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CN115839255B - Mine anchor cable pressure air quantitative squeezing device and precise anchoring method - Google Patents

Mine anchor cable pressure air quantitative squeezing device and precise anchoring method

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Publication number
CN115839255B
CN115839255B CN202211544545.XA CN202211544545A CN115839255B CN 115839255 B CN115839255 B CN 115839255B CN 202211544545 A CN202211544545 A CN 202211544545A CN 115839255 B CN115839255 B CN 115839255B
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China
Prior art keywords
grouting
anchor
anchor cable
bottle
anchoring
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CN202211544545.XA
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CN115839255A (en
Inventor
张农
谢正正
方齐
何哲
李岛
李永乐
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Anhui Luyuan Environmental Protection Technology Co ltd
China University of Mining and Technology Beijing CUMTB
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Anhui Luyuan Environmental Protection Technology Co ltd
China University of Mining and Technology Beijing CUMTB
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Priority to CN202211544545.XA priority Critical patent/CN115839255B/en
Publication of CN115839255A publication Critical patent/CN115839255A/en
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Abstract

本发明公开一种矿用锚杆索压风定量挤注装置及精准锚固方法,适用于煤矿巷道围岩支护工程领域。包括气动双杆气缸、罐装瓶与混合器,利用气动双杆气缸中风向控制阀调整导杆的前后移动方向,带动罐装瓶实现出浆和拆除的功能;在风压作用下罐装瓶中双组分粘结剂不断被挤出,经混合器充分搅拌后,粘结剂不断被输送至锚杆索端部出浆口,进而根据事先测得的围岩裂隙位置设计锚固长度进一步实现锚杆索的精准锚固。每个钻孔对应一组罐装瓶,方便井下施工,并且根据巷道整体情况设定罐装瓶容量,有利于实现特定裂隙区域的精准粘固,充分利用井下少有的压缩空气动力源,操作方便,应用性强。

The present invention discloses a device for quantitative air pressure injection and precise anchoring of mining anchor cables, which are applicable to the field of surrounding rock support engineering in coal mine tunnels. It comprises a pneumatic double-rod cylinder, a canned bottle and a mixer. The wind direction control valve in the pneumatic double-rod cylinder is used to adjust the forward and backward movement direction of the guide rod, driving the canned bottle to realize the functions of slurry discharge and removal. Under the action of wind pressure, the two-component adhesive in the canned bottle is continuously squeezed out. After being fully stirred by the mixer, the adhesive is continuously transported to the slurry outlet at the end of the anchor cable, and then the anchoring length is designed according to the pre-measured surrounding rock crack position to further realize the precise anchoring of the anchor cable. Each borehole corresponds to a group of canned bottles, which is convenient for underground construction, and the canned bottle capacity is set according to the overall situation of the tunnel, which is conducive to achieving precise bonding in specific crack areas, making full use of the rare compressed air power source underground, easy to operate, and highly applicable.

Description

Mining anchor rod cable compressed air quantitative extrusion device and accurate anchoring method
Technical Field
The invention relates to a quantitative extrusion device for mining anchor rod rope compressed air and an accurate anchoring method, which are particularly suitable for the field of surrounding rock supporting engineering of coal mine roadways.
Background
The anchor rod rope anchoring technology can greatly improve the rock strength and the rock stratum integrity, and has become a main technical means for controlling the stability of surrounding rock of a coal mine roadway.
The current anchoring technology mainly relies on a resin anchoring agent to bond the anchor rod body and the surrounding rock together, and the resin anchoring agent is formed by dividing and packaging the cement and the curing agent by a special polyester film, so that the bonding force between the resin anchoring agent and the surrounding rock can be optimized only by fully mixing the cement and the curing agent. The method comprises the steps of (1) mixing and hardening the adhesive cement and the curing agent to form a weak surface, reducing the adhesive force to a certain extent, and (2) when surrounding rock is broken or drilling is not well formed, the resin anchoring agent can be blocked and can not be pushed to the bottom of a hole, so that the resin anchoring agent is discontinuously anchored when the surrounding rock is anchored, and is insufficiently mixed, the anchoring force is reduced, and (3) the anchoring length formed by stirring the resin anchoring agent is limited, so that only end anchoring and lengthening anchoring can be generally achieved, and for some weak surrounding rock or water-rich surrounding rock tunnels, the anchoring mode has the risk of insufficient anchoring strength, full-length anchoring is required, but the anchor drilling capability is insufficient, and the problem of insufficient stirring or advanced hardening of the anchoring agent exists due to excessive anchoring agent. The three problems directly affect the stability control effect of the surrounding rock of the roadway, and the conditions of roadway collapse and the like can be generated when serious.
In recent years, there has been a certain search for an anchor reliability technique. In order to achieve the full mixing of the cement and the curing agent in the resin anchoring agent, a pre-stress full-length anchoring method for adding steel sand by a post-pouring method is proposed in the patent CN111927514B, and the mixing degree of the resin anchoring agent is improved by adding small-particle-size steel sand in a drilled hole, but the construction process is very complex, and the construction efficiency of the anchor rod rope is severely restricted. The patent CN103161484B proposes a fixed-length anchoring and supporting method of paste, which thoroughly eliminates the anchoring method of anchoring agent, a plastic hose is put into a borehole, the prepared paste slurry is injected into the borehole through the plastic hose by using a grouting pump, and then an anchor rod rope is inserted into the borehole. In order to realize the control of weak surrounding rock roadway, full length anchoring technology has become trend, but full length anchoring completely seals the free section of the anchor rope, so that the surrounding rock does not have the characteristic of buffering and yielding. Therefore, there is a need for a method of precisely anchoring a bolt cable and an extrusion device for achieving rapid and precise anchoring.
Disclosure of Invention
Technical problems: the invention aims to overcome the defects of the prior art, and provides a quantitative extrusion device for mining anchor rod cable compressed air and an accurate anchoring method, the device has simple structure, the device is convenient to use in a narrow space of a roadway, the reliability of an anchoring system is improved by means of the accurate anchoring method formed by the device, the construction efficiency of an anchor rod rope is improved, and the technical effect is remarkable.
The mining anchor rod rope compressed air quantitative squeezing device comprises a squeezing grouting device, wherein a tank bottle is arranged in the squeezing grouting device, the squeezing grouting device comprises a pneumatic double-rod cylinder arranged behind the tank bottle, a mixer connected with a discharge hole of the tank bottle and used for mixing various materials is arranged at the end part of the squeezing grouting device, and the mixed materials are output by the mixer; the pneumatic double-rod cylinder of the extrusion grouting device comprises a guide rod and a wind bin for driving the guide rod, the number of the guide rod is matched with the number of the canning bottles, the bottom of the guide rod is a piston arranged in the wind bin, a rodless cavity of the wind bin is a wind bin I, a rod cavity is a wind bin II, the wind bin I is connected with a pressure gauge, an air inlet and an air outlet II are arranged on the side of the wind bin I, an air outlet I is arranged on the side of the wind bin II, a wind direction control valve is further arranged on the wind bin, the wind direction control valve is respectively connected with an inner air pipe I, an inner air pipe II and an inner air pipe III, the inner air pipe I is an air inlet pipe, air is always fed to the wind direction control valve from the air inlet, when the guide rod is pushed, the guide rod is pushed to extrude a bottling bottle through the inner air pipe II, the air is fed to the inner air pipe III by the wind direction control valve to the wind bin II, so that the air exchanging effect is realized by reversely pushing the guide rod, the canning bottles comprise a detachable bottle I and a detachable bottle II, which are respectively provided with a binder, and a detachable bin I and a detachable bottle II are respectively connected with the detachable bottle and a detachable bottle can I and a detachable bottle can be detached from the bottle and a detachable bottle I, which are respectively arranged at the tail of the detachable bottle bin, can dismantle jar bottle I and can dismantle jar bottle II's discharge gate and be connected with the blender through the play thick liquid mouth respectively, the blender includes mixing stirring portion, and mixing stirring portion's entry is connected respectively with the play thick liquid mouth through plastics advance thick liquid pipe, and mixing stirring portion's export is equipped with the connector through going out thick liquid pipe, is equipped with the roller bearing in the mixing stirring portion, is equipped with cross plastic flabellum on the roller bearing.
The mining anchor rope comprises an anchor rope main body, wherein a grouting channel for realizing end grouting is arranged in the anchor rope main body, a grouting port of the anchor rope main body is arranged on the side face of the end of the anchor rope, and the anchor rope main body is designed without an anchor section, and an anchor section plugging structure is not needed.
Further, according to the requirement of the anchoring length, a plugging structure for realizing the flow of slurry is arranged on the main body of the anchor rod rope, the slurry injected from the end part of the anchor rod rope is limited in a drilling space between the plugging structure and the bottom of a drilling hole by using the plugging structure, the fixed-length grouting anchoring without anchoring agent is realized, and the plugging structure comprises slurry stopping cotton or an expansion air bag which can be rapidly expanded when meeting water.
The grouting channel is a hollow grouting steel pipe arranged in the anchor cable, the outer diameter of the anchor cable hollow grouting steel pipe is 7-9 mm, the inner diameter of the anchor cable hollow grouting steel pipe is 4-6 mm, the grouting channel is a circular hollow channel arranged in the anchor rod, and the inner diameter of the circular hollow channel of the anchor rod is 4-6 mm.
A quick fixed-length grouting method for a mining anchor rope includes setting anchor rope drilling holes in an area where anchor rope support is needed, putting the mining anchor rope with grouting channels and end grouting openings into the anchor rope drilling holes, grouting through the grouting channels on the anchor rope main body, and installing a tray and a fastening nut at the tail end of the anchor rope after grout is solidified.
Further, installing a blocking structure on the corresponding position of the anchor rod rope for the grouting hole according to the position of the surrounding rock fracture zone detected in advance, controlling the generation of a grouting section through the blocking structure, placing the mining anchor rod rope and the blocking structure in a drill hole, then quantitatively grouting the anchor rod rope by a grouting device through a grouting channel and a grouting outlet, and installing a tray and a fastening nut at the tail end of the anchor rod rope main body after the grout is solidified.
Further, the tail end of the anchor rod rope is provided with a rubber plug, the anchor rod rope and the rubber plug, the tray, the nut or the lockset are pushed into a drilled hole together, the grouting device is utilized to implement quick full-length grouting anchoring on the anchor rod rope, and the anchor rod rope is installed after the grout is solidified without applying pretightening force.
According to the accurate anchoring method of the mining anchor rod rope compressed air quantitative extrusion device, the A material bottle and the B material bottle which are mixed to form the adhesive for fixed-length grouting are accurately and quantitatively filled according to the requirement of a single anchoring drilling hole in the area, so that the filling bottle of the adhesive is enabled to form the optimal grouting amount which is matched with the anchoring hole in the geological area, a worker only needs to install the filling bottle for accurate quantitative grouting into grouting equipment, and can finish accurate quantitative grouting after all the grouting is performed on the grouting equipment, the steps are simple, operation errors cannot occur, and the anchoring effect formed after accurate grouting is best.
The method comprises the following specific steps:
S1, in order to efficiently and rapidly control roadway deformation, the roadway deformation is required to be accurately anchored to a weak surrounding rock or a crack development position, namely, the crack distribution of the surrounding rock of the coal mine roadway is explored, a roadway support mode and the length L' of a hollow anchor rod cable are designed, the anchoring length L of the hollow anchor rod cable is obtained according to the crack distribution condition, specifically, the length from the bottom of a drilling hole to the position where the crack is located is calculated, and the required volume V of the binder for grouting is calculated at the moment as follows:
V=1/4π(D2-D'2)L+1/4πd2L’
Wherein D is the diameter of a drilling hole, D' is the diameter of an anchor rod rope, and D is the diameter of a hollow anchor rod rope hollow tube;
S2, according to the volume V of the grouting adhesive required by each drilling hole, obtaining the required quantity of materials A and B which are combined with each other to generate the volume V adhesive, and respectively filling the two kinds of mixed materials into a detachable tank bottle I and a detachable tank bottle II, so as to ensure that the two kinds of mixed materials are extruded from a slurry outlet in a ratio required by the adhesive after the guide rod synchronously extrudes the detachable tank bottle I and the detachable tank bottle II;
s3, drilling a drill hole corresponding to the hollow anchor rod cable at a preset position according to a supporting scheme, installing the hollow anchor rod, the tray and the nut or the hollow anchor cable, the tray and the lockset in place in advance, pushing the nut or the lockset by using the drilling machine to move the hollow anchor rod cable into the hole, and keeping the drilling machine motionless;
S4, connecting an air inlet of the quantitative extrusion device with an air pipe in the roadway, and connecting a connector of the quantitative extrusion device with the tail of the hollow anchor rod rope.
S5, a wind direction control valve in the quantitative squeezing device is used for controlling a guide rod to move forwards under the action of compressed wind, gas is discharged from an air outlet I, materials A and B in a detachable bottle I and a detachable bottle II are simultaneously squeezed into a mixer by the guide rod, two slurries react with each other at an inlet of a mixing and stirring part, the mixed adhesive sequentially passes through two cross plastic blades along with the continuous forward pushing of the guide rod, a rolling shaft is driven to rotate together, the adhesive is fully mixed, the adhesive is conveyed to the bottom of a hollow anchor rod cable hole through a plastic slurry outlet pipe, and then the adhesive flows to a specific crack area along the hole wall, so that the accurate anchoring of an anchor rod cable is realized;
S6, controlling the guide rod to retract by utilizing a wind direction control valve in the quantitative squeezing device, discharging the gas from the air outlet II, removing the canning bottles of the adhesive I and II, and after the guide rod is restored to the original position, installing the next group of canning bottles, and preparing for anchoring of the next anchor rod rope.
And S7, after the construction of one production class is finished, the mixer is removed and replaced.
10. The precise anchoring method according to claim 9, wherein the total amount of the materials A and B filled in the detachable tank bottle I and the detachable tank bottle II is equal to the total requirement of anchoring grouting in the whole section of roadway, the use amount of the anchoring adhesive in each drilling hole is equal, the diameter d 'of the tank bottle is known, the total length l=4 kV/(d 2 pi) of the tank bottle is obtained, k is a margin coefficient, the length l' =1/2 l of a single tank bottle is obtained, the materials A and B slurry are respectively filled in two tank bottles, and the moving distance of the guide rod is calculated according to the injection amount when the anchor rod is used for each injection.
The beneficial effects are that:
① The detachable raw materials in the tank bottle can be fixedly assembled into a group for each drilling hole, so that the calculation of staff is not needed, the operation is convenient, and the setting can be performed according to the total amount of the roadway, and the preset adhesive slurry can be pressed in each time;
② The setting time of the binder is adjustable, and the accurate reinforcement of the hollow anchor rod rope under different surrounding rock conditions can be realized according to the requirements;
③ The defects of uneven mixing of the anchoring agent and low anchoring quality in the traditional anchor rod cable stirring process are overcome, the end anchoring is not required by the resin anchoring agent, and the construction can be completed by one-time grouting anchoring;
④ The underground compressed air power source is fully utilized, and the operation and construction are convenient.
Drawings
FIG. 1 is a schematic diagram of a mining anchor rope compressed air quantitative extrusion device of the invention;
FIG. 2 is a schematic cross section of a pneumatic double-rod cylinder of the mining anchor rod rope compressed air quantitative squeezing device;
FIG. 3 is a schematic view of a wind direction control valve O gear of the mining anchor rope compressed air quantitative squeezing device;
FIG. 4 is a schematic view of a wind direction control valve A of the mining anchor rope compressed air quantitative squeezing device;
FIG. 5 is a schematic diagram of a wind direction control valve B of the mining anchor rope compressed air quantitative squeezing device;
FIG. 6 is a schematic view of the forward movement of a pneumatic double-rod cylinder A gear guide rod of the mining anchor rod cable compressed air quantitative squeezing device;
FIG. 7 is a schematic drawing showing the retraction of a B gear guide rod of a pneumatic double-rod cylinder of the mining anchor rod cable compressed air quantitative squeezing device;
in the figure: 1-pneumatic double-rod air cylinder, 1-air inlet, 1-2-wind direction control valve, 1-3-pressure gauge, 1-4-guide rod, 1-5-canning bottle storage bin, 1-6 to air outlet I,1-7 to air outlet II,1-8 to air bin I,1-9 to air bin II,1-10 to inner air pipe I,1-11 to inner air pipe II,1-12 parts of inner air pipe III,2 parts of tank bottles, 2-1 parts of detachable tank bottles I,2-2 parts of detachable tank bottles II,3 parts of mixers, 3-1 parts of plastic slurry inlet pipes, 3-2 parts of mixing and stirring parts, 3-3 parts of rollers, 3-4 parts of cross plastic fan blades, 3-5 parts of plastic slurry outlet pipes and 3-6 parts of connectors.
Detailed Description
Embodiments of the invention are further described below with reference to the accompanying drawings:
As shown in figures 1 and 2, the mining anchor rod rope compressed air quantitative squeezing device comprises a squeezing grouting device, wherein a tank bottle 2 is arranged in the squeezing grouting device, the squeezing grouting device comprises a pneumatic double-rod air cylinder 1 arranged behind the tank bottle 2, the end part of the squeezing grouting device is provided with a mixer 3 connected with a discharge hole of the tank bottle 2 and used for mixing various materials, the mixer 3 outputs the mixed materials, the pneumatic double-rod air cylinder 1 of the squeezing grouting device comprises guide rods 1-4 and air bins used for driving the guide rods 1-4, the number of the guide rods 1-4 is matched with that of the tank bottle 2, the bottom of the guide rods 1-4 is a piston arranged in the air bins, a rodless cavity of the air bins is a air bin I1-8, the rod cavity is provided with two parts of air bins II1-9, the air bins I1-8 are connected with pressure gauges 1-3, the air bins I1-8 are provided with air inlets 1-1 and air outlets II-7, the air outlets I1-6 are arranged on the air bin II-9, the air bins I-1-6 are respectively provided with air inlets 1-2 and air inlets I-1-2, and air inlets I-1-2 are respectively connected with air inlets 1-1 and 1-2;
When the guide rod 1-4 is pushed, the air is conveyed to the inner air pipe II1-11 by the air direction control valve 1-2 to enter the air bin I1-8, the guide rod 1-4 advances, when the guide rod 1-4 is required to be retracted, the air is conveyed to the inner air pipe III1-12 by the air direction control valve 1-2 to enter the air bin II1-9, so that the ventilation effect is realized, the canned bottle 2 comprises a detachable canned bottle I2-1 and a detachable canned bottle II2-2, the detachable canned bottle I2-1 and the detachable canned bottle II2-2 are respectively provided with materials A and B which can form an adhesive after being mixed, the detachable canned bottle I2-1 and the detachable canned bottle II-2 are arranged in the canned bottle storage bin 1-5, the tail parts of the detachable canned bottle I2-1 and the detachable canned bottle II-2 are respectively connected with one guide rod 1-4 for extrusion discharging, the detachable canned bottle I2-1 and the detachable bottle II-2 are respectively connected with the mixer 3 through the pulp outlet 2-3, the mixer 3 comprises a mixing part 3-2, the mixing part 3 and the plastic stirring part 3-3 are respectively provided with the blade 3-3 through the pulp inlet and 3-3 and the cross-3 roller, and the mixing part is respectively provided with the mixing part 3-3 and the stirring part is provided with the stirring roller 3-3 and the inlet and 3-3 and the stirring part 3.
As shown in figures 3, 4 and 5, the control valve of the wind direction control valve 1-2 comprises an O gear, an A gear and a B gear, wherein the inner air pipe I1-10 is closed in the O gear, the inner air pipe I1-10 is communicated with the inner air pipe II1-11 in the A gear, and the inner air pipe I1-10 is communicated with the inner air pipe III1-12 in the B gear.
The mining anchor rope comprises an anchor rope main body, wherein a grouting channel for realizing end grouting is formed in the anchor rope main body, a grouting port of the anchor rope main body is formed in the side face of the end of the anchor rope, and the anchor rope main body is not required to be provided with an anchor section plugging structure. According to the requirement of the anchoring length, a plugging structure for realizing the flow of slurry limited by fixed-length grouting is arranged on the anchor rod rope main body, slurry injected into the end part of the anchor rod rope is limited in a drilling space above the plugging structure by using the plugging structure, the fixed-length grouting anchoring is realized, and the plugging structure comprises slurry stopping cotton or an expansion air bag which can be rapidly expanded when meeting water. The grouting channel is a hollow grouting steel pipe arranged in the anchor rope, the outer diameter of the anchor rope hollow grouting steel pipe is 7-9 mm, the inner diameter of the anchor rope hollow grouting steel pipe is 4-6 mm, the grouting channel is a circular hollow channel arranged in the anchor rod, and the inner diameter of the circular hollow channel of the anchor rod is 4-6 mm.
A quick fixed-length grouting method for a mining anchor rope includes setting anchor rope drilling holes in an area where anchor rope support is needed, putting the mining anchor rope with grouting channels and end grouting openings into the anchor rope drilling holes, grouting through the grouting channels on the anchor rope main body, and installing a tray and a fastening nut at the tail end of the anchor rope main body after grout is solidified. According to the position of the surrounding rock fracture zone detected in advance, installing a blocking structure, controlling the position of subsequent grouting through the blocking structure, placing the anchor rod rope and the blocking structure in a drill hole, then quantitatively grouting the anchor rod rope by a fixed length through a grouting channel and a grouting outlet by using a grouting device, and installing a tray and a fastening nut at the tail end of the anchor rod rope main body after waiting for solidification of grout. The tail end of the anchor rod rope is provided with a rubber plug, the anchor rod rope and the rubber plug, the tray, the nut or the lockset are pushed into a drilled hole together, the grouting device is utilized to implement quick full-length grouting anchoring on the anchor rod rope, and the anchor rod rope is installed after the grout is solidified without applying pretightening force.
According to the accurate anchoring method of the mining anchor rod rope compressed air quantitative squeezing device, the adhesive of fixed-length grouting is accurately and quantitatively filled according to the regional requirement, so that the canning bottle of the adhesive forms the optimal grouting amount adapting to the anchoring of the geological region, a worker only needs to install the canning bottle of the accurate quantitative filling into grouting equipment and complete the accurate quantitative grouting after full injection, the steps are simple, operation errors cannot occur, and the anchoring effect formed after the accurate grouting is best.
The method comprises the following specific steps:
S1, in order to better control roadway deformation, the roadway deformation needs to be accurately anchored to a weak surrounding rock or a crack development position, namely, the crack distribution of the surrounding rock of the coal mine roadway is explored, a roadway support mode and the length L' of a hollow anchor rod cable are designed, the anchoring length L of the hollow anchor rod cable is obtained according to the crack distribution condition, specifically, the length from the bottom of a drilling hole to the position where the crack is located is calculated, and the required volume V of the binder for grouting is calculated at the moment as follows:
V=1/4πD2-D'2L+1/4πd2L’
Wherein D is the diameter of a drilling hole, D' is the diameter of an anchor rod rope, and D is the diameter of a hollow anchor rod rope hollow tube;
S2, according to the volume V of grouting adhesive required by each drilling hole, obtaining a material A and a material B of which the filling compositions are combined with each other to generate the volume V adhesive, filling the two kinds of mixture into a detachable tank bottle I2-1 and a detachable tank bottle II2-2 respectively, and ensuring that a guide rod 1-4 synchronously extrudes the detachable tank bottle I2-1 and the detachable tank bottle II2-2 so that the extruded two kinds of mixture keep the proportion requirement of the adhesive;
s3, drilling a drill hole corresponding to the hollow anchor rod cable at a preset position according to a supporting scheme, installing the hollow anchor rod, the tray and the nut or the hollow anchor cable, the tray and the lockset in place in advance, pushing the nut or the lockset by using the drilling machine to move the hollow anchor rod cable into the hole, and keeping the drilling machine motionless;
s4, connecting an air inlet 1-1 of the quantitative squeezing device with an air pipe in the roadway, and connecting a connector 3-6 of the quantitative squeezing device with the tail of the hollow anchor rod rope.
S5, utilizing a wind direction control valve 1-2 in the quantitative squeezing device to control a guide rod 1-4 to move forwards under the action of compressed wind, discharging gas from an air outlet I1-6, simultaneously pumping materials A and B in a detachable bottle I2-1 and a detachable bottle II2-2 into a mixer 3, enabling two slurries to react with each other at an inlet of a mixing and stirring part 3-2, enabling the mixed adhesive to sequentially pass through two cross plastic fan blades 3-4 along with the forward pushing of the guide rod 1-4, driving a roller 3-3 to rotate together, enabling the adhesive to be fully mixed, enabling the adhesive to be conveyed to the bottom of a hollow anchor rod cable hole through a plastic slurry outlet pipe 3-5, and enabling the adhesive to flow to a specific crack area along the hole wall, so as to realize the accurate anchoring of the anchor rod cable;
S6, controlling the guide rod 1-4 to retract by utilizing the wind direction control valve 1-2 in the quantitative squeezing device, discharging the gas from the air outlet II1-7, removing the canning bottles of the adhesive I and II, and after the guide rod 1-4 is restored to the original position, installing the next group of canning bottles 2 to prepare for the anchoring of the next anchor rod rope, wherein the anchoring is shown in fig. 6 and 7;
and S7, after the construction of one production class is finished, the mixer 3 is disposed.
The material A and the material B filled in the detachable tank bottle I2-1 and the detachable tank bottle II2-2 are the sum of anchoring grouting in a section of roadway, the use amount of the anchoring adhesive in each drilling hole is the same, the diameter d 'of the tank bottle is known, the total length l=4 kV/(d 2 pi) of the tank bottle 2 is obtained, k is a margin coefficient, the length l' =1/2 l of a single tank bottle is obtained by calculating the moving distance of the guide rod 1-4 according to the injection amount when the anchor rod is used for each injection.

Claims (9)

1.一种矿用锚杆索压风定量挤注装置,其特征在于:包括挤压注浆装置,挤压注浆装置内安装有罐装瓶(2),挤压注浆装置包括设置在罐装瓶(2)后方设置的气动双杆气缸(1),挤压注浆装置的端部设有与罐装瓶(2)的出料口连接的用以混合多种物料的混合器(3),混合器(3)输出混合后的物料;挤压注浆装置的气动双杆气缸(1)包括导杆(1-4)和用以驱动导杆(1-4)的风仓,导杆(1-4)的数量与罐装瓶(2)的数量匹配,导杆(1-4)的底部为置于风仓内的活塞,其中风仓的无杆腔为风仓Ⅰ(1-8),有杆腔为风仓Ⅱ(1-9)两部分,风仓Ⅰ(1-8)上连接有压力表(1-3),风仓Ⅰ(1-8)侧设有进风口(1-1)和出风口Ⅱ(1-7),风仓Ⅱ(1-9)侧设有出风口Ⅰ(1-6),风仓上还设有风向控制阀(1-2),风向控制阀(1-2)分别连接有内气管I(1-10)、内气管Ⅱ(1-11)和内气管Ⅲ(1-12),内气管I(1-10)为进气管,从进风口(1-1)将气一直送至风向控制阀(1-2),当顶推导杆(1-4)时,利用风向控制阀(1-2)将气体通过内气管Ⅱ(1-11)送入风仓Ⅰ(1-8),推动导杆(1-4)挤压罐装瓶(2);当要收回导杆(1-4)时,利用风向控制阀(1-2)将气体输至内气管Ⅲ(1-12)进入风仓Ⅱ(1-9),从而反向推动导杆(1-4)实现换气的作用;罐装瓶(2)包括可拆卸罐装瓶Ⅰ(2-1)、可拆卸罐装瓶Ⅱ(2-2),分别装有混合后可形成粘结剂的A料、B料,可拆卸罐装瓶Ⅰ(2-1)和可拆卸罐装瓶Ⅱ(2-2)设置在罐装瓶储放仓(1-5),可拆卸罐装瓶Ⅰ(2-1)和可拆卸罐装瓶Ⅱ(2-2)尾部分别与一只导杆(1-4)连接用以挤压出料,可拆卸罐装瓶Ⅰ(2-1)和可拆卸罐装瓶Ⅱ(2-2)的出料口分别通过出浆口(2-3)与混合器(3)连接,混合器(3)包括混合搅拌部(3-2),混合搅拌部(3-2)的入口通过塑料进浆管(3-1)与出浆口(2-3)分别连接,混合搅拌部(3-2)的出口通过出浆管(3-5)设有连接头(3-6),混合搅拌部(3-2)内设有滚轴(3-3),滚轴(3-3)上设有十字形塑料扇叶(3-4)。1. A device for quantitative squeezing and injecting anchor bolts with compressed air, characterized in that: it comprises an extrusion grouting device, in which a canned bottle (2) is installed, the extrusion grouting device comprises a pneumatic double-rod cylinder (1) arranged behind the canned bottle (2), the end of the extrusion grouting device is provided with a mixer (3) connected to the discharge port of the canned bottle (2) for mixing multiple materials, and the mixer (3) outputs the mixed material; the pneumatic double-rod cylinder (1) of the extrusion grouting device comprises guide rods (1-4) and an air bin for driving the guide rods (1-4), the number of the guide rods (1-4) matches the number of the canned bottles (2), the bottom of the guide rods (1-4) is a piston placed in the air bin, wherein the air The rodless chamber of the silo is composed of wind silo I (1-8), and the rod chamber is composed of wind silo II (1-9). A pressure gauge (1-3) is connected to wind silo I (1-8). An air inlet (1-1) and an air outlet II (1-7) are provided on the side of wind silo I (1-8). An air outlet I (1-6) is provided on the side of wind silo II (1-9). A wind direction control valve (1-2) is also provided on the wind silo. The wind direction control valve (1-2) is respectively connected to the inner air pipe I (1-10), the inner air pipe II (1-11) and the inner air pipe III (1-12). The inner air pipe I (1-10) is an air inlet pipe, which sends air from the air inlet (1-1) to the wind direction control valve (1-2). When the guide rod (1-4) is pushed up, the wind direction control valve (1-2) is used to control the wind direction. The control valve (1-2) sends gas into the wind bin I (1-8) through the inner air pipe II (1-11), pushing the guide rod (1-4) to squeeze the canned bottle (2); when the guide rod (1-4) is to be retracted, the wind direction control valve (1-2) is used to send gas to the inner air pipe III (1-12) and enter the wind bin II (1-9), thereby pushing the guide rod (1-4) in the reverse direction to achieve the function of ventilation; the canned bottle (2) includes a detachable canned bottle I (2-1) and a detachable canned bottle II (2-2), which are respectively filled with material A and material B that can form a binder after mixing. The detachable canned bottle I (2-1) and the detachable canned bottle II (2-2) are arranged in the canned bottle storage bin (1-5), and the detachable canned bottle I (2 -1) and the tail of the detachable canned bottle II (2-2) are respectively connected to a guide rod (1-4) for extruding the material, and the discharge ports of the detachable canned bottle I (2-1) and the detachable canned bottle II (2-2) are respectively connected to the mixer (3) through the slurry outlet (2-3). The mixer (3) includes a mixing and stirring part (3-2), the inlet of the mixing and stirring part (3-2) is respectively connected to the slurry outlet (2-3) through a plastic slurry inlet pipe (3-1), the outlet of the mixing and stirring part (3-2) is provided with a connector (3-6) through the slurry outlet pipe (3-5), and a roller (3-3) is provided in the mixing and stirring part (3-2), and a cross-shaped plastic fan blade (3-4) is provided on the roller (3-3). 2.根据权利要求1所述的矿用锚杆索压风定量挤注装置,其特征在于:使用的矿用锚杆索中,锚杆索主体内设有用以实现端部出浆的注浆通道,锚杆索主体的出浆口设置在锚杆索端部的侧面,所述锚杆索主体为不留锚固段的设计,无需锚固段封堵结构。2. The compressed air quantitative squeezing device for mining anchor cables according to claim 1 is characterized in that: in the mining anchor cables used, a grouting channel for realizing slurry discharge from the end is provided in the anchor cable body, and the slurry outlet of the anchor cable body is arranged on the side of the anchor cable end. The anchor cable body is designed without an anchoring section, and does not require an anchoring section sealing structure. 3.根据权利要求2所述的矿用锚杆索压风定量挤注装置,其特征在于:根据锚固长度的需要,在锚杆索主体上设置有实现定长注浆限制浆液流动的封堵结构,利用封堵结构将锚杆索端部注入的浆液限制在封堵结构到钻孔底部之间的钻孔空间内,实现无锚固剂的定长注浆锚固,所述的封堵结构包括遇水快速膨胀的止浆棉或者膨胀气囊。3. The compressed air quantitative squeezing device for mining anchor cables according to claim 2 is characterized in that: according to the requirements of the anchoring length, a sealing structure is provided on the anchor cable body to realize fixed-length grouting and limit the flow of slurry. The sealing structure is used to limit the slurry injected into the end of the anchor cable to the drilling space between the sealing structure and the bottom of the borehole, thereby realizing fixed-length grouting anchoring without anchoring agent. The sealing structure includes slurry-stopping cotton or an expansion air bag that expands rapidly when it comes into contact with water. 4.根据权利要求2所述的矿用锚杆索压风定量挤注装置,其特征在于:其特征在于:所述的注浆通道为设置在锚索内部的空心注浆钢管,锚索空心注浆钢管外径为7~9mm,内径为4~6mm;所述的注浆通道为设置在锚杆内部的圆形中空通道,锚杆圆形中空通道内径为4~6mm。4. The compressed air quantitative squeezing device for mining anchor cables according to claim 2 is characterized in that: the grouting channel is a hollow grouting steel pipe arranged inside the anchor cable, the outer diameter of the anchor cable hollow grouting steel pipe is 7~9mm, and the inner diameter is 4~6mm; the grouting channel is a circular hollow channel arranged inside the anchor rod, and the inner diameter of the circular hollow channel of the anchor rod is 4~6mm. 5.根据权利要求3所述的矿用锚杆索压风定量挤注装置,其特征在于,矿用锚杆索的快速定长注浆方法为:在需要设置锚杆索支护的区域设置锚杆索钻孔,再将设有注浆通道和端部出浆口的矿用锚杆索放入锚杆索钻孔,之后通过锚杆索主体上的注浆通道进行注浆,待浆液凝固后在锚杆索尾端安装托盘和紧固螺母。5. The compressed air quantitative squeezing device for mining anchor cables according to claim 3 is characterized in that the method for rapid fixed-length grouting of mining anchor cables is as follows: an anchor cable drill hole is set in the area where anchor cable support is required, and then the mining anchor cable provided with a grouting channel and an end slurry outlet is placed into the anchor cable drill hole, and then grouting is carried out through the grouting channel on the anchor cable body, and after the slurry solidifies, a tray and a fastening nut are installed at the tail end of the anchor cable. 6.根据权利要求3所述的矿用锚杆索压风定量挤注装置,其特征在于,快速定长注浆方法中:根据提前检测到的围岩裂隙带的位置在注浆孔用锚杆索对应位置上安装封堵结构,通过封堵结构控制注浆段的生成,将矿用锚杆索连同封堵结构一起放置在钻孔中,之后利用注浆装置通过注浆通道和出浆口对锚杆索进行定量定长注浆,等待浆液凝固后在锚杆索主体尾端安装托盘和紧固螺母。6. The device for quantitative squeezing of mining anchor cables by compressed air according to claim 3 is characterized in that, in the rapid fixed-length grouting method: a sealing structure is installed at the corresponding position of the anchor cable in the grouting hole according to the position of the surrounding rock fracture zone detected in advance, the generation of the grouting section is controlled by the sealing structure, the mining anchor cable is placed together with the sealing structure in the drill hole, and then the anchor cable is quantitatively and fixedly grouted by the grouting device through the grouting channel and the slurry outlet, and a tray and a fastening nut are installed at the tail end of the anchor cable body after the slurry solidifies. 7.根据权利要求3所述的矿用锚杆索压风定量挤注装置,其特征在于,快速定长注浆方法中:所述锚杆索尾端设有橡胶塞,将锚杆索连同橡胶塞、托盘、螺母或者锁具一起顶推至钻孔中,再利用注浆装置对锚杆索实施快速全长注浆锚固,待浆液凝固后即完成锚杆索的安装,无需施加预紧力。7. The device for quantitative squeezing of mining anchor cables by compressed air according to claim 3 is characterized in that, in the rapid fixed-length grouting method: a rubber plug is provided at the tail end of the anchor cable, the anchor cable together with the rubber plug, tray, nut or lock is pushed into the drill hole, and then the grouting device is used to implement rapid full-length grouting anchoring of the anchor cable, and the installation of the anchor cable is completed after the slurry solidifies, without applying pre-tightening force. 8.一种使用权利要求1-7中任意一项权利要求所述矿用锚杆索压风定量挤注装置的精准锚固方法,其特征在于:将混合后会构成定长注浆的粘结剂的A料料瓶以及B料料瓶按照锚固区域单个锚固钻孔的需求精准定量灌装,从而使粘结剂的罐装瓶(2)形成适配该地质区域锚固的最佳注浆量,工作人员只需将精准定量灌装的罐装瓶(2)安装入注浆设备,并全部注入锚杆后即可完成精准定量注浆;具体步骤如下:8. A precise anchoring method using the device for compressed air quantitative squeezing of a mining anchor cable as claimed in any one of claims 1 to 7, characterized in that: the material bottles A and B, which will form a binder for fixed-length grouting after mixing, are precisely and quantitatively filled according to the requirements of a single anchoring borehole in the anchoring area, so that the canned bottle (2) of the binder forms the best grouting amount suitable for anchoring in the geological area, and the staff only needs to install the precisely and quantitatively filled canned bottle (2) into the grouting equipment and inject it all into the anchor rod to complete the precise and quantitative grouting; the specific steps are as follows: S1、为高效快速地控制巷道变形,需要精准锚固到软弱围岩或者裂隙发育位置:探查煤矿巷道围岩裂隙分布,设计巷道支护方式和中空锚杆索长度L’,根据裂隙分布情况,得到中空锚杆索锚固长度L,具体为钻孔孔底至裂隙所在层位的长度,此时计算出需要的注浆用的粘结剂体积V为:S1. To efficiently and quickly control roadway deformation, precise anchoring is required to weak surrounding rock or locations with developed cracks: Exploring the distribution of cracks in the surrounding rock of coal mine roadways, designing roadway support methods and hollow anchor cable lengths L', and determining the hollow anchor cable anchor length L based on the crack distribution. Specifically, this is the length from the bottom of the borehole to the crack layer. The required volume of binder V for grouting is then calculated as: V =1/4π(D 2-D’2L+1/4πd2L’ V =1/4π( D 2 -D' 2 ) L +1/4πd 2 L' 其中D为钻孔直径、D’为锚杆索直径,d为中空锚杆索空心管直径;Where D is the borehole diameter, D' is the anchor cable diameter, and d is the diameter of the hollow anchor cable hollow tube; S2、根据每个钻孔所需的注浆粘结剂体积V,得出灌装组成相互结合后产生体积V粘结剂的A料和B料需求量,并将两种混合料分别灌装在可拆卸罐装瓶Ⅰ(2-1)和可拆卸罐装瓶Ⅱ(2-2)中,保证导杆(1-4)同步挤压可拆卸罐装瓶Ⅰ(2-1)和可拆卸罐装瓶Ⅱ(2-2)后两种混合料保持粘结剂需要的比例从出浆口(2-3)中挤出;S2. According to the volume V of grouting binder required for each borehole, the required amount of material A and material B to produce the volume V of binder after the filling components are combined with each other is obtained, and the two mixed materials are respectively filled into the detachable can bottle I (2-1) and the detachable can bottle II (2-2), ensuring that the guide rod (1-4) synchronously squeezes the detachable can bottle I (2-1) and the detachable can bottle II (2-2) so that the two mixed materials maintain the required ratio of binder and are squeezed out from the slurry outlet (2-3); S3、按照支护方案,在预定位置钻设出中空锚杆索对应的钻孔,提前将中空锚杆与托盘、螺母或者中空锚索与托盘、锁具安装就位,再利用钻机顶推螺母或锁具将中空锚杆索移至孔中,并保持钻机不动;S3. Drill holes corresponding to the hollow anchor cables at predetermined locations according to the support plan. Install the hollow anchor cables, trays, and nuts, or the hollow anchor cables, trays, and locks, in place in advance. Use the drill to push the nuts or locks to move the hollow anchor cables into the holes, while keeping the drill stationary. S4、将定量挤注装置的进风口(1-1)与该巷道中的风管相连接,再将定量挤注装置的连接头(3-6)与中空锚杆索尾部相连接;S4, connecting the air inlet (1-1) of the quantitative squeezing device to the air duct in the tunnel, and then connecting the connector (3-6) of the quantitative squeezing device to the tail end of the hollow anchor cable; S5、利用定量挤注装置中的风向控制阀(1-2)控制导杆(1-4)在压风作用下向前移动,气体从出风口Ⅰ(1-6)排出,可拆卸罐装瓶Ⅰ(2-1)和可拆卸罐装瓶Ⅱ(2-2)中的A料和B料同时被导杆(1-4)挤压至混合器(3)中,两种浆液在混合搅拌部(3-2)入口发生相互反应,随着导杆(1-4)继续向前推进,混合后的粘结剂依次经过两个十字形塑料扇叶(3-4),带动滚轴(3-3)一起转动,使粘结剂得到充分混合,而后粘结剂经过塑料出浆管(3-5)被输送至中空锚杆索孔底,之后粘结剂顺着孔壁流至特定裂隙区域,实现锚杆索的精准锚固;S5. The wind direction control valve (1-2) in the quantitative extrusion device is used to control the guide rod (1-4) to move forward under the action of the compressed air. The gas is discharged from the air outlet I (1-6). The material A and the material B in the detachable canned bottle I (2-1) and the detachable canned bottle II (2-2) are squeezed into the mixer (3) by the guide rod (1-4) at the same time. The two slurries react with each other at the entrance of the mixing and stirring part (3-2). As the guide rod (1-4) continues to move forward, the mixed adhesive passes through the two cross-shaped plastic fan blades (3-4) in turn, driving the roller (3-3) to rotate together, so that the adhesive is fully mixed. Then, the adhesive is transported to the bottom of the hollow anchor cable hole through the plastic slurry outlet pipe (3-5). Thereafter, the adhesive flows along the hole wall to the specific crack area, thereby realizing the precise anchoring of the anchor cable. S6、利用定量挤注装置中的风向控制阀(1-2)控制导杆(1-4)回缩,气体从出风口Ⅱ(1-7)排出,拆掉粘结剂Ⅰ号和Ⅱ号的罐装瓶,待导杆(1-4)恢复到最初的位置,再安装下一组罐装瓶(2),准备下一根锚杆索的锚固;S6. Use the wind direction control valve (1-2) in the quantitative squeezing device to control the guide rod (1-4) to retract, and the gas is discharged from the air outlet II (1-7). Remove the cans of adhesive No. I and No. II. After the guide rod (1-4) returns to its original position, install the next set of cans (2) and prepare to anchor the next anchor cable. S7、待一个生产班施工完后,将混合器(3)拆除更换即可。S7. After one production shift is completed, the mixer (3) can be dismantled and replaced. 9.根据权利要求8所述的精准锚固方法,其特征在于:可拆卸罐装瓶Ⅰ(2-1)和可拆卸罐装瓶Ⅱ(2-2)中灌装的A料和B料总量为满足整段巷道中锚固注浆的总需求,设每个钻孔中的锚固粘结剂用量相同,已知罐装瓶直径d',求得罐装瓶(2)总长度l=4kV/(d'2π),其中k为富裕系数,单个罐装瓶的长度l’=1/2l,将A料和B料浆液分别装入两瓶罐装瓶内,每次通过锚杆索注入时导杆(1-4)的移动距离根据注入量计算获得。9. The precise anchoring method according to claim 8 is characterized in that the total amount of material A and material B filled in the detachable canning bottle I (2-1) and the detachable canning bottle II (2-2) is to meet the total demand for anchor grouting in the entire tunnel, assuming that the amount of anchoring adhesive in each borehole is the same, the diameter d' of the canning bottle is known, and the total length l = 4k V /(d' 2 π) of the canning bottle (2) is obtained, where k is the redundancy coefficient, and the length l '=1/2 l of a single canning bottle, and the slurry of material A and material B is respectively filled into the two canning bottles, and the moving distance of the guide rod (1-4) is calculated according to the injection amount each time the anchor rod is injected.
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