CN115570054A - Integrated stamping die and process for electric vehicle door welding assembly - Google Patents
Integrated stamping die and process for electric vehicle door welding assembly Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 claims description 3
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- 238000000926 separation method Methods 0.000 description 4
- 238000004080 punching Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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Abstract
本发明公开了一种电动车门焊接总成的一体式冲压模具及工艺,涉及冲压模具领域。为了解决现有技术在开模时活动板用力顶出,容易造成车门的损害,通过手动进行下料,效率不高。一种电动车门焊接总成的一体式冲压模具,包括安装底座,所述安装底座的上表面开设有第一安装槽,第一安装槽内安装有顶出机构,顶出机构上安装有下料机构,第一安装槽的两侧安装有支撑机构,支撑机构上安装有上模,第一安装槽上安装有下模。本一种电动车门焊接总成的一体式冲压模具及工艺,操作简单,保证了脱模的顺利进行,避免了在脱模的过程中造成车门的损坏,提高了模具成型的效率和精度,实现对电动车门进行自动下料,且不需要人工进行调整,提高了下料的工作效率。
The invention discloses an integrated stamping die and a process for an electric car door welding assembly, and relates to the field of stamping dies. In order to solve the problem that in the prior art, when the mold is opened, the movable plate is pushed out forcefully, which may easily cause damage to the car door, and it is not efficient to manually unload the material. An integrated stamping die for electric vehicle door welding assembly, comprising a mounting base, a first mounting groove is opened on the upper surface of the mounting base, a ejection mechanism is installed in the first mounting groove, and a blanking mechanism is installed on the ejection mechanism mechanism, a support mechanism is installed on both sides of the first installation groove, an upper mold is installed on the support mechanism, and a lower mold is installed on the first installation groove. The integrated stamping die and process of electric car door welding assembly is simple to operate, ensures the smooth progress of demoulding, avoids damage to the car door during the demoulding process, improves the efficiency and precision of mold forming, and realizes The electric car door is automatically unloaded without manual adjustment, which improves the efficiency of unloading.
Description
技术领域technical field
本发明涉及冲压模具技术领域,特别涉及一种电动车门焊接总成的一体式冲压模具及工艺。The invention relates to the technical field of stamping dies, in particular to an integrated stamping die and process for electric vehicle door welding assemblies.
背景技术Background technique
在电动汽车零部件系统中,汽车车门为汽车车身的主要部件之一,为驾驶员和乘客提供出入车辆的通道。申请号为CN201810584541.1的发明公开了一种车门一体成型冲压装置,包括机架,所述机架上设置有冲压工作台,所述冲压工作台上方设置有下模,所述机架上固定有升降气缸,所述升降气缸的自由端固定有冲压板,所述冲压板下方设置有上模,所述上模位于下模的正上方,所述冲压工作台上设置有辅助下料结构,所述辅助下料结构包括竖杆,所述竖杆上设置有横向布设的上横杆、下横杆,所述下横杆末端铰接有活动板,所述活动板位于下横杆上方,所述活动板与下横杆之间设置有弹簧,所述竖杆滑动连接于所述冲压工作台。本发明设置辅助下料结构对冲压成型的车门进行辅助下料,在车门卡在模具内时也能简易简便取出;本发明适用于使用模具后边缘呈水平状态的成型车门。该模具在使用时还存在以下缺陷:In the electric vehicle component system, the car door is one of the main parts of the car body, providing the driver and passengers with access to the vehicle. The invention with the application number CN201810584541.1 discloses a stamping device for integrated forming of a car door, including a frame, a stamping workbench is arranged on the frame, a lower mold is arranged above the stamping workbench, and the frame is fixed There is a lifting cylinder, the free end of the lifting cylinder is fixed with a stamping plate, an upper mold is arranged under the stamping plate, the upper mold is located directly above the lower mold, and an auxiliary blanking structure is arranged on the stamping workbench, The auxiliary blanking structure includes a vertical bar, and the vertical bar is provided with an upper horizontal bar and a lower horizontal bar arranged horizontally. The end of the lower horizontal bar is hinged with a movable plate, and the movable plate is located above the lower horizontal bar. A spring is arranged between the movable plate and the lower cross bar, and the vertical bar is slidably connected to the stamping workbench. The invention provides an auxiliary blanking structure for auxiliary blanking of the stamped car door, and can be easily and conveniently taken out when the door is stuck in the mold; the invention is suitable for forming a car door with a horizontal rear edge of the mold. The mold also has the following defects in use:
1、开模时,通过移动辅助下料结构,若车门卡在下模上,下横杆上的活动板对车门进行顶出,若车门卡在上模上,在上模复位上移过程中,车门受上横杆的限位,进行下料,通过活动板对车门进行顶出,活动板设置在下模的两侧,在对车门进行下料时,通过两侧的活动板进行下料,若车门卡的较紧时,活动板用力顶出,容易造成车门的损害;1. When opening the mold, by moving the auxiliary blanking structure, if the door is stuck on the lower mold, the movable plate on the lower cross bar will push out the door; if the door is stuck on the upper mold, during the reset and upward movement of the upper mold, The door is limited by the upper cross bar, and the material is unloaded. The door is ejected through the movable plate. The movable plate is set on both sides of the lower mold. When the door is unloaded, the material is unloaded through the movable plate on both sides. When the door card is tight, the movable plate will be forced out, which will easily cause damage to the door;
2、通过移动辅助下料结构,使得上横杆接触第二倾斜面,或者使得下横杆接触倾斜面,持续移动辅助下料结构,使得卡在上模或下模内的车门便于下料,通过手动进行下料,效率不高。2. By moving the auxiliary blanking structure, the upper crossbar contacts the second inclined surface, or the lower crossbar contacts the inclined surface, and the auxiliary blanking structure is continuously moved, so that the door stuck in the upper mold or the lower mold is convenient for unloading. Unloading by hand is not efficient.
发明内容Contents of the invention
本发明的目的在于提供一种电动车门焊接总成的一体式冲压模具及工艺,方便了上模在支撑机构上的固定与分离,方便对电动车门的冲压成型进和进行下料,操作简单,设置的液压杆做伸缩运动,使左凹模与右凹模分离,使得电动车门能够顺利的离开下模,保证了脱模的顺利进行,避免了在脱模的过程中造成车门的损坏,提高了模具成型的效率和精度,方便了电动车门的冲压成型,通过启动第一电动伸缩杆,向上顶起下料机构,启动第二电动伸缩杆,使得移动板离开顶出板,实现对电动车门进行自动下料,且不需要人工进行调整,提高了下料的工作效率,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an integrated stamping die and process for electric car door welding assembly, which facilitates the fixing and separation of the upper die on the support mechanism, and facilitates the feeding and unloading of electric car door stamping and forming, and is easy to operate. The set hydraulic rod performs telescopic movement to separate the left die from the right die, so that the electric door can smoothly leave the lower die, which ensures the smooth progress of demoulding, avoids damage to the door during the demoulding process, and improves The efficiency and precision of mold forming are improved, and the stamping and forming of the electric car door is facilitated. By starting the first electric telescopic rod, lifting the feeding mechanism upwards, and starting the second electric telescopic rod, the moving plate is separated from the ejector plate, and the electric car door is realized. Automatic blanking is performed without manual adjustment, which improves the working efficiency of blanking and solves the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种电动车门焊接总成的一体式冲压模具,包括安装底座,所述安装底座的上表面开设有第一安装槽,第一安装槽内安装有顶出机构,顶出机构上安装有下料机构,第一安装槽的两侧安装有支撑机构,支撑机构上安装有上模,第一安装槽上安装有下模,下模与上模的位置相对应。An integrated stamping die for electric vehicle door welding assembly, comprising a mounting base, a first mounting groove is opened on the upper surface of the mounting base, a ejection mechanism is installed in the first mounting groove, and a blanking mechanism is installed on the ejection mechanism mechanism, the two sides of the first installation groove are equipped with support mechanisms, the upper mold is installed on the support mechanism, the lower mold is installed on the first installation groove, and the positions of the lower mold and the upper mold are corresponding.
进一步地,所述安装底座的上表面的两侧开设有滑槽,滑槽内安装有滑轨,滑轨的上滑动安装有滑块,滑块固定在下模的下表面。Further, slide grooves are provided on both sides of the upper surface of the installation base, slide rails are installed in the slide grooves, sliders are installed on the slide rails, and the sliders are fixed on the lower surface of the lower mold.
进一步地,所述支撑机构包括第一支撑杆、气缸、卡槽、铰链和第二支撑杆,气缸共设置四组,分别固定在安装底座的上表面的四个角,左侧气缸的顶部安装有第一支撑杆,第一支撑杆上开设有卡槽,右侧气缸的顶部安装有第二支撑杆,第二支撑杆通过铰链与上模连接。Further, the support mechanism includes a first support rod, a cylinder, a card slot, a hinge and a second support rod. There are four groups of cylinders, which are respectively fixed on the four corners of the upper surface of the installation base. The top of the left cylinder is installed There is a first support rod, and a draw-in groove is provided on the first support rod, and a second support rod is installed on the top of the right cylinder, and the second support rod is connected with the upper mold through a hinge.
进一步地,所述上模包括卡块、凸模、支撑柱和顶板,顶板的下表面固定安装有支撑柱,支撑柱远离顶板的一端安装在凹模上,顶板下表面的左侧安装有卡块。Further, the upper mold includes a block, a punch, a support column and a top plate, a support column is fixedly installed on the lower surface of the top plate, the end of the support column away from the top plate is installed on the die, and a clamp is installed on the left side of the bottom surface of the top plate. piece.
进一步地,所述卡块包括限位块、弹簧和安装腔,安装腔设置在卡块的内部,安装腔的两侧均设有开口,开口内安装有限位块,限位块通过弹簧连接在一起,弹簧内设有伸缩套管。Further, the clamping block includes a limiting block, a spring and a mounting cavity, the mounting cavity is arranged inside the clamping block, openings are provided on both sides of the mounting cavity, a limiting block is installed in the opening, and the limiting block is connected to the Together, the spring is provided with a telescopic sleeve.
进一步地,所述卡块的位置与卡槽的位置相匹配,且卡块卡在卡槽内,卡槽内壁的两侧设有与限位块尺寸相匹配的限位槽。Further, the position of the clamping block matches the position of the clamping slot, and the clamping block is clamped in the clamping slot, and the two sides of the inner wall of the clamping slot are provided with limiting slots matching the size of the limiting block.
进一步地,所述下模包括右凹模、左凹模、固定块和液压杆,右凹模和左凹模的外侧璧山均设有固定块,固定块之间安装有液压杆,左凹模上设有凸起,右凹模上设有连接槽,凸起的尺寸和位置均与连接槽的尺寸和位置相匹配。Further, the lower mold includes a right die, a left die, a fixed block and a hydraulic rod, the outer sides of the right die and the left die are provided with a fixed block, and a hydraulic rod is installed between the fixed blocks, and the left concave The mold is provided with a protrusion, and the right die is provided with a connection groove, and the size and position of the protrusion match the size and position of the connection groove.
进一步地,所述顶出机构包括滑杆、第一连接杆、第一安装块、第一电动伸缩杆、第一销轴、第二连接杆、第二销轴、第二安装块和活动块,滑杆安装在第一安装槽的两侧内壁上,滑杆上滑动连接有活动块,活动块上固定安装有第二安装块,第二安装块上通过第二销轴活动连接有第一连接杆和第二连接杆,第一连接杆和第二连接杆通过第一销轴活动连接,第一连接杆和第二连接杆远离第二安装块的一端通过第二销轴与第一安装块连接,第一安装块和第一电动伸缩杆均安装在下料机构的下表面,第一电动伸缩杆远离下料机构的一端固定在第一安装槽的底部。Further, the ejection mechanism includes a slide bar, a first connecting rod, a first mounting block, a first electric telescopic rod, a first pin shaft, a second connecting rod, a second pin shaft, a second mounting block and a movable block , the slide bar is mounted on the inner walls of both sides of the first installation groove, the slide bar is slidably connected with a movable block, the movable block is fixedly mounted with a second mounting block, and the second mounting block is movably connected with a first mounting block through a second pin shaft. The connecting rod and the second connecting rod, the first connecting rod and the second connecting rod are movably connected through the first pin shaft, and the end of the first connecting rod and the second connecting rod away from the second mounting block is installed with the first connecting rod through the second pin shaft The blocks are connected, the first mounting block and the first electric telescopic rod are all installed on the lower surface of the blanking mechanism, and the end of the first electric telescopic rod away from the blanking mechanism is fixed on the bottom of the first installation groove.
进一步地,所述下料机构包括顶出板、第二电动伸缩杆、移动板、凹槽和第二安装槽,顶出板上开设有凹槽,凹槽的内壁上开设有第二安装槽,第二安装槽内安装有第二电动伸缩杆,第二电动伸缩杆远离第二安装槽的一端固定在移动板,移动板的尺寸与凹槽的尺寸相匹配,下模的中间位置设有开槽,开槽的尺寸与顶出板的尺寸相匹配,顶出板安装在开槽内。Further, the unloading mechanism includes an ejector plate, a second electric telescopic rod, a moving plate, a groove and a second installation groove, a groove is opened on the ejector plate, and a second installation groove is opened on the inner wall of the groove , the second electric telescopic rod is installed in the second installation groove, the end of the second electric telescopic rod away from the second installation groove is fixed on the moving plate, the size of the moving plate matches the size of the groove, and the middle position of the lower die is provided with Slot, the size of the slot matches the size of the ejector plate, and the ejector plate is installed in the slot.
本发明提供另一种方案,一种电动车门焊接总成的一体式冲压模具的制作工艺,包括以下步骤:The present invention provides another solution, a manufacturing process of an integrated stamping die for an electric vehicle door welding assembly, comprising the following steps:
步骤一:将电动车门材料放置在下模内,将上模上的卡块卡在支撑机构上的卡槽内,此时,卡块上的限位块在弹簧的作用下卡在限位槽内,对上模进行固定。Step 1: Place the material of the electric car door in the lower mold, and clamp the block on the upper mold into the slot on the support mechanism. At this time, the limit block on the block is stuck in the limit slot under the action of the spring , to fix the upper mold.
步骤二:然后启动气缸,将上模下压,对下模凸模腔内的电动车门材料进行一体冲压成型,冲压成型后,向上拉动上模,卡块两侧的限位块在弹簧弹力的作用下离开限位槽。Step 2: Then start the air cylinder, press down the upper mold, and stamp and form the electric door material in the punch cavity of the lower mold. Leave the limit slot under the action.
步骤三:启动液压杆,使左凹模与右凹模分离,同时启动第一电动伸缩杆,向上顶起下料机构,将冲压成型的电动车门顶起,对电动车门进行脱模。Step 3: Start the hydraulic lever to separate the left die from the right die, and start the first electric telescopic rod at the same time to jack up the blanking mechanism to jack up the stamped electric car door and demould the electric car door.
步骤四启动第二电动伸缩杆,第二电动伸缩杆做拉伸运动,将电动车门向外移动,离开顶出板,对电动车门进行下料。
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明的一种电动车门焊接总成的一体式冲压模具及工艺,卡块两侧的限位块在弹簧弹力的作用下卡进或者离开限位槽,方便了上模在支撑机构上的固定与分离,方便对电动车门的冲压成型进和进行下料,操作简单,设置的液压杆做伸缩运动,滑块在滑轨上来回移动,使左凹模与右凹模分离,使得电动车门能够顺利的离开下模,保证了脱模的顺利进行,避免了在脱模的过程中造成车门的损坏,提高了模具成型的效率和精度,凸起卡在连接槽内,方便将左凹模和右凹模固定在一起,方便了电动车门的冲压成型。1. An integrated stamping die and process for an electric vehicle door welding assembly of the present invention, the limit blocks on both sides of the block are clamped into or out of the limit groove under the action of spring force, which facilitates the upper die on the support mechanism The fixing and separation of the electric door is convenient for feeding and unloading the stamping forming of the electric car door. The operation is simple. The hydraulic rod is set for telescopic movement. The car door can leave the lower mold smoothly, which ensures the smooth progress of demoulding, avoids the damage of the car door in the process of demoulding, improves the efficiency and precision of mold forming, and the protrusion is stuck in the connecting groove, which is convenient for the left concave The mold and the right die are fixed together, which facilitates the punching and forming of the electric vehicle door.
2、本发明的本发明的一种电动车门焊接总成的一体式冲压模具及工艺,通过启动第一电动伸缩杆,向上顶起下料机构,将顶出板上将冲压成型的电动车门顶起,同时通过启动第二电动伸缩杆,使得第二电动伸缩杆做拉伸运动,使得移动板离开顶出板,将电动车门向外移动,实现对电动车门进行自动下料,且不需要人工进行调整,提高了下料的工作效率。2. The integrated stamping die and process of the electric car door welding assembly of the present invention, by starting the first electric telescopic rod, jacking up the blanking mechanism, the electric car door top that will be stamped and formed on the ejector plate At the same time, by starting the second electric telescopic rod, the second electric telescopic rod is stretched, so that the moving plate is separated from the ejector plate, and the electric door is moved outward, so that the electric door can be automatically unloaded without manual labor Make adjustments to improve the work efficiency of blanking.
附图说明Description of drawings
图1为本发明的一种电动车门焊接总成的一体式冲压模具的示意图;Fig. 1 is the schematic diagram of the one-piece stamping die of a kind of electric car door welding assembly of the present invention;
图2为本发明的一种电动车门焊接总成的一体式冲压模具的部分结构示意图;Fig. 2 is a partial structural schematic diagram of an integrated stamping die of an electric vehicle door welding assembly of the present invention;
图3为本发明的一种电动车门焊接总成的一体式冲压模具的安装底座结构示意图;Fig. 3 is a structural schematic diagram of the mounting base of an integrated stamping die of an electric vehicle door welding assembly of the present invention;
图4为本发明的一种电动车门焊接总成的一体式冲压模具的上模结构示意图;Fig. 4 is a structural schematic diagram of an upper die of an integrated stamping die of an electric vehicle door welding assembly of the present invention;
图5为本发明的一种电动车门焊接总成的一体式冲压模具的卡块结构示意图;Fig. 5 is a schematic diagram of block structure of an integrated stamping die of an electric vehicle door welding assembly according to the present invention;
图6为本发明的一种电动车门焊接总成的一体式冲压模具的支撑机构示意图;Fig. 6 is a schematic diagram of a supporting mechanism of an integrated stamping die of an electric door welding assembly according to the present invention;
图7为本发明的一种电动车门焊接总成的一体式冲压模具的下模结构示意图;Fig. 7 is a schematic diagram of the structure of the lower die of an integrated stamping die of an electric door welding assembly of the present invention;
图8为本发明的一种电动车门焊接总成的一体式冲压模具的顶出机构示意图;Fig. 8 is a schematic diagram of an ejection mechanism of an integrated stamping die of an electric vehicle door welding assembly according to the present invention;
图9为本发明的一种电动车门焊接总成的一体式冲压模具下料机构示意图。Fig. 9 is a schematic diagram of an integrated stamping die blanking mechanism of an electric vehicle door welding assembly according to the present invention.
图中:1、安装底座;11、滑轨;12、滑槽;13、滑块;2、支撑机构;21、第一支撑杆;22、气缸;23、卡槽;24、铰链;25、第二支撑杆;3、上模;31、卡块;311、限位块;312、弹簧;313、安装腔;32、凸模;33、支撑柱;34、顶板;4、下模;41、右凹模;42、左凹模;43、固定块;44、液压杆;5、第一安装槽;6、顶出机构;61、滑杆;62、第一连接杆;63、第一安装块;64、第一电动伸缩杆;65、第一销轴;66、第二连接杆;67、第二销轴;68、第二安装块;69、活动块;7、下料机构;71、顶出板;72、第二电动伸缩杆;73、移动板;71、凹槽;75、第二安装槽。In the figure: 1, installation base; 11, slide rail; 12, chute; 13, slider; 2, support mechanism; 21, first support rod; 22, cylinder; 23, slot; 24, hinge; 25, The second support bar; 3, upper mold; 31, block; 311, limit block; 312, spring; 313, installation cavity; 32, punch; 33, support column; 34, top plate; 4, lower mold; 41 , right die; 42, left die; 43, fixed block; 44, hydraulic rod; 5, first installation groove; 6, ejection mechanism; 61, slide bar; Installation block; 64, the first electric telescopic rod; 65, the first pin shaft; 66, the second connecting rod; 67, the second pin shaft; 68, the second installation block; 69, the movable block; 7, the blanking mechanism; 71. Ejection plate; 72. Second electric telescopic rod; 73. Moving plate; 71. Groove; 75. Second installation groove.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为了解决现有的冲压模具在开模时,通过两侧的活动板进行下料,若车门卡的较紧时,活动板用力顶出,容易造成车门的损害的技术问题,请参阅图1-图7,本实施例提供以下技术方案:In order to solve the technical problem that when the existing stamping die is opened, the material is cut through the movable plates on both sides. If the door is locked tightly, the movable plate will be pushed out forcefully, which will easily cause damage to the car door. Please refer to Figure 1- Figure 7, this embodiment provides the following technical solutions:
一种电动车门焊接总成的一体式冲压模具,包括安装底座1,安装底座1的上表面开设有第一安装槽5,第一安装槽5内安装有顶出机构6,顶出机构6上安装有下料机构7,第一安装槽5的两侧安装有支撑机构2,支撑机构2上安装有上模3,第一安装槽5上安装有下模4,下模4与上模3的位置相对应,安装底座1的上表面的两侧开设有滑槽12,滑槽12内安装有滑轨11,滑轨11的上滑动安装有滑块13,滑块13固定在下模4的下表面,滑块13在滑轨11上来回移动,方便将下模4进行分离,保证了脱模的顺利进行。An integrated stamping die for an electric vehicle door welding assembly, comprising a mounting
支撑机构2包括第一支撑杆21、气缸22、卡槽23、铰链24和第二支撑杆25,气缸22共设置四组,分别固定在安装底座1的上表面的四个角,左侧气缸22的顶部安装有第一支撑杆21,第一支撑杆21上开设有卡槽23,右侧气缸22的顶部安装有第二支撑杆25,第二支撑杆25通过铰链24与上模3连接,气缸22用来将上模3向下压,对电动车门进行冲压,完成对电动车门的一体冲压成型,卡槽23内设置的限位槽方便将上模3固定在支撑机构2上,确保电动车门冲压的顺利进行。The
上模3包括卡块31、凸模32、支撑柱33和顶板34,顶板34的下表面固定安装有支撑柱33,支撑柱33远离顶板34的一端安装在凹模32上,顶板34下表面的左侧安装有卡块31,卡块31包括限位块311、弹簧312和安装腔313,安装腔313设置在卡块31的内部,安装腔313的两侧均设有开口,开口内安装有限位块311,限位块311通过弹簧312连接在一起,弹簧312内设有伸缩套管,卡块31的位置与卡槽23的位置相匹配,且卡块31卡在卡槽23内,卡槽23内壁的两侧设有与限位块311尺寸相匹配的限位槽,弹簧312的弹性,使得限位块311在开口内伸缩,方便将限位块311卡进限位槽内,操作简单。
下模4包括右凹模41、左凹模42、固定块43和液压杆44,右凹模41和左凹模42的外侧璧山均设有固定块43,固定块43之间安装有液压杆44,左凹模42上设有凸起,右凹模41上设有连接槽,凸起的尺寸和位置均与连接槽的尺寸和位置相匹配,凸起卡在连接槽内,方便将左凹模42和右凹模41固定在一起,方便了电动车门的冲压成型。The
具体的,通过将上模3上的卡块31卡在支撑机构2上的卡槽23内,卡块31上的限位块311在弹簧312的作用下卡在限位槽内,方便对上模3进行固定,通过启动气缸22,将上模3下压电动车门进行一体冲压成型,冲压成型后,向上拉动上模3,卡块31两侧的限位块311在弹簧312弹力的作用下离开限位槽,使得上模3能够与支撑机构2顺利的分离,方便对电动车门的进行下料,通过液压杆44,使左凹模42与右凹模41分离,使得电动车门能够顺利的离开下模,避免了在脱模的过程中造成车门的损坏,提高了模具成型的效率和精度。Specifically, by clamping the clamping
为了解决现有的冲压模具通过手动进行下料,效率不高的技术问题,请参阅图1、图8和图9,提供以下技术方案:In order to solve the technical problem that the existing stamping dies are manually unloaded and the efficiency is not high, please refer to Figure 1, Figure 8 and Figure 9, and provide the following technical solutions:
顶出机构6包括滑杆61、第一连接杆62、第一安装块63、第一电动伸缩杆64、第一销轴65、第二连接杆66、第二销轴67、第二安装块68和活动块69,滑杆61安装在第一安装槽5的两侧内壁上,滑杆61上滑动连接有活动块69,活动块69上固定安装有第二安装块68,第二安装块68上通过第二销轴67活动连接有第一连接杆62和第二连接杆66,第一连接杆62和第二连接杆66通过第一销轴65活动连接,第一连接杆62和第二连接杆66远离第二安装块68的一端通过第二销轴67与第一安装块63连接,第一安装块63和第一电动伸缩杆64均安装在下料机构7的下表面,第一电动伸缩杆64远离下料机构7的一端固定在第一安装槽5的底部,下料机构7包括顶出板71、第二电动伸缩杆72、移动板73、凹槽74和第二安装槽75,顶出板71上开设有凹槽74,凹槽74的内壁上开设有第二安装槽75,第二安装槽75内安装有第二电动伸缩杆72,第二电动伸缩杆72远离第二安装槽75的一端固定在移动板73,移动板73的尺寸与凹槽74的尺寸相匹配。The ejector mechanism 6 includes a slide bar 61, a first connecting rod 62, a first mounting block 63, a first electric telescopic rod 64, a first pin shaft 65, a second connecting rod 66, a second pin shaft 67, and a second mounting block 68 and movable block 69, slide bar 61 is installed on the both sides inner wall of the first mounting groove 5, slide bar 61 is connected with movable block 69, is fixedly installed with the second mounting block 68 on the movable block 69, the second mounting block 68 is movably connected with the first connecting rod 62 and the second connecting rod 66 through the second pin 67, the first connecting rod 62 and the second connecting rod 66 are movably connected through the first pin 65, the first connecting rod 62 and the second One end of the two connecting rods 66 away from the second mounting block 68 is connected with the first mounting block 63 through the second pin shaft 67, the first mounting block 63 and the first electric telescopic rod 64 are all installed on the lower surface of the blanking mechanism 7, the first The end of the electric telescopic rod 64 away from the blanking mechanism 7 is fixed on the bottom of the first mounting groove 5, and the blanking mechanism 7 includes an ejector plate 71, a second electric telescopic rod 72, a moving plate 73, a groove 74 and a second mounting groove 75, a groove 74 is provided on the ejector plate 71, a second installation groove 75 is provided on the inner wall of the groove 74, and a second electric telescopic rod 72 is installed in the second installation groove 75, and the second electric telescopic rod 72 is far away from the first One end of the two installation grooves 75 is fixed on the moving plate 73 , and the size of the moving plate 73 matches the size of the groove 74 .
具体的,通过启动第一电动伸缩杆64,向上顶起下料机构7,将顶出板71上将冲压成型的电动车门顶起,同时通过启动第二电动伸缩杆72,使得第二电动伸缩杆72做拉伸运动,使得移动板73离开顶出板71,将电动车门向外移动,实现对电动车门进行自动下料,且不需要人工进行调整,提高了下料的工作效率。Specifically, by activating the first electric
本发明提供另一种方案,一种电动车门焊接总成的一体式冲压模具的制作工艺,包括以下步骤:The present invention provides another solution, a manufacturing process of an integrated stamping die for an electric vehicle door welding assembly, comprising the following steps:
步骤一:将电动车门材料放置在下模4内,将上模3上的卡块31卡在支撑机构2上的卡槽23内,此时,卡块31上的限位块311在弹簧312的作用下卡在限位槽内,对上模3进行固定。Step 1: Place the electric vehicle door material in the
步骤二:然后启动气缸22,将上模3下压,对下模4凸模腔内的电动车门材料进行一体冲压成型,冲压成型后,向上拉动上模3,卡块31两侧的限位块311在弹簧312弹力的作用下离开限位槽。Step 2: Then start the
步骤三:启动液压杆44,使左凹模42和右凹模41沿滑轨11的向外移动,将左凹模42和右凹模41分离,对电动车门进行脱模处理,同时启动第一电动伸缩杆64,使得第二安装块68在滑杆61上移动,使得第一连接杆62和第二连接杆66向上顶起,将下料机构7上冲压成型的电动车门顶起。Step 3: start the
步骤四:启动第二电动伸缩杆72,第二电动伸缩杆72做拉伸运动,将电动车门向外移动,使得电动车门离开顶出板71,实现对电动车门进行自动下料。Step 4: Start the second electric
综上所述,本发明的一种电动车门焊接总成的一体式冲压模具及工艺,卡块31两侧的限位块311在弹簧312弹力的作用下卡进或者离开限位槽,方便了上模3在支撑机构2上的固定与分离,方便对电动车门的冲压成型进和进行下料,操作简单,设置的液压杆44做伸缩运动,滑块13在滑轨11上来回移动,使左凹模42与右凹模41分离,使得电动车门能够顺利的离开下模,保证了脱模的顺利进行,避免了在脱模的过程中造成车门的损坏,提高了模具成型的效率和精度,凸起卡在连接槽内,方便将左凹模42和右凹模41固定在一起,方便了电动车门的冲压成型,通过启动第一电动伸缩杆64,使得第二安装块68在滑杆61上移动,安装在第二安装块68上的第一连接杆62和第二连接杆66在第一电动伸缩杆64向上顶起的作用下,向上顶起下料机构7,将顶出板71上将冲压成型的电动车门顶起,同时通过启动第二电动伸缩杆72,使得第二电动伸缩杆72做拉伸运动,使得移动板73离开顶出板71,进而使得电动车门向外移动,实现对电动车门进行自动下料,且不需要人工进行调整,提高了下料的工作效率。To sum up, in the integrated stamping die and process of electric vehicle door welding assembly of the present invention, the limiting
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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