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CN115939276A - Light emitting diode for improving luminous efficiency and preparation method thereof - Google Patents

Light emitting diode for improving luminous efficiency and preparation method thereof Download PDF

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CN115939276A
CN115939276A CN202211524566.5A CN202211524566A CN115939276A CN 115939276 A CN115939276 A CN 115939276A CN 202211524566 A CN202211524566 A CN 202211524566A CN 115939276 A CN115939276 A CN 115939276A
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aln
substrate
buffer layer
sccm
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姚振
从颖
龚逸品
梅劲
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HC Semitek Suzhou Co Ltd
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Abstract

本公开提供了一种提升光效的发光二极管及其制备方法,属于光电子制造技术领域。该发光二极管包括依次层叠的衬底、缓冲层和外延层,所述缓冲层远离所述衬底的表面的粗糙度为5至6.5。本公开实施例能改善缓冲层吸光的问题,提升发光二极管的发光效率。

Figure 202211524566

The disclosure provides a light-emitting diode with improved light efficiency and a preparation method thereof, belonging to the technical field of optoelectronic manufacturing. The light emitting diode comprises a substrate, a buffer layer and an epitaxial layer stacked in sequence, and the roughness of the surface of the buffer layer away from the substrate is 5 to 6.5. The embodiments of the present disclosure can improve the light absorption problem of the buffer layer and improve the luminous efficiency of the LED.

Figure 202211524566

Description

提升光效的发光二极管及其制备方法Light-emitting diode with improved light efficiency and preparation method thereof

技术领域technical field

本公开涉及光电子制造技术领域,特别涉及一种提升光效的发光二极管及其制备方法。The present disclosure relates to the technical field of optoelectronic manufacturing, in particular to a light-emitting diode with improved light efficiency and a preparation method thereof.

背景技术Background technique

发光二极管(英文:Light Emitting Diode,简称:LED)作为光电子产业中极具影响力的新产品,具有体积小、使用寿命长、颜色丰富多彩、能耗低等特点,广泛应用于照明、显示屏、信号灯、背光源、玩具等领域。Light Emitting Diode (English: Light Emitting Diode, referred to as: LED), as a very influential new product in the optoelectronics industry, has the characteristics of small size, long service life, colorful colors, and low energy consumption. It is widely used in lighting, display screens , signal lights, backlight, toys and other fields.

相关技术中,发光二极管通常包括衬底和层叠在衬底上的外延层。对于GaN基发光二极管,由于GaN材料与蓝宝石衬底之间具有较大的晶格失配和热失配,因此,在衬底上生长外延层前,需要在衬底上生长一层AlN缓冲层,以降低失配的缺陷。In the related art, a light emitting diode generally includes a substrate and an epitaxial layer stacked on the substrate. For GaN-based light-emitting diodes, due to the large lattice mismatch and thermal mismatch between the GaN material and the sapphire substrate, it is necessary to grow an AlN buffer layer on the substrate before growing the epitaxial layer on the substrate. , to reduce mismatch defects.

然而,由于AlN缓冲层会吸收部分光线,因此会导致发光二极管的发光效率降低。However, since the AlN buffer layer absorbs part of the light, the luminous efficiency of the light emitting diode is reduced.

发明内容Contents of the invention

本公开实施例提供了一种提升光效的发光二极管及其制备方法,能改善缓冲层吸光的问题,提升发光二极管的发光效率。所述技术方案如下:Embodiments of the present disclosure provide a light-emitting diode with improved light efficiency and a preparation method thereof, which can improve the light absorption problem of the buffer layer and improve the light-emitting efficiency of the light-emitting diode. Described technical scheme is as follows:

一方面,本公开实施例提供了一种发光二极管,所述发光二极管包括依次层叠的衬底、缓冲层和外延层,所述缓冲层远离所述衬底的表面的粗糙度为5至6.5。In one aspect, an embodiment of the present disclosure provides a light emitting diode, the light emitting diode includes a substrate, a buffer layer and an epitaxial layer stacked in sequence, the surface of the buffer layer away from the substrate has a roughness of 5 to 6.5.

可选地,所述缓冲层包括多个依次层叠的AlN复合层,所述AlN复合层包括依次层叠的第一AlN层和第二AlN层,所述第二AlN层远离所述衬底的表面的粗糙度不小于所述第一AlN层远离所述衬底的表面的粗糙度。Optionally, the buffer layer includes a plurality of AlN composite layers stacked in sequence, the AlN composite layer includes a first AlN layer and a second AlN layer stacked in sequence, and the second AlN layer is far away from the surface of the substrate The roughness is not smaller than the roughness of the surface of the first AlN layer away from the substrate.

可选地,所述第一AlN层的厚度小于所述第二AlN层的厚度。Optionally, the thickness of the first AlN layer is smaller than the thickness of the second AlN layer.

可选地,所述第一AlN层的厚度与所述第二AlN层的厚度比值为1/6至1/2。Optionally, a ratio of the thickness of the first AlN layer to the thickness of the second AlN layer is 1/6 to 1/2.

可选地,所述AlN复合层的数量为2至5。Optionally, the number of the AlN composite layers is 2-5.

另一方面,本公开实施例提供了一种发光二极管的制备方法,所述制备方法包括:提供一衬底;在所述衬底上生长缓冲层,所述缓冲层远离所述衬底的表面的粗糙度为5至6.5;在所述缓冲层上生长外延层。On the other hand, an embodiment of the present disclosure provides a method for manufacturing a light emitting diode, the method comprising: providing a substrate; growing a buffer layer on the substrate, and the buffer layer is far away from the surface of the substrate The roughness is 5 to 6.5; an epitaxial layer is grown on the buffer layer.

可选地,所述在所述衬底上生长缓冲层包括:控制功率为3500w至5000w,通入氮气的流量为300sccm至500sccm,通入氧气的流量为3sccm至6sccm,时间为10min至15min,温度为450℃至550℃,溅射Al靶材生成第一AlN层;控制功率为2000w至3000w,通入氮气的流量为300sccm至500sccm,通入氧气的流量为6sccm至10sccm,时间为5min至10min,温度为600℃至750℃,溅射Al靶材生成第二AlN层,形成一个AlN复合层。Optionally, the growing the buffer layer on the substrate includes: controlling the power to 3500w to 5000w, feeding nitrogen at a flow rate of 300 sccm to 500 sccm, feeding oxygen at a flow rate of 3 sccm to 6 sccm, and a time of 10 min to 15 min, The temperature is 450°C to 550°C, and the Al target is sputtered to form the first AlN layer; the control power is 2000w to 3000w, the flow rate of nitrogen gas is 300sccm to 500sccm, the flow rate of oxygen gas is 6sccm to 10sccm, and the time is 5min to For 10 minutes, at a temperature of 600° C. to 750° C., the Al target is sputtered to form a second AlN layer, forming an AlN composite layer.

可选地,所述在所述衬底上生长缓冲层还包括:在形成一个AlN复合层之后,控制功率为3000w至4000w,通入氮气的流量为300sccm至500sccm,通入氧气的流量为3sccm至6sccm,时间为6min至10min,温度为500℃至600℃,溅射Al靶材生成第一AlN层;控制功率为2500w至3000w,通入氮气的流量为300sccm至500sccm,通入氧气的流量为4sccm至8sccm,时间为4min至8min,温度为600℃至750℃,溅射Al靶材生成第二AlN层,形成另一个AlN复合层。Optionally, the growing the buffer layer on the substrate further includes: after forming an AlN composite layer, controlling the power to 3000w to 4000w, the flow rate of nitrogen gas is 300sccm to 500sccm, and the flow rate of oxygen gas is 3sccm To 6sccm, the time is 6min to 10min, the temperature is 500°C to 600°C, sputter the Al target to form the first AlN layer; the control power is 2500w to 3000w, the flow rate of nitrogen gas is 300sccm to 500sccm, and the flow rate of oxygen gas 4sccm to 8sccm, the time is 4min to 8min, the temperature is 600°C to 750°C, and the Al target is sputtered to form a second AlN layer, forming another AlN composite layer.

可选地,所述缓冲层包括2至5个依次层叠的AlN复合层,所述AlN复合层包括依次层叠的第一AlN层和第二AlN层,所述第二AlN层远离所述衬底的表面的粗糙度不小于所述第一AlN层远离所述衬底的表面的粗糙度。Optionally, the buffer layer includes 2 to 5 AlN composite layers stacked in sequence, the AlN composite layer includes a first AlN layer and a second AlN layer stacked in sequence, and the second AlN layer is far away from the substrate The roughness of the surface of the first AlN layer is not smaller than the roughness of the surface of the first AlN layer away from the substrate.

可选地,所述在所述衬底上生长缓冲层之前,包括:控制通入Ar的流量为400sccm至800sccm,时间为3min至5min;降低Ar的流量为300sccm至500sccm,时间为10min至15min。Optionally, before growing the buffer layer on the substrate, it includes: controlling the flow of Ar to 400sccm to 800sccm for 3min to 5min; reducing the flow of Ar to 300sccm to 500sccm for 10min to 15min .

本公开实施例提供的技术方案带来的有益效果至少包括:The beneficial effects brought by the technical solutions provided by the embodiments of the present disclosure at least include:

本公开实施例的发光二极管中在衬底上生长的缓冲层远离衬底的表面的粗糙度为5至6.5,该粗糙度相比于相关技术中缓冲层2.5至3.5的粗糙度,提升了缓冲层的粗糙度,让缓冲层的表面更加粗糙。由于缓冲层的表面更为粗糙,使得外延层发光的光线进入缓冲层后会存在一定的反射,这样被缓冲层吸收的部分光线就会因反射作用再次被反射出去,从而改善缓冲层吸光的问题,提升发光二极管的发光效率。The roughness of the surface of the buffer layer grown on the substrate away from the substrate in the light-emitting diode of the embodiment of the present disclosure is 5 to 6.5, which improves the buffer layer compared with the roughness of the buffer layer in the related art. The roughness of the layer makes the surface of the buffer layer rougher. Because the surface of the buffer layer is rougher, there will be some reflection after the light emitted by the epitaxial layer enters the buffer layer, so that part of the light absorbed by the buffer layer will be reflected again due to reflection, thereby improving the problem of light absorption of the buffer layer , to improve the luminous efficiency of light-emitting diodes.

附图说明Description of drawings

为了更清楚地说明本公开实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present disclosure. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

图1是本公开实施例提供的一种发光二极管的结构示意图;FIG. 1 is a schematic structural diagram of a light emitting diode provided by an embodiment of the present disclosure;

图2是本公开实施例提供的一种发光二极管的制备方法的流程图;Fig. 2 is a flow chart of a method for manufacturing a light-emitting diode provided by an embodiment of the present disclosure;

图3是本公开实施例提供的一种发光效率对比示意图。Fig. 3 is a schematic diagram of a comparison of luminous efficiency provided by an embodiment of the present disclosure.

图中各标记说明如下:The symbols in the figure are explained as follows:

10、衬底;10. Substrate;

20、缓冲层;210、AlN复合层;211、第一AlN层;212、第二AlN层;20. Buffer layer; 210. AlN composite layer; 211. First AlN layer; 212. Second AlN layer;

30、n型层;30. n-type layer;

40、发光层;41、量子阱层;42、量子垒层;40. Light emitting layer; 41. Quantum well layer; 42. Quantum barrier layer;

50、p型层;51、低温p型GaN层;52、p型AlGaN层;53、高温p型GaN层;54、p型欧姆接触层;50. p-type layer; 51. low-temperature p-type GaN layer; 52. p-type AlGaN layer; 53. high-temperature p-type GaN layer; 54. p-type ohmic contact layer;

60、非掺杂GaN层。60. A non-doped GaN layer.

具体实施方式Detailed ways

为使本公开的目的、技术方案和优点更加清楚,下面将结合附图对本公开实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present disclosure clearer, the implementation manners of the present disclosure will be further described in detail below in conjunction with the accompanying drawings.

除非另作定义,此处使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开专利申请说明书以及权利要求书中使用的“第一”、“第二”、“第三”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”或者“一”等类似词语也不表示数量限制,而是表示存在至少一个。“包括”或者“包含”等类似的词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的元件或者物件及其等同,并不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”、“顶”、“底”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则所述相对位置关系也可能相应地改变。Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by those having ordinary skill in the art to which the present disclosure belongs. "First", "second", "third" and similar words used in the specification and claims of this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components . Likewise, words like "a" or "one" do not denote a limitation in quantity, but indicate that there is at least one. Words such as "comprises" or "comprising" and similar terms mean that the elements or items listed before "comprising" or "comprising" include the elements or items listed after "comprising" or "comprising" and their equivalents, and do not exclude other component or object. Words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", "Top", "Bottom" and so on are only used to indicate the relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may also be Change accordingly.

图1是本公开实施例提供的一种发光二极管的结构示意图。如图1所示,发光二极管包括依次层叠的衬底10、缓冲层20和外延层。其中,缓冲层20远离衬底10的表面的粗糙度为5至6.5。FIG. 1 is a schematic structural diagram of a light emitting diode provided by an embodiment of the present disclosure. As shown in FIG. 1 , a light emitting diode includes a substrate 10 , a buffer layer 20 and an epitaxial layer stacked in sequence. Wherein, the roughness of the surface of the buffer layer 20 away from the substrate 10 is 5 to 6.5.

本公开实施例的发光二极管中在衬底10上生长的缓冲层20远离衬底10的表面的粗糙度为5至6.5,该粗糙度相比于相关技术中缓冲层2.5至3.5的粗糙度,提升了缓冲层20的粗糙度,让缓冲层20的表面更加粗糙。由于缓冲层20的表面更为粗糙,使得外延层发光的光线进入缓冲层20后会存在一定的反射,这样被缓冲层20吸收的部分光线就会因反射作用再次被反射出去,从而改善缓冲层20吸光的问题,提升发光二极管的发光效率。The roughness of the surface of the buffer layer 20 grown on the substrate 10 away from the substrate 10 in the light-emitting diode of the embodiment of the present disclosure is 5 to 6.5, which is compared with the roughness of the buffer layer 2.5 to 3.5 in the related art, The roughness of the buffer layer 20 is improved, making the surface of the buffer layer 20 rougher. Since the surface of the buffer layer 20 is rougher, there will be a certain reflection after the light emitted by the epitaxial layer enters the buffer layer 20, so that part of the light absorbed by the buffer layer 20 will be reflected again due to reflection, thereby improving the buffer layer. 20 The problem of light absorption, improve the luminous efficiency of light-emitting diodes.

示例性地,缓冲层20远离衬底10的表面的粗糙度可以是6。较大的粗糙度能让外延层发光的光线进入缓冲层20后会存在一定的反射,这样被缓冲层20吸收的部分光线就会因反射作用再次被反射出去,从而改善缓冲层20吸光的问题。Exemplarily, the roughness of the surface of the buffer layer 20 away from the substrate 10 may be 6. Larger roughness can make the light emitted by the epitaxial layer reflect to a certain extent after entering the buffer layer 20, so that part of the light absorbed by the buffer layer 20 will be reflected again due to reflection, thereby improving the problem of light absorption by the buffer layer 20 .

可选地,缓冲层20包括多个依次层叠的AlN复合层210,AlN复合层210包括依次层叠的第一AlN层211和第二AlN层212,第二AlN层212远离衬底10的表面的粗糙度不小于第一AlN层211远离衬底10的表面的粗糙度。Optionally, the buffer layer 20 includes a plurality of sequentially stacked AlN composite layers 210, the AlN composite layer 210 includes a first AlN layer 211 and a second AlN layer 212 stacked in sequence, and the second AlN layer 212 is away from the surface of the substrate 10 The roughness is not smaller than that of the surface of the first AlN layer 211 away from the substrate 10 .

这样循环生长出平滑的AlN层和粗糙的AlN层,能有效增大缓冲层20的粗糙度,以让外延层发光的光线进入缓冲层20后会存在一定的反射,这样被缓冲层20吸收的部分光线就会因反射作用再次被反射出去,从而改善缓冲层20吸光的问题。In this way, a smooth AlN layer and a rough AlN layer are grown cyclically, which can effectively increase the roughness of the buffer layer 20, so that the light emitted by the epitaxial layer will reflect to a certain extent after entering the buffer layer 20, so that the light absorbed by the buffer layer 20 Part of the light will be reflected again due to reflection, thereby improving the light absorption problem of the buffer layer 20 .

可选地,第一AlN层211的厚度小于第二AlN层212的厚度。Optionally, the thickness of the first AlN layer 211 is smaller than the thickness of the second AlN layer 212 .

这样交替形成的AlN层组合构成的AlN复合层的粗糙度会更大,有利于提升缓冲层远离衬底10的表面的粗糙度。The roughness of the AlN composite layer formed by the combination of alternately formed AlN layers in this way will be greater, which is beneficial to improve the roughness of the surface of the buffer layer away from the substrate 10 .

示例性地,第一AlN层211的厚度与第二AlN层212的厚度比值为1/6至1/2。Exemplarily, the ratio of the thickness of the first AlN layer 211 to the thickness of the second AlN layer 212 is 1/6 to 1/2.

通过将第一AlN层211的厚度与第二AlN层212的厚度比值控制在上述范围内,能避免第二AlN层212的厚度过小,而起不到提升AlN复合层的粗糙度的目的,且能让缓冲层远离衬底10的表面的粗糙度更容易接近5至7。By controlling the ratio of the thickness of the first AlN layer 211 to the thickness of the second AlN layer 212 within the above-mentioned range, the thickness of the second AlN layer 212 can be avoided from being too small, and the purpose of improving the roughness of the AlN composite layer cannot be achieved. And the roughness of the surface of the buffer layer away from the substrate 10 can be more easily approached to 5 to 7 .

可选地,AlN复合层210的数量为2至5。Optionally, the number of AlN composite layers 210 is 2-5.

通过将AlN复合层210的数量设置在上述范围内,能避免AlN复合层210设置过多,而增大缓冲层20的制作难度;还能避免AlN复合层210的层数设置过少而起不到提升粗糙度的目的。By setting the number of AlN composite layers 210 within the above-mentioned range, it is possible to avoid setting too many AlN composite layers 210, which increases the difficulty of making the buffer layer 20; to improve the roughness.

示例性地,AlN复合层210的数量为2。Exemplarily, the number of AlN composite layers 210 is two.

本公开实施例中,衬底10为蓝宝石衬底10。蓝宝石衬底10为一种常用衬底10,技术成熟,成本低。具体可以为图形化蓝宝石衬底10或蓝宝石平片衬底10。In the disclosed embodiment, the substrate 10 is a sapphire substrate 10 . The sapphire substrate 10 is a common substrate 10 with mature technology and low cost. Specifically, it may be a patterned sapphire substrate 10 or a flat sapphire substrate 10 .

可选地,外延层包括依次层叠的n型层30、发光层40和p型层50。Optionally, the epitaxial layer includes an n-type layer 30 , a light-emitting layer 40 and a p-type layer 50 stacked in sequence.

其中,发光层40包括多个量子阱层41和多个量子垒层42,多个量子阱层41和多个量子垒层42交替层叠。Wherein, the light-emitting layer 40 includes a plurality of quantum well layers 41 and a plurality of quantum barrier layers 42, and the plurality of quantum well layers 41 and the plurality of quantum barrier layers 42 are stacked alternately.

可选地,n型层30可以是n型GaN层。n型层30的厚度为1.5μm至3.5μm。Optionally, n-type layer 30 may be an n-type GaN layer. The thickness of the n-type layer 30 is 1.5 μm to 3.5 μm.

其中,n型层30的掺杂剂为硅烷。Wherein, the dopant of the n-type layer 30 is silane.

可选地,p型层50可以包括依次层叠在发光层40上的低温p型GaN层51、p型AlGaN层52、高温p型GaN层53和p型欧姆接触层54。Optionally, the p-type layer 50 may include a low-temperature p-type GaN layer 51 , a p-type AlGaN layer 52 , a high-temperature p-type GaN layer 53 and a p-type ohmic contact layer 54 sequentially stacked on the light emitting layer 40 .

其中,p型层50的掺杂剂为二茂镁。Wherein, the dopant of the p-type layer 50 is magnesiumocene.

示例性地,低温p型GaN层51可以是在温度为700℃至800℃下生长的GaN层;高温p型GaN层53可以是在温度900℃至1050℃下生长的GaN层。低温p型GaN层51和高温p型GaN层53均为Mg掺杂。Exemplarily, the low-temperature p-type GaN layer 51 may be a GaN layer grown at a temperature of 700°C to 800°C; the high-temperature p-type GaN layer 53 may be a GaN layer grown at a temperature of 900°C to 1050°C. Both the low-temperature p-type GaN layer 51 and the high-temperature p-type GaN layer 53 are Mg-doped.

其中,低温p型GaN层51的厚度可以是30nm至120nm,例如,低温p型GaN层51的厚度可以是100nm。Wherein, the thickness of the low-temperature p-type GaN layer 51 may be 30 nm to 120 nm, for example, the thickness of the low-temperature p-type GaN layer 51 may be 100 nm.

其中,高温p型GaN层53的厚度可以是50nm至150nm,例如,高温p型GaN层53的厚度可以是100nm。Wherein, the thickness of the high-temperature p-type GaN layer 53 may be 50 nm to 150 nm, for example, the thickness of the high-temperature p-type GaN layer 53 may be 100 nm.

在本公开实施例中,p型AlGaN层52作为电子阻挡层,用于阻挡电子进入p型层50。p型AlGaN层52和p型欧姆接触层54均为Mg掺杂。In the embodiment of the present disclosure, the p-type AlGaN layer 52 acts as an electron blocking layer for blocking electrons from entering the p-type layer 50 . Both the p-type AlGaN layer 52 and the p-type ohmic contact layer 54 are Mg-doped.

可选地,p型AlGaN层52的厚度可以为50nm至150nm。作为示例,本公开实施例中,p型AlGaN层52的厚度为80nm。Alternatively, the thickness of the p-type AlGaN layer 52 may be 50 nm to 150 nm. As an example, in the embodiment of the present disclosure, the thickness of the p-type AlGaN layer 52 is 80 nm.

若p型AlGaN层52的厚度过薄,会降低对电子的阻挡作用,若p型AlGaN层52的厚度过厚,则会增加p型AlGaN层52对光的吸收,从而导致LED的发光效率降低。If the thickness of the p-type AlGaN layer 52 is too thin, the blocking effect on electrons will be reduced; if the thickness of the p-type AlGaN layer 52 is too thick, the absorption of light by the p-type AlGaN layer 52 will be increased, thereby reducing the luminous efficiency of the LED. .

可选地,p型欧姆接触层54的厚度可以为3nm至10nm。作为示例,本公开实施例中,p型欧姆接触层54的厚度为8nm。Optionally, the thickness of the p-type ohmic contact layer 54 may be 3 nm to 10 nm. As an example, in the embodiment of the present disclosure, the thickness of the p-type ohmic contact layer 54 is 8 nm.

若p型欧姆接触层54的厚度过薄,会影响对外延层与电极的电流接触,若p型欧姆接触层54的厚度过厚,则会增加p型欧姆接触层54对光的吸收,从而导致LED的发光效率降低。If the thickness of the p-type ohmic contact layer 54 is too thin, the current contact between the epitaxial layer and the electrode will be affected; if the thickness of the p-type ohmic contact layer 54 is too thick, the absorption of light by the p-type ohmic contact layer 54 will be increased, thereby The luminous efficiency of the LED is reduced.

本公开实施例中,发光层40中的量子阱层41的厚度为2nm至5nm。In the embodiment of the present disclosure, the thickness of the quantum well layer 41 in the light emitting layer 40 is 2nm to 5nm.

通过控制量子阱层41的厚度在上述范围内,可以避免量子阱层41的厚度设置过薄而起不到满足电子空穴复合的目的;还可以避免量子阱层41的厚度设置过厚而增加了制作成本。By controlling the thickness of the quantum well layer 41 within the above-mentioned range, the thickness of the quantum well layer 41 can be avoided from being set too thin to meet the purpose of electron-hole recombination; production cost.

示例性地,量子阱层41的厚度可以是3nm。Exemplarily, the thickness of the quantum well layer 41 may be 3 nm.

可选地,量子垒层42可以是n型GaN量子垒层42的厚度为5nm至15nm。Optionally, the quantum barrier layer 42 may be an n-type GaN quantum barrier layer 42 with a thickness of 5 nm to 15 nm.

通过控制n型GaN量子垒层42的厚度在上述范围内,可以避免n型GaN量子垒层42的厚度设置过薄而起不到满足电子空穴复合的目的;还可以避免n型GaN量子垒层42的厚度设置过厚而增加了制作成本。By controlling the thickness of the n-type GaN quantum barrier layer 42 within the above-mentioned range, the thickness of the n-type GaN quantum barrier layer 42 can be avoided from being set too thin to meet the purpose of electron-hole recombination; it can also avoid the n-type GaN quantum barrier If the thickness of the layer 42 is set too thick, the manufacturing cost will be increased.

示例性地,n型GaN量子垒层42的厚度为10nm。Exemplarily, the thickness of the n-type GaN quantum barrier layer 42 is 10 nm.

可选地,发光层40包括8至12个量子阱层41和8至12个量子垒层42。Optionally, the light emitting layer 40 includes 8 to 12 quantum well layers 41 and 8 to 12 quantum barrier layers 42 .

通过控制量子阱层41和量子垒层42的层数在上述范围内,可以避免量子阱层41和量子垒层42的层数设置过少,而导致发光层40的厚度过小,起不到满足电子空穴复合的目的;还可以避免发光层40的厚度设置过厚而增加了制作成本。By controlling the number of layers of the quantum well layer 41 and the quantum barrier layer 42 within the above-mentioned range, it can be avoided that the number of layers of the quantum well layer 41 and the quantum barrier layer 42 is set too little, and the thickness of the light-emitting layer 40 is too small to achieve the desired effect. The purpose of electron-hole recombination is satisfied; the thickness of the light-emitting layer 40 is set too thick to avoid increasing the production cost.

示例性地,量子阱层41的层数可以是10层,量子垒层42的层数可以是10层。Exemplarily, the number of quantum well layers 41 may be 10 layers, and the number of quantum barrier layers 42 may be 10 layers.

需要说明的是,图1中仅示出了发光层40中的部分结构,并不用于限制量子阱层41和量子垒层42交替层叠的周期数。It should be noted that FIG. 1 only shows part of the structure of the light emitting layer 40 , and is not used to limit the number of periods in which the quantum well layers 41 and the quantum barrier layers 42 are alternately stacked.

可选地,如图1所示,在缓冲层20和p型层50之间还包括非掺杂GaN层60。Optionally, as shown in FIG. 1 , a non-doped GaN layer 60 is further included between the buffer layer 20 and the p-type layer 50 .

本公开实施例中,在缓冲层20和n型层30之间还生长有一层非掺杂GaN层60,相较于衬底10,由于非掺杂GaN层60的晶体结构与n型层30相似,通过设置非掺杂GaN层60作为过渡层,能提升后续外延层的晶体质量。In the disclosed embodiment, a non-doped GaN layer 60 is grown between the buffer layer 20 and the n-type layer 30. Compared with the substrate 10, due to the crystal structure of the non-doped GaN layer 60 and the n-type layer 30 Similarly, by setting the non-doped GaN layer 60 as a transition layer, the crystal quality of subsequent epitaxial layers can be improved.

其中,非掺杂GaN层60的厚度为1μm至2μm。示例性地,非掺杂GaN层60的厚度为1.5μm。Wherein, the thickness of the non-doped GaN layer 60 is 1 μm to 2 μm. Exemplarily, the thickness of the undoped GaN layer 60 is 1.5 μm.

通过将非掺杂GaN层60的厚度设置在上述范围内,可以避免非掺杂GaN层60的厚度过薄,而起不到过渡的作用,降低生长的外延层的晶体质量;还可以避免非掺杂GaN层60的厚度过厚,则会增加非掺杂GaN层60对光的吸收,从而导致外延片的发光效率降低。By setting the thickness of the non-doped GaN layer 60 within the above-mentioned range, the thickness of the non-doped GaN layer 60 can be avoided from being too thin, so that the effect of transition cannot be achieved, and the crystal quality of the grown epitaxial layer can be reduced; If the thickness of the doped GaN layer 60 is too thick, the absorption of light by the non-doped GaN layer 60 will be increased, thereby reducing the luminous efficiency of the epitaxial wafer.

图2是本公开实施例提供的一种发光二极管的制备方法的流程图。该方法用于制备图1所示的外延片。如图2所示,该制备方法包括:Fig. 2 is a flow chart of a method for manufacturing a light emitting diode provided by an embodiment of the present disclosure. This method was used to prepare the epitaxial wafer shown in FIG. 1 . As shown in Figure 2, the preparation method comprises:

S11:提供一衬底。S11: Provide a substrate.

S12:在衬底上生长缓冲层。S12: growing a buffer layer on the substrate.

其中,缓冲层远离衬底的表面的粗糙度为5至6.5。Wherein, the roughness of the surface of the buffer layer away from the substrate is 5 to 6.5.

S13:在缓冲层上生长外延层。S13: growing an epitaxial layer on the buffer layer.

该制备方法制备的发光二极管中,在衬底上生长的缓冲层远离衬底10的表面的粗糙度为5至6.5,该粗糙度相比于相关技术中缓冲层2.5至3.5的粗糙度,提升了缓冲层的粗糙度,让缓冲层的表面更加粗糙。由于缓冲层的表面更为粗糙,使得外延层发光的光线进入缓冲层后会存在一定的反射,这样被缓冲层吸收的部分光线就会因反射作用再次被反射出去,从而改善缓冲层吸光的问题,提升发光二极管的发光效率。In the light-emitting diode prepared by this preparation method, the roughness of the surface of the buffer layer grown on the substrate away from the substrate 10 has a roughness of 5 to 6.5, which is improved compared with the roughness of the buffer layer in the related art of 2.5 to 3.5. The roughness of the buffer layer is improved, making the surface of the buffer layer rougher. Because the surface of the buffer layer is rougher, there will be some reflection after the light emitted by the epitaxial layer enters the buffer layer, so that part of the light absorbed by the buffer layer will be reflected again due to reflection, thereby improving the problem of light absorption of the buffer layer , to improve the luminous efficiency of light-emitting diodes.

在步骤S11中,衬底为蓝宝石衬底、硅衬底或碳化硅衬底。衬底可以为平片衬底,也可以为图形化衬底。In step S11, the substrate is a sapphire substrate, a silicon substrate or a silicon carbide substrate. The substrate can be a flat substrate or a patterned substrate.

作为示例,本公开实施例中,衬底为蓝宝石衬底。蓝宝石衬底为一种常用衬底,技术成熟,成本低。具体可以为图形化蓝宝石衬底或蓝宝石平片衬底。As an example, in the embodiment of the present disclosure, the substrate is a sapphire substrate. Sapphire substrate is a commonly used substrate with mature technology and low cost. Specifically, it can be a patterned sapphire substrate or a sapphire flat substrate.

在步骤S11中,可以将蓝宝石衬底在1000℃至1200℃氢气气氛里进行高温清洁处理5min至20min,然后进行氮化处理。In step S11, the sapphire substrate may be subjected to high-temperature cleaning treatment for 5 minutes to 20 minutes in a hydrogen atmosphere at 1000° C. to 1200° C., and then nitriding treatment.

在步骤S11中,可以对蓝宝石衬底进行预处理,将蓝宝石衬底置于MOCVD(Metal-organic Chemical Vapor Deposition,金属有机化合物化学气相沉积)反应腔中,对蓝宝石衬底进行烘烤处理12分钟至18分钟。作为示例,本公开实施例中,对蓝宝石衬底进行烘烤处理15分钟。In step S11, the sapphire substrate can be pretreated, the sapphire substrate is placed in a MOCVD (Metal-organic Chemical Vapor Deposition, metal-organic chemical vapor deposition) reaction chamber, and the sapphire substrate is baked for 12 minutes to 18 minutes. As an example, in the embodiment of the present disclosure, the sapphire substrate is baked for 15 minutes.

具体地,烘烤温度可以为1000℃至1200℃,烘烤时MOCVD反应腔内的压力可以为100mbar至200mbar。Specifically, the baking temperature may be 1000° C. to 1200° C., and the pressure in the MOCVD reaction chamber may be 100 mbar to 200 mbar during baking.

本公开实施例中,在生长缓冲层之前可以包括以下几步:In the embodiment of the present disclosure, the following steps may be included before growing the buffer layer:

第一步,控制通入Ar的流量为400sccm至800sccm。In the first step, the flow rate of Ar is controlled to be 400 sccm to 800 sccm.

其中,时间为3min至5min。例如,时间为4min。Wherein, the time is 3 minutes to 5 minutes. For example, the time is 4min.

具体可以包括:把需要镀膜的衬底放入到PVD设备中,然后,通入Ar,并控制通入Ar的流量为500sccm。Specifically, it may include: putting the substrate to be coated into a PVD device, and then feeding Ar, and controlling the flow of Ar to be 500 sccm.

这样能起到气体缓冲并稳定通入的作用,为下一步轰击Al靶材做准备。This can play the role of gas buffer and stable inflow, and prepare for the next step of bombarding the Al target.

第二步,降低Ar的流量为300sccm至500sccm。In the second step, the flow rate of Ar is reduced from 300 sccm to 500 sccm.

其中,时间为10min至15min。例如,时间为12min。Wherein, the time is 10 minutes to 15 minutes. For example, the time is 12min.

具体可以包括:降低Ar的流量为400sccm,且控制通入Ar的时间为12min。这样能去除Al靶材表面的杂质和水汽。Specifically, it may include: reducing the flow rate of Ar to 400 sccm, and controlling the time of feeding Ar to 12 minutes. In this way, impurities and water vapor on the surface of the Al target can be removed.

步骤S12中生长的缓冲层可以包括2至5个依次层叠的AlN复合层,AlN复合层包括依次层叠的第一AlN层和第二AlN层,第二AlN层的粗糙度不小于第一AlN层的粗糙度。The buffer layer grown in step S12 may include 2 to 5 AlN composite layers stacked in sequence, the AlN composite layer includes a first AlN layer and a second AlN layer stacked in sequence, and the roughness of the second AlN layer is not less than that of the first AlN layer roughness.

示例性地,缓冲层可以包括2个依次层叠的AlN复合层。Exemplarily, the buffer layer may include two sequentially stacked AlN composite layers.

本公开实施例中,在衬底上生长缓冲层的第一个AlN复合层可以包括:In an embodiment of the present disclosure, growing the first AlN composite layer of the buffer layer on the substrate may include:

控制功率为3500w至5000w,通入氮气的流量为300sccm至500sccm,通入氧气的流量为3sccm至6sccm,时间为10min至15min,温度为450℃至550℃,溅射Al靶材生成第一AlN层。The control power is 3500w to 5000w, the flow rate of nitrogen gas is 300sccm to 500sccm, the flow rate of oxygen gas is 3sccm to 6sccm, the time is 10min to 15min, the temperature is 450°C to 550°C, and the Al target is sputtered to form the first AlN layer.

控制功率为2000w至3000w,通入氮气的流量为300sccm至500sccm,通入氧气的流量为6sccm至10sccm,时间为5min至10min,温度为600℃至750℃,溅射Al靶材生成第二AlN层,形成一个AlN复合层。The control power is 2000w to 3000w, the flow rate of nitrogen gas is 300sccm to 500sccm, the flow rate of oxygen gas is 6sccm to 10sccm, the time is 5min to 10min, the temperature is 600°C to 750°C, sputtering the Al target to generate the second AlN layer, forming an AlN composite layer.

其中,在生长完第一个AlN复合层后,制备方法可以包括:关闭所有气体约30s至60s。这样能起到表面退火的作用,让生成的AlN薄膜更加紧致。Wherein, after growing the first AlN composite layer, the preparation method may include: closing all gases for about 30s to 60s. This can play the role of surface annealing, making the AlN film more compact.

本公开实施例中,在衬底上生长缓冲层的第二个AlN复合层包括:In an embodiment of the present disclosure, growing the second AlN composite layer of the buffer layer on the substrate includes:

控制功率为3000w至4000w,通入氮气的流量为300sccm至500sccm,通入氧气的流量为3sccm至6sccm,时间为6min至10min,温度为500℃至600℃,溅射Al靶材生成第一AlN层。The control power is 3000w to 4000w, the flow rate of nitrogen gas is 300sccm to 500sccm, the flow rate of oxygen gas is 3sccm to 6sccm, the time is 6min to 10min, the temperature is 500°C to 600°C, and the Al target is sputtered to form the first AlN layer.

控制功率为2500w至3000w,通入氮气的流量为300sccm至500sccm,通入氧气的流量为4sccm至8sccm,时间为4min至8min,温度为600℃至750℃,溅射Al靶材生成第二AlN层,形成另一个AlN复合层。The control power is 2500w to 3000w, the flow rate of nitrogen gas is 300sccm to 500sccm, the flow rate of oxygen gas is 4sccm to 8sccm, the time is 4min to 8min, the temperature is 600°C to 750°C, sputtering the Al target to generate the second AlN layer to form another AlN composite layer.

其中,在生长完第二个AlN复合层后,制备方法可以包括:关闭所有气体约30s至60s。这样能起到表面退火的作用,让生成的AlN薄膜更加紧致。Wherein, after growing the second AlN composite layer, the preparation method may include: closing all gases for about 30s to 60s. This can play the role of surface annealing, making the AlN film more compact.

本公开实施例中,在生长完两层AlN复合层后,制备方法还可以包括:先逐渐关闭Ar,再关闭O2,最后关掉N2,结束镀膜。In the embodiment of the present disclosure, after the two layers of AlN composite layers are grown, the preparation method may further include: first gradually shutting down Ar, then shutting down O2, and finally turning off N2 to end the coating.

通过上述方式循环生长出平滑的AlN层和粗糙的AlN层,能有效增大缓冲层的粗糙度,以让外延层发光的光线进入缓冲层后会存在一定的反射,这样被缓冲层吸收的部分光线就会因反射作用再次被反射出去,从而改善缓冲层吸光的问题。Cyclic growth of a smooth AlN layer and a rough AlN layer through the above method can effectively increase the roughness of the buffer layer, so that there will be a certain reflection after the light emitted by the epitaxial layer enters the buffer layer, so that the part absorbed by the buffer layer The light will be reflected again due to reflection, thereby improving the problem of light absorption of the buffer layer.

在步骤S13之前,制备方法可以包括:在缓冲层上生长非掺杂GaN层。Before step S13, the preparation method may include: growing a non-doped GaN layer on the buffer layer.

相较于衬底,由于非掺杂GaN层的晶体结构与n型层相似,通过设置非掺杂GaN层作为过渡层,能提升后续外延层的晶体质量。Compared with the substrate, since the crystal structure of the non-doped GaN layer is similar to that of the n-type layer, setting the non-doped GaN layer as a transition layer can improve the crystal quality of the subsequent epitaxial layer.

其中,非掺杂GaN层的厚度为1μm至2μm。示例性地,非掺杂GaN层的厚度为1.5μm。Wherein, the thickness of the non-doped GaN layer is 1 μm to 2 μm. Exemplarily, the thickness of the non-doped GaN layer is 1.5 μm.

具体地,低温GaN缓冲层生长结束后,将温度调节至1000℃至1200℃,生长一层外延生长厚度为1μm至2μm的非掺杂GaN层,生长压力为100Torr至500Torr,Ⅴ/Ⅲ比为200至3000。Specifically, after the growth of the low-temperature GaN buffer layer is completed, the temperature is adjusted to 1000°C to 1200°C, and a non-doped GaN layer with an epitaxial growth thickness of 1 μm to 2 μm is grown, the growth pressure is 100 Torr to 500 Torr, and the V/III ratio is 200 to 3000.

步骤S13可以包括以下几步:Step S13 may include the following steps:

第一步,在非掺杂GaN层上生长n型层。In the first step, an n-type layer is grown on the undoped GaN layer.

可选地,n型层可以是n型GaN层。n型层的厚度为1.5μm至3.5μm。其中,n型层的掺杂剂为硅烷。Optionally, the n-type layer may be an n-type GaN layer. The n-type layer has a thickness of 1.5 μm to 3.5 μm. Wherein, the dopant of the n-type layer is silane.

具体地,非掺杂GaN层生长结束后,生长一层Si掺杂浓度稳定的n型GaN层,厚度为1.5μm至3.5μm,生长温度为950℃至1150℃,生长压力为300Torr至500Torr,Ⅴ/Ⅲ比为400至3000。Specifically, after the growth of the non-doped GaN layer is completed, a layer of n-type GaN layer with a stable Si doping concentration is grown, the thickness is 1.5 μm to 3.5 μm, the growth temperature is 950° C. to 1150° C., and the growth pressure is 300 Torr to 500 Torr. V/III ratio is 400 to 3000.

第二步,在n型层上生长发光层。In the second step, a light-emitting layer is grown on the n-type layer.

具体地,n型层生长结束后,生长交替层叠的量子阱层和量子垒层。Specifically, after the growth of the n-type layer is completed, alternately stacked quantum well layers and quantum barrier layers are grown.

其中,量子阱层为InyGa1-yN(0.1<y<0.3)层,量子阱层可以包括依次层叠的第一InGaN层、第二InGaN层和第三InGaN层。Wherein, the quantum well layer is an In y Ga 1-y N (0.1<y<0.3) layer, and the quantum well layer may include a first InGaN layer, a second InGaN layer and a third InGaN layer stacked in sequence.

在生长量子阱层时,向反应腔内通入氨气、乙基镓和三甲基铟,通入时长为30s至60s,并控制反应腔内的生长温度为700℃至850℃,生长压力为100Torr至500Torr,Ⅴ/Ⅲ比为2000至20000,厚度为2nm至5nm。When growing the quantum well layer, feed ammonia gas, ethyl gallium and trimethyl indium into the reaction chamber for 30s to 60s, and control the growth temperature in the reaction chamber to 700°C to 850°C, and the growth pressure 100Torr to 500Torr, V/III ratio is 2000 to 20000, thickness is 2nm to 5nm.

示例性地,量子阱层的厚度可以是3nm。Exemplarily, the thickness of the quantum well layer may be 3 nm.

本公开实施例中,量子垒层可以是n型GaN量子垒层。In the embodiment of the present disclosure, the quantum barrier layer may be an n-type GaN quantum barrier layer.

在生长量子垒层时,控制反应腔内的生长温度为850℃至950℃,生长压力为100Torr至500Torr,Ⅴ/Ⅲ比为2000至20000,厚度为5nm至15nm。When growing the quantum barrier layer, the growth temperature in the reaction chamber is controlled to be 850° C. to 950° C., the growth pressure is 100 Torr to 500 Torr, the V/III ratio is 2000 to 20000, and the thickness is 5 nm to 15 nm.

示例性地,n型GaN量子垒层的厚度为10nm。Exemplarily, the thickness of the n-type GaN quantum barrier layer is 10 nm.

可选地,量子阱层的层数和量子垒层的层数均为8至12层。示例性地,量子阱层的层数和量子垒层的层数均为10。Optionally, both the number of quantum well layers and the number of quantum barrier layers are 8 to 12 layers. Exemplarily, the number of quantum well layers and the number of quantum barrier layers are both 10.

第三步,在发光层上生长p型层。In the third step, a p-type layer is grown on the light-emitting layer.

可选地,p型层的厚度为30nm至120nm。其中,p型层的掺杂剂为二茂镁。Optionally, the p-type layer has a thickness of 30nm to 120nm. Wherein, the dopant of the p-type layer is magnesiumocene.

其中,p型层可以包括依次层叠在发光层上的低温p型GaN层、p型AlGaN层、高温p型GaN层和p型欧姆接触层。低温p型GaN层和高温p型GaN层均为Mg掺杂。Wherein, the p-type layer may include a low-temperature p-type GaN layer, a p-type AlGaN layer, a high-temperature p-type GaN layer and a p-type ohmic contact layer sequentially stacked on the light emitting layer. Both the low-temperature p-type GaN layer and the high-temperature p-type GaN layer are Mg-doped.

其中,低温p型GaN层的厚度可以是30nm至120nm,例如,低温p型GaN层的厚度可以是100nm。Wherein, the thickness of the low-temperature p-type GaN layer may be 30 nm to 120 nm, for example, the thickness of the low-temperature p-type GaN layer may be 100 nm.

其中,高温p型GaN层的厚度可以是50nm至150nm,例如,低高温p型GaN层的厚度可以是100nm。Wherein, the thickness of the high-temperature p-type GaN layer may be 50nm to 150nm, for example, the thickness of the low-temperature p-type GaN layer may be 100nm.

在本公开实施例中,p型AlGaN层作为电子阻挡层,用于阻挡电子进入p型层。p型AlGaN层和p型欧姆接触层均为Mg掺杂。In the embodiments of the present disclosure, the p-type AlGaN layer is used as an electron blocking layer for blocking electrons from entering the p-type layer. Both the p-type AlGaN layer and the p-type ohmic contact layer are Mg-doped.

可选地,p型AlGaN层的厚度可以为50nm至150nm。作为示例,本公开实施例中,p型AlGaN层的厚度为80nm。Optionally, the thickness of the p-type AlGaN layer may be 50nm to 150nm. As an example, in the embodiment of the present disclosure, the thickness of the p-type AlGaN layer is 80 nm.

可选地,p型欧姆接触层的厚度可以为3nm至10nm。作为示例,本公开实施例中,p型欧姆接触层的厚度为8nm。Optionally, the p-type ohmic contact layer may have a thickness of 3 nm to 10 nm. As an example, in the embodiment of the present disclosure, the thickness of the p-type ohmic contact layer is 8 nm.

具体地,发光层生长结束后,生长厚度为30nm至120nm的低温p型GaN层,生长温度为700℃至800℃,生长时间为3min至15min,压力为100Torr至600Torr,Ⅴ/Ⅲ比为1000至4000。Specifically, after the growth of the light-emitting layer is completed, a low-temperature p-type GaN layer with a thickness of 30nm to 120nm is grown, the growth temperature is 700°C to 800°C, the growth time is 3min to 15min, the pressure is 100Torr to 600Torr, and the V/III ratio is 1000 to 4000.

低温p型GaN层生长结束后,生长厚度为50nm至150nm的p型AlGaN层,生长温度为900℃至1000℃,生长时间为4min至15min,生长压力为50Torr至300Torr,Ⅴ/Ⅲ比为1000至10000。After the growth of the low-temperature p-type GaN layer is completed, a p-type AlGaN layer with a thickness of 50nm to 150nm is grown, the growth temperature is 900°C to 1000°C, the growth time is 4min to 15min, the growth pressure is 50Torr to 300Torr, and the V/III ratio is 1000 to 10000.

p型AlGaN层生长结束后,生长厚度为50nm至150nm的高温p型GaN层,生长温度为900℃至1050℃之间,生长时间为10min至20min,生长压力为100Torr至500Torr,Ⅴ/Ⅲ比为500至4000。After the growth of the p-type AlGaN layer is completed, a high-temperature p-type GaN layer with a thickness of 50nm to 150nm is grown, the growth temperature is between 900°C and 1050°C, the growth time is 10min to 20min, the growth pressure is 100Torr to 500Torr, and the V/III ratio 500 to 4000.

高温p型GaN层生长结束后,生长厚度为3nm至10nm的p型欧姆接触层,生长温度为700℃至850℃,生长时间为0.5min至5min,生长压力为100Torr至500Torr,Ⅴ/Ⅲ比为10000至20000。After the growth of the high-temperature p-type GaN layer is completed, a p-type ohmic contact layer with a thickness of 3nm to 10nm is grown, the growth temperature is 700°C to 850°C, the growth time is 0.5min to 5min, the growth pressure is 100Torr to 500Torr, and the V/III ratio 10000 to 20000.

在步骤S13之后,制备方法还可以包括:对外延片进行退火。After step S13, the preparation method may further include: annealing the epitaxial wafer.

外延生长结束后,将反应室的温度降至600℃至900℃,在PN2气氛进行退火处理10min至30min,而后逐渐降至室温,随后,经过清洗、沉积、光刻和刻蚀后续加工工艺制成单颗22×35mil芯片。After epitaxial growth, reduce the temperature of the reaction chamber to 600°C to 900°C, perform annealing treatment in PN 2 atmosphere for 10min to 30min, then gradually lower to room temperature, and then, after cleaning, deposition, photolithography and etching subsequent processing processes Made into a single 22×35mil chip.

在具体实现时,本公开实施例可以采用高纯H2或/和N2作为载气,采用TEGa或TMGa作为Ga源,TMIn作为In源,SiH4作为n型掺杂剂,TMAl作为铝源,氨气作为N源,Cp2Mg作为p型掺杂剂。In specific implementation, the embodiments of the present disclosure can use high-purity H2 or/and N2 as the carrier gas, TEGa or TMGa as the Ga source, TMIn as the In source, SiH4 as the n-type dopant, and TMAl as the aluminum source , ammonia as the N source, and Cp 2 Mg as the p-type dopant.

图3是本公开实施例提供的一种发光效率对比示意图。如图3所示,采用本公开实施例提供的制备方法制备的缓冲层的粗糙度要高于相关技术制备的缓冲层的粗糙度。Fig. 3 is a schematic diagram of a comparison of luminous efficiency provided by an embodiment of the present disclosure. As shown in FIG. 3 , the roughness of the buffer layer prepared by the preparation method provided by the embodiment of the present disclosure is higher than that of the buffer layer prepared by the related technology.

如图3所示,本公开实施例制备的缓冲层的外量子效率(External QuantumEfficiency,简称EQE),要高于相关技术制备的缓冲层的EQE。可见能有效提升发光二极管的发光效率。As shown in FIG. 3 , the external quantum efficiency (External QuantumEfficiency, EQE) of the buffer layer prepared in the embodiment of the present disclosure is higher than the EQE of the buffer layer prepared by the related technology. It can be seen that the luminous efficiency of the light-emitting diode can be effectively improved.

以上所述仅为本公开的可选实施例,并不用以限制本公开,凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above descriptions are only optional embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included in the protection of the present disclosure. within range.

Claims (10)

1. A light-emitting diode is characterized by comprising a substrate (10), a buffer layer (20) and an epitaxial layer which are sequentially laminated, wherein the roughness of the surface, far away from the substrate (10), of the buffer layer (20) is 5-6.5.
2. The light-emitting diode according to claim 1, wherein the buffer layer (20) comprises a plurality of sequentially laminated AlN composite layers (210), the AlN composite layers (210) comprising a first AlN layer (211) and a second AlN layer (212) sequentially laminated, a roughness of a surface of the second AlN layer (212) remote from the substrate (10) being not less than a roughness of a surface of the first AlN layer (211) remote from the substrate (10).
3. The led of claim 2, wherein the first AlN layer (211) has a thickness less than a thickness of the second AlN layer (212).
4. The led of claim 3, wherein the ratio of the thickness of said first AlN layer (211) to the thickness of said second AlN layer (212) is 1/6 to 1/2.
5. The light-emitting diode according to any one of claims 2 to 4, wherein the number of the AlN composite layers (210) is 2 to 5.
6. A preparation method of a light-emitting diode is characterized by comprising the following steps:
providing a substrate;
growing a buffer layer on the substrate, wherein the roughness of the surface of the buffer layer far away from the substrate is 5-6.5;
and growing an epitaxial layer on the buffer layer.
7. The method of claim 6, wherein growing a buffer layer on the substrate comprises:
controlling the power to be 3500 w-5000 w, introducing nitrogen gas with the flow rate of 300 sccm-500 sccm, introducing oxygen gas with the flow rate of 3 sccm-6 sccm, sputtering an Al target at the temperature of 450 ℃ to 550 ℃ for 10min to 15min to generate a first AlN layer;
controlling the power to be 2000 w-3000 w, the flow rate of the introduced nitrogen to be 300 sccm-500 sccm, the flow rate of the introduced oxygen to be 6 sccm-10 sccm, the time to be 5 min-10 min, the temperature to be 600 ℃ to 750 ℃, and sputtering the Al target to generate a second AlN layer to form an AlN composite layer.
8. The method of claim 7, wherein growing a buffer layer on the substrate further comprises:
after an AlN composite layer is formed, controlling the power to be 3000 w-4000 w, introducing nitrogen gas with the flow rate of 300 sccm-500 sccm, introducing oxygen gas with the flow rate of 3 sccm-6 sccm for 6 min-10 min, sputtering an Al target at the temperature of 500 ℃ to 600 ℃ to generate a first AlN layer;
controlling the power to be 2500w to 3000w, the flow rate of the introduced nitrogen to be 300sccm to 500sccm, the flow rate of the introduced oxygen to be 4sccm to 8sccm, the time to be 4min to 8min, the temperature to be 600 ℃ to 750 ℃, sputtering the Al target material to generate a second AlN layer, and forming another AlN composite layer.
9. The production method according to claim 6, wherein the buffer layer comprises 2 to 5 AlN composite layers stacked in this order, the AlN composite layers comprising a first AlN layer and a second AlN layer stacked in this order, and a surface of the second AlN layer remote from the substrate has a roughness not less than a roughness of a surface of the first AlN layer remote from the substrate.
10. The method according to any one of claims 6 to 9, wherein before growing the buffer layer on the substrate, the method comprises:
controlling the flow of Ar to be 400sccm to 800sccm for 3min to 5min;
the flow rate of Ar is reduced to 300sccm to 500sccm for 10min to 15min.
CN202211524566.5A 2022-11-30 2022-11-30 Light emitting diode for improving luminous efficiency and preparation method thereof Pending CN115939276A (en)

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