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CN115819823B - Preparation method, product and application of water-lubricated nitrile rubber surface polymer brush - Google Patents

Preparation method, product and application of water-lubricated nitrile rubber surface polymer brush Download PDF

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CN115819823B
CN115819823B CN202211447115.6A CN202211447115A CN115819823B CN 115819823 B CN115819823 B CN 115819823B CN 202211447115 A CN202211447115 A CN 202211447115A CN 115819823 B CN115819823 B CN 115819823B
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nitrile rubber
water
lubricated
polymer brush
parts
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CN115819823A (en
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帅长庚
刘吟松
杨雪
汪鑫
程晓林
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Naval University of Engineering PLA
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Abstract

The invention discloses a preparation method of a water-lubricated nitrile rubber surface polymer brush, which comprises the following steps: s1, preparing nitrile rubber compound by adopting a mechanical blending method; s2, performing vulcanization molding on the nitrile rubber compound prepared in the step S1 to obtain vulcanized nitrile rubber; s3, placing the vulcanized nitrile rubber in excessive polyisocyanate with terminal NCO groups, reacting to obtain a product with the terminal NCO groups covered on the surface, taking out and centrifuging the product, wiping the product in nitrogen or inert atmosphere, and placing the product in excessive polyol subjected to decompression and water removal to react to obtain the water-lubricated nitrile rubber surface polymer brush. The invention also discloses a corresponding product and application. The invention accurately finds out the reactive sites on the NBR surface, provides possibility for chemical surface grafting of the rubber, solves the problem of poor surface hydrophilicity of the vulcanized nitrile rubber in the prior art, and improves the water lubrication tribological performance of the vulcanized nitrile rubber.

Description

水润滑丁腈橡胶表面高分子刷的制备方法、产品及应用Preparation methods, products and applications of water-lubricated nitrile rubber surface polymer brushes

技术领域Technical field

本发明属于高分子材料技术领域,具体涉及一种优异水润滑摩擦学性能的丁腈橡胶表面高分子刷的制备方法、产品及应用。The invention belongs to the technical field of polymer materials, and specifically relates to a preparation method, product and application of a nitrile rubber surface polymer brush with excellent water lubricating tribological properties.

背景技术Background technique

丁腈橡胶(Nitrile butadiene rubber,NBR)因其优异的摩擦学性能、良好的泥沙包容性、减振性而被广泛应用于水润滑轴承领域。然而,丁腈橡胶轴承在重载、低速工况下,与轴之间不易完全形成流体动力膜,部分区域处于边界润滑甚至是干摩擦状态,产生严重磨损和振动噪声,降低了船舶轴系的安全性和寿命,同时对水下航行器的隐身性能带来隐患。Nitrile butadiene rubber (NBR) is widely used in the field of water-lubricated bearings because of its excellent tribological properties, good sediment tolerance, and vibration damping properties. However, under heavy load and low speed conditions, it is difficult for nitrile rubber bearings to completely form a hydrodynamic film between the bearing and the shaft. Some areas are in a state of boundary lubrication or even dry friction, resulting in severe wear and vibration noise, which reduces the durability of the ship's shaft system. safety and longevity, while also bringing hidden dangers to the stealth performance of underwater vehicles.

相关研究表明,亲水性较强的材料有利于水膜的形成,从而具有较好的水润滑特性,具有较低的振动噪声,因此学者们尝试对聚合物材料进行亲水改性以获得更优的水润滑摩擦学性能。其中高分子刷(化学接枝改性)是通过单体在聚合物表面引发点上发生聚合反应生成排列整齐的链状层,形成一层薄膜,接枝层可在相应的润滑液中高度伸展形成水化层使得剪切强度大幅降低,链间分子具有较强的渗透压排斥力又能承载较高载荷,具有优异的润滑效果。Relevant studies have shown that materials with strong hydrophilicity are conducive to the formation of water films, thereby having better water lubrication properties and lower vibration noise. Therefore, scholars try to hydrophilically modify polymer materials to obtain better performance. Excellent water lubricating tribological properties. Among them, polymer brush (chemical graft modification) is a polymerization reaction of monomers at the initiation point on the polymer surface to form an ordered chain layer, forming a thin film. The grafted layer can be highly stretched in the corresponding lubricant. The formation of a hydration layer greatly reduces the shear strength, and the interchain molecules have strong osmotic pressure repulsion and can carry higher loads, providing excellent lubrication effects.

但是现有技术中,主要是在膜或织物表面合成高分子刷,并研究其在特定润滑液中的摩擦学性能。然而,水润滑轴承对材料的力学性能要求较高,表面接枝聚合物刷对其几乎没有影响。因此,如何在硫化橡胶表面寻找到化学反应活性位点、将亲水性链段成功接枝到其表面成为了研究难点和关键技术。However, in the existing technology, polymer brushes are mainly synthesized on the surface of membranes or fabrics, and their tribological properties in specific lubricating fluids are studied. However, water-lubricated bearings have high requirements on the mechanical properties of materials, and surface-grafted polymer brushes have little impact on them. Therefore, how to find chemically active sites on the surface of vulcanized rubber and successfully graft hydrophilic segments to its surface has become a research difficulty and a key technology.

发明内容Contents of the invention

针对现有技术的以上缺陷或改进需求中的一种或者多种,本发明提供了一种水润滑丁腈橡胶表面高分子刷的制备方法、产品及应用,准确寻找到了NBR表面的反应活性位点,为此类橡胶的化学表面接枝提供了可能,同时解决了现有技术中硫化丁腈橡胶表面亲水性较差的问题,提高了其水润滑摩擦学性能。In view of one or more of the above defects or improvement needs of the prior art, the present invention provides a preparation method, product and application of a water-lubricated nitrile rubber surface polymer brush, which accurately finds the reactive sites on the NBR surface. This provides the possibility of chemical surface grafting of this type of rubber, while solving the problem of poor surface hydrophilicity of vulcanized nitrile rubber in the prior art, and improving its water-lubricating tribological properties.

为实现上述目的,按照本发明的第一个方面,提供一种水润滑丁腈橡胶表面高分子刷的制备方法,包括如下步骤:In order to achieve the above object, according to the first aspect of the present invention, a method for preparing a water-lubricated nitrile rubber surface polymer brush is provided, which includes the following steps:

S1采用机械共混法制备丁腈橡胶混炼胶;S1 uses mechanical blending method to prepare nitrile rubber compound;

S2将步骤S1制备得到的丁腈橡胶混炼胶进行硫化成型,得到硫化丁腈橡胶;S2 vulcanizes the nitrile rubber compound prepared in step S1 to obtain vulcanized nitrile rubber;

S3将所述硫化丁腈橡胶置于过量的具有端NCO基团的多异氰酸酯中,反应得到表面覆有端NCO基团的产物,将其取出离心后在氮气或惰性气氛中擦干,并置于过量减压除水后的多元醇中反应得到水润滑丁腈橡胶表面高分子刷。S3: Place the vulcanized nitrile rubber in an excess of polyisocyanate with terminal NCO groups, and react to obtain a product whose surface is covered with terminal NCO groups. Take it out, centrifuge it, wipe it dry in nitrogen or an inert atmosphere, and place it side by side. The water-lubricated nitrile rubber surface polymer brush is obtained by reacting in the polyol after excess dehydration under reduced pressure.

作为本发明的进一步改进,步骤S3中,所述硫化丁腈橡胶和多异氰酸酯的反应条件为:反应温度50℃~70℃,转子转速200rpm~500rpm,反应时间20min~40min。As a further improvement of the present invention, in step S3, the reaction conditions of the vulcanized nitrile rubber and polyisocyanate are: reaction temperature 50°C to 70°C, rotor speed 200rpm to 500rpm, reaction time 20min to 40min.

作为本发明的进一步改进,步骤S3中,所述表面覆有端NCO基团的产物和多元醇的反应条件为:反应温度70℃~100℃,油浴加热;转子转速400rpm~600rpm,反应时间2h~4h。As a further improvement of the present invention, in step S3, the reaction conditions of the product with terminal NCO groups on the surface and the polyol are: reaction temperature 70°C ~ 100°C, oil bath heating; rotor speed 400rpm ~ 600rpm, reaction time 2h~4h.

作为本发明的进一步改进,步骤S3中,所述多异氰酸酯包括六亚甲基二异氰酸酯、甲苯二异氰酸酯、二苯基甲烷二异氰酸酯、异佛尔酮二异氰酸酯中的一种或多种。As a further improvement of the present invention, in step S3, the polyisocyanate includes one or more of hexamethylene diisocyanate, toluene diisocyanate, diphenylmethane diisocyanate, and isophorone diisocyanate.

作为本发明的进一步改进,步骤S3中,所述多元醇包括聚乙二醇、聚苯醚、聚氧化乙烯、聚己内酯、聚丙烯酸丁酯中的一种或多种。As a further improvement of the present invention, in step S3, the polyol includes one or more of polyethylene glycol, polyphenylene ether, polyethylene oxide, polycaprolactone, and polybutyl acrylate.

作为本发明的进一步改进,步骤S1中,所述丁腈橡胶混炼胶包括丁腈橡胶100份,氧化锌4~7份,硬脂酸1~2份,防老剂3~6份,邻苯二甲酸二辛酯1~4份,硫磺0.5~1份,促进剂1~3份,炭黑40~60份。As a further improvement of the present invention, in step S1, the nitrile rubber compound includes 100 parts of nitrile rubber, 4 to 7 parts of zinc oxide, 1 to 2 parts of stearic acid, 3 to 6 parts of antioxidant, and phthalate. 1 to 4 parts of dioctyl dicarboxylate, 0.5 to 1 part of sulfur, 1 to 3 parts of accelerator, and 40 to 60 parts of carbon black.

作为本发明的进一步改进,步骤S2中,硫化丁腈橡胶的制备条件根据丁腈橡胶混炼胶测得的硫化曲线确定;优选地,其反应温度为100℃~200℃,比压为10~30Mpa,时间为20~50min。As a further improvement of the present invention, in step S2, the preparation conditions of the vulcanized nitrile rubber are determined based on the vulcanization curve measured from the nitrile rubber compound; preferably, the reaction temperature is 100°C ~ 200°C, and the specific pressure is 10~ 30Mpa, time is 20~50min.

作为本发明的进一步改进,步骤S2中,采用压片机将丁腈橡胶硫化成型。As a further improvement of the present invention, in step S2, a tablet press is used to vulcanize the nitrile rubber.

按照本发明的第二个方面,提供一种水润滑丁腈橡胶表面高分子刷,根据所述的制备方法制得。According to a second aspect of the present invention, a water-lubricated nitrile rubber surface polymer brush is provided, which is prepared according to the preparation method.

按照本发明的第三个方面,提供一种所述的水润滑丁腈橡胶表面高分子刷作为水润滑轴承材料的应用。According to a third aspect of the present invention, an application of the water-lubricated nitrile rubber surface polymer brush as a water-lubricated bearing material is provided.

总体而言,通过本发明所构思的以上技术方案与现有技术相比,具有以下有益效果:Generally speaking, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects:

本发明通过引入含有端NCO活性基团的多异氰酸酯中间体,与NBR表面丙烯腈氰基发生活泼氢转移反应,生成酰胺结构,再利用多元醇将多异氰酸酯中间体的另一个端NCO基团进行封端,制备表面含有亲水链段的高分子刷,准确寻找到了NBR表面的反应活性位点,为此类橡胶的化学表面接枝提供了可能,同时解决了现有技术中硫化丁腈橡胶表面亲水性较差的问题,提升了其水润滑摩擦学性能。In the present invention, a polyisocyanate intermediate containing terminal NCO reactive groups is introduced, and an active hydrogen transfer reaction occurs with the acrylonitrile cyano group on the surface of NBR to generate an amide structure, and then the polyol is used to carry out the other terminal NCO group of the polyisocyanate intermediate. End-capping, preparing a polymer brush containing hydrophilic segments on the surface, accurately finding the reactive sites on the NBR surface, providing the possibility of chemical surface grafting of this type of rubber, and at the same time solving the problems of vulcanized nitrile rubber in the existing technology The problem of poor surface hydrophilicity improves its water lubricating tribological properties.

附图说明Description of the drawings

图1为本发明实施例1的丁腈橡胶表面高分子刷SEM图;Figure 1 is an SEM image of a polymer brush on the surface of nitrile rubber in Example 1 of the present invention;

图2为本发明实施例1的丁腈橡胶表面高分子刷磨损后的SEM图。Figure 2 is an SEM image of the nitrile rubber surface after wear by the polymer brush in Example 1 of the present invention.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

本发明的水润滑丁腈橡胶表面高分子刷的制备方法,包括如下步骤:The preparation method of the water-lubricated nitrile rubber surface polymer brush of the present invention includes the following steps:

S1采用机械共混法制备丁腈橡胶混炼胶;S1 uses mechanical blending method to prepare nitrile rubber compound;

S2将步骤S1制备得到的丁腈橡胶混炼胶进行硫化成型,得到硫化丁腈橡胶;S2 vulcanizes the nitrile rubber compound prepared in step S1 to obtain vulcanized nitrile rubber;

S3将硫化丁腈橡胶置于过量的具有端NCO基团的多异氰酸酯中,反应得到表面覆有端NCO基团的产物,将其取出离心后在氮气或惰性气氛中擦干,并置于过量减压除水后的多元醇中反应得到最终产物,即水润滑丁腈橡胶表面高分子刷。S3 Place the vulcanized nitrile rubber in an excess of polyisocyanate with terminal NCO groups. The reaction will produce a product whose surface is covered with terminal NCO groups. Take it out, centrifuge it, dry it in nitrogen or an inert atmosphere, and place it in an excess amount of polyisocyanate. The final product is obtained by reacting in the polyol after removing water under reduced pressure, which is a water-lubricated nitrile rubber surface polymer brush.

具体地,步骤S1中,所述丁腈橡胶混炼胶包括丁腈橡胶100份,氧化锌4~7份,硬脂酸1~2份,防老剂3~6份,邻苯二甲酸二辛酯1~4份,硫磺0.5~1份,促进剂1~3份,炭黑40~60份。Specifically, in step S1, the nitrile rubber compound includes 100 parts of nitrile rubber, 4 to 7 parts of zinc oxide, 1 to 2 parts of stearic acid, 3 to 6 parts of antioxidant, and dioctyl phthalate. 1 to 4 parts of ester, 0.5 to 1 part of sulfur, 1 to 3 parts of accelerator, and 40 to 60 parts of carbon black.

其中需要说明的是,防老剂和促进剂采用现有技术中的橡胶防老剂和促进剂即可,本发明优选实施例中,选择防老剂NA,促进剂DM。另外丁腈橡胶混炼胶的配方材料均为市售。It should be noted that the antioxidant and accelerator can be rubber antioxidants and accelerators in the prior art. In the preferred embodiment of the present invention, the antioxidant NA and the accelerator DM are selected. In addition, the formula materials of nitrile rubber compound are all commercially available.

另外,机械共混法是在开炼机上加入生胶,待其包辊后按顺序加入活性剂、炭黑、增塑剂和防老剂,混炼均匀后加入硫化剂和促进剂,再次混炼均匀后,薄通,下片,停放24h后返炼。机械共混法为现有技术常用的混合方法,在此不作赘述。In addition, the mechanical blending method is to add raw rubber to the open mill, wait for it to be rolled, add activator, carbon black, plasticizer and antioxidant in order, mix evenly, add vulcanizing agent and accelerator, and mix again After uniformity, thin it out, cut into slices, leave it for 24 hours and then return to refining. The mechanical blending method is a commonly used mixing method in the prior art and will not be described in detail here.

步骤S2中,硫化丁腈橡胶的制备条件根据丁腈橡胶混炼胶的硫化曲线确定,优选采用橡胶加工分析仪测试其硫化曲线优选实施例中,反应温度为100℃~200℃,比压为10~30Mpa,时间为20~50min。In step S2, the preparation conditions of the vulcanized nitrile butadiene rubber are determined based on the vulcanization curve of the nitrile butadiene rubber compound. It is preferred to use a rubber processing analyzer to test the vulcanization curve . In a preferred embodiment, the reaction temperature is 100°C to 200°C, the specific pressure is 10 to 30Mpa, and the reaction time is 20 to 50 minutes.

步骤S3中,硫化丁腈橡胶和多异氰酸酯的反应条件为:反应温度50℃~70℃,转子转速200rpm~500rpm,反应时间20min~40min。In step S3, the reaction conditions of vulcanized nitrile rubber and polyisocyanate are: reaction temperature 50°C to 70°C, rotor speed 200rpm to 500rpm, reaction time 20min to 40min.

进一步地,步骤S3中,表面覆有端NCO基团的产物和多元醇的反应条件为:反应温度70℃~100℃,油浴加热;转子转速400rpm~600rpm,反应时间2h~4h。Further, in step S3, the reaction conditions of the product with terminal NCO groups on the surface and the polyol are: reaction temperature 70°C to 100°C, oil bath heating; rotor speed 400rpm to 600rpm, reaction time 2h to 4h.

优选地,多异氰酸酯包括六亚甲基二异氰酸酯(HDI)、甲苯二异氰酸酯(TDI)、二苯基甲烷二异氰酸酯(MDI)、异佛尔酮二异氰酸酯(IPDI)中的一种或多种。Preferably, the polyisocyanate includes one or more of hexamethylene diisocyanate (HDI), toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), and isophorone diisocyanate (IPDI).

优选地,多元醇包括聚乙二醇(PEG)、聚苯醚(PPO)、聚氧化乙烯(PEO)、聚己内酯(PCL)、聚丙烯酸丁酯(PBA)中的一种或多种。Preferably, the polyol includes one or more of polyethylene glycol (PEG), polyphenylene ether (PPO), polyethylene oxide (PEO), polycaprolactone (PCL), and polybutyl acrylate (PBA). .

另外,惰性气氛包括氦、氖、氩、氪、氙等;优选使用氮气。In addition, the inert atmosphere includes helium, neon, argon, krypton, xenon, etc.; nitrogen is preferably used.

本发明提供了一种工艺简单、且能够有效提升丁腈橡胶水润滑摩擦学性能的制备工艺。采用丁腈橡胶基体,与具有端NCO基团的多异氰酸酯发生活泼氢转移反应,再利用多元醇将多异氰酸酯另一个端NCO基团进行封端,制备表面含有亲水链段的聚合物刷,准确寻找到了NBR表面的反应活性位点,为此类橡胶的化学表面接枝提供了可能,同时解决了现有技术中硫化丁腈橡胶表面亲水性较差的问题,提高了其水润滑摩擦学性能。The invention provides a preparation process that is simple and can effectively improve the water lubricating tribological properties of nitrile rubber. Using a nitrile rubber matrix, an active hydrogen transfer reaction occurs with a polyisocyanate with terminal NCO groups, and then a polyol is used to cap the other terminal NCO group of the polyisocyanate to prepare a polymer brush with hydrophilic segments on the surface. The reactive sites on the surface of NBR have been accurately found, which provides the possibility for chemical surface grafting of this type of rubber. At the same time, it solves the problem of poor surface hydrophilicity of vulcanized nitrile rubber in the existing technology and improves its water-lubricated friction. academic performance.

为更好地阐述和理解本发明的技术方案,提供如下具体实施例:In order to better illustrate and understand the technical solution of the present invention, the following specific examples are provided:

实施例1Example 1

(1)采用机械共混法制备丁腈橡胶混炼胶,配方如下:丁腈橡胶100份,氧化锌5份,硬脂酸2份,防老剂4份,邻苯二甲酸二辛酯2份,硫磺1份,促进剂2份,炭黑50份;(1) Use mechanical blending method to prepare nitrile rubber compound. The formula is as follows: 100 parts of nitrile rubber, 5 parts of zinc oxide, 2 parts of stearic acid, 4 parts of antioxidant, and 2 parts of dioctyl phthalate. , 1 part sulfur, 2 parts accelerator, 50 parts carbon black;

(2)混炼胶在室温下停放24小时,测试其硫化曲线后确定硫化条件,设置温度为160℃,比压为20Mpa,时间为30分钟,在压片机上选择16.5mm×6.5mm×10mm的模具将丁腈橡胶硫化成型;(2) Store the mixed rubber at room temperature for 24 hours, test its vulcanization curve and determine the vulcanization conditions. Set the temperature to 160°C, the specific pressure to 20Mpa, and the time to 30 minutes. Select 16.5mm×6.5mm×10mm on the tablet press. The mold vulcanizes nitrile rubber;

(3)将硫化丁腈橡胶放置于装有50mL六亚甲基二异氰酸酯的烧瓶中,设置温度60℃,转子转速400rpm,反应30min,得到表面覆有端NCO基团的产物。将其取出进行离心后在氮气氛围中擦干,之后放入装有50mL减压除水后的聚乙二醇的三口烧瓶中,80℃油浴加热,500rpm转速搅拌,反应3h后得到最终产品。(3) Place the vulcanized nitrile rubber in a flask containing 50 mL of hexamethylene diisocyanate, set the temperature to 60°C, the rotor speed to 400 rpm, and react for 30 minutes to obtain a product whose surface is covered with terminal NCO groups. Take it out and centrifuge it, then wipe it dry in a nitrogen atmosphere, then put it into a three-necked flask containing 50 mL of polyethylene glycol that has been dehydrated under reduced pressure, heat it in an 80°C oil bath, stir at 500 rpm, and react for 3 hours to obtain the final product. .

实施例2Example 2

(1)采用机械共混法制备丁腈橡胶混炼胶,配方如下:丁腈橡胶100份,氧化锌6份,硬脂酸2份,防老剂3份,邻苯二甲酸二辛酯2份,硫磺0.5份,促进剂2份,炭黑40份;(1) Use mechanical blending method to prepare nitrile rubber compound. The formula is as follows: 100 parts of nitrile rubber, 6 parts of zinc oxide, 2 parts of stearic acid, 3 parts of antioxidant, and 2 parts of dioctyl phthalate. , 0.5 parts of sulfur, 2 parts of accelerator, 40 parts of carbon black;

(2)混炼胶在室温下停放24小时,测试其硫化曲线后确定硫化条件,设置温度为180℃,比压为10Mpa,时间为40分钟,在压片机上选择16.5mm×6.5mm×10mm的模具将丁腈橡胶硫化成型;(2) Store the mixed rubber at room temperature for 24 hours, test its vulcanization curve and determine the vulcanization conditions. Set the temperature to 180°C, the specific pressure to 10Mpa, and the time to 40 minutes. Select 16.5mm×6.5mm×10mm on the tablet press. The mold vulcanizes nitrile rubber;

(3)将硫化丁腈橡胶放置于装有50mL甲苯二异氰酸酯的烧瓶中,设置温度50℃,转子转速250rpm,反应40min,得到表面覆有端NCO基团的产物。将其取出进行离心后在氮气氛围中擦干,之后放入装有50mL减压除水后的聚苯醚的三口烧瓶中,70℃油浴加热,500rpm转速搅拌,反应4h后得到最终产品。(3) Place the vulcanized nitrile rubber in a flask containing 50 mL of toluene diisocyanate, set the temperature to 50°C, the rotor speed to 250 rpm, and react for 40 minutes to obtain a product whose surface is covered with terminal NCO groups. Take it out and centrifuge it, then wipe it dry in a nitrogen atmosphere, then put it into a three-necked flask containing 50 mL of polyphenylene ether that has been dehydrated under reduced pressure, heat it in an oil bath at 70°C, stir at 500 rpm, and react for 4 hours to obtain the final product.

实施例3Example 3

(1)采用机械共混法制备丁腈橡胶混炼胶,配方如下:丁腈橡胶100份,氧化锌4份,硬脂酸1份,防老剂3份,邻苯二甲酸二辛酯1份,硫磺1份,促进剂3份,炭黑60份;(1) Use mechanical blending method to prepare nitrile rubber compound. The formula is as follows: 100 parts of nitrile rubber, 4 parts of zinc oxide, 1 part of stearic acid, 3 parts of antioxidant, and 1 part of dioctyl phthalate. , 1 part of sulfur, 3 parts of accelerator, 60 parts of carbon black;

(2)混炼胶在室温下停放24小时,测试其硫化曲线后确定硫化条件,设置温度为200℃,比压为20Mpa,时间为20分钟,在压片机上选择16.5mm×6.5mm×10mm的模具将丁腈橡胶硫化成型;(2) Store the mixed rubber at room temperature for 24 hours, test its vulcanization curve and determine the vulcanization conditions. Set the temperature to 200°C, the specific pressure to 20Mpa, and the time to 20 minutes. Select 16.5mm×6.5mm×10mm on the tablet press. The mold vulcanizes nitrile rubber;

(3)将硫化丁腈橡胶放置于装有50mL二苯基甲烷二异氰酸酯的烧瓶中,设置温度60℃,转子转速500rpm,反应25min,得到表面覆有端NCO基团的产物。将其取出进行离心后在氮气氛围中擦干,之后放入装有50mL减压除水后的聚氧化乙烯的三口烧瓶中,100℃油浴加热,600rpm转速搅拌,反应2h后得到最终产品。(3) Place the vulcanized nitrile rubber in a flask containing 50 mL of diphenylmethane diisocyanate, set the temperature to 60°C, the rotor speed to 500 rpm, and react for 25 minutes to obtain a product whose surface is covered with terminal NCO groups. Take it out and centrifuge it, then wipe it dry in a nitrogen atmosphere, then put it into a three-necked flask containing 50 mL of polyethylene oxide that has been dewatered under reduced pressure, heat it in an oil bath at 100°C, stir at 600 rpm, and react for 2 hours to obtain the final product.

实施例4Example 4

(1)采用机械共混法制备丁腈橡胶混炼胶,配方如下:丁腈橡胶100份,氧化锌7份,硬脂酸2份,防老剂5份,邻苯二甲酸二辛酯3份,硫磺1份,促进剂3份,炭黑50份;(1) Use mechanical blending method to prepare nitrile rubber compound, the formula is as follows: 100 parts of nitrile rubber, 7 parts of zinc oxide, 2 parts of stearic acid, 5 parts of antioxidant, 3 parts of dioctyl phthalate , 1 part sulfur, 3 parts accelerator, 50 parts carbon black;

(2)混炼胶在室温下停放24小时,测试其硫化曲线后确定硫化条件,设置温度为100℃,比压为20Mpa,时间为50分钟,在压片机上选择16.5mm×6.5mm×10mm的模具将丁腈橡胶硫化成型;(2) Store the mixed rubber at room temperature for 24 hours, test its vulcanization curve and determine the vulcanization conditions. Set the temperature to 100°C, the specific pressure to 20Mpa, and the time to 50 minutes. Select 16.5mm×6.5mm×10mm on the tablet press. The mold vulcanizes nitrile rubber;

(3)将硫化丁腈橡胶放置于装有50mL异佛尔酮二异氰酸酯的烧瓶中,设置温度70℃,转子转速300rpm,反应20min,得到表面覆有端NCO基团的产物。将其取出进行离心后在氮气氛围中擦干,之后放入装有50mL减压除水后的聚丙烯酸丁酯的三口烧瓶中,90℃油浴加热,500rpm转速搅拌,反应3h后得到最终产品。(3) Place the vulcanized nitrile rubber in a flask containing 50 mL of isophorone diisocyanate, set the temperature to 70°C, the rotor speed to 300 rpm, and react for 20 minutes to obtain a product whose surface is covered with terminal NCO groups. Take it out and centrifuge it, then wipe it dry in a nitrogen atmosphere, and then put it into a three-necked flask containing 50 mL of polybutyl acrylate that has been dehydrated under reduced pressure. Heat it in a 90°C oil bath, stir at 500 rpm, and react for 3 hours to obtain the final product. .

实施例5Example 5

(1)采用机械共混法制备丁腈橡胶混炼胶,配方如下:丁腈橡胶100份,氧化锌5份,硬脂酸2份,防老剂6份,邻苯二甲酸二辛酯4份,硫磺1份,促进剂1份,炭黑50份;(1) Use mechanical blending method to prepare nitrile rubber compound. The formula is as follows: 100 parts of nitrile rubber, 5 parts of zinc oxide, 2 parts of stearic acid, 6 parts of antioxidant, and 4 parts of dioctyl phthalate. , 1 part sulfur, 1 part accelerator, 50 parts carbon black;

(2)混炼胶在室温下停放24小时,测试其硫化曲线后确定硫化条件,设置温度为160℃,比压为20Mpa,时间为30分钟,在压片机上选择16.5mm×6.5mm×10mm的模具将丁腈橡胶硫化成型;(2) Store the mixed rubber at room temperature for 24 hours, test its vulcanization curve and determine the vulcanization conditions. Set the temperature to 160°C, the specific pressure to 20Mpa, and the time to 30 minutes. Select 16.5mm×6.5mm×10mm on the tablet press. The mold vulcanizes nitrile rubber;

(3)将硫化丁腈橡胶放置于装有50mL六亚甲基二异氰酸酯的烧瓶中,设置温度60℃,转子转速200rpm,反应35min,得到表面覆有端NCO基团的产物。将其取出进行离心后在氮气氛围中擦干,之后放入装有50mL减压除水后的聚苯醚的三口烧瓶中,80℃油浴加热,400rpm转速搅拌,反应3h后得到最终产品。(3) Place the vulcanized nitrile rubber in a flask containing 50 mL of hexamethylene diisocyanate, set the temperature to 60°C, the rotor speed to 200 rpm, and react for 35 minutes to obtain a product whose surface is covered with terminal NCO groups. Take it out and centrifuge it, then wipe it dry in a nitrogen atmosphere, then put it into a three-necked flask containing 50 mL of polyphenylene ether that has been dehydrated under reduced pressure, heat it in an 80°C oil bath, stir at 400 rpm, and react for 3 hours to obtain the final product.

实施例6Example 6

(1)采用机械共混法制备丁腈橡胶混炼胶,配方如下:丁腈橡胶100份,氧化锌5份,硬脂酸1份,防老剂5份,邻苯二甲酸二辛酯2份,硫磺1份,促进剂2份,炭黑50份;(1) Use mechanical blending method to prepare nitrile rubber compound. The formula is as follows: 100 parts of nitrile rubber, 5 parts of zinc oxide, 1 part of stearic acid, 5 parts of antioxidant, and 2 parts of dioctyl phthalate. , 1 part sulfur, 2 parts accelerator, 50 parts carbon black;

(2)混炼胶在室温下停放24小时,测试其硫化曲线后确定硫化条件,设置温度为160℃,比压为20Mpa,时间为30分钟,在压片机上选择16.5mm×6.5mm×10mm的模具将丁腈橡胶硫化成型;(2) Store the mixed rubber at room temperature for 24 hours, test its vulcanization curve and determine the vulcanization conditions. Set the temperature to 160°C, the specific pressure to 20Mpa, and the time to 30 minutes. Select 16.5mm×6.5mm×10mm on the tablet press. The mold vulcanizes nitrile rubber;

(3)将硫化丁腈橡胶放置于装有50mL甲苯二异氰酸酯的烧瓶中,设置温度60℃,转子转速250rpm,反应30min,得到表面覆有端NCO基团的产物。将其取出进行离心后在氮气氛围中擦干,之后放入装有50mL减压除水后的聚乙二醇的三口烧瓶中,80℃油浴加热,500rpm转速搅拌,反应3h后得到最终产品。(3) Place the vulcanized nitrile rubber in a flask containing 50 mL of toluene diisocyanate, set the temperature to 60°C, the rotor speed to 250 rpm, and react for 30 minutes to obtain a product whose surface is covered with terminal NCO groups. Take it out and centrifuge it, then wipe it dry in a nitrogen atmosphere, then put it into a three-necked flask containing 50 mL of polyethylene glycol that has been dehydrated under reduced pressure, heat it in an 80°C oil bath, stir at 500 rpm, and react for 3 hours to obtain the final product. .

对实施例1中丁腈橡胶基体和表面接枝高分子刷的丁腈橡胶进行表征及性能测试,提供如下试验例:Characterization and performance testing of the nitrile rubber matrix and the nitrile rubber surface-grafted with polymer brushes in Example 1 are provided, and the following test examples are provided:

试验例1Test example 1

采用扫描电子显微镜(SEM)观察表面接枝高分子刷的丁腈橡胶材料表面,如图1所示,多元醇高分子刷排布均匀,在丁腈橡胶表面形成了一层连续膜。A scanning electron microscope (SEM) was used to observe the surface of the nitrile rubber material grafted with polymer brushes. As shown in Figure 1, the polyol polymer brushes were evenly arranged and formed a continuous film on the surface of the nitrile rubber.

试验例2Test example 2

水接触角测试;试样的水接触角依据GB/T 30693-2014,采用OCA-25型水接触角测量仪,分别对丁腈橡胶基体和表面接枝高分子刷的丁腈橡胶选取10个不同位置进行测试,计算试验结果的平均值,结果如表1所示。Water contact angle test; the water contact angle of the sample is based on GB/T 30693-2014, using the OCA-25 water contact angle measuring instrument, and selecting 10 nitrile rubber substrates and nitrile rubber with polymer brushes grafted on the surface. Test at different locations and calculate the average of the test results. The results are shown in Table 1.

表1材料的水接触角Table 1 Water contact angle of materials

材料Material 水接触角(°)Water contact angle (°) 丁腈橡胶基体Nitrile rubber matrix 103.95103.95 表面接枝高分子刷的丁腈橡胶Nitrile rubber with surface grafted polymer brush 72.0472.04

结果表明,高分子刷的水接触角明显降低且小于90°,材料的亲水性得到了提升。The results show that the water contact angle of the polymer brush is significantly reduced and less than 90°, and the hydrophilicity of the material is improved.

试验例3Test example 3

摩擦磨损性能测试:采用UMT-TL型摩擦试验机进行测试。安装试样后进行环-块摩擦磨损试验,塑料标准试样尺寸为16.5mm×6.5mm×10mm,对磨锡青铜环材质为ZCuSn10Zn2,尺寸Φ35.00mm×8.75mm,设置加载力为100N,转速分别为0.045、0.090、0.180、0.270、0.360、0.540、0.900、1.500、1.800m/s,摩擦时间为600s。Friction and wear performance test: UMT-TL friction testing machine is used for testing. After installing the sample, conduct a ring-block friction and wear test. The size of the plastic standard sample is 16.5mm × 6.5mm × 10mm. The material of the ground tin bronze ring is ZCuSn10Zn2, the size is Φ35.00mm × 8.75mm, and the loading force is set to 100N. The rotation speed is 100N. They are 0.045, 0.090, 0.180, 0.270, 0.360, 0.540, 0.900, 1.500, 1.800m/s respectively, and the friction time is 600s.

结果表明,表面接枝高分子刷的丁腈橡胶在水润滑条件下的摩擦系数显著降低,润滑状态更加稳定,如表2所示。The results show that the friction coefficient of nitrile rubber with polymer brush grafted on the surface is significantly reduced under water lubrication conditions, and the lubrication state is more stable, as shown in Table 2.

表2材料在水润滑条件下的摩擦系数Table 2 Friction coefficient of materials under water lubrication conditions

转速(m/s)Speed(m/s) 丁腈橡胶基体Nitrile rubber matrix 表面接枝高分子刷的丁腈橡胶Nitrile rubber with surface grafted polymer brush 0.0450.045 0.241580.24158 0.123040.12304 0.0900.090 0.314350.31435 0.189550.18955 0.1800.180 0.63050.6305 0.229980.22998 0.2700.270 0.521850.52185 0.138640.13864 0.3600.360 0.386290.38629 0.10140.1014 0.5400.540 0.249420.24942 0.088170.08817 0.9000.900 0.154130.15413 0.047150.04715 1.5001.500 0.093390.09339 0.037230.03723 1.8001.800 0.087270.08727 0.033130.03313

进一步地,采用扫描电子显微镜(SEM)观察材料磨损表面形貌,结果如图2所示,接枝高分子刷丁腈橡胶表面的大部分区域比较光滑,几乎未发生微观磨损行为。Furthermore, a scanning electron microscope (SEM) was used to observe the wear surface morphology of the material. The results are shown in Figure 2. Most areas of the surface of the grafted polymer brushed nitrile rubber are relatively smooth, and almost no microscopic wear behavior occurs.

试验例4Test example 4

摩擦振动信号的采集:采用Pulse系统、4519型振动加速度传感器、3676型模块实现。在试验机摩擦基座上方布设B&K4519型传感器,该传感器可记录摩擦面切向方向上方振动情况,通过与3676型模块连接,对试样块的摩擦振动加速度信号进行存储,在计算机中使用MATLAB软件进行分析。采集摩擦试验296s-305s的振动信号,并取第300s信号进行分析,采集频率为65536Hz。Collection of friction vibration signals: implemented using the Pulse system, 4519 vibration acceleration sensor, and 3676 module. A B&K4519 sensor is arranged above the friction base of the testing machine. This sensor can record the vibration above the tangential direction of the friction surface. By connecting to the 3676 module, the friction vibration acceleration signal of the sample block is stored. MATLAB software is used in the computer. Perform analysis. Collect the vibration signals from 296s to 305s of the friction test, and take the 300s signal for analysis. The collection frequency is 65536Hz.

结果如表3所示,表面接枝高分子刷的丁腈橡胶在水润滑条件下的摩擦振动总振级均不同程度降低,具有更低的振动能量。The results are shown in Table 3. The total vibration level of friction vibration of nitrile rubber grafted with polymer brushes on the surface under water lubrication conditions is reduced to varying degrees, and it has lower vibration energy.

表3材料在水润滑条件下的总振级(dB)Table 3 Total vibration level (dB) of materials under water lubrication conditions

转速(m/s)Speed(m/s) 丁腈橡胶基体Nitrile rubber matrix 表面接枝高分子刷的丁腈橡胶Nitrile rubber with surface grafted polymer brush 0.0450.045 97.96897.968 97.75897.758 0.0900.090 98.62498.624 97.94597.945 0.1800.180 104.591104.591 102.291102.291 0.2700.270 113.585113.585 108.284108.284 0.3600.360 118.281118.281 116.243116.243 0.5400.540 123.28123.28 119.717119.717 0.9000.900 127.751127.751 125.635125.635 1.5001.500 133.187133.187 131.852131.852 1.8001.800 134.245134.245 132.838132.838

综上,通过对表面改性前后的橡胶在水环境下的摩擦学情况进行测试和分析,表面接枝高分子刷的丁腈橡胶,亲水链段的接枝使其水接触角明显下降、具有更低的摩擦系数,且微观磨损也得到了改善,振动能量不同程度低于改性前的丁腈橡胶,表现出优异的减振性能。本发明对分子刷表面改性技术应用到水润滑轴承材料提供了思路,为设计制备具有良好水润滑和减振性能的聚合物材料提供可靠依据。In summary, by testing and analyzing the tribological conditions of rubber before and after surface modification in a water environment, it can be seen that the surface of nitrile rubber grafted with polymer brushes has a significantly lower water contact angle due to the grafting of hydrophilic segments. It has a lower friction coefficient, and microscopic wear has also been improved. The vibration energy is lower than that of nitrile rubber before modification to varying degrees, showing excellent vibration damping performance. The present invention provides an idea for applying molecular brush surface modification technology to water lubricating bearing materials, and provides a reliable basis for designing and preparing polymer materials with good water lubricating and vibration damping properties.

本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements, etc., made within the spirit and principles of the present invention, All should be included in the protection scope of the present invention.

Claims (10)

1.一种水润滑丁腈橡胶表面高分子刷的制备方法,其特征在于,包括如下步骤:1. A method for preparing a water-lubricated nitrile rubber surface polymer brush, which is characterized in that it includes the following steps: S1采用机械共混法制备丁腈橡胶混炼胶;S1 uses mechanical blending method to prepare nitrile rubber compound; S2将步骤S1制备得到的丁腈橡胶混炼胶进行硫化成型,得到硫化丁腈橡胶;S2 vulcanizes the nitrile rubber compound prepared in step S1 to obtain vulcanized nitrile rubber; S3将所述硫化丁腈橡胶置于过量的具有端NCO基团的多异氰酸酯中,反应得到表面覆有端NCO基团的产物,将其取出离心后在氮气或惰性气氛中擦干,并置于过量减压除水后的多元醇中反应得到水润滑丁腈橡胶表面高分子刷。S3: Place the vulcanized nitrile rubber in an excess of polyisocyanate with terminal NCO groups, and react to obtain a product whose surface is covered with terminal NCO groups. Take it out, centrifuge it, wipe it dry in nitrogen or an inert atmosphere, and place it side by side. The water-lubricated nitrile rubber surface polymer brush is obtained by reacting in the polyol after excess dehydration under reduced pressure. 2.根据权利要求1所述的水润滑丁腈橡胶表面高分子刷的制备方法,其特征在于,步骤S3中,所述硫化丁腈橡胶和多异氰酸酯的反应条件为:反应温度50℃~70℃,转子转速200rpm~500rpm,反应时间20min~40min。2. The preparation method of the water-lubricated nitrile rubber surface polymer brush according to claim 1, characterized in that in step S3, the reaction conditions of the vulcanized nitrile rubber and polyisocyanate are: reaction temperature 50°C to 70°C ℃, rotor speed 200rpm ~ 500rpm, reaction time 20min ~ 40min. 3.根据权利要求1所述的水润滑丁腈橡胶表面高分子刷的制备方法,其特征在于,步骤S3中,所述表面覆有端NCO基团的产物和多元醇的反应条件为:反应温度70℃~100℃,油浴加热;转子转速400rpm~600rpm,反应时间2h~4h。3. The preparation method of the water-lubricated nitrile rubber surface polymer brush according to claim 1, characterized in that, in step S3, the reaction conditions of the product with terminal NCO groups on the surface and the polyol are: reaction The temperature is 70℃~100℃, heated by oil bath; the rotor speed is 400rpm~600rpm, and the reaction time is 2h~4h. 4.根据权利要求1所述的水润滑丁腈橡胶表面高分子刷的制备方法,其特征在于,步骤S3中,所述多异氰酸酯包括六亚甲基二异氰酸酯、甲苯二异氰酸酯、二苯基甲烷二异氰酸酯、异佛尔酮二异氰酸酯中的一种或多种。4. The preparation method of water-lubricated nitrile rubber surface polymer brush according to claim 1, characterized in that, in step S3, the polyisocyanate includes hexamethylene diisocyanate, toluene diisocyanate, and diphenylmethane. One or more of diisocyanate and isophorone diisocyanate. 5.根据权利要求1所述的水润滑丁腈橡胶表面高分子刷的制备方法,其特征在于,步骤S3中,所述多元醇包括聚乙二醇、聚苯醚、聚氧化乙烯、聚己内酯、聚丙烯酸丁酯中的一种或多种。5. The preparation method of water lubricated nitrile rubber surface polymer brush according to claim 1, characterized in that, in step S3, the polyol includes polyethylene glycol, polyphenylene ether, polyethylene oxide, polyhexane One or more of lactone and polybutyl acrylate. 6.根据权利要求1所述的水润滑丁腈橡胶表面高分子刷的制备方法,其特征在于,步骤S1中,所述丁腈橡胶混炼胶包括丁腈橡胶100份,氧化锌4~7份,硬脂酸1~2份,防老剂3~6份,邻苯二甲酸二辛酯1~4份,硫磺0.5~1份,促进剂1~3份,炭黑40~60份。6. The preparation method of the water-lubricated nitrile rubber surface polymer brush according to claim 1, characterized in that, in step S1, the nitrile rubber compound includes 100 parts of nitrile rubber and 4 to 7 parts of zinc oxide. 1 to 2 parts of stearic acid, 3 to 6 parts of antioxidant, 1 to 4 parts of dioctyl phthalate, 0.5 to 1 part of sulfur, 1 to 3 parts of accelerator, and 40 to 60 parts of carbon black. 7.根据权利要求1所述的水润滑丁腈橡胶表面高分子刷的制备方法,其特征在于,步骤S2中,硫化丁腈橡胶的制备条件根据丁腈橡胶混炼胶测得的硫化曲线确定;其反应温度为100℃~200℃,比压为10~30Mpa,时间为20~50min。7. The preparation method of the water-lubricated nitrile rubber surface polymer brush according to claim 1, characterized in that, in step S2, the preparation conditions of the vulcanized nitrile rubber are determined according to the vulcanization curve measured by the nitrile rubber compound. ;The reaction temperature is 100℃~200℃, the specific pressure is 10~30Mpa, and the time is 20~50min. 8.根据权利要求1所述的水润滑丁腈橡胶表面高分子刷的制备方法,其特征在于,步骤S2中,采用压片机将丁腈橡胶硫化成型。8. The method for preparing a water-lubricated nitrile rubber surface polymer brush according to claim 1, characterized in that, in step S2, a tablet press is used to vulcanize the nitrile rubber. 9.一种水润滑丁腈橡胶表面高分子刷,根据权利要求1-8任一项所述的制备方法制得。9. A water-lubricated nitrile rubber surface polymer brush, prepared according to the preparation method according to any one of claims 1-8. 10.一种如权利要求9所述的水润滑丁腈橡胶表面高分子刷作为水润滑轴承材料的应用。10. Application of a water-lubricated nitrile rubber surface polymer brush as claimed in claim 9 as a water-lubricated bearing material.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002053700A (en) * 2000-08-09 2002-02-19 Aoki Anzengutsu Seizo Kk Rubber composition, shoe sole using the same rubber composition and shoe
JP2015183082A (en) * 2014-03-24 2015-10-22 住友ゴム工業株式会社 Surface modification method and surface modified elastic material
CN114369295A (en) * 2021-12-09 2022-04-19 中国科学院兰州化学物理研究所 Modified nitrile rubber water-lubricating composite material and preparation method thereof
CN114729076A (en) * 2019-11-26 2022-07-08 默克专利股份有限公司 Non-thiol nitrogen-based hydrophobic polymer brush materials and their use for substrate surface modification

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002053700A (en) * 2000-08-09 2002-02-19 Aoki Anzengutsu Seizo Kk Rubber composition, shoe sole using the same rubber composition and shoe
JP2015183082A (en) * 2014-03-24 2015-10-22 住友ゴム工業株式会社 Surface modification method and surface modified elastic material
CN114729076A (en) * 2019-11-26 2022-07-08 默克专利股份有限公司 Non-thiol nitrogen-based hydrophobic polymer brush materials and their use for substrate surface modification
CN114369295A (en) * 2021-12-09 2022-04-19 中国科学院兰州化学物理研究所 Modified nitrile rubber water-lubricating composite material and preparation method thereof

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