CN115973275A - A steering shaft integrated sealing structure - Google Patents
A steering shaft integrated sealing structure Download PDFInfo
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- CN115973275A CN115973275A CN202211646364.8A CN202211646364A CN115973275A CN 115973275 A CN115973275 A CN 115973275A CN 202211646364 A CN202211646364 A CN 202211646364A CN 115973275 A CN115973275 A CN 115973275A
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Abstract
Description
技术领域technical field
本发明涉及商用车制造领域,具体涉及一种转向轴一体式密封结构。The invention relates to the field of commercial vehicle manufacturing, in particular to an integral sealing structure of a steering shaft.
背景技术Background technique
随着国家环保要求越来越严格,商用车尤其涉水工程车辆对转向轴密封要求越来越高。转向轴主销衬套和推力圆锥滚子轴承工作时对摩擦接触面清洁度要求很高,密封不严、保养和润滑不到位都会引起主销衬套和推力圆锥滚子轴承异常磨损、烧蚀和寿命低等故障,进而可能引起车辆吃胎、抖动和跑偏等故障,给客户造成损失。As the country's environmental protection requirements become more and more stringent, commercial vehicles, especially wading engineering vehicles, have higher and higher requirements for steering shaft seals. Steering shaft kingpin bushings and thrust tapered roller bearings have high requirements on the cleanliness of the frictional contact surfaces. Inadequate sealing, maintenance and lubrication will cause abnormal wear and ablation of the kingpin bushings and thrust tapered roller bearings. Faults such as low life and low service life may cause faults such as tire eating, shaking and deviation of the vehicle, causing losses to customers.
目前转向轴该位置的结构,多为独立密封或局部密封。独立密封结构,主销衬套和推力轴承分别有各自一套加注和密封系统,独立的油脂嘴,互不关联,结构复杂,成本较高,不易装配。局部密封结构,对推力轴承下端面与转向节接触处的密封可靠性不高,由于转向轴工作时的振动和轴向间隙的存在,在复杂工况环境下,此处仍可能进入杂质等污染衬套和轴承内部,引起早期的失效。At present, the structure of this position of the steering shaft is mostly an independent seal or a partial seal. Independent sealing structure, kingpin bushing and thrust bearing have their own filling and sealing systems, independent grease nipples, independent of each other, complex structure, high cost, and difficult to assemble. Partial sealing structure, the sealing reliability of the contact between the lower end surface of the thrust bearing and the steering knuckle is not high. Due to the vibration of the steering shaft during operation and the existence of axial clearance, impurities and other pollution may still enter here under complex working conditions. Inside bushings and bearings, causing premature failure.
发明内容Contents of the invention
本发明为了克服以上技术的不足,提供了一种解决密封盲点,提高可靠性和整体性能的转向轴一体式密封结构。In order to overcome the deficiencies of the above technologies, the present invention provides a steering shaft integrated seal structure that solves the blind spot of the seal and improves reliability and overall performance.
本发明克服其技术问题所采用的技术方案是:The technical scheme that the present invention overcomes its technical problem adopts is:
一种转向轴一体式密封结构,包括转向节、前梁以及设置于前梁上的主销,还包括:An integrated sealing structure for a steering shaft, including a steering knuckle, a front beam, and a king pin arranged on the front beam, and also includes:
衬套,插装于转向节的孔中,主销的下端插装于衬套的孔中;The bushing is inserted into the hole of the steering knuckle, and the lower end of the king pin is inserted into the hole of the bushing;
端盖,通过螺栓安装于转向节的底部,端盖将转向节的孔的底部密封,端盖上设置有油脂嘴;The end cover is installed on the bottom of the steering knuckle through bolts, the end cover seals the bottom of the steering knuckle hole, and a grease nipple is arranged on the end cover;
推力圆锥滚子轴承,其座圈的下端设置有与转向节的孔的内径相匹配的凸台,座圈通过凸台插装于转向节的孔的上端,主销插装于推力圆锥滚子轴承的轴圈中,轴圈的外围固定有圆环形的壳体,座圈位于壳体内部;Thrust tapered roller bearing, the lower end of the seat ring is provided with a boss matching the inner diameter of the steering knuckle hole, the seat ring is inserted into the upper end of the steering knuckle hole through the boss, and the king pin is inserted into the thrust tapered roller In the shaft ring of the bearing, a circular shell is fixed on the periphery of the shaft ring, and the seat ring is located inside the shell;
端盖与主销的下端面之间形成封闭的储油腔Ⅰ,所述衬套的内壁上自上而下螺旋环绕设置有油道Ⅰ,衬套的上端面与座圈的下端面之间形成封闭的储油腔Ⅱ,油道Ⅰ的下端与储油腔Ⅰ相连通,其上端与储油腔Ⅱ相连通,座圈的内壁沿竖直方向设置有油道Ⅱ,座圈的上端面、轴圈的下端面及壳体的内壁之间形成密闭的储油腔Ⅲ,油道Ⅱ的下端与储油腔Ⅱ相连通,其上端与储油腔Ⅲ相连通。A closed oil storage chamber I is formed between the end cover and the lower end surface of the main pin. The inner wall of the bush is spirally arranged with an oil passage I from top to bottom. Between the upper end surface of the bush and the lower end surface of the seat ring A closed oil storage chamber II is formed. The lower end of the oil passage I communicates with the oil storage chamber I, and its upper end communicates with the oil storage chamber II. The inner wall of the seat ring is provided with an oil passage II along the vertical direction. The upper end surface of the seat ring , A closed oil storage chamber III is formed between the lower end surface of the shaft ring and the inner wall of the housing, the lower end of the oil passage II communicates with the oil storage chamber II, and the upper end communicates with the oil storage chamber III.
为了提高密封性,端盖与转向节的孔之间设置有O型圈Ⅰ。In order to improve the sealing performance, an O-ring I is arranged between the end cover and the hole of the steering knuckle.
为了调节间隙,还包括垫片,垫片的上端面与前梁的下端面相接触,垫片的下端面与轴圈的上端面相接触。In order to adjust the gap, a spacer is also included, the upper end surface of the spacer is in contact with the lower end surface of the front beam, and the lower end surface of the spacer is in contact with the upper end surface of the axle ring.
为了提高密封性,上述凸台与转向节的孔之间设置有O型圈Ⅲ。In order to improve the sealing performance, an O-ring III is arranged between the boss and the hole of the steering knuckle.
为了提高密封性,轴圈与主销之间设置有O型圈Ⅱ。In order to improve the sealing performance, an O-ring II is arranged between the shaft ring and the main pin.
为了提高密封性,还包括夹装于轴圈与座圈之间的双唇单向密封圈以及设置于座圈与壳体之间的单唇单向密封圈,双唇单向密封圈的外壁与壳体的内壁相接触,双唇单向密封圈的两处单向唇口与座圈上表面相贴合,单唇单向密封圈 的唇口与壳体的内壁相接触。。In order to improve the sealing performance, it also includes a double-lip one-way seal ring sandwiched between the shaft ring and the seat ring and a single-lip one-way seal ring arranged between the seat ring and the housing, and the outer wall of the double-lip one-way seal ring In contact with the inner wall of the housing, the two one-way lips of the double-lip one-way seal are in contact with the upper surface of the seat ring, and the lips of the one-lip one-way seal are in contact with the inner wall of the housing. .
为了提高密封性,双唇单向密封圈、单唇单向密封圈 与壳体的内壁之间形成密闭的储油腔Ⅳ。In order to improve the sealing performance, a closed oil storage chamber IV is formed between the double-lip one-way sealing ring, the single-lip one-way sealing ring and the inner wall of the housing.
本发明的有益效果是:解决了密封的盲点,且可靠性高,同时,系统性的考虑衬套和轴承的一体化密封、润滑和保养问题,提升了整体性能,可降低衬套和推力圆锥滚子轴承的故障率,提升产品品质和寿命,极大降低客户的更换维修成本。The beneficial effects of the invention are: the blind spot of the seal is solved, and the reliability is high; at the same time, the integrated sealing, lubrication and maintenance of the bush and the bearing are considered systematically, the overall performance is improved, and the bush and thrust cone can be reduced. The failure rate of roller bearings improves product quality and life, and greatly reduces the cost of replacement and maintenance for customers.
附图说明Description of drawings
图1为本发明的主视剖面结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the present invention;
图2为本发明的轴圈和座圈部位的结构示意图;Fig. 2 is a schematic structural view of the shaft ring and the seat ring of the present invention;
图3为本发明的座圈部位的结构示意图;Fig. 3 is a structural schematic diagram of the seat ring part of the present invention;
图中,1.前梁 2.转向节 3.主销 4.垫片 5.推力圆锥滚子轴承 6.衬套 7.端盖8.油脂嘴 9.螺栓 10.O型圈Ⅰ 11.储油腔Ⅰ 12.油道Ⅰ 13.储油腔Ⅱ 14.储油腔Ⅲ 15.O型圈Ⅱ 16.双唇单向密封圈 17.单唇单向密封圈 18.O型圈Ⅲ 19.储油腔Ⅳ 20.油道Ⅱ 51.轴圈 52.座圈 53.壳体 521.凸台。In the figure, 1.
具体实施方式Detailed ways
下面结合附图1、附图2、附图3对本发明做进一步说明。The present invention will be further described below in conjunction with accompanying drawing 1, accompanying
一种转向轴一体式密封结构,包括转向节2、前梁1以及设置于前梁1上的主销3,还包括:衬套6,插装于转向节2的孔中,主销3的下端插装于衬套6的孔中;端盖7,通过螺栓9安装于转向节2的底部,端盖7将转向节2的孔的底部密封,端盖7上设置有油脂嘴8;推力圆锥滚子轴承5,其座圈52的下端设置有与转向节2的孔的内径相匹配的凸台521,座圈52通过凸台521插装于转向节2的孔的上端,主销3插装于推力圆锥滚子轴承5的轴圈51中,轴圈51的外围固定有圆环形的壳体53,座圈52位于壳体53内部;端盖7与主销3的下端面之间形成封闭的储油腔Ⅰ 11,所述衬套6的内壁上自上而下螺旋环绕设置有油道Ⅰ 12,衬套6的上端面与座圈52的下端面之间形成封闭的储油腔Ⅱ 13,油道Ⅰ 12的下端与储油腔Ⅰ 11相连通,其上端与储油腔Ⅱ 13相连通,座圈52的内壁沿竖直方向设置有油道Ⅱ 20,座圈52的上端面、轴圈51的下端面及壳体53的内壁之间形成密闭的储油腔Ⅲ 14,油道Ⅱ 20的下端与储油腔Ⅱ 13相连通,其上端与储油腔Ⅲ 14相连通。通过油脂嘴8处注入润滑脂,先进入到储油腔Ⅰ11,润滑脂充满储油腔Ⅰ 11后经螺旋形的油道Ⅰ 12上升进入储油腔Ⅱ 13,储油腔Ⅱ 13充满润滑脂后,通过油道Ⅱ 20进入储油腔Ⅲ 14。优选的,主销3与座圈52之间的间隙为0.3-0.5mm。油道Ⅱ 20的宽为4mm,其深度为0.3mm。An integrated sealing structure for a steering shaft, including a steering knuckle 2, a front beam 1, and a kingpin 3 arranged on the front beam 1, and also includes: a bush 6 inserted into the hole of the steering knuckle 2, and the kingpin 3 The lower end is inserted into the hole of the bushing 6; the end cover 7 is installed on the bottom of the steering knuckle 2 through the bolt 9, the end cover 7 seals the bottom of the hole of the steering knuckle 2, and the end cover 7 is provided with a grease nipple 8; the thrust Tapered roller bearing 5, the lower end of its seat ring 52 is provided with a boss 521 matching the inner diameter of the hole of the steering knuckle 2, the seat ring 52 is inserted into the upper end of the hole of the steering knuckle 2 through the boss 521, and the main pin 3 Inserted in the shaft ring 51 of the thrust tapered roller bearing 5, the outer periphery of the shaft ring 51 is fixed with an annular shell 53, and the seat ring 52 is located inside the shell 53; between the end cover 7 and the lower end surface of the main pin 3 A closed oil storage chamber I 11 is formed between them, and an oil passage I 12 is spirally arranged on the inner wall of the bush 6 from top to bottom, and a closed oil storage chamber is formed between the upper end surface of the bush 6 and the lower end surface of the seat ring 52 Oil chamber II 13, the lower end of oil passage I 12 communicates with oil storage chamber I 11, its upper end communicates with oil storage chamber II 13, the inner wall of seat ring 52 is provided with oil passage II 20 along the vertical direction, seat ring 52 A closed oil storage chamber III 14 is formed between the upper end surface of the shaft ring 51 and the inner wall of the housing 53, the lower end of the oil passage II 20 communicates with the oil storage chamber II 13, and its upper end communicates with the oil storage chamber III 14 connected. Grease is injected through the
该一体式密封结构设置有多个密封部位,能够实现可靠的密封,设置有多个储油腔,可以提升保养周期和寿命。结构优化集成,不改变原有布置空间尺寸,安装简便。能够减少售后维修费用,延长衬套6及推力圆锥滚子轴承5的使用寿命,有效节约资源,避免环境污染。The integrated sealing structure is provided with multiple sealing parts, which can realize reliable sealing, and is provided with multiple oil storage chambers, which can improve the maintenance cycle and service life. The structure is optimized and integrated, the original layout space size is not changed, and the installation is easy. After-sales maintenance costs can be reduced, the service life of the bushing 6 and the thrust tapered roller bearing 5 can be prolonged, resources can be effectively saved, and environmental pollution can be avoided.
在本发明的一个实施例中,端盖7与转向节2的孔之间设置有O型圈Ⅰ 10。O型圈Ⅰ10可以提高端盖7与转向节2的孔之间的密封性。In one embodiment of the present invention, an O-ring I 10 is provided between the
在本发明的一个实施例中,还包括垫片4,垫片4的上端面与前梁1的下端面相接触,垫片4的下端面与轴圈51的上端面相接触。通过垫片4可以匹配前梁1与轴圈51之间的间隙,提高装配时的便利性。In one embodiment of the present invention, a
在本发明的一个实施例中,凸台521与转向节2的孔之间设置有O型圈Ⅲ 18。轴圈51与主销3之间设置有O型圈Ⅱ 15。通过设置O型圈Ⅲ 18可以提高座圈52与转向节2的孔之间的密封性,通过设置O型圈Ⅱ 15可以提高轴圈51与主销3之间的密封性。In one embodiment of the present invention, an O-
在本发明的一个实施例中,还包括夹装于轴圈51与座圈52之间的双唇单向密封圈16以及设置于座圈52与壳体53之间的单唇单向密封圈 17,双唇单向密封圈16的外壁与壳体53的内壁相接触,单唇单向密封圈 17的外壁与壳体53的内壁相接触。双唇单向密封圈16、单唇单向密封圈 17与壳体53的内壁之间形成密闭的储油腔Ⅳ 19。润滑脂在储油腔Ⅲ14内形成一定压力后,沿座圈52与双唇单向密封圈16的两处单向唇口贴合部溢出,进入壳体53内侧的储油腔Ⅳ 19。由于双唇单向密封圈16在其骨架外侧包覆一层密封材料,该包覆材料安装后与壳体53配合,形成储油腔Ⅳ 19,阻止润滑脂在储油腔Ⅳ 19内由此向上溢出,同时阻止外部杂质由此进入。储油腔Ⅳ 19充满润滑脂后,润滑脂沿单唇单向密封圈17唇口与壳体53贴合处溢出,完成加注润滑脂过程。在售后保养和维护时,新润滑脂由油脂嘴8处逐渐注入,旧润滑脂和磨屑由单向密封圈17处被逐渐挤出,方便快捷实现内部润滑脂的更新,无需拆卸保养。In one embodiment of the present invention, it also includes a double-lip one-
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (7)
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| CN112879421A (en) * | 2021-01-26 | 2021-06-01 | 青岛青特众力车桥有限公司 | Double-moving-ring thrust damping bearing for automobile front steering axle |
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| JPH11336772A (en) * | 1998-05-26 | 1999-12-07 | Nippon Seiko Kk | Rolling bearing |
| US20030068105A1 (en) * | 2001-10-09 | 2003-04-10 | Chien-Jung Chen | Bearing device |
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| CN115973275B (en) | 2025-07-15 |
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