CN115817804A - Novel dual-redundancy electric actuating cylinder - Google Patents
Novel dual-redundancy electric actuating cylinder Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于机械装备作动技术领域,具体涉及一种新型双余度电作动筒。The invention belongs to the technical field of mechanical equipment actuation, and in particular relates to a novel double-redundancy electric actuation cylinder.
背景技术Background technique
飞机起落架及襟副翼作为飞机起飞、降落、转弯、俯仰等姿态调整的一个重要组成单元,决定着飞机是否能够安全起降与飞行,而起落架收放作动筒作为飞机起降、襟副翼作动筒作为飞机飞行姿态调整的重要组成部分,是飞机运动核心部件之一,因此,起落架收放作动筒、襟副翼作动筒出现故障,直接影响着飞机的安全;而传统的液压式起落架收放作动筒、襟副翼作动筒需配有液压系统,成本高、重量大,如使用冗余设计,会增加飞机整机成本与重量,且后期维护成本高昂。Aircraft landing gear and flaperon, as an important component unit for aircraft take-off, landing, turning, pitching and other attitude adjustments, determine whether the aircraft can take off, land and fly safely. As an important part of the aircraft's flight attitude adjustment, the aileron actuator is one of the core components of the aircraft movement. Therefore, the failure of the landing gear retractable actuator and the flaperon actuator directly affects the safety of the aircraft; Traditional hydraulic landing gear retractable actuators and flaperon actuators need to be equipped with a hydraulic system, which is costly and heavy. If a redundant design is used, the cost and weight of the entire aircraft will be increased, and the subsequent maintenance costs will be high .
为此,我们提出一种新型双余度电作动筒来解决现有技术中存在的问题,起落架收放作动筒、襟副翼作动筒采用全电双余度设计,可提高系统安全性,实现整机轻量化,低成本化,且控制精度高,便于后期维护。To this end, we propose a new type of double-redundant electric actuator to solve the problems in the existing technology. The landing gear retractable actuator and the flaperon actuator adopt an all-electric double-redundant design, which can improve the system Safety, realize the light weight of the whole machine, low cost, and high control precision, which is convenient for later maintenance.
发明内容Contents of the invention
本发明的目的在于提供一种新型双余度电作动筒,以解决上述背景技术中提出现有技术中成本高、重量大,如使用冗余设计,会增加飞机整机成本与重量,且后期维护成本高昂的问题。The purpose of the present invention is to provide a new type of double-redundant electric actuator to solve the problem of high cost and heavy weight in the prior art proposed in the above-mentioned background technology. If redundant design is used, the cost and weight of the whole aircraft will be increased, and The problem of high maintenance costs in the later period.
为实现上述目的,本发明采用了如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种新型双余度电作动筒,包括减速箱箱体,所述减速箱箱体的一侧通过多组六角螺栓固定连接有端盖耳片,所述端盖耳片内设置有第二球头轴承,所述减速箱箱体的另一侧通过多组六角螺栓固定连接有外筒,所述外筒与减速箱箱体之间设置有内垫片,所述减速箱箱体内安装有两组蜗轮、两组蜗杆、两组第一轴承、第二轴承和周转齿轮,两组所述第一轴承设置在两组蜗轮的相对一端,所述第二轴承设置在两组蜗轮相抵触一端,所述减速箱箱体的另一侧设置有两组驱动装置,两组所述驱动装置均为直流电机,且两组驱动装置的输出轴上均设置有锥形齿轮,两组所述锥形齿轮分别与两组蜗杆啮合,两组所述蜗杆分别与两组蜗轮啮合,所述周转齿轮与两组蜗轮啮合,所述周转齿轮传动连接有滚珠丝杠,且滚珠丝杠设置在外筒内,所述滚珠丝杠的一端螺纹连接有丝杠螺母,且丝杠螺母的外壁套设有活塞杆,所述活塞杆的侧壁套设有衬套,且衬套设置在外筒内的一端。A new type of double-redundancy electric actuator, including a reduction box body, one side of the reduction box body is fixedly connected with end cover ear pieces by multiple sets of hexagonal bolts, and the end cover ear pieces are provided with a second Ball bearing, the other side of the reduction box body is fixedly connected with an outer cylinder through multiple sets of hexagonal bolts, an inner gasket is arranged between the outer cylinder and the reduction box body, and a Two sets of worm gears, two sets of worms, two sets of first bearings, second bearings and epicyclic gears, the two sets of first bearings are arranged at opposite ends of the two sets of worm wheels, and the second bearings are set at the opposite end of the two sets of worm wheels , the other side of the reduction box body is provided with two groups of driving devices, the driving devices of the two groups are DC motors, and the output shafts of the two groups of driving devices are provided with bevel gears, and the bevel gears of the two groups of Shaped gears mesh with two groups of worms, the two groups of worms mesh with two groups of worm wheels, the epicyclic gears mesh with two groups of worm wheels, the epicyclic gears are connected with ball screws, and the ball screws are arranged in the outer cylinder A screw nut is threadedly connected to one end of the ball screw, and the outer wall of the screw nut is covered with a piston rod, and the side wall of the piston rod is covered with a bushing, and the bushing is arranged at one end of the outer cylinder.
优选的,其中一组所述蜗轮的一端设置有底座,且另外一组蜗轮的一端设置有第三轴承,所述滚珠丝杠插接在第三轴承的内侧壁,且滚珠丝杠与第三轴承传动连接,所述减速箱箱体内设置有轴承套,所述第三轴承安装在轴承套内腔。Preferably, one end of one set of worm wheels is provided with a base, and one end of the other set of worm wheels is provided with a third bearing, the ball screw is plugged into the inner wall of the third bearing, and the ball screw is connected to the third bearing. Bearing transmission connection, a bearing sleeve is arranged in the box body of the reduction box, and the third bearing is installed in the inner cavity of the bearing sleeve.
优选的,所述外筒的一端设置有端盖本体,且端盖本体通过多组六角螺栓与外筒的一端固定连接,所述端盖本体的一侧开设有供活塞杆插接的圆孔,且圆孔的内壁设置有轴套。Preferably, one end of the outer cylinder is provided with an end cover body, and the end cover body is fixedly connected to one end of the outer cylinder through multiple sets of hexagonal bolts, and one side of the end cover body is provided with a round hole for plugging in the piston rod , and the inner wall of the circular hole is provided with a shaft sleeve.
优选的,所述轴套套设在活塞杆的侧壁,且轴套内壁与活塞杆的外壁滑动连接,所述轴套的一端与衬套的一端相抵触,所述端盖本体的一侧一体成型有凸块,且凸块的一侧开设有供位移传感器插接的通孔。Preferably, the bushing is set on the side wall of the piston rod, and the inner wall of the bushing is slidably connected to the outer wall of the piston rod, one end of the bushing is in conflict with one end of the bushing, and one side of the end cover body is integrated A protruding block is formed, and a through hole for insertion of the displacement sensor is opened on one side of the protruding block.
优选的,所述位移传感器的一端安装在外筒与减速箱箱体固定一端,且位移传感器设置在两组驱动装置之间,所述活塞杆的一端设置有接头,且接头的侧壁设置有止转螺母。Preferably, one end of the displacement sensor is installed on the outer cylinder and the fixed end of the reduction box body, and the displacement sensor is arranged between two groups of driving devices, one end of the piston rod is provided with a joint, and the side wall of the joint is provided with a stopper. Turn the nut.
优选的,所述位移传感器的另一端固定连接有止转垫片,所述接头的一端贯穿止转垫片插接在活塞杆的一端,所述止转垫片的一侧与止转螺母的一侧相抵触,所述接头的内壁安装有第一球头轴承。Preferably, the other end of the displacement sensor is fixedly connected with an anti-rotation washer, one end of the joint is inserted through the anti-rotation washer to one end of the piston rod, and one side of the anti-rotation washer is connected to the anti-rotation nut. One side conflicts, and the inner wall of the joint is equipped with a first ball bearing.
优选的,所述减速箱箱体的两侧均通过多组六角螺栓固定连接有维修窗,两组所述维修窗均为弧形板设置,且两组维修窗分别与两组锥形齿轮呈对应设置。Preferably, both sides of the reduction box body are fixedly connected with maintenance windows through multiple sets of hexagonal bolts, and the maintenance windows of the two groups are all set on arc-shaped plates, and the two groups of maintenance windows are respectively in the shape of two groups of bevel gears. corresponding settings.
优选的,两组所述驱动装置通过两组蜗杆串联,两组驱动装置均与位移传感器电性连接。Preferably, the two groups of driving devices are connected in series through two groups of worms, and both groups of driving devices are electrically connected to the displacement sensor.
优选的,所述滚珠丝杠的轴心与活塞杆的轴心设置在同一条直线上,且滚珠丝杠通过丝杠螺母与活塞杆滑动连接。Preferably, the axis of the ball screw and the axis of the piston rod are arranged on the same straight line, and the ball screw is slidably connected to the piston rod through a screw nut.
优选的,所述活塞杆与外筒呈滑动连接,所述活塞杆的一端与丝杠螺母固定连接,所述滚珠丝杠与第三轴承呈传动连接。Preferably, the piston rod is in sliding connection with the outer cylinder, one end of the piston rod is fixedly connected with the screw nut, and the ball screw is in transmission connection with the third bearing.
本发明提出的一种新型双余度电作动筒,与现有技术相比,具有以下优点:Compared with the prior art, a new double-redundant electric actuator proposed by the present invention has the following advantages:
1、本发明主要通过两组驱动装置、蜗轮蜗杆、活塞杆、外筒和位移传感器之间的配合,便于起落架收放作动筒、襟副翼作动筒采用全电双余度设计,可提高系统安全性,实现整机轻量化,低成本化,且控制精度高,便于后期维护,电作动筒采用双余度设计,正常情况下双电机同时工作,如遇到一路电源、控制驱动器或电机出现故障,另一路电源、控制驱动器和电机仍可正常工作,完成作动,保证系统安全可靠运转;1. The present invention is mainly through the cooperation between two sets of driving devices, worm gears, piston rods, outer cylinders and displacement sensors, so that the actuating cylinder for retracting and retracting the landing gear and the flaperon actuating cylinder adopt an all-electric double-redundancy design, It can improve the safety of the system, realize the lightweight and low cost of the whole machine, and the control accuracy is high, which is convenient for later maintenance. The electric actuator adopts a double redundancy design. If the driver or motor fails, the other power supply, control driver and motor can still work normally and complete the action to ensure the safe and reliable operation of the system;
2、本发明通过位移传感器、两组驱动装置之间的配合,电作动筒采用电传控制,电动执行,控制精度高、响应速度快,便于采用BIT自检手段,系统故障能快速检测与定位,且后期维护不需要专用设备,维护方便、费用低;2. Through the cooperation between the displacement sensor and two groups of driving devices, the electric actuator adopts telex control, electric execution, high control precision, fast response speed, easy to use BIT self-inspection means, and system failure can be quickly detected and contacted. Positioning, and later maintenance does not require special equipment, easy maintenance and low cost;
3、本发明的通过活塞杆、外筒、滚珠丝杠和丝杠螺母之间的配合,传统液压作动筒需配备液压源与液压系统,系统复杂、成本高昂、重量大,而电作动筒结构简单可靠,使用的是飞机系统电源,可降低整机重量与成本。3. In the present invention, through the cooperation between the piston rod, the outer cylinder, the ball screw and the screw nut, the traditional hydraulic cylinder needs to be equipped with a hydraulic source and a hydraulic system. The system is complex, costly and heavy, while the electric actuator The barrel structure is simple and reliable, and the power supply of the aircraft system is used, which can reduce the weight and cost of the whole machine.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the present invention;
图3为本发明的减速箱箱体剖面结构示意图;Fig. 3 is the schematic diagram of the cross-sectional structure of the gearbox of the present invention;
图4为图2中A处放大结构示意图。FIG. 4 is a schematic diagram of the enlarged structure at A in FIG. 2 .
图中:1、减速箱箱体;2、维修窗;3、驱动装置;4、外筒;5、端盖本体;6、轴套;7、活塞杆;8、位移传感器;9、止转垫片;10、止转螺母;11、接头;12、第一球头轴承;13、端盖耳片;14、第二球头轴承;15、第一轴承;16、周转齿轮;17、蜗杆;18、第二轴承;19、蜗轮;20、轴承套;21、内垫片;22、第三轴承;23、滚珠丝杠;24、丝杠螺母;25、衬套;26、锥形齿轮。In the figure: 1. Reduction box body; 2. Maintenance window; 3. Driving device; 4. Outer cylinder; 5. End cover body; 6. Shaft sleeve; 7. Piston rod; 8. Displacement sensor; Gasket; 10, anti-rotation nut; 11, joint; 12, first ball bearing; 13, end cover lug; 14, second ball bearing; 15, first bearing; 16, epicyclic gear; 17, worm ;18, second bearing; 19, worm gear; 20, bearing sleeve; 21, inner gasket; 22, third bearing; 23, ball screw; 24, screw nut; 25, bushing; 26, bevel gear .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. The specific embodiments described here are only used to explain the present invention, not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供了如图1-4所示的一种新型双余度电作动筒,包括减速箱箱体1,所述减速箱箱体1的一侧通过多组六角螺栓固定连接有端盖耳片13,所述端盖耳片13内设置有第二球头轴承14,所述减速箱箱体1的另一侧通过多组六角螺栓固定连接有外筒4,所述外筒4与减速箱箱体1之间设置有内垫片21,所述减速箱箱体1内安装有两组蜗轮19、两组蜗杆17、两组第一轴承15、第二轴承18和周转齿轮16,两组所述第一轴承15设置在两组蜗轮19的相对一端,所述第二轴承18设置在两组蜗轮19相抵触一端,所述减速箱箱体1的另一侧设置有两组驱动装置3,两组所述驱动装置3均为直流电机,且两组驱动装置3的输出轴上均设置有锥形齿轮26,两组所述锥形齿轮26分别与两组蜗杆啮合,两组所述蜗杆17分别与两组蜗轮19啮合,所述周转齿轮16与两组蜗轮19啮合,所述周转齿轮16传动连接有滚珠丝杠23,且滚珠丝杠23设置在外筒4内,所述滚珠丝杠23的一端螺纹连接有丝杠螺母24,且丝杠螺母24的外壁套设有活塞杆7,所述活塞杆7的侧壁套设有衬套25,且衬套25设置在外筒4内的一端。The present invention provides a new type of double-redundancy electric actuator as shown in Figures 1-4, including a reduction box body 1, one side of the reduction box body 1 is fixedly connected with an end cover by multiple sets of hexagonal bolts An
使用时,两组驱动装置3均为直流电机,两组直流电机通过两组蜗轮19和两组蜗杆17、周转齿轮16等传动机构实现转速的减小和扭矩的放大,后驱动滚珠丝杠23旋转,从而带动周向制动的丝杠螺母24实现直线往复运动,直线运动的丝杠螺母24与活塞杆7连接,最终驱动活塞杆7往复运动,实现对飞机起落架和襟副翼的作动,同时直流电机通过线位移传感器8反馈的信号,由控制器来控制和驱动,该电作动筒采用双余度设计,由两个电机通过周转轮系和滚珠丝杠23共同驱动活塞杆7往复运动,而蜗轮蜗杆17采用自锁设计,保证两个电机的转动相互独立,两个电机可通过飞机上两路独立的电源、控制驱动器来控制和驱动,正常情况下两个电机同时工作,共同驱动活塞杆7往复运动,如遇到一路电源、控制驱动器或电机出现故障,另一路电源、控制驱动器和电机仍可正常工作,完成作动,保证系统安全可靠运转,可提高系统安全性,实现整机轻量化,低成本化,且控制精度高,便于后期维护。During use, two groups of
其中一组所述蜗轮19的一端设置有底座,且另外一组蜗轮19的一端设置有第三轴承22,所述滚珠丝杠23插接在第三轴承22的内侧壁,且滚珠丝杠23与第三轴承22传动连接,所述减速箱箱体1内设置有轴承套20,所述第三轴承22安装在轴承套20内腔。One end of one group of the
外筒4的一端设置有端盖本体5,且端盖本体5通过多组六角螺栓与外筒4的一端固定连接,端盖本体5的一侧开设有供活塞杆7插接的圆孔,且圆孔的内壁设置有轴套6,便于活塞杆7的连接,减少活塞杆7伸缩的摩擦力,增加使用寿命。One end of the
轴套6套设在活塞杆7的侧壁,且轴套6内壁与活塞杆7的外壁滑动连接,轴套6的一端与衬套25的一端相抵触,端盖本体5的一侧一体成型有凸块,且凸块的一侧开设有供位移传感器8插接的通孔,通过位移传感器8便于控制直流电机,两组直流电机通过位移传感器8反馈的信号,由控制器来控制和驱动。The shaft sleeve 6 is sleeved on the side wall of the
位移传感器8的一端安装在外筒4与减速箱箱体1固定一端,且位移传感器8设置在两组驱动装置3之间,活塞杆7的一端设置有接头11,且接头11的侧壁设置有止转螺母10,便于控制飞机制动距离,从而完成落机。One end of the
位移传感器8的另一端固定连接有止转垫片9,接头11的一端贯穿止转垫片9插接在活塞杆7的一端,止转垫片9的一侧与止转螺母10的一侧相抵触,接头11的内壁安装有第一球头轴承12,增加起落架底端的强度,从而增加其使用寿命。The other end of the
减速箱箱体1的两侧均通过多组六角螺栓固定连接有维修窗2,两组维修窗2均为弧形板设置,且两组维修窗2分别与两组锥形齿轮26呈对应设置,打开维修窗2便于对减速箱箱体1内部进行定期维护检修。Both sides of the reduction box body 1 are fixedly connected with
两组所述驱动装置3通过两组蜗杆17串联,两组驱动装置3均与位移传感器8电性连接,增加作动筒的整体性,从而降低减速箱箱体1内部各部件之间的摩擦,增加各部件的使用寿命,提高精确度。The two groups of driving
所述滚珠丝杠23的轴心与活塞杆7的轴心设置在同一条直线上,且滚珠丝杠23通过丝杠螺母24与活塞杆7滑动连接,增加了各部件之间的连接精度,从而提高响应速度。The axis of the
活塞杆7与外筒4呈滑动连接,活塞杆7的一端与丝杠螺母24固定连接,滚珠丝杠23与第三轴承22呈传动连接,结构简单可靠。The
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still It is possible to modify the technical solutions recorded in the foregoing embodiments, or to perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
Claims (10)
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