CN115611815A - A kind of cytosine synthetic method - Google Patents
A kind of cytosine synthetic method Download PDFInfo
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Abstract
本发明提供一种胞嘧啶的合成方法,包括步骤:制备烷氧基丙烯腈化合物;在二甲苯溶液中投入尿素和甲醇钠的醇溶液,升温至88℃‑95℃,滴加所述烷氧基丙烯腈化合物,滴加时长是5.5‑6小时,滴加时环合釜中溶液温度95℃‑105℃;滴加结束后,在80℃‑90℃下保温2.5‑3小时,然后降温至25℃‑35℃保温2.5‑3小时;保温结束后,加水溶解,转入结晶釜中结晶,调节PH值为酸性,过滤烘干得到胞嘧啶。本发明提供的胞嘧啶合成方法,提高胞嘧啶的回收率。The invention provides a method for synthesizing cytosine, comprising the steps of: preparing an alkoxy acrylonitrile compound; putting an alcohol solution of urea and sodium methoxide into a xylene solution, raising the temperature to 88°C-95°C, and adding the alkoxy Base acrylonitrile compound, the time of dropping is 5.5-6 hours, and the solution temperature in the ring-closure kettle is 95°C-105°C during the dropwise addition; Incubate at 25°C-35°C for 2.5-3 hours; after the end of the heat preservation, add water to dissolve, transfer to a crystallization kettle to crystallize, adjust the pH value to be acidic, filter and dry to obtain cytosine. The method for synthesizing cytosine provided by the invention improves the recovery rate of cytosine.
Description
技术领域technical field
本发明涉及有机化学合成领域,尤其涉及一种胞嘧啶合成方法。The invention relates to the field of organic chemical synthesis, in particular to a method for synthesizing cytosine.
背景技术Background technique
胞嘧啶即4-氨基-2-羟基嘧啶,是核酸中嘧啶型碱基之一,也是精细化工、农药和医药的重要中间体;尤其在医药领域主要用于合成抗艾滋病药物及抗乙肝药物拉米夫定,抗癌药物吉西他滨、依诺他滨以及5-氟胞嘧啶等。现有的胞嘧啶的合成方法主要包括官能团转化法和Pinner合成法。Cytosine is 4-amino-2-hydroxypyrimidine, which is one of the pyrimidine bases in nucleic acid, and is also an important intermediate in fine chemicals, pesticides and medicine; especially in the field of medicine, it is mainly used to synthesize anti-AIDS drugs and anti-hepatitis B drugs Mivudine, anticancer drugs gemcitabine, enoxitabine, and 5-fluorocytosine, etc. The existing synthesis methods of cytosine mainly include functional group conversion method and Pinner synthesis method.
Pinner合成法如:1.3peeters等采用3-乙氧基丙烯腈和3,3-二乙氧基丙烯腈混合物和尿素在叔丁醇钾的叔丁醇溶液中直接合环制得胞嘧啶,收率不超过62%。还有其他的Pinner合成法,胞嘧啶的回收率都不高。Pinner synthesis method such as: 1.3peeters, etc. use 3-ethoxyacrylonitrile and 3,3-diethoxyacrylonitrile mixture and urea in the tert-butanol solution of potassium tert-butoxide to directly close the ring to obtain cytosine. rate does not exceed 62%. There are other Pinner synthesis methods, but the recovery rate of cytosine is not high.
发明内容Contents of the invention
有鉴于此,本发明的目的是提供一种胞嘧啶合成方法,提高胞嘧啶的回收率。In view of this, the purpose of the present invention is to provide a method for synthesizing cytosine to improve the recovery rate of cytosine.
一种胞嘧啶的合成方法,包括步骤:制备烷氧基丙烯腈粗品;在二甲苯溶液中投入尿素和甲醇钠的醇溶液,升温至88℃-95℃,滴加所述烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度75℃-85℃;滴加结束后然后降温至25℃-35℃保温5-6小时;保温结束后,加水溶解,转入结晶釜中结晶,调节PH值为酸性,过滤烘干得到胞嘧啶。A method for synthesizing cytosine, comprising the steps of: preparing a crude alkoxyacrylonitrile; putting an alcohol solution of urea and sodium methoxide into a xylene solution, raising the temperature to 88°C-95°C, and adding the alkoxyacrylonitrile dropwise For the crude product, the dropwise addition time is 5.5-6 hours, and the solution temperature in the ring-closure kettle is 75°C-85°C during the dropwise addition; after the dropwise addition, the temperature is lowered to 25°C-35°C and kept for 5-6 hours; after the heat preservation is completed, add water to dissolve , transferred to a crystallization kettle for crystallization, adjusted the pH to be acidic, filtered and dried to obtain cytosine.
可选的,所述制备烷氧基丙烯腈粗品包括高压反应和酸化反应,所述高压反应是:在高压釜中依次加入甲苯、甲醇钠,再转入乙腈、乙醇,向釜中通入CO气体,夹套通入蒸汽升温至100℃-120℃,反应7-8小时得到腈基乙醛钠盐缩合物;Optionally, the preparation of the crude alkoxyacrylonitrile product includes high-pressure reaction and acidification reaction, and the high-pressure reaction is: adding toluene and sodium methoxide sequentially in the autoclave, then transferring to acetonitrile and ethanol, and feeding CO Gas, the jacket is fed with steam to raise the temperature to 100°C-120°C, and react for 7-8 hours to obtain the nitrile acetaldehyde sodium salt condensate;
所述酸化反应是:将所述腈基乙醛钠盐缩合物转入酸化釜中,加入盐酸醇溶液,在40℃-50℃,反应3-4小时,后加入液碱调节Ph为碱性,制得所述烷氧基丙烯腈粗品。The acidification reaction is: transfer the nitrile acetaldehyde sodium salt condensate into an acidification kettle, add hydrochloric acid alcohol solution, react at 40°C-50°C for 3-4 hours, and then add liquid caustic soda to adjust Ph to be alkaline , to obtain the crude alkoxyacrylonitrile.
可选的,所述烷氧基丙烯腈粗品是:3,3-二乙氧基丙烯腈和3,3-二甲氧基丙烯腈粗品。Optionally, the crude alkoxyacrylonitrile is: 3,3-diethoxyacrylonitrile and 3,3-dimethoxyacrylonitrile crude.
可选的,所述甲醇钠的醇溶液是甲醇溶液或乙醇溶液。Optionally, the alcohol solution of sodium methoxide is methanol solution or ethanol solution.
本发明提供的胞嘧啶合成方法,使用本公司生产的不合格乙腈,比如乙腈中丙酮超标,不能出厂,那么可以作为合成胞嘧啶的原料,本发明发明人在试验过程中发现,丙酮超标的乙腈并不影响胞嘧啶的合成;可以有效利用公司资源,降本增效;在烷氧基丙烯腈的制备过程中:使用的CO为总公司的副产物,如果不使用,CO需要被烧掉,使用后不仅有效减少碳排放,还能创造经济效益;烷氧基丙烯腈的制备过程中所使用的盐酸醇溶液,是公司自产;盐酸是总公司的副产物,成本很低甚至不需要成本,醇类作为胞嘧啶生产的催化剂,可以重复利用,所以总体盐酸乙醇溶液成本较低,可以根据生产需要生产,不需要额外保存,减少保存费用。本发明相对于现有技术,利用本公司其他生产线的废气或者废品,改变催化剂以及温度,最后合成的胞嘧啶,使收率提高到90%以上。The method for synthesizing cytosine provided by the present invention uses unqualified acetonitrile produced by our company. For example, acetone in acetonitrile exceeds the standard and cannot leave the factory, so it can be used as a raw material for synthesizing cytosine. It does not affect the synthesis of cytosine; it can effectively use company resources, reduce costs and increase efficiency; in the preparation process of alkoxyacrylonitrile: the CO used is a by-product of the head office. If it is not used, CO needs to be burned. After use, it not only effectively reduces carbon emissions, but also creates economic benefits; the hydrochloric acid alcohol solution used in the preparation of alkoxyacrylonitrile is self-produced by the company; hydrochloric acid is a by-product of the head office, and the cost is very low or even no cost Alcohols, as catalysts for the production of cytosine, can be reused, so the cost of the overall hydrochloric acid ethanol solution is low, and can be produced according to production needs, without additional storage, reducing storage costs. Compared with the prior art, the present invention uses waste gas or waste products from other production lines of the company, changes the catalyst and temperature, and finally synthesizes cytosine to increase the yield to more than 90%.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention belong to the protection scope of the present invention.
本发明胞嘧啶的合成方法,首选合成3,3-二乙氧基丙烯腈和3,3-二甲氧基丙烯腈粗品,然后3,3-二乙氧基丙烯腈和3,3-二甲氧基丙烯腈粗品作为原料制备胞嘧啶。在合成3,3-二乙氧基丙烯腈和3,3-二甲氧基丙烯腈粗品过程中使用的乙腈、CO气体、盐酸等物质,使用的是其他厂家生产用的副产品或不合格的产品,本发明发明人在生产胞嘧啶的过程中发现,这些副产品或不合格的产品,并不影响胞嘧啶的品质和回收率;由于使用的其他厂家生产用的副产品和不合格的产品,降低了生产成本。本发明的实施例具体如下:The synthetic method of cytosine of the present invention, preferred synthetic 3,3-diethoxyacrylonitrile and 3,3-dimethoxyacrylonitrile crude product, then 3,3-diethoxyacrylonitrile and 3,3-dimethoxyacrylonitrile The crude methoxyacrylonitrile was used as starting material for the preparation of cytosine. Acetonitrile, CO gas, hydrochloric acid and other substances used in the synthesis of 3,3-diethoxyacrylonitrile and 3,3-dimethoxyacrylonitrile crude products are by-products produced by other manufacturers or unqualified Products, the inventors of the present invention found in the process of producing cytosine that these by-products or unqualified products do not affect the quality and recovery rate of cytosine; production cost. Embodiments of the present invention are as follows:
实施例一Embodiment one
高压反应:在高压釜中依次投入甲苯3000KG、甲醇钠350KG,再转入乙腈242KG、乙醇240KG,向釜中陆续通入CO气体240KG,夹套通入蒸汽升温至110℃,反应6小时得到腈基乙醛钠盐缩合物;High-pressure reaction: Put 3000KG of toluene and 350KG of sodium methoxide into the autoclave in sequence, then transfer to 242KG of acetonitrile and 240KG of ethanol, and then 240KG of CO gas is introduced into the autoclave, and the jacket is fed with steam to raise the temperature to 110°C, and react for 6 hours to obtain nitrile Acetaldehyde sodium salt condensate;
酸化反应:腈基乙醛钠盐缩合物转入酸化釜中,加入盐酸醇溶液1100KG,在45℃,反应3-4小时,后加入液碱1200KG调节Ph为碱性,制得烷氧基丙烯腈粗品,即3,3-二乙氧基丙烯腈和3,3-二甲氧基丙烯腈粗品。Acidification reaction: transfer the nitrile acetaldehyde sodium salt condensate into the acidification kettle, add 1100KG of hydrochloric acid alcohol solution, react for 3-4 hours at 45°C, and then add 1200KG of liquid caustic soda to adjust the Ph to be alkaline to obtain alkoxypropylene Crude nitriles, namely 3,3-diethoxyacrylonitrile and 3,3-dimethoxyacrylonitrile crude.
在环合釜中,先投入二甲苯溶液3000KG,再投入包含尿素900KG和甲醇钠500KG的甲醇溶液,升温至90℃,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度80℃;滴加结束后然后降温至30℃保温5-6小时;保温结束后,加水溶解,转入结晶釜中结晶,调节PH值为酸性,过滤烘干得到胞嘧啶600KG。In the ring-closing kettle, first put 3000KG of xylene solution, then put into methanol solution containing 900KG of urea and 500KG of sodium methoxide, raise the temperature to 90°C, and add the crude alkoxyacrylonitrile dropwise. The time of dropping is 5.5-6 hours. The temperature of the solution in the ring-closing kettle is 80°C during the addition; after the dropwise addition, the temperature is lowered to 30°C and kept for 5-6 hours; after the heat preservation is completed, add water to dissolve, transfer to the crystallization kettle to crystallize, adjust the pH value to be acidic, filter and dry to obtain Cytosine 600KG.
其中甲苯和二甲苯是溶剂,不参与反应;环合釜中的甲醇溶液是催化剂,加入量在100-200KG;根据上述物质的重量,理论计算应该得到胞嘧啶655KG,实际得到胞嘧啶600KG,胞嘧啶收率达到91.6%。Among them, toluene and xylene are solvents and do not participate in the reaction; the methanol solution in the ring-closing kettle is a catalyst, and the addition amount is 100-200KG; according to the weight of the above-mentioned substances, the theoretical calculation should obtain cytosine 655KG, and the actual cytosine 600KG, cytosine The yield of pyrimidine reached 91.6%.
实施例二Embodiment two
高压反应:在高压釜中依次投入甲苯3000KG、甲醇钠350KG,再转入乙腈242KG、乙醇240KG,向釜中陆续通入CO气体240KG,夹套通入蒸汽升温至100℃,反应8小时得到腈基乙醛钠盐缩合物;High-pressure reaction: Put 3000KG of toluene and 350KG of sodium methoxide into the autoclave in sequence, then transfer to 242KG of acetonitrile and 240KG of ethanol, and then feed 240KG of CO gas into the autoclave successively, and steam into the jacket to raise the temperature to 100°C, and react for 8 hours to obtain nitrile Acetaldehyde sodium salt condensate;
酸化反应:腈基乙醛钠盐缩合物转入酸化釜中,加入盐酸醇溶液1100KG,在40℃,反应3-4小时,后加入液碱1200KG调节Ph为碱性,制得烷氧基丙烯腈粗品,即3,3-二乙氧基丙烯腈和3,3-二甲氧基丙烯腈粗品。Acidification reaction: transfer the nitrile acetaldehyde sodium salt condensate into the acidification kettle, add 1100KG of hydrochloric acid alcohol solution, react for 3-4 hours at 40°C, and then add 1200KG of liquid caustic soda to adjust Ph to alkalinity to obtain alkoxypropylene Crude nitriles, namely 3,3-diethoxyacrylonitrile and 3,3-dimethoxyacrylonitrile crude.
在环合釜中,先投入二甲苯溶液3000KG,再投入包含尿素900KG和甲醇钠500KG的甲醇溶液,升温至95℃,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度80℃;滴加结束后然后降温至30℃保温5-6小时;保温结束后,加水溶解,转入结晶釜中结晶,调节PH值为酸性,过滤烘干得到胞嘧啶597KG。In the ring-closing kettle, first put 3000KG of xylene solution, then put into methanol solution containing 900KG of urea and 500KG of sodium methoxide, raise the temperature to 95°C, and add the crude alkoxyacrylonitrile dropwise, the time of adding is 5.5-6 hours, drop The temperature of the solution in the ring-closing kettle is 80°C during the addition; after the dropwise addition, the temperature is lowered to 30°C and kept for 5-6 hours; after the heat preservation is completed, add water to dissolve, transfer to the crystallization kettle to crystallize, adjust the pH value to be acidic, filter and dry to obtain Cytosine 597KG.
其中甲苯和二甲苯是溶剂,不参与反应;环合釜中的甲醇溶液是催化剂,加入量在100-200KG;根据上述物质的重量,理论计算应该得到胞嘧啶655KG,实际得到胞嘧啶597KG,胞嘧啶收率达到91.1%。Among them, toluene and xylene are solvents and do not participate in the reaction; the methanol solution in the ring-closing kettle is a catalyst, and the addition amount is 100-200KG; according to the weight of the above-mentioned substances, theoretical calculation should obtain cytosine 655KG, and actually obtain cytosine 597KG, cytosine The yield of pyrimidine reached 91.1%.
实施例三Embodiment three
高压反应:在高压釜中依次投入甲苯3000KG、甲醇钠350KG,再转入乙腈242KG、乙醇240KG,向釜中陆续通入CO气体240KG,夹套通入蒸汽升温至120℃,反应7小时得到腈基乙醛钠盐缩合物;High-pressure reaction: Put 3000KG of toluene and 350KG of sodium methoxide into the autoclave in sequence, then transfer to 242KG of acetonitrile and 240KG of ethanol, and then feed 240KG of CO gas into the autoclave successively, and steam into the jacket to raise the temperature to 120°C, and react for 7 hours to obtain nitrile Acetaldehyde sodium salt condensate;
酸化反应:腈基乙醛钠盐缩合物转入酸化釜中,加入盐酸醇溶液1100KG,在50℃,反应3-4小时,后加入液碱1200KG调节Ph为碱性,制得烷氧基丙烯腈粗品,即3,3-二乙氧基丙烯腈和3,3-二甲氧基丙烯腈粗品。Acidification reaction: transfer the nitrile acetaldehyde sodium salt condensate into the acidification kettle, add 1100KG of hydrochloric acid alcohol solution, react for 3-4 hours at 50°C, and then add 1200KG of liquid caustic soda to adjust Ph to alkalinity to obtain alkoxypropylene Crude nitriles, namely 3,3-diethoxyacrylonitrile and 3,3-dimethoxyacrylonitrile crude.
在环合釜中,先投入二甲苯溶液3000KG,再投入包含尿素900KG和甲醇钠500KG的甲醇溶液,升温至88℃,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度80℃;滴加结束后然后降温至30℃保温5-6小时;保温结束后,加水溶解,转入结晶釜中结晶,调节PH值为酸性,过滤烘干得到胞嘧啶602KG。In the ring-closing kettle, first put 3000KG of xylene solution, then put into methanol solution containing 900KG of urea and 500KG of sodium methoxide, raise the temperature to 88°C, and add the crude alkoxyacrylonitrile dropwise, the time of adding is 5.5-6 hours, drop The temperature of the solution in the ring-closing kettle is 80°C during the addition; after the dropwise addition, the temperature is lowered to 30°C and kept for 5-6 hours; after the heat preservation is completed, add water to dissolve, transfer to the crystallization kettle to crystallize, adjust the pH value to be acidic, filter and dry to obtain Cytosine 602KG.
其中甲苯和二甲苯是溶剂,不参与反应;环合釜中的甲醇溶液是催化剂,加入量在100-200KG;根据上述物质的重量,理论计算应该得到胞嘧啶655KG,实际得到胞嘧啶602KG,胞嘧啶收率达到91.9%。Among them, toluene and xylene are solvents and do not participate in the reaction; the methanol solution in the ring-closing kettle is a catalyst, and the addition amount is 100-200KG; according to the weight of the above-mentioned substances, theoretical calculation should obtain cytosine 655KG, and actually obtain cytosine 602KG, cytosine The yield of pyrimidine reached 91.9%.
实施例四Embodiment Four
高压反应:在高压釜中依次投入甲苯3000KG、甲醇钠350KG,再转入乙腈242KG、乙醇240KG,向釜中陆续通入CO气体240KG,夹套通入蒸汽升温至120℃,反应7小时得到腈基乙醛钠盐缩合物;High-pressure reaction: Put 3000KG of toluene and 350KG of sodium methoxide into the autoclave in sequence, then transfer to 242KG of acetonitrile and 240KG of ethanol, and then feed 240KG of CO gas into the autoclave successively, and steam into the jacket to raise the temperature to 120°C, and react for 7 hours to obtain nitrile Acetaldehyde sodium salt condensate;
酸化反应:腈基乙醛钠盐缩合物转入酸化釜中,加入盐酸醇溶液1100KG,在50℃,反应3-4小时,后加入液碱1200KG调节Ph为碱性,制得烷氧基丙烯腈粗品,即3,3-二乙氧基丙烯腈和3,3-二甲氧基丙烯腈粗品。Acidification reaction: transfer the nitrile acetaldehyde sodium salt condensate into the acidification kettle, add 1100KG of hydrochloric acid alcohol solution, react for 3-4 hours at 50°C, and then add 1200KG of liquid caustic soda to adjust Ph to alkalinity to obtain alkoxypropylene Crude nitriles, namely 3,3-diethoxyacrylonitrile and 3,3-dimethoxyacrylonitrile crude.
在环合釜中,先投入二甲苯溶液3000KG,再投入包含尿素900KG和甲醇钠500KG的乙醇溶液,升温至95℃,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度80℃;滴加结束后然后降温至30℃保温5-6小时;保温结束后,加水溶解,转入结晶釜中结晶,调节PH值为酸性,过滤烘干得到胞嘧啶595KG。In the ring-closing kettle, put 3000KG of xylene solution first, then put into ethanol solution containing 900KG of urea and 500KG of sodium methoxide, raise the temperature to 95°C, and drop the crude alkoxyacrylonitrile for 5.5-6 hours. The temperature of the solution in the ring-closing kettle is 80°C during the addition; after the dropwise addition, the temperature is lowered to 30°C and kept for 5-6 hours; after the heat preservation is completed, add water to dissolve, transfer to the crystallization kettle to crystallize, adjust the pH value to be acidic, filter and dry to obtain Cytosine 595KG.
其中甲苯和二甲苯是溶剂,不参与反应;环合釜中的乙醇溶液是催化剂,加入量在100-200KG;根据上述物质的重量,理论计算应该得到胞嘧啶655KG,实际得到胞嘧啶597KG,胞嘧啶收率达到90.8%。Among them, toluene and xylene are solvents and do not participate in the reaction; the ethanol solution in the ring-closing kettle is a catalyst, and the addition amount is 100-200KG; according to the weight of the above-mentioned substances, theoretical calculation should obtain cytosine 655KG, and actually obtain cytosine 597KG, cytosine The yield of pyrimidine reached 90.8%.
实施例五Embodiment five
高压反应:在高压釜中依次投入甲苯3000KG、甲醇钠350KG,再转入乙腈242KG、乙醇240KG,向釜中陆续通入CO气体240KG,夹套通入蒸汽升温至110℃,反应7小时得到腈基乙醛钠盐缩合物;High-pressure reaction: Put 3000KG of toluene and 350KG of sodium methoxide into the autoclave in sequence, then transfer to 242KG of acetonitrile and 240KG of ethanol, and then feed 240KG of CO gas into the autoclave successively, and steam into the jacket to raise the temperature to 110°C, and react for 7 hours to obtain nitrile Acetaldehyde sodium salt condensate;
酸化反应:腈基乙醛钠盐缩合物转入酸化釜中,加入盐酸醇溶液1100KG,在45℃,反应3-4小时,后加入液碱1200KG调节Ph为碱性,制得烷氧基丙烯腈粗品,即3,3-二乙氧基丙烯腈和3,3-二甲氧基丙烯腈粗品。Acidification reaction: transfer the nitrile acetaldehyde sodium salt condensate into the acidification kettle, add 1100KG of hydrochloric acid alcohol solution, react for 3-4 hours at 45°C, and then add 1200KG of liquid caustic soda to adjust the Ph to be alkaline to obtain alkoxypropylene Crude nitriles, namely 3,3-diethoxyacrylonitrile and 3,3-dimethoxyacrylonitrile crude.
在环合釜中,先投入二甲苯溶液3000KG,再投入包含尿素900KG和甲醇钠500KG的乙醇溶液,升温至88℃,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度80℃;滴加结束后然后降温至30℃保温5-6小时;保温结束后,加水溶解,转入结晶釜中结晶,调节PH值为酸性,过滤烘干得到胞嘧啶602KG。In the ring-closing kettle, first put 3000KG of xylene solution, then put into ethanol solution containing 900KG of urea and 500KG of sodium methoxide, raise the temperature to 88°C, and add the crude alkoxyacrylonitrile dropwise. The time of dropping is 5.5-6 hours. The temperature of the solution in the ring-closing kettle is 80°C during the addition; after the dropwise addition, the temperature is lowered to 30°C and kept for 5-6 hours; after the heat preservation is completed, add water to dissolve, transfer to the crystallization kettle to crystallize, adjust the pH value to be acidic, filter and dry to obtain Cytosine 602KG.
其中甲苯和二甲苯是溶剂,不参与反应;环合釜中的乙醇溶液是催化剂,加入量在100-200KG;根据上述物质的重量,理论计算应该得到胞嘧啶655KG,实际得到胞嘧啶602KG,胞嘧啶收率达到91.3%。Among them, toluene and xylene are solvents and do not participate in the reaction; the ethanol solution in the ring-closing kettle is a catalyst, and the addition amount is 100-200KG; according to the weight of the above-mentioned substances, theoretical calculation should obtain cytosine 655KG, and actually obtain cytosine 602KG, cytosine The yield of pyrimidine reached 91.3%.
实施例六Embodiment six
高压反应:在高压釜中依次投入甲苯3000KG、甲醇钠350KG,再转入乙腈242KG、乙醇240KG,向釜中陆续通入CO气体240KG,夹套通入蒸汽升温至115℃,反应7小时得到腈基乙醛钠盐缩合物;High-pressure reaction: Put 3000KG of toluene and 350KG of sodium methoxide into the autoclave in turn, then transfer to 242KG of acetonitrile and 240KG of ethanol, and then 240KG of CO gas is introduced into the autoclave, and the jacket is fed with steam to raise the temperature to 115°C, and react for 7 hours to obtain nitrile Acetaldehyde sodium salt condensate;
酸化反应:腈基乙醛钠盐缩合物转入酸化釜中,加入盐酸醇溶液1100KG,在50℃,反应3-4小时,后加入液碱1200KG调节Ph为碱性,制得烷氧基丙烯腈粗品,即3,3-二乙氧基丙烯腈和3,3-二甲氧基丙烯腈粗品。Acidification reaction: transfer the nitrile acetaldehyde sodium salt condensate into the acidification kettle, add 1100KG of hydrochloric acid alcohol solution, react for 3-4 hours at 50°C, and then add 1200KG of liquid caustic soda to adjust Ph to alkalinity to obtain alkoxypropylene Crude nitriles, namely 3,3-diethoxyacrylonitrile and 3,3-dimethoxyacrylonitrile crude.
在环合釜中,先投入二甲苯溶液3000KG,再投入包含尿素900KG和甲醇钠500KG的乙醇溶液,升温至90℃,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度80℃;滴加结束后然后降温至30℃保温5-6小时;保温结束后,加水溶解,转入结晶釜中结晶,调节PH值为酸性,过滤烘干得到胞嘧啶605KG。In the ring-closing kettle, put 3000KG of xylene solution first, then put into ethanol solution containing 900KG of urea and 500KG of sodium methoxide, raise the temperature to 90°C, add the crude product of alkoxyacrylonitrile dropwise, the time of dropping is 5.5-6 hours, drop The temperature of the solution in the ring-closing kettle is 80°C during the addition; after the dropwise addition, the temperature is lowered to 30°C and kept for 5-6 hours; after the heat preservation is completed, add water to dissolve, transfer to the crystallization kettle to crystallize, adjust the pH value to be acidic, filter and dry to obtain Cytosine 605KG.
其中甲苯和二甲苯是溶剂,不参与反应;环合釜中的乙醇溶液是催化剂,加入量在100-200KG;根据上述物质的重量,理论计算应该得到胞嘧啶655KG,实际得到胞嘧啶605KG,胞嘧啶收率达到92.4%。Among them, toluene and xylene are solvents and do not participate in the reaction; the ethanol solution in the cyclization kettle is a catalyst, and the addition amount is 100-200KG; according to the weight of the above-mentioned substances, theoretical calculation should obtain cytosine 655KG, and actually obtain cytosine 605KG, cytosine The yield of pyrimidine reached 92.4%.
对照例一Comparative example one
对照例一与实施例一对照,在环合釜中将二甲苯溶液换做叔丁醇,其他步骤相同,最后获得的胞嘧啶是401KG,胞嘧啶收率61.2%。Comparative Example 1 is compared with Example 1. The xylene solution is replaced with tert-butanol in the cyclization kettle, and the other steps are the same. The final cytosine obtained is 401KG, and the cytosine yield is 61.2%.
对照例二Comparative example two
对照例二与实施例一对照,在环合釜中将二甲苯溶液换做叔丁醇,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度50℃;滴加结束后然后降温至50℃保温5-6小时;其他步骤相同,最后获得的胞嘧啶是296KG,胞嘧啶收率45.2%。Comparative Example 2 is compared with Example 1. In the cyclization kettle, the xylene solution is replaced with tert-butanol, and the crude product of alkoxyacrylonitrile is added dropwise. The duration of the addition is 5.5-6 hours. The temperature is 50°C; after the dropwise addition, the temperature is lowered to 50°C for 5-6 hours; the other steps are the same, the final cytosine obtained is 296KG, and the yield of cytosine is 45.2%.
对照例三Comparative example three
对照例三与实施例一对照,在环合釜中将二甲苯溶液换做叔丁醇,甲醇溶液换成甲酸甲酯,其他步骤相同,最后获得的胞嘧啶是388KG,胞嘧啶收率59.2%。Comparative Example 3 is compared with Example 1. In the cyclization kettle, the xylene solution is replaced with tert-butanol, and the methanol solution is replaced with methyl formate. The other steps are the same. The cytosine finally obtained is 388KG, and the cytosine yield is 59.2%. .
对照例四Comparative example four
对照例四与实施例一对照,在环合釜中将二甲苯溶液换做叔丁醇,甲醇溶液换成甲酸乙酯,其他步骤相同,最后获得的胞嘧啶是393KG,胞嘧啶收率60.2%。Comparative Example 4 is compared with Example 1. In the cyclization kettle, the xylene solution is replaced with tert-butanol, and the methanol solution is replaced with ethyl formate. The other steps are the same. The cytosine finally obtained is 393KG, and the cytosine yield is 60.2%. .
对照例五Comparative example five
对照例五与实施例一对照,在环合釜中将二甲苯溶液换做叔丁醇,甲醇溶液换成甲酸甲酯,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度50℃;滴加结束后然后降温至50℃保温5-6小时;其他步骤相同;最后获得的胞嘧啶是272KG,胞嘧啶收率41.5%。Comparative Example 5 is compared with Example 1. In the cyclization kettle, the xylene solution is replaced by tert-butanol, the methanol solution is replaced by methyl formate, and the crude product of alkoxyacrylonitrile is added dropwise. The time for adding is 5.5-6 hours. The temperature of the solution in the ring-closing kettle was 50°C during the dropwise addition; after the dropwise addition, the temperature was lowered to 50°C for 5-6 hours; the other steps were the same; the final cytosine was 272KG, and the yield of cytosine was 41.5%.
对照例六Comparative example six
对照例六与实施例一对照,在环合釜中将二甲苯溶液换做叔丁醇,甲醇溶液换成甲酸乙酯,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度50℃;滴加结束后然后降温至50℃保温5-6小时;其他步骤相同;最后获得的胞嘧啶是303KG,胞嘧啶收率46.2%。Comparative Example 6 is compared with Example 1. In the cyclization kettle, the xylene solution is replaced with tert-butanol, the methanol solution is replaced with ethyl formate, and the crude product of alkoxyacrylonitrile is added dropwise for 5.5-6 hours. The temperature of the solution in the ring-closing kettle was 50°C during the dropwise addition; after the dropwise addition, the temperature was lowered to 50°C for 5-6 hours; the other steps were the same; the final cytosine obtained was 303KG, and the yield of cytosine was 46.2%.
对照例七Comparative example seven
对照例七与实施例六对照,在环合釜中将二甲苯溶液换做叔丁醇,其他步骤和反应温度时间相同,最后获得的胞嘧啶是428KG,胞嘧啶收率65.3%。Comparative Example 7 is compared with Example 6. The xylene solution is replaced with tert-butanol in the cyclization kettle. The other steps and reaction temperature and time are the same. The final cytosine obtained is 428KG, and the cytosine yield is 65.3%.
对照例八Comparative example eight
对照例八与实施例六对照,在环合釜中将二甲苯溶液换做叔丁醇,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度50℃;滴加结束后然后降温至50℃保温5-6小时;其他步骤相同,最后获得的胞嘧啶是316KG,胞嘧啶收率48.2%。Comparative Example 8 is compared with Example 6. In the cyclization kettle, the xylene solution is replaced with tert-butanol, and the crude product of alkoxyacrylonitrile is added dropwise. The time for adding is 5.5-6 hours. The temperature is 50°C; after the dropwise addition, the temperature is lowered to 50°C for 5-6 hours; the other steps are the same, the final cytosine obtained is 316KG, and the yield of cytosine is 48.2%.
对照例九Comparative example nine
对照例九与实施例六对照,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度50℃;滴加结束后然后降温至50℃保温5-6小时;其他步骤相同,最后获得的胞嘧啶是539KG,胞嘧啶收率82.3%。Comparative Example 9 is compared with Example 6, the crude product of alkoxyacrylonitrile is added dropwise, and the time for adding is 5.5-6 hours. -6 hours; other steps are the same, the cytosine finally obtained is 539KG, and the yield of cytosine is 82.3%.
对照例十Comparative example ten
对照例九与实施例一对照,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度50℃;滴加结束后然后降温至50℃保温5-6小时;其他步骤相同,最后获得的胞嘧啶是539KG,胞嘧啶收率80.2%。Comparative Example 9 is compared with Example 1, and the crude product of alkoxyacrylonitrile is added dropwise, and the dropping time is 5.5-6 hours. -6 hours; other steps are the same, the cytosine finally obtained is 539KG, and the yield of cytosine is 80.2%.
对照例十一Comparative Example Eleven
对照例十一与实施例一对照,环合釜中反应,甲醇溶液换成甲酸乙酯,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度50℃;滴加结束后然后降温至50℃保温5-6小时;其他步骤相同;最后获得的胞嘧啶是505KG,胞嘧啶收率77.1%。Comparative Example 11 is compared with Example 1, the reaction is carried out in the cyclization kettle, the methanol solution is replaced with ethyl formate, and the crude product of alkoxyacrylonitrile is added dropwise for 5.5-6 hours. The temperature is 50°C; after the dropwise addition, the temperature is lowered to 50°C for 5-6 hours; the other steps are the same; the cytosine finally obtained is 505KG, and the yield of cytosine is 77.1%.
对照例十二Comparative Example 12
对照例十二与实施例六对照,环合釜中反应,乙醇溶液换成甲酸乙酯,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度80℃;滴加结束后然后降温至30℃保温5-6小时;其他步骤相同;最后获得的胞嘧啶是572KG,胞嘧啶收率87.4%。Comparative Example 12 is compared with Example 6, the reaction in the cyclization kettle, the ethanol solution is replaced by ethyl formate, and the crude product of alkoxyacrylonitrile is added dropwise. The time for adding is 5.5-6 hours. The temperature is 80°C; after the dropwise addition, the temperature is lowered to 30°C for 5-6 hours; the other steps are the same; the cytosine finally obtained is 572KG, and the yield of cytosine is 87.4%.
对照例十三Comparative Example Thirteen
对照例十三与实施例六对照,环合釜中反应,乙醇溶液换成甲酸甲酯,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度80℃;滴加结束后然后降温至30℃保温5-6小时;其他步骤相同;最后获得的胞嘧啶是559KG,胞嘧啶收率85.4%。Comparative Example 13 is compared with Example 6, reaction in the cyclization kettle, the ethanol solution is replaced with methyl formate, and the crude product of alkoxyacrylonitrile is added dropwise, and the duration of the addition is 5.5-6 hours. The temperature is 80°C; after the dropwise addition, the temperature is lowered to 30°C for 5-6 hours; the other steps are the same; the cytosine finally obtained is 559KG, and the yield of cytosine is 85.4%.
对照例十四Comparative Example Fourteen
对照例十四与实施例六对照,环合釜中反应,乙醇溶液换成甲酸乙酯,滴加烷氧基丙烯腈粗品,滴加时长是5.5-6小时,滴加时环合釜中溶液温度50℃;滴加结束后然后降温至50℃保温5-6小时;其他步骤相同;最后获得的胞嘧啶是518KG,胞嘧啶收率79.1%。Comparative Example 14 was compared with Example 6, reacted in the cyclization kettle, the ethanol solution was replaced with ethyl formate, and the crude product of alkoxyacrylonitrile was added dropwise, and the duration of the addition was 5.5-6 hours. The temperature is 50°C; after the dropwise addition, the temperature is lowered to 50°C for 5-6 hours; the other steps are the same; the cytosine finally obtained is 518KG, and the yield of cytosine is 79.1%.
通过对照例一到对照例十四的测试,将环合釜中反应的催化剂使用现有技术的甲酸甲酯或甲酸,环合釜中反应溶剂使用现有技术的叔丁醇,烷氧基丙烯晴的滴加温度以及保温温度使用现有技术的恒温50℃;实施例一至实施例六的上述参数如表一所示,对照例一至对照例十四的上述参数如表二所示。By the test of comparative example 1 to comparative example 14, the catalyzer that reacts in the cyclization still uses methyl formate or formic acid of the prior art, and the reaction solvent in the cyclization still uses the tert-butanol of the prior art, alkoxypropylene The dripping temperature and the holding temperature of qing used the constant temperature of 50° C. in the prior art; the above-mentioned parameters of Examples 1 to 6 are shown in Table 1, and the above-mentioned parameters of Comparative Examples 1 to 14 are shown in Table 2.
表一Table I
表二Table II
从表一、表二中可以对比出,本发明在环合釜反应中,反应溶剂由现有技术的叔丁醇改为二甲苯溶液,催化剂由现有技术的甲酸甲酯/甲酸乙酯改为甲醇/乙醇,烷氧基丙烯晴的反应温度由现有技术的50℃恒温改为滴加80℃、30℃保温,胞嘧啶的收率均在90%以上,相对于现有技术50%以下的收率,本发明显著提高了胞嘧啶的收率。且,本发明对照例分别将反应溶剂、催化剂以及反应温度进行组合对比,确定本发明环合釜反应中,反应溶剂二甲苯、催化剂乙醇/甲醇,烷氧基丙烯晴反应温度滴加80℃、30℃保温,组合在一起能够达到最优的效果。From Table 1 and Table 2, it can be compared that the present invention, in the cyclization still reaction, the reaction solvent is changed from the tert-butanol of the prior art to xylene solution, and the catalyzer is changed from the methyl formate/ethyl formate of the prior art. For methanol/ethanol, the reaction temperature of alkoxyacrylonitrile is changed from the constant temperature of 50°C in the prior art to 80°C and 30°C for heat preservation, and the yield of cytosine is above 90%, which is 50% compared with the prior art Below the yield, the present invention significantly improves the yield of cytosine. And, in the comparative example of the present invention, the reaction solvent, catalyst and reaction temperature are combined and compared respectively, and it is determined that in the ring-closure reaction of the present invention, the reaction solvent xylene, the catalyst ethanol/methanol, and the reaction temperature of alkoxyacrylonitrile are added dropwise at 80°C, 30 ℃ heat preservation, combined together can achieve the best effect.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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