CN115817414A - An independent dust removal system - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及车轮清洁领域,具体地说,是一种独立除尘系统。The invention relates to the field of wheel cleaning, in particular to an independent dust removal system.
背景技术Background technique
在现代工业环境中,需要对进入其中的车子的轮子进行清洁,如叉车、手推车轮子、AGV小车轮子等,现有技术中,对这种轮子的清洁很不方便,如使用一次性粘尘垫进行清洁时,粘尘垫需要频繁更换,且如果管理不到位会导致失效;使用抹布清洁又不方便,一些企业使用双面胶包裹轮子,每进一次就包一次,同样操作繁琐,而且一旦后续移动中,包裹破损,势必会对厂房造成污染。In a modern industrial environment, it is necessary to clean the wheels of the vehicles entering it, such as forklifts, trolley wheels, AGV trolley wheels, etc. In the prior art, it is very inconvenient to clean such wheels, such as using disposable sticky mats When cleaning, the sticky mat needs to be replaced frequently, and if the management is not in place, it will lead to failure; it is inconvenient to use a rag to clean. Some companies use double-sided tape to wrap the wheels every time they are put in. The operation is also cumbersome, and once the follow-up During the movement, if the package is damaged, it will inevitably cause pollution to the factory building.
现有技术中还有一种除尘垫,具有一定的厚度和弹力以及弱粘性,既能有效地吸附轮子上的尘埃颗粒,又不影响滚动,但是同样有缺陷,该除尘垫在安装放置时,需要对粘性涂层进行适应性调整,如需要分析轮子材质以后调整粘性涂层,对使用环境和清洁对象有特定的要求,所以局限性很大,难以大范围推广。There is also a dust removal mat in the prior art, which has a certain thickness, elasticity and weak viscosity, which can effectively absorb dust particles on the wheels without affecting the rolling, but it also has defects. When the dust removal mat is installed and placed, it needs to be Adaptive adjustment of the viscous coating, if it is necessary to adjust the viscous coating after analyzing the wheel material, has specific requirements for the use environment and cleaning objects, so it has great limitations and is difficult to promote on a large scale.
中国专利申请CN201820947995公开了一种汽车轮胎清洗装置,刷毛轴和防滑板沿着水槽的长度方向呈等间距循环排布设置,刷毛轴的两端向下垂直架设有支撑柱,支撑柱的底部设置有弹簧,弹簧和水槽的底壁连接,刷毛辊活动套设在刷毛轴上;水槽的两侧呈平行排布设置有一对支撑轴,防滑板的两端和支撑轴相对的位置开设有通孔,相邻防滑板的两端部通过固定板连接,防滑板通过通孔套设在支撑轴上,固定板和支撑轴相对的位置设置有限位孔,通过螺栓旋拧在限位孔内将固定板和支撑轴连接。防滑板起到支撑和防滑的双重作用,其与车胎的接触面积大,其和水的协同配合对车胎进行清洗,刷毛辊的刷毛对车胎进行深度清洁,弹簧对刷毛辊起到保护作用,拆装方便、清洗效果好,适用性广。该专利文献所记载的技术方案将通过水流和刷毛对车轮清洗的手段结合起来,但是清理下来的赃物无法得到及时清理,会导致二次污染,清洗不干净。Chinese patent application CN201820947995 discloses a car tire cleaning device. The bristle shaft and the anti-skid plate are arranged in a circular arrangement at equal intervals along the length direction of the water tank. The two ends of the bristle shaft are vertically erected with support columns downwards, and the bottom of the support column is set. There is a spring, the spring is connected to the bottom wall of the water tank, and the bristle roller is movably set on the bristle shaft; a pair of support shafts are arranged in parallel on both sides of the water tank, and through holes are opened at the opposite ends of the anti-skid plate and the support shaft , the two ends of the adjacent anti-skid plates are connected by the fixed plate, the anti-skid plate is sleeved on the support shaft through the through hole, the position of the fixed plate and the support shaft is provided with a limit hole, and the fixed plate is fixed by screwing the bolt in the limit hole. The plate is connected to the support shaft. The anti-skid plate plays the dual role of support and anti-slip. It has a large contact area with the tire. It cooperates with water to clean the tire. The bristles of the brush roller clean the tire deeply, and the spring protects the brush roller. Easy to install, good cleaning effect, wide applicability. The technical solution recorded in this patent document combines the means of cleaning the wheels by water flow and brush hairs, but the cleaned up stolen goods cannot be cleaned in time, which will lead to secondary pollution and unclean cleaning.
中国专利申请CN211196155U公开了一种车轮洁净设备,该洁净设备包括格栅、弹力基带、摩擦部和收集托盘,所述格栅固定在收集托盘上,收集托盘和格栅之间安装有数条弹力基带,弹力基带上设有摩擦部,摩擦部穿过格栅。该专利文献采用无动力方式对车轮或鞋底进行表面粉尘等污物的清理。通过格栅与收集托盘作为支撑。通过摩擦部对车轮或鞋底表面进行粉尘的清除。不但能够改善库房内的环境,而且节约了成本,简化了结构。但是其采用被动式的清理,应理解的是,这种清洗方式所提供的清洗力度很难对车轮等进行彻底的清洗,仅能如该专利文献所述提供表面粉尘等的清理。Chinese patent application CN211196155U discloses a wheel cleaning equipment, which includes a grid, an elastic base belt, a friction part and a collection tray, the grid is fixed on the collection tray, and several elastic base belts are installed between the collection tray and the grid , the elastic base belt is provided with a friction part, and the friction part passes through the grid. This patent document adopts unpowered mode to carry out the cleaning of dirt such as surface dust to wheel or sole. Supported by grates and collection trays. Dust is removed from the surface of the wheel or shoe sole through the friction part. Not only can the environment in the warehouse be improved, but also the cost is saved and the structure is simplified. However, it adopts passive cleaning. It should be understood that the cleaning force provided by this cleaning method is difficult to thoroughly clean the wheels, etc., and can only provide cleaning of surface dust, etc. as described in this patent document.
综上所述,亟需一种能够对车轮进行主动清理,提高清洁效果,同时又能及时对清理后的赃物进行处理,有效防止二次污染的独立除尘系统。To sum up, there is an urgent need for an independent dust removal system that can actively clean the wheels, improve the cleaning effect, and at the same time process the cleaned dirt in time to effectively prevent secondary pollution.
发明内容Contents of the invention
本发明的目的是,提供一种能够对车轮进行主动清理,提高清洁效果,同时又能及时对清理后的赃物进行处理,有效防止二次污染的独立除尘系统。The object of the present invention is to provide an independent dust removal system capable of actively cleaning the wheels, improving the cleaning effect, and at the same time processing the cleaned dirt in time to effectively prevent secondary pollution.
为实现上述目的,本发明采取的技术方案是:For realizing above-mentioned object, the technical scheme that the present invention takes is:
一种独立除尘系统,包括刷尘模块、驱动模块、吸尘模块;所述驱动模块与刷尘模块相连,所述吸尘模块与所述刷尘模块相连;所述刷尘模块包括辊刷,所述辊刷其上设有刷毛;所述驱动模块与所述辊刷相连,带动所述驱动辊筒进行旋转;所述吸尘模块包括集尘箱、输尘管、吸尘装置;所述输尘管与所述集尘箱相连通,所述吸尘装置与所述输尘管相连通,所述集尘箱上设有所述辊刷,所述辊刷扫下的扫落物依次经过集尘箱、输尘管,由吸尘装置吸出。An independent dust removal system, comprising a dust brushing module, a driving module, and a dust suction module; the driving module is connected to the dust brushing module, and the dust suction module is connected to the dust brushing module; the dust brushing module includes a roller brush, The roller brush is provided with bristles; the drive module is connected with the roller brush to drive the drive roller to rotate; the dust collection module includes a dust collection box, a dust delivery pipe, and a dust suction device; The dust delivery pipe is connected with the dust collection box, the dust suction device is connected with the dust delivery pipe, the dust collection box is provided with the roller brush, and the sweeping objects swept by the roller brush are in turn After passing through the dust collection box and the dust delivery pipe, it is sucked out by the dust collection device.
作为一种优选的技术方案,所述刷尘模块上的辊刷有若干个。As a preferred technical solution, there are several roller brushes on the dust brushing module.
作为一种优选的技术方案,所述辊刷其轴杆为弹性安装,且所述辊刷与轴杆可拆卸式套接。As a preferred technical solution, the shaft of the roller brush is elastically installed, and the roller brush and the shaft are detachably socketed.
作为一种优选的技术方案,所述刷尘模块还包括支撑架,所述支撑架设于所述辊刷两侧,其中,所述支撑架的上端面高于所述辊刷的上端切面。As a preferred technical solution, the dust brushing module further includes a support frame, and the support frame is mounted on both sides of the roller brush, wherein the upper end surface of the support frame is higher than the upper end cut surface of the roller brush.
作为一种优选的技术方案,所述支撑架上还设有防滑纹,所述支撑架侧面向所述辊刷延伸有防飞溅板。As a preferred technical solution, the support frame is further provided with anti-slip lines, and a splash-proof plate extends from the side of the support frame toward the roller brush.
作为一种优选的技术方案,所述驱动装置包括驱动电机、传动系统,其中,所述传动系统为齿轮传动和或传动带传动。As a preferred technical solution, the driving device includes a driving motor and a transmission system, wherein the transmission system is a gear transmission and or a transmission belt transmission.
作为一种优选的技术方案,所述集尘箱上宽下窄。As a preferred technical solution, the dust box is wide at the top and narrow at the bottom.
作为一种优选的技术方案,所述输尘管为圆柱管或方形管,连接于所述集尘箱下方。As a preferred technical solution, the dust delivery pipe is a cylindrical pipe or a square pipe, which is connected below the dust collection box.
作为一种优选的技术方案,所述集尘箱与所述输尘管之间设有过滤网。As a preferred technical solution, a filter screen is provided between the dust collecting box and the dust conveying pipe.
作为一种优选的技术方案,所述吸尘装置为吸尘器。As a preferred technical solution, the dust collection device is a vacuum cleaner.
本发明优点在于:The present invention has the advantage that:
1、本发明所述独立除尘系统,包括刷尘模块、驱动模块、吸尘模块;所述驱动模块与刷尘模块相连,所述吸尘模块与所述刷尘模块相连;所述驱动模块驱动所述刷尘模块对车轮进行清洁,所述吸尘模块将清理下的赃物及时排出,实现了对车轮等的主动清洗,使洁净率更高,所述吸尘装置配合集尘箱、输尘管将赃物及时吸出,防止赃物由于过多聚集后,甩出重新粘到轮子上,造成二次污染,进而导致清洁效应大打折扣。1. The independent dust removal system of the present invention includes a dust brushing module, a driving module, and a dust suction module; the driving module is connected to the dust brushing module, and the dust suction module is connected to the dust brushing module; the driving module drives The dust brushing module cleans the wheels, and the dust suction module discharges the cleaned dirt in time, realizing the active cleaning of the wheels, etc., so that the cleaning rate is higher. The dust suction device cooperates with the dust collection box, dust transport The tube sucks out the stolen goods in time to prevent the stolen goods from being thrown out and sticking to the wheels again after excessive accumulation, causing secondary pollution, which in turn leads to a greatly reduced cleaning effect.
2、本发明所述独立除尘系统其刷尘模块上的辊刷有若干个,由驱动模块通过传动系统同时进行控制,增大了清洗路径的长度,从而加长了清洗时间。2. The independent dust removal system of the present invention has several roller brushes on the dust brushing module, which are controlled by the drive module through the transmission system at the same time, which increases the length of the cleaning path, thereby prolonging the cleaning time.
3、本发明所述独立除尘系统其刷尘模块还包括支撑架,所述支撑架设于所述辊刷两侧,其中,所述支撑架的上端面高于所述辊刷的上端切面,可以支撑车轮及相应的载具,避免辊刷长时间持续承受载具的压力,所述辊刷其轴杆为弹性安装,当车轮与辊刷接触时,可以提供缓冲,既能保证辊筒的正常旋转,又能降低主轴受损的可能性。3. The dust brushing module of the independent dust removal system of the present invention also includes a support frame, and the support frame is installed on both sides of the roller brush, wherein, the upper end surface of the support frame is higher than the upper end cut surface of the roller brush, which can Support the wheel and the corresponding carrier to prevent the roller brush from continuously bearing the pressure of the carrier for a long time. The shaft of the roller brush is elastically installed. When the wheel is in contact with the roller brush, it can provide a buffer, which can ensure the normal operation of the roller. Rotation reduces the possibility of spindle damage.
4、本发明所述独立除尘系统其支撑架上还设有防滑纹,利于车轮的行进,所述支撑架侧面向所述辊刷延伸有防飞溅板,所述防飞溅板可以防止刷落的赃物随着辊筒的旋转弹出。4. The support frame of the independent dust removal system of the present invention is also provided with anti-slip lines, which is beneficial to the advancement of the wheels. The side of the support frame extends toward the roller brush with an anti-splash plate, and the anti-splash plate can prevent the brush from falling. The booty is ejected with the rotation of the rollers.
5、本发明所述独立除尘系统其集尘箱为上宽下窄的漏斗状结构,方便将刷下的脏物集中于底部,所述除尘管与吸尘装置相适配,便于形成高效的吸尘通道。5. The dust collection box of the independent dust removal system of the present invention is a funnel-shaped structure with a wide top and a narrow bottom, which is convenient for collecting the dirt under the brush at the bottom. The dust removal pipe is matched with the dust suction device to facilitate the formation of an efficient Vacuum access.
附图说明Description of drawings
附图1是本发明一种独立除尘系统立体示意图。Accompanying drawing 1 is a three-dimensional schematic diagram of an independent dust removal system of the present invention.
附图2是本发明一种独立除尘系统局部剖视图。Accompanying
附图3是本发明另一种独立除尘系统立体示意图。Accompanying
附图4是本发明另一种独立除尘系统局部剖视图。Accompanying drawing 4 is a partial sectional view of another independent dust removal system of the present invention.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明记载的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in combination with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the contents of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
附图中涉及的附图标记和组成部分如下所示:The reference signs and components involved in the accompanying drawings are as follows:
实施例1Example 1
请参见附图1、附图2,附图1是本发明一种独立除尘系统立体示意图;附图2是本发明一种独立除尘系统局部剖视图。一种独立除尘系统,包括刷尘模块1、驱动模块2、吸尘模块3;所述刷尘模块1包括带有刷毛111的辊刷11,及用于安装辊刷11的箱体,具体的,若干个辊刷11并列安装,所述辊刷11上的刷毛111可以为细毛刷、除毛刷等,其阵列方式可以有多种,如螺旋式绕辊刷11排布、圆环式绕辊刷11排布等,应理解的是,所述辊刷11及刷毛111的材料、配合形式皆不影响本专利功能的实现,优选的,所述辊刷11为套筒结构,套接于轴杆上,轴杆活动安装于箱体上,且一端与驱动模块2相连,应理解的是,套筒与轴杆相配和的可拆卸式连接方式为现有技术;所述辊刷11之间还设有支撑架12,所述支撑架12的上端面高于所述辊刷11的上端切面,所述刷毛111高于所述支撑架12的上端面;所述吸尘模块3包括集尘箱31、输尘管32、吸尘装置,所述集尘箱31为上宽下窄的漏斗状结构,其底部连接有所述输尘管32,所述输尘管32侧壁开口与集尘箱31相连通,一端的端口与吸尘装置连接,即与吸尘器连接,将管内的垃圾吸出,其中所述输尘管32可以为方形、圆柱形或其他形状,不影响其功能的实现。Please refer to accompanying
本发明的使用方式:启动相应的电源,使驱动装置带动辊刷11进行旋转,小车行驶在刷尘模块1的表面,且小车车轮行进时的滚动方向与辊刷11的旋转方向相反,优选的,车轮的表面与辊刷11上的刷毛111充分接触,且车轮在刷尘模块1上行进时,由支撑架12支撑,辊刷11的表面不与轮面直接接触,防止辊筒的旋转被影响,其可通过控制辊刷11的直径与支撑架12之间的间距来实现。所述刷毛111将车轮上的赃物刷下,经漏斗状的集尘箱31将赃物聚集于底部的输尘管32,再由一端的吸尘装置吸出,完成对清理物的转移,使得无需频繁对箱体进行清洗,极大的保证了工作效率。The use method of the present invention: start the corresponding power supply, make the driving device drive the
需要说明的是:本发明所述独立除尘系统,包括刷尘模块1、驱动模块2、吸尘模块3;所述驱动模块2与刷尘模块1相连,所述吸尘模块3与所述刷尘模块1相连;所述驱动模块2驱动所述刷尘模块1对车轮进行清洁,所述吸尘模块3将清理下的赃物及时排出,实现了对车轮等的主动清洗,使洁净率更高,所述吸尘装置配合集尘箱31、输尘管32将赃物及时吸出,防止赃物由于过多聚集后,甩出重新粘到轮子上,造成二次污染,进而导致清洁效应大打折扣;所述独立除尘系统其刷尘模块1上的辊刷11有若干个,由驱动模块2通过传动系统22同时进行控制,增大了刷扫路径的长度,从而加长了刷扫时间;所述刷尘模块1还包括支撑架12,所述支撑架12设于所述辊刷11两侧,其中,所述支撑架12的上端面高于所述辊刷11的上端切面,可以支撑车轮及相应的载具,避免辊刷11长时间持续承受载具的压力;所述独立除尘系统其集尘箱31为上宽下窄的漏斗状结构,方便将刷下的脏物集中于底部,所述除尘管与吸尘装置相适配,便于形成高效的吸尘通道。It should be noted that: the independent dust removal system of the present invention includes a dust brushing module 1, a drive module 2, and a dust collection module 3; the drive module 2 is connected to the dust collection module 1, and the dust collection module 3 is connected to the The dust module 1 is connected; the driving module 2 drives the dust brushing module 1 to clean the wheels, and the dust suction module 3 discharges the cleaned dirt in time, realizing the active cleaning of the wheels, etc., so that the cleaning rate is higher , the dust suction device cooperates with the dust collection box 31 and the dust delivery pipe 32 to suck out the stolen goods in time to prevent the stolen goods from being thrown out and sticking to the wheels again after excessive accumulation, causing secondary pollution, and thus greatly reducing the cleaning effect; There are several roller brushes 11 on the brush dust module 1 of the independent dust removal system, which are controlled by the drive module 2 through the transmission system 22 at the same time, which increases the length of the brush path, thereby prolonging the brush sweep time; the dust brush The module 1 also includes a support frame 12, the support frame 12 is arranged on both sides of the roller brush 11, wherein, the upper end surface of the support frame 12 is higher than the upper end cut surface of the roller brush 11, and can support the wheel and the corresponding The carrier avoids the pressure of the roller brush 11 for a long time; the dust collection box 31 of the independent dust removal system is a funnel-shaped structure with a wide top and a narrow bottom, which is convenient for collecting the dirt under the brush at the bottom. The pipe is adapted to the dust suction device to facilitate the formation of an efficient dust suction channel.
实施例2Example 2
本实施例将结合具体的实施方式对所述独立除尘系统进行说明;This embodiment will describe the independent dust removal system in combination with specific implementation methods;
请参见附图3、附图4,附图3是本发明另一种独立除尘系统立体示意图;附图4是本发明另一种独立除尘系统局部剖视图。所述驱动模块2包括驱动电机21、传动系统22,所述传动系统22包括齿轮传动、传送带传送,具体的,驱动电机21通过齿轮与相近的传动轴211活动相连,对应的,相应的传动轴211通过传动带带动相邻的传动轴211运转,所述传动轴211通过联轴器与轴杆相连,所述轴杆上套设有所述辊刷11,所述辊刷11表面设有刷毛111,若干辊刷11之间分隔有相应的支撑架12,所述支撑架12的上端表面高于辊刷11的圆柱上端切面,且刷毛111的长度长于支撑架12的上端表面;在本实施例中,所述支撑架12为网格状设置,具体的,其竖向的支撑架12与辊刷11平行设置,横向的支撑架12中心设有通孔,供轴杆穿过,对应的,其上的辊刷11同样为分段式,优选的,所述支撑架12上设有防滑纹122。Please refer to accompanying
所述吸尘模块3其集尘箱31设于若干辊刷11下方,刷毛111刷下的赃物顺势甩入集尘箱31内,并滑落至底部的输尘管32内,所述输尘管32其侧壁开孔与集尘箱31相连通,其一端端口向外延伸与吸尘装置相连,如可连接工业吸尘器等。The
优选的,与所述辊刷11平行设置的支撑架12上设有防飞溅板123,所述防飞溅板123设在辊刷11的回转路径上,用来防止刷毛111将赃物随着辊筒的旋转重新甩出上端面;所述集尘箱31与所述输尘管32之间设有过滤网311,可以防止过大的的颗粒物(容易堵塞输尘管32的颗粒物)落入输尘管32内,影响后续的吸尘效率,相应的,所述辊刷11与所述集尘箱31为可拆卸式的设计,方便清理其中难以处理的赃物,应理解的是,可拆卸式的设计为现有技术,如通过断开与传动轴211相连的联轴器,拆下相应的轴杆及辊筒,优选的,所述辊刷11及支撑架12作为一个整体与所述集尘箱31可拆卸相连。Preferably, the
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明原理的前提下,还可以做出若干改进和补充,这些改进和补充也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and supplements can also be made, and these improvements and supplements should also be considered Be the protection scope of the present invention.
Claims (10)
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