CN115814980A - Liquid diversion system, control method and device - Google Patents
Liquid diversion system, control method and device Download PDFInfo
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Abstract
本发明实施例提供一种液体分流系统、控制方法及装置,包括:液体压力单元,电磁阀,控制组件,分流管路;所述电磁阀为至少两个以上,所述控制组件,用于控制所述电磁阀和液体压力单元,根据第一预设压力值与第一设定物理参数值之间的关联关系,当获取的物理参数值未达到所述第一设定物理参数值,开启所述液体压力单元并关闭所述电磁阀,当获取的物理参数值达到所述第一设定物理参数值,关闭所述液体压力单元,从而使所述分流管路的压力值达到所述第一预设压力值,增加各电磁阀及液体压力单元中增压泵的密封性能,防止泄漏,保证各分支管路液体输出稳定性和及时性。
Embodiments of the present invention provide a liquid distribution system, control method, and device, including: a liquid pressure unit, a solenoid valve, a control assembly, and a flow distribution pipeline; there are at least two solenoid valves, and the control assembly is used to control The electromagnetic valve and the liquid pressure unit, according to the correlation between the first preset pressure value and the first set physical parameter value, when the acquired physical parameter value does not reach the first set physical parameter value, turn on the the liquid pressure unit and close the electromagnetic valve, when the obtained physical parameter value reaches the first set physical parameter value, close the liquid pressure unit so that the pressure value of the shunt line reaches the first Preset the pressure value, increase the sealing performance of each solenoid valve and booster pump in the liquid pressure unit, prevent leakage, and ensure the stability and timeliness of the liquid output of each branch pipeline.
Description
技术领域technical field
本发明涉及液体输送控制领域,特别涉及一种液体分流系统、控制方法及装置。The invention relates to the field of liquid delivery control, in particular to a liquid distribution system, control method and device.
背景技术Background technique
目前,大部分的喷雾系统为单泵单路,即一台增压泵带动一条喷雾管路,功能单一,喷头数量越多需要增压泵的功率和流量越大,成本及能耗越高。At present, most of the spraying systems are single-pump and single-circuit, that is, one booster pump drives one spraying pipeline, which has a single function. The more nozzles, the greater the power and flow of the booster pump, and the higher the cost and energy consumption.
在发明人搭建多个电磁阀并列的液体分流喷雾系统中,用一台增压泵连接多个电磁阀,通过分开开启增压泵及多个电磁阀的其中一个,实现一台增压泵带动N倍于一路的喷头数量,大大降低了硬件成本;液体通过增压泵加压至雾化压力(如0.5MPa),须选用先导式电磁阀,其具有功率小,体积小,成本低等优点,但是,在实际应用中,因每路喷头的安装高度不同时,当喷雾停止,增压泵停止工作后,各电磁阀以及增压泵处液体压力很小,因先导式电磁阀为单向关断特性且在低于先导式电磁阀的最小工作压力下,电磁阀内主阀芯上下的压差小于稳定关断压力,且阀杆弹簧的弹簧力较小,使得主阀芯的密封性下降,液体通过部分电磁阀主阀口泄漏而使得其它管路因液体回流,使得液体从低液位的管路流出,使得空气进入管路,在增压泵工作后需先排出管路内空气后才能正常喷雾,因此影响喷雾的及时性和雾化效果,另外在低压下增压泵的泵腔膜片密封性降低,高液位的液体也可以通过泵腔回流,而影响喷雾的及时性和雾化效果。In the liquid splitting spray system in which the inventor built multiple solenoid valves in parallel, a booster pump is used to connect multiple solenoid valves, and by separately opening the booster pump and one of the multiple solenoid valves, a booster pump can be driven. The number of nozzles is N times that of one road, which greatly reduces the hardware cost; the liquid is pressurized to the atomization pressure (such as 0.5MPa) by the booster pump, and the pilot solenoid valve must be selected, which has the advantages of small power, small size, and low cost. However, in practical applications, when the installation height of each nozzle is different, when the spraying stops and the booster pump stops working, the liquid pressure at each solenoid valve and booster pump is very small, because the pilot solenoid valve is a one-way Shut-off characteristics and lower than the minimum working pressure of the pilot solenoid valve, the pressure difference between the upper and lower sides of the main valve core in the solenoid valve is less than the stable shut-off pressure, and the spring force of the valve stem spring is small, making the sealing of the main valve core Falling, the liquid leaks through the main valve port of some solenoid valves, causing other pipelines to flow back due to liquid, so that the liquid flows out from the pipeline with a low liquid level, and air enters the pipeline. After the booster pump works, the air in the pipeline needs to be discharged first. It can be sprayed normally after the spraying, which affects the timeliness of spraying and atomization effect. In addition, under low pressure, the sealing performance of the pump chamber diaphragm of the booster pump is reduced, and the liquid with high liquid level can also flow back through the pump chamber, which affects the timeliness of spraying. and fog effects.
在使用自来水为进水水源时,通过开关进水电磁阀可以替代增压泵,在发明人搭建多个电磁阀并列的液体分流系统中,用一个进水电磁阀连接多个电磁阀,通过分开开启进水电磁阀及多个电磁阀的其中一个,实现一台进水电磁阀带动N倍于一路的喷头数量,可以减小进水流量;但是,在实际应用中,因每路喷头的安装高度不同时,当喷雾停止,进水电磁阀关闭后,各电磁阀处液体压力很小,因先导式电磁阀为单向关断特性且在低于先导式电磁阀的最小工作压力下,电磁阀内主阀芯上下的压差小于稳定关断压力,且阀杆弹簧的弹簧力较小,使得主阀芯的密封性下降,液体通过部分电磁阀主阀口泄漏而使得其它管路因液体回流,使得液体从低液位的管路回流,使得空气进入管路,在进水电磁阀打开后需先排出管路内空气后才能正常喷雾,因此影响喷雾的及时性和雾化效果。When tap water is used as the water source, the booster pump can be replaced by switching the water inlet solenoid valve. In the liquid distribution system where the inventor builds multiple solenoid valves in parallel, a water inlet solenoid valve is used to connect multiple solenoid valves. Turn on the water inlet solenoid valve and one of the multiple solenoid valves to realize that one water inlet solenoid valve drives N times the number of nozzles of one road, which can reduce the water inlet flow; however, in practical applications, due to the installation of each nozzle When the height is different, when the spraying stops and the water inlet solenoid valve is closed, the liquid pressure at each solenoid valve is very small. Because the pilot solenoid valve has a one-way shut-off characteristic and is lower than the minimum working pressure of the pilot solenoid valve, the solenoid valve The pressure difference between the upper and lower sides of the main valve core in the valve is less than the stable shut-off pressure, and the spring force of the valve stem spring is small, so that the sealing performance of the main valve core is reduced, and the liquid leaks through the main valve port of some solenoid valves, causing other pipelines to be damaged by liquid. Backflow makes the liquid flow back from the pipeline with low liquid level, so that air enters the pipeline. After the water inlet solenoid valve is opened, the air in the pipeline must be discharged before normal spraying, thus affecting the timeliness of spraying and atomization effect.
另外,当电磁阀、增压泵在使用一段时间后,因磨损有可能出现微泄漏,使得液体从低液位的管路流出,使得空气进入管路,喷雾时需先排出管路内空气后才能正常喷雾,因此影响喷雾的及时性和雾化效果。In addition, when the solenoid valve and the booster pump have been used for a period of time, micro-leakage may occur due to wear and tear, causing the liquid to flow out from the pipeline with a low liquid level, allowing air to enter the pipeline. When spraying, the air in the pipeline must be discharged first. Only then can it be sprayed normally, thus affecting the timeliness and atomization effect of the spray.
发明内容Contents of the invention
本发明实施例提供一种液体分流系统、控制方法及装置,用于解决一个液体压力单元仅输出一路的系统成本高,体积大,能耗高等问题,以及低压下如电磁阀或液体压力单元中增压泵腔密封性不佳而造成液体泄漏使管路内进入空气等问题;在往连接电磁阀的分流管路内增加压力后,也可能因电磁阀、液体压力单元中增压泵腔本身缺陷或磨损出现微泄漏,使压力渐渐下降至低压而造成液体泄漏;为解决以上问题,本发明通过多个电磁阀并列组成液体分流系统,实现一个液体压力单元多个用途,以及实现多路不同用处液体供给,并增加各电磁阀或液体压力单元中增压泵的密封性能,防止泄漏,保证各分支管路液体输出稳定性和及时性。Embodiments of the present invention provide a liquid distribution system, control method, and device, which are used to solve the problems of high cost, large volume, and high energy consumption in a system where a liquid pressure unit only outputs one path, and problems such as solenoid valves or liquid pressure units under low pressure. Poor sealing of the booster pump chamber causes problems such as liquid leakage and air entering the pipeline; after increasing the pressure in the shunt pipeline connected to the solenoid valve, it may also be caused by the solenoid valve and the booster pump chamber itself in the liquid pressure unit. Micro-leakage occurs due to defects or wear, which causes the pressure to gradually drop to low pressure and cause liquid leakage; in order to solve the above problems, the present invention uses multiple solenoid valves in parallel to form a liquid distribution system to realize multiple uses of one liquid pressure unit, and realize multiple different channels. It is used for liquid supply, and increases the sealing performance of each solenoid valve or booster pump in the liquid pressure unit to prevent leakage and ensure the stability and timeliness of liquid output in each branch pipeline.
根据本发明实施例的第一方面,提供一种液体分流系统,包括:According to a first aspect of an embodiment of the present invention, a liquid distribution system is provided, comprising:
液体压力单元,电磁阀,控制组件,分流管路;Liquid pressure units, solenoid valves, control components, split pipelines;
所述液体压力单元用于输出具有压力的液体;所述电磁阀为至少两个以上,且多个所述电磁阀的输入端与所述分流管路相连通,用于开关相应管路;所述控制组件与所述液体压力单元,所述电磁阀相连接;The liquid pressure unit is used to output liquid with pressure; there are at least two solenoid valves, and the input ends of a plurality of solenoid valves are connected with the shunt pipeline for switching corresponding pipelines; The control assembly is connected with the liquid pressure unit and the solenoid valve;
所述控制组件,用于控制所述电磁阀和液体压力单元,通过控制各个所述电磁阀的开关,输出液体至相应分支管路;根据第一预设压力值与第一设定物理参数值之间的关联关系,获取与所述第一设定物理参数值相应的物理参数值;当获取的物理参数值未达到所述第一设定物理参数值,开启所述液体压力单元并关闭所述电磁阀;当获取的物理参数值达到所述第一设定物理参数值,关闭所述液体压力单元,从而使所述分流管路的压力值达到所述第一预设压力值。The control component is used to control the electromagnetic valve and the liquid pressure unit, and output the liquid to the corresponding branch pipeline by controlling the switch of each electromagnetic valve; according to the first preset pressure value and the first set physical parameter value The relationship between the physical parameter values corresponding to the first set physical parameter value is acquired; when the acquired physical parameter value does not reach the first set physical parameter value, the liquid pressure unit is turned on and the set physical parameter value is turned off. The solenoid valve; when the obtained physical parameter value reaches the first set physical parameter value, the liquid pressure unit is closed, so that the pressure value of the shunt pipeline reaches the first preset pressure value.
可选地,所述控制组件包括控制器和压力传感器,所述压力传感器位于所述液体压力单元与所述电磁阀之间的分流管路上,所述第一设定物理参数值为压力;Optionally, the control assembly includes a controller and a pressure sensor, the pressure sensor is located on the split pipeline between the liquid pressure unit and the electromagnetic valve, and the first set physical parameter value is pressure;
所述压力传感器用于检测所述分流管路内的压力值;The pressure sensor is used to detect the pressure value in the shunt pipeline;
所述控制器,用于在所述压力传感器检测的压力值小于第一设定压力值时,开启所述液体压力单元并关闭所述电磁阀;并当所述压力值达到所述第一设定压力值时,关闭所述液体压力单元。The controller is configured to open the liquid pressure unit and close the solenoid valve when the pressure value detected by the pressure sensor is less than a first set pressure value; and when the pressure value reaches the first set pressure value, When the pressure value is fixed, the liquid pressure unit is closed.
可选地,所述控制组件包括控制器和电流传感器,所述电流传感器与所述液体压力单元连接,所述设定物理参数为电流值;Optionally, the control assembly includes a controller and a current sensor, the current sensor is connected to the liquid pressure unit, and the set physical parameter is a current value;
所述电流传感器用于检测所述液体压力单元的电流值;The current sensor is used to detect the current value of the liquid pressure unit;
所述控制器,用于当所述液体压力单元开启时,获取所述液体压力单元的电流值;并当所述电流值达到第一设定电流值时,关闭所述液体压力单元。The controller is configured to obtain a current value of the liquid pressure unit when the liquid pressure unit is turned on; and to turn off the liquid pressure unit when the current value reaches a first set current value.
可选地,所述控制组件包括控制器和计时器,所述设定物理参数为时间;Optionally, the control component includes a controller and a timer, and the set physical parameter is time;
所述计时器用于监测所述液体压力单元的工作时间;The timer is used to monitor the working time of the liquid pressure unit;
所述控制器,用于当所述液体压力单元开启时,获取所述液体压力单元的工作时间,当所述工作时间达到第一设定工作时间时,关闭所述液体压力单元。The controller is configured to acquire the working time of the liquid pressure unit when the liquid pressure unit is turned on, and shut down the liquid pressure unit when the working time reaches a first set working time.
可选地,所述分流管路中低流量分支管路具有向下的管路,高流量分支管路位于所述分流管路末端。Optionally, the low-flow branch pipeline in the distribution pipeline has a downward pipeline, and the high-flow branch pipeline is located at the end of the distribution pipeline.
可选地,所述电磁阀中的其中一个为回流电磁阀,所述回流电磁阀连接在所述分流管路末端,用于快速排出管路内液体,气体或气液混合物;Optionally, one of the solenoid valves is a return solenoid valve, and the return solenoid valve is connected to the end of the diversion pipeline for quickly discharging liquid, gas or gas-liquid mixture in the pipeline;
所述控制组件,用于当开启所述液体压力单元达到预设时间后,获取所述物理参数值达不到所述第一设定物理参数值时,打开所述回流电磁阀和所述液体压力单元。The control component is configured to open the return solenoid valve and the liquid pressure unit when the obtained physical parameter value does not reach the first set physical parameter value after the liquid pressure unit is turned on for a preset time. pressure unit.
可选地,所述控制组件还用于当打开所述回流电磁阀和所述液体压力单元时,根据第二预设压力值与第二设定物理参数值之间的关联关系,获取与所述第二设定物理参数值相应的物理参数值;当获取的物理参数值达到所述第二设定物理参数值,关闭所述液体压力单元和所述回流电磁阀。Optionally, the control component is further configured to obtain the correlation with the set pressure value according to the correlation between the second preset pressure value and the second set physical parameter value when the return solenoid valve and the liquid pressure unit are opened. The physical parameter value corresponding to the second set physical parameter value; when the obtained physical parameter value reaches the second set physical parameter value, close the liquid pressure unit and the return solenoid valve.
可选地,所述控制器还用于每隔预设间隔时长,开启所述液体压力单元。Optionally, the controller is further configured to turn on the liquid pressure unit at preset intervals.
可选地,所述控制组件还用于当所述液体压力单元和所述电磁阀中的至少其中一个开启,在关闭所述液体压力单元之前,先关闭所述电磁阀,当所述控制组件获取的物理参数值达到第一设定物理参数值时,关闭所述液体压力单元。Optionally, the control assembly is further configured to close the solenoid valve before closing the hydraulic pressure unit when at least one of the hydraulic pressure unit and the electromagnetic valve is turned on, and when the control assembly When the obtained physical parameter value reaches the first set physical parameter value, the liquid pressure unit is turned off.
可选地,所述液体压力单元包括增压泵或者进水电磁阀。Optionally, the liquid pressure unit includes a booster pump or a water inlet solenoid valve.
根据本发明实施例的第二方面,提供一种液体分流系统控制方法,包括:According to a second aspect of an embodiment of the present invention, a method for controlling a liquid distribution system is provided, including:
确定分流管路中液体压力的第一预设压力值与第一设定物理参数值之间的关联关系;Determine the relationship between the first preset pressure value of the liquid pressure in the shunt pipeline and the first set physical parameter value;
获取与所述第一设定物理参数值相应的物理参数值;acquiring a physical parameter value corresponding to the first set physical parameter value;
当获取的所述物理参数值未达到所述第一设定物理参数值,控制开启液体压力单元并关闭电磁阀;当获取的所述物理参数值达到所述第一设定物理参数值,控制关闭所述液体压力单元,从而使所述分流管路中的压力值达到所述第一预设压力值。When the acquired physical parameter value does not reach the first set physical parameter value, control to open the liquid pressure unit and close the solenoid valve; when the acquired physical parameter value reaches the first set physical parameter value, control closing the liquid pressure unit, so that the pressure value in the distribution pipeline reaches the first preset pressure value.
可选地,所述第一设定物理参数值为压力;Optionally, the first set physical parameter value is pressure;
确定所述第一预设压力值与第一设定压力值的关联关系;determining the correlation between the first preset pressure value and the first set pressure value;
获取压力传感器检测的所述分流管路内的压力值;Acquiring the pressure value in the shunt pipeline detected by the pressure sensor;
当获取所述压力值小于所述第一设定压力值时,控制开启所述液体压力单元并关闭所述电磁阀;并当获取所述压力值达到所述第一设定压力值时,控制关闭所述液体压力单元。When the obtained pressure value is less than the first set pressure value, control to open the liquid pressure unit and close the solenoid valve; and when the obtained pressure value reaches the first set pressure value, control Close the liquid pressure unit.
可选地,所述第一设定物理参数为电流值;Optionally, the first set physical parameter is a current value;
确定所述第一预设压力值与第一设定电流值的关联关系;determining the correlation between the first preset pressure value and the first preset current value;
获取电流传感器检测的液体压力单元的电流值;Obtain the current value of the liquid pressure unit detected by the current sensor;
当获取的所述电流值达到所述第一设定电流值时,控制关闭所述液体压力单元。When the obtained current value reaches the first set current value, the control turns off the hydraulic pressure unit.
可选地,所述第一设定物理参数为时间;Optionally, the first set physical parameter is time;
确定所述第一预设压力值与第一设定工作时间的关联关系;determining the correlation between the first preset pressure value and the first set working time;
获取计时器监测的液体压力单元的工作时间;Obtain the working time of the liquid pressure unit monitored by the timer;
当获取的所述工作时间达到所述第一设定工作时间时,控制关闭所述液体压力单元。When the acquired working time reaches the first set working time, the control turns off the hydraulic pressure unit.
可选地,所述方法还包括:Optionally, the method also includes:
当控制开启所述液体压力单元达到预设时间后;When the control turns on the liquid pressure unit for a preset time;
获取所述物理参数值达不到所述第一设定物理参数值时,控制打开回流电磁阀和所述液体压力单元。When the obtained physical parameter value does not reach the first set physical parameter value, control to open the return solenoid valve and the liquid pressure unit.
可选地,所述方法还包括:Optionally, the method also includes:
当控制打开所述回流电磁阀和所述液体压力单元时,确定分流管路中液体压力的第二预设压力值与第二设定物理参数值之间的关联关系;When controlling to open the return solenoid valve and the liquid pressure unit, determine the correlation between the second preset pressure value and the second set physical parameter value of the liquid pressure in the shunt pipeline;
获取与所述第二设定物理参数值相应的物理参数值;acquiring a physical parameter value corresponding to the second set physical parameter value;
当获取的物理参数值达到所述第二设定物理参数值,控制关闭所述液体压力单元和所述回流电磁阀。When the obtained physical parameter value reaches the second set physical parameter value, the control closes the liquid pressure unit and the return solenoid valve.
可选地,所述方法还包括:Optionally, the method also includes:
每隔预设间隔时长,控制开启所述液体压力单元。The hydraulic pressure unit is controlled to be turned on every preset interval.
可选地,所述方法还包括:Optionally, the method also includes:
当控制开启所述液体压力单元和所述电磁阀中的至少其中一个时,在控制关闭所述液体压力单元之前,先控制关闭所述电磁阀;When controlling to open at least one of the liquid pressure unit and the solenoid valve, before controlling to close the liquid pressure unit, first control to close the solenoid valve;
当获取的物理参数值达到第一设定物理参数值时,控制关闭所述液体压力单元。When the acquired physical parameter value reaches the first set physical parameter value, the control turns off the hydraulic pressure unit.
根据本发明实施例的第三方面,提供一种液体分流系统控制装置,包括:According to a third aspect of the embodiments of the present invention, a liquid distribution system control device is provided, including:
第一确定模块,用于确定分流管路中液体压力的第一预设压力值与第一设定物理参数值之间的关联关系;The first determination module is used to determine the relationship between the first preset pressure value of the liquid pressure in the distribution line and the first set physical parameter value;
第一获取模块,用于获取与所述第一设定物理参数值相应的物理参数值;A first acquisition module, configured to acquire a physical parameter value corresponding to the first set physical parameter value;
第一控制模块,用于当获取的所述物理参数值未达到所述第一设定物理参数值,控制开启液体压力单元并关闭电磁阀;当获取的所述物理参数值达到所述第一设定物理参数值,控制关闭所述液体压力单元,从而使所述分流管路中的压力值达到所述第一预设压力值。The first control module is used to control the opening of the liquid pressure unit and close the solenoid valve when the obtained physical parameter value does not reach the first set physical parameter value; when the obtained physical parameter value reaches the first set physical parameter value A physical parameter value is set, and the liquid pressure unit is controlled to be closed, so that the pressure value in the distribution pipeline reaches the first preset pressure value.
可选地,所述第一设定物理参数值为压力;Optionally, the first set physical parameter value is pressure;
所述第一确定模块具体用于,确定所述第一预设压力值与第一设定压力值的关联关系;The first determination module is specifically configured to determine the correlation between the first preset pressure value and the first set pressure value;
所述第一获取模块具体用于,获取压力传感器检测的所述分流管路内的压力值;The first acquiring module is specifically configured to acquire the pressure value in the shunt pipeline detected by the pressure sensor;
所述第一控制模块具体用于,当获取所述压力值小于所述第一设定压力值时,控制开启所述液体压力单元并关闭所述电磁阀;并当获取所述压力值达到所述第一设定压力值时,控制关闭所述液体压力单元。The first control module is specifically configured to, when the obtained pressure value is less than the first set pressure value, control to open the liquid pressure unit and close the solenoid valve; and when the obtained pressure value reaches the set pressure value When the first set pressure value is reached, the control closes the liquid pressure unit.
可选地,所述第一设定物理参数为电流值;Optionally, the first set physical parameter is a current value;
所述第一确定模块具体用于,确定所述第一预设压力值与第一设定电流值的关联关系;The first determining module is specifically configured to determine the correlation between the first preset pressure value and the first set current value;
所述第一获取模块具体用于,获取电流传感器检测的液体压力单元的电流值;The first acquiring module is specifically configured to acquire the current value of the liquid pressure unit detected by the current sensor;
所述第一控制模块具体用于,当获取的所述电流值达到所述第一设定电流值时,控制关闭所述液体压力单元。The first control module is specifically configured to, when the acquired current value reaches the first set current value, control to turn off the hydraulic pressure unit.
可选地,所述第一设定物理参数为时间;Optionally, the first set physical parameter is time;
所述第一确定模块具体用于,确定所述第一预设压力值与第一设定工作时间的关联关系;The first determination module is specifically configured to determine the correlation between the first preset pressure value and the first set working time;
所述第一获取模块具体用于,获取计时器监测的液体压力单元的工作时间;The first acquiring module is specifically used to acquire the working time of the liquid pressure unit monitored by the timer;
所述第一控制模块具体用于,当获取的所述工作时间达到所述第一设定工作时间时,控制关闭所述液体压力单元。The first control module is specifically configured to, when the acquired working time reaches the first set working time, control to shut down the hydraulic pressure unit.
可选地,所述第一控制模块具体用于,当开启所述液体压力单元达到预设时间后,获取所述物理参数值达不到所述第一设定物理参数值时,控制打开回流电磁阀和所述液体压力单元。Optionally, the first control module is specifically configured to, when the obtained physical parameter value does not reach the first set physical parameter value after the liquid pressure unit is turned on for a preset time, control to open the backflow Solenoid valve and the liquid pressure unit.
可选地,所述装置还包括:Optionally, the device also includes:
第二确定模块,用于当控制打开所述回流电磁阀和所述液体压力单元时,确定分流管路中液体压力的第二预设压力值与第二设定物理参数值之间的关联关系;The second determination module is used to determine the correlation between the second preset pressure value and the second set physical parameter value of the liquid pressure in the shunt pipeline when the return solenoid valve and the liquid pressure unit are controlled to be opened. ;
第二获取模块,用于获取与所述第二设定物理参数值相应的物理参数值;A second acquisition module, configured to acquire a physical parameter value corresponding to the second set physical parameter value;
第二控制模块,用于当获取的物理参数值达到所述第二设定物理参数值,控制关闭所述液体压力单元和所述回流电磁阀。The second control module is configured to control and close the liquid pressure unit and the return solenoid valve when the obtained physical parameter value reaches the second set physical parameter value.
可选地,所述第一控制模块具体用于,每隔预设间隔时长,控制开启所述液体压力单元。Optionally, the first control module is specifically configured to control the opening of the liquid pressure unit at preset intervals.
可选地,所述第一控制模块具体用于,当控制开启所述液体压力单元和所述电磁阀中的至少其中一个时,在控制关闭所述液体压力单元之前,先控制关闭所述电磁阀;Optionally, the first control module is specifically configured to, when controlling to open at least one of the liquid pressure unit and the solenoid valve, first control to close the solenoid valve before controlling to close the liquid pressure unit. valve;
当获取的物理参数值达到第一设定物理参数值时,控制关闭所述液体压力单元。When the acquired physical parameter value reaches the first set physical parameter value, the control turns off the hydraulic pressure unit.
本发明的实施例通过以上技术方案可以包括以下有益效果:Embodiments of the present invention can include the following beneficial effects through the above technical solutions:
通过多个电磁阀并列组成液体分流系统,通过控制其中一个或多个电磁阀开启,实现不同分支管路的液体分配,通过分配方式可以在不增加液体流量、增压泵功率、进水管管径、配套设备数量的情况下,实现一个液体压力单元的多个用途,以及实现多路不同用处液体供给;通过对管路内压力监测及通过液体压力单元给分流管路内加压,通过压力使电磁阀的主阀芯、液体压力单元中增压泵的膜片压合更紧密,从而增加各电磁阀及液体压力单元中增压泵的密封性能,防止泄漏,保证各分支管路液体输出稳定性和及时性;通过分流管路末端的回流电磁阀可快速排出管路内空气或气液混合物等介质。A liquid distribution system is composed of multiple solenoid valves in parallel. By controlling the opening of one or more solenoid valves, the liquid distribution of different branch pipelines can be realized. Through the distribution method, the liquid flow, booster pump power, and water inlet pipe diameter can be increased. In the case of the number of supporting equipment, realize multiple purposes of one liquid pressure unit, and realize multi-channel liquid supply for different purposes; by monitoring the pressure in the pipeline and pressurizing the shunt pipeline through the liquid pressure unit, the pressure can be used The main valve core of the solenoid valve and the diaphragm of the booster pump in the liquid pressure unit are pressed together more tightly, thereby increasing the sealing performance of each solenoid valve and the booster pump in the liquid pressure unit, preventing leakage, and ensuring stable liquid output in each branch pipeline and timeliness; media such as air or gas-liquid mixture in the pipeline can be quickly discharged through the return solenoid valve at the end of the diversion pipeline.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.
附图说明Description of drawings
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需使用的附图作简单地介绍,并与说明书一起用于解释本公开的原理,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings required in the description of the embodiments or the prior art, and together with the specification, they will be used to explain the technical solutions of the present disclosure. Principle, it is obvious that the drawings in the following description are only some embodiments of the present disclosure, and those skilled in the art can also obtain other drawings according to these drawings without creative work.
图1为本发明实施例提供的一种液体分流系统的示意图一。FIG. 1 is a first schematic diagram of a liquid distribution system provided by an embodiment of the present invention.
图2为本发明实施例提供的一种液体分流系统的示意图二。Fig. 2 is a second schematic diagram of a liquid distribution system provided by an embodiment of the present invention.
图3为本发明实施例提供的一种液体分流系统的示意图三。FIG. 3 is a third schematic diagram of a liquid distribution system provided by an embodiment of the present invention.
图4为本发明实施例提供的一种液体分流系统的示意图四。FIG. 4 is a fourth schematic diagram of a liquid distribution system provided by an embodiment of the present invention.
图5为本发明实施例提供的一种液体分流系统的示意图五。FIG. 5 is a fifth schematic diagram of a liquid distribution system provided by an embodiment of the present invention.
图6为本发明实施例提供的一种液体分流系统的示意图六。FIG. 6 is a sixth schematic diagram of a liquid distribution system provided by an embodiment of the present invention.
图7为本发明实施例提供的一种液体分流系统控制方法示意图一。Fig. 7 is a first schematic diagram of a liquid distribution system control method provided by an embodiment of the present invention.
图8为本发明实施例提供的一种液体分流系统控制方法示意图二。FIG. 8 is a second schematic diagram of a liquid distribution system control method provided by an embodiment of the present invention.
图9为本发明实施例提供的一种液体分流系统控制方法示意图三。FIG. 9 is a third schematic diagram of a liquid distribution system control method provided by an embodiment of the present invention.
图10为本发明实施例提供的一种液体分流系统控制方法示意图四。FIG. 10 is a fourth schematic diagram of a liquid distribution system control method provided by an embodiment of the present invention.
图11为本发明实施例提供的一种液体分流系统控制方法示意图五。FIG. 11 is a fifth schematic diagram of a liquid distribution system control method provided by an embodiment of the present invention.
图12为本发明实施例提供的一种液体分流系统控制方法示意图六。Fig. 12 is a sixth schematic diagram of a liquid distribution system control method provided by an embodiment of the present invention.
图13为本发明实施例提供的一种液体分流系统控制装置示意图一。Fig. 13 is a first schematic diagram of a liquid distribution system control device provided by an embodiment of the present invention.
图14为本发明实施例提供的一种液体分流系统控制装置示意图二。Fig. 14 is a second schematic diagram of a liquid distribution system control device provided by an embodiment of the present invention.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中,下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素,以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式,相反,它们仅是与如所附权利要求书中所详述的本公开的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, and examples thereof are shown in the accompanying drawings. When the following description refers to the accompanying drawings, unless otherwise indicated, the same numerals in different drawings represent the same or similar elements, and the following exemplary The implementations described in the examples do not represent all implementations consistent with the present disclosure, but rather, they are only examples of apparatus and methods consistent with some aspects of the disclosure as detailed in the appended claims example.
下面结合说明书附图,对本发明实施例提供的一种液体分流系统、控制方法及装置的具体实施方式进行说明。The specific implementation manners of a liquid distribution system, control method and device provided in the embodiments of the present invention will be described below with reference to the drawings in the description.
本发明实施例提供的技术方案,通过多个电磁阀并列组成液体分流系统,实现一个液体压力单元多个用途,并增加各电磁阀或液体压力单元中增压泵的密封性能,防止泄漏。In the technical solution provided by the embodiments of the present invention, multiple solenoid valves are arranged in parallel to form a liquid distribution system to realize multiple uses of one liquid pressure unit, and increase the sealing performance of each solenoid valve or booster pump in the liquid pressure unit to prevent leakage.
本发明实施例提供的一种液体分流系统,如图1所示,包括液体压力单元11,电磁阀12,控制组件13,给液管路14,分流管路15;A liquid distribution system provided by an embodiment of the present invention, as shown in FIG. 1 , includes a
液体压力单元11用于输出具有压力的液体;电磁阀12为至少两个以上,且多个电磁阀12的输入端通过分流管路15相连通,用于开关相应管路;所述控制组件13与液体压力单元11,电磁阀12相连接;The
其中,液体压力单元11可以为增压泵,增压泵可以通过给液管路14吸入储液桶内的液体,也可以将给液管路接入具有压力的液源(如自来水管网,全屋净水管路,压力桶等),通过增压泵增压并输送至液体分流系统;另外,液体压力单元11也可以为进液电磁阀并连接具有压力液源的给液管路(如自来水管网,全屋净水管路,压力桶等),通过进液电磁阀输送液体至液体分流系统。Wherein, the
电磁阀12,用于选择开启相应的管路,实现相应的功能,例如,当打开的电磁阀12对应的管路用于喷雾,那么液体压力单元11输送的液体通过打开的电磁阀进入喷雾头,液体分流系统实现喷雾功能;当打开的电磁阀12对应的管路用于喷淋,那么液体压力单元11输送的液体通过打开的电磁阀进入喷淋头,液体分流系统实现喷淋功能;当打开的电磁阀12对应的管路用于排放,那么液体压力单元11输送的液体通过打开的电磁阀进入储液桶,用于将管路内的空气或气液混合物排入储液桶,液体分流系统实现排空功能,以防止空气的可压缩性影响液体压力;因此开启对应不同功能管路的电磁阀即可实现不同的功能,使整个系统具有多样性和可扩展性。The
例如,由多个电磁阀并列组成的液体分流喷雾系统,液体可通过增压泵加压至雾化压力(如0.5MPa-20MPa),一般选用先导式电磁阀,解释性的,先导式电磁阀是所有电磁阀中最为常用及常见的种类,一般是用于口径较大,压力较高的管道中,这类阀门功耗小,发热少,线圈不易烧毁,可以长时间通电,而且节能,可以实现更高更精确的控制效果,能够控制阀口的开关速度,在使用压力范围内,液体压力越大,就密封得越严,且可任意安装;但是,在实际应用中,因每路喷头的安装高度不同时,当喷雾停止,增压泵停止工作后,各电磁阀以及增压泵处液体压力很小,因先导式电磁阀为单向关断特性且在低于先导式电磁阀的最小工作压力下,电磁阀内主阀芯上下的压差小于稳定关断压力,且阀杆弹簧的弹簧力较小,使得主阀芯的密封性下降,液体通过部分电磁阀主阀口泄漏而使得其它管路因液体回流,使得液体从低液位的管路回流,使得空气进入管路,在增压泵工作后需先排出管路内空气后才能正常喷雾,因此影响喷雾的及时性和雾化效果,另外在低压下增压泵的泵腔膜片密封性降低,高液位的液体也可以通过泵腔回流,而影响喷雾的及时性和雾化效果。For example, in a liquid splitting spray system composed of multiple solenoid valves in parallel, the liquid can be pressurized to the atomization pressure (such as 0.5MPa-20MPa) through a booster pump, and the pilot solenoid valve is generally used. Explanatory, the pilot solenoid valve It is the most commonly used and common type of all solenoid valves. It is generally used in pipelines with large diameters and high pressures. This type of valve consumes less power, generates less heat, and the coil is not easy to burn out. It can be powered for a long time, and it can save energy. It can achieve higher and more precise control effect, and can control the switching speed of the valve port. Within the operating pressure range, the greater the liquid pressure, the tighter the seal, and it can be installed arbitrarily; When the installation height is different, when the spraying stops and the booster pump stops working, the liquid pressure at the solenoid valves and the booster pump is very small, because the pilot solenoid valve has a one-way shut-off characteristic and is lower than the pilot solenoid valve. Under the minimum working pressure, the pressure difference between the upper and lower sides of the main valve core in the solenoid valve is less than the stable shut-off pressure, and the spring force of the valve stem spring is small, so that the sealing performance of the main valve core is reduced, and the liquid leaks through part of the main valve port of the solenoid valve. The other pipelines are caused by liquid backflow, which causes the liquid to flow back from the low-level pipeline, causing air to enter the pipeline. After the booster pump works, the air in the pipeline must be discharged before normal spraying, thus affecting the timeliness and quality of spraying. In addition, under low pressure, the diaphragm seal of the pump chamber of the booster pump is reduced, and the liquid with a high liquid level can also flow back through the pump chamber, which affects the timeliness of spraying and atomization effect.
控制组件13,用于控制各个电磁阀12的开关,以实现开启相应分支管路对应的相应功能;通过分时开启其中之一的电磁阀12,使得液体压力单元11的工作参数只需要对应多个分支管路中流量或压力最大的一路即可,大大降低整个系统中液体压力单元11的性能参数和对应的管路配置(如进液管路可以选择小的型号规格);以及用于系统处于待机状态时,需要保持分流管路15内具有一定的液体压力,使得电磁阀12和液体压力单元11的密封性更好,根据第一预设压力值与第一设定物理参数值之间的关联关系,获取与所述第一设定物理参数值相应的物理参数值;当获取的物理参数值未达到第一设定物理参数值,开启液体压力单元11并关闭电磁阀12;当获取的物理参数值达到第一设定物理参数值,关闭液体压力单元11,从而使电磁阀12输入端的分流管路15内压力值达到所述第一预设压力值。The control assembly 13 is used to control the switch of each solenoid valve 12 to realize the corresponding function of opening the corresponding branch pipeline; by opening one of the solenoid valves 12 in time, the working parameters of the liquid pressure unit 11 only need to correspond to multiple The path with the largest flow or pressure in each branch pipeline can greatly reduce the performance parameters of the liquid pressure unit 11 in the entire system and the corresponding pipeline configuration (such as the inlet pipeline can choose a small model specification); and for the system When in the standby state, it is necessary to maintain a certain liquid pressure in the shunt pipeline 15, so that the sealing performance of the solenoid valve 12 and the liquid pressure unit 11 is better, according to the difference between the first preset pressure value and the first set physical parameter value The associated relationship, obtain the physical parameter value corresponding to the first set physical parameter value; when the obtained physical parameter value does not reach the first set physical parameter value, open the liquid pressure unit 11 and close the solenoid valve 12; When the physical parameter value reaches the first set physical parameter value, the liquid pressure unit 11 is closed, so that the pressure value in the split pipeline 15 at the input end of the solenoid valve 12 reaches the first preset pressure value.
解释性的,在实际应用中第一预设压力值是根据选用的电磁阀及液体压力单元的型号参数确定合适的压力值,例如,介质压力范围在0.02-0.8MPa的先导电磁阀,那么第一预设压力值范围可以为0.1-0.6MPa,如当第一预设压力值设为0.1MPa,那么当分流管路15中的压力值低于0.1MPa时,开启液体压力单元,给分流管路内液体增压,当分流管路15内的压力值大于0.1MPa后,关闭液体压力单元,以达到稳定的密封效果,当然这里仅为示例说明,而不是对本发明的唯一限定。Explanatory, in actual application, the first preset pressure value is to determine the appropriate pressure value according to the selected solenoid valve and the model parameters of the liquid pressure unit, for example, the pilot solenoid valve with a medium pressure range of 0.02-0.8MPa, then the first The range of a preset pressure value can be 0.1-0.6MPa, such as when the first preset pressure value is set to 0.1MPa, then when the pressure value in the
那么第一预设压力值与第一设定物理值的关联关系可以通过压力传感器检测的压力值;也可以通过压力开关的开关量信号(当压力开关达到第一预设压力值时,输出开或关的信号);也可以通过液体压力单元中增压泵的电流值或功率值,不同液体压力下增压泵的工作电流或功率是不同的,那么达到第一预设压力值增压泵也会有对应的工作电流,例如,当增压泵的最大工作压力为0.8MPa,最大工作电流为2A,第一预设压力值范围可以为0.5-0.7MPa,对应的电流值为1.6-1.9A,那么当检测到增压泵电流值达到1.6A以上,即可关闭增压泵;也可以通过开启液体压力单元达到一定时间,例如,当增压泵的最大工作压力为2MPa,电磁阀的介质压力最大为3MPa,在各个电磁阀处于关闭状态时,开启增压泵时间达到0.1-2秒,因液体的不可压缩性将很快达到最大工作压力;当然这里仅为示例说明,而不是对本发明的唯一限定。Then the relationship between the first preset pressure value and the first set physical value can be through the pressure value detected by the pressure sensor; it can also be through the switch signal of the pressure switch (when the pressure switch reaches the first preset pressure value, the output switch or off signal); it can also pass the current value or power value of the booster pump in the liquid pressure unit. There will also be a corresponding working current. For example, when the maximum working pressure of the booster pump is 0.8MPa, the maximum working current is 2A, the first preset pressure value range can be 0.5-0.7MPa, and the corresponding current value is 1.6-1.9 A, then when it is detected that the current value of the booster pump reaches 1.6A or more, the booster pump can be turned off; it can also be reached by opening the liquid pressure unit for a certain period of time, for example, when the maximum working pressure of the booster pump is 2MPa, the solenoid valve The maximum medium pressure is 3MPa. When the solenoid valves are closed, the time to turn on the booster pump reaches 0.1-2 seconds. Due to the incompressibility of the liquid, the maximum working pressure will be reached soon; The sole limitation of the invention.
可选地,当控制组件包括控制器21和压力传感器22,所述第一设定物理参数值为压力时,本发明实施例提供的液体分流系统如图2所示,压力传感器22位于液体压力单元11与电磁阀12之间的分流管路15中;Optionally, when the control assembly includes a
所述压力传感器22用于测量所述电磁阀12输入端分流管路15中的压力值;The
所述控制器21,用于在所述压力传感器22测量的压力值小于所述第一设定压力值时,开启所述液体压力单元11并关闭所述电磁阀12,并当所述压力值达到所述第一设定压力值时,关闭所述液体压力单元11;The
当然,所述压力传感器22也可以是压力开关,用压力开关提前给定压力值对应第一预设压力值,当达到第一预设压力值时压力开关打开或关闭开关,输出开关量信号,因此控制器可根据开关信号用来判断是否达到第一预设压力值。Of course, the
可选地,当控制组件包括控制器31和电流传感器32,所述第一设定物理参数为电流值,本发明实施例提供的液体分流系统如图3所示,所述液体压力单元为增压泵112,电流传感器32与增压泵112连接;Optionally, when the control component includes a
所述电流传感器32用于检测所述增压泵112的电流值;The
所述控制器31,用于当所述增压泵112开启时,获取所述增压泵112的电流值,并当所述电流值达到所述第一设定电流值时,关闭所述增压泵112;The
例如,当喷雾结束后,关闭所有的电磁阀12,开启增压泵112,即可增加分流管路15内的液体压力,当达到设定电流值时,即液体压力达到了对应的第一预设压力值,关闭增压泵112。For example, when the spraying is over, close all the
当然所述电流传感器可以是单独的配件,也可以集成于控制器的电路中。Of course, the current sensor can be a separate accessory, or can be integrated in the circuit of the controller.
可选地,当控制组件包括控制器41和计时器42,所述第一设定物理参数为时间,本发明实施例提供的液体分流系统如图4所示,Optionally, when the control component includes a
所述计时器42用于监测所述液体压力单元11的工作时间;The
所述控制器41,用于当所述液体压力单元11开启时,获取所述液体压力单元11的工作时间,当所述工作时间达到所述第一设定工作时间时,关闭所述液体压力单元11。The
综上所述,通过分时控制各个电磁阀12的开关,可实现开启相应分支管路对应的相应功能;通过根据第一预设压力值与第一设定物理参数值之间的关联关系,开启所述液体压力单元并关闭所述电磁阀;使获取的物理参数值达到所述第一设定物理参数值,从而使分流管路内的压力值达到所述第一预设压力值,保证液体分流系统具有良好的密封性。In summary, by time-sharingly controlling the switches of the
可选地,在实际应用中,当液体分流系统刚使用时,或者因储液桶内缺液等情况,使得分流管路15中进入了空气,因空气具有可压缩性,将影响分流管路15中的压力值,至使分流管路15内达不到第一预设压力值;本发明实施例提供的液体分流系统如图5所示,所述分流管路15中低流量分支管路具有向下流动方向的管路,高流量分支管路位于所述分流管路15末端;解释性的,其中所述低流量分支管路,例如连接了喷雾嘴的分支管路,因喷雾嘴需要一定的压力才能喷射水雾,所以喷雾的分支管路的液体压力大,因此流量就小,如果气泡进入喷雾的分支管路,将影响液体的压力,因流量小排出气泡的时间长,造成喷雾效果不好等问题,因此当带有气泡的液体在所述分流管路15中流动时,因气泡具有向上的浮力,让所述低流量分支管路的入口设置于分流管路15的底部,并具有一段向下的管路,向下的管路可以是垂直向下,也可以是斜向下的,因此可以避免气泡在浮力的作用进入所述低流量分支管路;所述高流量分支管路,流量大,液体压力小,气泡更容易通过而排出,所以设置到所述分流管路15末端,以排出所述分流管路15中主管路内的所有介质。Optionally, in practical applications, when the liquid distribution system is just in use, or due to lack of liquid in the liquid storage tank, air enters the
如图6所示,其中一个电磁阀为回流电磁阀126,所述回流电磁阀126设置于所述分流管路15的末端,用于快速排出管路内液体,气体或气液混合物等介质,使无气泡液体充满所述分流管路;As shown in Figure 6, one of the solenoid valves is a
所述控制组件13,用于当开启所述增压泵122达到预设时间后,获取所述物理参数值达不到所述第一设定物理参数值时,打开所述回流电磁阀126和所述增压泵122,使分流管路15内的液体,气体或气液混合物等排出,使无气泡液体充满所述分流管路,保证分流管路15内能达到第一预设压力值。The
可选地,所述控制组件13还用于当打开所述回流电磁阀126和所述增压泵122时,根据第二预设压力值与第二设定物理参数值之间的关联关系,获取与所述第二设定物理参数值相应的物理参数值;当获取的物理参数值达到所述第二设定物理参数值,关闭所述增压泵122和所述回流电磁阀126,具体实施方法可参考上述内容,此处不再赘述。Optionally, the
可选地,在实际应用中,当第一预设压力值关联液体压力单元的时间或液体压力单元中增压泵的电流值时,在没有压力传感器或压力传感器损坏的情况下,因无法直接检测压力值,在液体分流系统处于待机状态,系统无法判断分流管路内压力值是否低于第一预设压力值,因此控制器还用于每隔预设间隔时长,开启所述液体压力单元;例如,间隔20分钟开启增压泵,检测其电流值是否达到对应的第一预设压力值的电流值,或者间隔20分钟开启液体压力单元1秒钟,以保证液体分流系统具有良好的密封性。Optionally, in practical applications, when the first preset pressure value correlates with the time of the liquid pressure unit or the current value of the booster pump in the liquid pressure unit, if there is no pressure sensor or the pressure sensor is damaged, it is impossible to directly Detecting the pressure value, when the liquid distribution system is in the standby state, the system cannot judge whether the pressure value in the distribution pipeline is lower than the first preset pressure value, so the controller is also used to turn on the liquid pressure unit at a preset interval ;For example, turn on the booster pump at intervals of 20 minutes to detect whether its current value reaches the current value corresponding to the first preset pressure value, or turn on the liquid pressure unit for 1 second at intervals of 20 minutes to ensure that the liquid distribution system has a good seal sex.
可选地,所述控制组件13,还用于当所述液体压力单元11和所述电磁阀12中的至少其中一个开启,在停止所述液体压力单元11之前,先关闭所述电磁阀12,当所述控制组件13获取的物理参数值达到第一设定物理参数值时,关闭所述液体压力单元11;例如,液体分流系统中的一路用于喷雾,在关闭喷雾时,可以同时关闭液体压力单元和电磁阀,再开启液体压力单元给分流管路内增压;也可以先关闭电磁阀,即关闭喷雾,当获取的压力值达到第一预设压力值时,再关闭液体压力单元。Optionally, the
综上所述,通过多个电磁阀并列组成液体分流系统,通过控制其中一个或多个电磁阀开启,实现不同分支管路的液体分配,通过分配方式可以在不增加液体流量、增压泵功率、进水管管径、配套设备数量的情况下,实现一个液体压力单元的多个用途,以及实现多路不同用处液体供给;通过对管路内压力监测及通过液体压力单元给分流管路内加压,通过压力使电磁阀的主阀芯、液体压力单元中增压泵的膜片压合更紧密,从而增加各电磁阀及液体压力单元中增压泵的密封性能,防止泄漏,保证各分支管路液体输出稳定性和及时性;通过分流管路末端的回流电磁阀可快速排出管路内空气或气液混合物等介质。To sum up, a liquid distribution system is composed of multiple solenoid valves in parallel, and by controlling the opening of one or more solenoid valves, the liquid distribution of different branch pipelines can be realized. Through the distribution method, the liquid flow and booster pump power can be increased. , the diameter of the water inlet pipe, and the number of supporting equipment, realize the multiple purposes of one liquid pressure unit, and realize the supply of multiple liquids for different purposes; Pressure, through the pressure, the main valve core of the solenoid valve and the diaphragm of the booster pump in the liquid pressure unit are pressed together more tightly, thereby increasing the sealing performance of each solenoid valve and the booster pump in the liquid pressure unit, preventing leakage, and ensuring that each branch Pipeline liquid output stability and timeliness; media such as air or gas-liquid mixture in the pipeline can be quickly discharged through the return solenoid valve at the end of the diversion pipeline.
本发明实施例提供的液体分流系统控制方法,如图7所示,包括:The liquid distribution system control method provided by the embodiment of the present invention, as shown in FIG. 7 , includes:
S101、确定分流管路中液体压力的第一预设压力值与第一设定物理参数值之间的关联关系;S101. Determine the relationship between the first preset pressure value of the liquid pressure in the shunt line and the first set physical parameter value;
S102、获取与所述第一设定物理参数值相应的物理参数值;S102. Obtain a physical parameter value corresponding to the first set physical parameter value;
S103、当获取的所述物理参数值未达到所述第一设定物理参数值,控制开启液体压力单元并关闭电磁阀;当获取的所述物理参数值达到所述第一设定物理参数值,控制关闭所述液体压力单元,从而使所述分流管路中的压力值达到所述第一预设压力值。S103. When the acquired physical parameter value does not reach the first set physical parameter value, control to open the liquid pressure unit and close the solenoid valve; when the acquired physical parameter value reaches the first set physical parameter value , controlling to close the liquid pressure unit, so that the pressure value in the distribution pipeline reaches the first preset pressure value.
可选地,所述第一设定物理参数值为压力时,本发明实施例提供的液体分流系统控制方法如图8所示,其中,S101具体包括:Optionally, when the value of the first set physical parameter is pressure, the liquid distribution system control method provided by the embodiment of the present invention is shown in Figure 8, wherein S101 specifically includes:
S201、确定所述第一预设压力值与第一设定压力值的关联关系;S201. Determine the correlation between the first preset pressure value and the first set pressure value;
S102具体包括:S102 specifically includes:
S202、获取压力传感器检测的所述分流管路内的压力值;S202. Obtain the pressure value in the shunt pipeline detected by the pressure sensor;
S103具体包括:S103 specifically includes:
S203、当获取所述压力值小于所述第一设定压力值时,控制开启所述液体压力单元并关闭所述电磁阀;并当获取所述压力值达到所述第一设定压力值时,控制关闭所述液体压力单元。S203. When the acquired pressure value is less than the first set pressure value, control to open the liquid pressure unit and close the solenoid valve; and when the acquired pressure value reaches the first set pressure value , to control closing of the liquid pressure unit.
可选地,所述第一设定物理参数为电流值时,本发明实施例提供的液体分流系统控制方法如图9所示,其中,S101具体包括:Optionally, when the first set physical parameter is a current value, the liquid distribution system control method provided by the embodiment of the present invention is shown in Figure 9, wherein S101 specifically includes:
S301、确定所述第一预设压力值与第一设定电流值的关联关系;S301. Determine the relationship between the first preset pressure value and the first set current value;
S102具体包括:S102 specifically includes:
S302、获取电流传感器检测的液体压力单元的电流值;S302. Obtain the current value of the liquid pressure unit detected by the current sensor;
S103具体包括:S103 specifically includes:
S303、当获取的所述电流值达到所述第一设定电流值时,控制关闭所述液体压力单元。S303. When the acquired current value reaches the first set current value, control to turn off the liquid pressure unit.
可选地,所述第一设定物理参数为时间时,本发明实施例提供的液体分流系统控制方法如图10所示,其中,S101具体包括:Optionally, when the first set physical parameter is time, the liquid distribution system control method provided by the embodiment of the present invention is shown in Figure 10, wherein S101 specifically includes:
S401、确定所述第一预设压力值与第一设定工作时间的关联关系; S401. Determine the correlation between the first preset pressure value and the first set working time;
S102具体包括:S102 specifically includes:
S402、获取计时器监测的液体压力单元的工作时间;S402. Obtain the working time of the liquid pressure unit monitored by the timer;
S103具体包括:S103 specifically includes:
S403、当获取的所述工作时间达到所述第一设定工作时间时,控制关闭所述液体压力单元。S403. When the acquired working time reaches the first set working time, control to shut down the liquid pressure unit.
可选地,本发明实施例提供的液体分流系统控制方法如图11所示,还包括:Optionally, the liquid distribution system control method provided by the embodiment of the present invention is shown in Figure 11, and further includes:
S501、当控制打开所述回流电磁阀和所述液体压力单元时,确定分流管路中液体压力的第二预设压力值与第二设定物理参数值之间的关联关系;S501. When controlling to open the return solenoid valve and the liquid pressure unit, determine the correlation between the second preset pressure value of the liquid pressure in the distribution line and the second set physical parameter value;
S502、获取与所述第二设定物理参数值相应的物理参数值;S502. Obtain a physical parameter value corresponding to the second set physical parameter value;
S503、当获取的物理参数值达到所述第二设定物理参数值,控制关闭所述液体压力单元和所述回流电磁阀。S503. When the obtained physical parameter value reaches the second set physical parameter value, control to close the liquid pressure unit and the return solenoid valve.
可选地,本发明实施例提供的液体分流系统控制方法如图12所示,还包括:Optionally, the liquid distribution system control method provided by the embodiment of the present invention is shown in Figure 12, and further includes:
S601、当控制开启所述液体压力单元达到预设时间后;S601. After controlling to open the liquid pressure unit for a preset time;
S602、获取所述物理参数值达不到所述第一设定物理参数值时,控制打开回流电磁阀和所述液体压力单元。S602. When the obtained physical parameter value does not reach the first set physical parameter value, control to open the return solenoid valve and the liquid pressure unit.
可选地,本发明实施例提供的液体分流系统控制方法,还包括:Optionally, the liquid distribution system control method provided in the embodiment of the present invention further includes:
每隔预设间隔时长,控制开启所述液体压力单元。The hydraulic pressure unit is controlled to be turned on every preset interval.
可选地,本发明实施例提供的液体分流系统控制方法,还包括:Optionally, the liquid distribution system control method provided in the embodiment of the present invention further includes:
当控制开启所述液体压力单元和所述电磁阀中的至少其中一个时,在控制关闭所述液体压力单元之前,先控制关闭所述电磁阀;When controlling to open at least one of the liquid pressure unit and the solenoid valve, before controlling to close the liquid pressure unit, first control to close the solenoid valve;
当获取的物理参数值达到第一设定物理参数值时,控制关闭所述液体压力单元。When the obtained physical parameter value reaches the first set physical parameter value, the control turns off the hydraulic pressure unit.
综上所述,通过对管路内压力监测及通过液体压力单元给分流管路内加压,通过压力使电磁阀的主阀芯、液体压力单元中增压泵的膜片压合更紧密,从而增加各电磁阀及液体压力单元中增压泵的密封性能,防止泄漏,保证各分支管路液体输出稳定性和及时性;通过分流管路末端的回流电磁阀可快速排出管路内空气或气液混合物等介质。To sum up, by monitoring the pressure in the pipeline and pressurizing the shunt pipeline through the liquid pressure unit, the main valve core of the solenoid valve and the diaphragm of the booster pump in the liquid pressure unit are pressed more tightly through pressure, Thereby increasing the sealing performance of each solenoid valve and the booster pump in the liquid pressure unit, preventing leakage, and ensuring the stability and timeliness of the liquid output of each branch pipeline; through the return solenoid valve at the end of the diversion pipeline, the air in the pipeline can be quickly discharged or Gas-liquid mixture and other media.
基于同一发明构思,本发明实施例还提供一种液体分流系统控制装置,由于该装置所解决问题的原理与前述液体分流系统控制方法相似,因此该装置的实施可以参见前述方法的实施,重复之处不再赘述。Based on the same inventive concept, an embodiment of the present invention also provides a liquid distribution system control device. Since the principle of the problem solved by the device is similar to the aforementioned liquid distribution system control method, the implementation of the device can refer to the implementation of the aforementioned method, and repeat I won't repeat them here.
本发明实施例提供的液体分流系统控制装置,如图13所示,包括:The liquid distribution system control device provided by the embodiment of the present invention, as shown in FIG. 13 , includes:
第一确定模块71,用于确定分流管路中液体压力的第一预设压力值与第一设定物理参数值之间的关联关系;The
第一获取模块72,用于获取与所述第一设定物理参数值相应的物理参数值;A first obtaining
第一控制模块73,用于当获取的所述物理参数值未达到所述第一设定物理参数值,控制开启液体压力单元并关闭电磁阀;当获取的所述物理参数值达到所述第一设定物理参数值,控制关闭所述液体压力单元,从而使所述分流管路中的压力值达到所述第一预设压力值。The
可选地,所述第一设定物理参数值为压力,所述第一确定模块71具体用于,确定所述第一预设压力值与第一设定压力值的关联关系;Optionally, the first set physical parameter value is pressure, and the
所述第一获取模块72具体用于,获取压力传感器检测的所述分流管路内的压力值;The
所述第一控制模块73具体用于,当获取所述压力值小于所述第一设定压力值时,控制开启所述液体压力单元并关闭所述电磁阀;并当获取所述压力值达到所述第一设定压力值时,控制关闭所述液体压力单元。The
可选地,所述第一设定物理参数为电流值,所述第一确定模块71具体用于,确定所述第一预设压力值与第一设定电流值的关联关系;Optionally, the first set physical parameter is a current value, and the
所述第一获取模块72具体用于,获取电流传感器检测的液体压力单元的电流值;The first acquiring
所述第一控制模块73具体用于,当获取的所述电流值达到所述第一设定电流值时,控制关闭所述液体压力单元。The
可选地,所述第一设定物理参数为时间, 所述第一确定模块71具体用于,确定所述第一预设压力值与第一设定工作时间的关联关系;Optionally, the first set physical parameter is time, and the
所述第一获取模块72具体用于,获取计时器监测的液体压力单元的工作时间;The first acquiring
所述第一控制模块73具体用于,当获取的所述工作时间达到所述第一设定工作时间时,控制关闭所述液体压力单元。The
可选地,所述第一控制模块73具体用于,当开启所述液体压力单元达到预设时间后,获取所述物理参数值达不到所述第一设定物理参数值时,控制打开回流电磁阀和所述液体压力单元。Optionally, the
可选地,本发明实施例提供的液体分流系统控制装置,如图14所示,还包括:Optionally, the liquid distribution system control device provided by the embodiment of the present invention, as shown in FIG. 14 , further includes:
第二确定模块81,用于当控制打开所述回流电磁阀和所述液体压力单元时,确定分流管路中液体压力的第二预设压力值与第二设定物理参数值之间的关联关系;The
第二获取模块82,用于获取与所述第二设定物理参数值相应的物理参数值;A second obtaining
第二控制模块83,用于当获取的物理参数值达到所述第二设定物理参数值,控制关闭所述液体压力单元和所述回流电磁阀。The
可选地,所述第一控制模块73具体用于,每隔预设间隔时长,控制开启所述液体压力单元。Optionally, the
可选地,所述第一控制模块73具体用于,当控制开启所述液体压力单元和所述电磁阀中的至少其中一个时,在控制关闭所述液体压力单元之前,先控制关闭所述电磁阀;Optionally, the
当获取的物理参数值达到第一设定物理参数值时,控制关闭所述液体压力单元。When the acquired physical parameter value reaches the first set physical parameter value, the control turns off the hydraulic pressure unit.
可以理解的是,所述集成的单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在相应的一个计算机可读取存储介质中,基于这样的理解,本申请实现上述相应的实施例方法中的全部或部分流程,也可以通过计算机程序来指令相关的硬件来完成,所述的计算机程序可存储于一计算机可读存储介质中,该计算机程序在被处理器执行时,可实现上述各个方法实施例的步骤。其中,所述计算机程序包括计算机程序代码,所述计算机程序代码可以为源代码形式、对象代码形式、可执行文件或某些中间形式等。所述计算机可读介质可以包括:能够携带所述计算机程序代码的任何实体或装置、记录介质、U盘、移动硬盘、磁碟、光盘、计算机存储器、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM、Random Access Memory)、电载波信号、电信信号以及软件分发介质等。需要说明的是,所述计算机可读介质包含的内容可以根据司法管辖区内立法和专利实践的要求进行适当的增减,例如在某些司法管辖区,根据立法和专利实践,计算机可读介质不包括电载波信号和电信信号。It can be understood that, if the integrated unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a corresponding computer-readable storage medium. Based on this understanding, the present application implements All or part of the processes in the methods of the above corresponding embodiments can also be completed by instructing related hardware through a computer program. The computer program can be stored in a computer-readable storage medium, and the computer program can be executed by a processor. , the steps in each of the foregoing method embodiments may be implemented. Wherein, the computer program includes computer program code, and the computer program code may be in the form of source code, object code, executable file or some intermediate form. The computer readable medium may include: any entity or device capable of carrying the computer program code, recording medium, U disk, removable hard disk, magnetic disk, optical disk, computer memory, read-only memory (ROM, Read-Only Memory) , random access memory (RAM, Random Access Memory), electric carrier signal, telecommunication signal and software distribution medium, etc. It should be noted that the content contained in the computer-readable medium may be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, computer-readable media Excludes electrical carrier signals and telecommunication signals.
本领域技术人员可以理解附图只是一个优选实施例的示意图,附图中的模块或流程并不一定是实施本发明所必须的。Those skilled in the art can understand that the drawing is only a schematic diagram of a preferred embodiment, and the modules or processes in the drawing are not necessarily necessary for implementing the present invention.
本领域技术人员可以理解实施例中的装置中的模块可以按照实施例描述进行分布于实施例的装置中,也可以进行相应变化位于不同于本实施例的一个或多个装置中。上述实施例的模块可以合并为一个模块,也可以进一步拆分成多个子模块。Those skilled in the art can understand that the modules in the device in the embodiment can be distributed in the device in the embodiment according to the description in the embodiment, and can also be changed and located in one or more devices different from the device in the embodiment. The modules in the above embodiments can be combined into one module, and can also be further divided into multiple sub-modules.
上述本发明实施例序号仅仅为了描述,不代表实施例的优劣。The serial numbers of the above embodiments of the present invention are for description only, and do not represent the advantages and disadvantages of the embodiments.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变形属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.
Claims (26)
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