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CN115815893A - Device for flange welding of steam chamber on vulcanizing machine - Google Patents

Device for flange welding of steam chamber on vulcanizing machine Download PDF

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Publication number
CN115815893A
CN115815893A CN202211484767.7A CN202211484767A CN115815893A CN 115815893 A CN115815893 A CN 115815893A CN 202211484767 A CN202211484767 A CN 202211484767A CN 115815893 A CN115815893 A CN 115815893A
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limiting
steam chamber
movable platform
limit
platform
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黄书伟
方立
廖延章
蔡良霄
邱璜其
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Fujian Tianhua Intelligent Equipment Co ltd
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Fujian Tianhua Intelligent Equipment Co ltd
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Abstract

本发明涉及硫化机上蒸汽式法兰焊接技术领域,尤其涉及一种用于硫化机上蒸汽室法兰焊接的装置;相比现有技术中直接将上蒸汽室斜靠在平台以焊接法兰的方式,本发明只需要将上蒸汽室在定位机构上进行一次吊装固定,不再需要多次吊装,调整定位,大大提高工作效率,且通过旋转盘便于精确调整每个法兰的位置到最适合焊接操作的位置,通过在本发明将上蒸汽室固定在定位机构上,避免了操作过程中上蒸汽室滑落的风险,提高了操作的安全性。通过将二个伸缩工作台分别相对地设置于支撑工作台的两侧,便于支撑操作者,使操作者在舒适的位置对法兰孔的内侧和外侧焊缝进行焊接加工,进一步提高了操作的安全性和舒适性。

Figure 202211484767

The invention relates to the technical field of steam flange welding on vulcanizers, in particular to a device for flange welding of steam chambers on vulcanizers; compared with the prior art, the upper steam chamber is directly leaned against the platform to weld the flanges , the present invention only needs to hoist and fix the upper steam chamber on the positioning mechanism once, and no longer needs multiple hoisting and positioning adjustments, greatly improving work efficiency, and it is convenient to accurately adjust the position of each flange to the most suitable welding position through the rotating disc For the position of operation, by fixing the upper steam chamber on the positioning mechanism in the present invention, the risk of slipping of the upper steam chamber during operation is avoided, and the safety of operation is improved. By setting two telescopic workbenches opposite to each other on both sides of the support workbench, it is convenient to support the operator, so that the operator can weld the inner and outer welds of the flange hole in a comfortable position, which further improves the operating efficiency. safety and comfort.

Figure 202211484767

Description

用于硫化机上蒸汽室法兰焊接的装置Apparatus for flange welding of steam chambers on vulcanizers

技术领域technical field

本发明涉及硫化机上蒸汽式法兰焊接技术领域,尤其涉及一种用于硫化机上蒸汽室法兰焊接的装置。The invention relates to the technical field of steam flange welding on a vulcanizing machine, in particular to a device for flange welding of a steam chamber on a vulcanizing machine.

背景技术Background technique

硫化机的蒸汽室是承压装置,属于压力容器一类,在制作上蒸汽室过程中,需要焊接各类法兰,由于法兰是焊接在椭圆形封头上,并且其表面为弧形,因此对于焊接工焊接上蒸汽室的法兰极其困难。The steam chamber of the vulcanizer is a pressure-bearing device, which belongs to the category of pressure vessels. In the process of making the upper steam chamber, various flanges need to be welded. Since the flange is welded on the oval head and its surface is arc-shaped, Therefore it is extremely difficult for welders to weld the flange of the upper steam chamber.

参照图1,现有技术中,焊接上蒸汽室法兰时,上蒸汽室斜靠在平台进行焊接,存在安全风险以及重复吊装改变焊接方位效率低的问题。焊接不同的法兰需要进行吊装变换位置;焊接同一个法兰,操作者需要在不同位置进行焊接,焊接法兰外侧焊缝时,操作者站在平台上面焊接,焊接法兰内侧焊缝时,操作者站在法兰中间进行焊接工作。Referring to Figure 1, in the prior art, when welding the flange of the upper steam chamber, the upper steam chamber leans against the platform for welding, which has the problems of safety risk and low efficiency of repeated hoisting to change the welding position. Welding different flanges requires hoisting and changing positions; when welding the same flange, the operator needs to weld at different positions. When welding the outer weld seam of the flange, the operator stands on the platform to weld; The operator stands in the middle of the flange and performs welding work.

上蒸汽室一般有4-6个法兰,为了保证焊接质量,一般要求法兰的焊接区域整体水平放置,因此在上蒸汽室吊装至一个定位角度斜靠于一个定位角度时,只能焊接一个法兰孔,当焊接其他法兰孔时,需要吊装上蒸汽室至地面,调整待焊接法兰方位,重新斜靠到平台上。The upper steam chamber generally has 4-6 flanges. In order to ensure the welding quality, the welding area of the flange is generally required to be placed horizontally as a whole. Therefore, when the upper steam chamber is hoisted to a positioning angle and leans against a positioning angle, only one flange can be welded. For the flange hole, when welding other flange holes, it is necessary to hoist the upper steam chamber to the ground, adjust the position of the flange to be welded, and lean on the platform again.

以上硫化机上蒸汽室法兰焊接方式中,具体存在以下问题:上蒸汽室存在从斜靠的平台滑落风险,由于操作者在焊接法兰的内侧焊缝时,需要站在法兰中间进行焊接,而上蒸汽室的滑落使操作者在操作时同样存在滑落的安全隐患,且每焊接一个法兰孔,需要吊装一次上蒸汽室,且每次需要精确调整上蒸汽室的斜靠位置,来保证焊接的精度,这种方式显然难以保证每一次斜靠都使相应需要焊接的法兰孔位于同一倾斜角度,且每次调整需要耗费大量工时,造成工作效率低。In the above flange welding method of the upper steam chamber of the vulcanizing machine, there are specific problems as follows: the upper steam chamber has the risk of slipping from the leaning platform, because the operator needs to stand in the middle of the flange for welding when welding the inner side of the flange. The slipping of the upper steam chamber also poses a safety hazard for the operator during operation, and every time a flange hole is welded, the upper steam chamber needs to be hoisted once, and the leaning position of the upper steam chamber needs to be precisely adjusted each time to ensure The accuracy of welding, this method is obviously difficult to ensure that each leaning makes the corresponding flange holes to be welded at the same inclination angle, and each adjustment requires a lot of man-hours, resulting in low work efficiency.

发明内容Contents of the invention

本发明所要解决的技术问题是:如何提高硫化机上蒸汽室的各法兰孔内外焊缝焊接的效率和精度,且能避免上蒸汽室在焊接加工时滑落,提高操作者在焊接加工时的安全性。The technical problem to be solved by the present invention is: how to improve the efficiency and precision of welding the inner and outer weld seams of each flange hole in the upper steam chamber of the vulcanizing machine, and how to prevent the upper steam chamber from slipping during the welding process and improve the safety of the operator during the welding process. sex.

为了解决上述技术问题,本发明采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:

一种用于硫化机上蒸汽室法兰焊接的装置,所述硫化机上蒸汽室包括主体和法兰孔,所述主体的形状为回转体,所述主体的开口端设有向外延伸的圆环形的凸沿,多个椭圆形的所述法兰孔设置在主体的表面;A device used for flange welding of a steam chamber on a vulcanizing machine. The steam chamber on a vulcanizing machine includes a main body and a flange hole. Shaped convex edge, a plurality of elliptical flange holes are arranged on the surface of the main body;

包括旋转支撑工作台和伸缩工作台;Including rotary support table and telescopic table;

所述旋转支撑工作台包括支架、旋转台和定位机构;The rotary support workbench includes a bracket, a rotary table and a positioning mechanism;

所述旋转台可转动地连接于支架,所述旋转台的轴线倾斜于竖直方向;The turntable is rotatably connected to the support, and the axis of the turntable is inclined to the vertical direction;

所述定位机构设置于旋转台的上部,所述定位机构用于将主体的凸沿定位锁紧在旋转台上,使主体的轴线与旋转台的轴线重合;The positioning mechanism is arranged on the upper part of the turntable, and the positioning mechanism is used to position and lock the convex edge of the main body on the turntable so that the axis of the main body coincides with the axis of the turntable;

所述伸缩工作台的数量为2个,二个所述伸缩工作台分别相对地设置于支撑工作台的两侧,所述伸缩工作台包括固定平台和滑动连接于所述固定平台的活动平台,每个所述活动平台的滑动方向所在的竖直平面与旋转台的轴线所在的竖直平面平行。The number of the telescopic workbench is 2, and the two telescopic workbenches are respectively arranged oppositely on both sides of the supporting workbench, and the telescopic workbench includes a fixed platform and a movable platform slidingly connected to the fixed platform, The vertical plane where the sliding direction of each movable platform is located is parallel to the vertical plane where the axis of the rotary table is located.

进一步,上述用于硫化机上蒸汽室法兰焊接的装置结构中,所述定位机构包括多条呈圆周阵列分布设置的限位导轨,每条所述限位导轨与所述旋转台的轴线相交且垂直;Further, in the above-mentioned device structure for flange welding of the steam chamber on the vulcanizer, the positioning mechanism includes a plurality of limit guide rails distributed in a circular array, each of the limit guide rails intersects the axis of the rotary table and vertical;

还包括限位座和紧固件,所述限位座滑动连接于所述限位导轨,所述紧固件连接于限位座和限位导轨之间,用于将限位座在限位导轨上锁紧。It also includes a limit seat and a fastener, the limit seat is slidably connected to the limit guide rail, the fastener is connected between the limit seat and the limit guide rail, and is used to place the limit seat in the limit position. Lock on the rail.

进一步,上述用于硫化机上蒸汽室法兰焊接的装置结构中,所述定位机构包括多条呈圆周阵列分布设置的支撑条,每条所述支撑条与所述旋转台的轴线相交且垂直,所述限位导轨与所述支撑条交错分布。Further, in the above-mentioned device structure for flange welding of the steam chamber on the vulcanizer, the positioning mechanism includes a plurality of support bars distributed in a circular array, each of the support bars intersects and is perpendicular to the axis of the rotary table, The limiting guide rails are distributed alternately with the supporting bars.

进一步,上述用于硫化机上蒸汽室法兰焊接的装置结构中,所述限位座的包括依次相互垂直连接的第一连接板、第二连接板和第三连接板,所述第一连接板设有螺栓孔,所述第二连接板和第三连接板之间形成用于所述凸沿的上沿限位的阴角;Further, in the above-mentioned device structure for flange welding of the steam chamber on the vulcanizing machine, the limit seat includes a first connecting plate, a second connecting plate and a third connecting plate which are vertically connected to each other in turn, and the first connecting plate Bolt holes are provided, and a female angle for the upper limit of the convex edge is formed between the second connecting plate and the third connecting plate;

所述限位导轨的横截面为下款上窄的T字形,所述紧固件为螺栓,所述螺栓的头部卡接于所述限位导轨的T字形宽部,所述螺栓的螺纹部依次穿过所述限位导轨的T字形窄部和第一连接板的螺栓孔,通过螺母锁紧。The cross-section of the limiting guide rail is a narrow T-shape on the lower paragraph, the fastener is a bolt, and the head of the bolt is clamped on the T-shaped wide part of the limiting guide rail, and the thread of the bolt The part passes through the T-shaped narrow part of the limiting guide rail and the bolt hole of the first connecting plate in turn, and is locked by a nut.

进一步,上述用于硫化机上蒸汽室法兰焊接的装置结构中,所述定位机构包括圆环连接部,所述圆环连接部设有多个呈圆周阵列分布的第一螺钉孔,所述旋转台上设有与所述第一螺钉孔一一对应的第二螺钉孔,所述圆环形连接部通过螺钉穿过第一螺钉孔和第二螺钉孔固定连接于所述旋转台;所述限位导轨的一端连接于所述圆环连接部。Further, in the above-mentioned device structure for flange welding of the steam chamber on the vulcanizer, the positioning mechanism includes a circular connecting part, and the circular connecting part is provided with a plurality of first screw holes distributed in a circular array, and the rotating A second screw hole corresponding to the first screw hole is provided on the table, and the circular connecting part is fixedly connected to the rotary table through the first screw hole and the second screw hole by a screw; One end of the limiting guide rail is connected to the ring connecting portion.

进一步,上述用于硫化机上蒸汽室法兰焊接的装置结构中,所述活动平台的高度高于所述定位机构的最高点。Further, in the above device structure for flange welding of the steam chamber on the vulcanizer, the height of the movable platform is higher than the highest point of the positioning mechanism.

进一步,上述用于硫化机上蒸汽室法兰焊接的装置结构中,所述固定平台的两侧设有限位安装座,所述限位安装座固定连接有限位轴,所述限位的轴向为与活动平台的移动方向平行的水平方向,所述活动平台的两侧设有沿活动平台移动方向设置的限位槽,所述限位轴通过轴承连接有滚轮,所述滚轮与所述限位槽滚动配合连接。Further, in the above-mentioned device structure for flange welding of the steam chamber on the vulcanizing machine, the two sides of the fixed platform are provided with limiting mounting seats, and the limiting mounting seats are fixedly connected to the limiting shaft, and the axial direction of the limiting is In the horizontal direction parallel to the moving direction of the movable platform, the two sides of the movable platform are provided with limiting grooves arranged along the moving direction of the movable platform, and the limiting shaft is connected with a roller through a bearing, and the roller and the limiting Groove roll fit connection.

进一步,上述用于硫化机上蒸汽室法兰焊接的装置结构中,所述活动平台的底部中央设有第一限位挡块,所述固定平台的上表面中央设有2个第二限位挡块,2个所述第二限位挡块沿活动平台的移动方向一字排列,用于与第一限位挡块配合,以限制活动平台的移动行程。Further, in the above-mentioned device structure for flange welding of the upper steam chamber of the vulcanizing machine, the center of the bottom of the movable platform is provided with a first limit stopper, and the center of the upper surface of the fixed platform is provided with two second limit stops block, and the two second limit stops are arranged in a line along the moving direction of the movable platform, and are used to cooperate with the first limit stop to limit the moving stroke of the movable platform.

进一步,上述用于硫化机上蒸汽室法兰焊接的装置结构中,所述活动平台设有第一限位孔,所述固定平台上沿活动平台的移动方向一字排列设置有多个第二限位孔,所述第一限位孔和第二限位孔用于螺钉穿过以限制活动平台和固定平台的相对位移。Further, in the above-mentioned device structure for flange welding of the steam chamber on the vulcanizer, the movable platform is provided with a first limiting hole, and the fixed platform is provided with a plurality of second limiting holes arranged in a line along the moving direction of the movable platform. Position holes, the first limit hole and the second limit hole are used for screws to pass through to limit the relative displacement of the movable platform and the fixed platform.

进一步,上述用于硫化机上蒸汽室法兰焊接的装置结构中,所述活动平台的两侧分别设有围栏,所述活动平台的围栏朝向旋转支撑工作台的一端设有连接耳,两个所述连接耳之间通过活动扣可拆卸地连接有铁链。Further, in the above-mentioned device structure for flange welding of the steam chamber on the vulcanizing machine, fences are respectively provided on both sides of the movable platform, and connecting ears are provided on the fence of the movable platform toward the end of the rotary support workbench, and the two An iron chain is detachably connected between the connecting ears through a movable buckle.

本发明的有益效果在于:相比现有技术中直接将上蒸汽室斜靠在平台以焊接法兰的方式,本发明只需要将上蒸汽室在定位机构上进行一次吊装固定,不再需要多次吊装,调整定位,大大提高工作效率,且通过旋转盘便于精确调整每个法兰的位置到最适合焊接操作的位置,通过在本发明将上蒸汽室固定在定位机构上,避免了操作过程中上蒸汽室滑落的风险,提高了操作的安全性。通过将二个伸缩工作台分别相对地设置于支撑工作台的两侧,便于支撑操作者,使操作者在舒适的位置对法兰孔的内侧和外侧焊缝进行焊接加工,进一步提高了操作的安全性和舒适性。The beneficial effect of the present invention is that: compared with the prior art in which the upper steam chamber is directly leaned against the platform to weld the flange, the present invention only needs to hoist and fix the upper steam chamber on the positioning mechanism once, and no more Hoisting, adjusting positioning, greatly improving work efficiency, and the position of each flange can be precisely adjusted to the most suitable position for welding operation through the rotating disc. By fixing the upper steam chamber on the positioning mechanism in the present invention, the operation process is avoided. The risk of slipping in the middle and upper steam chamber improves the safety of operation. By setting two telescopic workbenches opposite to each other on both sides of the support workbench, it is convenient to support the operator, so that the operator can weld the inner and outer welds of the flange hole in a comfortable position, which further improves the operating efficiency. safety and comfort.

附图说明Description of drawings

图1为现有技术中上蒸汽室斜靠在平台以焊接法兰时的结构示意图;Fig. 1 is a structural schematic view of the prior art when the upper steam chamber leans against the platform to weld the flange;

图2为本发明具体实施方式的一种用于硫化机上蒸汽室法兰焊接的装置的结构示意图;Fig. 2 is a structural schematic diagram of a device for flange welding of a steam chamber on a vulcanizing machine according to a specific embodiment of the present invention;

图3为本发明具体实施方式的一种用于硫化机上蒸汽室法兰焊接的装置的旋转支撑工作台的主视图;Fig. 3 is a front view of a rotary support workbench of a device for flange welding of a steam chamber on a vulcanizing machine according to a specific embodiment of the present invention;

图4为图3的A部放大图;Fig. 4 is an enlarged view of part A of Fig. 3;

图5为本发明具体实施方式的一种用于硫化机上蒸汽室法兰焊接的装置的伸缩工作台的主视图;Fig. 5 is a front view of a telescopic workbench of a device for flange welding of a steam chamber on a vulcanizing machine according to a specific embodiment of the present invention;

图6为图5的B部放大图;Fig. 6 is an enlarged view of part B of Fig. 5;

图7为本发明具体实施方式的一种用于硫化机上蒸汽室法兰焊接的装置的伸缩工作台的局部结构侧视图;Fig. 7 is a side view of a partial structure of a telescopic workbench of a device for flange welding of a steam chamber on a vulcanizing machine according to a specific embodiment of the present invention;

图8为本发明具体实施方式的一种用于硫化机上蒸汽室法兰焊接的装置的伸缩工作台的局部结构俯视图;Fig. 8 is a top view of a partial structure of a telescopic workbench of a device for flange welding of a steam chamber on a vulcanizing machine according to a specific embodiment of the present invention;

图9为本发明具体实施方式的一种用于硫化机上蒸汽室法兰焊接的装置的定位机构的轴向视图;Fig. 9 is an axial view of a positioning mechanism of a device for flange welding of a steam chamber on a vulcanizing machine according to a specific embodiment of the present invention;

图10为本发明具体实施方式的一种用于硫化机上蒸汽室法兰焊接的装置的限位座的主视图;Fig. 10 is a front view of a position-limiting seat of a device for flange welding of a steam chamber on a vulcanizing machine according to a specific embodiment of the present invention;

图11为本发明具体实施方式的一种用于硫化机上蒸汽室法兰焊接的装置的限位座的俯视图;Fig. 11 is a top view of a position-limiting seat of a device for flange welding of a steam chamber on a vulcanizing machine according to a specific embodiment of the present invention;

标号说明:Label description:

1、上蒸汽室;11、主体;12、法兰孔;13、凸沿;1. Upper steam chamber; 11. Main body; 12. Flange hole; 13. Convex edge;

2、旋转支撑工作台;21、支架;211、挡板;22、旋转台;221、第二螺钉孔;23、定位机构;231、限位导轨;232、限位座;2321、第一连接板;23211、螺栓孔;2322、第二连接板;2323、第三连接板;2324、加强筋;233、紧固件;234、支撑条;235、圆环连接部;2351、第一螺钉孔;24、摆线减速电机;25、小齿轮;26、大齿轮;2. Rotary support table; 21. Bracket; 211. Baffle plate; 22. Rotary table; 221. Second screw hole; 23. Positioning mechanism; 231. Limiting guide rail; 232. Limiting seat; 2321. First connection Plate; 23211, bolt hole; 2322, second connecting plate; 2323, third connecting plate; 2324, reinforcing rib; 233, fastener; 234, support bar; 235, ring connecting part; 2351, first screw hole ; 24, cycloid reducer motor; 25, small gear; 26, large gear;

3、伸缩工作台;31、固定平台;311、限位安装座;312、限位轴;313、滚轮;314、第二限位挡块;315、第二限位孔;32、活动平台;321、限位槽;322、第一限位挡块;323、第一限位孔;324、围栏;325、连接耳;326、铁链。3. Telescopic workbench; 31. Fixed platform; 311. Limit mounting seat; 312. Limit shaft; 313. Roller; 314. Second limit block; 315. Second limit hole; 32. Movable platform; 321, the limit slot; 322, the first limit block; 323, the first limit hole; 324, the fence; 325, the connecting ear; 326, the iron chain.

具体实施方式Detailed ways

为详细说明本发明的技术内容、所实现目的及效果,以下结合实施方式并配合附图予以说明。In order to describe the technical content, achieved goals and effects of the present invention in detail, the following descriptions will be made in conjunction with the embodiments and accompanying drawings.

请参照图1至图11,本发明涉及一种用于硫化机上蒸汽室1法兰焊接的装置,所述硫化机上蒸汽室1包括主体11和法兰孔12,所述主体11的形状为回转体,所述主体11的开口端设有向外延伸的圆环形的凸沿13,多个椭圆形的所述法兰孔12设置在主体11的表面;Please refer to Fig. 1 to Fig. 11, the present invention relates to a device for flange welding of the upper steam chamber 1 of the vulcanizing machine. The upper steam chamber 1 of the vulcanizing machine includes a main body 11 and a flange hole 12. body, the opening end of the main body 11 is provided with an outwardly extending annular convex edge 13, and a plurality of elliptical flange holes 12 are arranged on the surface of the main body 11;

包括旋转支撑工作台2和伸缩工作台3;Including rotary support workbench 2 and telescopic workbench 3;

所述旋转支撑工作台2包括支架21、旋转台22和定位机构23;The rotary support workbench 2 includes a support 21, a rotary table 22 and a positioning mechanism 23;

所述旋转台22可转动地连接于支架21,所述旋转台22的轴线倾斜于竖直方向;The turntable 22 is rotatably connected to the bracket 21, and the axis of the turntable 22 is inclined to the vertical direction;

所述定位机构23设置于旋转台22的上部,所述定位机构23用于将主体11的凸沿13定位锁紧在旋转台22上,使主体11的轴线与旋转台22的轴线重合;The positioning mechanism 23 is arranged on the upper part of the turntable 22, and the positioning mechanism 23 is used for positioning and locking the convex edge 13 of the main body 11 on the turntable 22, so that the axis of the main body 11 coincides with the axis of the turntable 22;

所述伸缩工作台3的数量为2个,二个所述伸缩工作台3分别相对地设置于支撑工作台的两侧,所述伸缩工作台3包括固定平台31和滑动连接于所述固定平台31的活动平台32,每个所述活动平台32的滑动方向所在的竖直平面与旋转台22的轴线所在的竖直平面平行。The number of the telescopic workbench 3 is 2, and the two telescopic workbenches 3 are arranged oppositely on both sides of the support workbench respectively. The telescopic workbench 3 includes a fixed platform 31 and is slidably connected to the fixed platform. 31 of the movable platform 32, the vertical plane where the sliding direction of each of the movable platforms 32 is parallel to the vertical plane where the axis of the rotary table 22 is located.

以上实施方式中,优选的,所述旋转台22与水平面的夹角为35度,即旋转台22的轴向与水平面的夹角为55度。In the above embodiments, preferably, the included angle between the rotating table 22 and the horizontal plane is 35 degrees, that is, the included angle between the axial direction of the rotating table 22 and the horizontal plane is 55 degrees.

以上实施方式中,参照图2以及图3,所述支架21上连接有摆线减速电机24、小齿轮25和大齿轮26,所述小齿轮25连接于所述摆线减速电机24的输出轴,所述大齿轮26同轴连接于所述旋转台22,所述小齿轮25啮合与所述大齿轮26,从而通过摆线减速电机24通过小齿轮25和大齿轮26的传动,带动旋转台22转动。In above embodiment, with reference to Fig. 2 and Fig. 3, described support 21 is connected with cycloid reduction motor 24, pinion 25 and bull gear 26, and described pinion 25 is connected with the output shaft of described cycloid reduction motor 24 , the large gear 26 is coaxially connected to the rotary table 22, and the pinion gear 25 meshes with the large gear 26, thereby driving the rotary table through the transmission of the small gear 25 and the large gear 26 through the cycloid reduction motor 24 22 turns.

以上实施方式的工作原理说明:通过吊机将待焊接法兰的上蒸汽室1主体11在定位机构23上定位锁紧后,使上蒸汽室1主体11和旋转台22同轴心,通过驱动旋转台22转动,带动定位机构23上连接的上蒸汽室1主体11转动,使上蒸汽室1的其中一个法兰孔12朝向上方,操作人员可通过楼梯走上固定平台31,根据朝上的所述法兰孔12的位置调节活动平台32伸出与固定平台31的距离,使操作人员站在活动平台32上能够顺手地对法兰孔12的内侧或外侧焊缝进行焊接,由于伸缩工作台3设置有2个,一个用于法兰孔12内侧焊缝的焊接时为操作人员提供支撑,一个则用于法兰孔12外侧焊缝的焊接时为操作人员提供支撑。当完成一个法兰孔12的内外侧焊缝的焊接后,通过驱动旋转台22转动一个角度,使下一个需要焊接的法兰孔12朝上,重复上述操作,即可高效完成所有法兰孔12的内外侧焊缝的焊接。The working principle of the above embodiment is explained: After the main body 11 of the upper steam chamber 1 of the flange to be welded is positioned and locked on the positioning mechanism 23 by a crane, the main body 11 of the upper steam chamber 1 and the rotary table 22 are concentric. The rotation of the rotary table 22 drives the main body 11 of the upper steam chamber 1 connected to the positioning mechanism 23 to rotate, so that one of the flange holes 12 of the upper steam chamber 1 faces upwards, and the operator can walk up to the fixed platform 31 through the stairs. The position of the flange hole 12 adjusts the distance between the movable platform 32 and the fixed platform 31, so that the operator can easily weld the inner or outer weld of the flange hole 12 while standing on the movable platform 32. The table 3 is provided with two, one is used to provide support for the operator when welding the weld seam inside the flange hole 12, and the other is used to provide support for the operator when welding the weld seam outside the flange hole 12. After the welding of the inner and outer weld seams of a flange hole 12 is completed, the rotating table 22 is driven to rotate an angle so that the next flange hole 12 to be welded faces upwards, and the above operations are repeated to efficiently complete all the flange holes 12 Welding of inner and outer seams.

以上实施方式中,相比现有技术中直接将上蒸汽室斜靠在平台以焊接法兰的方式,本发明只需要将上蒸汽室1在定位机构23上进行一次吊装固定,不再需要多次吊装,调整定位,大大提高工作效率,且通过旋转盘便于精确调整每个法兰的位置到最适合焊接操作的位置,通过在本发明将上蒸汽室1固定在定位机构23上,避免了操作过程中上蒸汽室1滑落的风险,提高了操作的安全性。通过将二个伸缩工作台3分别相对地设置于支撑工作台的两侧,便于支撑操作者,使操作者在舒适的位置对法兰孔12的内侧和外侧焊缝进行焊接加工,进一步提高了操作的安全性和舒适性。In the above embodiments, compared with the prior art where the upper steam chamber is directly leaned against the platform to weld the flange, the present invention only needs to lift and fix the upper steam chamber 1 on the positioning mechanism 23 once, and no more hoisting, adjusting positioning, greatly improving work efficiency, and the position of each flange can be precisely adjusted to the most suitable position for welding operation through the rotating disk. By fixing the upper steam chamber 1 on the positioning mechanism 23 in the present invention, avoiding The risk of the upper steam chamber 1 slipping during the operation improves the safety of the operation. By arranging the two telescopic workbenches 3 oppositely on both sides of the support workbench, it is convenient to support the operator, so that the operator can weld the inner and outer welds of the flange hole 12 in a comfortable position, further improving the Operating safety and comfort.

作为一种可选的实施方式,所述定位机构23包括多条呈圆周阵列分布设置的限位导轨231,每条所述限位导轨231与所述旋转台22的轴线相交且垂直;As an optional implementation, the positioning mechanism 23 includes a plurality of limit guide rails 231 distributed in a circular array, and each limit guide rail 231 intersects and is perpendicular to the axis of the rotary table 22;

还包括限位座232和紧固件233,所述限位座232滑动连接于所述限位导轨231,所述紧固件233连接于限位座232和限位导轨231之间,用于将限位座232在限位导轨231上锁紧。It also includes a limit seat 232 and a fastener 233, the limit seat 232 is slidably connected to the limit guide rail 231, and the fastener 233 is connected between the limit seat 232 and the limit guide rail 231 for Lock the limit seat 232 on the limit guide rail 231 .

以上实施方式中,限位座232、紧固件233和限位导轨231的作用是适配多种不同规格的硫化机上蒸汽室1在定位机构23上的固定,在具体实施例中,主要应用在88-122寸硫化机上蒸汽室1法兰焊接工作中使用,通过调节每个限位座232在限位导轨231上的位置来实现不同规格的硫化机上蒸汽室1的凸沿13的卡紧,通过紧固件233将每个限位座232固定在限位导轨231上,实现上蒸汽室1在定位机构23的同轴心固定。In the above embodiments, the function of the limit seat 232, the fastener 233 and the limit guide rail 231 is to adapt to the fixation of the steam chamber 1 on the positioning mechanism 23 of various vulcanizers of different specifications. In specific embodiments, the main application It is used in the flange welding work of the steam chamber 1 on the 88-122 inch vulcanizer. By adjusting the position of each limit seat 232 on the limit guide rail 231, the clamping of the convex edge 13 of the steam chamber 1 on the vulcanizer with different specifications can be realized. Each limit seat 232 is fixed on the limit guide rail 231 by a fastener 233 , so that the upper steam chamber 1 is fixed at the coaxial center of the positioning mechanism 23 .

作为一种可选的实施方式,所述定位机构23包括多条呈圆周阵列分布设置的支撑条234,每条所述支撑条234与所述旋转台22的轴线相交且垂直,所述限位导轨231与所述支撑条234交错分布。As an optional implementation, the positioning mechanism 23 includes a plurality of support bars 234 distributed in a circular array, each of the support bars 234 intersects and is perpendicular to the axis of the rotary table 22, and the position limiting The guide rails 231 and the support bars 234 are distributed alternately.

以上实施方式中,支撑条234的作用是为上蒸汽室1提供辅助支撑,该部分与限位导轨231交错分布且共同呈圆周阵列分布,参照图9,相邻的限位导轨231和支撑条234之间还可以通过加固条进行加固连接,提高整体的结构强度。In the above embodiment, the function of the support bar 234 is to provide auxiliary support for the upper steam chamber 1, and this part is distributed alternately with the limit guide rail 231 and is distributed in a circular array together. Referring to FIG. 9, the adjacent limit guide rail 231 and the support bar 234 can also be reinforced and connected by reinforcing strips to improve the overall structural strength.

作为一种可选的实施方式,所述限位座232的包括依次相互垂直连接的第一连接板2321、第二连接板2322和第三连接板2323,所述第一连接板2321设有螺栓孔23211,所述第二连接板2322和第三连接板2323之间形成用于所述凸沿13的上沿限位的阴角;As an optional implementation, the limit seat 232 includes a first connecting plate 2321, a second connecting plate 2322 and a third connecting plate 2323 which are vertically connected in turn, and the first connecting plate 2321 is provided with bolts A hole 23211, a female corner for the upper edge of the convex edge 13 is formed between the second connecting plate 2322 and the third connecting plate 2323;

所述限位导轨231的横截面为下款上窄的T字形,所述紧固件233为螺栓,所述螺栓的头部卡接于所述限位导轨231的T字形宽部,所述螺栓的螺纹部依次穿过所述限位导轨231的T字形窄部和第一连接板2321的螺栓孔23211,通过螺母锁紧。The cross-section of the limiting guide rail 231 is a narrow T-shape on the lower section, the fastener 233 is a bolt, and the head of the bolt is clamped on the T-shaped wide part of the limiting guide rail 231. The threaded portion of the bolt passes through the T-shaped narrow portion of the limiting guide rail 231 and the bolt hole 23211 of the first connecting plate 2321 in sequence, and is locked by a nut.

以上实施方式中,参照图4、图10以及图11,由于限位座232可轻易和限位导轨231分离,在将上蒸汽室1固定在定位机构23时,可以预先计算好上蒸汽室1的凸沿13半径,然后将其中一个限位座232在一个限位导轨231上预固定,然后通过转动旋转台22,使该限位座232移动至最下端,然后将上蒸汽室1吊装装置定位机构23,将其凸沿13的下沿卡在所述限位座232的阴角处,进行与定位,调整至上蒸汽室1与旋转台22同轴心后,然后分别通过其他限位座232对凸沿13进行固定,在限位座232固定上蒸汽室1的具体结构中,利用第二连接板2322和第三连接板2323之间形成的阴角卡在上蒸汽室1的凸沿13处对其限位,通过螺栓配合螺母将限位座232固定在限位导轨231上,以上限位座232和紧固件233具有结构简单,连接操作简单高效的优点。In the above embodiment, referring to Fig. 4, Fig. 10 and Fig. 11, since the limit seat 232 can be easily separated from the limit guide rail 231, when the upper steam chamber 1 is fixed on the positioning mechanism 23, the upper steam chamber 1 can be calculated in advance. The convex edge 13 radius, and then one of the limit seats 232 is pre-fixed on a limit guide rail 231, and then the limit seat 232 is moved to the lowest end by rotating the rotary table 22, and then the upper steam chamber 1 hoisting device The positioning mechanism 23 clamps the lower edge of the protruding edge 13 at the inner corner of the limit seat 232 for positioning and adjustment until the upper steam chamber 1 and the rotary table 22 are coaxial, and then passes through other limit seats respectively. 232 fixes the convex edge 13. In the specific structure of fixing the upper steam chamber 1 by the limit seat 232, the convex edge of the upper steam chamber 1 is stuck on the convex edge of the upper steam chamber 1 by using the female angle formed between the second connecting plate 2322 and the third connecting plate 2323. 13 to limit its position, the limit seat 232 is fixed on the limit guide rail 231 by bolts and nuts, and the limit seat 232 and the fastener 233 have the advantages of simple structure and simple and efficient connection operation.

以上实施方式中,所述螺栓孔23211为腰圆孔,利于微调限位座232在限位导轨231上的连接位置,为了加固限位座232,在第一限位板和第二限位板之间的两侧分别焊接三角形的加强筋2324,以增加限位座232的结构强度。In the above embodiment, the bolt hole 23211 is a waist hole, which is beneficial to fine-tune the connection position of the limit seat 232 on the limit guide rail 231. In order to reinforce the limit seat 232, the first limit plate and the second limit plate Triangular reinforcing ribs 2324 are respectively welded on both sides to increase the structural strength of the limiting seat 232 .

作为一种可选的实施方式,所述定位机构23包括圆环连接部235,所述圆环连接部235设有多个呈圆周阵列分布的第一螺钉孔2351,所述旋转台22上设有与所述第一螺钉孔2351一一对应的第二螺钉孔221,所述圆环形连接部通过螺钉穿过第一螺钉孔2351和第二螺钉孔221固定连接于所述旋转台22;所述限位导轨231的一端连接于所述圆环连接部235。以上结构可以提高定位机构23与旋转台22之间的连接稳定性以及保证同轴心。As an optional implementation, the positioning mechanism 23 includes a circular connecting portion 235, the circular connecting portion 235 is provided with a plurality of first screw holes 2351 distributed in a circular array, and the rotary table 22 is provided with There are second screw holes 221 corresponding to the first screw holes 2351 one by one, and the circular connecting portion is fixedly connected to the rotary table 22 through the first screw holes 2351 and the second screw holes 221 through screws; One end of the limiting guide rail 231 is connected to the ring connecting portion 235 . The above structure can improve the stability of the connection between the positioning mechanism 23 and the rotary table 22 and ensure coaxiality.

作为一种可选的实施方式,所述活动平台32的高度高于所述定位机构23的最高点。以上结构的作用是避免活动平台32伸出移动时与定位机构23固定的上蒸汽室1之间发生干涉。As an optional implementation manner, the height of the movable platform 32 is higher than the highest point of the positioning mechanism 23 . The effect of the above structure is to avoid interference between the upper steam chamber 1 fixed by the positioning mechanism 23 when the movable platform 32 stretches out and moves.

作为一种可选的实施方式,所述支架21靠近于所述定位机构23最低点处设有挡板211。挡板211的作用是起到辅助保护作用,若因操作者操作不当导致上蒸汽室1没有在定位机构23上锁紧,导致上蒸汽室1滑落,则挡板211可以起到防护作用,阻挡上蒸汽室1进一步滑落而造成损伤。As an optional implementation, the bracket 21 is provided with a baffle 211 near the lowest point of the positioning mechanism 23 . The function of the baffle 211 is to play an auxiliary protective role. If the upper steam chamber 1 is not locked on the positioning mechanism 23 due to improper operation by the operator, causing the upper steam chamber 1 to slip, the baffle 211 can play a protective role and prevent The upper steam chamber 1 slipped further and caused damage.

作为一种可选的实施方式,所述固定平台31的两侧设有限位安装座311,所述限位安装座311固定连接有限位轴312,所述限位的轴向为与活动平台32的移动方向平行的水平方向,所述活动平台32的两侧设有沿活动平台32移动方向设置的限位槽321,所述限位轴312通过轴承连接有滚轮313,所述滚轮313与所述限位槽321滚动配合连接。As an optional embodiment, the two sides of the fixed platform 31 are provided with a limit installation seat 311, and the limit installation seat 311 is fixedly connected with a limit shaft 312, and the axial direction of the limit is the same as that of the movable platform 32. The moving direction parallel to the horizontal direction, the two sides of the movable platform 32 are provided with a limit groove 321 arranged along the moving direction of the movable platform 32, the limit shaft 312 is connected with a roller 313 through a bearing, and the roller 313 is connected to the movable platform 32. The limiting groove 321 is connected by rolling fit.

以上实施方式中,参照图7,利用滚轮313在限位槽321内的滚动,可以是活动平台32相对于固定平台31进行滑动,实际方案中,可以通过人工推动的方式或者电动推杆的方式驱动活动平台32移动,具体的驱动方式此处不做具体限定。In the above embodiment, with reference to FIG. 7, the movable platform 32 can slide relative to the fixed platform 31 by using the rolling of the roller 313 in the limiting groove 321. In the actual solution, it can be manually pushed or an electric push rod The movable platform 32 is driven to move, and the specific driving method is not specifically limited here.

作为一种可选的实施方式,所述活动平台32的底部中央设有第一限位挡块322,所述固定平台31的上表面中央设有2个第二限位挡块314,2个所述第二限位挡块314沿活动平台32的移动方向一字排列,用于与第一限位挡块322配合,以限制活动平台32的移动行程。As an optional embodiment, the center of the bottom of the movable platform 32 is provided with a first limit stop 322, and the center of the upper surface of the fixed platform 31 is provided with two second limit stops 314, two The second limit stops 314 are arranged in a line along the moving direction of the movable platform 32 , and are used to cooperate with the first limit stops 322 to limit the moving stroke of the movable platform 32 .

作为一种可选的实施方式,所述活动平台32设有第一限位孔323,所述固定平台31上沿活动平台32的移动方向一字排列设置有多个第二限位孔315,所述第一限位孔323和第二限位孔315用于螺钉穿过以限制活动平台32和固定平台31的相对位移。As an optional embodiment, the movable platform 32 is provided with a first limiting hole 323, and the fixed platform 31 is provided with a plurality of second limiting holes 315 lined up along the moving direction of the movable platform 32, The first limiting hole 323 and the second limiting hole 315 are used for screws to pass through to limit the relative displacement between the movable platform 32 and the fixed platform 31 .

作为一种可选的实施方式,所述活动平台32的两侧分别设有围栏324,所述活动平台32的围栏324朝向旋转支撑工作台2的一端设有连接耳325,两个所述连接耳325之间通过活动扣可拆卸地连接有铁链326。As an optional embodiment, fences 324 are respectively provided on both sides of the movable platform 32, and the fence 324 of the movable platform 32 is provided with a connecting ear 325 toward one end of the rotating support workbench 2. An iron chain 326 is detachably connected between the ears 325 through a movable buckle.

以上实施方式中,铁链326的两端通过活动扣连接于两侧围栏324对应的连接耳325,可在操作者进行上蒸汽室1法兰孔12的焊接作业时提供保护,由于铁链326拆装灵活,且具有可弯曲的性能,能够提供操作者更充足的操作空间。In the above embodiment, the two ends of the iron chain 326 are connected to the corresponding connecting ears 325 of the fences 324 on both sides through movable buckles, which can provide protection when the operator performs the welding operation on the flange hole 12 of the upper steam chamber 1, because the iron chain 326 It is flexible in disassembly and assembly, and has a bendable performance, which can provide the operator with more operating space.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent transformations made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in related technical fields, are all included in the same principle. Within the scope of patent protection of the present invention.

Claims (10)

1. The flange welding device for the upper steam chamber of the vulcanizing machine comprises a main body and flange holes, wherein the main body is in a revolving body shape, an annular convex edge extending outwards is arranged at the opening end of the main body, and a plurality of oval flange holes are formed in the surface of the main body;
the device is characterized by comprising a rotary supporting workbench and a telescopic workbench;
the rotary supporting working table comprises a bracket, a rotary table and a positioning mechanism;
the rotating platform is rotatably connected to the bracket, and the axis of the rotating platform is inclined to the vertical direction;
the positioning mechanism is arranged at the upper part of the rotating table and used for positioning and locking the convex edge of the main body on the rotating table to ensure that the axis of the main body is superposed with the axis of the rotating table;
the quantity of flexible workstation is 2, two flexible workstation sets up respectively in the both sides of supporting the workstation relatively, flexible workstation include fixed platform and sliding connection in fixed platform's movable platform, every the vertical plane at movable platform's slip direction place is parallel with the vertical plane at the axis place of revolving stage.
2. The apparatus of claim 1, wherein the positioning mechanism comprises a plurality of position-limiting guide rails distributed in a circumferential array, each position-limiting guide rail intersecting and perpendicular to the axis of the rotary table;
the limiting seat is connected between the limiting seat and the limiting guide rail in a sliding mode, and the fastening piece is used for locking the limiting seat on the limiting guide rail.
3. The apparatus of claim 2, wherein the positioning mechanism comprises a plurality of support bars distributed in a circumferential array, each support bar intersects and is perpendicular to the axis of the rotating table, and the limit rails are distributed in a staggered manner with the support bars.
4. The device for steam chamber flange welding on a vulcanizing machine as claimed in claim 2, wherein the limiting seat comprises a first connecting plate, a second connecting plate and a third connecting plate which are sequentially and vertically connected with each other, the first connecting plate is provided with a bolt hole, and an internal corner for limiting the upper edge of the convex edge is formed between the second connecting plate and the third connecting plate;
the cross section of the limiting guide rail is in a shape of a narrow T in the lower section, the fastener is a bolt, the head of the bolt is clamped in the T-shaped wide part of the limiting guide rail, and the thread part of the bolt sequentially penetrates through the T-shaped narrow part of the limiting guide rail and the bolt hole of the first connecting plate and is locked through a nut.
5. The device for steam chamber flange welding on a vulcanizing machine as claimed in claim 2, wherein the positioning mechanism comprises a circular ring connecting part, the circular ring connecting part is provided with a plurality of first screw holes distributed in a circumferential array, the rotary table is provided with second screw holes corresponding to the first screw holes one by one, and the circular ring connecting part is fixedly connected to the rotary table through the first screw holes and the second screw holes by screws; one end of the limiting guide rail is connected to the circular ring connecting part.
6. The apparatus for steam chamber flange welding on vulcanizer of claim 1, wherein said movable platform has a height higher than the highest point of said positioning mechanism.
7. The device for steam chamber flange welding on vulcanizing machine according to claim 1, wherein two sides of the fixed platform are provided with limiting installation seats, the limiting installation seats are fixedly connected with limiting shafts, the axial direction of the limiting shafts is the horizontal direction parallel to the moving direction of the movable platform, two sides of the movable platform are provided with limiting grooves arranged along the moving direction of the movable platform, the limiting shafts are connected with rollers through bearings, and the rollers are connected with the limiting grooves in a rolling fit manner.
8. The apparatus of claim 7, wherein the movable platform has a first limit stop at the center of the bottom, and the fixed platform has 2 second limit stops at the center of the top surface, and the 2 second limit stops are arranged in a row along the moving direction of the movable platform and are used for cooperating with the first limit stop to limit the moving stroke of the movable platform.
9. The apparatus of claim 7, wherein the movable platform is provided with a first position-limiting hole, the fixed platform is provided with a plurality of second position-limiting holes arranged in a row along the moving direction of the movable platform, and the first position-limiting hole and the second position-limiting hole are used for allowing a screw to pass through to limit the relative displacement of the movable platform and the fixed platform.
10. The device for steam chamber flange welding on a vulcanizing machine as claimed in claim 1, characterized in that rails are respectively arranged on two sides of the movable platform, one end of the rail of the movable platform, which faces the rotary supporting workbench, is provided with a connecting lug, and an iron chain is detachably connected between the two connecting lugs through a movable buckle.
CN202211484767.7A 2022-11-24 2022-11-24 Device for flange welding of steam chamber on vulcanizing machine Pending CN115815893A (en)

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Application publication date: 20230321