CN115900914A - Micro Weighing Platform - Google Patents
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Abstract
本发明涉及实验室自动化技术领域,公开了一种微量称重平台,包括机架,所述机架的上框架后直梁上设置水平轨道,水平轨道上设置容器操作单元和样品微供单元,所述机架下方为工作台,所述工作台上设置容器架单元、称重单元和漏斗单元,所述容器架单元和容器操作单元位于同一侧,所述样品微供单元和称重单元、漏斗单元位于同一侧,所述容器操作单元从容器架单元拾取容器并开盖后,送至称重单元后,所述样品微供单元给称重单元上的容器进行样品供给至预定的重量,所述容器操作单元将供给完成的容器合盖后放回至所述容器架单元。本发明体积小重量轻,工作稳定,称量精确,为实验室定量分析处理提供最优解。
The invention relates to the technical field of laboratory automation, and discloses a micro-weighing platform, including a frame, a horizontal track is set on the upper frame of the frame and a rear straight beam, and a container operation unit and a sample micro-supply unit are set on the horizontal track. Below the frame is a workbench, on which a container rack unit, a weighing unit and a funnel unit are arranged, the container rack unit and the container operation unit are located on the same side, the sample micro-supply unit and the weighing unit, The funnel unit is located on the same side. After the container operation unit picks up the container from the container rack unit and uncaps it, and then sends it to the weighing unit, the sample micro-supply unit supplies the sample to the container on the weighing unit to a predetermined weight. The container operation unit closes the supplied container and puts it back to the container rack unit. The invention is small in volume, light in weight, stable in work and accurate in weighing, and provides an optimal solution for laboratory quantitative analysis and processing.
Description
技术领域technical field
本发明涉及实验室自动化技术领域,尤其涉及一种微量称重平台。The invention relates to the technical field of laboratory automation, in particular to a micro weighing platform.
背景技术Background technique
在实验室对粉末进行精确计量时,每次对试管等容器加样品的量按要求以毫克甚至微克计算,这就要求称量平台能够精确地计量,同时不需要冗长的操作过程。When the powder is accurately measured in the laboratory, the amount of sample added to the test tube and other containers is calculated in milligrams or even micrograms as required, which requires the weighing platform to be able to measure accurately without lengthy operations.
现有的称量系统,一般通过振动等方式进行送样,执行过程中,容易对样品造成污染,或与空气接触太久,产生物理化学变化,影响实验结果。Existing weighing systems generally deliver samples by means of vibration, etc. During the execution process, it is easy to pollute the samples, or contact with the air for too long, resulting in physical and chemical changes, which will affect the experimental results.
此外,对于频繁更换样品类别的实验操作,无法做到方便快速更换样品,现有的设备体积庞大,不利于实验室小型化优化配置。In addition, for the experimental operation of frequently changing the type of sample, it is impossible to change the sample conveniently and quickly. The existing equipment is bulky, which is not conducive to the miniaturization and optimization of the laboratory configuration.
发明内容Contents of the invention
本发明的目的是为了解决上述问题,提供一种微量称重平台,体积小重量轻,工作稳定,称量精确,为实验室定量分析处理提供最优解。The object of the present invention is to solve the above problems and provide a micro-weighing platform, which is small in size, light in weight, stable in work, accurate in weighing, and provides an optimal solution for laboratory quantitative analysis and processing.
本发明采取的技术方案是:The technical scheme that the present invention takes is:
一种微量称重平台,其特征是,包括机架,所述机架的上框架后直梁上设置水平轨道,水平轨道上设置容器操作单元和样品微供单元,所述机架下方为工作台,所述工作台上设置容器架单元、称重单元和漏斗单元,所述容器架单元和容器操作单元位于同一侧,所述样品微供单元和称重单元、漏斗单元位于同一侧,所述容器操作单元从容器架单元拾取容器并开盖后,送至称重单元后,所述样品微供单元给称重单元上的容器进行样品供给至预定的重量,所述容器操作单元将供给完成的容器合盖后放回至所述容器架单元。A micro-weighing platform is characterized in that it includes a frame, a horizontal track is set on the rear straight beam of the upper frame of the frame, a container operation unit and a sample micro-supply unit are set on the horizontal track, and the working platform, a container rack unit, a weighing unit, and a funnel unit are arranged on the workbench, the container rack unit and the container operation unit are located on the same side, and the sample micro-supply unit, the weighing unit, and the funnel unit are located on the same side, the After the container operation unit picks up the container from the container rack unit and uncaps it, after sending it to the weighing unit, the sample micro-supply unit supplies the sample to the container on the weighing unit to a predetermined weight, and the container operation unit will supply The completed container is closed and placed back into the container rack unit.
进一步,所述水平轨道为设置在后直梁上的齿条,所述齿条上设置两个驱动组件,所述驱动组件包括支架,所述支架的两边板之间形成空间,在空间下方的两边板之间设置两个从动轮,在空间上方的两板之间设置两个压轮,在从动轮和压轮外套设同步带圈,同步带圈的齿面侧位于外侧,在压轮上方的同步带圈上压设主动轮,使同步带圈呈现凹字形,所述主动轮由边板外侧的电机驱动,所述同步带圈的下端与所述齿条啮合固定,所述支架通过连接板与悬臂的后端连接,所述电机驱动主动轮旋转,带动同步带圈转动,使所述驱动组件在齿条上位移,在所述驱动组件上设置垂直导轨,所述容器操作单元和样品微供单元分别设置在各自的垂直导轨上。Further, the horizontal track is a rack arranged on the rear straight beam, and two drive assemblies are arranged on the rack, the drive assembly includes a bracket, and a space is formed between the two side plates of the bracket, and the space below the space is Two driven wheels are set between the two side plates, and two pressure wheels are set between the two plates above the space, and a synchronous belt ring is arranged outside the driven wheel and the pressure wheel. The driving wheel is pressed on the synchronous belt ring, so that the synchronous belt ring presents a concave shape, the driving wheel is driven by the motor outside the side plate, the lower end of the synchronous belt ring is engaged with the rack, and the bracket is connected by The plate is connected to the rear end of the cantilever, the motor drives the driving wheel to rotate, and drives the synchronous belt circle to rotate, so that the drive assembly is displaced on the rack, and a vertical guide rail is set on the drive assembly, the container operation unit and the sample The micro-supply units are respectively arranged on respective vertical guide rails.
进一步,所述垂直导轨的自由端上设置滚轮,在前直梁上设置支梁,所述滚轮配合在所述支梁上滚动。Further, rollers are provided on the free ends of the vertical guide rails, and a support beam is provided on the front straight beam, and the rollers cooperate to roll on the support beams.
进一步,所述容器操作单元包括设置在竖直支架上的容器盖夹持旋转机构和容器体夹持升降机构,所述容器盖夹持旋转机构包括夹持头,所述容器体夹持升降机构包括抓手,所述抓手伸出至夹持头的下方,使夹持头、抓手之间形成容器体通道,所述抓手用于夹持容器体并升降,所述夹持头用于夹持容器盖并旋转,实现对容器的开合盖操作。Further, the container operation unit includes a container cover clamping and rotating mechanism and a container body clamping and lifting mechanism arranged on a vertical support, the container cover clamping and rotating mechanism includes a clamping head, and the container body clamping and lifting mechanism It includes a gripper, which protrudes below the clamping head, so that a channel for the container body is formed between the clamping head and the gripper. The gripper is used to clamp the container body and lift it up and down. The clamping head uses It is used to clamp and rotate the container cover to realize the opening and closing operation of the container.
进一步,所述样品微供单元包括驱动转轴和连接座,所述连接座上端与驱动转轴固定连接,连接座下端设置卡座,卡座下方连接漏斗的卡头,所述驱动转轴驱动漏斗转动,定量输出样品粉末。Further, the sample micro-supply unit includes a driving shaft and a connecting seat, the upper end of the connecting seat is fixedly connected to the driving shaft, the lower end of the connecting seat is provided with a deck, the chuck is connected to the chuck of the funnel under the deck, and the driving shaft drives the funnel to rotate, Quantitative output of sample powder.
进一步,所述工作上设置多个卡条,所述容器架单元和漏斗单元分别通过推拉式底座插入至相邻卡条之间,所述底座上设置容器适配口和漏斗适配口。Further, a plurality of clamping strips are set on the work, and the container frame unit and the funnel unit are respectively inserted between adjacent clamping strips through a push-pull base, and the container adapter port and the funnel adapter port are provided on the base.
进一步,所述称重单元包括设置在工作台上的精密天平,所述天平外面设置罩壳。Further, the weighing unit includes a precision balance arranged on a workbench, and a casing is arranged outside the balance.
进一步,所述罩壳上方设置向下弹性翻动的双开盖,开盖中间设置圆孔,圆孔直径大于容器的外径,所述容器操作单元的一侧设置顶板,所述顶板的宽度小于罩壳的顶部宽度。Further, a double open cover that can be flipped elastically downward is arranged on the top of the cover, a round hole is arranged in the middle of the cover, the diameter of the round hole is larger than the outer diameter of the container, and a top plate is arranged on one side of the container operation unit, and the width of the top plate is smaller than that of the cover. The top width of the shell.
进一步,所述机架均为铝合金结构,所述容器架单元、称重单元的抽拉式底座的数量小于4个。Further, the racks are all aluminum alloy structures, and the number of pull-out bases of the container frame unit and the weighing unit is less than four.
进一步,所述机架的下方四个脚上设置调节支撑,所述工作台为台式设备。Further, adjustment supports are provided on the four lower feet of the frame, and the workbench is a desktop device.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)整体为台式结构,体积小,重量轻,单人即可搬动;(1) The whole is a desktop structure, small in size, light in weight, and can be moved by a single person;
(2)机械臂运行平稳,低噪音,快进程;(2) The mechanical arm runs smoothly, with low noise and fast progress;
(3)开盖合盖在运动中完成,减少了工步;(3) The opening and closing of the cover is completed in motion, which reduces the working steps;
(4)称量精度高,更换样品类型便捷迅速。(4) The weighing accuracy is high, and it is convenient and quick to change the sample type.
附图说明Description of drawings
附图1是本发明的立体结构示意图;Accompanying drawing 1 is the three-dimensional structure schematic diagram of the present invention;
附图2是水平方向驱动组件的局部放大示意图;Accompanying drawing 2 is the partially enlarged schematic diagram of horizontal direction driving assembly;
附图3是驱动组件自由端的局部放大图;Accompanying drawing 3 is the local enlargement diagram of drive assembly free end;
附图4是容器操作单元的局部放大图;
附图5是样品微供单元的局部放大图;Accompanying drawing 5 is the partial enlarged view of sample micro-supply unit;
附图6是容器架单元和漏斗单元的局部放大图;
附图7是称重单元的局部放大图。Accompanying
附图中的标号分别为:The labels in the accompanying drawings are respectively:
1.机架; 2.调节支撑;1. Rack; 2. Adjustable support;
3.工作台; 4.容器架单元;3. Workbench; 4. Container rack unit;
5.称重单元; 6.漏斗单元;5. Weighing unit; 6. Funnel unit;
7.水平轨道; 8.容器操作单元;7. Horizontal track; 8. Container operating unit;
9.样品微供单元; 10.后直梁;9. Sample micro-supply unit; 10. Rear straight beam;
11.驱动组件; 12.支架;11. Drive assembly; 12. Bracket;
13.同步带圈; 14.主动轮;13. Timing belt circle; 14. Driving wheel;
15.垂直导轨; 16.滚轮;15. Vertical rail; 16. Roller;
17.前直梁; 18.支梁;17. Front straight beam; 18. Support beam;
19.旋转机构; 20.升降机构;19. Rotating mechanism; 20. Lifting mechanism;
21.夹持头; 22.抓手;21. Clamping head; 22. Gripper;
23.驱动转轴; 24.漏斗;23. Drive shaft; 24. Funnel;
25.卡条; 26.底座;25. Card bar; 26. Base;
27.天平; 28.罩壳;27. Balance; 28. Cover;
29.双开盖; 30.圆孔;29. Double open cover; 30. Round hole;
31.顶板; 32.容器。31. Top plate; 32. Container.
具体实施方式Detailed ways
下面结合附图对本发明微量称重平台的具体实施方式作详细说明。The specific implementation of the micro-weighing platform of the present invention will be described in detail below in conjunction with the accompanying drawings.
参见附图1,微量称重平台为台式机结构,可以放置于桌面上进行操作。称重平台的机架1全为铝合金型材拼装而成,具有重量轻,体积小等优点,整机重量不大于20KG。机架1的下方四个脚上设置调节支撑2,用于调节机架1在桌面上的水平度。Referring to accompanying drawing 1, the micro-weighing platform is a desktop structure, which can be placed on the desktop for operation. The frame 1 of the weighing platform is all assembled from aluminum alloy profiles, which has the advantages of light weight and small volume, and the weight of the whole machine is not more than 20KG. Four feet below the frame 1 are provided with adjustable supports 2 for adjusting the levelness of the frame 1 on the desktop.
机架1的下方设置工作台3,工作台3上设置容器架单元4、称重单元5和漏斗单元6,机架1的上框架后直梁10上设置水平轨道7,水平轨道7上设置容器操作单元8和样品微供单元9。A workbench 3 is set under the frame 1, a
容器架单元4和容器操作单元8位于同一侧,样品微供单元9和称重单元5、漏斗单元6位于同一侧,便于容器操作单元8操作容器32,以及样品微供单元9更换样品和更方便称重操作。The
容器操作单元8从容器架单元4拾取容器32,比如50ml的离心管、15ml的氮吹管等试管,拾取后进行开盖动作,然后送至称重单元5,称重单元5连接至控制系统。样品微供单元9给称重单元5上的容器32进行样品供给,称重单元5实时监测样品供给克重,达到预定的重量时,容器操作单元8将供给完成的容器32合盖后放回至容器架单元4。The
参见附图2,水平轨道7为设置在后直梁10上的齿条,齿条上设置两个驱动组件11,分别驱动容器操作单元8和样品微供单元9。Referring to accompanying drawing 2, the
驱动组件11包括支架12,支架12的两边板之间形成空间,在空间下方的两边板之间设置两个从动轮,在空间上方的两板之间设置两个压轮,在从动轮和压轮外套设同步带圈13,同步带圈13的齿面侧位于外侧,在压轮上方的同步带圈13上压设主动轮14,使同步带圈13呈现凹字形,主动轮14由边板外侧的电机驱动,同步带圈13的下端与齿条啮合固定,电机驱动主动轮14旋转,带动同步带圈13转动,使驱动组件11在齿条上位移,Drive
在驱动组件11上设置垂直导轨15,容器操作单元8和样品微供单元9分别设置在各自的垂直导轨15上。两单元均在各自的垂直导轨15上移动,配合驱动组件11在齿条上的位移,实现两单元在XY平面内自由移动至工作点位。
参见附图3,垂直导轨15的自由端可通过滚轮16设置于前直梁17的支梁18上。使垂直导轨15的自由端相对固定,减少垂直导轨15的抖动。滚轮16采用上下抱紧的形式配合在支梁18上。Referring to accompanying drawing 3, the free end of
参见附图4,容器操作单元8包括设置在竖直支架12上的容器盖夹持旋转机构19和容器体夹持升降机构20,容器盖夹持旋转机构19包括夹持头21,容器体夹持升降机构20包括抓手22,抓手22伸出至夹持头21的下方,使夹持头21、抓手22之间形成容器体通道,抓手22用于夹持容器体并升降,夹持头21用于夹持容器盖并旋转,实现对容器32的开合盖操作。Referring to accompanying drawing 4,
在加料时,抓手22夹持容器32后,容器操作单元8随即向称重单元5位置移动,在移动过程中,即完成开盖操作。称料完成后,抓手22从称重单元5抓取容器32,移动至容器32在容器架单元4,放回至原位。此时,容器盖还在夹持头21内,在移动过程中,完成合盖操作。When feeding, after the
参见附图5,样品微供单元9包括驱动转轴23和连接座,连接座上端与驱动转轴23固定连接,连接座下端设置卡座,卡座下方连接漏斗24的卡头,驱动转轴23驱动漏斗24转动,定量输出样品粉末。Referring to accompanying drawing 5, the sample micro-supply unit 9 includes a driving shaft 23 and a connecting seat, the upper end of the connecting seat is fixedly connected with the driving rotating shaft 23, the lower end of the connecting seat is provided with a deck, the chuck is connected to the chuck of the
漏斗单元6为样品微供单元9提供不同种类的样品漏斗,漏斗可用现有技术中的微供螺旋输出漏斗装置,申请人早些时候也有申请相关漏斗的若干专利,可作为现有技术引用。The
参见附图6,工作上设置多个卡条25,容器架单元4和漏斗单元6分别通过推拉式底座26插入至相邻卡条25之间,底座26上设置容器32适配口和漏斗适配口。更换不同的底座26,用于放置不同尺寸的容器32和漏斗24。使用时,将底座26推入相邻的卡条25之间,即完成定位,称重完成后,抽出底座26,更换新的容器32,实现持续性称重工作。根据不同尺寸的台式机,容器架单元4、称重单元5的抽拉式底座26的数量以小于4个为宜。Referring to accompanying drawing 6, a plurality of clamping
参见附图7,称重单元5包括设置在工作台3上的精密天平27,天平27外面设置罩壳28。罩壳28上方设置向下弹性翻动的双开盖29,开盖中间设置圆孔30,圆孔30直径大于容器32的外径。在容器操作单元8的一侧设置顶板31,顶板31的宽度小于罩壳28的顶部宽度。在容器操作单元8将容器32放入天平27上的放置口时,可以直接从圆孔30中放下。当称重完成后,容器操作单元8取容器32时,顶板31下压至双开盖29上,双开盖29被向下翻动,露出容器32,此时,容器操作单元8的抓手22可以有足够的空间对容器32进行夹持动作,夹持住容器32后上提,此时,双开盖29在弹力的作用下复位,保证在工作过程中,尽量避免外界因素对称重精度的影响。Referring to accompanying drawing 7, weighing unit 5 comprises the
以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principles of the present invention. These improvements and modifications should also be regarded as the present invention. protection scope of the invention.
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2022
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| US20060045805A1 (en) * | 2004-09-02 | 2006-03-02 | Metrohm Ag | Sample changer with balance |
| CN109201133A (en) * | 2018-11-13 | 2019-01-15 | 望潮科技(北京)有限公司 | A kind of mechanical arm experimental system |
| CN212340389U (en) * | 2020-06-27 | 2021-01-12 | 上海汇像信息技术有限公司 | Lubricating oil weighing system |
| CN113859596A (en) * | 2021-08-26 | 2021-12-31 | 河海大学 | Full-automatic trace sample weighing and sample packaging instrument |
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