CN115802847A - Display panel, manufacturing method thereof and display device - Google Patents
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Abstract
Description
技术领域technical field
本申请涉及显示技术领域,特别是涉及一种显示面板及其制造方法、显示装置。The present application relates to the field of display technology, in particular to a display panel, a manufacturing method thereof, and a display device.
背景技术Background technique
随着显示技术的发展,现有的用户对显示面板各方面的性能要求也逐渐提高,不仅限于显示画面时的性能,对息屏状态下的效果也具有一定的要求,而显示面板在息屏状态下的效果与显示面板在外界环境光照射下形成的反射衍射图案密切相关。由于现有显示面板的像素开口通常为方形,显示面板在息屏状态下受到外界光源或环境光照射时,其呈现出的反射衍射图案近似于十字形,整体观感效果较差。With the development of display technology, the existing users have gradually increased the performance requirements of the display panel in all aspects, not only limited to the performance of the display screen, but also have certain requirements for the effect of the off-screen state, and the display panel is in the off-screen state. The effect in this state is closely related to the reflection diffraction pattern formed by the display panel under the illumination of external ambient light. Since the pixel openings of existing display panels are usually square, when the display panel is illuminated by an external light source or ambient light in the off-screen state, the reflection and diffraction pattern it presents is similar to a cross, and the overall visual effect is poor.
因此,亟需一种能够改善各个像素开口处对环境光的反射衍射图案不均匀、息屏效果差的显示面板以及相应的显示装置。Therefore, there is an urgent need for a display panel and a corresponding display device that can improve the non-uniform reflection diffraction pattern of each pixel opening to ambient light and the poor screen-off effect.
发明内容Contents of the invention
本申请提供一种显示面板及其制造方法、显示装置,其中显示面板能够改善息屏反射衍射效果。The present application provides a display panel, a manufacturing method thereof, and a display device, wherein the display panel can improve the effect of off-screen reflection and diffraction.
第一方面,根据本申请实施例提出了一种显示面板,包括:基板,包括电极层,电极层包括间隔设置的多个电极;遮光层,设置于基板,遮光层上设置有多个第一开口,每个电极与其中一个第一开口相对设置并显露于第一开口;发光层,设置于遮光层背离基板的一侧,发光层包括具有多个第二开口的像素限定层以及设置于第二开口内的发光单元,每个第二开口与一个第一开口相对设置,发光单元与电极电连接;黑矩阵层,设置于发光层背离遮光层的一侧,黑矩阵层具有多个第三开口,每个第三开口与一个第二开口相对设置;其中,沿着厚度方向上,第一开口在基板上的正投影构成第一正投影,第二开口在基板上的正投影构成第二正投影,第三开口在基板上的正投影构成第三正投影,第一正投影位于第三正投影内部,第二正投影位于第一正投影内,以使得显示面板在非显示状态下的反射衍射图案呈圆形。In the first aspect, a display panel is proposed according to an embodiment of the present application, including: a substrate including an electrode layer, and the electrode layer includes a plurality of electrodes arranged at intervals; a light-shielding layer arranged on the substrate, and a plurality of first Openings, each electrode is arranged opposite to one of the first openings and exposed in the first opening; the light emitting layer is arranged on the side of the light shielding layer away from the substrate, the light emitting layer includes a pixel defining layer with a plurality of second openings and is arranged on the first opening The light-emitting unit in the two openings, each second opening is arranged opposite to a first opening, and the light-emitting unit is electrically connected to the electrode; the black matrix layer is arranged on the side of the light-emitting layer away from the light-shielding layer, and the black matrix layer has a plurality of third Each third opening is opposite to a second opening; wherein, along the thickness direction, the orthographic projection of the first opening on the substrate constitutes the first orthographic projection, and the orthographic projection of the second opening on the substrate constitutes the second orthographic projection. Orthographic projection, the orthographic projection of the third opening on the substrate constitutes a third orthographic projection, the first orthographic projection is located inside the third orthographic projection, and the second orthographic projection is located within the first orthographic projection, so that the display panel in the non-display state The reflection diffraction pattern is circular.
根据本申请实施例的一个方面,第一正投影与第三正投影至少部分相接设置。According to an aspect of the embodiments of the present application, the first orthographic projection and the third orthographic projection are at least partially contiguously arranged.
根据本申请实施例的一个方面,围合形成第一开口的侧壁包括依次首尾相接的多段壁面,壁面为弧形面且相邻壁面之间平滑过渡连接;或者,壁面为平面,且相邻壁面之间的夹角大于或等于157.5°。According to an aspect of the embodiment of the present application, the side walls that enclose and form the first opening include multiple sections of wall surfaces connected end to end in sequence, and the wall surfaces are arc-shaped surfaces with a smooth transition connection between adjacent wall surfaces; or, the wall surfaces are plane surfaces, and The included angle between adjacent wall surfaces is greater than or equal to 157.5°.
根据本申请实施例的一个方面,其特征在于,第一开口为圆形开口;或者,第一开口为椭圆形开口,椭圆形的长轴与短轴的长度差值小于或等于长轴的20%;或者,第一开口为正N边形开口,其中N≥16。According to an aspect of the embodiment of the present application, it is characterized in that the first opening is a circular opening; or, the first opening is an elliptical opening, and the difference between the lengths of the major axis and the minor axis of the ellipse is less than or equal to 20 of the major axis. %; or, the first opening is a regular N-gon opening, where N≥16.
根据本申请实施例的一个方面,第二开口与第三开口的形状相同,且第二正投影与第三正投影的几何中心重合,第二正投影的边缘与第三正投影的对应边缘平行设置。According to an aspect of the embodiment of the present application, the shape of the second opening is the same as that of the third opening, and the geometric center of the second orthographic projection coincides with the geometric center of the third orthographic projection, and the edge of the second orthographic projection is parallel to the corresponding edge of the third orthographic projection set up.
根据本申请实施例的一个方面,第二开口与第三开口均为矩形。According to an aspect of the embodiment of the present application, both the second opening and the third opening are rectangular.
根据本申请实施例的一个方面,像素限定层覆盖遮光层且部分填充于第一开口中。According to an aspect of the embodiments of the present application, the pixel defining layer covers the light shielding layer and partially fills the first opening.
根据本申请实施例的一个方面,电极的面积大于或等于第三开口的面积,且第三正投影位于电极的轮廓内。According to an aspect of the embodiment of the present application, the area of the electrode is greater than or equal to the area of the third opening, and the third orthographic projection is located within the outline of the electrode.
根据本申请实施例的一个方面,遮光层包括掺杂有黑染料和碳粉中的至少一者的树脂。According to an aspect of the embodiments of the present application, the light-shielding layer includes a resin doped with at least one of black dye and carbon powder.
根据本申请实施例的一个方面,遮光层的厚度大于或等于1μm。According to an aspect of the embodiments of the present application, the thickness of the light-shielding layer is greater than or equal to 1 μm.
第二方面,根据本申请实施例提出了一种显示面板的制造方法,包括:提供基板,基板包括电极层,电极层包括间隔设置的多个电极;在基板的一侧表面制备遮光层,并图案化形成多个第一开口,每个第一开口与其中一个电极对应设置;在遮光层背离基板的一侧制备像素限定层,像素限定层至少部分填充于第一开口中,并图案化形成多个第二开口,每个第二开口被其中一个第一开口包围在内;在第二开口中制备发光单元,并使发光单元与电极电连接;在像素限定层背离遮光层的一侧制备黑矩阵层,并图案化形成多个第三开口,使每个第三开口在基板上的正投影将其中一个第一开口在基板上的正投影覆盖在内。In the second aspect, according to an embodiment of the present application, a method for manufacturing a display panel is proposed, including: providing a substrate, the substrate includes an electrode layer, and the electrode layer includes a plurality of electrodes arranged at intervals; preparing a light-shielding layer on one side of the substrate, and forming a plurality of first openings by patterning, each first opening corresponding to one of the electrodes; preparing a pixel definition layer on the side of the light-shielding layer away from the substrate, the pixel definition layer at least partially fills the first openings, and patterning A plurality of second openings, each second opening is surrounded by one of the first openings; a light-emitting unit is prepared in the second opening, and the light-emitting unit is electrically connected to the electrode; prepared on the side of the pixel defining layer away from the light-shielding layer The black matrix layer is patterned to form a plurality of third openings, so that the orthographic projection of each third opening on the substrate covers the orthographic projection of one of the first openings on the substrate.
第三方面,根据本申请实施例提出了一种显示装置,包括第一方面任一实施例中的显示面板。In a third aspect, a display device is provided according to an embodiment of the present application, including the display panel in any embodiment of the first aspect.
在本申请实施例提供的显示面板中,基板、遮光层、发光层以及黑矩阵层依次层叠设置,其中的遮光层中具有多个第一开口,发光层中的像素限定层具有多个第二开口,黑矩阵层则具有多个第三开口。在此基础上,第一开口在基板上的正投影位于第三开口在基板上的正投影内,第二开口在基板上的正投影则位于第一开口在基板上的正投影内,即本申请实施例提供的显示面板中设置了遮光层并使其开口的正投影介于黑矩阵层的开口的正投影以及作为像素开口的第二开口的正投影之间,由此能够通过调整第一开口的形状及大小,在不影响像素开口的前提下调整显示面板在息屏状态下的反射衍射图案并降低对外界光的反射率,从而有效改善显示面板的息屏效果。In the display panel provided by the embodiment of the present application, the substrate, light-shielding layer, light-emitting layer, and black matrix layer are stacked in sequence, wherein the light-shielding layer has a plurality of first openings, and the pixel-defining layer in the light-emitting layer has a plurality of second openings. openings, and the black matrix layer has a plurality of third openings. On this basis, the orthographic projection of the first opening on the substrate is located within the orthographic projection of the third opening on the substrate, and the orthographic projection of the second opening on the substrate is located within the orthographic projection of the first opening on the substrate. In the display panel provided by the embodiment of the application, a light-shielding layer is set so that the orthographic projection of the opening is between the orthographic projection of the opening of the black matrix layer and the orthographic projection of the second opening as a pixel opening, so that by adjusting the first The shape and size of the opening can adjust the reflective diffraction pattern of the display panel in the off-screen state and reduce the reflectivity of external light without affecting the pixel opening, thereby effectively improving the off-screen effect of the display panel.
附图说明Description of drawings
下面将参考附图来描述本申请示例性实施例的特征、优点和技术效果。The features, advantages, and technical effects of the exemplary embodiments of the present application will be described below with reference to the accompanying drawings.
图1是本申请一个实施例提供的显示面板的结构示意图;FIG. 1 is a schematic structural diagram of a display panel provided by an embodiment of the present application;
图2是本申请另一个实施例提供的显示面板的结构示意图;Fig. 2 is a schematic structural diagram of a display panel provided by another embodiment of the present application;
图3是本申请一个实施例提供的显示面板中的第一至第三开口的正投影结构示意图;FIG. 3 is a schematic diagram of the orthographic projection structure of the first to third openings in the display panel provided by an embodiment of the present application;
图4是本申请一个实施例提供的显示面板的制造方法的流程图;FIG. 4 is a flow chart of a method for manufacturing a display panel provided by an embodiment of the present application;
图5是图4所示显示面板的制造方法中步骤S2对应的结构示意图;FIG. 5 is a schematic structural diagram corresponding to step S2 in the manufacturing method of the display panel shown in FIG. 4;
图6是图4所示显示面板的制造方法中步骤S3对应的结构示意图;FIG. 6 is a schematic structural diagram corresponding to step S3 in the manufacturing method of the display panel shown in FIG. 4;
图7是图4所示显示面板的制造方法中步骤S5对应的结构示意图;FIG. 7 is a schematic structural diagram corresponding to step S5 in the manufacturing method of the display panel shown in FIG. 4;
图8是本申请一个实施例提供的显示装置的结构示意图。FIG. 8 is a schematic structural diagram of a display device provided by an embodiment of the present application.
其中:in:
100-显示面板;200-显示装置;100-display panel; 200-display device;
10-基板;20-遮光层;30-发光层;40-黑矩阵层;10-substrate; 20-shading layer; 30-luminescent layer; 40-black matrix layer;
11-电极层;21-第一开口;22-第一正投影;31-像素限定层;32-发光单元;33-支撑柱;41-第三开口;42-第三正投影;11-electrode layer; 21-first opening; 22-first orthographic projection; 31-pixel definition layer; 32-light-emitting unit; 33-support pillar; 41-third opening; 42-third orthographic projection;
111-电极;311-第二开口;312-第二正投影;111-electrode; 311-second opening; 312-second orthographic projection;
X-厚度方向。X-thickness direction.
在附图中,相同的部件使用相同的附图标记。附图并未按照实际的比例绘制。In the figures, the same parts are given the same reference numerals. The figures are not drawn to scale.
具体实施方式Detailed ways
下面将详细描述本申请的各个方面的特征和示例性实施例,为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施例,对本申请进行进一步详细描述。应理解,此处所描述的具体实施例仅被配置为解释本申请,并不被配置为限定本申请。对于本领域技术人员来说,本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请更好的理解。The characteristics and exemplary embodiments of various aspects of the application will be described in detail below. In order to make the purpose, technical solution and advantages of the application clearer, the application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only configured to explain the application, not to limit the application. It will be apparent to one skilled in the art that the present application may be practiced without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the statement "comprising..." does not exclude the presence of additional same elements in the process, method, article or device comprising said element.
应当理解,在描述部件的结构时,当将一层、一个区域称为位于另一层、另一个区域“上面”或“上方”时,可以指直接位于另一层、另一个区域上面,或者在其与另一层、另一个区域之间还包含其它的层或区域。并且,如果将部件翻转,该一层、一个区域将位于另一层、另一个区域“下面”或“下方”。It should be understood that when describing the structure of a component, when a layer or a region is referred to as being "on" or "over" another layer or another region, it may mean being directly on another layer or another region, or Other layers or regions are also included between it and another layer or another region. And, if the part is turned over, the layer, one region, will be "below" or "beneath" the other layer, another region.
下面将详细描述本申请的各个方面的特征和示例性实施例。此外,下文中所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。Features and exemplary embodiments of various aspects of the present application will be described in detail below. Furthermore, the features, structures, or characteristics described hereinafter may be combined in any suitable manner in one or more embodiments.
随着显示技术的的发展,市场中的显示面板质量逐步提高,相应地,客户对显示面板各方面的质量要求也逐渐严格,除了在显示面板常规显示过程中的显示质量要求之外,对显示面板在息屏状态下的外观也存在一定的要求,而显示面板在息屏状态提供给用户的观感基本由显示面板对外界环境光的反射效果决定,进一步地,在反射外界入射光的过程中,其形成的反射衍射图案基本由反射率最高的像素开口区域决定,像素开口的形状、大小均对显示面板的反射衍射图案存在影响。With the development of display technology, the quality of display panels in the market is gradually improving. Correspondingly, customers have gradually stricter quality requirements for display panels. In addition to the display quality requirements in the conventional display process of display panels, the display There are also certain requirements for the appearance of the panel in the off-screen state, and the look and feel provided by the display panel to the user in the off-screen state is basically determined by the reflection effect of the display panel on the external ambient light. Further, in the process of reflecting the incident light from the outside , the formed reflection diffraction pattern is basically determined by the pixel opening area with the highest reflectivity, and the shape and size of the pixel opening have influence on the reflection diffraction pattern of the display panel.
在此基础上,发明人发现,现有的显示面板通常具有多边形的像素开口,其中大部分为矩形,此时显示面板在息屏状态下所形成的的反射衍射图案为交叉点位于像素开口之间的十字形,使得反射衍射不均匀、效果较差。On this basis, the inventors found that the existing display panels usually have polygonal pixel openings, most of which are rectangular. At this time, the reflection diffraction pattern formed by the display panel in the off-screen state is that the intersection point is located between the pixel openings. The cross shape between them makes the reflection and diffraction uneven and the effect is poor.
为了解决上述问题,本申请实施例提出了一种显示面板,该显示面板在电极层与像素限定层之间增设了遮光层,并在遮光层中设置相应的开口,该开口的大小位于像素开口以及黑矩阵层的开口之间且三种开口对应设置,由此能够通过将遮光层的开口设置为圆形或趋近于圆形来使得显示面板的反射衍射图案呈圆形,改善反射衍射效果同时降低反射率。In order to solve the above problems, the embodiment of the present application proposes a display panel, which adds a light-shielding layer between the electrode layer and the pixel defining layer, and sets a corresponding opening in the light-shielding layer. And between the openings of the black matrix layer and the three kinds of openings are arranged correspondingly, so that the reflection diffraction pattern of the display panel can be made circular by setting the openings of the light shielding layer to be circular or close to a circle, and the reflection diffraction effect can be improved while reducing reflectivity.
可以理解的是,本申请以下的实施例仅以显示面板中的像素开口为矩形为例进行说明,但本申请并不限于此,也可以应用于其他像素开口形状、像素排布不同的显示面板中,并对其进行保护。It can be understood that the following embodiments of the present application only take the pixel opening in the display panel as an example for illustration, but the present application is not limited thereto, and can also be applied to display panels with other pixel opening shapes and pixel arrangements. , and protect it.
为了更好地理解本申请,下面结合图1至图7对本申请实施例提供的显示模组的制造方法、显示模组及显示装置进行详细描述。In order to better understand the present application, the manufacturing method of the display module, the display module and the display device provided by the embodiment of the present application will be described in detail below with reference to FIGS. 1 to 7 .
请一并参阅图1至图3,图1是本申请一个实施例提供的显示面板的结构示意图,图2是本申请另一个实施例提供的显示面板的结构示意图,图3是本申请一个实施例提供的显示面板中的第一至第三开口在基板上的正投影结构示意图。Please refer to Figures 1 to 3 together, Figure 1 is a schematic structural view of a display panel provided by an embodiment of the present application, Figure 2 is a schematic structural view of a display panel provided by another embodiment of the present application, and Figure 3 is an implementation of the present application The example provides a schematic diagram of the orthographic projection structure of the first to third openings in the display panel on the substrate.
第一方面,根据本申请实施例提出了一种显示面板100,包括依次设置的基板10、遮光层20、发光层30以及黑矩阵层40,其中,基板10包括电极层11,电极层11中包括间隔设置的多个电极111;遮光层20设置于基板10的一侧,遮光层20上设置有多个第一开口21,每个电极111与其中一个第一开口21相对设置并显露于第一开口21中;发光层30设置于遮光层20背离基板10的一侧,发光层30包括具有多个第二开口311的像素限定层31以及设置于第二开口311内的发光单元32,每个第二开口311与一个第一开口21相对设置,发光单元32与电极111电连接;黑矩阵层40设置于发光层30背离遮光层20的一侧,黑矩阵层40具有多个第三开口41,每个第三开口41与一个第二开口311相对设置。In the first aspect, according to the embodiment of the present application, a
基于此,沿着厚度方向上,第一开口21在基板10上的正投影构成第一正投影22,第二开口311在基板10上的正投影构成第二正投影312,第三开口41在基板10上的正投影构成第三正投影42。第一正投影22位于第三正投影42内部,第二正投影312位于第一正投影22内,以使得显示面板100在非显示状态下的反射衍射图案呈圆形。Based on this, along the thickness direction, the orthographic projection of the
本申请实施例提供一种显示面板100,其中包括基板10,基板10可以包括多层层叠设置的膜层结构,其中最外侧的两层膜层结构中的一者可以为电极层11,更具体地,可以为阳极层,在电极层11中设置有多个电极111,电极111的具体设置位置以及形状、大小可以根据所需的像素大小以及相应的像素排布方试进行设计,本申请对此不作特定的限定。The embodiment of the present application provides a
在基板10靠近电极层11的一侧表面层叠设置有遮光层20,与黑矩阵相类似地,遮光层20采用具有遮光效果的材料制成。在遮光层20中设置有多个第一开口21,这些第一开口21与多个电极111一一对应设置,即第一开口21在基板10上的正投影可以位于电极111内,使得电极111能够经由第一开口21暴露在外。A light-
在遮光层20背离基板10的一侧表面层叠设置有发光层30,发光层30中包括用于形成像素开口的像素限定层31以及设置于像素开口、即第二开口311中的发光单元32,其中第二开口311与第一开口21一一对应设置。即本申请实施例中的像素限定层31在第一开口21的内部形成面积更小的第二开口311,此时电极111同样经由第二开口311暴露在外,并与设置于第二开口311内部的发光单元32电连接,以形成显示所需的发光元件。A light-emitting
可以理解的是,遮光层20所形成的的第一开口21用于控制的是显示面板100对外界光反射时所形成图案的形状,而像素限定层31中第二开口311则作为像素开口使用,用于限定发光像素的具体位置以及形状,可以根据所需的像素大小以及排布方式进行设计,并与电极111对应设置。It can be understood that the
可选地,发光层30中的发光单元32可以包括有机发光层以及阴极层等所需结构,同时发光层30中还可以设置有支撑柱33等在显示面板100的制备过程中所需的常规结构。Optionally, the light-emitting
在此基础上,如图1所示,本申请实施例中的像素限定层31可以与遮光层20层叠设置并基本覆盖遮光层20,此时像素限定层31的部分区域伸入第一开口21中并限定形成第二开口311,支撑柱33则设置于遮光层20背离基板10的一侧,即设置于像素限定层31内部。或者,如图2所示,本申请实施例中的像素限定层31可以仅设置于第一开口21中,在第一开口21的内部进一步限定出面积更小的第二开口311,即可以将像素限定层31与遮光层20同层、等厚度设置,此时支撑柱33依旧设置于遮光层20背离基板10的一侧,但与像素限定层31间隔且不同层设置。On this basis, as shown in FIG. 1 , the pixel-defining
综上,像素定义层31的具体设置方式可以根据加工条件等自行选择,本申请对此不作特定的限定。To sum up, the specific setting method of the
在发光层30背离遮光层20的一侧设置有黑矩阵层40,用于遮挡像素所需的电路走线等结构。可以理解的是,在发光层30以及黑矩阵层40之间还可以设置有功能层50,功能层50内部可以根据显示面板100需要达成的功能不同而设置不同的层结构,例如:触控层以及封装层等,本申请对此不作特定的限定。本申请实施例中的黑矩阵层40具有多个第三开口41,这些第三开口41与第二开口311一一对应设置,且在沿着显示面板的厚度方向X上,第三开口41在基板10上的正投影将第一开口21在基板10上的正投影包围在内,形成本申请前述三个开口中面积最大的一个。A
可以理解的是,本申请实施例中提供的显示面板100的息屏反射衍射图案呈圆形,所谓“呈圆形”指的是反射衍射图案为正圆形或在一定误差允许范围内近似于圆形It can be understood that the off-screen reflection diffraction pattern of the
在此基础上,沿厚度方向X,遮光层20的第一开口21在基板10上的正投影构成第一正投影22,像素限定层31的第二开口311在基板10上的正投影构成第二正投影312,黑矩阵层40的第三开口41在基板10上的正投影构成第三正投影42,并且第三正投影42将第一正投影22包围在内,第一正投影22又将第二正投影312包围在内,即电极111以及前述三个开口均为一一对应设置,三个开口的正投影形成了三层嵌套的结构,且这个嵌套结构位于电极111内部。在这样设置的结构中,第三开口41以及第一开口21均为设置于具有遮光效果的层结构中的开口,因此当外界环境光射入显示面板100内部时,其反射光的形状就由第三开口41以及第一开口21中面积较小的一个、即第一开口21的形状决定,此时针对性地调整第一开口21未被第三开口41遮挡的部分形状,使其为圆形或趋近于圆形,就能够使得显示面板100在息屏状态下的反射衍射图案同样为圆形或趋近于圆形,从而改善息屏反射衍射效果,提高显示面板100的整体质量。On this basis, along the thickness direction X, the orthographic projection of the
并且,本申请实施例中的显示面板100内用作像素开口的是第二开口311,而第二开口311的形状不受到限制,只需设置于第一开口21内即可,因此能够在不影响像素本身的形状以及排布的前提下改善显示面板100的息屏反射衍射效果,不改变原有的光学效果,减少对显示面板100常规显示的影响,由此能够减少对生产成本的影响。Moreover, the
进一步地,第一正投影22被第三正投影42包围在内,即第一开口21的面积小于第三开口41的面积,在第一开口21设置于遮光层20的前提下,能够增大遮光层所覆盖的面积,进一步减小显示面板100的反射率。Further, the first
在一些可选的实施例中,第一正投影22与第三正投影42至少部分相接设置。In some optional embodiments, the first
沿厚度方向X,本申请实施例中遮光层20的开口在基板10上的正投影构成第一正投影22,黑矩阵层40的开口在基板10上的正投影构成第三正投影42,每一组对应设置的开口在基板10上的正投影所构成的第一正投影22与第三正投影42可以为相接设置。具体地,本申请实施例中的第一正投影为圆形或趋近于圆形,第三正投影的形状根据像素开口决定,通常为矩形或其他多边形,在此基础上,相接指的是第一正投影22与第三正投影42至少部分相切设置,以使得在预设面积的第三正投影42内部能够得到最大面积的第一正投影22,减小设置了遮光层20后,位于第一开口21内部的第二开口311、也即像素开口受到的面积或形状方面的限制,避免对显示面板100进行常规显示所需的像素排布造成不良影响。Along the thickness direction X, the orthographic projection of the opening of the light-
在一些可选的实施例中,围合形成第一开口21的侧壁包括依次首尾相接的多段壁面,壁面为弧形面且相邻壁面之间平滑过渡连接;或者,壁面为平面,且相邻壁面之间的夹角大于或等于157.5°。In some optional embodiments, the side walls surrounding and forming the
为了使得穿过第一开口21的反射光所形成的反射衍射图案呈圆形或趋近于圆形,可以相应调整围合形成第一开口21的侧壁的形状。在此基础上,第一开口21可以由多段依次首尾相接的壁面围合构成,这些壁面可以为具有一定弧度且相邻壁面之间平滑过渡,此时能够使得第一正投影22形成圆形、椭圆形或其他具有弧形边缘且近似于圆形的形状。In order to make the reflection diffraction pattern formed by the reflected light passing through the
或者,围合形成第一开口21的这些壁面可以为平面且相邻壁面之间的交角大于或等于157.5°,使得第一正投影22形成边数超过一定数值的多边形,在交角的大小达成前述要求的前提下,第一正投影22可以为壁面宽度均相同的正多边形,或者,第一正投影22可以具有宽度不相等的多个壁面。Alternatively, the walls enclosing the
在一些可选的实施例中,第一开口21为圆形开口;或者,第一开口21为椭圆形开口,椭圆形的长轴与短轴的长度差值小于或等于长轴的20%;或者,第一开口21为正N边形开口,其中N≥16。In some optional embodiments, the
如前所述地,第一开口21可以为圆形开口、椭圆形开口或正多边形开口,具体地,当第一开口21为椭圆形开口时,其长轴的长度与短轴的长度之间的差值需小于或等于长轴长度的20%,即长轴与短轴之间的长度差应当较小,使得椭圆形更大程度地趋近于正圆形,避免反射衍射图案走形。相类似地,当第一开口21为正N边形开口时,其边数应至少为16,即N为大于或者等于16的正整数,减小正多边形与圆形之间的轮廓差异。As mentioned above, the
可以理解的是,为了使得第一开口21便于加工,且能够得到最好的反射衍射效果,第一开口21可以设置为圆形开口,并可以使得圆形的第一正投影22与矩形的第三正投影42的两个长边相切设置,以形成良好的显示以及息屏效果。It can be understood that, in order to make the
在一些可选的实施例中,第二开口311与第三开口41的形状相同,且第二正投影312与第三正投影42的几何中心重合,第二正投影312的边缘与第三正投影42的对应边缘平行设置。In some optional embodiments, the
本申请实施例中的第二正投影312位于第一正投影22内,第一正投影22位于第三正投影42内,基于此,作为像素开口的第二开口311与作为出光开口的第三开口41应当具有相同的形状且各个边缘对应平行设置,由此能够使得显示面板100在各个视角上的亮度衰减均匀、稳定,从而形成良好的显示效果。In the embodiment of the present application, the second
具体地,第二正投影312位于第三正投影42内,二者应当形状、角度均相同,且几何中心重合,即将第二正投影312以其自身的几何中心为中点等比放大,应能够在不进行旋转的前提下与第三正投影42相重合,以使得显示面板100各方向上的视角亮度衰减一致。Specifically, the second
在一些可选的实施例中,第二开口311与第三开口41均为矩形。In some optional embodiments, both the
本申请实施例中的第二开口311为限定发光像素形状的像素开口,同时第三开口41与第二开口311保持相同的形状,此时第二开口311与第三开口41可以均为矩形,以使得显示面板100便于加工,且能够通过调整像素排布得到良好的显示效果。The
在一些可选的实施例中,像素限定层31覆盖遮光层20且部分填充于第一开口21中。In some optional embodiments, the
本申请实施例中的像素限定层31用于定义像素开口,遮光层20用于在像素开口周围形成调整反射衍射图案的第一开口21,像素限定层31层叠设置于遮光层20上,且像素限定层31可以部分填充于遮光层20的第一开口21中,因此围合形成第二开口311的侧壁高度大于围合形成第一开口21的侧壁的高度,且第二开口311设置于第一开口21的内部。将像素限定层31完整覆盖且部分填充与第一开口21中,能够便于调整第二开口311与第一开口21之间的相对位置。The
可以理解的是,本申请实施例中的遮光层20可以为连贯设置的层结构,或者,也可以为根据像素的排布及设置位置间隔地形成为多块遮光层20,每块遮光层20对应一个或多个电极111设置,本申请对此不作特定的限定。It can be understood that the light-
在一些可选的实施例中,电极111的面积大于或等于第三开口41的面积,且第三正投影42位于电极111的轮廓内。In some optional embodiments, the area of the
本申请实施例中的电极111设置于基板10中,每个电极111在厚度方向X上与三个不同层结构中的开口均对应设置,在此基础上,电极111应当将第三正投影42覆盖在内。当外界环境光射入时,光线在电极111上产生反射,将电极111设置为将第三正投影42覆盖在内能够使得反射光更加均匀,且能够留出一定的余量,避免显示面板100中的三个开口因加工误差等原因产生错位导致发光单元32不能够与电极111正常地电连接,从而提高显示面板100的可靠性。The
可选地,在一些实施例中,电极111应至少保证将第一正投影22覆盖在内,以保证第一开口21内部各处在电极111上所形成的光反射效果均匀、稳定。Optionally, in some embodiments, the
在一些可选的实施例中,遮光层20包括掺杂有黑染料和碳粉中的至少一者的树脂。In some optional embodiments, the light-
本申请实施例中的遮光层20为具有阻碍光线穿过的功能的层结构,与黑矩阵层40相类似地,该遮光效果可以为通过调整膜层结构的材质达成,即在树脂或其他有机材质中掺入黑色染料或碳粉等材料,形成遮光材料,并采用该材料制备遮光层20。The light-
在一些可选的实施例中,遮光层20的厚度大于或等于1μm。In some optional embodiments, the thickness of the
为了使遮光层20具有良好的遮光效果,本申请实施例中的遮光层20需要具有一定的厚度,其具体厚度数值可以为根据所采用的材料的遮光度以及加工条件进行设计,使得最终得到的遮光层20整体的遮光度达到一定数值。具体地,遮光层20的厚度可以为大于等于1μm。In order to make the light-
可以理解的是,在黑矩阵层40的多个第三开口41中可以分别对应设置有不同颜色的滤光片,以形成彩膜层,多个第三开口41中的具体颜色设置方法可以根据使用需求自行设计。此外,在黑矩阵层40背离发光层30的一侧还可以设置有有机胶层60,并完整覆盖黑矩阵层40,以减小水氧入侵或外界应力导致显示面板100受损的程度。It can be understood that, in the plurality of
请一并参阅图4至图7,图4是本申请一个实施例提供的显示面板的制造方法的流程图,图5是图4所示显示面板的制造方法中步骤S2对应的结构示意图,图6是图4所示显示面板的制造方法中步骤S3对应的结构示意图,图7是图4所示显示面板的制造方法中步骤S5对应的结构示意图。Please refer to FIGS. 4 to 7 together. FIG. 4 is a flowchart of a method for manufacturing a display panel provided by an embodiment of the present application. FIG. 5 is a schematic structural diagram corresponding to step S2 in the method for manufacturing a display panel shown in FIG. 4 . 6 is a schematic structural diagram corresponding to step S3 in the manufacturing method of the display panel shown in FIG. 4 , and FIG. 7 is a schematic structural diagram corresponding to step S5 in the manufacturing method of the display panel shown in FIG. 4 .
第二方面,根据本申请实施例提出了一种显示面板100的制造方法,包括:In the second aspect, according to the embodiment of the present application, a method for manufacturing the
S1、提供基板10,基板包括电极层11,电极层11包括间隔设置的多个电极111;S1. Provide a
S2、在基板10的一侧表面制备遮光层20,并图案化形成多个第一开口21,每个第一开口21与其中一个电极111对应设置;S2. Prepare a light-
S3、在遮光层20背离基板10的一侧制备像素限定层31,像素限定层31至少部分填充于第一开口21中,并图案化形成多个第二开口311,每个第二开口311被其中一个第一开口21包围在内;S3. Prepare a pixel-defining
S4、在第二开口311中制备发光单元32,并使发光单元32与电极111电连接;S4. Prepare a
S5、在像素限定层31背离遮光层20的一侧制备黑矩阵层40,并图案化形成多个第三开口41,使每个第三开口41在基板10上的正投影将一个第一开口21在基板10上的正投影覆盖在内。S5. Prepare a
本申请实施例还提供一种显示面板100的制造方法,其中首先包括提供基板10的步骤S1,以及随后在基板10上制备遮光层20的步骤S2。在步骤S2的遮光层20的制备过程中,可以包括涂布膜层材料的步骤以及图案化的步骤,其中图案化步骤可以采用光刻的方式进行。The embodiment of the present application also provides a manufacturing method of the
可以理解的是,遮光层20采用的是掺杂有黑染料或者碳粉的树脂材质,与像素限定层等有机层结构材质不同,因此在分别加工这两层层结构时可以采用不同的方法,例如分别采用光固化或热固化的方式等,具体加工方法可以根据加工条件以及所采用的具体材质进行选择,本申请对此不作特定的限定。It can be understood that the light-
可选地,在制备像素限定层31的步骤S3中还可以包括同步制备支撑柱33,支撑柱33设置于遮光层20背离基板10的一侧表面,并且可以与像素限定层31采用相同的材料,因此可以将两者在同一工艺步骤中制备成型。或者,当如图2所示将支撑柱33与像素限定层31分别设置于不同层结构中时,也可以先制备像素限定层31,随后再制备支撑柱33。Optionally, the step S3 of preparing the
请参阅图8,图8是本申请一个实施例提供的显示装置的结构示意图。第三方面,根据本申请实施例提出了一种显示装置200,包括第一方面任一实施例中的显示面板100。Please refer to FIG. 8 . FIG. 8 is a schematic structural diagram of a display device provided by an embodiment of the present application. In a third aspect, according to an embodiment of the present application, a
本申请另提供一种显示装置200,包括上述的显示面板100,该显示装置200可以为手机、平板电脑、数码相框、电子纸等任何具有显示功能的产品或部件。本申请实施例提供的显示装置200,具有本申请实施例提供的显示面板100的所有有益效果,具体可以参考上述各实施例对于显示面板100的具体说明,本实施例在此不再赘述。The present application further provides a
可以理解的是,上述说明和细节描述仅是示例性和解释性的,并不能构成对本申请的限制,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。It can be understood that the above descriptions and detailed descriptions are only exemplary and explanatory, and cannot be construed as limiting the application. Those skilled in the art can make various changes and modifications to the application without departing from the spirit and scope of the application. . In this way, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application is also intended to include these modifications and variations.
Claims (10)
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