CN115979201A - A method for measuring the wheel offset angle of a transfer robot - Google Patents
A method for measuring the wheel offset angle of a transfer robot Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及无人输送设备结构技术领域,尤其是一种转运机器人轮子偏移角测量方法。The invention relates to the technical field of structure of unmanned conveying equipment, in particular to a method for measuring a wheel offset angle of a transfer robot.
背景技术Background technique
由于无接触式物品配送需求的不断提升,转运机器人的使用数量及使用场景不断扩大,对转运机器人工作效率提升的同时,对转运机器人在运转过程中的移动精度标准要求也越来越高。Due to the continuous improvement of the demand for non-contact delivery of goods, the number and use scenarios of transfer robots are constantly expanding. While the work efficiency of transfer robots is improved, the requirements for the movement accuracy standards of transfer robots during operation are also getting higher and higher.
转运机器人的行走结构,大多采用轮式结构进行运输,而轮式结构的数量一般在两个以上,而在运行过程中,轮式结构在水平方向的转动,由电机及计算机进行控制,轮式结构的转角精度直接影响转运机器人的运转效率。The walking structure of the transfer robot is mostly transported by a wheeled structure, and the number of the wheeled structures is generally more than two. During the operation, the rotation of the wheeled structure in the horizontal direction is controlled by the motor and the computer. The wheeled structure The angular accuracy of the structure directly affects the operating efficiency of the transfer robot.
在实际使用过程中,转运机器人大多沿车辆预设角度进行行走,而由于车辆行走轮装配或使用过程中出现的水平或竖直转角偏移问题,容易造成转运机器人的车身倾斜或轮子向不同方向歪斜,产生移动方向角度的偏移,产生频繁的角度修正,或者偏移预定路线行走,降低运行精度及效率。In actual use, the transfer robot mostly walks along the preset angle of the vehicle, and due to the horizontal or vertical corner offset problem that occurs during the assembly or use of the vehicle's walking wheels, it is easy to cause the body of the transfer robot to tilt or the wheels to move in different directions. Skewing, resulting in the deviation of the angle of the moving direction, resulting in frequent angle corrections, or deviation from the predetermined route, reducing the operating accuracy and efficiency.
而在现有的检测方法中,主要采用倾角仪简单贴付与轮面进行检测,由于设备只能单区域面检测,参考检测点由于难以精确定位,并且在转运机器人固定状态缺少与车身相对角度的检测,难以精确进行倾斜角检测。In the existing detection methods, the inclinometer is mainly used to simply attach the wheel surface for detection. Since the equipment can only detect a single area, the reference detection point is difficult to locate accurately, and the transfer robot lacks the relative angle to the vehicle body in the fixed state. It is difficult to detect the inclination angle accurately.
发明内容Contents of the invention
鉴于上述问题,本发明的目的在于提供转运机器人轮子偏移角测量方法,以解决现有技术中车辆行走轮装配或使用过程中出现的水平或竖直转角偏移问题,容易造成转运机器人的车身倾斜或轮子向不同方向歪斜,产生移动方向角度的偏移,产生频繁的角度修正,或者偏移预定路线行走,降低运行精度及效率的问题。In view of the above problems, the object of the present invention is to provide a method for measuring the wheel offset angle of the transfer robot to solve the problem of horizontal or vertical corner offset in the prior art during the assembly or use of the vehicle's road wheels, which may easily cause the body of the transfer robot to Tilting or the wheels are skewed in different directions, resulting in the deviation of the angle of the moving direction, frequent angle corrections, or deviation from the predetermined route, which reduces the problem of operating accuracy and efficiency.
为解决上述问题,发明人提供了一种转运机器人轮子偏移角测量方法,包括如下步骤:In order to solve the above problems, the inventor provides a method for measuring the offset angle of the wheels of the transfer robot, which includes the following steps:
30检测基准面第一点,获取基准面第一数据;30 Detect the first point of the reference plane, and obtain the first data of the reference plane;
检测基准面第二点,获取基准面第二数据;Detect the second point of the reference plane, and obtain the second data of the reference plane;
获取基准面第一点与基准面第二点之间的基准面第三数据;Obtain the third datum data between the first point of the datum and the second point of the datum;
依据基准面第一数据、基准面第二数据和基准面第三数据获取基准面倾Obtain the inclination of the datum plane according to the first data of the datum plane, the second data of the datum plane and the third data of the datum plane
斜数据;skewed data;
35检测轮面第一点,获取轮面第一数据;35 Detect the first point of the wheel surface, and obtain the first data of the wheel surface;
检测轮面第二点,获取轮面第二数据;Detect the second point of the wheel surface and obtain the second data of the wheel surface;
获取轮面第一点与轮面第二点之间的轮面第三数据;Obtain the third data of the wheel surface between the first point of the wheel surface and the second point of the wheel surface;
依据轮面第一数据、轮面第二数据和轮面第三数据获取轮面倾斜数据;Acquiring wheel surface inclination data according to the first wheel surface data, the second wheel surface data and the third wheel surface data;
根据所述基准面倾斜数据和轮面倾斜数据获得轮面实际倾斜数据。The actual inclination data of the wheel surface is obtained according to the inclination data of the reference surface and the inclination data of the wheel surface.
40作为本申请的一种优选实施例,所述基准面第一点位于车身一侧面的前40 As a preferred embodiment of this application, the first point of the reference plane is located in front of one side of the vehicle body
端,所述基准面第二点位于车身一侧面的后端,或者所述基准面第一点位于车身一侧面的上端,所述基准面第二点位于车身一侧面的下端。通过选车车身一侧方向的前后端或者上下端作为基准面第一点或基准面第二点,方便以车身为轮面偏移角进行比对处理。The second point of the reference plane is located at the rear end of one side of the vehicle body, or the first point of the reference plane is located at the upper end of one side of the vehicle body, and the second point of the reference plane is located at the lower end of one side of the vehicle body. By selecting the front and rear ends or the upper and lower ends of one side of the car body as the first point of the reference plane or the second point of the reference plane, it is convenient to use the car body as the wheel surface offset angle for comparison processing.
45作为本申请的一种优选实施例,所述基准面第三数据为基准面第一数据45 As a preferred embodiment of this application, the third data of the reference plane is the first data of the reference plane
与基准面第二数据在水平或竖直方向上的距离。通过提供基准面第一数据与基准面第二数据在水平或竖直方向上的距离作为基准面第三数据,方便对基准面进行角度的测定。The horizontal or vertical distance from the second data of the datum plane. By providing the distance between the first data of the reference plane and the second data of the reference plane in the horizontal or vertical direction as the third data of the reference plane, it is convenient to measure the angle of the reference plane.
作为本申请的一种优选实施例,所述轮面第一点和所述轮面第二点位于50轮毂表面的前后或上下方向。通过在轮毂表面的前后或上下方向测定轮面第As a preferred embodiment of the present application, the first point of the wheel surface and the second point of the wheel surface are located in the front-back or up-down direction of the surface of the hub 50 . By measuring the wheel surface in the front and rear or up and down directions of the hub surface
一点和所述轮面第二点,方便依靠点位对轮面对称区域进行测定,进一步提高精确度。The one point and the second point on the wheel face are convenient for measuring the symmetrical area of the wheel face by relying on the point positions, thereby further improving the accuracy.
作为本申请的一种优选实施例,所述轮面第三数据为所述轮面第一点和As a preferred embodiment of the present application, the third data of the wheel surface is the first point of the wheel surface and
所述轮面第二点在水平或竖直方向上的距离。通过采用车轮轮面的水平或高55度方向上的点作为轮面第三数据的获取区域,方便为轮面偏移角进行信息获The distance between the second point of the wheel surface in the horizontal or vertical direction. By adopting the point on the horizontal or 55 degree direction of the wheel tread as the acquisition area of the third data of the wheel tread, it is convenient to obtain information for the offset angle of the wheel tread
取并提高轮面信息获取的精确度。Acquire and improve the accuracy of wheel surface information acquisition.
作为本申请的一种优选实施例,所述基准面第一点、基准面第二点、轮面第一点和轮面第二点采用红外测距仪获得。通过采用红外测距仪采集基准As a preferred embodiment of the present application, the first point of the reference surface, the second point of the reference surface, the first point of the wheel surface and the second point of the wheel surface are obtained by using an infrared range finder. Acquisition of benchmarks by using an infrared rangefinder
面第一点、基准面第二点、轮面第一点和轮面第二点的距离数据,方便在车60身或轮面结构对称点进行数据采集,提高数据采集的精确度。The distance data of the first point on the surface, the second point on the datum surface, the first point on the wheel surface and the second point on the wheel surface are convenient for data collection at the symmetrical points of the vehicle body or wheel surface structure, and the accuracy of data collection is improved.
作为本申请的一种优选实施例,所述基准面第二点的数量为两个以上,获取基准面第一点与任意一个基准面第二点获得基准面第三数据。通过采用多个基准面第二点,方便进行基准面倾斜数据的多点检测。As a preferred embodiment of the present application, the number of the second point of the datum plane is more than two, and the first point of the datum plane and any second point of the datum plane are obtained to obtain the third data of the datum plane. By adopting multiple second points of the reference plane, it is convenient to perform multi-point detection of the tilt data of the reference plane.
作为本申请的一种优选实施例,所述轮面第二点的数量为两个以上,获65取轮面第一点与任意一个轮面第二点获得轮面第三数据。通过采用多个轮面As a preferred embodiment of the present application, the number of the second point of the wheel surface is more than two, and the first point of the wheel surface and any second point of the wheel surface are obtained to obtain the third data of the wheel surface. By using multiple wheel surfaces
第二点,方便进行轮面倾斜数据的多点检测。The second point is to facilitate the multi-point detection of the wheel surface inclination data.
作为本申请的一种优选实施例,所述轮面第三数据采用标尺获得。As a preferred embodiment of the present application, the third data of the wheel surface is obtained using a scale.
作为本申请的一种优选实施例,所述基准面第三数据采用标尺获得。As a preferred embodiment of the present application, the third datum data is obtained using a scale.
区别于现有技术,上述技术方案具有如下优点:通过检测基准面第一点、70基准面第二点,获取基准面第一数据、基准面第二数据、基准面第三数据而Different from the prior art, the above-mentioned technical solution has the following advantages: by detecting the first point of the datum plane and the second point of the datum plane, the first data of the datum plane, the second data of the datum plane and the third data of the datum plane are acquired.
获得基准面倾斜数据,对获取到的轮面倾斜数据进行比对及获得实际的轮面倾斜数据,为轮面倾斜数据提供了相对角度的参考点,在基准面和轮面的点位数据采集及检测已提高部分精确度的基础上,依靠基准面角度进行比对及Obtain datum surface inclination data, compare the obtained wheel surface inclination data and obtain the actual wheel surface inclination data, provide a reference point for the relative angle of the wheel surface inclination data, and collect point data between the datum surface and the wheel surface And on the basis of the improved part accuracy of the detection, relying on the reference plane angle for comparison and
参考,相比采用轮面单次面检测,大大提高了精确度,在转运机器人位于台75面上固定检测时,对车身自带偏移角度进行检测,并且配合台面得以进行点For reference, compared with the single surface detection of the wheel surface, the accuracy is greatly improved. When the transfer robot is fixed on the platform 75, the offset angle of the body is detected, and the point can be matched with the platform.
方向上的车身及轮面距离检测,大大提高在转运机器人在台面上固定进行检测时的轮面偏移角检测精确度。The detection of the distance between the vehicle body and the wheel surface in the direction greatly improves the detection accuracy of the wheel surface offset angle when the transfer robot is fixed on the table for detection.
上述发明内容相关记载仅是本申请技术方案的概述,为了让本领域普通技术人员能够更清楚地了解本申请的技术方案,进而可以依据说明书的文字及附图记载的内容予以实施,并且为了让本申请的上述目的及其它目的、特征和优点能够更易于理解,以下结合本申请的具体实施方式及附图进行说明。The relevant descriptions of the above-mentioned content of the invention are only an overview of the technical solution of the present application. In order to allow those skilled in the art to understand the technical solution of the application more clearly, it can be implemented according to the text of the description and the content recorded in the drawings, and in order to let those skilled in the art The above purpose and other purposes, features and advantages of the present application can be more easily understood, and will be described below in conjunction with specific implementation methods and accompanying drawings of the present application.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为本发明实施例中转运机器人轮子偏移角测量方法的检测状态结构示意图;Fig. 1 is a schematic diagram of the detection state structure of the method for measuring the wheel offset angle of the transfer robot in the embodiment of the present invention;
图2为本发明实施例中转运机器人轮子水平偏移角测量方法的流程图;Fig. 2 is the flowchart of the method for measuring the horizontal offset angle of the wheels of the transfer robot in the embodiment of the present invention;
图3为本发明实施例中转运机器人轮子纵向偏移角测量方法的流程图。Fig. 3 is a flow chart of the method for measuring the longitudinal offset angle of the wheels of the transfer robot in the embodiment of the present invention.
上述各附图中涉及的附图标记说明如下:The reference numerals involved in the above-mentioned drawings are explained as follows:
10、基台;10. Abutment;
11、横向导轨;12、纵向导轨;13、红外测距仪;11. Horizontal guide rail; 12. Longitudinal guide rail; 13. Infrared range finder;
20、车身;20. Body;
30、车轮;30. Wheels;
31、轮面。31. Wheel surface.
具体实施方式Detailed ways
为详细说明本申请可能的应用场景,技术原理,可实施的具体方案,能实现目的与效果等,以下结合所列举的具体实施例并配合附图详予说明。本文所记载的实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示105例,而不能以此来限制本申请的保护范围。In order to describe in detail the possible application scenarios, technical principles, specific solutions that can be implemented, goals and effects that can be achieved, etc., the following will be described in detail in conjunction with the listed specific embodiments and accompanying drawings. The embodiments described herein are only used to illustrate the technical solutions of the present application more clearly, so they are only used as illustrations, and should not be used to limit the protection scope of the present application.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中各个位置出现的“实施例”一词并不一定指代相同的实施例,亦不特别限定其与其它实施例之间的独立性或关联性。原则上,在本申请中,只要不存在技术矛盾或冲突,各110实施例中所提到的各项技术特征均可以以任意方式进行组合,以形成相应的可实施的技术方案。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The word "embodiment" appearing in various positions in the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or relationship with other embodiments. In principle, in this application, as long as there is no technical contradiction or conflict, each technical feature mentioned in each 110 embodiment can be combined in any way to form a corresponding implementable technical solution.
除非另有定义,本文所使用的技术术语的含义与本申请所属技术领域的技术人员通常理解的含义相同;本文中对相关术语的使用只是为了描述具体的实施例,而不是旨在限制本申请。Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the art to which the application belongs; the use of relevant terms herein is only to describe specific embodiments, and is not intended to limit the application .
115在本申请的描述中,用语“和/或”是一种用于描述对象之间逻辑关系的表述,表示可以存在三种关系,例如A和/或B,表示:存在A,存在B,以及115 In the description of this application, the word "and/or" is an expression used to describe the logical relationship between objects, indicating that there may be three relationships, such as A and/or B, which means: there is A, there is B, as well as
同时存在A和B这三种情况。另外,本文中字符“/”一般表示前后关联对象是一种“或”的逻辑关系。There are three situations A and B at the same time. In addition, the character "/" in this article generally indicates that the contextual objects are a logical relationship of "or".
在本申请中,诸如“第一”和“第二”之类的用语仅仅用来将一个实体120或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何实际的数量、主次或顺序等关系。In this application, terms such as "first" and "second" are only used to distinguish one entity 120 or operation from another entity or operation, and do not necessarily require or imply that there is a difference between these entities or operations. Any actual quantitative, primary, or sequential relationship exists.
在没有更多限制的情况下,在本申请中,语句中所使用的“包括”、“包含”、“具有”或者其他类似的表述,意在涵盖非排他性的包含,这些表述并不排除在包括所述要素的过程、方法或者产品中还可以存在另外的要素,125从而使得包括一系列要素的过程、方法或者产品中不仅可以包括那些限定的要素,而且还可以包括没有明确列出的其他要素,或者还包括为这种过程、方法或者产品所固有的要素。Without further limitation, in this application, the words "including", "comprising", "having" or other similar expressions are intended to cover a non-exclusive inclusion, and these expressions do not exclude Additional elements may also be present in a process, method, or product that includes stated elements,125 such that a process, method, or product that includes a series of elements may include not only those defined elements, but also other elements not explicitly listed. elements, or also elements inherent in such a process, method or product.
与《审查指南》中的理解相同,在本申请中,“大于”、“小于”、“超过”等表述理解为不包括本数;“以上”、“以下”、“以内”等表述理解130为包括本数。此外,在本申请实施例的描述中“多个”的含义是两个以上(包括两个),与之类似的与“多”相关的表述亦做此类理解,例如“多组”、The same as the understanding in the "Examination Guidelines", in this application, expressions such as "greater than", "less than", and "exceeding" are understood to not include the original number; expressions such as "above", "below", and "within" are understood to be Include this number. In addition, in the description of the embodiments of the present application, "multiple" means more than two (including two), and similar expressions related to "many" are also understood in this way, such as "multiple groups",
“多次”等,除非另有明确具体的限定。"Multiple times", etc., unless otherwise expressly and specifically qualified.
在本申请实施例的描述中,所使用的与空间相关的表述,诸如“中心”In the description of the embodiments of the present application, expressions related to space used, such as "center"
“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”135“右”“竖直”“水平”“垂直”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等,所指示的方位或位置关系是基于具体实施例或附图所示的方位或位置关系,仅是为了便于描述本申请的具体实施例或便于读者理解,而不是指示或暗示所指的装置或部件必须具有特定的位置、特定的方位、或以特定的方位构造或操作,因此不能理解为对本申请实140施例的限制。"Vertical" "Lateral" "Length" "Width" "Thickness" "Top" "Down" "Front" "Back" "Left" 135 "Right" "Vertical" "Horizontal" "Vertical" "Top" "Bottom" "Inside", "Outside", "Clockwise", "Counterclockwise", "Axial", "Radial", "Circumferential", etc., the orientation or positional relationship indicated is based on the specific embodiment or the orientation or positional relationship shown in the drawings , are only for the convenience of describing the specific embodiments of the application or for the convenience of the readers to understand, and do not indicate or imply that the referred device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, so it cannot be understood In order to limit the implementation of 140 embodiments of the present application.
除非另有明确的规定或限定,在本申请实施例的描述中,所使用的“安装”“相连”“连接”“固定”“设置”等用语应做广义理解。例如,所述Unless otherwise clearly specified or limited, in the description of the embodiments of the present application, terms such as "installation", "connection", "connection", "fixation" and "setting" should be understood in a broad sense. For example, the
“连接”可以是固定连接,也可以是可拆卸连接,或成一体设置;其可以是机械连接,也可以是电连接,也可以是通信连接;其可以是直接相连,也可145以通过中间媒介间接相连;其可以是两个元件内部的连通或两个元件的相互作用关系。对于本申请所属技术领域的技术人员而言,可以根据具体情况理解上述用语在本申请实施例中的具体含义。The "connection" can be a fixed connection, a detachable connection, or an integrated arrangement; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or through an intermediate connection. A medium connects indirectly; it may be an internal communication between two elements or an interactive relationship between two elements. Those skilled in the technical field to which the present application belongs can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
请一并参阅图1至图3,一种转运机器人轮子偏移角测量方法,包括如下步骤:Please refer to Figures 1 to 3 together, a method for measuring the wheel offset angle of a transfer robot, including the following steps:
150检测基准面第一点,获取基准面第一数据;150 Detect the first point of the datum plane, and acquire the first data of the datum plane;
检测基准面第二点,获取基准面第二数据;Detect the second point of the reference plane, and obtain the second data of the reference plane;
获取基准面第一点与基准面第二点之间的基准面第三数据;Obtain the third datum data between the first point of the datum and the second point of the datum;
依据基准面第一数据、基准面第二数据和基准面第三数据获取基准面倾斜数据;Obtain datum plane inclination data according to the first data of the datum plane, the second data of the datum plane and the third data of the datum plane;
155检测轮面第一点,获取轮面第一数据;155 Detect the first point of the wheel surface, and obtain the first data of the wheel surface;
检测轮面第二点,获取轮面第二数据;Detect the second point of the wheel surface and obtain the second data of the wheel surface;
获取轮面第一点与轮面第二点之间的轮面第三数据;Obtain the third data of the wheel surface between the first point of the wheel surface and the second point of the wheel surface;
依据轮面第一数据、轮面第二数据和轮面第三数据获取轮面倾斜数据;Acquiring wheel surface inclination data according to the first wheel surface data, the second wheel surface data and the third wheel surface data;
根据所述基准面倾斜数据和轮面倾斜数据获得轮面实际倾斜数据。The actual inclination data of the wheel surface is obtained according to the inclination data of the reference plane and the inclination data of the wheel surface.
以下对上述技术方案予以详细说明:The above-mentioned technical scheme is described in detail below:
转运机器人包括车身20以及装配在车身20上的多个车轮30,车轮30的轮毂或轮胎外侧面为轮面31,转运机器人的车身20装配在基台10上,红外测距仪13滑动连接于纵向导轨12上,纵向导轨12滑动连接于横向导轨11上。红外测距仪13和纵向导轨12的滑动连接处、纵向导轨12和横向导轨11的滑动连接处设有锁止装置(或者采用丝杠滑轨),用于为红外测距仪、纵向导轨的相对位置进行固定。横向导轨11和纵向导轨12上设有刻度,用于确认长度及移动量。(在其他实施例中,红外测距仪13也可滑动连接于横向导轨11上,横向导轨11滑动连接于纵向导轨上。)The transfer robot includes a
当需要检测转运机器人轮子水平偏移角时:When it is necessary to detect the horizontal offset angle of the transfer robot wheel:
S101:依靠移动横向导轨和纵向导轨,将红外测距仪移动至车身一侧面前方方向的基准面第一点,红外测距仪检测并获取红外测距仪检测端至车身一侧面前方方向的车身表面作为基准面第一点的距离数据,作为基准面第一数据X1。S101: Move the infrared range finder to the first point of the reference plane in the front direction of one side of the vehicle body by moving the horizontal guide rail and the longitudinal guide rail, and the infrared range finder detects and obtains the distance from the detection end of the infrared range finder to the front direction of the side of the vehicle body The surface is used as the distance data of the first point of the datum plane as the first data X1 of the datum plane.
S102:依靠移动横向导轨和纵向导轨,将红外测距仪移动至车身一侧面后方方向的基准面第二点,红外测距仪检测并获取红外测距仪检测端至车身一侧面后方方向的车身表面作为基准面第二点的距离数据,作为基准面第二数据X2。S102: Move the infrared range finder to the second point of the reference plane in the rear direction of one side of the vehicle body by moving the horizontal guide rail and the longitudinal guide rail, and the infrared range finder detects and obtains the distance from the detection end of the infrared range finder to the rear direction of the side of the vehicle body The surface is used as the distance data of the second point of the datum plane as the second data X2 of the datum plane.
S103:获取红外测距仪由基准面第一点移动至基准面第二点时,纵向导轨在横向导轨上的移动距离作为基准面的第三数据A1。S103: Obtain the moving distance of the longitudinal guide rail on the transverse guide rail when the infrared range finder moves from the first point of the reference plane to the second point of the reference plane as the third data A1 of the reference plane.
S104:依照公式a1=tan-1(X2-X1)/A1获得车身倾斜角a1作为基准面倾斜数据。S104: According to the formula a1=tan −1 (X2−X1)/A1, obtain the vehicle body inclination angle a1 as reference plane inclination data.
S105:依靠移动横向导轨和纵向导轨,将红外测距仪移动至车轮轮毂表面一侧面前方方向的轮面第一点,红外测距仪检测并获取红外测距仪检测端至车轮轮毂表面一侧面前方方向的车轮表面作为轮面第一点的距离数据,作为基准面第一数据X3。S105: Move the infrared range finder to the first point of the wheel surface in the direction of the front side of the wheel hub surface by moving the horizontal guide rail and the longitudinal guide rail, and the infrared range finder detects and obtains the detection end of the infrared range finder to the side of the wheel hub surface The wheel surface in the front direction is used as the distance data of the first point on the wheel surface, and is used as the first data X3 of the reference plane.
S106、依靠移动横向导轨和纵向导轨,将红外测距仪移动至车轮轮毂表面一侧面后方方向的轮面第二点,红外测距仪检测并获取红外测距仪检测端至车轮轮毂表面一侧面后方方向的车轮表面作为轮面第二点的距离数据,作为基准面第二数据X4。S106. Relying on moving the horizontal guide rail and the longitudinal guide rail, move the infrared range finder to the second point on the wheel surface in the rear direction of one side of the wheel hub surface, and the infrared range finder detects and obtains the detection end of the infrared range finder to the wheel hub surface side side The wheel surface in the rear direction is used as the distance data of the second point on the wheel surface, which is used as the second datum surface data X4.
S107、获取红外测距仪由轮面第一点移动至轮面第二点时,纵向导轨在横向导轨上的移动距离作为轮面的第三数据A2。S107. Obtain the moving distance of the longitudinal guide rail on the transverse guide rail when the infrared range finder moves from the first point of the wheel surface to the second point of the wheel surface as the third data A2 of the wheel surface.
S108、依照公式a2=tan-1(X4-X3)/A2获得车身倾斜角a2作为轮面倾斜数据。S108. According to the formula a2=tan -1 (X4-X3)/A2, obtain the vehicle body inclination angle a2 as the wheel surface inclination data.
S109、将轮面倾斜数据与基准面倾斜数据进行相减,即a2-a1获得轮面实际倾斜数据。S109. Subtract the wheel surface inclination data from the reference surface inclination data, that is, a2-a1 to obtain the actual wheel surface inclination data.
随后依靠活动的轮面实际倾斜数据进行车轮相对车身的水平方向角度调整。Then rely on the actual tilt data of the active wheel surface to adjust the angle of the wheel relative to the horizontal direction of the vehicle body.
当需要检测转运机器人轮子竖直偏移角时:When it is necessary to detect the vertical offset angle of the transfer robot wheel:
S201:依靠移动横向导轨和纵向导轨,将红外测距仪移动至车身一侧面上方方向的基准面第一点,红外测距仪检测并获取红外测距仪检测端至车身一侧面上方方向的车身表面作为基准面第一点的距离数据,作为基准面第一数据Y1。S201: Move the infrared rangefinder to the first point of the reference plane above the side of the vehicle body by moving the horizontal guide rail and the longitudinal guide rail, and the infrared rangefinder detects and obtains the distance from the detection end of the infrared rangefinder to the direction above the side of the vehicle body The surface is used as the distance data of the first point of the datum plane as the first data Y1 of the datum plane.
S202:依靠移动横向导轨和纵向导轨,将红外测距仪移动至车身一侧面下方方向的基准面第二点,红外测距仪检测并获取红外测距仪检测端至车身一侧面下方方向的车身表面作为基准面第二点的距离数据,作为基准面第二数据Y2。S202: Move the infrared range finder to the second point of the reference plane in the direction below one side of the vehicle body by moving the horizontal guide rail and the longitudinal guide rail, and the infrared range finder detects and obtains the vehicle body in the direction from the detection end of the infrared range finder to the direction below the side of the vehicle body The surface is used as the distance data of the second point of the datum plane as the second data Y2 of the datum plane.
S203:获取红外测距仪由基准面第一点移动至基准面第二点时,红外测距仪在纵向导轨上的移动距离作为基准面的第三数据B1。S203: Obtain the moving distance of the infrared rangefinder on the longitudinal guide rail when the infrared rangefinder moves from the first point of the reference plane to the second point of the reference plane as the third data B1 of the reference plane.
S204:依照公式b1=tan-1(Y2-Y1)/B1获得车身倾斜角b1作为基准面倾斜210数据。S204: According to the formula b1=tan −1 (Y2−Y1)/B1, obtain the vehicle body inclination angle b1 as the reference plane inclination 210 data.
S205:依靠移动横向导轨和纵向导轨,将红外测距仪移动至车轮轮毂表面一侧面上方方向的轮面第一点,红外测距仪检测并获取红外测距仪检测端至车轮轮毂表面一侧面上方方向的车轮表面作为轮面第一点的距离数据,作为基准面第一数据Y3。S205: Move the infrared range finder to the first point on the wheel surface above the side of the wheel hub surface by moving the horizontal guide rail and the longitudinal guide rail, and the infrared range finder detects and obtains the detection end of the infrared range finder to the side of the wheel hub surface The wheel surface in the upward direction is used as the distance data of the first point on the wheel surface, which is used as the first datum surface data Y3.
215S206、依靠移动横向导轨和纵向导轨,将红外测距仪移动至车轮轮毂表面一侧面下方方向的轮面第二点,红外测距仪检测并获取红外测距仪检测端至车轮轮毂表面一侧面下方方向的车轮表面作为轮面第二点的距离数据,作为基准面第二数据Y4。215S206. Relying on moving the horizontal guide rail and the longitudinal guide rail, move the infrared range finder to the second point on the wheel surface below the side of the wheel hub surface, and the infrared range finder detects and obtains the detection end of the infrared range finder to the side of the wheel hub surface The wheel surface in the downward direction is used as the distance data of the second point on the wheel surface, which is used as the second datum surface data Y4.
S207、获取红外测距仪由轮面第一点移动至轮面第二点时,红外测距仪220在纵向导轨上的移动距离作为轮面的第三数据B2。S207. Obtain the moving distance of the infrared rangefinder 220 on the longitudinal guide rail when the infrared rangefinder moves from the first point on the wheel surface to the second point on the wheel surface as the third data B2 on the wheel surface.
S208、依照公式b2=tan-1(Y4-Y3)/B2获得车身倾斜角b2作为轮面倾斜数据。S208. According to the formula b2=tan -1 (Y4-Y3)/B2, obtain the vehicle body inclination angle b2 as the wheel surface inclination data.
S209、将轮面倾斜数据与基准面倾斜数据进行相减,即b2-b1获得轮面实际倾斜数据。S209. Subtract the wheel surface inclination data from the reference surface inclination data, that is, b2-b1 to obtain the actual wheel surface inclination data.
225随后依靠活动的轮面实际倾斜数据进行车轮相对车身的竖直方向角度调整。225 then relies on the actual inclination data of the active wheel surface to adjust the vertical angle of the wheel relative to the vehicle body.
作为本申请的一种优选实施例,所述基准面第一点位于车身一侧面的前端,所述基准面第二点位于车身一侧面的后端,或者所述基准面第一点位于车身一侧面的上端,所述基准面第二点位于车身一侧面的下端。通过选车车230身一侧方向的前后端或者上下端作为基准面第一点或基准面第二点,方便以车身为轮面偏移角进行比对处理。As a preferred embodiment of the present application, the first point of the reference plane is located at the front end of the first side of the vehicle body, the second point of the reference plane is located at the rear end of the first side of the vehicle body, or the first point of the reference plane is located at the first side of the vehicle body The upper end of the side, the second point of the reference plane is located at the lower end of a side of the vehicle body. By selecting the front and rear ends or upper and lower ends of the car 230 in the body side direction as the first point of the reference plane or the second point of the reference plane, it is convenient to perform comparison processing with the vehicle body as the wheel offset angle.
作为本申请的一种优选实施例,所述基准面第三数据为基准面第一数据与基准面第二数据在水平或竖直方向上的距离。通过提供基准面第一数据与基准面第二数据在水平或竖直方向上的距离作为基准面第三数据,方便对基准面进行角度的测定。As a preferred embodiment of the present application, the third data of the datum plane is the horizontal or vertical distance between the first data of the datum plane and the second data of the datum plane. By providing the distance between the first data of the reference plane and the second data of the reference plane in the horizontal or vertical direction as the third data of the reference plane, it is convenient to measure the angle of the reference plane.
作为本申请的一种优选实施例,所述轮面第一点和所述轮面第二点位于轮毂表面的前后或上下方向。通过在轮毂表面的前后或上下方向测定轮面第一点和所述轮面第二点,方便依靠点位对轮面对称区域进行测定,进一步提高精确度。As a preferred embodiment of the present application, the first point of the wheel surface and the second point of the wheel surface are located in the front-back or up-down direction of the hub surface. By measuring the first point of the wheel surface and the second point of the wheel surface in the front, rear or up and down directions of the hub surface, it is convenient to measure the symmetrical area of the wheel surface by relying on the points, and the accuracy is further improved.
作为本申请的一种优选实施例,所述轮面第三数据为所述轮面第一点和所述轮面第二点在水平或竖直方向上的距离。通过采用车轮轮面的水平或高度方向上的点作为轮面第三数据的获取区域,方便为轮面偏移角进行信息获取并提高轮面信息获取的精确度。As a preferred embodiment of the present application, the third data of the wheel surface is the horizontal or vertical distance between the first point of the wheel surface and the second point of the wheel surface. By using points in the horizontal or height direction of the wheel tread as the acquisition area of the third data of the wheel tread, it is convenient to obtain information for the offset angle of the wheel tread and improve the accuracy of information acquisition of the tread surface.
作为本申请的一种优选实施例,所述基准面第一点、基准面第二点、轮面第一点和轮面第二点采用红外测距仪获得。通过采用红外测距仪采集基准面第一点、基准面第二点、轮面第一点和轮面第二点的距离数据,方便在车身或轮面结构对称点进行数据采集,提高数据采集的精确度。As a preferred embodiment of the present application, the first point of the reference surface, the second point of the reference surface, the first point of the wheel surface and the second point of the wheel surface are obtained by using an infrared rangefinder. By using the infrared range finder to collect the distance data of the first point of the reference plane, the second point of the reference plane, the first point of the wheel surface and the second point of the wheel surface, it is convenient to carry out data collection at the symmetrical point of the body or wheel surface structure, and improve the data collection. the accuracy.
作为本申请的一种优选实施例,所述基准面第二点的数量为两个以上,获取基准面第一点与任意一个基准面第二点获得基准面第三数据。通过采用多个基准面第二点,方便进行基准面倾斜数据的多点检测。As a preferred embodiment of the present application, the number of the second point of the datum plane is more than two, and the first point of the datum plane and any second point of the datum plane are obtained to obtain the third data of the datum plane. By adopting multiple second points of the reference plane, it is convenient to perform multi-point detection of the tilt data of the reference plane.
通过检测基准面第一点、基准面第二点,获取基准面第一数据、基准面第二数据、基准面第三数据而获得基准面倾斜数据,对获取到的轮面倾斜数据进行比对及获得实际的轮面倾斜数据,为轮面倾斜数据提供了相对角度的参考点,在基准面和轮面的点位数据采集及检测已提高部分精确度的基础上,依靠基准面角度进行比对及参考,相比采用轮面单次面检测,大大提高了精确度,在转运机器人位于台面上固定检测时,对车身自带偏移角度进行检测,并且配合台面得以进行点方向上的车身及轮面距离检测,大大提高在转运机器人在台面上固定进行检测时的轮面偏移角检测精确度。By detecting the first point of the reference plane and the second point of the reference plane, obtain the first data of the reference plane, the second data of the reference plane, and the third data of the reference plane to obtain the tilt data of the reference plane, and compare the obtained wheel surface tilt data and obtain the actual wheel surface inclination data, which provides a reference point for the relative angle of the wheel surface inclination data. On the basis of the point data collection and detection of the datum surface and the wheel surface have improved part of the accuracy, relying on the datum surface angle for comparison For reference, compared with the single surface detection of the wheel surface, the accuracy is greatly improved. When the transfer robot is fixed on the table, the offset angle of the car body is detected, and the car body in the point direction can be matched with the table. and wheel surface distance detection, which greatly improves the detection accuracy of the wheel surface offset angle when the transfer robot is fixed on the table for detection.
作为本申请的一种优选实施例,所述轮面第二点的数量为两个以上,获取轮面第一点与任意一个轮面第二点获得轮面第三数据。通过采用多个轮面第二点,方便进行轮面倾斜数据的多点检测。As a preferred embodiment of the present application, the number of the second point of the wheel surface is more than two, and the first point of the wheel surface and any second point of the wheel surface are obtained to obtain the third data of the wheel surface. By adopting multiple second points of the wheel surface, it is convenient to perform multi-point detection of the wheel surface inclination data.
作为本申请的一种优选实施例,所述轮面第三数据采用标尺获得。As a preferred embodiment of the present application, the third data of the wheel surface is obtained using a scale.
作为本申请的一种优选实施例,所述基准面第三数据采用标尺获得。As a preferred embodiment of the present application, the third datum data is obtained using a scale.
在上述实施例中,车身一侧面及车轮一侧面的上下、前后方向上的点位(即基准面第一点、基准面第二点、轮面第一点和轮面第二点)可以采用车身平面外壳、轮胎或轮毂的对称点进行点位检测操作。In the above-mentioned embodiment, the points in the up-down and front-back directions of one side of the vehicle body and one side of the wheel (i.e. the first point of the datum plane, the second point of the datum plane, the first point of the wheel surface and the second point of the wheel surface) can be adopted The point detection operation is performed on the symmetrical point of the plane shell of the car body, the tire or the wheel hub.
在上述实施例中,基准面第一数据、基准面第二数据、基准面第三数据、轮面第一数据、轮面第二数据和轮面第三数据可依靠控制模块(例如计算机、预先写有计算数据的PLC结构)进行基准面倾斜数据、轮面倾斜数据和轮面实际倾斜数据的计算。In the above-mentioned embodiment, the first data of the reference plane, the second data of the reference plane, the third data of the reference plane, the first data of the wheel surface, the second data of the wheel surface and the third data of the wheel surface can rely on a control module (such as a computer, PLC structure with calculation data) to calculate the reference plane inclination data, the wheel surface inclination data and the actual wheel surface inclination data.
最后需要说明的是,尽管在本申请的说明书文字及附图中已经对上述各实施例进行了描述,但并不能因此限制本申请的专利保护范围。凡是基于本申请的实质理念,利用本申请说明书文字及附图记载的内容所作的等效结构或等效流程替换或修改产生的技术方案,以及直接或间接地将以上实施例的技术方案实施于其他相关的技术领域等,均包括在本申请的专利保护范围之内。Finally, it should be noted that although the above-mentioned embodiments have been described in the specification text and drawings of the present application, the scope of protection of the patent of the present application cannot be limited thereby. Any technical solution based on the substantive concept of this application, using the equivalent structure or equivalent process replacement or modification of the content recorded in the text and drawings of this application, and directly or indirectly implementing the technical solutions of the above embodiments in Other relevant technical fields, etc., are included in the patent protection scope of this application.
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