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CN115818071A - Material box transfer system - Google Patents

Material box transfer system Download PDF

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Publication number
CN115818071A
CN115818071A CN202111087787.6A CN202111087787A CN115818071A CN 115818071 A CN115818071 A CN 115818071A CN 202111087787 A CN202111087787 A CN 202111087787A CN 115818071 A CN115818071 A CN 115818071A
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China
Prior art keywords
transfer
conveyor
sub
assembly
robot
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Pending
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CN202111087787.6A
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Chinese (zh)
Inventor
陈叶广
陈宇奇
严智凯
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Hai Robotics Co Ltd
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Hai Robotics Co Ltd
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Application filed by Hai Robotics Co Ltd filed Critical Hai Robotics Co Ltd
Priority to CN202111087787.6A priority Critical patent/CN115818071A/en
Priority to PCT/CN2022/117932 priority patent/WO2023040751A1/en
Priority to TW111134922A priority patent/TWI868484B/en
Publication of CN115818071A publication Critical patent/CN115818071A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/64Switching conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Intermediate Stations On Conveyors (AREA)
  • Manipulator (AREA)

Abstract

The application provides a material box transfer system which comprises a robot, a loading and unloading machine and a conveyor, wherein the first end of the conveyor is provided with an inlet side and an outlet side, one side of the conveyor is provided with a working area, and the conveyor is used for conveying material boxes to the outlet side from the inlet side and the working area in sequence; the loader moves between the robot and the first end of the conveyor to transport the bin on the robot to the entry side or to transport the bin after picking from the exit side to the robot. The application provides a material case transfer system need not the robot and makes a round trip frequently to move between the both ends of transporting the line, can improve material case transfer system's work efficiency.

Description

物料箱转运系统Material box transfer system

技术领域technical field

本申请涉及仓储物流领域,尤其涉及一种物料箱转运系统。The present application relates to the field of warehousing and logistics, in particular to a material box transfer system.

背景技术Background technique

仓储是物流过程的一个重要环节。机器人可代替人工搬运货物,在智能仓储物流中扮演着重要的角色。Warehousing is an important link in the logistics process. Robots can replace manual handling of goods and play an important role in intelligent warehousing and logistics.

仓储的物料箱转运系统可以包括机器人和运输线,作业人员在运输线的中部位置,机器人在运输线的两端之间来回移动,机器人将待作业的料箱放置在输送线的一端,输送线将待作业的料箱运输至作业人员所在的位置,作业人员在料箱内装入物料,机器人移动至运输线的另一端接收作业完毕的料箱。The storage material box transfer system can include a robot and a transportation line. The operator is in the middle of the transportation line, and the robot moves back and forth between the two ends of the transportation line. The material box to be operated is transported to the position where the operator is, the operator loads the material into the material box, and the robot moves to the other end of the transportation line to receive the completed material box.

但是,上述方式需要机器人频繁转向、移动,导致物料箱转运系统的工作效率较低。However, the above method requires the robot to turn and move frequently, resulting in low work efficiency of the material box transfer system.

发明内容Contents of the invention

本申请提供一种物料箱转运系统,无需机器人在运输线的两端之间来回频繁移动,能提高物料箱转运系统的工作效率。The present application provides a material box transfer system, which does not require a robot to frequently move back and forth between the two ends of the transportation line, and can improve the working efficiency of the material box transfer system.

本申请提供一种物料箱转运系统,包括机器人、装卸机和输送机,输送机的第一端具有入口侧和出口侧,输送机的一侧具有工作区,输送机用于将物料箱依次由入口侧和工作区运输至出口侧;The application provides a material box transfer system, including a robot, a loading and unloading machine, and a conveyor. The first end of the conveyor has an inlet side and an outlet side, and one side of the conveyor has a working area. The conveyor is used to move the material boxes sequentially. Entry side and working area transport to exit side;

装卸机在机器人和输送机的第一端之间移动,以将机器人上的物料箱运输至入口侧,或者将拣选后的物料箱由出口侧运输至机器人。A loader moves between the robot and the first end of the conveyor to transport a box of material on the robot to the inlet side, or to transport a picked box of material from the outlet side to the robot.

在一种可能的实现方式中,本申请提供的物料箱转运系统,装卸机沿预设的移动路线往复移动,预设的移动路线为直线,且预设的移动线与输送机的传输方向垂直。In a possible implementation, in the material box transfer system provided by the application, the loading and unloading machine reciprocates along a preset moving route, the preset moving route is a straight line, and the preset moving line is perpendicular to the conveying direction of the conveyor .

在一种可能的实现方式中,本申请提供的物料箱转运系统,输送机包括第一移载位、第一输送线和第二输送线,第一输送线和第二输送线并列设置,且第一输送线和第二输送线的输送方向相反;In a possible implementation manner, in the material box transfer system provided by the present application, the conveyor includes a first transfer position, a first conveying line and a second conveying line, the first conveying line and the second conveying line are arranged side by side, and The conveying directions of the first conveying line and the second conveying line are opposite;

第一输送线的第一端形成入口侧,第二输送线的第一端形成出口侧,移载位位于第一输送线上,且移载位位于工作区的后方,以将拣选后的物料箱由第一输送线平移至第二输送线。The first end of the first conveying line forms the entrance side, the first end of the second conveying line forms the exit side, the transfer position is located on the first conveying line, and the transfer position is located behind the working area, so that the picked materials The boxes are translated from the first conveyor line to the second conveyor line.

在一种可能的实现方式中,本申请提供的物料箱转运系统,输送机包括输送线支架,移载位包括升降支架和连接在升降支架上的第三输送线,升降支架与输送线支架连接,且相对与输送线支架升降,以使第三输送线部分位于第一输送线的上方,第三输送线用于将拣选后的物料箱由第一输送线平移至第二输送线。In a possible implementation manner, in the material box transfer system provided by the present application, the conveyor includes a conveyor line support, the transfer position includes a lifting bracket and a third conveyor line connected to the lifting bracket, and the lifting bracket is connected to the conveyor line bracket , and relative to the conveying line support, so that the third conveying line is partially located above the first conveying line, and the third conveying line is used to translate the picked material boxes from the first conveying line to the second conveying line.

在一种可能的实现方式中,本申请提供的物料箱转运系统,装卸机上具有转运单元,转运单元包括并列设置第一子转运组件和第二子转运组件;In a possible implementation manner, in the material box transfer system provided by the present application, a transfer unit is provided on the loading and unloading machine, and the transfer unit includes a first sub-transfer assembly and a second sub-transfer assembly arranged side by side;

第一子转运组件的输送方向与第一输送线的输送方向一致,且第一子转运组件位于第一输送线的延长线上;The conveying direction of the first sub-transfer assembly is consistent with the conveying direction of the first conveying line, and the first sub-transfer assembly is located on the extension line of the first conveying line;

第二子转运组件的输送方向与第二输送线的输送方向一致,且第二子转运组件位于第二输送线的延长线上;The conveying direction of the second sub-transfer assembly is consistent with the conveying direction of the second conveying line, and the second sub-transfer assembly is located on the extension line of the second conveying line;

机器人上的物料箱经第一子转运组件运输至入口侧,拣选后的物料箱经第二子转运组件运输至机器人。The material box on the robot is transported to the entrance side through the first sub-transfer component, and the picked material box is transported to the robot through the second sub-transfer component.

在一种可能的实现方式中,本申请提供的物料箱转运系统,装卸机上具有转运单元,转运单元包括第一子转运组件,转运单元相对于装卸机沿预设的移动路线往复移动,第一子转运组件正转,以使第一子转运组件的输送方向与第一输送线的输送方向一致;或者,第一子转运组件反转,以使第一子转运组件的输送方向与第二输送线的输送方向一致。In a possible implementation, in the material box transfer system provided by the present application, there is a transfer unit on the loading and unloading machine. The sub-transfer assembly rotates forward so that the conveying direction of the first sub-transfer assembly is consistent with the conveying direction of the first conveying line; or, the first sub-transfer assembly is reversed so that the conveying direction of the first sub-transfer assembly is consistent with the conveying direction of the second conveying line The conveying direction of the line is the same.

在一种可能的实现方式中,本申请提供的物料箱转运系统,转运单元还包括机械臂组件,第一子转运组件和第二子转运组件中的至少一者上具有机械臂组件,机械臂组件用于将机器人上的物料箱移动至转运单元上。In a possible implementation, in the material box transfer system provided by the present application, the transfer unit further includes a mechanical arm assembly, at least one of the first sub-transfer assembly and the second sub-transfer assembly has a mechanical arm assembly, and the mechanical arm The component is used to move the material box on the robot to the transfer unit.

在一种可能的实现方式中,本申请提供的物料箱转运系统,装卸机包括移动支撑架,转运单元位于移动支撑架上,且转运单元设置多层。In a possible implementation manner, in the material box transfer system provided by the present application, the loading and unloading machine includes a mobile support frame, the transfer unit is located on the mobile support frame, and the transfer unit is arranged in multiple layers.

在一种可能的实现方式中,本申请提供的物料箱转运系统,还包括提升机,提升机位于输送机和装卸机之间,提升机沿竖直方向升降,以在输送机和装卸机之间传输物料箱。In a possible implementation, the material box transfer system provided by the present application further includes a hoist, the hoist is located between the conveyor and the loading and unloading machine, and the hoist lifts in the vertical direction to provide a lift between the conveyor and the loading and unloading machine. Transfer material boxes between.

在一种可能的实现方式中,本申请提供的物料箱转运系统,提升机包括支撑架,支撑架上具有转运单元,支撑架上的转运单元用于在输送机和装卸机之间传输物料箱。In a possible implementation manner, in the material box transfer system provided by the present application, the hoist includes a support frame with a transfer unit on the support frame, and the transfer unit on the support frame is used to transfer the material box between the conveyor and the loading and unloading machine .

在一种可能的实现方式中,本申请提供的物料箱转运系统,支撑架上的第一子转运组件与支撑架上的第二子转运组件连接,且支撑架上的第一子转运组件与支撑架上的第二子转运组件同步升降。In a possible implementation, in the material box transfer system provided by the present application, the first sub-transfer assembly on the support frame is connected to the second sub-transfer assembly on the support frame, and the first sub-transfer assembly on the support frame is connected to the The second sub-transfer assembly on the support frame is synchronously lifted and lowered.

在一种可能的实现方式中,本申请提供的物料箱转运系统,还包括缓存货架,缓存货架位于提升机与装卸机之间,以在提升机和装卸机之间传输物料箱。In a possible implementation manner, the material box transfer system provided in the present application further includes a buffer shelf, and the buffer shelf is located between the elevator and the loading and unloading machine, so as to transfer the material box between the elevator and the loading and unloading machine.

在一种可能的实现方式中,本申请提供的物料箱转运系统,缓存货架包括货架本体,货架本体上具有多层转运单元,货架本体上的转运单元用于在提升机和装卸机之间传输物料箱。In a possible implementation, in the material box transfer system provided by the present application, the buffer shelf includes a shelf body, and the shelf body has a multi-layer transfer unit, and the transfer unit on the shelf body is used to transfer between the elevator and the loading and unloading machine. material box.

在一种可能的实现方式中,本申请提供的物料箱转运系统,货架本体上的转运单元与移动支撑架上具有的转运单元一一对应设置。In a possible implementation manner, in the material box transfer system provided by the present application, the transfer units on the shelf body and the transfer units on the mobile support frame are provided in one-to-one correspondence.

在一种可能的实现方式中,本申请提供的物料箱转运系统,第一输送线为滚轮传输组件,第二输送线为滚轮传输组件或皮带传输组件。In a possible implementation manner, in the material box transfer system provided by the present application, the first conveying line is a roller conveying assembly, and the second conveying line is a roller conveying assembly or a belt conveying assembly.

在一种可能的实现方式中,本申请提供的物料箱转运系统,第一子转运组件和第二子转运组件为滚轮传输组件;或者,第一子转运组件和第二子转运组件为皮带传输组件。In a possible implementation, in the material box transfer system provided by the present application, the first sub-transfer assembly and the second sub-transfer assembly are roller transmission assemblies; or, the first sub-transfer assembly and the second sub-transfer assembly are belt transmission components.

在一种可能的实现方式中,本申请提供的物料箱转运系统,机器人包括机器人本体、搬运装置和存储货架,搬运装置和存储货架分别位于机器人本体相对的两侧;In a possible implementation, in the material box transfer system provided by the present application, the robot includes a robot body, a handling device and a storage shelf, and the handling device and the storage shelf are respectively located on opposite sides of the robot body;

搬运装置相对于机器人本体升降,且在存储货架上存取物料箱;The handling device lifts up and down relative to the robot body, and accesses the material box on the storage shelf;

存储货架的数量为多个,多个存储货架沿竖直方向间隔设置。There are multiple storage shelves, and the multiple storage shelves are arranged at intervals along the vertical direction.

本申请提供的物料箱转运系统,通过设置机器人、装卸机和输送机,输送机的入口侧和出口侧位于输送机的同侧,装卸机在机器人和输送机的第一端之间移动,从而将机器人上的物料箱运输至输送机上,并将输送机上分拣后的物料箱运输至机器人上。在机器人和输送机之间装卸物料箱可以通过装卸机完成,机器人移动至装卸机的位置卸下物料箱后,即可进行再次搬运物料箱的作业。装卸机和机器人无需在输送机的输送线的两端之间来回频繁移动。由此,提高了物料箱转运系统的工作效率。In the material box transfer system provided by the present application, a robot, a loading and unloading machine and a conveyor are arranged, the inlet side and the outlet side of the conveyor are located on the same side of the conveyor, and the loading and unloading machine moves between the robot and the first end of the conveyor, thereby Transport the material boxes on the robot to the conveyor, and transport the sorted material boxes on the conveyor to the robot. The loading and unloading of the material box between the robot and the conveyor can be completed by the loading and unloading machine. After the robot moves to the position of the loading and unloading machine and unloads the material box, the operation of moving the material box can be carried out again. Loaders and robots do not need to frequently move back and forth between the ends of the conveyor's line. Thus, the working efficiency of the material box transfer system is improved.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作以简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本申请实施例提供的物料箱转运系统的结构示意图;Fig. 1 is the schematic structural diagram of the material box transfer system provided by the embodiment of the present application;

图2为本申请实施例提供的物料箱转运系统中输送机的结构示意图;Fig. 2 is the schematic structural diagram of the conveyor in the material box transfer system provided by the embodiment of the present application;

图3为本申请实施例提供的物料箱转运系统中移载位和部分第一输送线的结构示意图;Fig. 3 is a structural schematic diagram of the transfer position and part of the first conveying line in the material box transfer system provided by the embodiment of the present application;

图4为本申请实施例提供的物料箱转运系统中装卸机的结构示意图;FIG. 4 is a schematic structural view of the loading and unloading machine in the material box transfer system provided by the embodiment of the present application;

图5为本申请实施例提供的物料箱转运系统中装卸机另一个角度的结构示意图;Fig. 5 is a structural schematic diagram of another angle of the loading and unloading machine in the material box transfer system provided by the embodiment of the present application;

图6为本申请实施例提供的物料箱转运系统中缓存货架的结构示意图;FIG. 6 is a schematic structural view of the buffer shelf in the material box transfer system provided by the embodiment of the present application;

图7为本申请实施例提供的物料箱转运系统中机器人的结构示意图;FIG. 7 is a schematic structural diagram of a robot in a material box transfer system provided in an embodiment of the present application;

图8为本申请实施例提供的另一种物料箱转运系统的结构示意图;Fig. 8 is a schematic structural diagram of another material box transfer system provided by the embodiment of the present application;

图9为图8中装卸机的结构示意图。Fig. 9 is a schematic structural view of the loading and unloading machine in Fig. 8 .

附图标记说明:Explanation of reference signs:

100-机器人;110-机器人本体;120-搬运装置;130-存储货架;100-robot; 110-robot body; 120-handling device; 130-storage shelf;

200-装卸机;210-移动支撑架;200-loader; 210-mobile support frame;

300-输送机;310-入口侧;320-出口侧;330-工作区;340-移载位;341-升降支架;342-第三输送线;350-第一输送线;360-第二输送线;370-输送线支架;300-conveyor; 310-entry side; 320-exit side; 330-working area; 340-transfer position; 341-lifting support; 342-third conveying line; line; 370-conveyor line support;

400-物料箱;400-material box;

500-转运单元;510-第一子转运组件;520-第二子转运组件;530-机械臂组件;531-机械臂驱动件;532-移动架;533-机械臂;5331-手指;500-transfer unit; 510-first sub-transfer assembly; 520-second sub-transfer assembly; 530-mechanical arm assembly; 531-mechanical arm driver; 532-mobile frame;

600-提升机;610-支撑架;600-hoist; 610-support frame;

700-缓存货架;710-货架本体。700-cache shelf; 710-shelf body.

具体实施方式Detailed ways

为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请的优选实施例中的附图,对本申请实施例中的技术方案进行更加详细的描述。在附图中,自始至终相同或类似的标号表示相同或类似的部件或具有相同或类似功能的部件。所描述的实施例是本申请一部分实施例,而不是全部的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。下面结合附图对本申请的实施例进行详细说明。In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be described in more detail below in conjunction with the drawings in the preferred embodiments of the present application. In the drawings, the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The described embodiments are some, but not all, embodiments of the application. The embodiments described below by referring to the figures are exemplary, and are intended to explain the present application, and should not be construed as limiting the present application. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application. Embodiments of the present application will be described in detail below in conjunction with the accompanying drawings.

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以使第一连接,也可以是通过中间媒介间接相连,可以是两个元件内部的连通或者两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, the first connection can also be made through The intermediary is indirectly connected, which can be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.

在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或者位置关系为基于附图所述的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或者暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it is to be understood that the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship described in the drawings, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, constructed and operated in a particular orientation and therefore should not be construed as limiting the application.

本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例例如能够以除了在这里图示或描述的那些以外的顺序实施。The terms "first", "second", and "third" (if any) in the description and claims of the present application and the above drawings are used to distinguish similar objects and not necessarily to describe a specific order or priority. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein, for example, can be practiced in sequences other than those illustrated or described herein.

此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或显示器不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或显示器固有的其它步骤或单元。Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or display comprising a sequence of steps or elements is not necessarily limited to the expressly listed Those steps or elements may instead include other steps or elements not explicitly listed or inherent to the process, method, product or display.

仓储的物料箱转运系统可以包括机器人和运输线,运输线的中部位置的一侧具有工作区,作业人员可以在工作区内进行拣选物料,或者工作区内设置拣货机器人,通过拣货机器人的机械手内进行拣选物料。机器人在运输线的两端之间来回移动,机器人将待作业的料箱放置在输送线的一端,输送线将待作业的料箱运输至作业人员所在的位置,作业人员或者机械手在料箱内装入物料,机器人移动至运输线的另一端接收作业完毕的料箱。但是,上述方式机器人的工作时间大部分用在了在运输线的两端之间来回移动,导致物料箱转运系统的工作效率较低,并且需要为机器人提供移动空间,导致物料箱转运系统占用较大的空间。The storage material box transfer system can include robots and transportation lines. There is a work area on one side of the middle of the transportation line. Operators can pick materials in the work area, or a picking robot is set up in the work area. Picking materials in the manipulator. The robot moves back and forth between the two ends of the transportation line. The robot places the material box to be operated on one end of the conveyor line, and the conveyor line transports the material box to be operated to the position where the operator is. After entering the material, the robot moves to the other end of the transportation line to receive the finished material box. However, most of the working time of the robot in the above method is spent moving back and forth between the two ends of the transportation line, resulting in low work efficiency of the material box transfer system, and the need to provide moving space for the robot, resulting in a large occupation of the material box transfer system. big space.

基于此,本申请提供一种物料箱转运系统,无需机器人在运输线的两端之间来回频繁移动,能提高物料箱转运系统的工作效率。Based on this, the present application provides a material box transfer system, which does not require the robot to frequently move back and forth between the two ends of the transportation line, and can improve the working efficiency of the material box transfer system.

实施例一Embodiment one

图1为本申请实施例提供的物料箱转运系统的结构示意图。参见图1所示,本申请实施例提供的物料箱转运系统,包括机器人100、装卸机200和输送机300,输送机300的第一端具有入口侧310和出口侧320,输送机300的一侧具有工作区330,输送机300用于将物料箱400依次由入口侧310和工作区330运输至出口侧320。FIG. 1 is a schematic structural diagram of a material box transfer system provided in an embodiment of the present application. 1, the material box transfer system provided by the embodiment of the present application includes a robot 100, a loading and unloading machine 200, and a conveyor 300. The first end of the conveyor 300 has an inlet side 310 and an outlet side 320. One side of the conveyor 300 is The side has a working area 330 , and the conveyor 300 is used to transport the material box 400 from the inlet side 310 and the working area 330 to the outlet side 320 in sequence.

装卸机200在机器人100和输送机300的第一端之间移动,以将机器人100上的物料箱400运输至入口侧310,或者将拣选后的物料箱400由出口侧320运输至机器人100。The loader 200 moves between the robot 100 and the first end of the conveyor 300 to transport the material boxes 400 on the robot 100 to the inlet side 310 , or transport the picked material boxes 400 to the robot 100 from the outlet side 320 .

在本申请中,机器人100可以在仓库中移动,从而将物料箱400运输至装卸机200所在的位置,机器人100还可以将装卸机200上拣选后的物料箱400搬运至机器人100上。为了增加机器人100的工作效率,机器人100也可以承载两个或者两个以上的物料箱400,各物料箱400可以沿机器人100的高度方向间隔设置,即机器人100可承载多层物料箱400。In this application, the robot 100 can move in the warehouse, so as to transport the material box 400 to the location of the loader 200 , and the robot 100 can also transport the material box 400 picked on the loader 200 to the robot 100 . In order to increase the working efficiency of the robot 100, the robot 100 can also carry two or more material boxes 400, and each material box 400 can be arranged at intervals along the height direction of the robot 100, that is, the robot 100 can carry multi-layer material boxes 400.

输送机300用于输送物料箱400,将输送机300的入口侧310和出口侧320设置在输送机300的同一端,即输送机300的第一端既可以进物料箱400,拣选后的物料箱400也可以从输送机300的第一端输出。装卸机200位于机器人100和输送机300的第一端之间,装卸机200在机器人100和输送机300的第一端之间移动。其中,装卸机200具有第一工作位置和第二工作位置,第一工作位置为在机器人100上装卸物料箱400的位置,第二工作位置为在输送机300上装卸物料箱400的位置。The conveyor 300 is used to convey the material box 400, and the inlet side 310 and the outlet side 320 of the conveyor 300 are arranged at the same end of the conveyor 300, that is, the first end of the conveyor 300 can enter the material box 400, and the selected material Boxes 400 may also be output from the first end of the conveyor 300 . The loader 200 is located between the robot 100 and the first end of the conveyor 300 , and the loader 200 moves between the robot 100 and the first end of the conveyor 300 . Wherein, the loading and unloading machine 200 has a first working position and a second working position, the first working position is the position for loading and unloading the material box 400 on the robot 100 , and the second working position is the position for loading and unloading the material box 400 on the conveyor 300 .

下面,结合机器人100、装卸机200和输送机300的相对位置,对于本申请实施例提供的物料箱转运系统的工作过程进行说明。Next, in combination with the relative positions of the robot 100 , the loader 200 and the conveyor 300 , the working process of the material box transfer system provided in the embodiment of the present application will be described.

机器人100将物料箱400运输至指定位置,其中,指定位置可以为装卸机200的第一工作位置,装卸机200或者机器人100将机器人100上的物料箱400搬运至装卸机200上。装卸机200移动到第二工作位置,以将物料箱400运输至输送机300的第一端的入口侧310,物料箱400经输送机300的第一端的入口侧310进入输送机300上,输送机300将物料箱400运输至输送机300与工作区330相对的位置,此时,位于工作区内的操作人员或者机械臂将物料放置在物料箱400内,从而形成拣选后的物料箱400。输送机300驱动物料箱400继续移动,直至拣选后的物料箱400移动至输送机300的第一端的出口侧320,装卸机200将拣选后的物料箱400运输至机器人100上,机器人100将拣选后的物料箱400运输至指定位置。The robot 100 transports the material box 400 to a designated position, wherein the designated position may be the first working position of the loader 200 , and the loader 200 or the robot 100 transports the material box 400 on the robot 100 to the loader 200 . The loading and unloading machine 200 moves to the second working position to transport the material box 400 to the inlet side 310 of the first end of the conveyor 300, and the material box 400 enters the conveyor 300 through the inlet side 310 of the first end of the conveyor 300, The conveyor 300 transports the material box 400 to the position where the conveyor 300 is opposite to the working area 330. At this time, the operator or the mechanical arm in the working area places the material in the material box 400, thereby forming the material box 400 after picking. . The conveyor 300 drives the material box 400 to continue moving until the selected material box 400 moves to the exit side 320 of the first end of the conveyor 300, and the loading and unloading machine 200 transports the picked material box 400 to the robot 100, and the robot 100 will The picked material box 400 is transported to a designated location.

需要说明的是,图1中物料箱400中的圆圈表示物料,图1中的箭头方向表示物料箱400的运输路径。It should be noted that the circles in the material box 400 in FIG. 1 represent materials, and the direction of the arrow in FIG. 1 represents the transportation path of the material box 400 .

在上述物料箱转运系统的工作过程中,机器人100将物料箱400运输至指定位置后停止移动,机器人100或装卸机200将物料箱400传输至装卸机200,此时机器人100可进行再次搬运物料箱400的作业。装卸机200将机器人100上的物料箱400运输至输送机300的第一端后停止移动。装卸机200在输送机300的同侧进行放置待作业的物料箱400的操作,以及进行将拣选后的物料箱400运输至装卸机200上的操作,装卸机200和机器人100无需在输送机300的输送线的两端之间来回频繁移动。由此,提高了物料箱转运系统的工作效率。During the working process of the above-mentioned material box transfer system, the robot 100 transports the material box 400 to the designated location and then stops moving. The robot 100 or the loading and unloading machine 200 transfers the material box 400 to the loading and unloading machine 200. At this time, the robot 100 can carry the material again. Box 400 jobs. The loader 200 transports the material box 400 on the robot 100 to the first end of the conveyor 300 and then stops moving. The loading and unloading machine 200 performs the operation of placing the material box 400 to be operated on the same side of the conveyor 300, and transports the picked material box 400 to the loading and unloading machine 200. The loading and unloading machine 200 and the robot 100 do not need to be on the conveyor 300 Frequent movement back and forth between the two ends of the conveyor line. Thus, the working efficiency of the material box transfer system is improved.

本申请实施例提供的物料箱转运系统,通过设置机器人100、装卸机200和输送机300,输送机300的入口侧310和出口侧320位于输送机300的同侧,装卸机200在机器人100和输送机300的第一端之间移动,从而将机器人100上的物料箱400运输至输送机300上,并将输送机300上分拣后的物料箱400运输至机器人100上。在机器人100和输送机300之间装卸物料箱400可以通过装卸机200完成,机器人100移动至装卸机200的位置卸下物料箱400后,即可进行再次搬运物料箱400的作业。装卸机200和机器人100无需在输送机300的输送线的两端之间来回频繁移动。由此,提高了物料箱转运系统的工作效率。In the material box transfer system provided in the embodiment of the present application, by setting the robot 100, the loading and unloading machine 200 and the conveyor 300, the inlet side 310 and the outlet side 320 of the conveyor 300 are located on the same side of the conveyor 300, and the loading and unloading machine 200 is located between the robot 100 and the conveyor 300. The first ends of the conveyor 300 move between each other, so that the material boxes 400 on the robot 100 are transported to the conveyor 300 , and the sorted material boxes 400 on the conveyor 300 are transported to the robot 100 . The loading and unloading of the material box 400 between the robot 100 and the conveyor 300 can be completed by the loading and unloading machine 200. After the robot 100 moves to the position of the loading and unloading machine 200 and unloads the material box 400, the operation of moving the material box 400 can be carried out again. The loader 200 and the robot 100 do not need to frequently move back and forth between the two ends of the conveying line of the conveyor 300 . Thus, the working efficiency of the material box transfer system is improved.

在本申请中,装卸机200沿预设的移动路线往复移动,预设的移动路线为直线,且预设的移动线与输送机300的传输方向垂直。这样,装卸机200只需要沿直线进行往复的平移动,由此,节省了物料箱转运系统整体的占用空间。In the present application, the loading and unloading machine 200 reciprocates along a preset moving route, the preset moving route is a straight line, and the preset moving line is perpendicular to the conveying direction of the conveyor 300 . In this way, the loading and unloading machine 200 only needs to perform reciprocating translational movement along a straight line, thereby saving the overall occupied space of the material box transfer system.

图2为本申请实施例提供的物料箱转运系统中输送机的结构示意图;Fig. 2 is the schematic structural diagram of the conveyor in the material box transfer system provided by the embodiment of the present application;

图3为本申请实施例提供的物料箱转运系统中移载位和部分第一输送线的结构示意图。参见图1至图3所示,本申请实施例提供的物料箱转运系统,输送机300包括移载位340、第一输送线350和第二输送线360,第一输送线350和第二输送线360并列设置,且第一输送线350和第二输送线360的输送方向相反。Fig. 3 is a structural schematic diagram of a transfer position and a part of the first conveying line in the material box transfer system provided by the embodiment of the present application. Referring to Figures 1 to 3, in the material box transfer system provided by the embodiment of the present application, the conveyor 300 includes a transfer position 340, a first conveying line 350 and a second conveying line 360, and the first conveying line 350 and the second conveying line The lines 360 are arranged side by side, and the transporting directions of the first transporting line 350 and the second transporting line 360 are opposite.

第一输送线350的第一端形成入口侧310,第二输送线360的第一端形成出口侧320,移载位340位于第一输送线350上,且移载位340位于工作区330的后方,以将拣选后的物料箱400由第一输送线350平移至第二输送线360。The first end of the first conveying line 350 forms the inlet side 310, the first end of the second conveying line 360 forms the outlet side 320, the transfer position 340 is located on the first conveying line 350, and the transfer position 340 is located at the end of the working area 330 behind, so as to translate the picked material boxes 400 from the first conveying line 350 to the second conveying line 360 .

在具体实现时,第一输送线350和第二输送线360相邻且并排设置以节省输送机300占用的空间。通过在第一输送线350上设置移载位340,第一输送线350和第二输送线360的输送方向相反,移载位340用于将拣选后的物料箱400由第一输送线350平移至第二输送线360,这样,实现了在输送机300的同一端进出物料箱400,以避免装卸机200和机器人100在输送机300的输送线的两端之间来回频繁移动。In a specific implementation, the first conveying line 350 and the second conveying line 360 are arranged adjacently and side by side to save the space occupied by the conveyor 300 . By setting the transfer position 340 on the first conveying line 350, the conveying directions of the first conveying line 350 and the second conveying line 360 are opposite, and the shifting position 340 is used to translate the picked material box 400 from the first conveying line 350 To the second conveying line 360 , in this way, the material box 400 can be entered and exited at the same end of the conveyor 300 , so as to avoid the frequent movement of the loading and unloading machine 200 and the robot 100 between the two ends of the conveying line of the conveyor 300 .

在本申请中,输送机300包括输送线支架370,移载位340包括升降支架341和连接在升降支架341上的第三输送线342,升降支架341与输送线支架370连接,且相对与输送线支架370升降,以使第三输送线342部分位于第一输送线350的上方,第三输送线342用于将拣选后的物料箱400由第一输送线350平移至第二输送线360。In this application, the conveyor 300 includes a conveying line support 370, and the transfer position 340 includes a lifting support 341 and a third conveying line 342 connected to the lifting support 341. The lifting support 341 is connected to the conveying line support 370, and is opposite to the conveying The line support 370 is raised and lowered so that the third conveying line 342 is partially located above the first conveying line 350 , and the third conveying line 342 is used to translate the picked material boxes 400 from the first conveying line 350 to the second conveying line 360 .

在具体实现时,第一输送线350为滚轮传输组件,第二输送线360为滚轮传输组件或者皮带传输组件。第三输送线342可以为皮带传输组件。第三输送线342的数量为两个或者两个以上,第三输送线342的传输方向与第一输送线350的传输方向垂直,换而言之,第三输送线342的传输方向与第一输送线350中的滚轮的轴线一致,这样节省了空间。In a specific implementation, the first conveying line 350 is a roller transmission assembly, and the second conveying line 360 is a roller transmission assembly or a belt transmission assembly. The third conveying line 342 may be a belt conveying assembly. The quantity of the third conveying line 342 is two or more, and the conveying direction of the third conveying line 342 is perpendicular to the conveying direction of the first conveying line 350. In other words, the conveying direction of the third conveying line 342 is perpendicular to the conveying direction of the first The axes of the rollers in the conveying line 350 are consistent, which saves space.

第一输送线350的相邻两个滚轮之间设置第三输送线342,当拣选后的物料箱400在第一输送线350上,第一输送线350上的滚轮通过自身的旋转驱动拣选后的物料箱400移动,拣选后的物料箱400移动至第一输送线350与第三输送线342重叠的位置时,通过升降支架341驱动第三输送线342沿竖直方向上升,以使第三输送线342部分位于第一输送线350的上方,此时第三输送线342带动拣选后的物料箱400脱离第一输送线350上的滚轮,此时第三输送线342带动拣选后的物料箱400由第一输送线350平移至第二输送线360。The third conveying line 342 is arranged between the adjacent two rollers of the first conveying line 350. When the material box 400 after picking is on the first conveying line 350, the rollers on the first conveying line 350 are driven by their own rotation and picked When the selected material box 400 moves to the position where the first conveying line 350 overlaps with the third conveying line 342, the lifting support 341 drives the third conveying line 342 to rise vertically, so that the third The conveying line 342 is partly located above the first conveying line 350. At this time, the third conveying line 342 drives the picked material boxes 400 to break away from the rollers on the first conveying line 350. At this time, the third conveying line 342 drives the picked material boxes. 400 is translated from the first conveying line 350 to the second conveying line 360 .

图4为本申请实施例提供的物料箱转运系统中装卸机的结构示意图;FIG. 4 is a schematic structural view of the loading and unloading machine in the material box transfer system provided by the embodiment of the present application;

图5为本申请实施例提供的物料箱转运系统中装卸机另一个角度的结构示意图。参见图1、图4和图5所示,本申请实施例提供的物料箱转运系统,装卸机200上具有转运单元500,转运单元500包括并列设置第一子转运组件510和第二子转运组件520;第一子转运组件510的输送方向与第一输送线350的输送方向一致,且第一子转运组件510位于第一输送线350的延长线上;第二子转运组件520的输送方向与第二输送线360的输送方向一致,且第二子转运组件520位于第二输送线360的延长线上;机器人100上的物料箱400经第一子转运组件510运输至入口侧310,拣选后的物料箱400经第二子转运组件520运输至机器人100。Fig. 5 is a structural schematic view from another angle of the loading and unloading machine in the material box transfer system provided by the embodiment of the present application. Referring to Fig. 1, Fig. 4 and Fig. 5, in the material box transfer system provided by the embodiment of the present application, the loading and unloading machine 200 has a transfer unit 500, and the transfer unit 500 includes a first sub-transfer assembly 510 and a second sub-transfer assembly arranged side by side 520; the conveying direction of the first sub-transfer assembly 510 is consistent with the conveying direction of the first conveying line 350, and the first sub-transfer assembly 510 is located on the extension line of the first conveying line 350; the conveying direction of the second sub-transfer assembly 520 is consistent with that of the first conveying line 350 The conveying direction of the second conveying line 360 is the same, and the second sub-transfer assembly 520 is located on the extension line of the second conveying line 360; the material box 400 on the robot 100 is transported to the entrance side 310 through the first sub-transfer assembly 510, after picking The material box 400 is transported to the robot 100 through the second sub-transfer assembly 520 .

具体的,一个机器人100一次只能对接装卸机200中的第一子转运组件510或者第二子转运组件520。当机器人100与第一子转运组件510对接后,机器人100需要后退脱离与第一子转运组件510的对接,此时,装卸机200整体移动,使第二子转运组件520与机器人100对齐,机器人100向前移动,第二子转运组件520与机器人100对接,由于装卸机200移动所以导致机器人100不需要转动方向,由此,提高物料箱转运系统的工作效率。Specifically, one robot 100 can only dock with the first sub-transfer assembly 510 or the second sub-transfer assembly 520 in the loader 200 at one time. After the robot 100 docks with the first sub-transfer assembly 510, the robot 100 needs to back off from the docking with the first sub-transfer assembly 510. At this time, the loading and unloading machine 200 moves as a whole, so that the second sub-transfer assembly 520 is aligned with the robot 100, and the robot 100 moves forward, and the second sub-transfer assembly 520 is docked with the robot 100. Since the loading and unloading machine 200 moves, the robot 100 does not need to rotate, thereby improving the working efficiency of the material box transfer system.

其中,一个装卸机200可同时对应两个机器人100,装卸机200上的第一子转运组件510将一个机器人100上的物料箱400运输至入口侧310,装卸机200上的第二子转运组件520将装卸机200上的拣选后的物料箱400运输至另一机器人100。Among them, one loading and unloading machine 200 can correspond to two robots 100 at the same time, the first sub-transfer assembly 510 on the loading and unloading machine 200 transports the material box 400 on one robot 100 to the entrance side 310, and the second sub-transfer assembly 510 on the loading and unloading machine 200 520 transports the picked material box 400 on the loader 200 to another robot 100 .

具体的,第一子转运组件510和第二子转运组件520为滚轮传输组件;或者,第一子转运组件510和第二子转运组件520为皮带传输组件。其中,第一子转运组件510和第二子转运组件520均可以正转或者反转。本实施例对于第一子转运组件510和第二子转运组件520的传输方向不加以限制。Specifically, the first sub-transfer assembly 510 and the second sub-transfer assembly 520 are roller transmission assemblies; or, the first sub-transfer assembly 510 and the second sub-transfer assembly 520 are belt transmission assemblies. Wherein, both the first sub-transport assembly 510 and the second sub-transport assembly 520 can rotate forward or reversely. In this embodiment, there is no limitation on the conveying direction of the first sub-transfer assembly 510 and the second sub-transport assembly 520 .

在本申请中,通过设置第一子转运组件510和第二子转运组件520,第一子转运组件510对应第一输送线350,第二子转运组件520对应第二输送线360。这样,物料箱400经第一子转运组件510运输至第一输送线350,拣选后的物料箱400经第二子转运组件520运输至第二输送线360,以实现在装卸机200上同时进行装卸物料箱400的操作,从而提高了物料箱转运系统的工作效率。In this application, by setting the first sub-transfer assembly 510 and the second sub-transfer assembly 520 , the first sub-transfer assembly 510 corresponds to the first conveying line 350 , and the second sub-transfer assembly 520 corresponds to the second conveying line 360 . In this way, the material box 400 is transported to the first conveying line 350 through the first sub-transfer assembly 510, and the sorted material box 400 is transported to the second conveying line 360 through the second sub-transfer assembly 520, so as to realize simultaneous loading and unloading on the loading and unloading machine 200. The operation of loading and unloading the material box 400 improves the working efficiency of the material box transfer system.

此外,为了便于搬运物料箱400,在一些实施例中,转运单元500还可以包括机械臂组件530,第一子转运组件510和第二子转运组件520中的至少一者上具有机械臂组件530,机械臂组件530用于将机器人100上的物料箱400移动至转运单元500上。In addition, in order to facilitate the handling of the material box 400, in some embodiments, the transfer unit 500 may further include a robot arm assembly 530, and at least one of the first sub-transfer assembly 510 and the second sub-transfer assembly 520 has a robot arm assembly 530 , the mechanical arm assembly 530 is used to move the material box 400 on the robot 100 to the transfer unit 500 .

具体的,装卸机200包括移动支撑架210,转运单元500位于移动支撑架210上,且转运单元500设置多层。即移动支撑架210上的转运单元500具有多层,每层并排水平设置第一子转运组件510和第二子转运组件520。Specifically, the loading and unloading machine 200 includes a mobile support frame 210, the transfer unit 500 is located on the mobile support frame 210, and the transfer unit 500 is arranged in multiple layers. That is, the transfer unit 500 on the mobile support frame 210 has multiple layers, and each layer is horizontally provided with a first sub-transfer assembly 510 and a second sub-transfer assembly 520 .

其中,机械臂组件530可以包括机械臂驱动件531、移动架532和多个机械臂533,机械臂533上具有可旋转的手指5331,机械臂533连接在移动架532上,且每层第一子转运组件510或第二子转运组件520对应一个机械臂533;机械臂驱动件531可以为链轮驱动组件或者皮带驱动组件,移动支撑架210与机械臂驱动件531的链轮或者皮带连接,移动架532连接在机械臂驱动件531上,机械臂驱动件531用于驱动移动架532沿水平方向移动,以使机械臂533沿水平方向移动,当机械臂533越过物料箱400时,手指5331相对于机械臂533旋转,机械臂533和手指5331共同圈住物料箱400,通过机械臂驱动件531驱动移动支撑架210反方向移动,使机械臂533和手指5331共同将物料箱400抱至第一子转运组件510或第二子转运组件520上。Wherein, the mechanical arm assembly 530 may include a mechanical arm driver 531, a mobile frame 532, and a plurality of mechanical arms 533. The mechanical arms 533 have rotatable fingers 5331. The mechanical arms 533 are connected to the mobile frame 532, and the first The sub-transfer assembly 510 or the second sub-transfer assembly 520 corresponds to a mechanical arm 533; the mechanical arm driver 531 can be a sprocket drive assembly or a belt drive assembly, and the mobile support frame 210 is connected to the sprocket or the belt of the mechanical arm driver 531. The mobile frame 532 is connected on the mechanical arm drive part 531, and the mechanical arm drive part 531 is used to drive the mobile frame 532 to move along the horizontal direction, so that the mechanical arm 533 moves along the horizontal direction. When the mechanical arm 533 crossed the material box 400, the fingers 5331 Relative to the rotation of the mechanical arm 533, the mechanical arm 533 and the finger 5331 encircle the material box 400 together, and the mobile support frame 210 is driven to move in the opposite direction through the mechanical arm driver 531, so that the mechanical arm 533 and the finger 5331 jointly hold the material box 400 to the first position. On the first sub-transport assembly 510 or the second sub-transport assembly 520 .

在一些实施例中,机械臂533也可以为伸缩臂,通过机械臂533收缩,使机械臂533和手指5331共同将物料箱400抱至第一子转运组件510或第二子转运组件520上。In some embodiments, the mechanical arm 533 can also be a telescopic arm, and the mechanical arm 533 and the finger 5331 can jointly hug the material box 400 to the first sub-transfer assembly 510 or the second sub-transfer assembly 520 by contracting the mechanical arm 533 .

需要说明的是,同一机械臂驱动件531可驱动各机械臂533同时移动,即机械臂533将机器人100上的多层物料箱400同时移动至对应的第一子转运组件510或第二子转运组件520上。或者每个机械臂533对应一个机械臂驱动件531,机器人100上的各层物料箱400分别通过不同的机械臂驱动件531移动至对应的第一子转运组件510或第二子转运组件520上。It should be noted that the same mechanical arm driver 531 can drive each mechanical arm 533 to move simultaneously, that is, the mechanical arm 533 simultaneously moves the multi-layer material box 400 on the robot 100 to the corresponding first sub-transfer assembly 510 or the second sub-transfer assembly Component 520 on. Or each robot arm 533 corresponds to a robot arm driver 531, and each layer of material boxes 400 on the robot 100 moves to the corresponding first sub-transfer assembly 510 or second sub-transfer assembly 520 through different robot arm drivers 531. .

本申请实施例提供的物料箱转运系统,通过在第一子转运组件510和第二子转运组件520中的至少一者上设置机械臂组件530,通过机械臂组件530将机器人100上的物料箱400移动至转运单元500上,由此,提高了装卸机200的卸货效率。In the material box transfer system provided in the embodiment of the present application, a mechanical arm assembly 530 is provided on at least one of the first sub-transfer assembly 510 and the second sub-transfer assembly 520, and the material box on the robot 100 is transported by the mechanical arm assembly 530 400 moves to the transfer unit 500, thereby improving the unloading efficiency of the loader 200.

请继续参见图1所示,本申请实施例提供的物料箱转运系统,还包括提升机600,提升机600位于输送机300和装卸机200之间,提升机600沿竖直方向升降,以在输送机300和装卸机200之间传输物料箱400。通过提升机600的升降运动,将转运单元500上的多层物料箱400逐一传输至输送机300上。Please continue to refer to FIG. 1, the material box transfer system provided by the embodiment of the present application also includes a hoist 600, the hoist 600 is located between the conveyor 300 and the loading and unloading machine 200, and the hoist 600 is lifted in the vertical direction to The material box 400 is transferred between the conveyor 300 and the loader 200 . The multi-layer material boxes 400 on the transfer unit 500 are transferred to the conveyor 300 one by one by the lifting movement of the hoist 600 .

在本申请中,提升机600包括支撑架610,支撑架610上具有转运单元500,支撑架610上的转运单元500用于在输送机300和装卸机200之间传输物料箱400。也就是说,提升机600也设置转运单元500,提升机600中的支撑架610用于支撑转运单元500,以通过支撑架610上的转运单元500在输送机300和装卸机200之间传输物料箱400。In the present application, the hoist 600 includes a support frame 610 with a transfer unit 500 on the support frame 610 for transferring the material box 400 between the conveyor 300 and the loader 200 . That is to say, the lifter 600 is also provided with the transfer unit 500, and the support frame 610 in the lifter 600 is used to support the transfer unit 500, so as to transfer materials between the conveyor 300 and the loading and unloading machine 200 through the transfer unit 500 on the support frame 610 Box 400.

在具体实现时,提升机600上设置一层转运单元500,支撑架610上的第一子转运组件510与支撑架610上的第二子转运组件520连接,且支撑架610上的第一子转运组件510与支撑架610上的第二子转运组件520同步升降。即通过同一驱动件驱动支撑架610上的第一子转运组件510与支撑架610上的第二子转运组件520同时上升和下降,这样,能减小提升机600占用空间,同时也节省成本。In a specific implementation, a layer of transfer unit 500 is set on the hoist 600, the first sub-transfer assembly 510 on the support frame 610 is connected with the second sub-transfer assembly 520 on the support frame 610, and the first sub-transfer assembly 520 on the support frame 610 The transfer assembly 510 is lifted and lowered synchronously with the second sub-transfer assembly 520 on the support frame 610 . That is, the first sub-transfer assembly 510 on the support frame 610 and the second sub-transfer assembly 520 on the support frame 610 are driven up and down by the same driving member, so that the space occupied by the hoist 600 can be reduced, and the cost can also be saved.

图6为本申请实施例提供的物料箱转运系统中缓存货架的结构示意图。参见图1和图6所示,本申请实施例提供的物料箱转运系统,还包括缓存货架700,缓存货架700位于提升机600与装卸机200之间,以在提升机600和装卸机200之间传输物料箱400。这样,装卸机200可将多个物料箱400一次同时传输至缓存货架700上,装卸机200即可进行再次从机器人100上搬运货物的操作,或者,缓存货架700上的物料箱400一次同时传输至装卸机200上,装卸机200将多个物料箱400运输至机器人100。由此,提高了物料箱转运系统整体的工作效率。Fig. 6 is a schematic structural diagram of a buffer shelf in the material box transfer system provided by the embodiment of the present application. 1 and 6, the material box transfer system provided by the embodiment of the present application also includes a buffer shelf 700, and the buffer shelf 700 is located between the elevator 600 and the loading and unloading machine 200, so that Transport material box 400 between. In this way, the loading and unloading machine 200 can transfer multiple material boxes 400 to the buffer shelf 700 at one time, and the loading and unloading machine 200 can carry out the operation of transporting goods from the robot 100 again, or the material boxes 400 on the buffer shelf 700 can be simultaneously transmitted To the loading and unloading machine 200 , the loading and unloading machine 200 transports a plurality of material boxes 400 to the robot 100 . As a result, the overall working efficiency of the material box transfer system is improved.

在具体实现时,缓存货架700包括货架本体710,货架本体710上具有多层转运单元500,货架本体710上的转运单元500用于在提升机600和装卸机200之间传输物料箱400。提升机600上具有一层转运单元500,装卸机200和缓存货架700上可以具有多层转运单元500,缓存货架700起到了缓存货物的作用,装卸机200将多个物料箱400一次同时传输至缓存货架700上,或者一次同时将多个物料箱400运输至机器人100,通过提升机600在缓存货架700与输送机300之间进行装卸物料箱400操作,避免长时间占用装卸机200。In a specific implementation, the buffer shelf 700 includes a shelf body 710 with a multi-layer transfer unit 500 on the shelf body 710 , and the transfer unit 500 on the shelf body 710 is used to transfer the material box 400 between the elevator 600 and the loading and unloading machine 200 . There is a layer of transfer unit 500 on the elevator 600, and there may be a multi-layer transfer unit 500 on the loading and unloading machine 200 and the buffer shelf 700. The buffer shelf 700 plays the role of buffering goods, and the loading and unloading machine 200 simultaneously transfers multiple material boxes 400 to the On the buffer shelf 700, or transport multiple material boxes 400 to the robot 100 at the same time, the loading and unloading operation of the material boxes 400 between the buffer shelf 700 and the conveyor 300 is performed by the hoist 600, so as to avoid long-term occupation of the loading and unloading machine 200.

本申请实施例提供的物料箱转运系统,货架本体710上的转运单元500与移动支撑架210上具有的转运单元500一一对应设置。这样,便于在缓存货架700和装卸机200之间运输物料箱400。In the material box transfer system provided in the embodiment of the present application, the transfer unit 500 on the shelf body 710 is provided in one-to-one correspondence with the transfer unit 500 on the mobile support frame 210 . In this way, it is convenient to transport the material box 400 between the buffer rack 700 and the loader 200 .

图7为本申请实施例提供的物料箱转运系统中机器人的结构示意图。参见图1和图7所示,本申请实施例提供的物料箱转运系统,机器人100包括机器人本体110、搬运装置120和存储货架130,搬运装置120和存储货架130分别位于机器人本体110相对的两侧。搬运装置120相对于机器人本体110升降,且在存储货架130上存取物料箱400。存储货架130的数量为多个,多个存储货架130沿竖直方向间隔设置。Fig. 7 is a schematic structural diagram of the robot in the material box transfer system provided by the embodiment of the present application. Referring to Fig. 1 and Fig. 7, in the material box transfer system provided by the embodiment of the present application, the robot 100 includes a robot body 110, a handling device 120 and a storage shelf 130, and the handling device 120 and the storage shelf 130 are located on opposite sides of the robot body 110, respectively. side. The transport device 120 lifts relative to the robot body 110 , and accesses the material box 400 on the storage shelf 130 . There are multiple storage racks 130, and the multiple storage racks 130 are arranged at intervals along the vertical direction.

第一子转运组件510或第二子转运组件520与存储货架130一一对应设置这样,机器人100可以同时运输多个物料箱400或者拣选后的物料箱400。由此,提高了物料箱转运系统的工作效率。The first sub-transfer assembly 510 or the second sub-transfer assembly 520 is provided in one-to-one correspondence with the storage shelves 130 , so that the robot 100 can transport multiple material boxes 400 or picked material boxes 400 at the same time. Thus, the working efficiency of the material box transfer system is improved.

实施例二Embodiment two

图8为本申请实施例提供的另一种物料箱转运系统的结构示意图;图9为图8中装卸机的结构示意图。参见图2至图9所示,本申请实施例二提供一种物料箱转运系统,其中,该物料箱转运系统与上述实施例一中的物料箱转运系统中转运单元500的结构不同,其余结构与上述实施例一中的物料箱转运系统相同,对于相同部分参照上述实施例一中的物料箱转运系统的描述,此处不再一一赘述。FIG. 8 is a schematic structural diagram of another material box transfer system provided in the embodiment of the present application; FIG. 9 is a schematic structural diagram of the loading and unloading machine in FIG. 8 . Referring to Figures 2 to 9, Embodiment 2 of the present application provides a material box transfer system, wherein the material box transfer system is different from the structure of the transfer unit 500 in the material box transfer system in the first embodiment, and the rest of the structure It is the same as the material box transfer system in the first embodiment above, for the same parts, refer to the description of the material box transfer system in the first embodiment above, and will not repeat them here.

在本实施例中,装卸机200上具有转运单元500,转运单元500包括第一子转运组件510,转运单元500相对于装卸机200沿预设的移动路线往复移动,第一子转运组件510正转,以使第一子转运组件510的输送方向与第一输送线350的输送方向一致;或者,第一子转运组件510反转,以使第一子转运组件510的输送方向与第二输送线360的输送方向一致。In this embodiment, the loader 200 has a transfer unit 500, the transfer unit 500 includes a first sub-transfer assembly 510, the transfer unit 500 reciprocates relative to the loader 200 along a preset moving route, the first sub-transfer assembly 510 is turn, so that the conveying direction of the first sub-transfer assembly 510 is consistent with the conveying direction of the first conveying line 350; The conveying direction of the wire 360 is the same.

具体的,转运单元500仅包括一个第一子转运组件510,第一子转运组件510的结构可以与上述实施例一中的第一子转运组件510的结构相同。本实施例中的第一子转运组件510可以正转和反转。Specifically, the transport unit 500 only includes a first sub-transport assembly 510, and the structure of the first sub-transport assembly 510 may be the same as that of the first sub-transport assembly 510 in the first embodiment above. The first sub-transport assembly 510 in this embodiment can rotate forward and backward.

这样,当转运单元500相对于装卸机200沿预设的移动路线移动至第一输送线350的端部时,第一子转运组件510的输送方向与第一输送线350的输送方向一致,物料箱400经第一子转运组件510进入第一输送线350。当转运单元500相对于装卸机200沿预设的移动路线移动至第二输送线360的端部时,第一子转运组件510的输送方向与第二输送线360的输送方向一致,拣选后的物料箱400经第二输送线360进入第一子转运组件510。In this way, when the transfer unit 500 moves to the end of the first conveying line 350 along the preset movement route relative to the handling machine 200, the conveying direction of the first sub-transfer assembly 510 is consistent with the conveying direction of the first conveying line 350, and the material The box 400 enters the first conveying line 350 via the first sub-transfer assembly 510 . When the transfer unit 500 moves to the end of the second conveying line 360 along the preset moving route relative to the handling machine 200, the conveying direction of the first sub-transfer assembly 510 is consistent with the conveying direction of the second conveying line 360, and the selected The material box 400 enters the first sub-transfer assembly 510 through the second conveying line 360 .

在具体实现时,机械臂组件530设置在第一子转运组件510上,通过机械臂组件530将机器人100上的物料箱400移动至转运单元500上,由此,提高了装卸机200的卸货效率。其中,机械臂组件530与上述实施例相同,此处不再赘述。In a specific implementation, the mechanical arm assembly 530 is arranged on the first sub-transfer assembly 510, and the material box 400 on the robot 100 is moved to the transfer unit 500 through the mechanical arm assembly 530, thereby improving the unloading efficiency of the loader 200 . Wherein, the mechanical arm assembly 530 is the same as the above-mentioned embodiment, and will not be repeated here.

最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit it; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. scope.

Claims (17)

1. A material box transfer system is characterized by comprising a robot, a loading and unloading machine and a conveyor, wherein a first end of the conveyor is provided with an inlet side and an outlet side, one side of the conveyor is provided with a working area, and the conveyor is used for conveying material boxes to the outlet side from the inlet side and the working area in sequence;
the loader moves between the robot and the first end of the conveyor to transport the material boxes to be operated on the robot to the inlet side or transport the sorted material boxes from the outlet side to the robot.
2. The material bin transfer system of claim 1, wherein the loader reciprocates along a predetermined line of travel, the predetermined line of travel being linear and the predetermined line of travel being perpendicular to the direction of transport of the conveyor.
3. The material box transfer system of claim 1, wherein the conveyor includes a first transfer location, a first conveyor line, and a second conveyor line, the first conveyor line and the second conveyor line being juxtaposed and having opposite conveying directions;
the first end of the first conveying line forms the inlet side, the first end of the second conveying line forms the outlet side, the transfer position is located on the first conveying line, and the transfer position is located behind the working area, so that the sorted material box is translated to the second conveying line through the first conveying line.
4. The material box transfer system according to claim 3 wherein the conveyor includes a conveyor line support, and the transfer station includes a lifting support and a third conveyor line connected to the lifting support, the lifting support being connected to the conveyor line support and being raised relative to the conveyor line support so that the third conveyor line is partially positioned above the first conveyor line, the third conveyor line being configured to translate the material box after sorting from the first conveyor line to the second conveyor line.
5. The material box transfer system of claim 3, wherein the loader has a transfer unit thereon, the transfer unit including a first sub-transfer assembly and a second sub-transfer assembly arranged side-by-side;
the conveying direction of the first sub-transferring assembly is consistent with that of the first conveying line, and the first sub-transferring assembly is positioned on the extension line of the first conveying line;
the conveying direction of the second sub-transferring assembly is consistent with that of the second conveying line, and the second sub-transferring assembly is positioned on the extension line of the second conveying line;
the material box on the robot is transported to the inlet side through the first sub-transporting assembly, and the sorted material box is transported to the robot through the second sub-transporting assembly.
6. The material box transfer system according to claim 3, wherein the loader is provided with a transfer unit, the transfer unit comprises a first sub-transfer assembly, the transfer unit moves back and forth relative to the loader along a preset moving path, and the first sub-transfer assembly rotates forward to enable the conveying direction of the first sub-transfer assembly to be consistent with the conveying direction of the first conveying line; or the first sub-transfer assembly is reversed, so that the conveying direction of the first sub-transfer assembly is consistent with the conveying direction of the second conveying line.
7. The material bin transfer system of claim 5, wherein the transfer unit further comprises a robotic arm assembly having the robotic arm assembly on at least one of the first and second sub-transfer assemblies for moving the material bin on the robot onto the transfer unit.
8. The material bin transfer system of claim 7, wherein the loader includes a mobile support frame, the transfer units are located on the mobile support frame, and the transfer units are arranged in multiple tiers.
9. The material bin transfer system according to claim 8 further comprising a hoist located between the conveyor and the loader, the hoist being raised and lowered in a vertical direction to transfer the material bin between the conveyor and the loader.
10. The material bin transfer system of claim 9, wherein the elevator includes a support frame having the transfer unit thereon for transferring the material bin between the conveyor and the loader.
11. The material bin transfer system of claim 10, wherein the first sub-transfer assembly on the support frame is connected to the second sub-transfer assembly on the support frame, and the first sub-transfer assembly on the support frame is raised and lowered in synchronization with the second sub-transfer assembly on the support frame.
12. The material bin transfer system according to claim 9 further comprising a buffer racking located between the elevator and the loader to transfer the material bin between the elevator and the loader.
13. The material bin transfer system of claim 12, wherein the buffer racking includes a racking body with a plurality of levels of transfer units thereon, the transfer units on the racking body for transferring the material bins between the elevator and the loader.
14. The material bin transfer system of claim 13, wherein the transfer units on the shelf body are in one-to-one correspondence with the transfer units on the mobile support frame.
15. The material tank transfer system according to any one of claims 3 to 14 wherein the first conveyor line is a roller conveyor assembly and the second conveyor line is a roller conveyor assembly or a belt conveyor assembly.
16. The material bin transfer system of claim 7, wherein the first sub-transfer assembly and the second sub-transfer assembly are roller transfer assemblies; or the first sub-transferring component and the second sub-transferring component are belt transmission components.
17. The bin transfer system according to any one of claims 1 to 14, wherein the robot comprises a robot body, a handling device and storage racks, the handling device and the storage racks being located on opposite sides of the robot body;
the carrying device is lifted relative to the robot body, and the material box is stored and taken on the storage shelf;
the storage shelf is a plurality of in quantity, and a plurality of storage shelf sets up along vertical direction interval.
CN202111087787.6A 2021-09-16 2021-09-16 Material box transfer system Pending CN115818071A (en)

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PCT/CN2022/117932 WO2023040751A1 (en) 2021-09-16 2022-09-08 Transfer system for material box
TW111134922A TWI868484B (en) 2021-09-16 2022-09-15 Material box transfer system

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