CN115703876A - High-bearing high-temperature-resistant polyurethane plate foaming material and preparation method and application thereof - Google Patents
High-bearing high-temperature-resistant polyurethane plate foaming material and preparation method and application thereof Download PDFInfo
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Abstract
本发明涉及一种高承载耐高温聚氨酯板材发泡材料及其制备方法与用途,主要解决现有技术中聚氨酯泡沫制品满足轻量化要求时承载强度低、不耐高温的问题,本发明通过采用一种高承载耐高温聚氨酯板材发泡材料,由组分A和组分B组成,组分A与组分B的重量份数比为100:180~220,其中,组分A以重量份数计包括:聚醚多元醇Ⅰ15~30份,聚醚多元醇Ⅱ50~70份,开孔剂2~10份,聚多元醇5~10份,反应型催化剂0.8~2份,表面活性剂1~2份,水2~3份,玻纤粉0.3~1份;组分B为聚合MDI;所述聚多元醇由至少两个小分子多元醇分子间羟基脱水缩合而成,聚合度2~10,羟值800~2000mgKOH/g的技术方案较好地解决了上述问题,可用于汽车衣帽架板的工业应用中。The invention relates to a high-load-bearing and high-temperature-resistant polyurethane sheet foam material and its preparation method and application. A high-load-bearing and high-temperature-resistant polyurethane sheet foam material, which is composed of component A and component B, and the weight ratio of component A to component B is 100:180-220, wherein component A is measured in weight parts Including: 15-30 parts of polyether polyol I, 50-70 parts of polyether polyol II, 2-10 parts of cell opener, 5-10 parts of polypolyol, 0.8-2 parts of reactive catalyst, 1-2 parts of surfactant 2 to 3 parts of water, 0.3 to 1 part of glass fiber powder; component B is polymerized MDI; the polypolyol is formed by dehydration and condensation of hydroxyl groups between at least two small molecule polyol molecules, and the degree of polymerization is 2 to 10. The technical solution with a hydroxyl value of 800-2000 mgKOH/g better solves the above problems, and can be used in the industrial application of automobile coat rack panels.
Description
技术领域technical field
本发明属于聚氨酯领域,特别涉及一种高承载耐高温聚氨酯板材发泡材料及其制备方法与用途。The invention belongs to the field of polyurethane, and in particular relates to a high-load and high-temperature-resistant polyurethane sheet foam material, a preparation method and application thereof.
背景技术Background technique
汽车衣帽架板用来遮盖、隔离后备箱仓,同时兼具放置物品、行李的功能,具有隔音降噪等作用,为了满足这些功能性要求,汽车衣帽架板需具备较高的承载性和良好的吸音性。目前在汽车内饰件材料领域,汽车衣帽架板多采用PP吹塑成型、瓦楞蜂窝纸喷涂成型等材料和生产工艺进行复合制作;但上述工艺制作的汽车衣帽架板存在较多的不足点,如总质量大、承载性有限、高温容易变形、吸音降噪效果差等。随着市场和消费者对汽车产品材料的要求越来越高,现有的复合材料和工艺已不能满足主机厂对上述汽车衣帽架板在轻量化、高承载性、高温成型良好等方面的需求,因此采用PU复合板制备的汽车衣帽架板因其质轻、耐高温、高透气吸音性等优异特点,逐渐走入大众的视野。The car coat rack board is used to cover and isolate the trunk compartment, and at the same time, it has the function of placing items and luggage, and has the functions of sound insulation and noise reduction. In order to meet these functional requirements, the car coat rack board needs to have a high load-carrying capacity and good sound absorption. At present, in the field of automotive interior materials, car coat rack panels are mostly made of PP blow molding, corrugated honeycomb paper spray molding and other materials and production processes for composite production; but there are many shortcomings in the car coat rack panels made by the above processes Points, such as large total mass, limited bearing capacity, easy deformation at high temperature, poor sound absorption and noise reduction effect, etc. As the market and consumers have higher and higher requirements for automotive product materials, the existing composite materials and processes can no longer meet the requirements of the OEMs for the above-mentioned automotive coat rack panels in terms of light weight, high load-bearing capacity, and good high-temperature forming. Therefore, the car coat rack made of PU composite board has gradually entered the public's field of vision because of its light weight, high temperature resistance, high air permeability and sound absorption.
使用PU复合板制备汽车衣帽架板工艺,为满足汽车轻量化需求,也为了体现成本优势,通常情况下,PU聚氨酯泡沫的密度都控制在50~60kg/m3之间,但这样又会导致复合板材骨架偏软、承载性不足,无法满足汽车衣帽架板对聚氨酯泡沫的内控性能指标要求,即一般承载性能要求:拉伸强度≥150Kpa,压缩强度≥200Kpa;高承载性能要求:拉伸强度≥400Kpa,压缩强度≥250Kpa,弯曲强度≥150Kpa;且在工艺条件为220~230℃温度下软化时,易出现明显的卷曲变形,影响正常的工艺生产。The process of using PU composite boards to prepare automobile coat rack boards, in order to meet the needs of lightweight automobiles and reflect cost advantages, usually, the density of PU polyurethane foam is controlled between 50-60kg/m 3 , but this will As a result, the skeleton of the composite sheet is soft and the load-bearing capacity is insufficient, which cannot meet the internal control performance index requirements of the polyurethane foam for the automobile coat rack board, that is, the general load-bearing performance requirements: tensile strength ≥ 150Kpa, compressive strength ≥ 200Kpa; high load-bearing performance requirements: tension Tensile strength ≥ 400Kpa, compressive strength ≥ 250Kpa, bending strength ≥ 150Kpa; and when softened at a temperature of 220-230°C, it is prone to obvious curling deformation, which affects normal process production.
中国专利CN109666123A公开了一种玻纤增强蜂窝夹芯板用聚氨酯组合物及其使用方法,由两种组分组成,A组分:40%~70%聚醚多元醇1,5~10%聚醚多元醇2,5%~10%聚醚多元醇3,0~10%聚酯多元醇1,4%~10%交联剂,5%~15%扩链剂,0.2%~2%泡沫稳定剂,0.2%~1.5%催化剂,5~10%阻燃剂,0.2%~1%水,0.2~2%内脱模剂,0.2~1%其他添加剂;B组分为多亚甲基多苯基多异氰酸酯;制得的玻纤增强蜂窝夹芯板具有较高的冲击强度、耐高温性能、较好的尺寸稳定性和较好的阻燃性,其在80℃下材料的尺寸变化率<1%,但未提及在更高温度下,如100℃或230℃时复合材料是否变形的问题。Chinese patent CN109666123A discloses a polyurethane composition for glass fiber reinforced honeycomb sandwich panels and its use method, which consists of two components, component A: 40% to 70% polyether polyol 1, 5 to 10% poly Ether polyol 2, 5%-10% polyether polyol 3, 0-10% polyester polyol 1, 4%-10% crosslinking agent, 5%-15% chain extender, 0.2%-2% foam Stabilizer, 0.2%~1.5% catalyst, 5~10% flame retardant, 0.2%~1% water, 0.2~2% internal release agent, 0.2~1% other additives; B component is polymethylene poly Phenyl polyisocyanate; the prepared glass fiber reinforced honeycomb sandwich panel has high impact strength, high temperature resistance, good dimensional stability and good flame retardancy, and its dimensional change rate at 80°C <1%, but there is no mention of whether the composite material is deformed at higher temperatures, such as 100°C or 230°C.
发明内容Contents of the invention
本发明所要解决的技术问题之一是现有技术中用于汽车衣帽架板的聚氨酯泡沫制品,当满足轻量化要求时其承载强度低、高温尺寸稳定性差的问题,提供一种高承载耐高温聚氨酯板材发泡材料,该发泡材料同时具有质量轻、承载强度高、高温尺寸稳定性好的优点。One of the technical problems to be solved by the present invention is the problems of low load-bearing strength and poor dimensional stability at high temperature when the polyurethane foam products used for automobile coat rack panels in the prior art meet the requirements of light weight. High-temperature polyurethane sheet foam material, which has the advantages of light weight, high load-bearing strength, and high-temperature dimensional stability.
本发明所要解决的技术问题之二是提供一种与解决技术问题之一相对应的高承载耐高温聚氨酯板材发泡材料的制备方法。The second technical problem to be solved by the present invention is to provide a method for preparing high-load and high-temperature-resistant polyurethane sheet foam material corresponding to one of the technical problems to be solved.
本发明所要解决的技术问题之三是提供一种与解决技术问题之一相对应的高承载耐高温聚氨酯板材发泡材料的应用。The third technical problem to be solved by the present invention is to provide an application of high-load-bearing and high-temperature-resistant polyurethane sheet foam material corresponding to one of the technical problems to be solved.
为解决上述技术问题之一,本发明提供的技术方案如下:一种高承载耐高温聚氨酯板材发泡材料,由组分A和组分B组成,组分A与组分B的重量份数比为100:180~220,其中,组分A以重量份数计包括:聚醚多元醇Ⅰ15~30份,聚醚多元醇Ⅱ50~70份,开孔剂2~10份,聚多元醇5~10份,反应型催化剂0.8~2份,表面活性剂1~2份,水2~3份,玻纤粉0.3~1份;组分B为聚合MDI;其中,所述的聚醚多元醇Ⅰ是以丙三醇、三羟甲基丙烷或山梨醇中的至少一种为起始剂,由环氧乙烷和环氧丙烷共聚,以环氧乙烷封端的聚醚多元醇,其平均分子量为4000~12000,伯羟基含量为70~90%;所述的聚醚多元醇Ⅱ是以二甘醇、丙三醇、季戊四醇、乙二胺、蔗糖或山梨醇中的至少一种为起始剂,由环氧丙烷嵌段聚合而成的聚醚多元醇,其平均分子量为300~1000,羟值为200~800mgKOH/g;所述的开孔剂选自羟值为25~35mgKOH/g的由环氧丙烷和环氧乙烷共聚的聚醚型开孔剂;所述的聚多元醇是由至少两个小分子多元醇的分子间羟基经脱水缩合生成醚键的聚多元醇,其聚合度为2~10,羟值为800~2000mgKOH/g;所述的反应型催化剂为含有羟基的叔胺型催化剂;所述的表面活性剂为聚硅氧烷-氧化烯烃嵌段共聚物。In order to solve one of the above-mentioned technical problems, the technical solution provided by the present invention is as follows: a high-load-bearing high-temperature-resistant polyurethane sheet foam material is composed of component A and component B, and the weight and number ratio of component A to component B is 100:180-220, wherein, component A includes: 15-30 parts of polyether polyol I, 50-70 parts of polyether polyol II, 2-10 parts of cell opening agent, 5-30 parts of polyether polyol by weight. 10 parts, 0.8-2 parts of reactive catalyst, 1-2 parts of surfactant, 2-3 parts of water, 0.3-1 part of glass fiber powder; component B is polymeric MDI; wherein, the polyether polyol I It is a polyether polyol that is copolymerized with ethylene oxide and propylene oxide and capped with ethylene oxide, with at least one of glycerol, trimethylolpropane or sorbitol as the initiator, and its average molecular weight 4000-12000, the primary hydroxyl content is 70-90%; the polyether polyol II starts with at least one of diethylene glycol, glycerol, pentaerythritol, ethylenediamine, sucrose or sorbitol agent, polyether polyol formed by block polymerization of propylene oxide, its average molecular weight is 300-1000, and the hydroxyl value is 200-800mgKOH/g; A polyether-type cell-opening agent copolymerized by propylene oxide and ethylene oxide; the polypolyol is a polypolyol in which the intermolecular hydroxyl groups of at least two small-molecule polyols are dehydrated and condensed to generate ether bonds, and The degree of polymerization is 2-10, and the hydroxyl value is 800-2000 mgKOH/g; the reaction catalyst is a tertiary amine catalyst containing hydroxyl; the surfactant is polysiloxane-oxyalkylene block copolymer.
上述技术方案中,优选地,所述的小分子多元醇为甘油。In the above technical solution, preferably, the small molecular polyol is glycerin.
上述技术方案中,优选地,所述的聚醚多元醇Ⅰ选自CHE-2801、CHE-330N、CHE-360N、CHE-822P或CHE-628中的至少一种;所述的聚醚多元醇Ⅱ选自CHE-303、CHE-306、N-405或ZS-4110中的至少一种;所述的聚醚型开孔剂选自CHK-350D、CP1421或AK-9901中的至少一种;所述的表面活性剂选自B8444、B8547、B8534、B8460、B8409、AK-7703、L-580或L-5345中的至少一种;所述的聚合MDI选自S5005、M20S、PM-100或PM-200中的至少一种。In the above technical solution, preferably, the polyether polyol I is selected from at least one of CHE-2801, CHE-330N, CHE-360N, CHE-822P or CHE-628; the polyether polyol I II is selected from at least one of CHE-303, CHE-306, N-405 or ZS-4110; the polyether type cell opener is selected from at least one of CHK-350D, CP1421 or AK-9901; The surfactant is selected from at least one of B8444, B8547, B8534, B8460, B8409, AK-7703, L-580 or L-5345; the polymeric MDI is selected from S5005, M20S, PM-100 or At least one of PM-200.
上述技术方案中,优选地,所述的叔胺型催化剂选自发泡型叔胺催化剂、平衡型叔胺催化剂或延迟型叔胺催化剂中的至少一种;所述的玻纤粉由短纤维切碎研磨而成,其公称直径为150~300μm,碱金属氧化物质量百分含量≤1%。In the above technical scheme, preferably, the tertiary amine catalyst is selected from at least one of a foaming tertiary amine catalyst, a balanced tertiary amine catalyst or a delayed tertiary amine catalyst; the glass fiber powder is cut from short fibers It is crushed and ground, its nominal diameter is 150-300 μm, and the mass percentage of alkali metal oxide is ≤1%.
上述技术方案中,优选地,所述的发泡型叔胺催化剂选自ZF-10、DabcoT或LE-15中的至少一种;所述的平衡型叔胺催化剂选自DMEA、DPA或PC17中的至少一种;所述的延迟型叔胺催化剂选自DABCO 8154或MP-608中的至少一种;所述的玻纤粉为无碱磨碎玻璃纤维粉,其碱金属氧化物质量百分含量≤0.8%,公称直径为170~280μm。In the above technical scheme, preferably, the foaming tertiary amine catalyst is selected from at least one of ZF-10, DabcoT or LE-15; the balanced tertiary amine catalyst is selected from DMEA, DPA or PC17 At least one of; the delayed tertiary amine catalyst is selected from at least one of DABCO 8154 or MP-608; the glass fiber powder is an alkali-free ground glass fiber powder, and its alkali metal oxide mass percentage The content is ≤0.8%, and the nominal diameter is 170-280 μm.
上述技术方案中,优选地,所述的玻纤粉选自MG-170、MG-200、MG-230、MG-250或MG-280中的至少一种。In the above technical solution, preferably, the glass fiber powder is selected from at least one of MG-170, MG-200, MG-230, MG-250 or MG-280.
为解决上述技术问题之二,本发明提供的技术方案如下:一种高承载耐高温聚氨酯板材发泡材料的制备方法,包括以下步骤:In order to solve the second technical problem above, the technical solution provided by the present invention is as follows: a method for preparing a high-load-bearing and high-temperature-resistant polyurethane sheet foam material, comprising the following steps:
(1)按以下各组分的重量份数准备原料:(1) Prepare raw materials in parts by weight of the following components:
组分A与组分B的重量份数比为100:180~220,组分A以重量份数计包括:聚醚多元醇Ⅰ15~30份,聚醚多元醇Ⅱ50~70份,开孔剂2~10份,聚多元醇5~10份,反应型催化剂0.8~2份,表面活性剂1~2份,水2~3份,玻纤粉0.3~1份;组分B为聚合MDI;其中,所述的聚醚多元醇Ⅰ是丙三醇、三羟甲基丙烷或山梨醇中的至少一种为起始剂,由环氧乙烷和环氧丙烷共聚,以环氧乙烷封端的聚醚多元醇,其平均分子量为4000~12000,伯羟基含量为70~90%;所述的聚醚多元醇Ⅱ是以二甘醇、丙三醇、季戊四醇、乙二胺、蔗糖或山梨醇中的至少一种为起始剂,由环氧丙烷嵌段聚合而成的聚醚多元醇,其平均分子量为300~1000,羟值为200~800mgKOH/g;所述的开孔剂选自羟值为25~35mgKOH/g的由环氧丙烷和环氧乙烷共聚的聚醚型开孔剂;所述的聚多元醇是由至少两个小分子多元醇的分子间羟基经脱水缩合生成醚键的聚多元醇,其聚合度为2~10,羟值为800~2000mgKOH/g;所述的反应型催化剂为含有羟基的叔胺型催化剂;所述的表面活性剂为聚硅氧烷-氧化烯烃嵌段共聚物;(2)制备组分A:The weight ratio of component A to component B is 100:180~220, and component A includes by weight: 15~30 parts of polyether polyol I, 50~70 parts of polyether polyol II, cell opener 2-10 parts, 5-10 parts of polypolyol, 0.8-2 parts of reactive catalyst, 1-2 parts of surfactant, 2-3 parts of water, 0.3-1 part of glass fiber powder; component B is polymeric MDI; Wherein, the polyether polyol I is at least one of glycerol, trimethylolpropane or sorbitol as a starter, copolymerized with ethylene oxide and propylene oxide, sealed with ethylene oxide terminal polyether polyol, its average molecular weight is 4000-12000, and the primary hydroxyl content is 70-90%; the polyether polyol II is based on diethylene glycol, glycerin, pentaerythritol, ethylenediamine, sucrose or sorbitol At least one of the alcohols is an initiator, a polyether polyol formed by block polymerization of propylene oxide, with an average molecular weight of 300-1000 and a hydroxyl value of 200-800 mgKOH/g; the cell opener is selected from A polyether type cell opener copolymerized from propylene oxide and ethylene oxide with a hydroxyl value of 25-35 mgKOH/g; the polypolyol is dehydrated and condensed by the intermolecular hydroxyl groups of at least two small molecule polyols Polypolyols that generate ether bonds, the degree of polymerization is 2-10, and the hydroxyl value is 800-2000 mgKOH/g; the reaction catalyst is a tertiary amine catalyst containing hydroxyl groups; the surfactant is polysiloxane Alkane-oxyalkylene block copolymer; (2) Preparation of Component A:
按照步骤(1)中的组分及重量份数,在容器A中依次加入聚醚多元醇Ⅰ,聚醚多元醇Ⅱ,开孔剂,聚多元醇,反应型催化剂,表面活性剂,水,玻纤粉,在20~25℃温度下搅拌均匀,得到混合物料Ⅰ;(3)制备组分B:According to the components and parts by weight in step (1), add polyether polyol I, polyether polyol II, cell opening agent, polypolyol, reaction catalyst, surfactant, water in container A successively, Glass fiber powder, stirred evenly at a temperature of 20-25°C, to obtain the mixed material I; (3) Preparation of component B:
按照步骤(1)中的组分及重量份数,在容器B中加入聚合MDI,在20~25℃温度下搅拌均匀;According to the components and parts by weight in step (1), add polymerized MDI into container B, and stir evenly at a temperature of 20-25°C;
(4)将组分A与组分B按照重量份数比100:180~220,快速混合搅拌均匀后,迅速注入事先准备好的工装模具中,自由起发完毕后,熟化2~3天,制得高承载耐高温聚氨酯板材发泡材料。(4) Mix component A and component B according to the ratio of parts by weight of 100:180-220, quickly mix and stir evenly, then quickly inject into the tooling mold prepared in advance, after free rise, mature for 2-3 days, A high-load-bearing high-temperature-resistant polyurethane sheet foam material is obtained.
上述技术方案中,优选地,所述的小分子多元醇为甘油。In the above technical solution, preferably, the small molecular polyol is glycerin.
上述技术方案中,优选地,所述的聚醚多元醇Ⅰ选自CHE-2801、CHE-330N、CHE-360N、CHE-822P或CHE-628中的至少一种;所述的聚醚多元醇Ⅱ选自CHE-303、CHE-306、N-405或ZS-4110中的至少一种;所述的聚醚型开孔剂选自CHK-350D、CP1421或AK-9901中的至少一种;所述的表面活性剂选自B8444、B8547、B8534、B8460、B8409、AK-7703、L-580或L-5345中的至少一种;所述的聚合MDI选自S5005、M20S、PM-100或PM-200中的至少一种。In the above technical solution, preferably, the polyether polyol I is selected from at least one of CHE-2801, CHE-330N, CHE-360N, CHE-822P or CHE-628; the polyether polyol I II is selected from at least one of CHE-303, CHE-306, N-405 or ZS-4110; the polyether type cell opener is selected from at least one of CHK-350D, CP1421 or AK-9901; The surfactant is selected from at least one of B8444, B8547, B8534, B8460, B8409, AK-7703, L-580 or L-5345; the polymeric MDI is selected from S5005, M20S, PM-100 or At least one of PM-200.
上述技术方案中,优选地,所述的叔胺型催化剂选自发泡型叔胺催化剂、平衡型叔胺催化剂或延迟型叔胺催化剂中的至少一种;所述的玻纤粉由短纤维切碎研磨而成,其公称直径为150~300μm,碱金属氧化物质量百分含量≤1%。In the above technical scheme, preferably, the tertiary amine catalyst is selected from at least one of a foaming tertiary amine catalyst, a balanced tertiary amine catalyst or a delayed tertiary amine catalyst; the glass fiber powder is cut from short fibers It is crushed and ground, its nominal diameter is 150-300 μm, and the mass percentage of alkali metal oxide is ≤1%.
上述技术方案中,优选地,所述的发泡型叔胺催化剂选自ZF-10、DabcoT或LE-15中的至少一种;所述的平衡型叔胺催化剂选自DMEA、DPA或PC17中的至少一种;所述的延迟型叔胺催化剂选自DABCO 8154或MP-608中的至少一种;所述的玻纤粉为无碱磨碎玻璃纤维粉,其碱金属氧化物质量百分含量≤0.8%,公称直径为170~280μm。In the above technical scheme, preferably, the foaming tertiary amine catalyst is selected from at least one of ZF-10, DabcoT or LE-15; the balanced tertiary amine catalyst is selected from DMEA, DPA or PC17 At least one of; the delayed tertiary amine catalyst is selected from at least one of DABCO 8154 or MP-608; the glass fiber powder is an alkali-free ground glass fiber powder, and its alkali metal oxide mass percentage The content is ≤0.8%, and the nominal diameter is 170-280 μm.
上述技术方案中,优选地,所述的玻纤粉选自MG-170、MG-200、MG-230、MG-250或MG-280中的至少一种。In the above technical solution, preferably, the glass fiber powder is selected from at least one of MG-170, MG-200, MG-230, MG-250 or MG-280.
为解决上述技术问题之三,本发明提供的技术方案如下:将制得的高承载耐高温聚氨酯板材发泡材料用于汽车衣帽架板的应用中。In order to solve the third technical problem above, the technical solution provided by the present invention is as follows: the prepared high-load-bearing and high-temperature-resistant polyurethane sheet foam material is used in the application of the automobile coat rack board.
本发明的高承载耐高温聚氨酯板材发泡材料中,通过对不同的聚醚多元醇、开孔剂、硅油和催化剂进行选择、复配,特别是在反应组分中引入由小分子多元醇形成的聚多元醇(例如多聚甘油),提高了制得的聚氨酯板材发泡材料的强度;同时添加了特殊尺寸的玻璃纤维粉代替常规的玻璃纤维条,使得到的聚氨酯板材发泡材料在满足汽车衣帽架板对聚氨酯板材发泡材料的常规内控指标的基础上,还进一步取得了承载性更高、耐高温的优点(可满足高承载性能要求:拉伸强度≥400Kpa,压缩强度≥250Kpa,弯曲强度≥150Kpa),如拉伸强度高达530Kpa,压缩强度高达348Kpa,弯曲强度高达183Kpa,在100℃放置1h后的尺寸变化率可低至0.1%;得到的聚氨酯板材发泡材料在复合工艺过程中,在高温230℃条件下仍能保持平整不变形的良好状态,取得了好的技术效果。In the high-load-bearing and high-temperature-resistant polyurethane sheet foam material of the present invention, by selecting and compounding different polyether polyols, cell openers, silicone oils and catalysts, especially by introducing polyols formed from small molecule polyols into the reaction components The polypolyol (such as polyglycerol) improves the strength of the obtained polyurethane sheet foam material; at the same time, glass fiber powder of special size is added instead of conventional glass fiber strips, so that the obtained polyurethane sheet foam material meets the requirements of On the basis of the conventional internal control index of the polyurethane sheet foam material, the car coat rack board has further achieved the advantages of higher bearing capacity and high temperature resistance (it can meet the requirements of high bearing performance: tensile strength ≥ 400Kpa, compressive strength ≥ 250Kpa , bending strength ≥ 150Kpa), such as tensile strength up to 530Kpa, compressive strength up to 348Kpa, bending strength up to 183Kpa, the dimensional change rate can be as low as 0.1% after being placed at 100°C for 1 hour; During the process, it can still maintain a good state of flatness and no deformation under the high temperature of 230 ° C, and achieved good technical results.
下面通过实施例对本发明作进一步的阐述,但不仅限于本实施例。The present invention will be further elaborated below through the examples, but not limited to the examples.
具体实施方式Detailed ways
表1原料清单Table 1 List of raw materials
【实施例1】【Example 1】
一种高承载耐高温聚氨酯板材发泡材料的制备方法,包括以下步骤:A method for preparing a high-load-bearing high-temperature-resistant polyurethane sheet foam material, comprising the following steps:
(1)按以下重量份数准备原料:(1) Prepare raw materials by the following parts by weight:
组分A:100份,具体为30份CHE-2801、55份CHE-303、4.5份CHK-350D、5份三聚甘油、0.2份ZF-10、0.8份DMEA、0.4份B8534、0.6份B8460、3份水和0.5份MG-170Component A: 100 parts, specifically 30 parts CHE-2801, 55 parts CHE-303, 4.5 parts CHK-350D, 5 parts triglycerin, 0.2 parts ZF-10, 0.8 parts DMEA, 0.4 parts B8534, 0.6 parts B8460 , 3 parts of water and 0.5 parts of MG-170
组分B:180份,具体为100份S5005和80份PM-100Component B: 180 parts, specifically 100 parts of S5005 and 80 parts of PM-100
(2)制备组分A:(2) Preparation of component A:
按照步骤(1)中的重量份数,在容器A中依次加入CHE-2801、三聚甘油、CHK-350D、ZF-10、DMEA、B8534、B8460、MG-170、水和CHE-303,在22±2℃温度下搅拌均匀,得到混合物料Ⅰ;According to the parts by weight in step (1), CHE-2801, triglycerol, CHK-350D, ZF-10, DMEA, B8534, B8460, MG-170, water and CHE-303 were added to container A successively. Stir evenly at a temperature of 22±2°C to obtain the mixed material Ⅰ;
(3)制备组分B:(3) Preparation of component B:
按照步骤(1)中的重量份数,在容器B中加入S5005和PM-100,在22±2℃温度下搅拌均匀;According to the parts by weight in step (1), add S5005 and PM-100 into container B, and stir evenly at a temperature of 22±2°C;
(4)将组分A与组分B快速混合搅拌均匀后,迅速注入事先准备好的工装模具中,自由起发完毕后,熟化3天,制得高承载耐高温聚氨酯板材发泡材料,其性能指标数据见表3所示。(4) After component A and component B are quickly mixed and stirred evenly, they are quickly injected into the tooling mold prepared in advance, and after free rising, they are aged for 3 days to obtain a high-load-bearing and high-temperature-resistant polyurethane sheet foam material. The performance index data are shown in Table 3.
(5)将制得的高承载耐高温聚氨酯板材发泡材料用于制备汽车衣帽架。(5) The prepared high-load-bearing and high-temperature-resistant polyurethane sheet foam material was used to prepare a car coat rack.
【实施例2~10】[Embodiments 2-10]
实施例2~10按照实施例1中的各个步骤进行,区别为发泡配方中的反应原料、原料配比不同,具体见表2;制得的高承载耐高温聚氨酯板材发泡材料的性能指标数据见表3所示。Embodiments 2 to 10 are carried out according to the steps in Embodiment 1, the difference is that the reaction raw materials and raw material ratios in the foaming formula are different, see Table 2 for details; the performance indicators of the prepared high-load-bearing and high-temperature-resistant polyurethane sheet foaming material The data are shown in Table 3.
表2实施例1~10高承载耐高温聚氨酯板材发泡材料配方中各组分的重量份数Table 2 The parts by weight of each component in the formula of high-load-bearing high-temperature-resistant polyurethane foam material in Examples 1-10
【比较例1】[Comparative Example 1]
一种聚氨酯板材发泡材料的制备方法,包括以下步骤:A preparation method of polyurethane board foam material, comprising the following steps:
(1)按以下重量份数准备原料:(1) Prepare raw materials by the following parts by weight:
组分A:100份,具体为30份CHE-2801、55份CHE-303、4.5份CHK-350D、5.5份甘油、0.2份ZF-10、0.8份DMEA、0.4份B8534、0.6份B8460和3份水Component A: 100 parts, specifically 30 parts of CHE-2801, 55 parts of CHE-303, 4.5 parts of CHK-350D, 5.5 parts of glycerin, 0.2 parts of ZF-10, 0.8 parts of DMEA, 0.4 parts of B8534, 0.6 parts of B8460 and 3 portion of water
组分B:180份,具体为100份S5005和80份PM-100Component B: 180 parts, specifically 100 parts of S5005 and 80 parts of PM-100
(2)制备组分A:(2) Preparation of component A:
按照步骤(1)中的重量份数,在容器A中依次加入CHE-2801、甘油、CHK-350D、ZF-10、DMEA、B8534、B8460、水和CHE-303,在22±2℃℃温度下搅拌均匀,得到混合物料Ⅰ;According to the parts by weight in step (1), add CHE-2801, glycerin, CHK-350D, ZF-10, DMEA, B8534, B8460, water and CHE-303 in container A in sequence, at a temperature of 22±2℃ Stir evenly to obtain the mixed material Ⅰ;
(3)制备组分B:(3) Preparation of component B:
按照步骤(1)中的重量份数,在容器B中加入S5005和PM-100,在22±2℃℃温度下搅拌均匀;According to the parts by weight in step (1), add S5005 and PM-100 into container B, and stir evenly at a temperature of 22±2°C;
(4)将组分A与组分B快速混合搅拌均匀后,迅速注入事先准备好的工装模具中,自由起发完毕后,熟化3天,制得聚氨酯板材发泡材料,其性能指标数据见表3所示。(4) After component A and component B are quickly mixed and stirred evenly, they are quickly injected into the tooling mold prepared in advance, and after free rising, they are aged for 3 days to obtain a polyurethane sheet foam material. The performance index data is shown in Table 3 shows.
(5)将制得的聚氨酯板材发泡材料用于制备汽车衣帽架。(5) The prepared polyurethane sheet foam material is used to prepare a car coat rack.
【比较例2】【Comparative example 2】
采用市面上常见的发泡配方制备聚氨酯板材发泡材料,包括以下步骤:The polyurethane sheet foam material is prepared by adopting the common foaming formula on the market, including the following steps:
(1)按以下重量份数准备原料:(1) Prepare raw materials by the following parts by weight:
组分A:100份,具体为30份CHE-2801,50份CHE-303,4.5份乙二醇、2.5份甘油,3份三乙醇胺,0.6份A1、0.2份二月桂酸二丁基锡,0.2份异辛酸钾,1份表面活性剂L-6970,5份膨胀石墨,0.5份炭黑,0.5份抗氧剂I 245,0.5份LESORB 292,0.5份内脱模剂硬脂酸钾,1份水Component A: 100 parts, specifically 30 parts of CHE-2801, 50 parts of CHE-303, 4.5 parts of ethylene glycol, 2.5 parts of glycerin, 3 parts of triethanolamine, 0.6 parts of A1, 0.2 parts of dibutyltin dilaurate, 0.2 parts Potassium isooctanoate, 1 part surfactant L-6970, 5 parts expanded graphite, 0.5 part carbon black, 0.5 part antioxidant I 245, 0.5 part LESORB 292, 0.5 part internal release agent potassium stearate, 1 part water
组分B:160份,具体为160份M20SComponent B: 160 parts, specifically 160 parts of M20S
(2)制备组分A:(2) Preparation of component A:
按照步骤(1)中的重量份数,在容器A中依次加入CHE-2801、CHE-303、乙二醇、甘油、三乙醇胺、A1、二月桂酸二丁基锡、异辛酸钾、L-6970、膨胀石墨、炭黑、抗氧剂I 245、LESORB 292、内脱模剂硬脂酸钾和水,在22±2℃℃温度下搅拌均匀,得到混合物料Ⅰ;According to the parts by weight in step (1), add CHE-2801, CHE-303, ethylene glycol, glycerin, triethanolamine, A1, dibutyltin dilaurate, potassium isooctanoate, L-6970, Expanded graphite, carbon black, antioxidant I 245, LESORB 292, internal release agent potassium stearate and water, stirred evenly at a temperature of 22±2°C to obtain the mixed material I;
(3)制备组分B:(3) Preparation of component B:
按照步骤(1)中的重量份数,在容器B中加入M20S,在22±2℃℃温度下搅拌均匀;According to the parts by weight in step (1), add M20S into container B, and stir evenly at a temperature of 22±2°C;
(4)将组分A与组分B快速混合搅拌均匀后,迅速注入事先准备好的工装模具中,自由起发完毕后,熟化3天,制得聚氨酯板材发泡材料,其性能指标数据见表3所示。(4) After component A and component B are quickly mixed and stirred evenly, they are quickly injected into the tooling mold prepared in advance, and after free rising, they are aged for 3 days to obtain a polyurethane sheet foam material. The performance index data is shown in Table 3 shows.
(5)将制得的聚氨酯板材发泡材料用于制备汽车衣帽架。(5) The prepared polyurethane sheet foam material is used to prepare a car coat rack.
表3实施例1~10及比较例1~2的聚氨酯板材发泡材料的性能检测数据The performance detection data of the polyurethane sheet material foaming material of table 3 embodiment 1~10 and comparative example 1~2
由表3的数据结果可以看出:市面上常用的配方体系比较例2的密度为80kg/m3,无法满足轻量化的要求,而实施例1~10的密度可降至50~60kg/m3,质量更轻,满足轻量化要求;From the data results in Table 3, it can be seen that the density of Comparative Example 2, a formula system commonly used in the market, is 80kg/m 3 , which cannot meet the requirements of light weight, while the density of Examples 1-10 can be reduced to 50-60kg/m 3. The weight is lighter and meets the requirements of lightweight;
实施例1~10和比较例1~2相比,常规条件下的拉伸强度、断裂伸长率和压缩强度等物理性能测试数据相近,均满足高承载性能要求的指标(拉伸强度≥400Kpa,压缩强度≥250Kpa),且弯曲强度为163~183Kpa,高于比较例1~2,承载性能更好;在100℃高温条件下放置1h后,未添加聚多元醇和玻纤粉的比较例1的尺寸变化率为0.8%,尺寸稳定性较差,在230℃模压复合成型的过程中,出现了表面卷曲变形的现象,可见,比较1的耐高温性能较差;同样,市面上普通的配方体系比较例2,在100℃高温条件下放置1h后的尺寸变化率为1.5%,尺寸稳定性差,在230℃模压复合成型的过程中,出现了严重的变形,可见,比较2的耐高温性能差;而实施例1~10中的聚氨酯板材发泡材料在100℃高温条件下放置1h后的尺寸变化率为0.1~0.5%,在230℃模压复合成型的过程中,成型良好,表面未发生卷曲或严重变形,具有优异的耐高温性能。Embodiments 1~10 are compared with Comparative Examples 1~2, and the physical performance test data such as tensile strength, elongation at break and compressive strength under conventional conditions are similar, all satisfy the index of high load-bearing performance requirement (tensile strength ≥ 400Kpa , compressive strength ≥ 250Kpa), and the bending strength is 163-183Kpa, which is higher than that of Comparative Examples 1-2, and the load-bearing performance is better; after being placed at 100°C for 1 hour, Comparative Example 1 without adding polypolyol and glass fiber powder The dimensional change rate is 0.8%, and the dimensional stability is poor. In the process of molding composite molding at 230 ° C, the phenomenon of surface curling and deformation appeared. It can be seen that the high temperature resistance of comparison 1 is poor; similarly, the common formula on the market In system comparative example 2, the dimensional change rate after being placed at 100°C for 1 hour is 1.5%, and the dimensional stability is poor. During the process of molding at 230°C, serious deformation occurred. It can be seen that the high temperature resistance of comparison 2 Poor; while the dimensional change rate of the polyurethane sheet foam materials in Examples 1 to 10 is 0.1 to 0.5% after being placed at a high temperature of 100°C for 1 hour. During the process of molding and composite molding at 230°C, the molding is good, and the surface does not appear Curled or severely deformed, it has excellent high temperature resistance.
所以,由本发明提供的高承载耐高温聚氨酯板材发泡材料在保持轻量化优点的同时,还具有良好的耐高温性和高承载性,取得了好的技术效果,可用于汽车衣帽架板的工业应用中。Therefore, the high-load-bearing high-temperature-resistant polyurethane sheet foam material provided by the present invention has good high-temperature resistance and high load-bearing capacity while maintaining the advantages of light weight, and has achieved good technical effects, and can be used for automobile coat rack panels. in industrial applications.
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