CN115816362A - A clamping gasket installation tool - Google Patents
A clamping gasket installation tool Download PDFInfo
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- CN115816362A CN115816362A CN202211550811.XA CN202211550811A CN115816362A CN 115816362 A CN115816362 A CN 115816362A CN 202211550811 A CN202211550811 A CN 202211550811A CN 115816362 A CN115816362 A CN 115816362A
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Abstract
Description
技术领域technical field
本发明涉及垫片安装工具技术领域,具体为一种夹紧垫片安装工具。The invention relates to the technical field of gasket installation tools, in particular to a clamping gasket installation tool.
背景技术Background technique
在目前的汽车制造过程中,夹紧垫片广泛应用,但在手动安装时会出现不易卡紧、工时长,而且长时间在工位上装配易损伤手掌等问题。In the current automobile manufacturing process, clamping gaskets are widely used, but when manually installed, there will be problems such as difficult clamping, long working hours, and easy damage to palms when assembled on the station for a long time.
市场上,目前还没有关于夹紧垫片半自动安装的操作工具,经过检索后,也并未发现有半自动安装垫片的工具,大部分的还是手动安装的工具,或者全自动安装的生产线结构。In the market, there is currently no operating tool for semi-automatic installation of clamping gaskets. After searching, no tools for semi-automatic installation of gaskets have been found. Most of them are manual installation tools or fully automatic installation production line structures.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种夹紧垫片安装工具。Aiming at the deficiencies of the prior art, the invention provides a clamping washer installation tool.
为实现上述目的,本发明提供如下技术方案:一种夹紧垫片安装工具,包括:In order to achieve the above object, the present invention provides the following technical solutions: a clamping gasket installation tool, comprising:
壳体以及用于手持操作的手柄;Housing and handle for hand-held operation;
壳体内安装有敲击单元以及上料单元;A knocking unit and a feeding unit are installed in the casing;
敲击单元包括敲击杆以及驱动敲击杆向前敲击的驱动部,敲击杆连接有弹簧,驱动部用于驱动敲击杆向后滑动以压缩弹簧,压缩至极限后驱动部释放敲击杆的滑动限位,弹簧势能释放,使得敲击杆向前敲击;The tapping unit includes a tapping rod and a driving part that drives the tapping rod to strike forward. The tapping rod is connected with a spring. The driving part is used to drive the tapping rod to slide backward to compress the spring. After the compression reaches the limit, the driving part releases the tapping. The sliding limit of the striker, the potential energy of the spring is released, so that the striker strikes forward;
上料单元包括料匣以及位于料匣出料端的上料环,上料环与敲击杆经摇杆连接,敲击杆滑动时,经摇杆驱动上料环移动,上料环在移动的行程中,将料匣中的垫片推送至敲击杆的前端位置。The feeding unit includes a magazine and a feeding ring located at the discharge end of the magazine. The feeding ring and the knocking rod are connected by a rocker. When the knocking rod slides, the rocking rod drives the feeding ring to move. During the stroke, push the spacer in the magazine to the front position of the knock rod.
优选的,驱动部为电机的旋转柱,旋转柱为中空结构,旋转柱内设置有滑杆,敲击杆滑动连接在滑杆上,且旋转柱套设在敲击杆的外周面上,敲击杆的外周面上设置有凸轮槽以及与凸轮槽连通的直槽,旋转柱的内壁上安装有凸柱,凸柱容置于凸轮槽时,旋转柱旋转,在凸轮槽的限位下,驱动敲击杆前后滑动,在一个形程的末端,凸柱进入直槽,直槽沿弹簧的弹力方向设置。Preferably, the driving part is a rotating column of a motor, the rotating column is a hollow structure, a sliding bar is arranged in the rotating column, the knocking rod is slidably connected to the sliding bar, and the rotating post is sleeved on the outer peripheral surface of the knocking bar, A cam groove and a straight groove connected with the cam groove are arranged on the outer peripheral surface of the rod, and a convex post is installed on the inner wall of the rotating column. When the convex post is accommodated in the cam groove, the rotating column rotates. The knock rod is driven to slide back and forth, and at the end of a stroke, the convex column enters the straight groove, and the straight groove is arranged along the elastic direction of the spring.
优选的,敲击杆由敲击柱以及动力柱两个分离部分组成,凸轮槽以及直槽设置在动力柱上,动力柱受驱动,敲击柱设置在动力柱的前端,当动力柱受弹簧势能作用冲击时,将冲击力传导至敲击柱上,敲击柱将垫片推出。Preferably, the knocking rod is composed of two separate parts, the knocking column and the power column. The cam groove and the straight groove are arranged on the power column, and the power column is driven. The knocking column is arranged at the front end of the power column. When the potential energy impacts, the impact force is transmitted to the knocking column, and the knocking column pushes the gasket out.
优选的,还包括平衡柱,平衡柱设置在动力柱远离敲击柱的一端,平衡柱的结构与动力柱相同,滑动连接在滑杆上,且平衡柱的凸轮槽与动力柱的凸轮槽方向相反,即旋转柱旋转时,平衡柱与动力柱相向滑动。Preferably, it also includes a balance column, the balance column is arranged at the end of the power column away from the knocking column, the structure of the balance column is the same as that of the power column, and it is slidably connected on the slide bar, and the direction of the cam groove of the balance column and the cam groove of the power column On the contrary, that is, when the rotating column rotates, the balance column and the power column slide towards each other.
优选的,摇杆的第一段铰接与敲击杆上,摇杆的中部铰接在壳体上,摇杆的另一端铰接在上料环上,上料环位于敲击杆的下部位置,当敲击杆向后滑动时,在摇杆的驱动下,上料环向上抬起。Preferably, the first section of the rocker is hinged to the knocking rod, the middle part of the rocking rod is hinged on the housing, the other end of the rocking rod is hinged on the feeding ring, and the feeding ring is located at the lower part of the knocking rod. When the knock rod slides backward, the feeding ring is lifted up under the drive of the rocker.
优选的,上料环的一侧设置有匣口环,匣口环位于料匣的输出口端,匣口环上开设有挡料槽,在匣口环的外围套设有锁料环,锁料环的内侧壁设置有凸起的挡料块,挡料块容置于挡料槽中,且凸出于匣口环的内壁;常态下,料匣远离输出口端的一侧安装有推料弹簧,将内部的垫片推向输出口端,抵紧在挡料块一侧;Preferably, one side of the feeding ring is provided with a box mouth ring, the box mouth ring is located at the outlet end of the magazine, a material retaining groove is provided on the box mouth ring, and a material locking ring is provided on the periphery of the box mouth ring, and the lock The inner wall of the material ring is provided with a raised stop block, which is accommodated in the stop groove and protrudes from the inner wall of the box mouth ring; under normal conditions, a pusher is installed on the side of the box away from the output port. The spring pushes the internal gasket to the output port and presses against the side of the stop block;
锁料环的底部连接有锁止块,锁止块位于上料环的下部,当上料环下落时,下压锁止块,锁料环受力向下移动,挡料块发生位移,释放对垫片的阻挡;The bottom of the locking ring is connected with a locking block. The locking block is located at the lower part of the feeding ring. When the feeding ring falls, the locking block is pressed down, and the locking ring is forced to move downward. The blocking block is displaced and released. blocking of gaskets;
锁料环为弹性材料制成,当上料环向上移动时,锁料环回位,重新阻挡垫片。The locking ring is made of elastic material, when the loading ring moves upward, the locking ring returns to block the gasket again.
优选的,锁料环底部的锁止块与锁料环滑动连接,当滑动至前端极限位置时,受上料环下压,当滑动至后端极限位置时,不受上料环下压。Preferably, the locking block at the bottom of the material locking ring is slidably connected with the material locking ring. When sliding to the front end limit position, it is pressed down by the material feeding ring, and when it slides to the rear end limit position, it is not pressed down by the material feeding ring.
优选的,匣口环固定安装在壳体上,且匣口环靠近于料匣的一侧设置有压片,料匣靠近于匣口环的一侧外壁上设置有挡料片,挡料片凸出于料匣的内壁,用于阻挡垫片,且挡料片自身靠近于匣口环的一侧壁为弧型或者倾斜的结构,上料后,料匣朝向匣口环一侧用力挤压,压片对挡料片产生径向向外的力,则挡料片回缩,垫片得以通过挡料片处到达匣口环内,直至锁料环的挡料块处。Preferably, the magazine mouth ring is fixedly installed on the housing, and the magazine mouth ring is provided with a pressure piece near the side of the magazine, and the material magazine is provided with a material stopper on the side wall close to the magazine mouth ring, and the material stopper It protrudes from the inner wall of the magazine and is used to block the gasket, and the side wall of the stopper itself close to the mouth ring is an arc-shaped or inclined structure. After loading, the magazine is forced to squeeze toward the side of the mouth ring Pressing, the pressing sheet produces a radially outward force on the material stopper, and the material stopper retracts, and the gasket can pass through the material stopper to reach the inside of the box mouth ring, until it reaches the material stopper of the locking ring.
优选的,旋转柱为齿轮结构,电机设置在旋转柱的底部,电机的输出端为小齿轮,小齿轮与旋转柱啮合。Preferably, the rotating column is a gear structure, the motor is arranged at the bottom of the rotating column, the output end of the motor is a pinion gear, and the pinion gear meshes with the rotating column.
本发明设置驱动部驱动敲击杆进行垫片的敲击安装,并且利用敲击杆的位移驱动上料环进行上料,实现了半自动化的垫片安装功能,提高了工作效率。The invention sets the driving part to drive the knocking rod to knock and install the gasket, and uses the displacement of the knocking rod to drive the feeding ring to carry out material loading, which realizes the semi-automatic gasket installation function and improves the working efficiency.
附图说明Description of drawings
图1为本发明结构外部结构示意图;Fig. 1 is a schematic diagram of the external structure of the structure of the present invention;
图2为本发明的剖视图;Fig. 2 is a sectional view of the present invention;
图3为本发明的部分零件拆解图;Fig. 3 is a part disassembly diagram of the present invention;
图4为本发明的爆炸图;Fig. 4 is an explosion diagram of the present invention;
图5为本发明的动力柱连接示意图;Fig. 5 is a schematic diagram of the connection of the power column of the present invention;
图6为敲击部与上料单元的联动结构示意图;Fig. 6 is a schematic diagram of the linkage structure of the knocking part and the feeding unit;
图7为上料部的结构示意图;Fig. 7 is a schematic structural view of the loading section;
图8为图7中结构的拆解爆炸图。Fig. 8 is a disassembled exploded view of the structure in Fig. 7 .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅附图,一种夹紧垫片安装工具,具体参照图1所示,本实施例旨在设计出一款方便使用的,可实现半自动化安装垫片的工具。Please refer to the accompanying drawings, a clamping gasket installation tool, as shown in Figure 1 for details, this embodiment aims to design a tool that is convenient to use and can realize semi-automatic installation of gaskets.
本实施例将其设计成如图1的枪体结构。Present embodiment it is designed as the gun body structure as Fig. 1.
包括壳体1以及安装于壳体1下的手柄2。It includes a
其剖面结构以及内部结构的拆解图参照图2以及图3所示。Refer to Figure 2 and Figure 3 for its cross-sectional structure and disassembled views of its internal structure.
具体的功能实现部分,包括敲击单元以及上料单元。The specific function realization part includes the knocking unit and the feeding unit.
敲击单元,包括敲击杆以及驱动敲击杆向前敲击的驱动部,敲击杆连接有弹簧,驱动部用于驱动敲击杆向后滑动以压缩弹簧,压缩至极限后驱动部释放敲击杆的滑动限位,弹簧势能释放,使得敲击杆向前敲击。The knocking unit includes a knocking rod and a driving part that drives the knocking rod to strike forward. The knocking rod is connected with a spring, and the driving part is used to drive the knocking rod to slide backward to compress the spring. After the compression reaches the limit, the driving part is released The sliding limit of the knocking bar releases the potential energy of the spring, so that the knocking bar is knocked forward.
参照图2、图4以及图5所示;驱动部为电机3驱动的旋转柱31,旋转柱31为中空结构,旋转柱31内设置有滑杆310,敲击杆滑动连接在滑杆310上,且旋转柱31套设在敲击杆的外周面上,敲击杆的外周面上设置有凸轮槽以及与凸轮槽连通的直槽,旋转柱31的内壁上安装有凸柱311,凸柱311容置于凸轮槽时,旋转柱旋转,在凸轮槽的限位下,驱动敲击杆前后滑动,在一个形程的末端,凸柱311进入直槽,直槽沿弹簧的弹力方向设置。Referring to Fig. 2, Fig. 4 and shown in Fig. 5; the driving part is the
参照图2所示,敲击杆由敲击柱34以及动力柱33两个分离部分组成,凸轮槽330以及直槽331设置在动力柱上,动力柱33受驱动,敲击柱34设置在动力柱33的前端,当动力柱33受弹簧势能作用冲击时,将冲击力传导至敲击柱34上,敲击柱34将垫片推出。Referring to Fig. 2, the knocking rod is made up of two separate parts of the knocking
参照图5以及图6所示,直槽331与凸轮槽330的两端均是连通的,初始状态下,动力柱33的凸柱311位于两个槽的一端,旋转柱31旋转,凸柱311进入到凸轮槽330中,在凸轮槽330的限位下,推动动力柱33滑动。当旋转极限时,也就是凸柱311到达两槽的另一端铰接处时,凸柱311进入到直槽331中,如图中,凸柱311在直槽331中,对动力柱33轴向的限位释放,在弹簧(弹簧的弹力方向与直槽331的延伸方向一致)的作用下,动力柱33反向滑动至初始状态。Referring to Fig. 5 and Fig. 6, both ends of the
进一步的,敲击柱34的连接处设置一个锥形弹簧300,锥形弹簧300的一个受力端接触壳体,另一个受力端接触敲击柱34。动力柱33的后端安装一个圆柱弹簧,该弹簧的一个受力端与动力柱33接触,另一个受力端与滑杆3接触或者跟壳体内部的接触面结构。Further, a
在工作中,动力柱33在自身后端弹簧的作用下向前敲击敲击柱34,敲击柱34向前敲击的过程中压缩锥形弹簧300。完成一次敲击后,旋转柱31旋转,带动动力柱31后撤,而敲击柱34在锥形弹簧300的作用下后撤与动力柱33接触。In operation, the
锥形弹簧300还能有利于减小敲击柱34对壳体的冲击。The
这种分体的敲击杆的好处在于,方便更换零件。比如,由于长时间使用,凸轮槽磨损严重,影响使用,如果是一体式的结构,便要把整个杆都更换,而分体式的结构,可以只更换动力柱31即可,节约成本。The advantage of this split knock rod is that it is convenient to replace parts. For example, due to long-term use, the cam grooves are severely worn and affect the use. If it is an integral structure, the entire rod will be replaced, and for a split structure, only the
继续参照图2-图6所示,在一个优选实施例中,旋转柱31远离动力柱33的一端还设置了一个平衡柱35,平衡柱35的结构与动力柱33相同,不同的是,平衡柱35的凸轮槽与动力柱33的凸轮槽方向是相反的。即,旋转柱31旋转,通过两者的凸轮槽限位,使得两者朝向相反的方向滑动。Continuing to refer to Fig. 2-shown in Fig. 6, in a preferred embodiment, rotating
如图2所示,在平衡柱35的设计方案下,将驱动动力柱33向前敲击的弹簧设置在,平衡柱35与动力柱33之间的位置,也就是图中的圆柱弹簧301。然后在平衡柱35后端再增设一个帮助平衡柱35复位的弹簧302。As shown in FIG. 2 , under the design of the
具体工作时,旋转柱31旋转,动力柱33回撤,平衡柱35前进,两者压缩中间的圆柱弹簧301,待得极限状态后,旋转柱31在动力柱33以及平衡柱35中的凸柱均进入到直槽中,两个柱子相向滑动;During specific work, the rotating
平衡柱35的作用是,保持旋转柱31的驱动系统的运转平衡。因为旋转柱31是安装在壳体内的,如果旋转柱31仅是一端受力,使用时间长后,其结构必然会发生偏移。而增加了平衡柱35,使其两端采用凸柱驱动,进行受力,受力保持平衡。同时平衡柱35的运动,还可以尽量中和掉动力柱33对壳体的冲击。The function of the
继续参照图6-图8所示,上料单元,是通过摇杆5结构与敲击单元实现连动的。Continuing to refer to Fig. 6-Fig. 8, the feeding unit is linked with the knocking unit through the
摇杆5的第一段铰接与敲击杆上,(图中的C点),摇杆5的中部铰接在壳体(图中的A点)上,摇杆的另一端铰接在上料环7上(图中的B点),上料环7位于敲击杆的下部位置,当敲击杆向后滑动时,在摇杆5的驱动下,上料环7向上抬起,将上料环7内的垫片通过敲击环4的送料槽40送入其中。如图4所示,敲击环4是安装在壳体内的,也是位于安装口01内缘的。敲击杆在敲击环4中完成敲击。The first section of the
值得一提的是,由于摇杆5是快速响应的,为了防止,当敲击干向前敲击时,上料环7过快地向下落,使得垫片提前下落,未被敲击到。所以在具体实施时,一定要设计好两者的行程,保证可以被敲击到即可。It is worth mentioning that, because the
参照图7所示,上料环7的一侧设置有匣口环9,匣口环9位于料匣8的输出口端,匣口环9上开设有挡料槽91,在匣口环9的外围套设有锁料环6,锁料环6的内侧壁设置有凸起的挡料块61,挡料块61容置于挡料槽91中,且凸出于匣口环9的内壁;常态下,料匣8远离输出口端的一侧安装有推料弹簧84,经末端的推板83,将内部的垫片推向输出口端,抵紧在挡料块61一侧;With reference to shown in Fig. 7, one side of
锁料环6的底部连接有锁止块101,锁止块101位于上料环7的下部,当上料环7下落时,下压锁止块101,锁料环6受力向下移动,挡料块61发生位移,释放对垫片的阻挡;参照图中所示,锁料环6是一个大半个环形结构的,在两侧位置以及底部位置设置挡料块61,分别对应三个挡料槽91。常态下,锁料环6内侧壁是贴合包围在匣口环9外围的,下压时,侧部的挡料块61本身为弧形结构,常态下容置于挡料槽91中,此时被挡料槽91的槽面挤压,所以会张开一定角度,挡料块61回缩,便不会对垫片造成阻挡。底部的挡料块61被下压,也发生回缩。The bottom of the
锁料环6为弹性材料制成,当上料环7向上移动时,锁料环6回位,重新阻挡垫片。The
锁料环6底部的锁止块101与锁料环6滑动连接,如图8所示,锁料环6的底部设置一个滑槽102,锁止块101与滑槽102滑动连接。锁止块101的底部设置一个档位杆10用于操作。当滑动至前端极限位置时,受上料环7下压,当滑动至后端极限位置时,不受上料环下压。也就是说,档位杆10,可以控制垫片是否会进入上料环7内。The
匣口环9固定安装在壳体上,且匣口环9靠近于料匣的一侧设置有压片92,料匣8靠近于匣口环9的一侧外壁上设置有挡料片82,挡料片82凸出于料匣的内壁,用于阻挡垫片,且挡料片82自身靠近于匣口环9的一侧壁为弧型或者倾斜的结构。另外,参照图中所示,挡料片82是设置在料匣8侧部一块弹片81延伸端位置的。挡料片82是可以拨动的。The
上料后。料匣8朝向匣口环9一侧用力挤压,压片92对挡料片82产生径向向外的力,则挡料片回缩。垫片得以通过挡料片82处到达匣口环9内,直至锁料环9的挡料块处。After feeding. The
另外,旋转柱31为齿轮结构,电机3设置在旋转柱31的底部,电机3的输出端为小齿轮32,小齿轮32与旋转柱31啮合。手柄2上安装有控制电机开关的按钮20,手柄内还安装有供电机3电能的电池。In addition, the rotating
工作时,电机3驱动旋转柱31旋转,旋转柱31驱动动力柱33回撤至极限状态,动力柱33在弹簧作用下撞击敲击柱34,敲击柱34向前,敲击垫片,然后敲击柱34在锥形弹簧300的作用下回撤继续接触动力柱33。During work, the
在敲击柱34向后时,摇杆5的C端向后,摇杆5的B端绕A点旋转,带动上料环7向上,将垫片送至上端的敲击环4内;当敲击柱34快速向前敲击时,上料环7逐渐下落,下压锁料环6,让第一个垫片进入上廖欢7内。等待下一个工作行程。When the knocking
在这过程中,可以通过档位杆10控制是否上料。比如,第一个垫片没有安装到位的时候。此时,控制档位杆10滑动锁止块101,使其缩回,不受上料环7的下压。但是此时上料环7中已经有了一个垫片,那么正常安装第二个垫片。第二个垫片安装完之后,由于不再上料,所以可以回头再去敲击第一个垫片即可。During this process, the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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