Device and method for limiting overload blocking of assembly site of assembled building
Technical Field
The invention belongs to the technical field of assembly control of assembly type building site assembly pipes, and relates to an assembly type building site overload limiting blocking device and method.
Background
The prefabricated building components are prefabricated in a prefabricated factory building and then transferred to a site for assembly, the components with different shapes and weights are transferred to a designated area for assembly by a transfer tool during assembly, various pipelines or pre-buried circuits used during assembly are usually pre-buried between the yard and the designated area, particularly waterway network management used in the assembly process, a plurality of components are usually required to be transferred to the designated area at one time in order to improve the component transfer efficiency, when the transfer tool is used for carrying the components overweight, the pre-buried pipelines and circuits are crushed or road foundation is damaged when the components pass through a channel between the yard and the designated area, and although the prefabricated components can know the approximate weight after being formed, the components are not overweight during transfer can be controlled by adopting a complicated diversion and calculation mode on site.
Disclosure of Invention
The invention aims to solve the technical problem of providing an overload limiting blocking device and method for an assembly site of an assembly type building, wherein a loading mechanism and an air charging device are arranged in a bearing box, the blocking mechanism is positioned in front of the bearing box and is communicated with the air charging device, a cover plate is matched with the bearing box and contacts with the upper end face of the loading mechanism, the bearing box and the blocking mechanism are buried in a foundation pit of a road between a storage yard and a designated area, a pipeline is positioned in front of the blocking mechanism, a loaded component carried by the loading tool moves from the storage yard direction to the designated area and passes through the cover plate of the bearing box, when the lower side surface of the cover plate is not contacted with the air charging device, the loading tool can smoothly pass through, the cover plate applies the pressure of the air charging device to enable air to enter an air pressure cavity of the blocking mechanism to drive a blocking column to ascend, the loading tool is prevented from crossing, the pipeline in front of the road is prevented from being damaged, no electric drive is needed, and the operation is simple and convenient.
The technical scheme includes that the overload limiting arresting device comprises a bearing box, a load mechanism, an inflating device and a arresting mechanism, wherein the load mechanism and the inflating device are located in the bearing box, an air pressure cavity of the arresting mechanism is communicated with the inflating device, a cover plate is matched with the bearing box and is in contact with the upper end face of the load mechanism, and after the load borne by the cover plate applies pressure to the inflating device, the inflating device inflates the arresting mechanism to drive the arresting column to rise.
The bearing box is a hollow box body with an opening at the upper side, and the annular frame at the lower side of the cover plate is in sliding contact with the inner wall of the hollow box body.
One side of the bearing box is provided with a through hole, and the cover plate is provided with at least one pressure relief hole communicated with the bearing box.
The load mechanism comprises a support tube and a compression column which is in sleeve joint and sliding fit, a spring is sleeved between the support tube and the compression column, and two ends of the spring are respectively abutted against the baffle plates at the ends of the support tube and the compression column.
The number of the load-carrying mechanisms is multiple, the load-carrying mechanisms are uniformly distributed in the bearing boxes at intervals, and the nominal weights borne by the load-carrying mechanisms are equal.
The air charging device is a pressure air bag, and an air outlet arranged at one end of the air charging device is communicated with an air pressure cavity of the blocking mechanism through an air pipe.
The upper side surface of the air charging device is lower than the upper end surface of the loading mechanism, and the upper side surface of the air charging device is not contacted with the cover plate under the condition that the cover plate does not bear the load.
The blocking mechanism comprises a blocking column matched with the air cylinder, the space between the air cylinder and the blocking column is an air pressure cavity, and an air injection port arranged on one side of the air pressure cavity is communicated with the air pipe.
The blocking column is retracted in the cylinder under the condition that the inflator is not pressurized, and the blocking column rises to a preset height when the inflator is pressurized and exceeds a preset load pressure.
The overload limiting arresting method of the overload limiting arresting device for the assembly site of the assembled building comprises the following steps of:
S1, installing a bearing box, a blocking mechanism and an air pipe in a foundation pit on a road between a storage yard and a designated area, wherein a pipeline pre-buried in the road is positioned in front of the blocking mechanism;
S2, transferring the components, wherein the loaded components are carried by a carrying tool to move from the storage yard direction to a designated area, and pass through a cover plate of the bearing box;
s3, when the carrier passes through the cover plate under pressure, the carrier descends along with the cover plate after the cover plate bears the pressure and then applies the pressure of the pressure column;
s4, detecting, wherein in S3, when the carrier completely enters the upper part of the cover plate and the lower side surface of the cover plate is not contacted with the air charging device, the member is not overloaded, and the carrier can smoothly move to a designated area;
S5, blocking, in S3, after the carrier completely enters the upper part of the cover plate, and after the pressure of the inflating device is applied to the lower side surface of the cover plate, gas in the inflating device enters a pneumatic cavity of the blocking mechanism to drive the blocking column to rise, the carrier is blocked from crossing, and the damage of a pipeline in front of a road is avoided.
The beneficial effects of the invention are mainly reflected in:
A loading mechanism and an air charging device are arranged in the bearing box, and the bearing box is sealed by sliding fit of a cover plate to avoid dust entering;
The annular frame is arranged on the lower side surface of the cover plate and is in sliding contact with the inner wall of the bearing box, so that the stability of the cover plate when the cover plate is pressed and then descends is improved, and meanwhile, each loading mechanism and each charging device can be stressed uniformly when being pressed.
According to the preset overload limit weight, the number of the loading mechanisms is planned in advance, and only when the cover plate is pressed by the overload weight, the cover plate can apply pressure to the air charging device, so that the blocking column is prevented from extending out of the air cylinder under the condition of light load.
When the cover plate applies pressure to the air charging device, air in the air charging device enters the air pressure cavity of the blocking mechanism to drive the blocking column to ascend to block the overloaded vehicle from crossing the front pipeline, so that the pipeline and the road are prevented from being excessively heavy and damaged.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic front view of fig. 1.
Fig. 3 is a schematic top view of fig. 2.
FIG. 4 is a schematic illustration of the layout of the load mechanism and inflator device within the load carrying tank of the present invention.
Fig. 5 is a schematic top view of fig. 4.
Fig. 6 is a schematic structural view of the load mechanism of the present invention.
Fig. 7 is a schematic structural view of the blocking mechanism of the present invention.
Fig. 8 is a schematic view of the internal structure of fig. 7.
In the figure, a bearing box 1, a cover plate 11, an annular frame 12, a through hole 13, a pressure relief hole 14, a loading mechanism 2, a supporting tube 21, a pressure receiving column 22, a spring 23, an inflator 3, an exhaust port 31, an air pipe 32, a blocking mechanism 4, an air cylinder 42, a blocking column 41 and an air pressure cavity 43.
Detailed Description
Referring to fig. 1-8, the overload limiting arresting device for the assembled building assembly site comprises a bearing box 1, a load mechanism 2, an inflating device 3 and an arresting mechanism 4, wherein the load mechanism 2 and the inflating device 3 are positioned in the bearing box 1, an air pressure cavity 43 of the arresting mechanism 4 is communicated with the inflating device 3, a cover plate 11 is matched with the bearing box 1 and is in contact with the upper end face of the load mechanism 2, and after the load borne by the cover plate 11 applies pressure to the inflating device 3, the inflating device 3 inflates the arresting mechanism 4 to drive an arresting column 41 to rise. When the device is used, the load bearing box 1 and the blocking mechanism 4 are buried in a foundation pit of a road between a storage yard and a designated area, a pipeline is positioned in front of the blocking mechanism 4, a loaded component carried by a carrier moves from the storage yard direction to the designated area, and passes through the cover plate 11 of the load bearing box 1, when the lower side surface of the cover plate 11 is not contacted with the inflator device 3, the carrier can smoothly pass through, the cover plate 11 applies the pressure of the inflator device 3 to enable gas to enter the pneumatic cavity 43 of the blocking mechanism 4, the blocking column 41 is driven to rise, the carrier is blocked from crossing, the pipeline in front of the road is prevented from being damaged, electric driving is not needed, no personnel is needed to watch, and the operation is simple and convenient.
In a preferred scheme, the bearing box 1 is a hollow box body with an opening at the upper side, and the annular frame 12 at the lower side of the cover plate 11 is in sliding contact with the inner wall of the hollow box body. During manufacturing, the annular frame 12 and the bearing box 1 adopt sliding surfaces, so that jamming is avoided in the sliding process, and meanwhile, the radial movement direction of the cover plate 11 is limited due to the sliding of the annular frame 12 and the inner wall of the bearing box 1, so that the stability of the cover plate 11 during moving is improved.
In a preferred scheme, a through hole 13 is arranged on one side of the bearing box 1, and at least one pressure relief hole 14 is arranged on the cover plate 11 and communicated with the bearing box 1. In use, the through hole 13 is used for penetrating through the air pipe 32, and the pressure relief hole 14 is used for discharging part of air in the load-bearing box 1 when the cover plate 11 slides down or enabling the air to enter the load-bearing box 1 when the cover plate 11 rises.
In a preferred scheme, the loading mechanism 2 comprises a compression column 22 which is sleeved on the support tube 21 and is in sliding fit, a spring 23 is sleeved between the support tube 21 and the compression column 22, and two ends of the spring 23 are respectively abutted against baffles at the ends of the support tube 21 and the compression column 22. When the support tube 21 is used, the compression column 22 is in contact with the cover plate 11, the spring 23 is compressed after the compression column 22 is compressed, and the compression column 22 slides along the support tube 21, so that stability is improved.
Preferably, the load carried by each spring 23 is calculated according to the overload weight, the total number of the required load mechanisms 2 is planned, and then a plurality of load mechanisms 2 are uniformly distributed in the load box 1, so that each load mechanism 2 can bear the force uniformly.
In a preferred scheme, the number of the load-carrying mechanisms 2 is a plurality of the load-carrying mechanisms and the load-carrying mechanisms are uniformly distributed in the load-bearing boxes 1 at intervals, and the nominal weights carried by each load-carrying mechanism 2 are equal. When the load mechanism is used, when the nominal weight borne by each load mechanism 2 is equal, the borne stress points bear balanced stress, and the clamping stagnation of one side stress caused by the lateral deflection of the cover plate 11 is avoided.
In a preferred embodiment, the inflator 3 is a pressure air bag, and the air outlet 31 disposed at one end is communicated with the air pressure chamber 43 of the blocking mechanism 4 through the air pipe 32. In use, the inflator 3 communicates with the air pressure chamber 43 of the blocking mechanism 4 and inflates the air pressure chamber 43 of the blocking mechanism 4 when the inflator 3 is pressurized.
In a preferred scheme, the number of the inflatable devices 3 is at least two and the inflatable devices 3 are uniformly distributed in the bearing box 1 at intervals, the upper side surface of the inflatable device 3 is lower than the upper end surface of the load mechanism 2, and the upper side surface of the inflatable device 3 is not contacted with the cover plate 11 under the condition that the cover plate 11 does not bear load. In use, when the pressure carried by the cover plate 11 is outside the overload prefabrication range, the cover plate 11 is not in contact with the inflator 3, and the inflator 3 does not inflate the air pressure chamber 43.
In a preferred embodiment, the blocking mechanism 4 includes a blocking post 41 matched with an air cylinder 42, a space between the air cylinder 42 and the blocking post 41 is an air pressure cavity 43, and an air injection port arranged at one side of the air pressure cavity 43 is communicated with the air pipe 32. In use, when the pneumatic chamber 43 is in communication with the inflator 3, the blocking post 41 is positioned within the cylinder 42 without the inflator 3 being pressurized.
In a preferred embodiment, the blocking column 41 is retracted in the cylinder 42 without the inflator 3 being pressurized, and the blocking column 41 is raised to a predetermined height when the inflator 3 is pressurized and exceeds a predetermined load pressure. In use, when the inflator 3 receives the pressure of the cover plate 11, it indicates that the member carried by the vehicle is overloaded, and the inflator 3 supplements air to the air pressure chamber 43 to drive the blocking column 41 to rise to block the vehicle from moving forward.
In a preferred scheme, the overload limiting and blocking method of the overload limiting and blocking device for the assembly site of the assembled building comprises the following steps of:
S1, installing a bearing box 1, a blocking mechanism 4 and an air pipe 32 in a foundation pit on a road between a storage yard and a designated area, wherein a pipeline pre-buried in the road is positioned in front of the blocking mechanism 4, in the step, the upper end surfaces of a compression column 22 and a cover plate 11 are level with the ground, and the designated area is positioned in front of the blocking mechanism 4;
s2, transferring the components, wherein the loaded components are carried by a carrier to move from the storage yard direction to a designated area and pass through the cover plate 11 of the bearing box 1;
S3, when the carrier passes through the cover plate 11 under pressure, the carrier descends along with the cover plate 11 after the cover plate 11 bears the pressure and then applies the pressure of the pressure column 22;
s4, detecting, in S3, when the carrier completely enters the upper part of the cover plate 11 and the lower side surface of the cover plate 11 is not contacted with the inflator 3, indicating that the member is not overloaded, the carrier can smoothly move to a designated area;
s5, blocking, in S3, after the carrier completely enters the upper part of the cover plate 11, and after the pressure of the inflator 3 is applied to the lower side surface of the cover plate 11, the gas in the inflator 3 enters the pneumatic cavity 43 of the blocking mechanism 4, so that the blocking column 41 is driven to ascend, the carrier is blocked from crossing, and the damage to the pipeline in front of a road is avoided.
According to the method, under the condition that external power is not needed, blocking of overload components during transportation is achieved, pipelines on a road in front are prevented from being damaged, meanwhile, roadbed damage is prevented, and unattended operation is achieved.
The above embodiments are merely preferred embodiments of the present application, and should not be construed as limiting the present application, and the embodiments and features of the embodiments of the present application may be arbitrarily combined with each other without collision. The protection scope of the present application is defined by the claims, and the protection scope includes equivalent alternatives to the technical features of the claims. I.e., equivalent replacement modifications within the scope of this application are also within the scope of the application.