CN115812124A - multi-stage compressor - Google Patents
multi-stage compressor Download PDFInfo
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- CN115812124A CN115812124A CN202180045933.0A CN202180045933A CN115812124A CN 115812124 A CN115812124 A CN 115812124A CN 202180045933 A CN202180045933 A CN 202180045933A CN 115812124 A CN115812124 A CN 115812124A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B25/00—Multi-stage pumps
- F04B25/005—Multi-stage pumps with two cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B25/00—Multi-stage pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/04—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
- F04B27/053—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement with an actuating element at the inner ends of the cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/01—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being mechanical
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0094—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 crankshaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/123—Fluid connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/14—Provisions for readily assembling or disassembling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/02—Packing the free space between cylinders and pistons
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
- Compressor (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
本发明涉及一种用于对流体进行压缩的多级压缩机,该压缩机包括:The invention relates to a multi-stage compressor for compressing fluid, the compressor comprising:
两个或更多个气缸,每个气缸具有压缩室和活塞,使得这些压缩室中的每个压缩室中的流体可以被相关联活塞压缩;two or more cylinders, each cylinder having a compression chamber and a piston such that fluid in each of these compression chambers can be compressed by the associated piston;
这些气缸串联地连接,使得进入压缩机的入口的流体可在第一气缸的压缩室中被压缩至第一压力,然后进入第二气缸的压缩室中,在这里,经压缩的流体被压缩至第二更高压力,然后该流体从压缩机的出口离开。The cylinders are connected in series so that fluid entering the inlet of the compressor can be compressed to a first pressure in the compression chamber of the first cylinder and then enter the compression chamber of the second cylinder where the compressed fluid is compressed to The second higher pressure, then the fluid exits the outlet of the compressor.
例如从US 2151825中已知了多级压缩机,其多个气缸由标准曲轴的轴逐个驱动。A multi-stage compressor is known, for example, from US 2151825, the cylinders of which are driven one by one by the shaft of a standard crankshaft.
例如从WO 07036972 A1中已知了用于产生压力的压缩机,该文献披露了一种有利地用于获得加压的液压流体的液压机,该液压机具有径向气缸、在曲轴中具有改进的轴承,即,机器的径向气缸固定至其曲轴箱,其中相应的连接杆通过改进的滚动摩擦轴承与曲轴联接,以减少工作的零件、简化加工和组装过程,从而提高机器的机械性能并且延长其使用寿命。A compressor for generating pressure is known, for example, from WO 07036972 A1, which discloses a hydraulic machine, advantageously for obtaining pressurized hydraulic fluid, with radial cylinders, improved bearings in the crankshaft , that is, the radial cylinders of the machine are fixed to its crankcase, where the corresponding connecting rods are coupled with the crankshaft through improved rolling friction bearings to reduce working parts, simplify machining and assembly processes, thereby improving the mechanical performance of the machine and prolonging its service life.
本发明的第一方面涉及一种根据开篇所述的多级压缩机,其中每个活塞由压缩机的同一曲柄销驱动。A first aspect of the invention relates to a multi-stage compressor according to the opening paragraph, wherein each piston is driven by the same crankpin of the compressor.
以此方式,由于活塞由同一曲柄销驱动,因而每个活塞不需要其自己的曲柄销,因此多级压缩机可以在压缩机的轴向方向上、即在曲柄销延伸的方向上制造得更紧凑。In this way, since the pistons are driven by the same crankpin, each piston does not need its own crankpin, so a multistage compressor can be made more compact in the axial direction of the compressor, i.e. in the direction in which the crankpin extends. compact.
多级压缩机可以理解为这样的压缩机:使流体在第一气缸的压缩室中被压缩至第一压力,然后经压缩的流体至少进入第二气缸的压缩室中,在这里,该经压缩的流体被甚至进一步压缩至第二更高压力。每个气缸的压缩室可以限定多级压缩机的一个压缩级。多级压缩机可以包括多于两级和/或多于两个具有压缩室的气缸。进入压缩机入口的流体可以被预压缩,即进入入口的流体可以已经被压缩。即,进入压缩机入口的流体可以处于高于大气压的压力下。例如,进入入口的流体可以处于高于大气压的以下压力下:1巴、2巴、3巴、4巴、5巴、6巴、7巴、8巴、9巴、10巴、11巴、12巴、13巴、14巴、15巴、16巴、17巴、18巴、19巴、20巴、21巴、22巴、23巴、24巴、25巴或更多。这可以有助于产生被压缩机压缩至甚至更高压力的流体。A multi-stage compressor can be understood as a compressor in which fluid is compressed to a first pressure in a compression chamber of a first cylinder, and then the compressed fluid enters at least a compression chamber of a second cylinder, where the compressed The fluid is compressed even further to a second higher pressure. The compression chamber of each cylinder may define a compression stage of a multi-stage compressor. A multi-stage compressor may comprise more than two stages and/or more than two cylinders with compression chambers. The fluid entering the compressor inlet may be pre-compressed, ie the fluid entering the inlet may already be compressed. That is, the fluid entering the compressor inlet may be at a pressure above atmospheric pressure. For example, the fluid entering the inlet may be at the following pressures above atmospheric pressure: 1 bar, 2 bar, 3 bar, 4 bar, 5 bar, 6 bar, 7 bar, 8 bar, 9 bar, 10 bar, 11 bar, 12 bar bar, 13 bar, 14 bar, 15 bar, 16 bar, 17 bar, 18 bar, 19 bar, 20 bar, 21 bar, 22 bar, 23 bar, 24 bar, 25 bar or more. This can help create fluid that is compressed to even higher pressures by the compressor.
流体可以是任何适合的流体、液体和/或气体。流体可以是可压缩流体。The fluid may be any suitable fluid, liquid and/or gas. The fluid may be a compressible fluid.
曲柄销可以沿压缩机的轴向方向和/或径向方向延伸。曲柄销可以绕旋转轴线旋转以驱动活塞。曲柄销可以被定位成与旋转轴线相距一定距离。曲柄销可以被定位成与旋转轴线在径向方向上相距一定距离。从曲柄销的中心轴线到旋转轴线可以有一定距离。旋转轴线可以位于曲柄销的外围之外。旋转轴线和轴向方向可以平行。曲柄销可以附接至可旋转曲轴。曲轴可以延伸至压缩机壳体的外部。曲轴可以沿压缩机的轴向方向延伸。曲轴可以延伸超出压缩机的壳体。该压缩机的曲轴可以被配置为使得驱动单元和/或另一压缩机的曲轴可以与之联接。旋转轴线可以与曲轴同心。径向方向可以垂直于旋转轴线延伸。曲柄销可以是柱形的、具有沿轴向方向延伸的长度和垂直于轴向方向延伸的曲柄销直径。曲柄销可以被定位成从旋转轴线到曲柄销的中心轴线和/或外围的距离“D”为至少0.1、0.25、0.5、1、2、3、4、5或更大曲柄销半径。当沿平行于旋转轴线的方向观看时,曲柄销的外围可以与旋转轴线重叠。曲柄销的外直径可以等于或大于压缩机的至少一个和/或两个、和/或三个、和/或四个、和/或五个、和/或六个或更多个活塞的最大外直径。曲柄销的外直径可以等于或大于压缩机的所有活塞的最大直径。曲柄销的直径可以等于或大于压缩机活塞最大外直径的1.1倍、1.2倍、1.3倍、1.4倍、1.5倍、1.6倍、1.7倍、1.8倍、1.9倍、2倍。这可以允许使用较短的活塞、和/或可以减小作用在曲柄销上且由此潜在地作用在旋转轴线和/或曲轴上的杠杆臂。减小杠杆臂可以减小为了驱动压缩机所需的扭矩量,由此可以降低压缩机的功率消耗并提高效率。至少一个、两个、三个、四个、五个、六个或更多个活塞可以具有基本上恒定的外直径和/或恒定的外直径。基本上恒定的外直径和/或恒定的外直径可以理解为沿着(多个)活塞的长度,外直径基本上相同和/或相同。The crankpin may extend in the axial direction and/or in the radial direction of the compressor. A crankpin is rotatable about an axis of rotation to drive the piston. The crank pin may be positioned at a distance from the axis of rotation. The crank pin may be positioned at a distance in radial direction from the axis of rotation. There may be a distance from the central axis of the crankpin to the axis of rotation. The axis of rotation may lie outside the periphery of the crankpin. The axis of rotation and the axial direction may be parallel. A crankpin may be attached to a rotatable crankshaft. The crankshaft may extend outside of the compressor housing. The crankshaft may extend in an axial direction of the compressor. The crankshaft may extend beyond the housing of the compressor. The crankshaft of the compressor may be configured such that a drive unit and/or a crankshaft of another compressor may be coupled thereto. The axis of rotation may be concentric with the crankshaft. The radial direction may extend perpendicular to the axis of rotation. The crankpin may be cylindrical, having a length extending in an axial direction and a crankpin diameter extending perpendicular to the axial direction. The crankpin may be positioned a distance "D" from the axis of rotation to the central axis and/or periphery of the crankpin of at least 0.1, 0.25, 0.5, 1, 2, 3, 4, 5 or more crankpin radii. The outer periphery of the crankpin may overlap the axis of rotation when viewed in a direction parallel to the axis of rotation. The outer diameter of the crankpin may be equal to or greater than the maximum diameter of at least one and/or two, and/or three, and/or four, and/or five, and/or six or more pistons of the compressor Outer diameter. The outer diameter of the crankpin may be equal to or greater than the largest diameter of all pistons of the compressor. The diameter of the crank pin can be equal to or greater than 1.1 times, 1.2 times, 1.3 times, 1.4 times, 1.5 times, 1.6 times, 1.7 times, 1.8 times, 1.9 times, 2 times the maximum outer diameter of the compressor piston. This may allow shorter pistons to be used, and/or may reduce the lever arm acting on the crank pin and thus potentially the axis of rotation and/or crankshaft. Reducing the lever arm reduces the amount of torque required to drive the compressor, thereby reducing compressor power consumption and increasing efficiency. At least one, two, three, four, five, six or more pistons may have a substantially constant outer diameter and/or a constant outer diameter. Substantially constant outer diameter and/or constant outer diameter may be understood as substantially the same and/or the same outer diameter along the length of the piston(s).
至少一个、两个、三个、四个、五个、六个或更多个活塞可以具有不同的活塞长度“L”。滑动蹄可以彼此基本上相同或相同。固持环可以彼此基本上相同或相同。相同的滑动蹄和/或相同的固持环可以促进冲程长度由相关联活塞的活塞长度限定,尤其是当活塞由相同的曲柄销和/或曲柄销轴承驱动时。活塞的长度“L”可以是沿径向方向延伸的长度。活塞的长度可以从活塞顶端的顶表面延伸至活塞底端的底表面。活塞的直径可以与其长度正交地延伸。活塞的长度可以替代性地表示为活塞长度。活塞的冲程长度可以被定义为在压缩机操作时活塞在相关联气缸和/或压缩室中行进的距离。另外或替代性地,冲程长度可以是活塞的顶端和/或底端在冲程的最底点与冲程的最顶点之间行进的距离。另外或替代性地,冲程长度可以是活塞的顶端和/或底端在下止点与上止点之间行进的距离。At least one, two, three, four, five, six or more pistons may have different piston lengths "L". The sliding shoes may be substantially identical or identical to each other. The retaining rings may be substantially identical or identical to each other. The same sliding shoe and/or the same retaining ring may facilitate the stroke length being defined by the piston length of the associated piston, especially when the pistons are driven by the same crank pin and/or crank pin bearing. The length "L" of the piston may be a length extending in a radial direction. The length of the piston may extend from the top surface of the top end of the piston to the bottom surface of the bottom end of the piston. The diameter of the piston may extend normal to its length. The length of the piston may alternatively be denoted as piston length. The stroke length of a piston may be defined as the distance a piston travels in an associated cylinder and/or compression chamber while the compressor is operating. Additionally or alternatively, the stroke length may be the distance traveled by the top and/or bottom end of the piston between the bottom-most point of the stroke and the top-most point of the stroke. Additionally or alternatively, the stroke length may be the distance traveled by the top and/or bottom end of the piston between bottom dead center and top dead center.
术语“相关联”可以理解为链接至或直接与……一起工作、潜在地与……相接触。例如,气缸可以具有相关联活塞和相关联压缩室,相关联活塞在相关联压缩室中工作。类似地,气缸和/或活塞可以具有相关联密封件(比如杆密封件),用于密封在所述活塞与所述气缸之间。The term "associated" may be understood as being linked to or directly working with, potentially in contact with. For example, a cylinder may have an associated piston and an associated compression chamber in which the associated piston works. Similarly, the cylinder and/or piston may have associated seals, such as rod seals, for sealing between the piston and the cylinder.
气缸可以绕旋转轴线定位。气缸可以背离旋转轴线沿径向方向延伸。压缩室可以位于相关联气缸内。压缩室可以是在其中对流体进行压缩的气缸内的中空空间。中空空间可以占据气缸的总体积的一小部分。中空空间可以是柱形的。压缩机可以包括至少3个、4个、5个或6个或更多个气缸。压缩机可以包括2个、3个、4个、5个或6个气缸。如果存在多于两个气缸,则流体可以相继进入(多个)额外气缸的(多个)压缩室中并被压缩至相继更高的压力。The cylinder can be positioned about the axis of rotation. The cylinder may extend in a radial direction away from the axis of rotation. Compression chambers may be located within associated cylinders. A compression chamber may be a hollow space within a cylinder in which fluid is compressed. The hollow space may occupy a small fraction of the total volume of the cylinder. The hollow space may be cylindrical. The compressor may comprise at least 3, 4, 5 or 6 or more cylinders. Compressors can include 2, 3, 4, 5 or 6 cylinders. If there are more than two cylinders, fluid may successively enter the compression chamber(s) of the additional cylinder(s) and be compressed to successively higher pressures.
活塞可以是柱形和/或盘形的。在操作中,活塞可以在燃烧室和/或气缸中向上和向下移动和/或基本上沿、基本上仅沿、或仅沿压缩机的径向方向和/或相应活塞的轴向方向、或仅沿或基本上仅沿相应活塞的轴向方向移动。在操作中,活塞可以在燃烧室和/或气缸中向上和向下摆动。活塞的直径或外直径或最大外直径“d”可以小于或等于相关联燃烧室的直径或内直径。潜在地在压缩机操作中和/或在停止时,在压缩室的内壁与相关联活塞的外周之间可以存在一定间隙。潜在地在压缩机操作中和/或在停止时,活塞与压缩室的内壁间隔预定间隙。该间隙可以环绕相关联活塞的整个外围。活塞可以沿径向方向延伸。活塞可以包括实心材料和/或由其组成。活塞可以包括中空材料和/或由其组成。中空材料可以比实心材料更轻,由此可以提高压缩机的效率,因为活塞的惯性可以减小并且必须移动来对流体进行压缩的质量较少。活塞可由金属、金属合金例如黄铜、钢、铝或铝合金、青铜和/或其组合制成。活塞可以由具有铝芯的钢制成。The piston can be cylindrical and/or disc-shaped. In operation, the pistons can move up and down in the combustion chamber and/or cylinder and/or substantially, substantially only, or only in the radial direction of the compressor and/or in the axial direction of the corresponding piston, Or only or substantially only in the axial direction of the corresponding piston. In operation, the piston can swing up and down within the combustion chamber and/or cylinder. The diameter or outer diameter or maximum outer diameter "d" of the piston may be smaller than or equal to the diameter or inner diameter of the associated combustion chamber. Potentially during compressor operation and/or when stopped, there may be some clearance between the inner wall of the compression chamber and the outer circumference of the associated piston. The piston is spaced by a predetermined clearance from the inner wall of the compression chamber, potentially during operation of the compressor and/or at rest. The gap may surround the entire periphery of the associated piston. The piston may extend in a radial direction. The piston may comprise and/or consist of a solid material. The piston may comprise and/or consist of a hollow material. Hollow materials can be lighter than solid materials, thereby improving the efficiency of the compressor because the inertia of the piston can be reduced and less mass must move to compress the fluid. The piston may be made of metal, metal alloys such as brass, steel, aluminum or aluminum alloys, bronze and/or combinations thereof. The piston can be made of steel with an aluminum core.
压缩机的入口可以理解为供流体进入压缩机的入口管道。入口可以进入压缩机的第一气缸的压缩室中,即进入压缩机的第一级中。入口可以理解为供流体进入压缩机中的入口点。流体可穿过入口进入压缩机的第一气缸的压缩室,即压缩机的第一压缩级。入口可以包括如本文描述的止回阀,用于防止流体从压缩室穿过入口流出该室。压缩机的入口和出口可以位于压缩机的同一侧上。这可以提供对入口和出口的容易触及。The inlet of the compressor can be understood as the inlet pipe for the fluid to enter the compressor. The inlet may enter into the compression chamber of the first cylinder of the compressor, ie into the first stage of the compressor. An inlet may be understood as an entry point for fluid to enter the compressor. Fluid may enter the compression chamber of the first cylinder of the compressor, ie the first compression stage of the compressor, through the inlet. The inlet may include a check valve as described herein for preventing fluid from the compression chamber from flowing out of the chamber through the inlet. The inlet and outlet of the compressor may be located on the same side of the compressor. This can provide easy access to entry and exit.
压缩机的出口可以理解为供流体离开压缩机的出口管道。出口可以离开压缩机的最后气缸的压缩室,即压缩机的最后级。出口可以理解为供流体流出压缩机的出口点。流体可以穿过出口离开压缩机的最后气缸的压缩室,即压缩机的最后压缩级。出口可以包括如本文描述的止回阀,用于防止流体从压缩室外部穿过出口进入该室中。The outlet of the compressor can be understood as the outlet duct for the fluid to leave the compressor. The outlet may leave the compression chamber of the last cylinder of the compressor, ie the last stage of the compressor. An outlet may be understood as an exit point for fluid to exit the compressor. Fluid may leave the compression chamber of the last cylinder of the compressor, ie the last compression stage of the compressor, through the outlet. The outlet may include a check valve as described herein to prevent fluid from entering the chamber from outside the compression chamber through the outlet.
曲柄销可以被定位成与曲轴相距一定距离,即使得在曲柄销的外周与曲轴的外围之间存在距离。曲柄销可以定位在从曲轴的旋转轴线径向定位的点处。曲柄销可以平行于曲轴延伸。一个或多个轴承(比如滚轮轴承和/或滑体轴承)可以附接和/或安装在曲柄销上。两个滚轮轴承可以安装在曲柄销上。曲柄销可以是与曲轴分开的部件。曲柄销可以包括滑体轴承材料(比如金属、金属合金或聚合物,例如黄铜、钢、铝或铝合金、青铜、PTFE和/或其组合)、由其组成和/或用其涂覆。The crankpin may be positioned at a distance from the crankshaft, ie such that there is a distance between the outer periphery of the crankpin and the outer periphery of the crankshaft. The crankpin may be located at a point located radially from the axis of rotation of the crankshaft. The crankpin may extend parallel to the crankshaft. One or more bearings, such as roller bearings and/or slider bearings, may be attached and/or mounted on the crank pin. Two roller bearings can be mounted on the crank pin. The crankpin may be a separate component from the crankshaft. The crank pin may comprise, consist of, and/or be coated with a slider bearing material such as metal, metal alloy, or polymer, such as brass, steel, aluminum or aluminum alloys, bronze, PTFE, and/or combinations thereof.
曲柄销和/或位于曲柄销上的一个或多个轴承可以被定位成使曲轴的旋转轴线到曲柄销的中心轴线和/或外围具有一定距离,该距离潜在地为至少0.1、0.25、0.5、1、2、3、4、5或更大曲柄销半径。曲柄销和/或位于曲柄销上的(多个)轴承的外围可以与旋转轴线重叠。这可以减小作用在曲柄销上和/或曲轴的旋转轴线上的杠杆臂长度。另外或替代性地,曲柄销和/或(多个)轴承的外直径可以等于或大于压缩机的至少一个和/或两个、和/或三个、和/或四个、和/或五个、和/或六个或更多个活塞的最大外直径。另外或替代性地,曲柄销和/或(多个)轴承的外直径可以等于或大于压缩机的所有活塞的最大直径。另外或替代性地,曲柄销和/或(多个)轴承的外直径可以等于或大于压缩机活塞最大外直径的1.1倍、1.2倍、1.3倍、1.4倍、1.5倍、1.6倍、1.7倍、1.8倍、1.9倍、2倍。这可以允许使用较短的活塞、和/或可以减小作用在曲柄销上且由此潜在地作用在旋转轴线和/或曲轴上的杠杆臂长度。减小杠杆臂的长度可以减小为了驱动压缩机所需的扭矩量,由此可以降低压缩机的功率消耗并提高效率。位于曲柄销上的一个或多个轴承可以替代性地表示为(多个)曲柄销轴承。(多个)曲柄销轴承可以驱动压缩机的活塞。曲柄销轴承可以是轴向-径向轴承,例如轴向-径向滚轮轴承。The crankpin and/or one or more bearings on the crankpin may be positioned such that the axis of rotation of the crankshaft has a distance from the central axis and/or periphery of the crankpin, potentially at least 0.1, 0.25, 0.5, 1, 2, 3, 4, 5 or larger crankpin radii. The periphery of the crankpin and/or bearing(s) on the crankpin may overlap the axis of rotation. This can reduce the length of the lever arm acting on the crankpin and/or on the axis of rotation of the crankshaft. Additionally or alternatively, the outer diameter of the crankpin and/or bearing(s) may be equal to or greater than at least one and/or two, and/or three, and/or four, and/or five of the compressor The maximum outside diameter of one, and/or six or more pistons. Additionally or alternatively, the outer diameter of the crankpin and/or bearing(s) may be equal to or greater than the largest diameter of all pistons of the compressor. Additionally or alternatively, the outer diameter of the crankpin and/or bearing(s) may be equal to or greater than 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7 times the maximum outer diameter of the compressor piston , 1.8 times, 1.9 times, 2 times. This may allow the use of shorter pistons, and/or may reduce the length of the lever arm acting on the crank pin and thus potentially the axis of rotation and/or the crankshaft. Reducing the length of the lever arm reduces the amount of torque required to drive the compressor, thereby reducing compressor power consumption and increasing efficiency. The one or more bearings on the crankpin may alternatively be denoted crankpin bearing(s). The crankpin bearing(s) can drive the pistons of the compressor. The crankpin bearing may be an axial-radial bearing, such as an axial-radial roller bearing.
杠杆臂还可以表示为力臂。作用在曲柄销和/或旋转轴线上的杠杆臂长度可以等于或小于压缩机活塞的最小和/或最大冲程长度的200%、190%、180%、170%、160%、150%、140%、130%、120%、110%、100%、90%、80%、70%、65%、60%、55%、50%、45%、40%、35%、30%、25%、20%、19%、18%、17%、16%、15%、14%、13%、12%、11%、10%、9%、8%、7%、6%、或5%。另外或替代性地,作用在曲柄销和/或旋转轴线上的杠杆臂长度可以等于或小于压缩机的最短和/或最长活塞的活塞长度的90%、80%、70%、60%、55%、50%、45%、40%、35%、30%、25%、20%、19%、18%、17%、16%、15%、14%、13%、12%、11%、10%、9%、8%、7%、6%或5%。曲柄销和/或(多个)曲柄销轴承的外直径可以等于或大于压缩机的每个活塞的最小和/或最大冲程长度的1.1倍、1.2倍、1.3倍、1.4倍、1.5倍、1.6倍、1.7倍、1.8倍、1.9倍、2倍、2.1倍、2.2倍、2.3倍、2.4倍、2.5倍、2.6倍、2.7倍、2.8倍、2.9倍、3倍、3.1倍、3.2倍、3.3倍、3.4倍、3.5倍、3.6倍、3.7倍、3.8倍、3.9倍、4倍、4.1倍、4.2倍、4.3倍、4.4倍、4.5倍、4.6倍、4.7倍、4.8倍、4.9倍、或5倍。曲柄销和/或(多个)曲柄销轴承的外直径可以等于或大于压缩机的最短和/或最长活塞的活塞长度的0.1倍、0.2倍、0.3倍、0.4倍、0.5倍、0.6倍、0.7倍、0.8倍、0.9倍、1倍、1.1倍、1.2倍、1.3倍、1.4倍、1.5倍、1.6倍、1.7倍、1.8倍、1.9倍、2倍。本段中的技术特征可以提供具有上述优点的更短的杠杆臂。A lever arm can also be expressed as a moment arm. The length of the lever arm acting on the crank pin and/or the axis of rotation may be equal to or less than 200%, 190%, 180%, 170%, 160%, 150%, 140% of the minimum and/or maximum stroke length of the compressor piston , 130%, 120%, 110%, 100%, 90%, 80%, 70%, 65%, 60%, 55%, 50%, 45%, 40%, 35%, 30%, 25%, 20 %, 19%, 18%, 17%, 16%, 15%, 14%, 13%, 12%, 11%, 10%, 9%, 8%, 7%, 6%, or 5%. Additionally or alternatively, the length of the lever arm acting on the crank pin and/or the axis of rotation may be equal to or less than 90%, 80%, 70%, 60%, or less than the piston length of the shortest and/or longest piston of the compressor. 55%, 50%, 45%, 40%, 35%, 30%, 25%, 20%, 19%, 18%, 17%, 16%, 15%, 14%, 13%, 12%, 11% , 10%, 9%, 8%, 7%, 6% or 5%. The outer diameter of the crankpin and/or crankpin bearing(s) may be equal to or greater than 1.1 times, 1.2 times, 1.3 times, 1.4 times, 1.5 times, 1.6 times the minimum and/or maximum stroke length of each piston of the compressor times, 1.7 times, 1.8 times, 1.9 times, 2 times, 2.1 times, 2.2 times, 2.3 times, 2.4 times, 2.5 times, 2.6 times, 2.7 times, 2.8 times, 2.9 times, 3 times, 3.1 times, 3.2 times, 3.3 times, 3.4 times, 3.5 times, 3.6 times, 3.7 times, 3.8 times, 3.9 times, 4 times, 4.1 times, 4.2 times, 4.3 times, 4.4 times, 4.5 times, 4.6 times, 4.7 times, 4.8 times, 4.9 times , or 5 times. The outer diameter of the crankpin and/or crankpin bearing(s) may be equal to or greater than 0.1, 0.2, 0.3, 0.4, 0.5, 0.6 times the piston length of the shortest and/or longest piston of the compressor , 0.7 times, 0.8 times, 0.9 times, 1 times, 1.1 times, 1.2 times, 1.3 times, 1.4 times, 1.5 times, 1.6 times, 1.7 times, 1.8 times, 1.9 times, 2 times. The technical features in this paragraph can provide a shorter lever arm with the advantages mentioned above.
曲轴可以通过一个或多个曲轴轴承(例如,本文描述的滑体轴承和/或滚轮轴承)支撑在压缩机壳体中。曲轴可以包括至少两个互连的轴。每个轴可以通过一个或多个曲轴轴承(例如,本文描述的滑体轴承和/或滚轮轴承)支撑在压缩机壳体中。至少两个轴可以彼此同心和/或与旋转轴线同心。至少两个轴可以具有相等的长度和/或直径。至少两个轴可以具有不同的长度。至少两个轴中的至少一个轴可以被配置为与用于驱动压缩机的驱动单元接合。至少两个轴中的至少一个轴可以是用于驱动压缩机的驱动轴。曲柄销可以定位在至少两个轴中的两个轴之间。曲柄销可以被安装成与至少两个轴偏心。曲柄销可以将至少两个轴中的两个轴互连。曲柄销可以通过夹紧至这两个轴而将这两个轴互连。曲柄销可以通过螺栓夹紧机构夹紧并紧固至至少两个互连的轴中的每个轴的相应端来将两个轴互连。曲柄销可以在曲柄销的相应端处被夹紧并紧固至两个轴中的每个轴的相应端。曲柄销和至少两个轴可以呈一件式。曲柄销和至少两个轴可以由一个件机加工而成以形成连续的单元。The crankshaft may be supported in the compressor housing by one or more crankshaft bearings (eg, slider bearings and/or roller bearings described herein). A crankshaft may include at least two interconnected shafts. Each shaft may be supported in the compressor housing by one or more crankshaft bearings (eg, slide bearings and/or roller bearings described herein). At least two shafts may be concentric with each other and/or with the axis of rotation. At least two shafts may have equal length and/or diameter. At least two shafts may have different lengths. At least one of the at least two shafts may be configured to engage with a drive unit for driving the compressor. At least one of the at least two shafts may be a drive shaft for driving the compressor. A crank pin may be positioned between two of the at least two shafts. The crankpin may be mounted eccentrically to at least two shafts. The crank pin may interconnect two of the at least two shafts. The crankpin may interconnect the two shafts by clamping to them. A crank pin may be clamped and fastened to a respective end of each of the at least two interconnected shafts by a bolt clamping mechanism to interconnect the two shafts. A crank pin may be clamped at respective ends of the crank pin and secured to respective ends of each of the two shafts. The crankpin and at least two shafts may be in one piece. The crankpin and at least two shafts may be machined from one piece to form a continuous unit.
压缩机可以由例如通过电池、太阳能、风能、波浪能、核能、热能、优选可持续能源提供动力的电驱动单元电驱动。另外和/或替代性地,压缩机可以由化石燃料驱动式驱动单元驱动。The compressor may be electrically driven by an electric drive unit powered eg by batteries, solar, wind, wave, nuclear, thermal, preferably sustainable energy. Additionally and/or alternatively, the compressor may be driven by a fossil fuel powered drive unit.
活塞可以朝向旋转轴线延伸超出其相关联压缩室和/或气缸。活塞在径向方向上的总长度可以长于相关联压缩室在径向方向上的总长度。处于上止点(TDC)、即处于其冲程顶点的活塞可以朝向旋转轴线延伸超出其相关联气缸。活塞可以沿面朝曲柄销的方向延伸远离并超出其相关联压缩室和/或气缸。处于上止点的活塞可以沿面朝曲柄销的方向延伸远离并超出其相关联压缩室和/或气缸。每个气缸和/或活塞可以包括线性密封件(比如活塞密封件和/或杆密封件),用于密封在相关联活塞与气缸之间。一个或多个气缸可以包括一个或多个杆密封件,用于密封在活塞上。活塞可以是气缸的相关联活塞。例如,第一气缸和/或第一气缸的气缸基部可以包括一个或多个杆密封件,用于密封在第一气缸的相关联活塞上;和/或第二气缸和/或第二气缸的气缸基部可以包括一个或多个杆密封件,用于密封在第二气缸的相关联活塞上;和/或第三气缸和/或第三气缸的气缸基部可以包括一个或多个杆密封件,用于密封在第三气缸的相关联活塞上;和/或第四气缸和/或第四气缸的气缸基部可以包括一个或多个杆密封件,用于密封在第四气缸的相关联活塞上;和/或第五气缸和/或第五气缸的气缸基部可以包括一个或多个杆密封件,用于密封在第五气缸的相关联活塞上;和/或第六气缸和/或第六气缸的气缸基部可以包括一个或多个杆密封件,用于密封在第六气缸的相关联活塞上,依此类推。活塞可以包括一个或多个线性密封件,比如活塞环和/或轴密封件。密封件可以是液压密封件和/或气动密封件。气缸和/或活塞可以包括液压和/或气动密封件的组合。线性密封件可以周向地定位在气缸中或活塞上。线性密封件可以定位在气缸和/或压缩室的圆周中和/或活塞的圆周上。线性密封件可以定位在气缸和/或压缩室中、邻近于活塞下止点处的端头。活塞下止点处的端头可以定位在气缸和/或压缩室中并且与相关联压缩室的气缸基部和/或底部具有一定距离。线性密封件可以周向地安装在位于气缸和/或压缩室内的活塞的一部分上。A piston may extend beyond its associated compression chamber and/or cylinder towards the axis of rotation. The overall length of the piston in radial direction may be longer than the overall length of the associated compression chamber in radial direction. A piston at top dead center (TDC), ie at the apex of its stroke, may extend beyond its associated cylinder toward the axis of rotation. The piston may extend away from and beyond its associated compression chamber and/or cylinder in a direction facing the crankpin. A piston at top dead center may extend away from and beyond its associated compression chamber and/or cylinder in a direction facing the crankpin. Each cylinder and/or piston may include a linear seal (such as a piston seal and/or a rod seal) for sealing between the associated piston and cylinder. One or more cylinders may include one or more rod seals for sealing against the piston. The piston may be an associated piston of the cylinder. For example, the first cylinder and/or the cylinder base of the first cylinder may include one or more rod seals for sealing on the associated piston of the first cylinder; and/or the second cylinder and/or the The cylinder base may include one or more rod seals for sealing on an associated piston of the second cylinder; and/or the third cylinder and/or the cylinder base of the third cylinder may include one or more rod seals, for sealing on the associated piston of the third cylinder; and/or the fourth cylinder and/or the cylinder base of the fourth cylinder may include one or more rod seals for sealing on the associated piston of the fourth cylinder and/or the fifth cylinder and/or the cylinder base of the fifth cylinder may include one or more rod seals for sealing on the associated piston of the fifth cylinder; and/or the sixth cylinder and/or the sixth cylinder The cylinder base of the cylinder may include one or more rod seals for sealing on the associated piston of the sixth cylinder, and so on. The piston may include one or more linear seals, such as piston rings and/or shaft seals. The seals may be hydraulic seals and/or pneumatic seals. The cylinder and/or piston may include a combination of hydraulic and/or pneumatic seals. Linear seals can be positioned circumferentially in the cylinder or on the piston. Linear seals may be positioned in the circumference of the cylinder and/or compression chamber and/or on the circumference of the piston. A linear seal may be positioned in the cylinder and/or compression chamber adjacent to the end of the piston at bottom dead center. The end at bottom dead center of the piston may be positioned in the cylinder and/or compression chamber at a distance from the cylinder base and/or bottom of the associated compression chamber. A linear seal may be mounted circumferentially on a portion of the piston located within the cylinder and/or compression chamber.
一个或多个、或所有活塞可以不包括潜在地附接至和/或安装在活塞上的任何密封件,比如活塞环或活塞密封件。在实施例中,没有密封件附接或安装在一个或多个或所有活塞上。这种密封件典型地定位在活塞的外直径与相关联压缩室的内壁之间,以在其间起到密封作用。将活塞的移动配置为使得在操作中和/或在停止期间该活塞不接触相关压缩室的内壁、并且提供密封件比如杆密封件和/或轴密封件(其位于气缸壳体中以在活塞与相关联压缩室之间进行密封)可以防止活塞接触和/或磨损和/或损坏压缩室的内壁,并确保压缩室尤其对曲柄壳体具有足够的密封,这可以允许省去活塞上的密封件、例如活塞密封件和/或(多个)活塞环。另外或替代性地,压缩机、和/或一个或多个活塞、和/或一个或多个气缸、和/或一个或多个压缩室、和/或一个或多个滑动蹄、和/或曲柄销和/或位于曲柄销上的一个或多个轴承、和/或一个或多个引导槽和/或一个或多个引导元件、和/或包含在气缸基部中的一个或多个杆密封件可以被配置为使得在操作中和/或在停止时,至少一个活塞或每个活塞不接触或基本上不接触、或被配置为不接触或基本上不接触相关联压缩室的内壁。另外或替代性地,压缩机、和/或一个或多个活塞、和/或一个或多个气缸、和/或一个或多个压缩室、和/或一个或多个滑动蹄、和/或曲柄销和/或位于曲柄销上的一个或多个轴承、和/或一个或多个引导槽和/或一个或多个引导元件、和/或包含在气缸基部中的一个或多个杆密封件可以被配置为使得在操作中,至少一个活塞或每个活塞仅沿或基本上仅沿、或被配置为仅沿或基本上仅沿压缩机的径向方向移动。由此,可以减少和/或防止(多个)活塞在(多个)压缩室中移动的摩擦损失,从而可以提高压缩机的效率。这还可以减少对(多个)压缩室的(多个)内壁和/或(多个)活塞的外围、潜在地外围表面的磨损,从而延长压缩机的维修间隔和/或寿命。One or more, or all of the pistons may not include any seals, such as piston rings or piston seals, potentially attached to and/or mounted on the pistons. In an embodiment, no seals are attached or installed on one or more or all of the pistons. Such seals are typically positioned between the outer diameter of the piston and the inner wall of the associated compression chamber to provide a seal therebetween. The movement of the piston is configured such that the piston does not contact the inner wall of the associated compression chamber during operation and/or at rest, and seals such as rod seals and/or shaft seals are provided (which are located in the cylinder housing to provide a seal between the pistons seal with the associated compression chamber) prevents the piston from contacting and/or wears and/or damages the inner walls of the compression chamber, and ensures that the compression chamber has an adequate seal, especially to the crank housing, which may allow the omission of a seal on the piston components, such as piston seals and/or piston ring(s). Additionally or alternatively, the compressor, and/or one or more pistons, and/or one or more cylinders, and/or one or more compression chambers, and/or one or more sliding shoes, and/or crankpin and/or one or more bearings located on the crankpin, and/or one or more guide grooves and/or one or more guide elements, and/or one or more rod seals contained in the cylinder base The member may be configured such that, in operation and/or at rest, the or each piston does not contact or substantially contact, or is configured not to contact or substantially contact the inner wall of the associated compression chamber. Additionally or alternatively, the compressor, and/or one or more pistons, and/or one or more cylinders, and/or one or more compression chambers, and/or one or more sliding shoes, and/or crankpin and/or one or more bearings located on the crankpin, and/or one or more guide grooves and/or one or more guide elements, and/or one or more rod seals contained in the cylinder base The components may be configured such that in operation the or each piston moves only or substantially only, or is configured to move only or substantially only in the radial direction of the compressor. Thereby, frictional losses of the piston(s) moving in the compression chamber(s) may be reduced and/or prevented, whereby the efficiency of the compressor may be increased. This may also reduce wear on the inner wall(s) of the compression chamber(s) and/or the peripheral, potentially peripheral surface of the piston(s), thereby extending the service intervals and/or life of the compressor.
“外围”可以理解为物体的外部界限和/或边缘。类似地,“外围表面”可以理解为物体的外表面和/最外表面。物体的外围可以与物体的直径和/或外直径和/或最外直径基本上重合或重合。"Periphery" may be understood as the outer limit and/or edge of an object. Similarly, "peripheral surface" may be understood as the outer and/or outermost surface of an object. The periphery of the object may substantially coincide or coincide with the diameter and/or outer diameter and/or outermost diameter of the object.
两个或更多个气缸可以绕旋转轴线径向地定位。两个或更多个气缸可以是径向气缸。两个或更多个气缸可以围绕旋转轴线等距地间隔开。两个或更多个气缸可以与旋转轴线在径向方向上等距离地间隔开。Two or more cylinders may be positioned radially about the axis of rotation. The two or more cylinders can be radial cylinders. Two or more cylinders may be equally spaced about the axis of rotation. Two or more cylinders may be spaced equidistantly in the radial direction from the axis of rotation.
压缩机可以包括冷却通道,用于冷却气缸和/或压缩室。每个气缸可以包括一个或多个冷却通道,用于冷却气缸和/或压缩室。该一个或多个冷却通道可以通过在气缸之间延伸的一个或多个冷却管互连。该一个或多个冷却管可以延伸到气缸外部。该一个或多个冷却通道和该一个或多个冷却管可以形成用于冷却气缸的冷却回路。每个气缸可以包括至少一个具有第一流动方向的冷却通道和至少一个具有第二流动方向的冷却通道。第二流动方向可以与第一流动方向相反。以此方式,可以提供冷却介质的循环流动。每个气缸的两个冷却通道可以与前一个和/或后一个气缸的两个冷却通道互连,其中每个气缸的每个冷却通道通过相应的冷却管与紧邻其前和/或紧随其后的气缸的相应冷却通道互连。在限定了第一或最后压缩级的气缸中,沿第一方向流动的该至少一个冷却通道和沿第二方向流动的该至少一个冷却通道可以互连形成环路,使得冷却介质流体可以循环穿过相应的气缸并到达前一个气缸。The compressor may include cooling passages for cooling the cylinders and/or the compression chamber. Each cylinder may include one or more cooling passages for cooling the cylinder and/or the compression chamber. The one or more cooling passages may be interconnected by one or more cooling tubes extending between the cylinders. The one or more cooling tubes may extend outside the cylinder. The one or more cooling channels and the one or more cooling pipes may form a cooling circuit for cooling the cylinder. Each cylinder may include at least one cooling channel with a first flow direction and at least one cooling channel with a second flow direction. The second flow direction may be opposite to the first flow direction. In this way, a circulating flow of cooling medium can be provided. The two cooling channels of each cylinder can be interconnected with the two cooling channels of the previous and/or subsequent cylinder, wherein each cooling channel of each cylinder is connected to the immediately preceding and/or immediately following via a corresponding cooling pipe. The corresponding cooling channels of the subsequent cylinders are interconnected. In the cylinder defining the first or last compression stage, the at least one cooling passage flowing in the first direction and the at least one cooling passage flowing in the second direction may be interconnected to form a loop such that the cooling medium fluid may circulate through through the corresponding cylinder and to the previous cylinder.
在实施例中,多级压缩机进一步包括至少一个供应压缩机,用于将压力高于大气压的压缩流体供应至第一气缸的压缩室和/或多级压缩机的入口,其中,供应压缩机和活塞与多级压缩机的活塞由同一曲轴驱动。在前一实施例的发展中,该至少一个供应压缩机由与多级压缩机的活塞由同一曲柄销驱动。In an embodiment, the multistage compressor further comprises at least one supply compressor for supplying compressed fluid at a pressure above atmospheric pressure to the compression chamber of the first cylinder and/or to the inlet of the multistage compressor, wherein the supply compressor And the piston is driven by the same crankshaft as the piston of the multi-stage compressor. In a development of the previous embodiment, the at least one supply compressor is driven by the same crank pin as the pistons of the multi-stage compressor.
供应压缩机可以是往复式压缩机和/或隔膜式压缩机、和/或活塞式压缩机。多级压缩机可以包括两个、三个、四个、五个或更多个供应压缩机,每个供应压缩机将压力高于大气压的压缩流体供应至第一气缸的压缩室。一个或多个供应压缩机可以安装和/或安置在多级压缩机上和/或其中和/或其内。一个或多个供应压缩机可以至少部分地定位和/或安装和/或安置在压缩机壳体内。一个或多个供应压缩机可以并行操作。一个或多个供应压缩机可以定位在多级压缩机壳体的外部。一个或多个供应压缩机可以周向地围绕驱动活塞的同一曲轴定位。一个或多个供应压缩机可以定位在多级压缩机壳体的外部、周向地围绕同一曲轴。一个或多个供应压缩机中的每一个可以由同一第二曲柄销驱动。第二曲柄销可以定位在多级压缩机壳体的外部、潜在地在驱动每个活塞的同一曲轴上。The supply compressor may be a reciprocating compressor and/or a diaphragm compressor, and/or a piston compressor. The multi-stage compressor may comprise two, three, four, five or more supply compressors each supplying compressed fluid at a pressure above atmospheric pressure to the compression chamber of the first cylinder. One or more supply compressors may be mounted and/or positioned on and/or in and/or within the multi-stage compressor. One or more supply compressors may be at least partially positioned and/or mounted and/or housed within the compressor housing. One or more supply compressors can operate in parallel. One or more supply compressors may be positioned outside the multi-stage compressor housing. One or more supply compressors may be positioned circumferentially about the same crankshaft that drives the pistons. One or more supply compressors may be positioned outside the multi-stage compressor housing, circumferentially around the same crankshaft. Each of the one or more supply compressors may be driven by the same second crankpin. The second crank pin may be located outside the multi-stage compressor housing, potentially on the same crankshaft that drives each piston.
一个或多个供应压缩机可以定位在多级压缩机的外围内。一个或多个供应压缩机可以至少部分地定位在或定位在多级压缩机壳体内。一个或多个供应压缩机可以附接至相应的阀管和/或冷却管。一个或多个供应压缩机可以定位在多级压缩机的相邻气缸之间、潜在地在相邻气缸之间的空间中。一个或多个或每个供应压缩机(潜在地每个供应压缩机的相应出口)可以潜在地通过相应的供应管连接至第一气缸的压缩室。每个供应压缩机可以潜在地通过相应的相关联供应管连接至第一气缸的压缩室的入口。一个或多个供应管可以在流进第一气缸的压缩室之前流到一个共用管和/或歧管中。One or more supply compressors may be positioned within the periphery of the multi-stage compressor. One or more supply compressors may be located at least partially within or within the multi-stage compressor housing. One or more supply compressors may be attached to respective valve tubes and/or cooling tubes. One or more supply compressors may be positioned between adjacent cylinders of the multi-stage compressor, potentially in the space between adjacent cylinders. One or more or each supply compressor (potentially a respective outlet of each supply compressor) may be connected to the compression chamber of the first cylinder, potentially via a respective supply duct. Each supply compressor may potentially be connected to the inlet of the compression chamber of the first cylinder by a respective associated supply duct. One or more supply pipes may flow into a common pipe and/or manifold before flowing into the compression chamber of the first cylinder.
测试表明,包括这样的供应压缩机来压缩空气向第一气缸的压缩室提供了适当量的压缩空气,并且使来自供应压缩机的噪音最小以及对驱动多级压缩机的驱动单元的影响最小。对于其他气体和流体,预期结果相同。在实施例中,用于与曲柄销接合的单独的独立滑动蹄附接至每个活塞的底端。Testing has shown that including such a supply compressor to compress the air provides an appropriate amount of compressed air to the compression chamber of the first cylinder with minimal noise from the supply compressor and minimal impact on the drive unit driving the multi-stage compressor. The same results are expected for other gases and fluids. In an embodiment, a separate independent sliding shoe for engaging the crank pin is attached to the bottom end of each piston.
以此方式,压缩机可以快速地组装,因为不需要连杆。这可以提高压缩机的效率,因为可以损失更少的能量来克服移动部件的惯性和/或移动部件之间的摩擦。另外,每个活塞的移动可以保持独立,这可以提高压缩机的设计选择和适配性。活塞的底端可以是与活塞的顶端相反的这端。活塞的顶端可以定位在相关联压缩室内。活塞顶端的顶表面可以压缩相关联压缩室中的流体。活塞的底端可以是活塞的最靠近和/或面向曲柄销和/或旋转轴线的这端。每个滑动蹄都可以安装在相关联活塞的底端上。每个滑动蹄都可以安装在相关联活塞的底端处。每个滑动蹄可以经由连接轴附接至相关联活塞,该连接轴延伸穿过相关联活塞的底端和相关联滑动蹄的至少一个部分。每个滑动蹄都可以从其相关联活塞上拆离。滑动蹄可以是单独的部件,即彼此不连接的独立部件。每个滑动蹄可以与曲柄销和/或附接在曲柄销上的曲柄销轴承接合。与曲柄销和/或曲柄销轴承接合或进行接合的滑动蹄和/或滑动蹄的滑动表面可以包括滑体轴承材料(比如金属、金属合金或聚合物,例如黄铜、钢、铝或铝合金、青铜、PTFE和/或其组合)、和/或用其涂覆和/或由其组成。滑动表面可以被成形为与曲柄销和/或附接在曲柄销上的曲柄销轴承形状配合。滑动表面可以是弧形的和/或被成形为圆的圆周的一部分。滑动蹄的滑动表面可以是滑动蹄的下表面和/或底表面、和/或面向曲柄销和/或曲柄销轴承的表面。滑动蹄的滑动表面可以是供滑动蹄在曲柄销和/或曲柄销轴承上滑动的表面。一个或多个或每个滑动蹄可以包括滑动表面,用于与曲柄销和/或附接在曲柄销上的曲柄销轴承接合。所述滑动蹄滑动表面可以是滑动蹄的、用于与曲柄销和/或附接在曲柄销上的曲柄销轴承接合的部分。In this way, the compressor can be quickly assembled since no connecting rods are required. This can increase the efficiency of the compressor because less energy can be lost overcoming the inertia of the moving parts and/or friction between the moving parts. In addition, the movement of each piston can remain independent, which improves compressor design options and adaptability. The bottom end of the piston may be the end opposite the top end of the piston. The tip of the piston may be positioned within the associated compression chamber. The top surface of the piston tip can compress fluid in an associated compression chamber. The bottom end of the piston may be the end of the piston closest to and/or facing the crank pin and/or the axis of rotation. Each sliding shoe may be mounted on the bottom end of an associated piston. Each sliding shoe may be mounted at the bottom end of the associated piston. Each sliding shoe may be attached to the associated piston via a connecting shaft extending through the bottom end of the associated piston and at least a portion of the associated sliding shoe. Each sliding shoe is detachable from its associated piston. The sliding shoe can be a separate part, ie independent parts not connected to each other. Each sliding shoe may engage a crankpin and/or a crankpin bearing attached to the crankpin. The sliding shoe and/or the sliding surface of the sliding shoe engaging or engaging the crankpin and/or crankpin bearing may comprise a sliding body bearing material such as a metal, metal alloy or polymer such as brass, steel, aluminum or an aluminum alloy , bronze, PTFE and/or combinations thereof), and/or coated with and/or consisted of. The sliding surface may be shaped to form fit with the crankpin and/or a crankpin bearing attached to the crankpin. The sliding surface may be arcuate and/or shaped as part of the circumference of a circle. The sliding surface of the sliding shoe may be the lower and/or bottom surface of the sliding shoe, and/or the surface facing the crankpin and/or crankpin bearing. The sliding surface of the sliding shoe may be the surface on which the sliding shoe slides on the crank pin and/or the crank pin bearing. One or more or each sliding shoe may include a sliding surface for engaging the crankpin and/or a crankpin bearing attached thereto. The sliding shoe sliding surface may be a part of the sliding shoe for engaging a crankpin and/or a crankpin bearing attached to the crankpin.
用于与滑动蹄接合的至少一个曲柄销轴承可以安装在曲柄销上。曲柄销轴承可以是圆形的。曲柄销轴承可以定位在曲柄销与滑动蹄之间。曲柄销轴承可以是滑体轴承(也称为滑动轴承或滑动式轴承)、或者可以是滚轮轴承、或是任何其他适合的轴承。滑动蹄可以与曲柄销轴承的外表面接合。滚轮轴承可以理解为具有内圈和外圈的轴承,其中滚动元件在内圈与外圈之间。在滚轮轴承的情况下,轴承的外表面可以是轴承外圈的外表面。在滚轮轴承的情况下,轴承的内圈的表面可以附接在曲柄销上。一个滑动蹄可以附接至一个活塞并与其相关联。At least one crankpin bearing for engaging the sliding shoe may be mounted on the crankpin. The crankpin bearings may be round. A crankpin bearing may be positioned between the crankpin and the sliding shoe. The crank pin bearing may be a plain bearing (also known as a sliding bearing or plain bearing), or may be a roller bearing, or any other suitable bearing. A sliding shoe may engage the outer surface of the crankpin bearing. A roller bearing can be understood as a bearing with an inner ring and an outer ring with rolling elements between the inner ring and the outer ring. In the case of roller bearings, the outer surface of the bearing may be the outer surface of the outer ring of the bearing. In the case of roller bearings, the surface of the inner ring of the bearing may be attached to the crank pin. A sliding shoe can be attached to and associated with a piston.
在前一实施例的发展中,每个滑动蹄可旋转地附接至相关联活塞的底端。In a development of the previous embodiment, each sliding shoe is rotatably attached to the bottom end of the associated piston.
具有单独的旋转滑动蹄的每个活塞可以提供设计的高自由度选择,因为每个滑动蹄与曲柄销的接合并且由此每个活塞的运动可以针对每个活塞定制。滑动蹄可以经由轴承(比如滑体轴承、滚轮轴承或任何其他适合的轴承)可旋转地附接至相关联活塞的底端。滑动蹄和/或活塞可以包括至少一个轴承和/或轴承表面,用于支撑连接轴并允许相关联滑动蹄和活塞的相对旋转运动。轴承表面可以是滑体轴承表面。轴承可以是滑体轴承(还称为滑动轴承)、滚轮轴承等。每个活塞可以包括在活塞底端中的用于支撑相关联连接轴的滑体轴承或滚轮轴承。每个滑动蹄可以包括至少一个滑体轴承和/或滚轮轴承,相关联连接轴延伸穿过该轴承。相关联连接轴延伸穿过的滑动蹄的至少一部分可以包括滑体轴承材料(比如金属、金属合金或聚合物,例如黄铜、钢、铝或铝合金、青铜、PTFE和/或其组合)、和/或由其组成和/或用其涂覆,使得滑动蹄本身可以构成用于支撑相关联连接轴的滑体轴承。连接轴可以延伸穿过相关联滑动蹄的两个这样的部分。连接轴可以沿轴向方向延伸。连接轴可以通过一个或多个卡簧、销、螺栓等紧固至相关联活塞和滑动蹄。卡簧、销、螺栓等可以定位在连接轴在轴向方向上的相反两端处。Having an individual rotating sliding shoe for each piston can provide a high degree of freedom of choice in design, since the engagement of each sliding shoe with the crank pin and thus the movement of each piston can be customized for each piston. The sliding shoe may be rotatably attached to the bottom end of the associated piston via a bearing such as a slider bearing, roller bearing or any other suitable bearing. The sliding shoe and/or piston may comprise at least one bearing and/or bearing surface for supporting the connecting shaft and allowing relative rotational movement of the associated sliding shoe and piston. The bearing surface may be a sliding body bearing surface. The bearings may be sliding body bearings (also referred to as slide bearings), roller bearings or the like. Each piston may include a slide or roller bearing in the bottom end of the piston for supporting the associated connecting shaft. Each sliding shoe may comprise at least one slider bearing and/or roller bearing through which the associated connecting shaft extends. At least a portion of the sliding shoe through which the associated connecting shaft extends may comprise a sliding body bearing material such as metal, metal alloy or polymer such as brass, steel, aluminum or aluminum alloy, bronze, PTFE and/or combinations thereof, And/or consist of and/or be coated with it, so that the sliding shoe itself can constitute a sliding body bearing for supporting the associated connecting shaft. The connecting shaft may extend through two such parts of the associated sliding shoe. The connection shaft may extend in the axial direction. The connecting shaft may be secured to the associated piston and sliding shoe by one or more circlips, pins, bolts or the like. Snap rings, pins, bolts, etc. may be positioned at opposite ends of the connecting shaft in the axial direction.
在实施例中,多级压缩机的壳体包括至少一个引导槽,该至少一个引导槽被配置用于引导附接至活塞的至少一个引导元件的移动。In an embodiment, the housing of the multi-stage compressor comprises at least one guide slot configured for guiding the movement of at least one guide element attached to the piston.
这可以提供对压缩室设计和相关联活塞直径的选择自由,因为压缩室的壁不需要被配置用于引导活塞。压缩机可以包括每个活塞至少一个引导槽,用于引导附接至相关联活塞的至少一个引导元件和/或滑动蹄的移动。引导槽可以与活塞在轴向方向上偏离。该至少一个引导槽可以沿径向方向延伸。该至少一个引导槽延伸的长度可以等于相关联活塞的冲程长度的长度。该至少一个引导元件可以附接至连接轴。压缩机的壳体可以包括每个活塞至少两个引导槽,该至少两个引导槽在活塞和/或滑动蹄的两侧在轴向方向上偏离。每个活塞和/或滑动蹄可以包括一个或多个引导元件,用于在引导槽中被引导。每个引导元件可以在单独的引导槽中被引导。两个引导元件可以附接至活塞和/或滑动蹄,其中这两个引导元件在活塞和/或滑动蹄的两侧在轴向方向上偏离。两个引导元件可以附接至连接轴在轴向方向上的相反两端。从而可以引导每个活塞的移动。引导元件可以包括如本文描述的金属或滑体轴承材料和/或由其组成。引导元件可以经由夹具(比如卡簧)紧固至连接轴。活塞可以被引导成使得一个或多个活塞不接触相关联压缩室的内壁和/或使得一个或多个活塞仅沿径向方向移动。这可以具有如上所述的优点。This may provide freedom of choice in the design of the compression chamber and associated piston diameter, as the walls of the compression chamber need not be configured to guide the piston. The compressor may comprise at least one guide slot per piston for guiding the movement of at least one guide element and/or sliding shoe attached to the associated piston. The guide groove may be offset from the piston in the axial direction. The at least one guide groove may extend in a radial direction. The at least one guide groove may extend for a length equal to the stroke length of the associated piston. The at least one guide element can be attached to the connecting shaft. The housing of the compressor may comprise at least two guide grooves per piston, which are offset in the axial direction on both sides of the piston and/or the sliding shoe. Each piston and/or sliding shoe may comprise one or more guide elements for being guided in guide grooves. Each guide element can be guided in a separate guide groove. Two guide elements can be attached to the piston and/or the sliding shoe, wherein the two guide elements are offset in the axial direction on both sides of the piston and/or the sliding shoe. Two guide elements may be attached to opposite ends of the connecting shaft in the axial direction. The movement of each piston can thus be guided. The guide element may comprise and/or consist of a metal or sliding body bearing material as described herein. The guide element may be fastened to the connecting shaft via a clamp, such as a circlip. The pistons may be guided such that the one or more pistons do not contact the inner wall of the associated compression chamber and/or such that the one or more pistons move only in radial direction. This can have advantages as described above.
该至少一个引导槽和/或附接至活塞的该至少一个导引元件可以被配置为使得在操作中,相关联活塞不接触相关联压缩室的内壁和/或使得在操作中,活塞仅沿或基本上仅沿压缩机的径向方向移动。The at least one guide groove and/or the at least one guide element attached to the piston may be configured such that in operation the associated piston does not contact the inner wall of the associated compression chamber and/or such that in operation the piston only moves along the Or substantially only in the radial direction of the compressor.
在实施例中,多级压缩机包括一个或多个线性轴承,这些线性轴承被配置用于引导多级压缩机的活塞中的相关联活塞和/或附接至该相关联活塞的至少一个引导元件的移动。In an embodiment, the multistage compressor comprises one or more linear bearings configured to guide an associated one of the pistons of the multistage compressor and/or at least one guide attached to the associated piston. component movement.
线性轴承可以是滑动衬套、滑体轴承、滚轮轴承等。多级压缩机可以包括每个活塞1个、2个、3个、4个、5个、6个或更多个线性轴承,用于引导相关联活塞和/或附接至相关联活塞的至少一个引导元件的移动。每个线性轴承可以引导附接至相关联活塞的一个引导元件。另外或替代性地,附接至相关联活塞的引导元件可以包括一个或多个线性轴承。每个线性轴承都可以附接在压缩机壳体中或其上的轴颈和/或轴上滑动。轴颈和/或轴可以平行于相关联活塞和/或相关联活塞的移动方向延伸。该至少一个引导元件可以包括两个线性轴承,每个线性轴承在附接在多级压缩机壳体中或其上的轴颈和/或轴上滑动。Linear bearings can be plain bushes, slider bearings, roller bearings, etc. A multi-stage compressor may comprise 1, 2, 3, 4, 5, 6 or more linear bearings per piston for guiding the associated piston and/or at least Movement of a guiding element. Each linear bearing can guide a guide element attached to the associated piston. Additionally or alternatively, the guide element attached to the associated piston may comprise one or more linear bearings. Each linear bearing may be attached to slide on a journal and/or shaft in or on the compressor housing. The journal and/or the shaft may extend parallel to the associated piston and/or the direction of movement of the associated piston. The at least one guide element may comprise two linear bearings, each sliding on a journal and/or shaft attached in or on the multi-stage compressor housing.
另外或替代性地,多级压缩机可以包括每个活塞1个、2个、3个、4个、5个、6个或更多个衬套引导棒,这些衬套引导棒被配置用于引导相关联活塞的移动。(多个)衬套引导棒可以定位和/或附接在压缩机壳体和/或气缸壳体和/或压缩室中,潜在地形成压缩室的最内表面。压缩室的最内表面可以面向相关联活塞并且潜在地提供供活塞在其上滑动的表面。(多个)衬套引导棒可以由衬套材料制成。(多个)衬套引导棒可以平行于相关联活塞和/或相关联活塞的移动方向延伸。(多个)衬套引导棒可以替代性地表示为(多个)衬套引导杆。(多个)衬套引导棒可以沿相关联活塞的轴向方向延伸并且可以围绕相关联活塞的圆周定位。Additionally or alternatively, multi-stage compressors may include 1, 2, 3, 4, 5, 6 or more bushing guide rods per piston configured for Guides the movement of the associated piston. The bushing guide rod(s) may be positioned and/or attached in the compressor housing and/or the cylinder housing and/or the compression chamber, potentially forming the innermost surface of the compression chamber. The innermost surface of the compression chamber may face the associated piston and potentially provide a surface for the piston to slide on. The bushing guide rod(s) may be made of bushing material. The liner guide rod(s) may extend parallel to the associated piston and/or the direction of movement of the associated piston. The bushing guide rod(s) may alternatively be denoted as bushing guide rod(s). The liner guide rod(s) may extend in the axial direction of the associated piston and may be positioned around the circumference of the associated piston.
另外或替代性地,多级压缩机可以包括1个、2个、3个、4个、5个、6个或更多个引导滚轮,这些引导滚轮被配置用于引导相关联活塞的移动。引导滚轮可以定位和/或附接和/或安置和/或安装在多级压缩机壳体和/或气缸壳体中。引导滚轮可以滚动地引导相关联活塞的移动。(多个)引导滚轮可以沿着相关联活塞的轴向方向定位并且可以围绕相关联活塞的圆周定位。Additionally or alternatively, a multi-stage compressor may include 1, 2, 3, 4, 5, 6 or more guide rollers configured to guide movement of an associated piston. The guide rollers may be positioned and/or attached and/or seated and/or installed in the multi-stage compressor housing and/or the cylinder housing. Guide rollers may rollably guide the movement of the associated piston. The guide roller(s) may be positioned along the axial direction of the associated piston and may be positioned around the circumference of the associated piston.
在实施例中,该两个或多个气缸中的至少第一气缸的压缩室通过至少一个止回阀连接至第二气缸的压缩室,以防止来自第二气缸的压缩室的流体流到第一气缸的压缩室。In an embodiment, the compression chamber of at least a first cylinder of the two or more cylinders is connected to the compression chamber of a second cylinder by at least one check valve to prevent fluid from the compression chamber of the second cylinder from flowing to the first cylinder. The compression chamber of a cylinder.
以此方式,流体可以从给定气缸的压缩室流向紧随其后的气缸的压缩室,即从多级压缩机的第一压缩级流向下一个压缩级,并且可以防止从给定压缩室流向前一压缩级的气缸的压缩室。这可以降低压缩机构造的复杂性,因为可以仅需要在两个气缸的压缩室之间具有止回阀的单一流动通道。气缸的压缩室可以通过至少一个止回阀连接至紧随其后和/或紧邻其前的气缸的压缩室。气缸的压缩室可以通过止回阀相连,从而防止来自给定气缸的压缩室的流体流到紧邻其前的气缸的压缩室。该至少一个止回阀可以防止流体从给定气缸流到紧邻其前的气缸。止回阀可以设置在每个压缩室与紧随其后的气缸和/或紧邻其前的气缸的压缩室之间。该至少一个止回阀也可以表示为截止阀。该至少一个止回阀可以是弹簧加载的。该至少一个止回阀可以是球形截止阀、隔膜截止阀、旋启式截止阀或任何其他适合的阀。最后气缸(即,最后压缩级)的压缩室可以连接至压缩机的出口。最后气缸的压缩室可以通过至少一个止回阀连接至压缩机的出口。压缩机的入口可以通过至少一个止回阀连接至第一气缸的压缩室,即压缩机的第一压缩级。以此方式,压缩流体可以从入口相继地穿过相继气缸的压缩室到达出口并从出口流出,并且可以防止来自出口的流体流经先前气缸的先前压缩室。止回阀可以位于两个或更多个气缸的外部。止回阀可以位于阀壳体中,该阀壳体可与气缸和/或气缸壳体和/或压缩机和/或压缩机壳体附接和拆离。In this way, fluid can flow from the compression chamber of a given cylinder to the compression chamber of the immediately following cylinder, that is, from the first compression stage of a multi-stage compressor to the next compression stage, and flow from a given compression chamber to the next compression stage can be prevented. The compression chamber of the cylinder of the previous compression stage. This may reduce the complexity of the compressor construction as only a single flow channel with check valves between the compression chambers of the two cylinders may be required. The compression chamber of a cylinder can be connected to the compression chamber of the immediately following and/or immediately preceding cylinder via at least one non-return valve. The compression chambers of the cylinders may be connected by check valves, preventing fluid from the compression chamber of a given cylinder from flowing to the compression chamber of the immediately preceding cylinder. The at least one check valve may prevent fluid flow from a given cylinder to an immediately preceding cylinder. A check valve may be provided between each compression chamber and the compression chamber of the cylinder immediately following and/or the cylinder immediately preceding it. The at least one non-return valve can also be denoted as a shut-off valve. The at least one check valve may be spring loaded. The at least one check valve may be a ball stop valve, a diaphragm stop valve, a swing stop valve or any other suitable valve. The compression chamber of the last cylinder (ie the last compression stage) may be connected to the outlet of the compressor. The compression chamber of the last cylinder can be connected to the outlet of the compressor by at least one check valve. The inlet of the compressor may be connected to the compression chamber of the first cylinder, ie the first compression stage of the compressor, via at least one check valve. In this way, compressed fluid can be sequentially passed from the inlet through the compression chambers of successive cylinders to and out of the outlet, and fluid from the outlet can be prevented from flowing through previous compression chambers of previous cylinders. Check valves can be located on the outside of two or more cylinders. The check valve may be located in a valve housing which can be attached and detached from the cylinder and/or cylinder housing and/or compressor and/or compressor housing.
在实施例中,该至少一个止回阀位于该两个或多个气缸的外部、在阀管内,使得从至少第一气缸的压缩室流向第二气缸的压缩室的流体流经该阀管和该至少一个止回阀。In an embodiment, the at least one check valve is located external to the two or more cylinders, within a valve conduit, such that fluid flowing from the compression chamber of at least a first cylinder to the compression chamber of a second cylinder flows through the valve conduit and The at least one check valve.
贯穿本披露的术语“位于两个或更多个气缸的外部”可以理解为不位于两个或更多个气缸中的气缸和/或气缸壳体中或其内。The term "outside of two or more cylinders" throughout this disclosure may be understood as not being located in or within the cylinders and/or cylinder housings of the two or more cylinders.
以此方式,压缩机(尤其气缸和气缸壳体)的设计具有高的选择自由度,因为可以与气缸和/或气缸壳体分开地和/或在其外部提供压缩室的连接以及止回阀。阀管可以构成压缩室的一部分。压缩室可以包括阀管的至少一部分。阀管可以包括供流体流经止回阀两侧的管体积。压缩室可以包括阀管的管体积。压缩室可以直接连接到至管体积。阀管可以是柱形管。该阀管或某阀管可以在给定气缸与紧随其后的气缸或前一气缸之间延伸。阀管可以设置在每个压缩室与紧随其后的气缸和/或紧邻其前的气缸的压缩室之间。一个或多个、潜在地所有阀管都可以位于压缩机和/或气缸和/或气缸壳体的外周界内。一个或多个、潜在地所有阀管都可以被定位成离压缩机的中心和/或旋转轴线比离某或(多个)气缸和/或(多个)气缸壳体的最外部更近。(多个)气缸和/或(多个)气缸壳体的所述最外部潜在地是(多个)气缸和/或(多个)气缸壳体的、离压缩机的中心和/或旋转轴线最远的部分。该至少一个止回阀可以定位在阀管内、在沿着阀管在给定气缸与紧随其后的气缸之间延伸的长度的中途。阀管可以包括入口端和出口端。阀管可以具有在阀管的入口端与阀管的出口端之间延伸的阀管长度。一个或多个、潜在地所有阀管可以是笔直的或基本上笔直的。术语“笔直的”可以被理解为仅沿或基本上仅沿一个方向延伸的管。一个或多个、或所有阀管可以基本上在或者在给定气缸和/或气缸壳体的外侧壁与紧随其后或紧邻其前的气缸和/或气缸壳体的外侧壁之间延伸。阀管可以在所述相应的外侧壁之间基本上笔直地和/或笔直地延伸。一个、或一个或多个、或每个、或所有阀管可以在紧随其后和/或紧邻其前的气缸和/或气缸壳体的外侧壁之间笔直地延伸和/或基本上笔直地延伸。该至少一个止回阀可以防止流体沿从阀管的出口端到入口端的方向流动。第一管体积可以是从阀管的入口端延伸至止回阀的管体积。第二管体积可以是从止回阀延伸至阀管的出口端的管体积。至少一个压缩室可以包括第一管体积。止回阀可以被定位成离阀管的入口端比离阀管的出口端更近。止回阀可以被定位成与阀管的入口端的距离小于阀管长度的1/100、1/75、1/50、1/40、1/30、1/25、1/20、1/15、1/10、1/9、1/8、1/7、1/6、1/5、1/4、1/3。该至少一个止回阀可以定位在阀管内部、与入口端和出口端等距。阀管可以在其入口端和/或出口端处包括密封元件,用于密封在气缸的壳体上。阀管的入口端和/或出口端可以是修圆形和/或球形的。气缸壳体可以包括与阀管的入口端和/或出口端的形状相对应的开口以接纳该入口端和/或出口端。以此方式,阀管可以方便地附接至压缩机气缸的壳体或从其上移除。阀管可以包括第一阀管部和第二阀管部。第一阀管部和第二阀管部可以彼此拆离,使得阀管可以被拆解成第一阀管部和第二阀管部断开连接的拆解状态。第一阀部和第二阀部可以彼此附接成第一阀管件和第二阀管件相连的组装状态。第一阀管部和第二阀管部可以经由螺纹彼此附接。第一阀管部可以包括与第二阀管部上的螺纹匹配的螺纹,以组装和拆离第一阀管部和第二阀管部。第一阀管部和第二阀管部各自可以构成阀管的一半。在组装状态下,密封元件可以设置在第一阀管部与第二阀管部之间。阀管可以被冷却装置冷却。用于冷却阀管的冷却装置(比如冷却夹套)可以附接至阀管。冷却装置可以围绕阀管设置。冷却夹套可以连接至一个或多个冷却管。冷却管可以连接至一个或多个冷却通道。冷却夹套可以连接至一个或多个冷却通道。以此方式,冷却夹套可以是压缩机的冷却回路的一部分,并且可以冷却两个或更多个气缸和阀管两者。冷却夹套和所连接的阀管和/或所连接的冷却通道可以形成与用于冷却气缸的冷却回路分开的冷却回路。在阀管的拆解状态下,该至少一个止回阀可以露出。该至少一个止回阀可以安放在第一和/或第二阀管部中。该至少一个止回阀可以可拆离地附接至第一和/或第二阀管部。该至少一个止回阀可以拧到第一或第二阀管部中。止回阀可以定位在(多个)阀管的入口端和(多个)阀管的出口端处。在(多个)阀管的入口端和出口端处的止回阀之间的体积可以被认为是管体积。这可以为压缩室之间的压缩流体提供缓冲。In this way, the design of the compressor (in particular the cylinder and the cylinder housing) has a high degree of freedom of choice, since the connection of the compression chamber and the non-return valve can be provided separately from the cylinder and/or the cylinder housing and/or outside it . The valve tube may form part of the compression chamber. The compression chamber may comprise at least a portion of the valve tube. The valve tube may include the tube volume for fluid to flow through both sides of the check valve. The compression chamber may comprise the tube volume of the valve tube. The compression chamber can be connected directly to the tube volume. The valve tube may be a cylindrical tube. The or a valve tube may extend between a given cylinder and the immediately following or preceding cylinder. A valve duct may be arranged between each compression chamber and the compression chamber of the cylinder immediately following and/or the cylinder immediately preceding it. One or more, potentially all, of the valve tubes may be located within the outer perimeter of the compressor and/or cylinder and/or cylinder housing. One or more, potentially all, valve tubes may be located closer to the center and/or axis of rotation of the compressor than to the outermost portion of the cylinder(s) and/or cylinder housing(s). Said outermost part of the cylinder(s) and/or cylinder housing(s) is potentially the center and/or axis of rotation of the cylinder(s) and/or cylinder housing(s) away from the compressor furthest part. The at least one check valve may be positioned within the valve tube midway along the length of the valve tube extending between a given cylinder and an immediately following cylinder. The valve tube may include an inlet port and an outlet port. The valve tube may have a valve tube length extending between an inlet end of the valve tube and an outlet end of the valve tube. One or more, potentially all, valve tubes may be straight or substantially straight. The term "straight" may be understood as a tube extending only or substantially only in one direction. One or more, or all, of the valve tubes may extend substantially or between the outer side wall of a given cylinder and/or cylinder housing and the outer side wall of the immediately following or immediately preceding cylinder and/or cylinder housing . The valve tube may extend substantially straight and/or straight between said respective outer side walls. One, or one or more, or each, or all valve tubes may extend straight and/or substantially straight between the immediately following and/or immediately preceding the cylinder and/or the outer side wall of the cylinder housing extended. The at least one check valve prevents fluid from flowing in a direction from the outlet end to the inlet end of the valve tube. The first tube volume may be the tube volume extending from the inlet end of the valve tube to the check valve. The second tube volume may be the tube volume extending from the check valve to the outlet end of the valve tube. At least one compression chamber may comprise the first tube volume. The check valve may be positioned closer to the inlet end of the valve tube than to the outlet end of the valve tube. The check valve may be positioned less than 1/100, 1/75, 1/50, 1/40, 1/30, 1/25, 1/20, 1/15 of the valve tube length from the inlet end of the valve tube , 1/10, 1/9, 1/8, 1/7, 1/6, 1/5, 1/4, 1/3. The at least one check valve may be positioned inside the valve tube equidistant from the inlet and outlet ports. The valve tube may comprise sealing elements at its inlet and/or outlet end for sealing against the housing of the cylinder. The inlet and/or outlet ends of the valve tube may be rounded and/or spherical. The cylinder housing may comprise an opening corresponding to the shape of the inlet and/or outlet end of the valve tube to receive the inlet and/or outlet end. In this way, the valve tube can be easily attached to and removed from the housing of the compressor cylinder. The valve tube may include a first valve tube portion and a second valve tube portion. The first valve tube part and the second valve tube part can be detached from each other, so that the valve tube can be disassembled into a disassembled state in which the first valve tube part and the second valve tube part are disconnected. The first valve part and the second valve part may be attached to each other in an assembled state where the first valve tube and the second valve tube are connected. The first valve tube part and the second valve tube part may be attached to each other via threads. The first valve tube portion may include threads mating with threads on the second valve tube portion to assemble and detach the first valve tube portion and the second valve tube portion. Each of the first valve tube portion and the second valve tube portion may constitute one half of the valve tube. In the assembled state, the sealing element can be arranged between the first valve tube part and the second valve tube part. The valve tube can be cooled by a cooling device. A cooling device for cooling the valve tube, such as a cooling jacket, may be attached to the valve tube. A cooling device may be provided around the valve tube. A cooling jacket can be connected to one or more cooling tubes. The cooling tubes can be connected to one or more cooling channels. A cooling jacket may be connected to one or more cooling channels. In this way, the cooling jacket can be part of the cooling circuit of the compressor and can cool both the two or more cylinders and the valve tubes. The cooling jacket and the connected valve lines and/or the connected cooling channels can form a cooling circuit separate from the cooling circuit for cooling the cylinder. In the disassembled state of the valve tube, the at least one non-return valve can be exposed. The at least one non-return valve can be accommodated in the first and/or in the second valve line. The at least one check valve may be detachably attachable to the first and/or second valve tube portion. The at least one non-return valve can be screwed into the first or the second valve tube part. Check valves may be positioned at the inlet end of the valve tube(s) and the outlet end of the valve tube(s). The volume between the check valves at the inlet and outlet ends of the valve tube(s) may be considered the tube volume. This provides a buffer for the compressed fluid between the compression chambers.
一个或多个冷却管可以在气缸之间、与阀管平行地延伸。One or more cooling tubes may extend between the cylinders, parallel to the valve tubes.
在前一实施例的发展中,(多个)阀管可移除地附接在两个气缸之间。In a development of the previous embodiment, the valve tube(s) are removably attached between the two cylinders.
这可以提供易于维护和/或适应于不同使用情况的压缩机,因为阀管可以快速且容易地更换或调换成不同的版本,例如针对更高压力应用的更高额定止回阀。This can provide a compressor that is easy to maintain and/or adapt to different usage situations, as the valve tubes can be quickly and easily replaced or swapped out for different versions, such as higher rated check valves for higher pressure applications.
(多个)阀管可以通过压合、夹入、卡扣锁和/或螺纹连接而可移除地附接至气缸。(多个)阀管可以可移除地附接成使得(多个)阀管可以用手(即,无需使用工具)来移除。阀管的入口端和/或出口端可以可移除地附接在气缸中。The valve tube(s) may be removably attached to the cylinder by press fit, clip in, snap lock and/or threaded connection. The valve tube(s) may be removably attached such that the valve tube(s) may be removed by hand (ie, without the use of tools). The inlet and/or outlet ends of the valve tube may be removably attachable in the cylinder.
在实施例中,至少一个压缩室包括阀管的第一管体积。In an embodiment, the at least one compression chamber comprises the first tube volume of the valve tube.
在实施例中,(多个)阀管在给定气缸与紧随其后的气缸之间延伸。In an embodiment, the valve tube(s) extend between a given cylinder and the immediately following cylinder.
在实施例中,(多个)阀管设置在每个压缩室与紧随其后和/或紧邻其前的气缸的压缩室之间。In an embodiment, the valve tube(s) are arranged between each compression chamber and the compression chamber of the cylinder immediately following and/or immediately preceding it.
在实施例中,一个或多个、潜在地所有阀管是基本上笔直的。In an embodiment, one or more, potentially all, valve tubes are substantially straight.
在实施例中,一个或多个、潜在地所有阀管都位于压缩机和/或气缸和/或气缸壳体的外周界内。In an embodiment, one or more, potentially all, valve tubes are located within the outer perimeter of the compressor and/or cylinder and/or cylinder housing.
在实施例中,一个或多个、潜在地所有阀管都被定位成离曲柄销的中心和/或曲柄销绕之旋转的旋转轴线比离气缸和/或气缸壳体的最外部更近。In an embodiment, one or more, potentially all, valve tubes are positioned closer to the center of the crankpin and/or the axis of rotation about which the crankpin rotates than to the outermost portion of the cylinder and/or cylinder housing.
在实施例中,(多个)阀管中的一个或多个阀管在紧随其后和/或紧邻其前的气缸和/或气缸壳体的外侧壁之间笔直地和/或基本上笔直地延伸。In an embodiment, one or more of the valve tube(s) is straight and/or substantially between the immediately following and/or immediately preceding the cylinder and/or the outer side wall of the cylinder housing Extend straight.
在实施例中,一个或多个活塞具有不同的直径。In an embodiment, one or more pistons have different diameters.
以此方式,压缩机可以针对特定的使用情况进行定制,因为可以针对压缩机来选择活塞和/或气缸直径以从给定的压力输入来递送所需的压力输出。In this way, the compressor can be customized for a particular use case, since the piston and/or cylinder diameter can be selected for the compressor to deliver a desired pressure output from a given pressure input.
在实施例中,对于至少一个气缸,给定气缸的包括相关联压缩室的气缸壳体可与压缩机拆离和附接。In an embodiment, for at least one cylinder, the cylinder housing, including the associated compression chamber, of a given cylinder is detachable and attachable from the compressor.
以此方式,压缩机可以易于维护和/或适应于特定的使用情况,因为气缸壳体可以快速地调换或更换为具有例如不同直径压缩室的不同气缸壳体,以便压缩机提供所需的压力输出。In this way, the compressor can be easily maintained and/or adapted to specific use cases, since the cylinder housing can be quickly exchanged or exchanged for a different cylinder housing with, for example, a compression chamber of a different diameter, in order for the compressor to provide the required pressure output.
气缸壳体可以与气缸基部拆离和附接。气缸基部可以包括线性密封件(比如活塞密封件和/或杆密封件),用于密封在相关联活塞与气缸之间。至少一个、两个、三个、四个、五个、六个或更多个气缸基部可以包括线性密封件(比如杆密封件),用于密封在相关联活塞与气缸之间。杆密封件在压缩机的径向方向上延伸的高度可以等于或小于相关联活塞的冲程长度的1/2、9/20、2/5、7/20、3/10、1/4、1/5、3/20、1/10、1/20。杆密封件的高度可以平行于相关联活塞的长度延伸。杆密封件可以替代性地表示为轴密封件。一个或多个、潜在地所有气缸基部可以附接、潜在地可拆离地附接至压缩机壳体。The cylinder housing can be detached and attached to the cylinder base. The cylinder base may include linear seals, such as piston seals and/or rod seals, for sealing between the associated piston and cylinder. At least one, two, three, four, five, six or more of the cylinder bases may include a linear seal, such as a rod seal, for sealing between the associated piston and cylinder. The height to which the rod seal extends in the radial direction of the compressor may be equal to or less than 1/2, 9/20, 2/5, 7/20, 3/10, 1/4, 1 of the stroke length of the associated piston /5, 3/20, 1/10, 1/20. The height of the rod seal may extend parallel to the length of the associated piston. Rod seals may alternatively be denoted shaft seals. One or more, potentially all, of the cylinder bases may be attached, potentially detachably attached, to the compressor housing.
在压缩机停止时和/或在操作中,一个或多个活塞可以仅接触、或基本上仅接触相关联线性密封件,比如杆密封件。相关联线性密封件可以包含在相关联气缸基部中和/或由相关联气缸构成。在压缩机停止时和/或在操作中,两个或更多个活塞可以仅接触、或基本上仅接触包含在气缸基部中和/或由气缸构成的相关联线性密封件。在压缩机停止时和/或在操作中,所有活塞可以基本上仅接触、或仅接触相关联线性密封件,比如杆密封件。所述相关联线性密封件潜在地包含在气缸基部中和/或由气缸构成。When the compressor is stopped and/or in operation, one or more pistons may only contact, or substantially only contact, an associated linear seal, such as a rod seal. The associated linear seal may be incorporated in the base of the associated cylinder and/or constituted by the associated cylinder. When the compressor is stopped and/or in operation, the two or more pistons may only contact, or substantially only contact, associated linear seals contained in the cylinder base and/or constituted by the cylinder. When the compressor is stopped and/or in operation, all pistons may substantially only contact, or only contact, associated linear seals, such as rod seals. The associated linear seal is potentially incorporated in the cylinder base and/or constituted by the cylinder.
实验表明,位于气缸壳体中的杆和/或轴密封件在较高压力下比位于活塞上的密封件性能更好。这可以是由于与比如位于活塞上的活塞环之类的密封件相比,位于气缸壳体中的杆和/或轴密封件在活塞的径向和轴向方向两者上有更大的可用空间。这可以为密封件的大小、材料和/或形状提供更大的选择。这可以有助于在压缩机的操作期间实现减少的摩擦和/或改善的密封。Experiments have shown that rod and/or shaft seals located in the cylinder housing perform better at higher pressures than seals located on the piston. This may be due to the fact that rod and/or shaft seals located in the cylinder housing have a greater available seal in both the radial and axial directions of the piston compared to seals such as piston rings located on the piston. space. This can provide greater choice in the size, material and/or shape of the seal. This may help to achieve reduced friction and/or improved sealing during operation of the compressor.
在实施例中,一个或多个气缸的压缩室具有不同的直径。In an embodiment, the compression chambers of one or more cylinders have different diameters.
以此方式,可以针对特定的使用情况来定制和/或配置压缩机,因为可以针对压缩机来选择压缩室直径以从给定的压力输入来递送所需的压力输出。In this way, the compressor can be customized and/or configured for a particular use case, since the compression chamber diameter can be selected for the compressor to deliver a desired pressure output from a given pressure input.
多于两个气缸的每个压缩室可以具有不同的直径。活塞的直径可以与相应压缩室的直径相对应。Each compression chamber of more than two cylinders may have a different diameter. The diameter of the piston may correspond to the diameter of the corresponding compression chamber.
在实施例中,每个滑动蹄通过单独的相关联环形固持环紧固至曲柄销,该环形固持环包围曲柄销的圆周。In an embodiment, each sliding shoe is fastened to the crankpin by a separate associated annular retaining ring surrounding the circumference of the crankpin.
以此方式,可以确保滑动蹄和曲柄销的接合,因为滑动蹄可以固持在曲柄销上。此外,这可以提高压缩机(包括气缸、压缩室、活塞、滑动蹄等)的设计的选择自由度,因为固持环可以独立地配置和设计。In this way, the engagement of the sliding shoe and the crank pin can be ensured, since the sliding shoe can be held on the crank pin. Furthermore, this can increase the freedom of choice in the design of the compressor (including cylinders, compression chambers, pistons, sliding shoes, etc.), because the retaining rings can be configured and designed independently.
术语“单独的”可以被理解为不形成其他部件的一部分,即,其本身是不同的部分。The term "separately" may be understood as not forming part of another component, ie being a distinct part itself.
另外或替代性地,固持环可以包围安装在曲柄销上的固持环轴承的圆周。固持环可以夹持曲柄销的圆周和/或安装在曲柄销上的固持环轴承的圆周。固持环可以直接接触曲柄销的圆周。固持环可以位于安装在曲柄销上的固持环轴承上。固持环轴承可以是如本文描述的滑体轴承或滚轮轴承。固持环可以在曲柄销上的两个轴承之间紧固至曲柄销。每个或一个或多个滑动蹄可以包括用于接纳固持环的凹陷或开口。用于接纳固持环的凹陷或开口可以位于滑动表面中和/或延伸穿过滑动表面。固持环可以附接在相关联滑动蹄的开口中。固持环可以延伸穿过相关联滑动蹄的开口。固持环可以从相关联滑动蹄上拆离。固持环可以经由一个或多个螺栓、螺钉、夹具、销和/或扣环连接至相关联滑动蹄。固持环可以刚性地附接至滑动蹄,即,使得相关联固持环和滑动蹄的相对移动被阻止。固持环可以包括与曲柄销和/或滑动蹄相同的材料、由其组成和/或用其覆。每个滑动蹄可以包括螺纹孔,用于接纳螺栓或螺钉以将相关联固持环紧固至滑动蹄。每个固持环可以包括用于接纳螺栓或螺钉的通孔。每个固持环可以包括用于接纳螺栓或螺钉的螺纹通孔。固持环可以包括滑体轴承材料(比如金属、金属合金或聚合物,例如黄铜、钢、铝或铝合金、青铜、PTFE和/或其组合)、由其组成和/或用其涂覆。另外或替代性地,固持环轴承可以是两个或更多个固持环轴承。(多个)固持环轴承可以与一个或多个曲柄销轴承分开。(多个)固持环轴承可以位于安装在曲柄销上的两个轴承(即曲柄销轴承)之间。(多个)固持环轴承可以具有比一个或多个曲柄销轴承更小的外直径。固持环可以彼此抵接。以此方式,压缩机可以被制造得更紧凑。通过用轴承材料来制造固持环,可以减小固持环之间的摩擦力,从而提高压缩机的效率。此外,彼此抵接的固持环可以确保固持环不会在(多个)固持环轴承和/或曲柄销上轴向地移动并且可以进一步提高活塞移动的稳定性。这些固持环可以定位在两个曲柄销轴承之间、抵接这两个轴承。换句话说,固持环可以夹在两个曲柄轴承之间。这可以帮助进一步确保固持环不会在曲柄销和/或(多个)固持环轴承上轴向地移动并且进一步提高活塞移动的稳定性。使用轴向-径向轴承作为曲柄销轴承可以减少夹在曲柄销轴承之间的固持环移动的摩擦。Additionally or alternatively, the retaining ring may surround the circumference of a retaining ring bearing mounted on the crank pin. The retaining ring may grip the circumference of the crank pin and/or the circumference of a retaining ring bearing mounted on the crank pin. The retaining ring may directly contact the circumference of the crankpin. The retaining ring may sit on a retaining ring bearing mounted on the crank pin. The retaining ring bearing may be a slide bearing or a roller bearing as described herein. A retaining ring may be secured to the crankpin between two bearings on the crankpin. Each or one or more of the sliding shoes may include a recess or opening for receiving a retaining ring. A recess or opening for receiving the retaining ring may be located in and/or extend through the sliding surface. A retaining ring may be attached in the opening of the associated sliding shoe. The retaining ring may extend through the opening of the associated sliding shoe. The retaining ring is detachable from the associated sliding shoe. The retaining ring may be connected to the associated sliding shoe via one or more bolts, screws, clamps, pins and/or snap rings. The retaining ring may be rigidly attached to the sliding shoe, ie such that relative movement of the associated retaining ring and sliding shoe is prevented. The retaining ring can comprise, consist of and/or be covered with the same material as the crank pin and/or the sliding shoe. Each sliding shoe may include threaded holes for receiving bolts or screws to secure the associated retaining ring to the sliding shoe. Each retaining ring may include through holes for receiving bolts or screws. Each retaining ring may include threaded through holes for receiving bolts or screws. The retaining ring may comprise, consist of and/or be coated with a slider bearing material such as metal, metal alloy or polymer such as brass, steel, aluminum or aluminum alloys, bronze, PTFE and/or combinations thereof. Additionally or alternatively, the retaining ring bearing may be two or more retaining ring bearings. The retainer ring bearing(s) may be separate from the one or more crankpin bearings. The retaining ring bearing(s) may be located between two bearings mounted on the crankpin (ie crankpin bearings). The retainer ring bearing(s) may have a smaller outer diameter than the crankpin bearing(s). The retaining rings may abut each other. In this way, the compressor can be made more compact. By making the retaining rings out of bearing material, the friction between the retaining rings can be reduced, thereby increasing the efficiency of the compressor. Furthermore, the retaining rings abutting against each other can ensure that the retaining rings cannot move axially on the retaining ring bearing(s) and/or the crank pin and can further increase the stability of the piston movement. These retaining rings may be positioned between two crankpin bearings, abutting the two bearings. In other words, the retaining ring can be sandwiched between two crank bearings. This can help to further ensure that the retaining ring does not move axially on the crankpin and/or retaining ring bearing(s) and further improve the stability of the piston movement. The use of an axial-radial bearing as the crankpin bearing reduces the friction of movement of the retaining ring sandwiched between the crankpin bearings.
在前一实施例的发展中,固持环定位在安装在曲柄销上的轴承上。In a development of the previous embodiment, the retaining ring is positioned on a bearing mounted on the crankpin.
以此方式,由于轴承可以减少固持环与曲柄销之间的摩擦,因此可以减少移动部件之间的摩擦所损失的能量。In this way, energy lost to friction between moving parts can be reduced since the bearings can reduce friction between the retaining ring and the crankpin.
在实施例中,(多个)固持环包围安装在曲柄销上的固持环轴承的圆周。In an embodiment, the retaining ring(s) surrounds the circumference of the retaining ring bearing mounted on the crankpin.
在实施例中,固持环夹持固持环轴承的圆周。In an embodiment, the retaining ring clamps the circumference of the retaining ring bearing.
在实施例中,固持环在安装在曲柄销上的两个轴承之间紧固至曲柄销。In an embodiment, the retaining ring is fastened to the crankpin between two bearings mounted on the crankpin.
在实施例中,一个或多个滑动蹄包括用于接纳固持环的凹陷或开口。In an embodiment, one or more of the sliding shoes includes a recess or opening for receiving the retaining ring.
在前一实施例的改进中,用于接纳固持环的凹陷或开口位于该一个或多个滑动蹄的滑动表面中、和/或延伸穿过该滑动表面,以与曲柄销和/或曲柄销轴承接合。In a modification of the previous embodiment, the recess or opening for receiving the retaining ring is located in the sliding surface of the one or more sliding shoes and/or extends through the sliding surface to engage the crank pin and/or the crank pin Bearing engaged.
在实施例中,压缩机被配置为使得在操作中和/或在停止时,至少一个或每个活塞基本上不接触相关联压缩室的内壁。In an embodiment, the compressor is configured such that, in operation and/or at rest, at least one or each piston does not substantially contact the inner wall of the associated compression chamber.
在实施例中,压缩机被配置为使得在操作中,至少一个或每个活塞仅沿或基本上仅沿压缩机的径向方向移动。In an embodiment, the compressor is configured such that in operation at least one or each piston moves only or substantially only in a radial direction of the compressor.
在实施例中,该至少一个引导槽和/或附接至活塞的该至少一个导引元件被配置为使得在操作中,相关联活塞不接触相关联压缩室的内壁,和/或使得在操作中,活塞仅沿或基本上仅沿压缩机的径向方向移动。In an embodiment, the at least one guide groove and/or the at least one guide element attached to the piston is configured such that in operation the associated piston does not contact the inner wall of the associated compression chamber, and/or such that in operation , the piston moves only or substantially only in the radial direction of the compressor.
在实施例中,第一气缸包括一个或多个相关联杆密封件,用于密封在该第一气缸的相关联活塞上。In an embodiment, the first cylinder includes one or more associated rod seals for sealing on an associated piston of the first cylinder.
在实施例中,第一气缸的气缸基部包括相关联杆密封件,用于密封在第一气缸与其相关联活塞之间。In an embodiment, the cylinder base of the first cylinder includes an associated rod seal for sealing between the first cylinder and its associated piston.
在实施例中,杆密封件具有沿压缩机的径向方向延伸的高度,所述高度等于或小于相关联活塞的冲程长度的1/2。In an embodiment, the rod seal has a height extending in the radial direction of the compressor that is equal to or less than 1/2 the stroke length of the associated piston.
在实施例中,在该压缩机停止时和/或在操作中,第一气缸的相关联活塞基本上仅接触第一气缸的相关联杆密封件。In an embodiment, the associated piston of the first cylinder substantially only contacts the associated rod seal of the first cylinder when the compressor is stopped and/or in operation.
在实施例中,活塞不包括可能附接至和/或安装在活塞上的任何密封件,比如活塞环或活塞密封件。In an embodiment, the piston does not include any seals, such as piston rings or piston seals, that might be attached to and/or mounted on the piston.
在实施例中,曲柄销和/或设置在曲柄销上的(多个)曲柄销轴承的外直径为每个活塞的最小和/或最大冲程长度的至少1.1倍。In an embodiment, the outer diameter of the crankpin and/or the crankpin bearing(s) provided on the crankpin is at least 1.1 times the minimum and/or maximum stroke length of each piston.
在实施例中,作用在曲柄销绕之旋转的旋转轴线上的杠杆臂长度等于或小于每个活塞的最小和/或最大冲程长度的200%。In an embodiment, the length of the lever arm acting on the axis of rotation about which the crankpin rotates is equal to or less than 200% of the minimum and/or maximum stroke length of each piston.
在实施例中,压缩机包括可旋转曲轴,该曲轴包括至少两个互连的单独的轴,这些轴平行于曲柄销延伸,其中曲柄销通过可拆离夹紧机构夹紧至该至少两个互连的轴中的每一个的相应端来将两个轴互连。In an embodiment, the compressor comprises a rotatable crankshaft comprising at least two interconnected separate shafts extending parallel to the crank pin, wherein the crank pin is clamped to the at least two by a detachable clamping mechanism. A corresponding end of each of the interconnected shafts is used to interconnect the two shafts.
以此方式,由于曲柄销和曲轴可以从彼此上拆解,因此压缩机可以容易地拆解。这可以提高可服务性。此外,这可以允许压缩机通过互换部件而适应不同的使用情况。In this way, the compressor can be easily disassembled since the crankpin and the crankshaft can be disassembled from each other. This can improve serviceability. Furthermore, this may allow the compressor to be adapted to different usage situations by interchanging components.
在额外或替代性实施例中,至少一个滑动蹄经由连接轴可旋转地附接至相关联活塞,该连接轴延伸穿过滑动蹄和相关联活塞,其中被配置为在该至少一个引导槽中被引导的至少一个引导元件附接至连接轴。In an additional or alternative embodiment, at least one sliding shoe is rotatably attached to the associated piston via a connecting shaft extending through the sliding shoe and the associated piston, wherein the at least one guide groove is configured to The guided at least one guide element is attached to the connection shaft.
以此方式,活塞的驱动和移动可以由至少一个引导元件在至少一个引导槽中来引导和紧固。In this way, the drive and movement of the piston can be guided and secured by at least one guide element in at least one guide groove.
压缩机的最大尺寸可以等于或小于5米、4.5米、4米、3.5米、3米、2.5米、2米、1.9米、1.8米、1.7米、1.6米、1.5米、1.4米、1.3米、1.2米、1.1米、1米、0.9米、0.8米、0.7米、0.6米、0.5米、0.4米、0.3米、0.2米、或0.1米。最大尺寸可以是压缩机沿压缩机的径向方向或压缩机的轴向方向延伸的最大尺寸。The maximum size of the compressor can be equal to or less than 5m, 4.5m, 4m, 3.5m, 3m, 2.5m, 2m, 1.9m, 1.8m, 1.7m, 1.6m, 1.5m, 1.4m, 1.3m , 1.2m, 1.1m, 1m, 0.9m, 0.8m, 0.7m, 0.6m, 0.5m, 0.4m, 0.3m, 0.2m, or 0.1m. The maximum dimension may be the maximum dimension of the compressor extending in the radial direction of the compressor or in the axial direction of the compressor.
本发明的第二方面涉及一种用于在多级压缩机中对流体进行压缩的方法,该压缩机包括:A second aspect of the invention relates to a method for compressing a fluid in a multi-stage compressor comprising:
两个或更多个气缸,每个气缸具有压缩室和活塞,使得每个压缩室中的流体被相关联活塞压缩;two or more cylinders, each cylinder having a compression chamber and a piston such that the fluid in each compression chamber is compressed by the associated piston;
这些气缸串联地连接,使得进入压缩机的入口的流体在第一气缸的压缩室中被压缩至第一压力,然后进入第二气缸的压缩室中,在这里,经压缩的流体被压缩至第二更高压力;并且The cylinders are connected in series such that fluid entering the inlet of the compressor is compressed to a first pressure in the compression chamber of the first cylinder and then enters the compression chamber of the second cylinder where the compressed fluid is compressed to the first pressure. two higher pressures; and
其中每个活塞由压缩机的同一曲柄销驱动。Each of these pistons is driven by the same crankpin of the compressor.
如果存在多于两个气缸,则流体相继进入(多个)额外气缸的(多个)压缩室中并被压缩至相继更高的压力,然后流体从压缩机的出口离开。If there are more than two cylinders, fluid successively enters the compression chamber(s) of the additional cylinder(s) and is compressed to successively higher pressures before exiting from the outlet of the compressor.
在实施例中,多级压缩机进一步包括至少一个供应压缩机,用于将压力高于大气压的压缩流体供应至第一气缸的压缩室,其中,供应压缩机和活塞与多级压缩机的活塞由同一曲轴、潜在地同一曲柄销驱动。In an embodiment, the multistage compressor further comprises at least one supply compressor for supplying compressed fluid at a pressure above atmospheric pressure to the compression chamber of the first cylinder, wherein the supply compressor and the piston are connected to the piston of the multistage compressor Driven by the same crankshaft, potentially the same crankpin.
在第三方面,本发明涉及一种用于对流体进行压缩的系统,该系统包括:In a third aspect, the invention relates to a system for compressing a fluid comprising:
-根据本发明第一方面的多级压缩机;以及- a multi-stage compressor according to the first aspect of the invention; and
-第二压缩机,该第二压缩机被配置用于将压力高于大气压的流体提供至多级压缩机的入口和/或第一气缸的压缩室。- A second compressor configured to provide fluid at a pressure above atmospheric pressure to the inlet of the multi-stage compressor and/or the compression chamber of the first cylinder.
在实施例中,第二压缩机是静态式或固定式压缩机。In an embodiment, the second compressor is a static or stationary compressor.
静态式或固定式压缩机可以被理解为被安置和/或安装和/或固定至某个位置并且必须拆下和/或卸下以从所述位置移动的压缩机。第二压缩机可以是对压缩空气系统和/或空气管线和/或空气管路系统(比如可以在车间、工厂和/或工业厂房中使用)进行供应的压缩机。A static or stationary compressor may be understood as a compressor that is placed and/or mounted and/or fixed to a certain location and has to be dismantled and/or dismounted in order to move from said location. The second compressor may be a compressor supplying a compressed air system and/or an air line and/or air line system such as may be used in workshops, factories and/or industrial plants.
在实施例中,第二压缩机由多级压缩机构成和/或是其一部分。In an embodiment, the second compressor is formed by and/or is part of a multi-stage compressor.
在实施例中,系统进一步包括选自以下中的一个或多个部件:气体过滤器和/或流体过滤器和/或冷却装置和/或冷却流体罐和/或电源和/或发电机、和/或用于驱动该多级压缩机的驱动单元、和/或压缩流体罐,其中,在给定的情况下,该多级压缩机连接至流体罐以将压缩流体供应至该压缩流体罐。In an embodiment, the system further comprises one or more components selected from: a gas filter and/or a fluid filter and/or a cooling device and/or a cooling fluid tank and/or a power supply and/or a generator, and /or a drive unit for driving the multi-stage compressor, and/or a compressed fluid tank, wherein, in given cases, the multi-stage compressor is connected to a fluid tank for supplying compressed fluid to the compressed fluid tank.
压缩流体罐可以是压缩液体罐或压缩气体罐,比如空气罐。气体过滤器可以是碳过滤装置(清洁空气)。The compressed fluid tank may be a compressed liquid tank or a compressed gas tank, such as an air tank. The gas filter can be a carbon filter (clean air).
冷却装置可以是低温冷却装置(也称为低温冷却器)。电力发电机可以用于向给定应用(比如用于驱动多级压缩机的驱动单元)和/或其他外部应用提供动力。发电机可以由可持续能源(比如太阳能、风能、水力和/或剩余能源等)驱动。这可以有助于尤其是当发电机由上述源的能量驱动时实现可持续性和CO2排放(CO2中和)的减少。该系统还可以可选地包括其中放置该系统的一个或多个部件的容器。在一个实施例中,发电机是压缩空气驱动式发电机。发电机可以由来自多级压缩机所供应的压缩空气罐、和/或直接来自多级压缩机的压缩空气驱动。The cooling device may be a cryogenic cooling device (also referred to as a cryogenic cooler). The electrical generator may be used to provide power to a given application, such as a drive unit for driving a multi-stage compressor, and/or other external applications. The generator may be powered by sustainable energy sources such as solar, wind, hydro and/or surplus energy, etc. This can contribute to sustainability and reduction of CO2 emissions (CO2 neutralization) especially when the generator is driven by energy from the aforementioned sources. The system may also optionally include a container in which to place one or more components of the system. In one embodiment, the generator is a compressed air driven generator. The generator may be driven by compressed air from a tank of compressed air supplied by the multi-stage compressor, and/or directly from the multi-stage compressor.
在实施例中,多级压缩机是便携式压缩机。在实施例中,第二压缩机是根据本发明第一方面的多级压缩机。In an embodiment, the multi-stage compressor is a portable compressor. In an embodiment, the second compressor is a multi-stage compressor according to the first aspect of the invention.
在实施例中,第二压缩机是用于将压力高于大气压的压缩流体供应至第一气缸的压缩室的供应压缩机,其中,供应压缩机和活塞与多级压缩机的活塞由同一曲轴、潜在地同一曲柄销驱动。In an embodiment, the second compressor is a supply compressor for supplying compressed fluid at a pressure above atmospheric pressure to the compression chamber of the first cylinder, wherein the supply compressor and the pistons are driven by the same crankshaft as the pistons of the multi-stage compressor , potentially the same crankpin drive.
在实施例中,多级压缩机和第二压缩机由同一驱动单元提供动力。In an embodiment, the multi-stage compressor and the second compressor are powered by the same drive unit.
多级压缩机的曲轴和第二压缩机的曲轴可以联接在一起以在压缩机之间传递驱动力。两个、三个、四个、五个或更多压缩机可以由相同的驱动单元来提供动力。两个、三个、四个、五个或更多个压缩机的曲轴可以联接在一起。另外或替代性地,多级压缩机和第二、第三、第四、第五或更多压缩机可以共享共用曲轴。根据本发明的两个、三个、四个、五个或更多个压缩机可以串联或并联连接。额外的压缩机(潜在地根据本发明第一方面的多级压缩机)可以连接至并联连接的每个压缩机、或连接至串联连接的压缩机中的第一个压缩机。单一额外的压缩机可以将压力高于大气压的流体提供至(多个)相关联压缩机的入口。A crankshaft of the multi-stage compressor and a crankshaft of the second compressor may be coupled together to transmit driving force between the compressors. Two, three, four, five or more compressors can be powered by the same drive unit. The crankshafts of two, three, four, five or more compressors can be coupled together. Additionally or alternatively, the multi-stage compressor and the second, third, fourth, fifth or more compressors may share a common crankshaft. Two, three, four, five or more compressors according to the invention can be connected in series or in parallel. An additional compressor (potentially a multi-stage compressor according to the first aspect of the invention) may be connected to each compressor connected in parallel, or to the first of compressors connected in series. A single additional compressor may provide fluid at a pressure above atmospheric pressure to the inlet of the associated compressor(s).
在第四方面,本发明涉及一种根据本发明第一方面的多级压缩机和/或根据本发明第三方面的系统用于能量储存的用途。In a fourth aspect, the invention relates to the use of a multi-stage compressor according to the first aspect of the invention and/or a system according to the third aspect of the invention for energy storage.
在实施例中,能量储存是压缩流体能量储存。In an embodiment, the energy storage is a compressed fluid energy storage.
流体可以是空气、水、化石燃料,比如化石燃料气体和/或液体。压缩机可以用于用压缩空气来填充压缩空气罐,以用于给轮胎打气、给气步枪提供动力、填充气体罐(例如氧气或其他气体罐)、给发电机提供动力以产生电力、给机械提供动力、给比如车辆、车间、工厂、工业厂房等中的气动马达提供动力等。另外或替代性地,压缩机可以用于提供压缩液体,例如用于工业应用的水,例如用压缩液体来切割不同材料、为发电机提供动力以产生电力、驱动机械。The fluid may be air, water, fossil fuels, such as fossil fuel gases, and/or liquids. Compressors can be used to fill compressed air tanks with compressed air for inflating tires, powering air rifles, filling gas tanks (such as oxygen or other gas tanks), powering generators to generate electricity, powering machinery Providing power, powering air motors such as in vehicles, workshops, factories, industrial plants, etc. Additionally or alternatively, a compressor may be used to provide compressed fluid, such as water, for industrial applications, such as cutting different materials with compressed fluid, powering generators to generate electricity, driving machinery.
在实施例中,本发明涉及一种根据本发明第一方面的多级压缩机和/或根据本发明第三方面的系统用于储存压缩流体以驱动发电机的用途。In an embodiment, the invention relates to the use of a multi-stage compressor according to the first aspect of the invention and/or a system according to the third aspect of the invention for storing compressed fluid to drive an electrical generator.
在实施例中,本发明涉及一种根据本发明第一方面的多级压缩机和/或根据本发明第三方面的系统用于压缩气体储存、潜在地压缩空气储存的用途。In an embodiment, the invention relates to the use of a multi-stage compressor according to the first aspect of the invention and/or a system according to the third aspect of the invention for compressed gas storage, potentially compressed air storage.
在实施例中,本发明涉及一种根据本发明第一方面的多级压缩机和/或根据本发明第三方面的系统用于对流体进行压缩的用途。In an embodiment, the invention relates to the use of a multi-stage compressor according to the first aspect of the invention and/or a system according to the third aspect of the invention for compressing a fluid.
在实施例中,本发明涉及一种根据本发明第一方面的多级压缩机的用途,其中多级压缩机连接至第二压缩机。In an embodiment, the invention relates to the use of a multi-stage compressor according to the first aspect of the invention, wherein the multi-stage compressor is connected to a second compressor.
在一个实施例中,第二压缩机将压力高于大气压的流体提供至多级压缩机的入口。In one embodiment, the second compressor provides fluid at a pressure above atmospheric pressure to the inlet of the multi-stage compressor.
在一个实施例中,第二压缩机是静态式或固定式压缩机设施。In one embodiment, the second compressor is a static or stationary compressor installation.
在前一实施例的发展中,静态式或固定式压缩机实施被安装在加油站、车间、车库或建筑物中。In a development of the previous embodiment, static or stationary compressor implementations are installed in gas stations, workshops, garages or buildings.
在实施例中,本发明涉及一种根据本发明第一方面的多级压缩机和/或根据本发明第三方面的系统用于对空气驱动式枪、步枪、弓等进行充能的用途。In an embodiment, the invention relates to the use of a multi-stage compressor according to the first aspect of the invention and/or a system according to the third aspect of the invention for charging an air driven gun, rifle, bow or the like.
在实施例中,本发明涉及一种根据本发明第一方面的多级压缩机和/或根据本发明第三方面的系统用于对液压或气动阻尼器、弹簧、悬架系统等进行充能的用途。In an embodiment, the invention relates to a multi-stage compressor according to the first aspect of the invention and/or a system according to the third aspect of the invention for energizing hydraulic or pneumatic dampers, springs, suspension systems etc. the use of.
在实施例中,本发明涉及一种根据本发明第一方面的多级压缩机和/或根据本发明第三方面的系统用于填充流体罐或空气罐、轮胎、可充气物、可充气装置等的用途。In an embodiment, the invention relates to a multi-stage compressor according to the first aspect of the invention and/or a system according to the third aspect of the invention for filling fluid tanks or air tanks, tyres, inflatables, inflatable devices and other uses.
本领域技术人员将理解的是,本披露的以上各方面及其实施例的任何一个或多个都可以与其它方面及其实施例中的任何一个或多个进行组合。Those skilled in the art will appreciate that any one or more of the above aspects and embodiments of the present disclosure may be combined with any one or more of the other aspects and embodiments thereof.
在下文中,将参照附图更详细地描述非限制性示例性实施例,在附图中:In the following, non-limiting exemplary embodiments will be described in more detail with reference to the accompanying drawings, in which:
图1示出了组装好的多级压缩机的前侧的立体图,Figure 1 shows a perspective view of the front side of an assembled multi-stage compressor,
图2示出了图1的压缩机的后侧的立体图,Figure 2 shows a perspective view of the rear side of the compressor of Figure 1,
图3示出了图2的压缩机的侧视图,Figure 3 shows a side view of the compressor of Figure 2,
图4示出了沿着图3的压缩机的线A-A的截面视图,Figure 4 shows a sectional view along the line A-A of the compressor of Figure 3,
图5示出了图1的压缩机的部分分解视图,Figure 5 shows a partially exploded view of the compressor of Figure 1,
图6示出了图5的压缩机的曲柄销、活塞与滑动蹄组件的放大详细视图,并且Figure 6 shows an enlarged detailed view of the crankpin, piston and sliding shoe assembly of the compressor of Figure 5, and
图7示出了在图6中看到的曲柄销与活塞组件的分解视图,Figure 7 shows an exploded view of the crankpin and piston assembly seen in Figure 6,
图8示出了具有冷却管和冷却夹套的替代性实施例的多级压缩机,Figure 8 shows a multi-stage compressor with an alternative embodiment of cooling tubes and cooling jackets,
图9示出了包括供应压缩机的多级压缩机的实施例,Figure 9 shows an embodiment of a multi-stage compressor comprising a supply compressor,
图10示出了穿过图10的多级压缩机的、与图4所示截面相对应的截面,Figure 10 shows a section through the multi-stage compressor of Figure 10 corresponding to the section shown in Figure 4,
图11示出了图10的供应压缩机的截面特写,Figure 11 shows a close-up cross-section of the supply compressor of Figure 10,
图12示出了替代性活塞移动引导件,Figure 12 shows an alternative piston movement guide,
图13示出了第二替代性活塞移动引导件,以及Figure 13 shows a second alternative piston movement guide, and
图14示出了第三替代性活塞移动引导件。Figure 14 shows a third alternative piston movement guide.
从图1开始,示出了从前方看到的根据本发明的多级压缩机1。压缩机1包括三个气缸2a、2b、2c,每个气缸具有气缸壳体22。这些气缸通过阀管7互连,在该实施例中,阀管具有冷却夹套71,用于冷却附接至其上的阀管7。用于冷却气缸2a、2b、2c的冷却管26与阀管7平行地延伸。冷却管26连接气缸壳体22中的冷却通道(未示出)以允许用于冷却气缸2a、2b、2c的冷却介质流流经压缩机1。压缩机1进一步包括供流体进入压缩机1的第一气缸的入口12、和用于离开压缩机1的最后气缸的出口13。供应至压缩机1的入口12的流体可以被加压或预压缩,使得在第一气缸2a中被压缩的流体在该气缸中被压缩之前已经被加压。例如,如在本示例中,供应至入口的流体可以被加压至8巴。压缩机进一步具有曲轴6,该曲轴包括两个互连的单独的轴61。其中一个轴61被配置为连接至用于驱动压缩机61(即,使曲柄销5旋转)的驱动单元,并且从压缩机后侧离开的另一个轴61可选地被配置为连接至第二压缩机并驱动第二压缩机。Starting with FIG. 1 , a
转到图2,其中从后侧看压缩机1,看到了用于引导活塞3移动的引导元件33在引导槽15中被引导。如在图1和图2中可以看到,压缩机1的大部分部件(例如压缩机壳体11、气缸壳体22、入口12、出口13和遮挡板17)经由螺栓16彼此互连。这允许实现部件的容易组装/拆解以及维护和调换,以适应不同的用例。在图3中,从侧面看压缩机1,其中可以看到,曲轴6的两个互连的轴61是同心的并且从压缩机壳体11延伸了相等的长度。Turning to FIG. 2 , where the
转到图4,示出了沿着图3的线A-A的压缩机1的截面视图,其中滑动蹄已经被移除。在此,可以看到气缸2a、2b、2c中的压缩室21和相关联柱形活塞3。气缸2a、2b、2c绕旋转轴线RA定位并且沿背离旋转轴线RA的径向方向延伸。位于气缸内的压缩室21具有不同的直径,并且相关联活塞3具有对应的直径,即活塞3的直径与相关联压缩室21的直径相对应。以此方式,压缩机1被定制用于将进入图1的入口12的、处于给定输入压力下的流体从图1的出口13处以一定输出压力的流体递送出。Turning to FIG. 4 , there is shown a cross-sectional view of the
当曲轴6被驱动并由此旋转时,曲柄销5绕旋转轴线RA旋转,从而活塞3被驱动进出相关联压缩室21以压缩其中的流体。如在图6中更清楚地看到,活塞3的驱动进出是通过滑动蹄4与安装在曲柄销5上的曲柄销轴承51和围绕曲柄销5上的固持环轴承44的圆周的固持环42接合来实现的。随着曲柄销5接着根据其与活塞的相对位置绕旋转轴线RA旋转,曲柄销通过滑动蹄4(其与曲柄销轴承51接合并且经由连接轴43连接至活塞3)将活塞3推入相关压缩室中,或者通过单独的固持环42(其附接至相关联滑动蹄4并且通过包围曲柄销5和安装在曲柄销5上的固持环轴承44的圆周而紧固至曲柄销5)将活塞3拉出相关联压缩室21。还可以看到,气缸2a、2b、2c的压缩室21如何通过止回阀72连接至紧随其后的气缸的压缩室。相应的室通过一个止回阀72相连,以防止流体从给定气缸2a、2b、2c的压缩室21流到紧邻其前的气缸的压缩室。在所示的实施例中,止回阀72位于柱形阀管7中,这些柱形阀管包括用于供流体流经止回阀72两侧的管体积。因此,在所示的实施例中,流体可以进入第一气缸2a的压缩室21(在此处,流体被相关联活塞3压缩),然后流经流动通道28并且流经阀管7中的止回阀72从而进入第二气缸2b的压缩室21(在此处,流体被相关联活塞3进一步压缩)中,并且流经下一个流动通道28和阀管7中的止回阀72从而进入压缩室21第三气缸2c(在此处,流体被相关联活塞3进一步压缩)中并且流经压缩机1的出口13。阀管的球形入口端73和出口端74各自包括密封元件、并且压合到气缸2a、2b、2c的气缸壳体22中。When the
压缩机及其部件被配置为使得在操作中,活塞3基本上仅沿压缩机1的径向方向和相应活塞3在压缩室21中的轴向方向移动。The compressor and its components are configured such that in operation the
在图4中,还可以看到,单独的环形固持环42包围安装在曲柄销5上的固持环轴承44的圆周。固持环42经由螺栓16附接至相关联滑动蹄4,该螺栓延伸穿过滑动蹄4(在图7中最佳所见)并进入相关联固持环42的螺栓孔45中。出于演示的目的,旋转轴线RA在图4和图6中示出,其中可以看到,曲柄销5被定位成使得从曲柄销5的外围到旋转轴线RA的距离为0.3曲柄销半径。此外,可以看出,气缸2a、2b、2c包括用于密封在其相关联活塞上的杆密封件24。在压缩机停止时和在操作中,每个气缸2a、2b、2c的相关联活塞3基本上仅接触每个气缸的相关联杆密封件24。活塞3也不包括任何密封件,比如附接至和/或安装在活塞3上的活塞环或活塞密封件。In FIG. 4 it can also be seen that a separate
转向图5,该图示出了压缩机1的部分分解视图,压缩机1可以组装和拆解的方式以及部件可以如何调换或更换的方式变得清楚。阀管7包括第一阀管部7a和第二阀管部7b,如图所示,这两个阀管部可以从彼此上拆解。阀管部7a、7b经由螺纹彼此附接,在螺纹处止回阀72安放在并拧入第一阀管部7a中。用于将曲轴6支撑在压缩机壳体11中的曲轴轴承62被视为定位在曲轴6的轴61上。还可以看到,给定气缸2a、2b、2c的包括相关联压缩室21的气缸壳体22可与压缩机1、更具体地气缸基部27拆离和附接。Turning to FIG. 5 , which shows a partially exploded view of the
图6示出了压缩机的曲柄销、活塞与滑动蹄组件的放大详细视图。每个滑动蹄4经由连接轴43可旋转地附接至相关联活塞3,该连接轴延伸穿过相关联活塞3的底端和相关联滑动蹄4的两个部分。每个活塞3包括定位在活塞3的底端中的用于支撑相关联连接轴的滑体轴承46。每个活塞3具有在从活塞顶端的顶表面到底端的底表面的径向方向上延伸的长度“L”。滑动蹄4由青铜制成,由此滑动蹄4本身可以构成用于支撑相关联连接轴46的滑体轴承。连接轴43沿轴向方向延伸、并且通过位于连接轴43在轴向方向上的相反两端处的两个卡簧45而紧固至相关联活塞3和滑动蹄4。两个引导元件33也附接至连接轴43在轴向方向上的相反两端并且通过卡簧45紧固至连接轴。从曲柄销5的中心轴线CA(图6)到旋转轴线RA的距离D为约1曲柄销半径。在曲柄销5上安装了两个与滑动蹄4接合的曲柄销轴承51。Figure 6 shows an enlarged detail view of the crankpin, piston and sliding shoe assembly of the compressor. Each sliding
如图7最佳所见,滑动蹄4包括滑动表面41,该滑动表面被成形为与曲柄销轴承51形状配合,以与曲柄销轴承51接合。滑动表面41进一步具有用于接纳固持环42的开口47,这些固持环通过延伸穿过相关联滑动蹄4并进入螺栓孔48中的螺栓16而紧固在该开口中。As best seen in FIG. 7 , the sliding
图8示出了冷却管26和冷却夹套71的替代性实施例。在该实施例中,与气缸2a、2b、2c中的冷却通道(未示出)相连的一些冷却管26与冷却夹套71相连并进入冷却夹套71中,使得阀管7和其中的流体可以被冷却。以此方式,冷却夹套71形成气缸2a、2b、2c的冷却回路的一部分,其中阀管和气缸2a、2b、2c两者都可以被冷却。FIG. 8 shows an alternative embodiment of cooling
在所示的实施例中,压缩机壳体11、气缸壳体22、阀管7、冷却夹套71、冷却管26和遮挡板17由铝制成。气缸基部27、连接轴43、曲柄销5、曲轴6、夹紧机构63由钢制成,其中活塞3由铝芯的钢制成。滑动蹄4由青铜制成,其中固持环42和引导元件45由青铜与钢的组合制成。In the illustrated embodiment, the
现在转向图9和图10,示出了多级压缩机1的实施例,该多级压缩机进一步包括三个供应压缩机8,用于将压力高于大气压的压缩流体经由入口12供应至第一气缸2a的压缩室21。相同或相似的部件已经被赋予与图1至图8相同的附图标记。供应压缩机8(位于多级压缩机1的外围内)和活塞3由同一曲轴6和曲柄销5驱动。当曲柄销5旋转时,它驱动供应压缩机臂81,进而致动供应压缩机8内部的弹簧加载式活塞组件82,其中流体被压缩至约8巴并从出口83流出、而通过相应的供应管(未示出)进入压缩机1的入口和第一气缸2a的压缩室21中。然后多级压缩机1如上所述对该流体进行压缩。周向地围绕曲轴6和曲柄销5定位且部分地在多级压缩机壳体2内的供应压缩机8并行操作。另外或替代性地,一个或多个供应压缩机8可以定位在多级压缩机壳体2的外部、周向地围绕从压缩机壳体2向外延伸的同一曲轴6、61。一个或多个供应压缩机中的每一个在此可以潜在地由同一第二曲柄销驱动。图11示出了穿过供应压缩机8的放大截面。Turning now to FIGS. 9 and 10 , there is shown an embodiment of a
在图1至图11所示的示例中,活塞3的移动由引导槽15和附接至活塞4的引导元件3引导、并且配置为使得在操作中和在停止时,相关联活塞3不接触相关联压缩室21的内壁,并且使得在操作中,活塞3仅沿或基本上仅沿压缩机1的径向方向移动。然而,活塞3的移动可以以其他方式引导,例如图12至图14所示。In the example shown in FIGS. 1 to 11 , the movement of the
图12示出了活塞3和引导元件33,该引导元件包括两个呈滑动衬套形式的线性轴承9,每个线性轴承沿着呈轴形式的轴颈91滑动。轴颈91可以附接在多级压缩机壳体2中或其上。Figure 12 shows the
另外或替代性地,多级压缩机1可以包括如图13中所见的每个活塞3多个衬套引导棒92,在此情况下为三个,这些衬套引导棒被配置用于引导相关联活塞3的移动。衬套引导棒92可以定位并附接在气缸壳体22和压缩室21中,以形成压缩室21的面向相关联活塞3且潜在地提供供活塞3在其上滑动的表面的最内表面。衬套引导棒92平行于相关联活塞3和活塞3的移动方向延伸。Additionally or alternatively, the
另外或替代性地,如图13所示,多级压缩机1可以具有多个引导滚轮93,在此所示的情况下为六个,这些引导滚轮被配置用于引导相关联活塞3的移动。引导滚轮93定位并附接在多级压缩机壳体2和气缸壳体2中,以使得它们可以滚动地引导相关联活塞3的移动。引导滚轮93沿着相关联活塞3的轴向方向且围绕相关联活塞3的圆周定位。Additionally or alternatively, as shown in FIG. 13 , the
多级压缩机可以进一步形成系统的一部分,该系统包括气体过滤器、流体过滤器、冷却装置(例如低温冷却器)、冷却流体罐、电源、发电机、用于驱动多级压缩机的驱动单元、压缩流体罐,其中,在给定的情况下,多级压缩机连接至压缩流体罐以将压缩流体供应至该压缩流体罐。发电机可以向给定应用(比如用于驱动多级压缩机的驱动单元)和其他外部应用提供电力。发电机可以由可持续能源(比如太阳能、风能、水力和/或剩余能源等)驱动。该系统还可以包括其中放置该系统的一个或多个部件的容器。发电机例如可以是压缩空气驱动式发电机,其由来自多级压缩机所供应的压缩流体或空气罐的压缩空气驱动、和/或在其他外部应用需要电力时可以直接由多级压缩机驱动。The multi-stage compressor may further form part of a system comprising gas filters, fluid filters, cooling means (such as cryocoolers), cooling fluid tank, power supply, generator, drive unit for driving the multi-stage compressor . A compressed fluid tank, wherein, in given cases, a multi-stage compressor is connected to the compressed fluid tank to supply compressed fluid to the compressed fluid tank. The generator can provide power to a given application, such as a drive unit for driving a multi-stage compressor, and other external applications. The generator may be powered by sustainable energy sources such as solar, wind, hydro and/or surplus energy, etc. The system may also include a container in which to place one or more components of the system. The generator may be, for example, a compressed air driven generator driven by compressed air from a compressed fluid or air tank supplied by the multistage compressor, and/or may be directly driven by the multistage compressor when power is required for other external applications .
附图标记清单list of reference signs
1 多级压缩机1 multi-stage compressor
11 压缩机壳体11 Compressor housing
12 入口12 entrance
13 出口13 exits
14 冷却管14 cooling tube
15 引导槽15 guide groove
16 螺栓16 bolts
17 遮挡板17 shutter
2a,2b,2c 气缸2a, 2b, 2c cylinder
21 压缩室21 Compression chamber
22 气缸壳体22 cylinder housing
24 杆密封件24 rod seal
25 冷却通道25 cooling channels
26 冷却管26 cooling tube
27 气缸基部27 Cylinder base
28 流动通道28 flow channels
3 活塞3 pistons
31 活塞顶端31 Piston tip
32 活塞底端32 Piston Bottom
33 引导元件33 Guide element
4 滑动蹄4 sliding hoof
41 滑动表面41 sliding surfaces
42 固持环42 retaining ring
43 连接轴43 connecting shaft
44 固持环轴承44 retaining ring bearing
45 卡簧45 circlip
46 轴承46 bearings
47 开口47 openings
48 螺栓孔48 bolt holes
5 曲柄销5 crankpin
51 曲柄销轴承51 Crank pin bearing
6 曲轴6 crankshaft
61 单独的轴61 individual axes
62 曲轴轴承62 crankshaft bearing
63 夹紧机构63 clamping mechanism
7 阀管7 valve tube
7a 第一阀管部7a First valve tube part
7b 第二阀管部7b Second valve pipe part
71 冷却夹套71 cooling jacket
72 止回阀72 check valve
73 阀管入口端73 Valve Tube Inlet Port
74 阀管出口端74 Valve Tube Outlet Port
8 供应压缩机8 supply compressor
81 供应压缩机的致动器臂81 Supply the actuator arm for the compressor
82 供应压缩机的活塞组件82 Piston assembly for supply compressor
83 供应压缩机的出口83 outlet for supply compressor
9 线性轴承9 Linear bearings
91 轴颈91 Journal
92 衬套引导棒92 Bushing Guide Rod
93 引导滚轮93 Guide rollers
RA 旋转轴线RA axis of rotation
CA 曲柄销的中心轴线CA Central axis of the crankpin
D 从曲柄销到旋转轴线的距离D Distance from crank pin to axis of rotation
d 活塞直径d Piston diameter
L 活塞长度L Piston length
Claims (55)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DKPA202000817 | 2020-07-07 | ||
| DKPA202000817 | 2020-07-07 | ||
| PCT/DK2021/050227 WO2022008018A1 (en) | 2020-07-07 | 2021-07-07 | Multi-stage compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115812124A true CN115812124A (en) | 2023-03-17 |
Family
ID=79552794
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202180045933.0A Pending CN115812124A (en) | 2020-07-07 | 2021-07-07 | multi-stage compressor |
Country Status (10)
| Country | Link |
|---|---|
| US (2) | US20230265840A1 (en) |
| EP (1) | EP4179205A1 (en) |
| JP (1) | JP2023532674A (en) |
| KR (1) | KR20230029765A (en) |
| CN (1) | CN115812124A (en) |
| AU (1) | AU2021304250A1 (en) |
| BR (1) | BR112022026116A2 (en) |
| CA (1) | CA3183200A1 (en) |
| MX (1) | MX2022016001A (en) |
| WO (1) | WO2022008018A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116906296A (en) * | 2023-09-14 | 2023-10-20 | 沈阳海龟医疗科技有限公司 | V-shaped vacuum compressor |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2151825A (en) | 1936-10-15 | 1939-03-28 | Westinghouse Air Brake Co | Fluid compressor |
| CH250726A (en) * | 1945-04-14 | 1947-09-15 | Atlas Diesel Ab | Motor compressor unit. |
| JPH0663876U (en) * | 1993-02-10 | 1994-09-09 | 株式会社三和鉄工所 | air compressor |
| AT412809B (en) * | 1999-08-20 | 2005-07-25 | Riener Karl Stefan | HIGH-PRESSURE COMPRESSOR, ESPECIALLY FOR THE FILLING OF CARTRIDGES FOR PISTOLS AND SPORTS GUNS |
| JP2004232620A (en) * | 2003-01-31 | 2004-08-19 | Fukuhara Co Ltd | Device for manufacturing high-pressure gas |
| US7311087B2 (en) * | 2004-11-23 | 2007-12-25 | Cummins Inc. | Fuel pump with a guided tappet assembly and methods for guiding and assembly |
| WO2007036972A1 (en) | 2005-09-27 | 2007-04-05 | Smit - Srl Societa'motopropulsori Idraulici | Hydraulic machine with radial cylinders having an improved crank bearing |
| JP4435743B2 (en) * | 2006-02-17 | 2010-03-24 | 株式会社日立プラントテクノロジー | Reciprocating compressor |
| JP5070951B2 (en) * | 2007-06-20 | 2012-11-14 | 株式会社Ihi | High pressure compressor |
| DE102014213391A1 (en) * | 2013-07-09 | 2015-01-15 | Continental Teves Ag & Co. Ohg | Piston compressor in star configuration and method of operation |
| US10077800B2 (en) * | 2014-05-09 | 2018-09-18 | Westinghouse Air Brake Technologies Corporation | Radially configured oil-free compressor |
| JP6042921B2 (en) * | 2015-02-20 | 2016-12-14 | 株式会社神戸製鋼所 | Reciprocating compressor, compression unit and maintenance method of reciprocating compressor |
-
2021
- 2021-07-07 MX MX2022016001A patent/MX2022016001A/en unknown
- 2021-07-07 BR BR112022026116A patent/BR112022026116A2/en unknown
- 2021-07-07 WO PCT/DK2021/050227 patent/WO2022008018A1/en not_active Ceased
- 2021-07-07 CA CA3183200A patent/CA3183200A1/en active Pending
- 2021-07-07 JP JP2022580130A patent/JP2023532674A/en active Pending
- 2021-07-07 AU AU2021304250A patent/AU2021304250A1/en not_active Abandoned
- 2021-07-07 EP EP21742711.1A patent/EP4179205A1/en active Pending
- 2021-07-07 KR KR1020237000397A patent/KR20230029765A/en active Pending
- 2021-07-07 CN CN202180045933.0A patent/CN115812124A/en active Pending
- 2021-07-07 US US18/012,526 patent/US20230265840A1/en not_active Abandoned
-
2024
- 2024-10-17 US US18/919,137 patent/US20250035097A1/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116906296A (en) * | 2023-09-14 | 2023-10-20 | 沈阳海龟医疗科技有限公司 | V-shaped vacuum compressor |
| CN116906296B (en) * | 2023-09-14 | 2023-11-17 | 沈阳海龟医疗科技有限公司 | V-shaped vacuum compressor |
Also Published As
| Publication number | Publication date |
|---|---|
| MX2022016001A (en) | 2023-04-11 |
| US20250035097A1 (en) | 2025-01-30 |
| KR20230029765A (en) | 2023-03-03 |
| US20230265840A1 (en) | 2023-08-24 |
| AU2021304250A1 (en) | 2023-02-02 |
| BR112022026116A2 (en) | 2023-01-17 |
| EP4179205A1 (en) | 2023-05-17 |
| WO2022008018A1 (en) | 2022-01-13 |
| JP2023532674A (en) | 2023-07-31 |
| CA3183200A1 (en) | 2022-01-13 |
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