备方法包括以下步骤:As shown in Figure 1, the preparation method of the low-cost, high-strength and high-thermal conductivity magnesium alloy of this embodiment includes the following steps:
步骤一、预热:按照目标镁合金设计成分,将质量纯度99.99%的Mg锭、质量纯度99.99%的Zn锭、Mg-30%Ca中间合金、Mg-5%Mn中间合金以及Mg-30%Ce中间合金进行配料,并均置于电阻炉中在350℃下预热30min;Step 1. Preheating: According to the design composition of the target magnesium alloy, Mg ingot with a mass purity of 99.99%, Zn ingot with a mass purity of 99.99%, Mg-30%Ca master alloy, Mg-5%Mn master alloy and Mg-30% The Ce master alloy is batched and placed in a resistance furnace for preheating at 350°C for 30 minutes;
步骤二、熔炼及浇铸:在体积分数为1%的SF6以及体积分数为99%的CO2组成的混合气体的保护下,将步骤一中预热后的Mg锭放置于电阻炉中在700℃下保温至全部熔化,将熔体升温至740℃,依次加入步骤一中预热后的Zn锭、Mg-30%Ca中间合金并保温至完全熔化,然后将熔体升温至760℃,依次加入步骤一中预热的Mg-5%Mn中间合金以及Mg-30%Ce中间合金并保温至完全熔化,随后降温至730℃并加入熔体质量1%的RJ-5精炼剂均匀搅拌并去除表面浮渣,静置保温40min后降温至720℃,倒入钢制模具中进行金属模铸造,浇铸后制备得到合金铸锭;Step 2, smelting and casting: under the protection of a mixed gas composed of 1% SF 6 and 99% CO 2 by volume fraction, place the preheated Mg ingot in step 1 in a resistance furnace at 700 Keep warm at ℃ until completely melted, raise the temperature of the melt to 740℃, add the preheated Zn ingot and Mg-30%Ca master alloy in step 1 in sequence and keep warm until completely melted, then raise the temperature of the melt to 760℃, Add the preheated Mg-5%Mn master alloy and Mg-30%Ce master alloy in step 1 and keep it warm until completely melted, then lower the temperature to 730°C and add RJ-5 refining agent with 1% of the melt mass to evenly stir and remove The scum on the surface is left to stand for 40 minutes and then cooled to 720°C, poured into a steel mold for metal mold casting, and the alloy ingot is prepared after casting;
步骤三、均匀化处理:在Ar气氛保护下,将步骤二中得到的合金铸锭置于管式炉中在350℃下保温26h,随后空冷至室温,并去除表面氧化层,得到均匀化处理后的合金铸锭;Step 3, homogenization treatment: under the protection of Ar atmosphere, place the alloy ingot obtained in step 2 in a tube furnace and keep it warm at 350°C for 26 hours, then air-cool to room temperature, and remove the surface oxide layer to obtain homogenization treatment After the alloy ingot;
步骤四、挤压变形:将步骤三中得到的均匀化处理后的合金铸锭在330℃下预热2h,然后以0.1m/min的速度、16的挤压比通过挤压模具进行挤压,并挤出空冷至室温,得到厚度5mm的挤压镁合金板;Step 4. Extrusion deformation: preheat the homogenized alloy ingot obtained in step 3 at 330°C for 2 hours, and then extrude it through an extrusion die at a speed of 0.1m/min and an extrusion ratio of 16 , and extruded and air-cooled to room temperature to obtain an extruded magnesium alloy plate with a thickness of 5 mm;
步骤五、累积轧制变形:将步骤四中得到的挤压镁合金板在300℃下预热30min,然后以10m/min的轧制速度进行轧制并水冷至室温,轧制的累积压下量为60%,单道次压下量为15%,且每道次轧制后在300℃下保温3min再进行下道次轧制,得到厚度2mm的镁合金板材;Step 5, cumulative rolling deformation: preheat the extruded magnesium alloy sheet obtained in step 4 at 300°C for 30 minutes, then roll at a rolling speed of 10m/min and water-cool to room temperature, the cumulative rolling reduction The amount is 60%, and the single-pass reduction is 15%, and after each pass is rolled, it is kept at 300°C for 3 minutes before the next pass is rolled to obtain a magnesium alloy plate with a thickness of 2mm;
步骤六、低温退火处理:将步骤五得到的镁合金板材在250℃下保温20min并水冷至室温,得到低成本高强高导热镁合金。Step 6, low-temperature annealing treatment: heat the magnesium alloy sheet obtained in step 5 at 250° C. for 20 minutes and water-cool to room temperature to obtain a low-cost, high-strength, high-thermal conductivity magnesium alloy.
实施例3Example 3
本实施例的低成本高强高导热镁合金由以下质量百分比的成分组成:Zn 2.0%,Ca0.4%,Mn 0.2%,其余为Mg以及不可避免的杂质。The low-cost, high-strength and high-thermal conductivity magnesium alloy of this embodiment is composed of the following components by mass percentage: Zn 2.0%, Ca 0.4%, Mn 0.2%, and the rest is Mg and unavoidable impurities.
如图1所示,本实施例的低成本高强高导热镁合金的制备方法包括以下步骤:As shown in Figure 1, the preparation method of the low-cost, high-strength and high-thermal conductivity magnesium alloy of this embodiment includes the following steps:
步骤一、预热:按照目标镁合金设计成分,将质量纯度99.99%的Mg锭、质量纯度99.99%的Zn锭、Mg-30%Ca中间合金、Mg-5%Mn中间合金进行配料,并均置于电阻炉中在350℃下预热30min;Step 1. Preheating: According to the design composition of the target magnesium alloy, Mg ingots with a mass purity of 99.99%, Zn ingots with a mass purity of 99.99%, Mg-30%Ca master alloy, and Mg-5%Mn master alloy are batched, and mixed Place in a resistance furnace and preheat at 350°C for 30 minutes;
步骤二、熔炼及浇铸:在体积分数为1%的SF6以及体积分数为99%的N2组成的混合气体的保护下,将步骤一中预热后的Mg锭放置于电阻炉中在700℃下保温至全部熔化,将熔体升温至740℃,依次加入步骤一中预热后的Zn锭、Mg-30%Ca中间合金并保温至完全熔化,然后将熔体升温至750℃,依次加入步骤一中预热的Mg-5%Mn中间合金并保温至完全熔化,随后降温至730℃并加入熔体质量1%的RJ-5精炼剂均匀搅拌并去除表面浮渣,静置保温30min后降温至710℃,倒入钢制模具中进行金属模铸造,浇铸后制备得到直径60mm的合金铸锭;Step 2, smelting and casting: under the protection of a mixed gas composed of 1% SF 6 and 99% N 2 by volume fraction, place the preheated Mg ingot in step 1 in a resistance furnace at 700 Keep warm at ℃ until completely melted, raise the temperature of the melt to 740℃, add the Zn ingot preheated in step 1, Mg-30%Ca master alloy in turn and keep warm until completely melted, then raise the temperature of the melt to 750℃, Add the preheated Mg-5%Mn master alloy in step 1 and keep it warm until it is completely melted, then lower the temperature to 730°C and add RJ-5 refining agent with 1% of the melt mass to stir evenly and remove the surface scum, and let it stand for 30 minutes After cooling down to 710°C, pour it into a steel mold for metal mold casting, and prepare an alloy ingot with a diameter of 60mm after casting;
步骤三、均匀化处理:在N2气氛保护下,将步骤二中得到的合金铸锭在380℃下保温20h,随后空冷至室温,并去除表面氧化层,得到均匀化处理后的合金铸锭;Step 3. Homogenization treatment: under the protection of N2 atmosphere, heat the alloy ingot obtained in step 2 at 380°C for 20 hours, then air-cool to room temperature, and remove the surface oxide layer to obtain the alloy ingot after homogenization treatment ;
步骤四、挤压变形:将步骤三中得到的均匀化处理后的合金铸锭在350℃下预热2h,然后以0.2m/min的速度、20的挤压比通过挤压模具进行挤压,并挤出空冷至室温,得到厚度5mm的挤压镁合金板;Step 4. Extrusion deformation: preheat the homogenized alloy ingot obtained in step 3 at 350°C for 2 hours, and then extrude it through an extrusion die at a speed of 0.2m/min and an extrusion ratio of 20 , and extruded and air-cooled to room temperature to obtain an extruded magnesium alloy plate with a thickness of 5 mm;
步骤五、累积轧制变形:将步骤四中得到的挤压镁合金板在320℃下预热30min,然后以20m/min的轧制速度进行轧制并水冷至室温,轧制的累积压下量为80%,单道次压下量为20%,且每道次轧制后在320℃下保温3min再进行下道次轧制,得到厚度1mm的镁合金板材;Step 5, cumulative rolling deformation: preheat the extruded magnesium alloy sheet obtained in step 4 at 320°C for 30 minutes, then roll at a rolling speed of 20m/min and water-cool to room temperature, the cumulative rolling reduction The weight is 80%, the single-pass reduction is 20%, and after each rolling pass, it is kept at 320°C for 3 minutes before the next rolling pass to obtain a magnesium alloy plate with a thickness of 1mm;
步骤六、低温退火处理:将步骤五得到的镁合金板材在250℃下保温10min并水冷至室温,得到低成本高强高导热镁合金。Step 6, low-temperature annealing treatment: heat the magnesium alloy sheet obtained in step 5 at 250° C. for 10 minutes and water-cool to room temperature to obtain a low-cost, high-strength, high-thermal conductivity magnesium alloy.
图2为本实施例中制备的低成本高强高导热镁合金的微观组织图,从图2可以看出,该镁合金的组织呈现由粗晶与等轴细晶构成的双模态,部分区域发生明显的再结晶,使得镁合金兼具良好的强度和延伸率。Figure 2 is a microstructure diagram of the low-cost, high-strength, high-thermal conductivity magnesium alloy prepared in this example. Significant recrystallization occurs, making the magnesium alloy have both good strength and elongation.
对比例1Comparative example 1
本对比例与实施例3的不同之处为:制备方法中不进行步骤五和步骤六,将步骤四得到的挤压镁合金板作为产物镁合金。The difference between this comparative example and Example 3 is that step 5 and step 6 are not carried out in the preparation method, and the extruded magnesium alloy plate obtained in step 4 is used as the product magnesium alloy.
图3为本对比例中制备的镁合金的微观组织图,从图3可以看出,该镁合金的金相组织为大量再结晶等轴晶粒。FIG. 3 is a microstructure diagram of the magnesium alloy prepared in this comparative example. It can be seen from FIG. 3 that the metallographic structure of the magnesium alloy is a large number of recrystallized equiaxed grains.
对比例2Comparative example 2
本对比例与实施例3的不同之处为:制备方法中不进行步骤六,将步骤五得到的镁合金板材作为产物镁合金。The difference between this comparative example and Example 3 is that step 6 is not performed in the preparation method, and the magnesium alloy plate obtained in step 5 is used as the product magnesium alloy.
图4为本对比例中制备的镁合金的微观组织图,从图4可以看出,该镁合金的金相组织主要由变形晶粒构成,由于未经低温退火处理,组织中极少包含再结晶晶粒,相较实施例3的镁合金,其平均晶粒尺寸较大。Figure 4 is the microstructure diagram of the magnesium alloy prepared in this comparative example. It can be seen from Figure 4 that the metallographic structure of the magnesium alloy is mainly composed of deformed grains. Compared with the magnesium alloy of Example 3, the crystal grains have a larger average grain size.
对比例3Comparative example 3
本对比例与实施例3的不同之处为:镁合金由以下质量百分比的成分组成:Zn5.6%,Ca 0.4%,Mn 0.2%,其余为Mg以及不可避免的杂质The difference between this comparative example and Example 3 is that the magnesium alloy is composed of the following mass percentages: Zn5.6%, Ca 0.4%, Mn 0.2%, and the rest are Mg and unavoidable impurities
本对比例的制备过程步骤四中的合金铸锭在挤压过程中出现明显的热裂纹,无法获得可测试的挤压镁合金板。The alloy ingot in Step 4 of the preparation process of this comparative example had obvious hot cracks during the extrusion process, and no testable extruded magnesium alloy sheet could be obtained.
对本发明实施例1~实施例3制备的低成本高强高导热镁合金和对比例1~对比例3制备的镁合金的力学性能和导热性能进行检测,结果如图5和下表1所示。The mechanical properties and thermal conductivity of the low-cost, high-strength and high-thermal conductivity magnesium alloys prepared in Examples 1 to 3 of the present invention and the magnesium alloys prepared in Comparative Examples 1 to 3 were tested, and the results are shown in Figure 5 and Table 1 below.
结合表1和图5可知,相较于对比例1中采用挤压变形制备的镁合金具有高热导率但强度较低的特性,以及对比例2中采用挤压结合轧制变形制备的镁合金具有高强度但热导率较低的特性,本发明实施例1~实施例3制备的镁合金均同时兼具高强度与高热导率的特性;同时,将实施例3与对比例1~2进行比较,并结合图2~图4可知,本发明采用先挤压后轧制并结合低温退火处理的工艺,有效调节细化晶粒尺寸,降低位错密度,在提高镁合金轻度的同时提升了镁合金的热导率;将实施例3与对比例3进行比较可知,本发明的镁合金中采用较低的Zn含量,保证了合金具有良好的成形性能。Combining Table 1 and Figure 5, it can be seen that compared with the magnesium alloy prepared by extrusion deformation in Comparative Example 1, it has the characteristics of high thermal conductivity but low strength, and the magnesium alloy prepared by extrusion combined with rolling deformation in Comparative Example 2 With high strength but low thermal conductivity, the magnesium alloys prepared in Examples 1 to 3 of the present invention all have the characteristics of high strength and high thermal conductivity simultaneously; meanwhile, combining Example 3 and Comparative Examples 1 to 2 By comparison, and in conjunction with Fig. 2 to Fig. 4, it can be known that the present invention adopts the process of extruding first and then rolling combined with low-temperature annealing treatment to effectively adjust the refined grain size, reduce the dislocation density, and improve the lightness of the magnesium alloy at the same time The thermal conductivity of the magnesium alloy is improved; comparing Example 3 with Comparative Example 3, it can be seen that the magnesium alloy of the present invention adopts a lower Zn content, which ensures that the alloy has good formability.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制。凡是根据发明技术实质对以上实施例所作的任何简单修改、变更以及等效变化,均仍属于本发明技术方案的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the invention still belong to the protection scope of the technical solution of the invention.
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| CN111218597A (en) * | 2020-03-06 | 2020-06-02 | 成都天智轻量化科技有限公司 | Low-cost high-heat-conductivity ultrahigh-plasticity magnesium alloy and preparation method thereof |
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| CN105886866A (en) * | 2016-06-22 | 2016-08-24 | 重庆大学 | High-formability magnesium alloy |
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