CN115558961A - Method and device for controlling addition amount of aluminum fluoride - Google Patents
Method and device for controlling addition amount of aluminum fluoride Download PDFInfo
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Abstract
本申请公开了一种控制氟化铝添加量的方法及装置,属于铝电解技术领域,用于解决相关技术中氟化铝的添加量难以与铝电解生产过程中变化的工况相匹配,从而对铝电解生产造成不利影响的问题。所述方法包括:获取第一电解槽温度和第一分子比;基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立;根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量。
This application discloses a method and device for controlling the amount of aluminum fluoride added, which belongs to the technical field of aluminum electrolysis, and is used to solve the problem that the amount of aluminum fluoride added in the related art is difficult to match with the changing working conditions in the production process of aluminum electrolysis, thereby Problems that adversely affect the production of aluminum electrolysis. The method includes: obtaining the temperature of the first electrolytic cell and the first molecular ratio; based on the temperature of the first electrolytic cell, the first molecular ratio and a preset prediction model, determining the change trend of the temperature of the electrolytic cell and the change trend of the molecular ratio The preset prediction model is established based on the historical temperature of the electrolytic cell and the historical molecular ratio; according to the changing trend of the electrolytic cell temperature and the changing trend of the molecular ratio, the amount of aluminum fluoride added is determined.
Description
技术领域technical field
本申请属于铝电解技术领域,具体涉及一种控制氟化铝添加量的方法及装置。The application belongs to the technical field of aluminum electrolysis, and in particular relates to a method and device for controlling the amount of aluminum fluoride added.
背景技术Background technique
氟化铝(AlF3)是铝电解生产过程中重要的添加剂,目前,通常根据电解槽温度、电解质分子比(CR)等数据来控制氟化铝的添加量。Aluminum fluoride (AlF 3 ) is an important additive in the production process of aluminum electrolysis. At present, the amount of aluminum fluoride added is usually controlled according to data such as electrolytic cell temperature and electrolyte molecular ratio (CR).
然而,由于铝电解生产过程的高温和强腐蚀性,用于检测电解槽温度、电解液成分等数据的传感器难以长时间持续进行实时检测,使得氟化铝的添加量难以与铝电解生产过程中变化的工况相匹配,从而对铝电解生产造成不利影响,如电流效率降低等。However, due to the high temperature and strong corrosiveness of the aluminum electrolysis production process, it is difficult for the sensors used to detect the temperature of the electrolytic bath, the composition of the electrolyte, etc. Matching with the changing working conditions, it will have adverse effects on the production of aluminum electrolysis, such as the reduction of current efficiency.
发明内容Contents of the invention
本申请实施例提供一种控制氟化铝添加量的方法及系统,能够解决相关技术中氟化铝的添加量难以与铝电解生产过程中变化的工况相匹配,从而对铝电解生产造成不利影响的问题。The embodiment of the present application provides a method and system for controlling the amount of aluminum fluoride added, which can solve the problem that the amount of aluminum fluoride added in the related art is difficult to match with the changing working conditions in the aluminum electrolytic production process, thus causing disadvantages to the aluminum electrolytic production problem of impact.
第一方面,本申请实施例提供了一种控制氟化铝添加量的方法,该方法包括:In the first aspect, the embodiment of the present application provides a method for controlling the amount of aluminum fluoride added, the method comprising:
获取第一电解槽温度和第一分子比;Obtain the temperature of the first electrolyzer and the first molecular ratio;
基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立;Based on the first electrolytic cell temperature, the first molecular ratio and a preset prediction model, determine the temperature change trend of the electrolytic cell and the molecular ratio change trend; the preset prediction model is based on the historical temperature of the electrolytic cell and the historical molecular ratio Establish;
根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量。According to the change trend of the temperature of the electrolytic cell and the change trend of the molecular ratio, the amount of aluminum fluoride added is determined.
可选地,在一个实施例中,所述预设的预测模型基于Levenberg-Marquardt算法和平方根无迹卡尔曼滤波算法建立。Optionally, in one embodiment, the preset prediction model is established based on the Levenberg-Marquardt algorithm and the square root unscented Kalman filter algorithm.
可选地,在一个实施例中,所述根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量,包括:Optionally, in one embodiment, the determination of the amount of aluminum fluoride added according to the change trend of the electrolytic cell temperature and the change trend of the molecular ratio includes:
根据所述电解槽温度变化趋势和所述分子比变化趋势,确定目标特征参数组;Determine the target characteristic parameter group according to the temperature variation trend of the electrolytic cell and the molecular ratio variation trend;
基于所述目标特征参数组以及预设控制规则,确定氟化铝的添加量;Determine the amount of aluminum fluoride added based on the target characteristic parameter set and preset control rules;
其中,所述预设控制规则包括各种特征参数组与氟化铝添加量之间的对应关系。Wherein, the preset control rule includes the correspondence between various characteristic parameter groups and the amount of aluminum fluoride added.
可选地,在一个实施例中,所述目标特征参数组包括所述电解槽温度变化趋势对应的斜率、所述分子比变化趋势对应的斜率、以及所述电解槽温度变化趋势和所述分子比变化趋势的几何相似度;Optionally, in one embodiment, the target feature parameter set includes the slope corresponding to the temperature change trend of the electrolytic cell, the slope corresponding to the molecular ratio change trend, and the temperature change trend of the electrolytic cell and the molecular ratio The geometric similarity of the ratio change trend;
所述预设控制规则包括各种电解槽温度变化趋势对应的斜率、各种分子比变化趋势对应的斜率、各种几何相似度与氟化铝添加量之间的对应关系。The preset control rules include the slopes corresponding to various electrolytic cell temperature change trends, the slopes corresponding to various molecular ratio change trends, and the correspondence between various geometric similarities and the amount of aluminum fluoride added.
可选地,在一个实施例中,所述电解槽温度变化趋势和所述分子比变化趋势的几何相似度通过下述过程确定:Optionally, in one embodiment, the geometric similarity between the temperature change trend of the electrolytic cell and the molecular ratio change trend is determined through the following process:
根据所述电解槽温度变化趋势对应的第一趋势线,确定所述第一趋势线与坐标轴组成的第一面积;According to the first trend line corresponding to the temperature change trend of the electrolytic cell, determine the first area formed by the first trend line and the coordinate axis;
根据所述分子比变化趋势对应的第二趋势线,确定所述第二趋势线与坐标轴组成的第二面积;According to the second trend line corresponding to the change trend of the molecular ratio, determine the second area formed by the second trend line and the coordinate axis;
计算所述第一面积和所述第二面积之间的重叠面积,根据所述重叠面积确定所述电解槽温度变化趋势和所述分子比变化趋势的几何相似度。Calculating the overlapping area between the first area and the second area, and determining the geometric similarity between the temperature change trend of the electrolytic cell and the molecular ratio change trend according to the overlapping area.
可选地,在一个实施例中,所述预设控制规则具体包括各种电解槽温度变化趋势的级别、各种分子比变化趋势的级别、各种几何相似度的级别与各氟化铝添加量的级别之间的对应关系;其中,所述各种电解槽温度变化趋势的级别,基于对各种电解槽温度变化趋势对应的斜率进行级别划分得到,所述各种分子比变化趋势的级别,基于对各种分子比变化趋势对应的斜率进行级别划分得到,所述各种几何相似度的级别,基于对各种几何相似度进行级别划分得到,所述各氟化铝添加量的级别,基于对氟化铝添加量进行级别划分得到;Optionally, in one embodiment, the preset control rules specifically include the levels of various electrolytic tank temperature change trends, the levels of various molecular ratio change trends, the levels of various geometric similarities and the levels of each aluminum fluoride addition. The corresponding relationship between the levels of quantity; wherein, the levels of the various electrolytic cell temperature change trends are obtained based on the grade division of the slopes corresponding to the various electrolytic cell temperature change trends, and the levels of the various molecular ratio change trends , obtained based on classifying the slopes corresponding to various molecular ratio change trends, the levels of the various geometric similarities are obtained based on classifying the various geometric similarities, the levels of the added amounts of aluminum fluoride, Based on the grade division of the amount of aluminum fluoride added;
则所述基于所述目标特征参数组以及预设控制规则,确定氟化铝的添加量,包括:Then, based on the target characteristic parameter group and preset control rules, determining the amount of aluminum fluoride added includes:
确定所述电解槽温度变化趋势对应的斜率所属的第一级别,确定所述分子比变化趋势对应的斜率所属的第二级别,以及确定所述几何相似度所属的第三级别;Determining the first level to which the slope corresponding to the temperature change trend of the electrolytic cell belongs, determining the second level to which the slope corresponding to the molecular ratio change trend belongs, and determining the third level to which the geometric similarity belongs;
基于所述各种电解槽温度变化趋势的级别、各种分子比变化趋势的级别、各种几何相似度的级别与各氟化铝添加量的级别之间的对应关系,确定与所述第一级别、所述第二级别以及所述第三级别对应的氟化铝添加量级别。Based on the correspondence between the levels of the various electrolytic cell temperature change trends, the levels of various molecular ratio change trends, the levels of various geometric similarities, and the levels of each aluminum fluoride addition, determine the relationship with the first level, the second level and the level of aluminum fluoride addition corresponding to the third level.
可选地,在一个实施例中,所述确定与所述第一级别、所述第二级别以及所述第三级别对应的氟化铝添加量级别之后,所述方法还包括:Optionally, in one embodiment, after the determination of the aluminum fluoride addition level corresponding to the first level, the second level and the third level, the method further includes:
确定与所述氟化铝添加量级别对应的氟化铝添加量,按照所述添加量进行氟化铝的添加。Determine the aluminum fluoride addition level corresponding to the aluminum fluoride addition level, and add aluminum fluoride according to the addition amount.
第二方面,本申请实施例提供了一种控制氟化铝添加量的装置,该装置包括:In the second aspect, the embodiment of the present application provides a device for controlling the amount of aluminum fluoride added, the device comprising:
获取模块,用于获取第一电解槽温度和第一分子比;An acquisition module, configured to acquire the temperature of the first electrolyzer and the first molecular ratio;
预测模块,用于基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立;A prediction module, configured to determine the temperature change trend of the electrolytic cell and the molecular ratio change trend based on the first electrolytic cell temperature, the first molecular ratio and a preset prediction model; the preset prediction model is based on the history of the electrolytic cell Temperature and historical molecular ratio establishment;
确定模块,用于根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量。The determination module is used to determine the amount of aluminum fluoride to be added according to the change trend of the temperature of the electrolytic cell and the change trend of the molecular ratio.
第三方面,本申请实施例提供了一种电子设备,该电子设备包括处理器、存储器及存储在所述存储器上并在所述处理器上运行的程序或指令,所述程序或指令被所述处理器执行时实现如第一方面所述的方法的步骤。In the third aspect, the embodiment of the present application provides an electronic device, the electronic device includes a processor, a memory, and a program or instruction stored in the memory and run on the processor, and the program or instruction is controlled by the The steps of the method described in the first aspect are implemented when the processor executes.
第四方面,本申请实施例提供了一种可读存储介质,所述可读存储介质上存储程序或指令,所述程序或指令被处理器执行时实现如第一方面所述的方法的步骤。In a fourth aspect, an embodiment of the present application provides a readable storage medium, on which a program or an instruction is stored, and when the program or instruction is executed by a processor, the steps of the method described in the first aspect are implemented .
在本申请实施例中,通过获取第一电解槽温度和第一分子比;基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立;根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量;由于可以预测铝电解生产过程中电解槽温度变化趋势和分子比变化趋势,并且基于预测得到的电解槽温度变化趋势和分子比变化趋势,来确定氟化铝的添加量,使得氟化铝的添加量可以与铝电解生产过程中变化的工况相匹配,从而实现氟化铝添加量的准确控制。In the embodiment of the present application, by obtaining the first electrolytic cell temperature and the first molecular ratio; based on the first electrolytic cell temperature, the first molecular ratio and a preset prediction model, the temperature change trend of the electrolytic cell and the molecular ratio are determined. Ratio change trend; the preset prediction model is established based on the historical temperature of the electrolytic cell and the historical molecular ratio; according to the change trend of the electrolytic cell temperature and the molecular ratio change trend, the amount of aluminum fluoride to be added is determined; since aluminum can be predicted During the electrolytic production process, the temperature change trend of the electrolytic tank and the molecular ratio change trend, and based on the predicted temperature change trend of the electrolytic tank and the molecular ratio change trend, determine the amount of aluminum fluoride added, so that the added amount of aluminum fluoride can be compared with aluminum The changing working conditions in the electrolytic production process are matched to achieve accurate control of the amount of aluminum fluoride added.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。在附图中:In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are some embodiments of the present application. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts. In the attached picture:
图1为本申请实施例提供的一种控制氟化铝添加量的方法的流程示意图;Fig. 1 is a schematic flow chart of a method for controlling the amount of aluminum fluoride added provided by the embodiment of the present application;
图2-1和图2-2为CR和电解槽温度之间的相关性分析数据图;Figure 2-1 and Figure 2-2 are the correlation analysis data graphs between CR and electrolyzer temperature;
图3-1和图3-2为本申请一个实施例中电解槽温度变化趋势分类图和CR变化趋势分类图;Figure 3-1 and Figure 3-2 are the classification diagrams of electrolytic cell temperature change trends and the classification diagrams of CR change trends in one embodiment of the present application;
图4为本申请一个实施例提供的各类电解槽温度变化趋势和各类CR变化趋势组合的示意图;Fig. 4 is a schematic diagram of various types of electrolytic cell temperature variation trends and various CR variation trends combinations provided by an embodiment of the present application;
图5为曲线的片状斜率示意图;Fig. 5 is the sheet slope schematic diagram of curve;
图6为曲线变化趋势不同,但平均斜率相同的示意图;Fig. 6 is a schematic diagram of curves with different trends but the same average slope;
图7和图8为不同变化趋势情况下第一面积和第二面积之间的重叠面积的示意图;Fig. 7 and Fig. 8 are the schematic diagrams of the overlapping area between the first area and the second area under different changing trend situations;
图9为本申请实施例提供的另一种控制氟化铝添加量的方法的流程示意图;Figure 9 is a schematic flow diagram of another method for controlling the amount of aluminum fluoride added provided in the embodiment of the present application;
图10为本申请实施例提供的一种控制氟化铝添加量的装置的结构示意图;Figure 10 is a schematic structural diagram of a device for controlling the amount of aluminum fluoride added provided in the embodiment of the present application;
图11为实现本申请各个实施例的一种电子设备的硬件结构示意图。FIG. 11 is a schematic diagram of a hardware structure of an electronic device implementing various embodiments of the present application.
具体实施方式detailed description
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员获得的所有其他实施例,都属于本申请保护的范围。The following will clearly describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, but not all of them. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in this application belong to the protection scope of this application.
如背景技术中所描述的,铝电解生产过程具有高温和强腐蚀性,使得用于收集各种数据的传感器难以长时间持续进行实时检测,进而氟化铝的添加量难以与铝电解生产过程中不断变化的工况相匹配,从而容易对铝电解生产造成不利影响。As described in the background technology, the aluminum electrolytic production process has high temperature and strong corrosion, which makes it difficult for the sensors used to collect various data to perform real-time detection for a long time, and the addition of aluminum fluoride is difficult to match the aluminum electrolytic production process. Matching with the ever-changing working conditions, it is easy to adversely affect the production of aluminum electrolysis.
针对此,本申请的一个实施例提供一种控制氟化铝添加量的方法,以解决上述氟化铝的添加量难以与铝电解生产过程中变化的工况相匹配,从而对铝电解生产造成不利影响的技术问题。该方法可以由电子设备执行,换言之,该方法可以由安装在电子设备上的软件或硬件来执行,该方法可以包括以下步骤:In view of this, an embodiment of the present application provides a method for controlling the amount of aluminum fluoride added to solve the problem that the amount of aluminum fluoride added is difficult to match with the changing working conditions in the aluminum electrolytic production process, thus causing serious damage to the aluminum electrolytic production. adverse effects of technical issues. The method may be performed by an electronic device, in other words, the method may be performed by software or hardware installed on the electronic device, and the method may include the following steps:
步骤101,获取第一电解槽温度和第一分子比。
在本申请实施例中,所述第一电解槽温度具体可以是采集到的电解槽当前时刻的温度,所述第一分子比具体可以是当前时刻电解槽中的电解质分子比。其中,电解质分子比为NaF和AlF3的摩尔比。In the embodiment of the present application, the first electrolytic cell temperature may specifically be the collected temperature of the electrolytic cell at the current moment, and the first molecular ratio may specifically be the electrolyte molecular ratio in the electrolytic cell at the current moment. Among them, the electrolyte molecular ratio is the molar ratio of NaF and AlF3 .
步骤102,基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势。
在本申请实施例中,所述预设的预测模型基于电解槽历史温度和历史分子比建立。其中,电解槽历史温度可以是在电解槽历史生产过程中检测到的多个温度,历史分子比可以是在电解槽历史生产过程中得到的多个分子比,该分子比可以是基于检测到的电解液的成分计算得到。In the embodiment of the present application, the preset prediction model is established based on the historical temperature and molecular ratio of the electrolyzer. Among them, the historical temperature of the electrolytic cell can be a plurality of temperatures detected during the historical production process of the electrolytic cell, and the historical molecular ratio can be a plurality of molecular ratios obtained during the historical production process of the electrolytic cell, and the molecular ratio can be based on the detected The composition of the electrolyte is calculated.
在本申请实施例中,电解槽温度变化趋势具体可以是电解槽温度从当前时刻(采集第一电解槽温度的时刻)至未来的变化趋势。分子比变化趋势具体可以是分子比从当前时刻(采集电解液成分数据的时刻)至未来的变化趋势。即,向预设的预测模型输入第一电解槽温度和第一分子比,可以预测出从当前时刻至后续生产过程中电解槽温度变化趋势和分子比变化趋势,而无需利用各种传感器进行持续的实时检测。In the embodiment of the present application, the change trend of the temperature of the electrolytic tank may specifically be the change trend of the temperature of the electrolytic tank from the current moment (the moment when the temperature of the first electrolytic tank is collected) to the future. The change trend of the molecular ratio may specifically be the change trend of the molecular ratio from the current moment (the moment when the electrolyte composition data is collected) to the future. That is, by inputting the first electrolytic tank temperature and the first molecular ratio into the preset prediction model, the changing trend of the electrolytic tank temperature and the changing trend of the molecular ratio from the current moment to the subsequent production process can be predicted without using various sensors for continuous monitoring. real-time detection.
步骤103,根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量。In
在预测得到电解槽温度变化趋势(后文也可以称为温度变化趋势)和分子比变化趋势后,可以进一步结合铝电解生产经验知识和铝电解生产中的机理知识,确定与该温度变化趋势以及该分子比变化趋势相适应的氟化铝添加量。氟化铝添加量在实际应用中可以与添加速率对应。After predicting the temperature change trend of the electrolytic cell (hereinafter also referred to as the temperature change trend) and the molecular ratio change trend, it is possible to further combine the experience knowledge of aluminum electrolysis production and the mechanism knowledge in aluminum electrolysis production to determine the temperature change trend and The amount of aluminum fluoride added that is compatible with the changing trend of the molecular ratio. The amount of aluminum fluoride added can correspond to the addition rate in practical applications.
可以理解,采用本申请实施例提供的控制氟化铝添加量的方法,通过获取第一电解槽温度和第一分子比;基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立;根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量;由于可以预测铝电解生产过程中电解槽温度变化趋势和分子比变化趋势,并且基于预测得到的电解槽温度变化趋势和分子比变化趋势,来确定氟化铝的添加量,使得氟化铝的添加量可以与铝电解生产过程中变化的工况相匹配,从而实现氟化铝添加量的准确控制。It can be understood that, using the method for controlling the amount of aluminum fluoride added provided in the embodiment of the present application, by obtaining the first electrolytic cell temperature and the first molecular ratio; based on the first electrolytic cell temperature, the first molecular ratio and the preset A predictive model for determining the temperature change trend of the electrolytic cell and the molecular ratio change trend; the preset predictive model is established based on the historical temperature of the electrolytic cell and the historical molecular ratio; according to the temperature change trend of the electrolytic cell and the molecular ratio change trend, Determine the amount of aluminum fluoride added; since the temperature change trend of the electrolytic cell and the molecular ratio change trend during the aluminum electrolytic production process can be predicted, and based on the predicted temperature change trend of the electrolytic cell and the molecular ratio change trend, the addition of aluminum fluoride is determined The amount, so that the amount of aluminum fluoride added can match the changing working conditions in the aluminum electrolysis production process, so as to achieve accurate control of the amount of aluminum fluoride added.
为了进一步提升预测模型预测的准确性,在一种实施方式中,所述预设的预测模型基于Levenberg-Marquardt(LM)算法和平方根无迹卡尔曼滤波(SRUKF)算法建立。In order to further improve the prediction accuracy of the prediction model, in one embodiment, the preset prediction model is established based on the Levenberg-Marquardt (LM) algorithm and the square root unscented Kalman filter (SRUKF) algorithm.
其中,SRUKF算法结合了经典的卡尔曼滤波理论和复杂非线性系统的无痕变换,它具有较高的预测精度。但是,在实际应用中,如果存在诸如模型过于简化、不准确以及初始状态值发生突变等不确定因素,SRUKF算法的性能将会受到影响。此外,SRUKF算法需要获得系统噪声和测量噪声的先验统计特性。如果噪声的统计特性是未知或时变时,测量更新值不能保证估计误差和估计协方差一直递减,估计值对应的协方差将低于真实值。Among them, the SRUKF algorithm combines the classic Kalman filter theory and the traceless transformation of complex nonlinear systems, and it has high prediction accuracy. However, in practical applications, if there are uncertain factors such as oversimplification of the model, inaccuracy, and sudden changes in the initial state value, the performance of the SRUKF algorithm will be affected. In addition, the SRUKF algorithm needs to obtain the prior statistical properties of the system noise and measurement noise. If the statistical characteristics of the noise are unknown or time-varying, the measured update value cannot guarantee that the estimated error and estimated covariance will decrease all the time, and the covariance corresponding to the estimated value will be lower than the true value.
LM算法是最陡峭下降法和牛顿法的结合,它具有较高的学习效率、快速的收敛速度和较高的识别率。The LM algorithm is a combination of the steepest descent method and Newton's method, which has high learning efficiency, fast convergence speed and high recognition rate.
本申请实施例将LM算法与SRUKF算法结合,得到LM-SRUKF算法。通过此种结合,SRUKF中的协方差矩阵和滤波增益可以采用LM算法进行调整,在每次迭代中使用参数μi来修正协方差矩阵和滤波增益。进而,结合得到的LM-SRUKF算法可以处理不确定因素,增强鲁棒性并提高收敛速度,从而可以提高温度变化趋势和分子比变化趋势预测的准确性。In the embodiment of the present application, the LM algorithm and the SRUKF algorithm are combined to obtain the LM-SRUKF algorithm. Through this combination, the covariance matrix and filter gain in SRUKF can be adjusted using the LM algorithm, using the parameter μ i to modify the covariance matrix and filter gain in each iteration. Furthermore, the combined LM-SRUKF algorithm can deal with uncertain factors, enhance robustness and increase convergence speed, thereby improving the accuracy of temperature change trend and molecular ratio change trend prediction.
具体地,在预测电解槽温度变化趋势和分子比变化趋势之前,应该推导出状态方程和测量方程,这两个方程是通过自动回归和移动平均模型推导出来的,进而,所述预设的预测模型可以通过下述过程建立:Specifically, before predicting the trend of electrolyzer temperature change and molecular ratio change, the state equation and measurement equation should be deduced, and these two equations are derived through automatic regression and moving average models, and then, the preset prediction A model can be built by the following process:
步骤一,西格玛(Sigma)点的计算。
为了估算的初始化,初始状态向量为x0,初始协方差矩阵状态向量为P0,过程噪声的初始协方差矩阵为Q0,测量噪声的初始协方差矩阵R0,必须根据系统的先验知识提前定义。For the initialization of the estimation, the initial state vector is x 0 , the initial covariance matrix state vector is P 0 , the initial covariance matrix for process noise is Q 0 , and the initial covariance matrix for measurement noise is R 0 , which must be based on prior knowledge of the system Defined ahead of time.
S0=cholupdate(P0) (3)S 0 =cholupdate(P 0 ) (3)
其中,cholupdate是Cholesky更新因子。Among them, cholupdate is the Cholesky update factor.
2n+1个Sigma点的集合是k时刻的状态。计算k-1时刻的状态向量和相应协方差矩阵Sk-1的平方根。The set of 2n+1 Sigma points is the state at time k. Calculate the state vector at time k-1 and the square root of the corresponding covariance matrix S k-1 .
其中,α是[0.0001-1]范围内的正数。k可以是k=3-n,它可以用来减少均值和协方差近似的高阶误差。n是系统状态向量的维度。in, α is a positive number in the range [0.0001-1]. k can be k=3-n, which can be used to reduce higher-order errors in mean and covariance approximations. n is the dimension of the system state vector.
步骤二,时间更新。
1)通过状态更新函数转换Sigma点。1) Convert the Sigma point through the state update function.
其中,uk-1是控制变量。Xi,k-1是矩阵Xk-1的第(i+1)列,得到的Xk是一个n×(2n+1)矩阵,包含传播的Sigma点。Among them, u k-1 is the control variable. X i,k-1 is the (i+1)th column of the matrix X k-1 , and the resulting X k is an n×(2n+1) matrix containing the propagated Sigma points.
2)计算预测的状态平均向量和预测的协方差平方根矩阵sk/k -1,如下所示:2) Calculate the predicted state mean vector and the predicted covariance square root matrix s k/k -1 , as follows:
其中,权重Wi (m)和Wi (c)被定义为:where the weights W i (m) and W i (c) are defined as:
其中,β是高阶误差采样因子,它是一个非负的加权参数,用来影响计算协方差的第0个Sigma点的权重。对于高斯先验来说,最佳选择是β=2。qr{.}是QR分解。Among them, β is the high-order error sampling factor, which is a non-negative weighting parameter used to affect the weight of the 0th Sigma point for calculating the covariance. For a Gaussian prior, the best choice is β=2. qr{.} is the QR decomposition.
步骤三,基于LM算法的测量更新。
采用LM方法来优化预测协方差,The LM method is used to optimize the prediction covariance,
其中,设置s0,k/k -1等于状态预测协方差。由公式(11)得到。μ1是加权摄系数。当μ1很大时,LM是最陡峭的下降法;当μ1为零时,LM是牛顿法。根据经验,μ1被设定为0.5到0.8之间。N是最大迭代数。where the setting s 0,k/k -1 is equal to the state prediction covariance. Obtained by formula (11). μ 1 is the weighted intake coefficient. When μ 1 is very large, LM is the steepest descending method; when μ 1 is zero, LM is Newton's method. According to experience, μ 1 is set between 0.5 and 0.8. N is the maximum number of iterations.
根据预测的状态均值向量和优化的协方差计算的Sigma点矩阵,Sigma point matrix computed from predicted state mean vectors and optimized covariances,
Sigma点通过测量-更新函数进行转换,Sigma points are transformed by a measure-update function,
和测量值的均值和协方差的平方根值计算为,and the square root values of the mean and covariance of the measured values are calculated as,
交叉协方差的计算方法为,The cross-covariance is calculated as,
为了获得更准确的状态估计,再次使用Levenberg和Marquardt算法来优化LM-SRUKF的滤波增益。LM-SRUKF的状态估计值及其协方差可以通过以下公式来计算:In order to obtain more accurate state estimation, the Levenberg and Marquardt algorithm is used again to optimize the filter gain of LM-SRUKF. The state estimate and its covariance of LM-SRUKF can be calculated by the following formula:
其中,μ2是加权系数,当它无限大时,LM是最陡峭的下降法;当μ2为0时,LM是牛顿法。根据经验,μ2被设定在0.5到0.8之间。Among them, μ 2 is the weighting coefficient, when it is infinitely large, LM is the steepest descent method; when μ 2 is 0, LM is Newton's method. According to experience, μ 2 is set between 0.5 and 0.8.
可以理解,采用上述方案,通过基于Levenberg-Marquardt算法和平方根无迹卡尔曼滤波算法建立所述预设的预测模型,使得该模型可以处理不确定因素,增强鲁棒性并提高收敛速度,从而可以提高温度变化趋势和分子比变化趋势预测的准确性。It can be understood that, by adopting the above scheme, the preset prediction model is established based on the Levenberg-Marquardt algorithm and the square root unscented Kalman filter algorithm, so that the model can handle uncertain factors, enhance robustness and improve convergence speed, so that Improve the accuracy of temperature change trend and molecular ratio change trend prediction.
在实际应用中,为了提高控制氟化铝添加量的效率,即,尽快确定出氟化铝添加量,在一种实施方式中,步骤102中根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量,包括:根据所述电解槽温度变化趋势和所述分子比变化趋势,确定目标特征参数组;基于所述目标特征参数组以及预设控制规则,确定氟化铝的添加量;其中,所述预设控制规则包括各种特征参数组与氟化铝添加量之间的对应关系。In practical applications, in order to improve the efficiency of controlling the amount of aluminum fluoride added, that is, to determine the amount of aluminum fluoride added as soon as possible, in one embodiment, in
在本申请实施例中,所述预设控制规则中包括的各种特征参数组与氟化铝添加量之间的对应关系,可以根据铝电解生产的历史数据、铝电解生产经验知识以及铝电解生产中的机理知识预先进行设定。在得到各种特征参数组与氟化铝添加量之间的对应关系后,可以对各对应关系进行存储。In the embodiment of the present application, the correspondence between various characteristic parameter groups included in the preset control rules and the amount of aluminum fluoride added can be based on historical data of aluminum electrolytic production, experience knowledge of aluminum electrolytic production, and aluminum electrolytic production. Mechanism knowledge in production is preset. After obtaining the corresponding relationship between various characteristic parameter groups and the added amount of aluminum fluoride, each corresponding relationship can be stored.
可以理解,采用上述方案,通过预先设定各种特征参数组与氟化铝添加量之间的对应关系并存储,使得当根据所述温度变化趋势和所述分子比变化趋势,确定目标特征参数组后,可以基于目标特征参数组和预存的各种对应关系,快速确定与所述目标特征参数组匹配的氟化铝添加量。It can be understood that, by adopting the above scheme, by presetting and storing the corresponding relationship between various characteristic parameter groups and the amount of aluminum fluoride added, when the target characteristic parameter is determined according to the temperature change trend and the molecular ratio change trend After setting, based on the target characteristic parameter set and various pre-stored corresponding relationships, the amount of aluminum fluoride added that matches the target characteristic parameter set can be quickly determined.
在上述实施例中,目标特征参数组具体可以包括所述电解槽温度变化趋势对应的斜率、所述分子比变化趋势对应的斜率、以及所述温度变化趋势和所述分子比变化趋势的几何相似度;所述预设控制规则具体可以包括各种电解槽温度变化趋势对应的斜率、各种分子比变化趋势对应的斜率、各种几何相似度与氟化铝添加量之间的对应关系。In the above embodiment, the target characteristic parameter group may specifically include the slope corresponding to the temperature change trend of the electrolytic cell, the slope corresponding to the molecular ratio change trend, and the geometric similarity between the temperature change trend and the molecular ratio change trend. The preset control rules may specifically include the slopes corresponding to various electrolytic cell temperature trends, the slopes corresponding to various molecular ratio trends, and the correspondence between various geometric similarities and the amount of aluminum fluoride added.
在具体实施时,考虑到电解槽温度和分子比具有相互影响的关系,因而以此为依据在建立对应关系时,可以同时考虑温度变化趋势和分子比变化趋势,将两者进行组合对应同一个氟化铝添加策略。电解槽温度和分子比相互影响的关系,具体为:In the specific implementation, considering that the temperature of the electrolytic cell and the molecular ratio have a mutual influence relationship, when establishing the corresponding relationship based on this, the temperature change trend and the molecular ratio change trend can be considered at the same time, and the two are combined to correspond to the same Aluminum fluoride addition strategy. The relationship between the temperature of the electrolytic cell and the molecular ratio is specifically:
在铝电解生产过程中,电解槽温度等于电解质的液相温度与过热度之和,它是影响电流效率的主要因素。研究表明,电解槽温度降低10度,电流效率可以提高1.8%~2.0%。此外,电解槽温度与电解液的电阻以及AlF3的升华和消耗等密切相关。因此,它对电解效率和材料消耗有很大影响。众所周知,分子比决定了电解质的可熔性,高分子比将导致电解质的液化温度上升,反之亦然。也就是说,分子比决定了正常的电解槽温度,而电解槽温度的变化也会引起分子比的变化,其主要原因是由于偏析效应会导致液态电解质的分子比低于槽帮的分子比,当电解质的温度上升时,槽帮将会熔化,从而导致液体电解质中的分子比增加,反之亦然。这表明分子比和电解槽温度是相互影响的。基于分子比和电解槽温度之间的这种关系,在设计铝电解槽时,电解槽温度是电解质组成的函数,并且有一个线性转换关系。因此,根据线性回归关系,AlF3的添加量可以基于电解槽温度控制。然而,在实践中,电解槽温度和分子比的变化趋势主要受AlF3浓度的影响。同时,它们还受到许多其他因素的影响,如极间距和槽电压等。发明人收集了铝电解生产车间的两组数据,分析了分子比和电解槽温度之间的相关性,结果见图2-1和图2-2所示。在图2-1中,横轴是分子比,纵轴是电解槽温度,两条斜线代表相对区域的边界线。可以看出,分子比和电解槽温度之间有一定的关联性。在图2-1中,相关系数分别为0.6725和0.7249。图2-2是电解槽温度和分子比随时间变化的二元关系,这两个二元关系图都呈现出一个具有一定厚度的平面,但它不是一个光滑的表面。因此,分子比和电解槽温度之间存在着关联性。In the aluminum electrolytic production process, the temperature of the electrolytic cell is equal to the sum of the liquidus temperature of the electrolyte and the degree of superheat, which is the main factor affecting the current efficiency. Studies have shown that the current efficiency can be increased by 1.8% to 2.0% when the temperature of the electrolytic cell is lowered by 10 degrees. In addition, the temperature of the electrolytic cell is closely related to the resistance of the electrolyte and the sublimation and consumption of AlF 3 . Therefore, it has a great influence on electrolysis efficiency and material consumption. It is well known that the molecular ratio determines the meltability of the electrolyte, and a high molecular ratio will lead to an increase in the liquefaction temperature of the electrolyte, and vice versa. That is to say, the molecular ratio determines the normal temperature of the electrolytic cell, and changes in the temperature of the electrolytic cell will also cause changes in the molecular ratio. The main reason is that the molecular ratio of the liquid electrolyte is lower than that of the tank side due to the segregation effect. When the temperature of the electrolyte rises, the ribs will melt, causing the ratio of molecules in the liquid electrolyte to increase, and vice versa. This indicates that the molecular ratio and cell temperature are interdependent. Based on this relationship between the molecular ratio and the temperature of the electrolytic cell, when designing an aluminum electrolytic cell, the temperature of the electrolytic cell is a function of the composition of the electrolyte, and there is a linear conversion relationship. Therefore, according to the linear regression relationship, the addition amount of AlF3 can be controlled based on the electrolytic cell temperature. However, in practice, the changing trends of electrolytic cell temperature and molecular ratio are mainly affected by the concentration of AlF3 . At the same time, they are also affected by many other factors, such as pole spacing and cell voltage. The inventor collected two sets of data from the aluminum electrolysis production workshop, and analyzed the correlation between the molecular ratio and the temperature of the electrolytic bath. The results are shown in Figure 2-1 and Figure 2-2. In Figure 2-1, the horizontal axis is the molecular ratio, the vertical axis is the temperature of the electrolytic cell, and the two oblique lines represent the boundary lines of the relative regions. It can be seen that there is a certain correlation between the molecular ratio and the temperature of the electrolytic cell. In Figure 2-1, the correlation coefficients are 0.6725 and 0.7249, respectively. Figure 2-2 is the binary relationship between the temperature of the electrolytic cell and the molecular ratio as a function of time. Both binary relationship diagrams present a plane with a certain thickness, but it is not a smooth surface. Therefore, there is a correlation between the molecular ratio and the cell temperature.
基于上述将温度变化趋势和分子比变化趋势组合的思路,预设控制规则中包括的对应关系,具体可以通过下述过程建立:Based on the above-mentioned idea of combining the temperature change trend and the molecular ratio change trend, the corresponding relationship included in the preset control rules can be specifically established through the following process:
为了使温度和分子比的变化趋势能够对应不同的工况,将温度变化趋势和分子比变化趋势分为多类,例如,将温度变化趋势分为11类,将分子比变化趋势分为11类。将各类温度变化趋势和各类分子比变化趋势组合,形成各种组合决策规则,有利于充分考虑不同的工况。其中,将温度变化趋势分为11类,如图3-1所示,显示出了电解槽温度变化的各种趋势,每个变化趋势都有相应的标签,11种相应的标签可以形成一个数组T(x)=(T-a,T-b,T-c,...,T-k)。数组中的每个变量代表电解槽温度的不同趋势变化。例如,T-a代表电解槽温度变化趋势的斜率大于1,T-b代表电解槽温度变化趋势的斜率大约等于1,T-c代表电解槽温度变化趋势的斜率小于1,T-d的上升斜率在开始时小于1,在后期大于1,T-e的上升斜率与T-d相反,T-f表示电解槽温度变化趋势的下降斜率大于-1,T-g的斜率大约等于-1,T-h的斜率小于-1,T-i的斜率在开始时大于-1,在后期小于-1,T-j的斜率与T-i相反,T-k的电解槽温度变化趋势的斜率没有变化。将分子比变化趋势分为11类,如图3-2所示,显示了CR的变化趋势,每一个变化趋势都有一个对应的标签,11种对应的标签也可以组成数组MR(x)=(MR-a,MR-b,MR-c,...,MR-k)。在MR(x)数组中,每个变量的含义与T(x)数组相似,在此不再赘述。In order to make the change trend of temperature and molecular ratio correspond to different working conditions, the temperature change trend and molecular ratio change trend are divided into multiple categories, for example, the temperature change trend is divided into 11 categories, and the molecular ratio change trend is divided into 11 categories . Combining various temperature change trends and various molecular ratio change trends to form various combination decision rules is conducive to fully considering different working conditions. Among them, the temperature change trend is divided into 11 categories, as shown in Figure 3-1, which shows various trends of the temperature change of the electrolytic cell. Each change trend has a corresponding label, and 11 corresponding labels can form an array T(x)=(T-a, T-b, T-c, . . . , T-k). Each variable in the array represents a different trend in the temperature of the electrolyzer. For example, T-a means that the slope of the temperature change trend of the electrolytic tank is greater than 1, T-b means that the slope of the temperature change trend of the electrolytic tank is approximately equal to 1, T-c means that the slope of the temperature change trend of the electrolytic tank is less than 1, and the rising slope of T-d is less than 1 at the beginning. In the later stage, it is greater than 1, the rising slope of T-e is opposite to T-d, T-f indicates that the falling slope of the temperature change trend of the electrolytic cell is greater than -1, the slope of T-g is approximately equal to -1, the slope of T-h is less than -1, and the slope of T-i is greater than -1 at the beginning , less than -1 in the later stage, the slope of T-j is opposite to that of T-i, and the slope of the temperature change trend of the electrolytic cell of T-k does not change. Divide the molecular ratio change trend into 11 categories, as shown in Figure 3-2, which shows the change trend of CR. Each change trend has a corresponding label, and the 11 corresponding labels can also form an array MR(x)= (MR-a, MR-b, MR-c,..., MR-k). In the MR(x) array, the meaning of each variable is similar to that of the T(x) array, and will not be repeated here.
将各类温度变化趋势和各类分子比变化趋势组合,可以如图4所示。应当理解的是,图4中仅示出了部分组合,实际上组合方式远多于图4所示出的组合。Combining various temperature change trends and various molecular ratio change trends can be shown in Figure 4. It should be understood that FIG. 4 only shows some combinations, and actually there are far more combinations than those shown in FIG. 4 .
应当理解的是,将温度变化趋势和分子比变化趋势分为11类,仅为一种较优的示例,并不表示对本申请的限定,还可以根据实际工况将温度变化趋势和分子比变化趋势分为更多种类或者更少种类。It should be understood that the temperature change trend and the molecular ratio change trend are divided into 11 categories, which is only a better example and does not represent a limitation to the application. The temperature change trend and the molecular ratio change can also be classified according to actual working conditions. Trends are categorized as more or less.
另外,分子比主要是通过控制AlF3的添加量来调整,也可以进一步通过控制其他参数来调整,如极距和槽电压等。根据机理知识分析,阳极-阴极距离和槽电压主要影响电解槽温度,而电解槽温度的变化可能会导致侧壁凸起的变化,最终会导致分子比的变化。因此,在控制AlF3添加剂的量时还可以考虑极距和槽电压等其他参数,可以进一步提高AlF3添加量的准确性。In addition, the molecular ratio is mainly adjusted by controlling the amount of AlF 3 added, and can also be further adjusted by controlling other parameters, such as pole distance and cell voltage. According to the analysis of the mechanism knowledge, the anode-cathode distance and the cell voltage mainly affect the electrolytic cell temperature, and the change of the electrolytic cell temperature may lead to the change of the sidewall protrusion, which will eventually lead to the change of the molecular ratio. Therefore, other parameters such as pole distance and cell voltage can also be considered when controlling the amount of AlF 3 additive, which can further improve the accuracy of AlF 3 addition amount.
根据历史数据、经验知识和机理知识可以得到:当电解槽温度呈升高趋势时,分子比呈降低趋势,这主要是由于AlF3的添加量太多,可以减少AlF3添加量。当电解槽温度呈降低趋势,分子比呈上升趋势,这主要是由于AlF3的添加量太少,可以增加AlF3添加量。当分子比上升趋势的斜率大于电解槽温度变化趋势的斜率时,主要是由AlF3添加量太少引起的,可以增加AlF3添加量。当分子比下降趋势的斜率大于浴液温度时,该现象主要是由AlF3添加量太多引起的,应减少AlF3添加量。如果分子比的下降速度或上升速度与电解槽温度变化成正比,在这种情况下,应减少或增加AlF3添加量。但是,如果分子比的上升斜率或下降斜率与电解槽温度成正比,则应减少或增加AlF3的添加量。然而,如果上升斜率或下降斜率小于电解槽温度的上升斜率,这些现象主要是由其他因素引起的。所以应采用一些其他措施来调整分子比。因此,基于由历史数据、经验知识和机理知识得到的规律,可以确定各类温度变化趋势和各类分子比变化趋势变化趋势组合后的每一种组合对应设置的氟化铝添加量。According to historical data, empirical knowledge and mechanism knowledge, it can be obtained that when the temperature of the electrolytic cell increases, the molecular ratio tends to decrease, which is mainly due to the addition of too much AlF 3 , which can reduce the amount of AlF 3 added . When the temperature of the electrolytic cell shows a downward trend, the molecular ratio shows an upward trend, which is mainly because the addition of AlF 3 is too small, and the addition of AlF 3 can be increased. When the slope of the upward trend of the molecular ratio is greater than the slope of the temperature change trend of the electrolytic cell, it is mainly caused by too little addition of AlF 3 , and the addition of AlF 3 can be increased. When the slope of the downward trend of the molecular ratio is greater than the bath temperature, this phenomenon is mainly caused by the addition of too much AlF 3 , and the addition of AlF 3 should be reduced. If the rate of decrease or increase of the molecular ratio is proportional to the temperature change of the electrolytic cell, in this case, the amount of AlF 3 added should be reduced or increased. However, if the rising slope or falling slope of the molecular ratio is proportional to the temperature of the electrolytic cell, the amount of AlF added should be reduced or increased. However, if the rising slope or falling slope is smaller than the rising slope of the electrolytic cell temperature, these phenomena are mainly caused by other factors. Therefore, some other measures should be adopted to adjust the molecular ratio. Therefore, based on the law obtained from historical data, empirical knowledge and mechanism knowledge, the aluminum fluoride addition amount corresponding to each combination after various temperature change trends and various molecular ratio change trends can be determined.
进一步,为了简化预设控制规则中存储的控制策略,或者说简化对应关系,将各类温度变化趋势和各类分子比变化趋势组合后,还可以计算各个组合中温度变化趋势对应的斜率和分子比变化趋势的斜率,对斜率以及氟化铝添加量添加量分别进行级别划分,进而将控制策略简化成各种温度变化趋势级别、各种分子比变化趋势级别与氟化铝添加量级别之间的对应关系。即,在一种实施方式中,所述预设控制规则具体包括各种电解槽温度变化趋势的级别、各种分子比变化趋势的级别、各种几何相似度的级别与各氟化铝添加量的级别之间的对应关系;其中,所述各种电解槽温度变化趋势的级别,基于对各种电解槽温度变化趋势对应的斜率进行级别划分得到,所述各种分子比变化趋势的级别,基于对各种分子比变化趋势对应的斜率进行级别划分得到,所述各种几何相似度的级别,基于对各种几何相似度进行级别划分得到,所述各氟化铝添加量的级别,基于对氟化铝添加量进行级别划分得到;则所述基于所述目标特征参数组以及预设控制规则,确定氟化铝的添加量,包括:确定所述电解槽温度变化趋势对应的斜率所属的第一级别,确定所述分子比变化趋势对应的斜率所属的第二级别,以及确定所述几何相似度所属的第三级别;基于所述各种电解槽温度变化趋势的级别、各种分子比变化趋势的级别、各种几何相似度的级别与各氟化铝添加量的级别之间的对应关系,确定与所述第一级别、所述第二级别以及所述第三级别对应的氟化铝添加量级别。Further, in order to simplify the control strategies stored in the preset control rules, or to simplify the corresponding relationship, after combining various temperature change trends and various molecular ratio change trends, the slope and molecular ratio corresponding to the temperature change trends in each combination can also be calculated. According to the slope of the ratio change trend, the slope and the amount of aluminum fluoride addition are divided into different levels, and then the control strategy is simplified into various temperature change trend levels, various molecular ratio change trend levels and aluminum fluoride addition levels. corresponding relationship. That is, in one embodiment, the preset control rules specifically include the levels of various electrolytic tank temperature change trends, the levels of various molecular ratio change trends, the levels of various geometric similarities and the amounts of aluminum fluoride added. The corresponding relationship between the levels; wherein, the levels of the various electrolytic cell temperature change trends are obtained based on the grade division of the slopes corresponding to the various electrolytic cell temperature change trends, and the levels of the various molecular ratio change trends, The levels of the various geometric similarities are obtained based on the classification of the slopes corresponding to the changing trends of various molecular ratios, and the levels of the various geometric similarities are obtained based on the classification of the various geometric similarities. The levels of the added amounts of aluminum fluoride are based on The addition amount of aluminum fluoride is classified into grades; then, the determination of the addition amount of aluminum fluoride based on the target characteristic parameter group and the preset control rules includes: determining the slope corresponding to the temperature change trend of the electrolytic cell. The first level is to determine the second level to which the slope corresponding to the molecular ratio change trend belongs, and to determine the third level to which the geometric similarity belongs; based on the levels of the various electrolytic cell temperature change trends, various molecular ratios The level of change trend, the level of various geometric similarities and the corresponding relationship between the levels of each aluminum fluoride addition, determine the fluoride corresponding to the first level, the second level and the third level Aluminum addition level.
其中,各种电解槽温度变化趋势的级别、各种分子比变化趋势的级别、各种几何相似度的级别与各氟化铝添加量的级别之间的对应关系,具体可以通过下述过程进行建立:Among them, the corresponding relationship between the grades of various electrolytic cell temperature change trends, the grades of various molecular ratio change trends, the grades of various geometric similarities and the grades of each aluminum fluoride addition can be specifically carried out through the following process Establish:
当电解槽温度变化趋势和分子比温度变化趋势是直线时,两者的斜率即为直线的斜率。当变化趋势是曲线时,可以计算曲线的平均斜率,将计算得到平均斜率作为曲线变化趋势对应的斜率。曲线的平均斜率的计算方法如下:When the temperature change trend of the electrolytic cell and the molecular ratio temperature change trend are straight lines, the slope of the two is the slope of the straight line. When the change trend is a curve, the average slope of the curve can be calculated, and the calculated average slope is used as the slope corresponding to the change trend of the curve. The average slope of the curve is calculated as follows:
其中,ki是曲线的片状斜率,如图5所示,m是分割后的曲线的数字。它可以根据工业控制所需的精度来确定。Among them, ki is the slice slope of the curve, as shown in Fig. 5, and m is the number of the divided curve. It can be determined according to the precision required for industrial control.
然而,在实际应用中,可能会出现一种特殊情况,两条趋势线虽然不同,但经计算,它们的斜率是相同的。如图6所示。MR1和MR2的变化趋势不一样,但它们的平均斜率是一样的,这样这两条趋势线分别和同一温度变化趋势线组合后得到两种组合后,这两种组合可能对应同一氟化铝添加策略,进而影响氟化铝添加量与铝电解不同工况的匹配程度,影响氟化铝添加量的准确控制。However, in practical applications, there may be a special case where two trendlines are different, but their slopes are calculated to be the same. As shown in Figure 6. The change trends of MR1 and MR2 are different, but their average slopes are the same, so that after combining these two trend lines with the same temperature change trend line to obtain two combinations, these two combinations may correspond to the same aluminum fluoride addition The strategy will affect the matching degree of aluminum fluoride addition and different working conditions of aluminum electrolysis, and affect the accurate control of aluminum fluoride addition.
因此,为了避免这种情况的发生,提高氟化铝添加量控制的准确性,本申请实施例进一步结合温度变化趋势和分子比变化趋势的几何相似度来建立上述对应关系。在一种实施方式中,所述电解槽温度变化趋势和所述分子比变化趋势的几何相似度通过下述过程确定:根据所述电解槽温度变化趋势对应的第一趋势线,确定所述第一趋势线与坐标轴组成的第一面积;根据所述分子比变化趋势对应的第二趋势线,确定所述第二趋势线与坐标轴组成的第二面积;计算所述第一面积和所述第二面积之间的重叠面积,根据所述重叠面积确定所述电解槽温度变化趋势和所述分子比变化趋势的几何相似度。Therefore, in order to avoid this situation and improve the accuracy of the control of the amount of aluminum fluoride added, the embodiment of the present application further combines the geometric similarity between the temperature change trend and the molecular ratio change trend to establish the above corresponding relationship. In one embodiment, the geometric similarity between the temperature change trend of the electrolytic cell and the molecular ratio change trend is determined through the following process: according to the first trend line corresponding to the temperature change trend of the electrolytic cell, determine the second The first area formed by a trend line and the coordinate axis; according to the second trend line corresponding to the molecular ratio change trend, determine the second area formed by the second trend line and the coordinate axis; calculate the first area and the The overlapping area between the second areas, and determine the geometric similarity between the temperature change trend of the electrolytic cell and the molecular ratio change trend according to the overlapping area.
具体地,当电解槽温度的变化方向与分子比的变化方向相似时,两者变化趋势的几何相似度η1可以计算如下:Specifically, when the direction of change of the temperature of the electrolytic cell is similar to that of the molecular ratio, the geometric similarity η of the two trends can be calculated as follows:
Vs=S2∩S1 (24)V s =S 2 ∩S 1 (24)
其中,S2是分子变化趋势线和X轴正方向的面积,如图7(a)所示。S1是电解槽温度变化趋势线和X轴正方向的面积,如图7(b)所示。Vs(图中用Δs表示)是S2和S1的重叠面积,S为垂直于坐标轴的线覆盖的区域,如图7(c)所示,η1∈(0,1)。Among them, S2 is the molecular trend line and the area in the positive direction of the X - axis, as shown in Figure 7(a). S 1 is the area of the electrolytic tank temperature trend line and the positive direction of the X axis, as shown in Figure 7(b). Vs (denoted by Δs in the figure) is the overlapping area of S 2 and S 1 , and S is the area covered by a line perpendicular to the coordinate axis, as shown in Figure 7(c), η 1 ∈ (0,1).
当电解槽温度的变化方向与分子比的变化方向相反时,两者变化趋势的几何相似度η2可以计算如下:When the direction of change of the temperature of the electrolytic cell is opposite to that of the molecular ratio, the geometric similarity η of the two trends can be calculated as follows:
Vs1=S3∩S1 (26)V s1 =S 3 ∩S 1 (26)
其中,S3是分子变化趋势线和X轴正方向的面积,如图8(a)所示。图8(b)与图7(b)中S1的相同。Vs1(图中用Δs1表示)是S3和S1的重叠区域,如图8(c)所示,η2∈[1,2)。Among them, S 3 is the area of the molecular change trend line and the positive direction of the X-axis, as shown in Figure 8(a). Figure 8(b) is the same as that of S1 in Figure 7 (b). Vs 1 (denoted by Δs 1 in the figure) is the overlapping area of S 3 and S 1 , as shown in Fig. 8(c), η 2 ∈ [1,2).
接着,对各种温度变化趋势对应的斜率进行级别划分,对各种分子比变化趋势对应的斜率进行级别划分,对各种几何相似度进行级别划分,以及对各种氟化铝添加量进行级别划分。该级别划分处理,也可以称为模糊化处理,具体过程可以如下:Then, classify the slopes corresponding to various temperature change trends, classify the slopes corresponding to various molecular ratio change trends, classify various geometric similarities, and classify various aluminum fluoride additions divided. This level division processing can also be called fuzzy processing, and the specific process can be as follows:
在铝电解生产过程中,电解槽温度一般为900℃~1000℃,最佳温度约为930℃。电解槽温度的平均值范围[-100,100]。它被分为五个区间,如 根据现场控制的要求。电解槽温度变化趋势的斜率的从属度函数为:In the aluminum electrolytic production process, the temperature of the electrolytic cell is generally 900°C to 1000°C, and the optimum temperature is about 930°C. The average range of electrolyzer temperature [-100,100]. It is divided into five intervals, such as According to the requirements of on-site control. The membership function of the slope of the temperature change trend of the electrolytic cell is:
其中,为电解槽温度变化趋势对应的斜率。通过上述公式,可以对各种温度变化趋势对应的斜率进行级别划分,各级别分别为:负大、负中、小、正中、正大。in, is the slope corresponding to the temperature change trend of the electrolytic cell. Through the above formula, the slopes corresponding to various temperature change trends can be graded, and each grade is: negative large, negative medium, small, positive medium, and positive large.
在铝电解生产过程中,CR一般在2.5~4.5,平均值不超过4.5,最佳CR值为3.5左右。因此,CR变化趋势对应的斜率的值范围是[-1,1]。它可以分为五个区间,如 分子比的模糊函数计算如下:In the process of aluminum electrolysis, CR is generally 2.5 to 4.5, the average value does not exceed 4.5, and the best CR value is about 3.5. Therefore, the value range of the slope corresponding to the CR change trend is [-1, 1]. It can be divided into five intervals, such as The ambiguity function of the molecular ratio is calculated as follows:
其中,为CR变化趋势对应的斜率。通过上述公式,可以对各种CR变化趋势对应的斜率进行级别划分,各级别分别为:负大、负中、小、正中、正大。in, is the slope corresponding to the trend of CR change. Through the above formula, the slopes corresponding to various CR change trends can be graded, and each grade is: negative large, negative medium, small, positive medium, and positive large.
电解槽温度变化趋势和所述分子比变化趋势的几何相似度范围为[0,2],可分为五个区间,如η=f(ηd)=[PVSD,PSD,PMD,PBD,PVBD]=[正极小,正小,正中,正大,正极大]。相似性斜率的模糊函数计算如下:The range of geometric similarity between the temperature change trend of the electrolytic cell and the molecular ratio change trend is [0,2], which can be divided into five intervals, such as η=f(η d )=[PVSD, PSD, PMD, PBD, PVBD ]=[Positive minimum, positive small, central, positive large, positive maximum]. The blur function for the similarity slope is calculated as follows:
其中,ηd为电解槽温度变化趋势和所述分子比变化趋势的几何相似度。通过上述公式,可以对各种几何相似度进行级别划分,各级别分别为:正极小、正小、正中、正大、正极大。Wherein, η d is the geometric similarity between the temperature change trend of the electrolytic cell and the molecular ratio change trend. Through the above formula, various geometric similarities can be divided into levels, and each level is: positive minimum, positive small, positive medium, positive large, positive maximum.
在实际生产过程中,AlF3的添加量为每天0公斤至96公斤。因此,AlF3的添加速率为[0kg/h,4kg/h],它可以分为六个区间,如f(νAlF3)=[VSV,SV,MV,BV,VBV]=[非常小,小,中,大,非常大]。AlF3的添加速率的模糊函数计算如下:In the actual production process, the amount of AlF 3 added is 0 kg to 96 kg per day. Therefore, the addition rate of AlF 3 is [0kg/h, 4kg/h], which can be divided into six intervals, such as f( νAlF3 )=[VSV, SV, MV, BV, VBV]=[very small, small , medium, large, very large]. The ambiguity function of the addition rate of AlF3 is calculated as follows:
其中,νAlF3为氟化铝添加速率。通过上述公式,可以对氟化铝添加速率进行级别划分,各级别分别为:非常小,小,中,大,非常大。Among them, νAlF3 is the addition rate of aluminum fluoride. Through the above formula, the addition rate of aluminum fluoride can be graded, and each grade is: very small, small, medium, large, and very large.
最终得到的各种温度变化趋势级别、各种分子比变化趋势级别、各种几何相似度级别与各氟化铝添加量级别之间的对应关系,可以如下表1所示:The resulting corresponding relationship between various temperature change trend levels, various molecular ratio change trend levels, various geometric similarity levels and each aluminum fluoride addition level can be shown in Table 1 below:
表1Table 1
进而,当预测模型预测得到电解槽温度变化趋势和分子比变化趋势后,可以进一步确定所述电解槽温度变化趋势对应的斜率所属的第一级别,确定所述分子比变化趋势对应的斜率所属的第二级别,以及确定所述几何相似度所属的第三级别;基于例如表1中所述各种电解槽温度变化趋势的级别、各种分子比变化趋势的级别、各种几何相似度的级别与各氟化铝添加量(添加速率)的级别之间的对应关系,确定与所述第一级别、所述第二级别以及所述第三级别对应的氟化铝添加量级别。Furthermore, after the prediction model predicts the temperature change trend of the electrolytic cell and the molecular ratio change trend, the first level to which the slope corresponding to the temperature change trend of the electrolytic cell belongs can be further determined, and the slope corresponding to the molecular ratio change trend can be determined. The second level, and determine the third level to which the geometric similarity belongs; based on, for example, the levels of various electrolytic cell temperature variation trends, the levels of various molecular ratio variation trends, and the levels of various geometric similarities described in Table 1 Correspondence between levels of each aluminum fluoride addition amount (addition rate) determines the aluminum fluoride addition level corresponding to the first level, the second level, and the third level.
在实际应用中,经过上述方法确定了与所述温度变化趋势和所述分子比变化趋势对应的氟化铝添加量级别之后,还可以将该氟化铝添加量级别转化成该级别对应的具体氟化铝添加量(具体的添加速率),该转化过程也可以称为去模糊化处理。即,在一种实施方式中,在确定与所述第一级别、所述第二级别以及所述第三级别对应的氟化铝添加量级别之后,所述方法还包括:确定与所述氟化铝添加量级别对应的氟化铝添加量,按照所述添加量进行氟化铝的添加。In practical application, after the aluminum fluoride addition level corresponding to the temperature change trend and the molecular ratio change trend is determined by the above method, the aluminum fluoride addition level can also be converted into the specific level corresponding to the level. Aluminum fluoride addition amount (specific addition rate), this conversion process can also be called defuzzification treatment. That is, in one embodiment, after determining the aluminum fluoride addition levels corresponding to the first level, the second level and the third level, the method further includes: determining The aluminum fluoride addition amount corresponding to the aluminum chloride addition amount level, the addition of aluminum fluoride is carried out according to the addition amount.
进而,执行器可以基于该具体氟化铝添加量对生产工业现场中用于添加氟化铝的设备进行控制。Furthermore, the actuator can control the equipment for adding aluminum fluoride in the production industrial site based on the specific amount of aluminum fluoride added.
基于本申请上述实施例提供的控制氟化铝添加量的方法,本申请实施例还提供一种更为具体的控制氟化铝添加量的方法,由于该方法结合了多变量趋势(包括温度变化趋势和分子比变化趋势),该方法也可以称为基于多变量趋势预测的氟化铝控制方法。应当理解是,该控制氟化铝添加量的方法仅为一种具体的示例,并不表示对本申请实施例提供的控制氟化铝添加量的方法的限定。该方法的流程可以如图9所示,该方法具体为:Based on the method for controlling the amount of aluminum fluoride added in the above-mentioned embodiments of the present application, the embodiments of the present application also provide a more specific method for controlling the amount of aluminum fluoride added, because this method combines multivariate trends (including temperature changes) trend and molecular ratio change trend), this method can also be called an aluminum fluoride control method based on multivariate trend prediction. It should be understood that the method for controlling the added amount of aluminum fluoride is only a specific example, and does not represent a limitation to the method for controlling the added amount of aluminum fluoride provided in the embodiment of the present application. The flow of the method can be shown in Figure 9, and the method is specifically:
数据库从工业现场收集历史生产数据以及当前时刻的生产数据,其中,当前时刻生产数据包括预测模型所需的数据,历史生产数据包括决策知识库建立控制规则所需的数据。The database collects historical production data and current production data from the industrial site. The current production data includes the data required by the forecasting model, and the historical production data includes the data required for the decision-making knowledge base to establish control rules.
预测模型(图中以预测算法进行表示)基于当前时刻的生产数据中的第一电解槽温度和第一分子比,预测出电解槽温度变化趋势和分子比变化趋势。决策知识库基于历史生产数据、经验知识和机理知识建立控制规则。其中,控制规则的具体建立过程可以参考上述实施例在此不再赘述。决策知识库中存储有各种温度变化趋势级别、各种分子比变化趋势级别、各种几何相似度级别与各氟化铝添加量级别之间的对应关系,具体可如表1所示。预测完成后,当前时刻生产数据可以作为历史生产数据,对控制规则进行更新。The prediction model (represented by a prediction algorithm in the figure) predicts the temperature change trend of the electrolytic cell and the molecular ratio change trend based on the first electrolytic cell temperature and the first molecular ratio in the production data at the current moment. The decision knowledge base establishes control rules based on historical production data, empirical knowledge and mechanism knowledge. Wherein, the specific establishment process of the control rule may refer to the above-mentioned embodiments and will not be repeated here. The decision-making knowledge base stores the corresponding relationship between various temperature change trend levels, various molecular ratio change trend levels, various geometric similarity levels and each aluminum fluoride addition level, as shown in Table 1. After the forecast is completed, the current production data can be used as historical production data to update the control rules.
根据预测得到的电解槽温度变化趋势和分子比变化趋势,获得变化趋势的特征,即确定电解槽温度变化趋势对应的斜率、分子比变化趋势对应的斜率、以及电解槽温度变化趋势和分子比变化趋势的几何相似度。According to the predicted temperature change trend of the electrolytic cell and the molecular ratio change trend, the characteristics of the change trend are obtained, that is, the slope corresponding to the temperature change trend of the electrolytic cell, the slope corresponding to the molecular ratio change trend, and the temperature change trend of the electrolytic cell and the molecular ratio change are determined. Geometric similarity of trends.
对电解槽温度变化趋势对应的斜率、分子比变化趋势对应的斜率、以及电解槽温度变化趋势和分子比变化趋势的几何相似度进行模糊化处理;即,确定电解槽温度变化趋势对应的斜率属于负大、负中、小、正中和正大中的哪个级别,确定分子比变化趋势对应的斜率属于负大、负中、小、正中和正大中的哪个级别,以及确定几何相似度属于正极小、正小、正中、正大和正极大中的哪个级别。Fuzzify the slope corresponding to the temperature change trend of the electrolytic cell, the slope corresponding to the molecular ratio change trend, and the geometric similarity between the temperature change trend of the electrolytic cell and the molecular ratio change trend; that is, determine that the slope corresponding to the temperature change trend of the electrolytic cell belongs to Which level among negative large, negative medium, small, positive medium and positive large, determine which level the slope corresponding to the molecular ratio change trend belongs to negative large, negative medium, small, positive medium and positive large, and determine that the geometric similarity belongs to positive minimum Which level among , positive small, positive medium, positive large and positive maximum.
推理引擎就可以执行匹配动作,从表1中匹配出与电解槽温度变化趋势对应的斜率所属的级别、分子比变化趋势对应的斜率所属的级别以及几何相似度级别,对应的氟化铝添加量级别。The reasoning engine can perform the matching action, and match the level of the slope corresponding to the temperature change trend of the electrolytic cell, the level of the slope corresponding to the change trend of the molecular ratio, the geometric similarity level, and the corresponding aluminum fluoride addition level from Table 1. level.
进一步通过去模糊化处理,将确定出的氟化铝添加量级别转化成该级别对应的具体氟化铝添加量,进而执行器基于该具体氟化铝添加量对生产工业现场中用于添加氟化铝的设备进行控制。Further through the defuzzification process, the determined aluminum fluoride addition level is converted into the specific aluminum fluoride addition level corresponding to the level, and then the actuator is based on the specific aluminum fluoride addition amount for adding fluorine in the production industrial site. Aluminum equipment for control.
采用本申请实施例提供的控制氟化铝添加量的方法,通过获取第一电解槽温度和第一分子比;基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立;根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量;由于可以预测铝电解生产过程中电解槽温度变化趋势和分子比变化趋势,并且基于预测得到的电解槽温度变化趋势和分子比变化趋势,来确定氟化铝的添加量,使得氟化铝的添加量可以与铝电解生产过程中变化的工况相匹配,从而实现氟化铝添加量的准确控制。Using the method for controlling the addition of aluminum fluoride provided in the embodiment of the present application, by obtaining the first electrolytic cell temperature and the first molecular ratio; based on the first electrolytic cell temperature, the first molecular ratio and a preset prediction model , determine the temperature change trend of the electrolytic cell and the molecular ratio change trend; the preset prediction model is established based on the historical temperature of the electrolytic cell and the historical molecular ratio; according to the temperature change trend of the electrolytic cell and the molecular ratio change trend, determine the fluorination The amount of aluminum added; since the temperature change trend of the electrolytic cell and the molecular ratio change trend in the aluminum electrolytic production process can be predicted, and the addition amount of aluminum fluoride is determined based on the predicted electrolytic cell temperature change trend and molecular ratio change trend, so that The amount of aluminum fluoride added can be matched with the changing working conditions in the aluminum electrolytic production process, so as to realize the accurate control of the added amount of aluminum fluoride.
需要说明的是,本申请实施例提供的控制氟化铝添加量的方法,执行主体可以为控制氟化铝添加量的装置,或者该控制氟化铝添加量的装置中的用于执行控制氟化铝添加量的方法的控制模块。本申请实施例中以控制氟化铝添加量的装置执行控制氟化铝添加量的方法为例,说明本申请实施例提供的控制氟化铝添加量的装置。It should be noted that the implementation of the method for controlling the amount of aluminum fluoride added in the embodiment of the present application may be a device for controlling the amount of aluminum fluoride added, or the device for controlling the amount of aluminum fluoride added is used to control the amount of aluminum fluoride The control module of the method of aluminum addition amount. In the embodiment of the present application, the device for controlling the amount of aluminum fluoride added is used as an example to illustrate the device for controlling the amount of aluminum fluoride added provided in the embodiment of the present application.
本申请实施例还提供一种控制氟化铝添加量的装置200,如图10所示,该控制氟化铝添加量的装置200包括:The embodiment of the present application also provides a
获取模块201,用于获取第一电解槽温度和第一分子比。An
其中,所述第一电解槽温度具体可以是电解槽当前时刻的温度,所述第一分子比具体可以是当前时刻电解槽中的电解质分子比。Wherein, the first electrolytic cell temperature may specifically be the temperature of the electrolytic cell at the current moment, and the first molecular ratio may specifically be the electrolyte molecular ratio in the electrolytic cell at the current moment.
预测模块202,用于基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立。
其中,所述预设的预测模型基于电解槽历史温度和历史分子比建立。电解槽温度变化趋势具体可以是电解槽温度从当前时刻(采集第一电解槽温度的时刻)至未来的变化趋势。分子比变化趋势具体可以是分子比从当前时刻(采集电解液成分数据的时刻)至未来的变化趋势。即,向预设的预测模型输入第一电解槽温度和第一分子比,可以预测出从当前时刻至后续生产过程中电解槽温度变化趋势和分子比变化趋势。Wherein, the preset prediction model is established based on the historical temperature of the electrolyzer and the historical molecular ratio. The change trend of the temperature of the electrolytic cell may specifically be the change trend of the temperature of the electrolytic cell from the current moment (the moment when the temperature of the first electrolytic cell is collected) to the future. The change trend of the molecular ratio may specifically be the change trend of the molecular ratio from the current moment (the moment when the electrolyte composition data is collected) to the future. That is, by inputting the first electrolytic tank temperature and the first molecular ratio into the preset prediction model, the changing trend of the electrolytic tank temperature and the changing trend of the molecular ratio from the current moment to the subsequent production process can be predicted.
确定模块203,用于根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量。The
采用本申请实施例提供的控制氟化铝添加量的装置,通过获取第一电解槽温度和第一分子比;基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立;根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量;由于可以预测铝电解生产过程中电解槽温度变化趋势和分子比变化趋势,并且基于预测得到的电解槽温度变化趋势和分子比变化趋势,来确定氟化铝的添加量,使得氟化铝的添加量可以与铝电解生产过程中变化的工况相匹配,从而实现氟化铝添加量的准确控制。Using the device for controlling the amount of aluminum fluoride added provided in the embodiment of the present application, by obtaining the first electrolytic cell temperature and the first molecular ratio; based on the first electrolytic cell temperature, the first molecular ratio and a preset prediction model , determine the temperature change trend of the electrolytic cell and the molecular ratio change trend; the preset prediction model is established based on the historical temperature of the electrolytic cell and the historical molecular ratio; according to the temperature change trend of the electrolytic cell and the molecular ratio change trend, determine the fluorination The amount of aluminum added; since the temperature change trend of the electrolytic cell and the molecular ratio change trend in the aluminum electrolytic production process can be predicted, and the addition amount of aluminum fluoride is determined based on the predicted electrolytic cell temperature change trend and molecular ratio change trend, so that The amount of aluminum fluoride added can be matched with the changing working conditions in the aluminum electrolytic production process, so as to realize the accurate control of the added amount of aluminum fluoride.
在一种实施方式中,所述预设的预测模型基于Levenberg-Marquardt算法和平方根无迹卡尔曼滤波算法建立。In one embodiment, the preset prediction model is established based on the Levenberg-Marquardt algorithm and the square root unscented Kalman filter algorithm.
在一种实施方式中,所述确定模块203,具体用于根据所述电解槽温度变化趋势和所述分子比变化趋势,确定目标特征参数组;In one embodiment, the
基于所述目标特征参数组以及预设控制规则,确定氟化铝的添加量;Determine the amount of aluminum fluoride added based on the target characteristic parameter set and preset control rules;
其中,所述预设控制规则包括各种特征参数组与氟化铝添加量之间的对应关系。Wherein, the preset control rule includes the correspondence between various characteristic parameter groups and the amount of aluminum fluoride added.
在一种实施方式中,所述目标特征参数组包括所述电解槽温度变化趋势对应的斜率、所述分子比变化趋势对应的斜率、以及所述电解槽温度变化趋势和所述分子比变化趋势的几何相似度;In one embodiment, the target characteristic parameter set includes the slope corresponding to the temperature change trend of the electrolytic cell, the slope corresponding to the molecular ratio change trend, and the temperature change trend of the electrolytic cell and the molecular ratio change trend geometric similarity;
所述预设控制规则包括各种电解槽温度变化趋势对应的斜率、各种分子比变化趋势对应的斜率、各种几何相似度与氟化铝添加量之间的对应关系。The preset control rules include the slopes corresponding to various electrolytic cell temperature change trends, the slopes corresponding to various molecular ratio change trends, and the correspondence between various geometric similarities and the amount of aluminum fluoride added.
在一种实施方式中,所述电解槽温度变化趋势和所述分子比变化趋势的几何相似度通过下述过程确定:In one embodiment, the geometric similarity between the temperature change trend of the electrolytic cell and the molecular ratio change trend is determined by the following process:
根据所述电解槽温度变化趋势对应的第一趋势线,确定所述第一趋势线与坐标轴组成的第一面积;According to the first trend line corresponding to the temperature change trend of the electrolytic cell, determine the first area formed by the first trend line and the coordinate axis;
根据所述分子比变化趋势对应的第二趋势线,确定所述第二趋势线与坐标轴组成的第二面积;According to the second trend line corresponding to the change trend of the molecular ratio, determine the second area formed by the second trend line and the coordinate axis;
计算所述第一面积和所述第二面积之间的重叠面积,根据所述重叠面积确定所述电解槽温度变化趋势和所述分子比变化趋势的几何相似度。Calculating the overlapping area between the first area and the second area, and determining the geometric similarity between the temperature change trend of the electrolytic cell and the molecular ratio change trend according to the overlapping area.
在一种实施方式中,所述预设控制规则具体包括各种电解槽温度变化趋势的级别、各种分子比变化趋势的级别、各种几何相似度的级别与各氟化铝添加量的级别之间的对应关系;其中,所述各种电解槽温度变化趋势的级别,基于对各种电解槽温度变化趋势对应的斜率进行级别划分得到,所述各种分子比变化趋势的级别,基于对各种分子比变化趋势对应的斜率进行级别划分得到,所述各种几何相似度的级别,基于对各种几何相似度进行级别划分得到,所述各氟化铝添加量的级别,基于对氟化铝添加量进行级别划分得到;则所述确定模块203,具体还用于确定所述电解槽温度变化趋势对应的斜率所属的第一级别,确定所述分子比变化趋势对应的斜率所属的第二级别,以及确定所述几何相似度所属的第三级别;In one embodiment, the preset control rules specifically include the levels of various electrolytic cell temperature change trends, the levels of various molecular ratio change trends, the levels of various geometric similarities, and the levels of each aluminum fluoride addition. The corresponding relationship between; wherein, the levels of the various electrolytic cell temperature change trends are obtained based on the grade division of the slopes corresponding to the various electrolytic cell temperature change trends, and the levels of the various molecular ratio change trends are based on the The slopes corresponding to the changing trends of various molecular ratios are graded, and the grades of the various geometric similarities are obtained based on the grades of the various geometric similarities. The grades of the added amounts of aluminum fluoride are obtained based on the fluorine The amount of aluminum added is divided into grades; then the
基于所述各种电解槽温度变化趋势的级别、各种分子比变化趋势的级别、各种几何相似度的级别与各氟化铝添加量的级别之间的对应关系,确定与所述第一级别、所述第二级别以及所述第三级别对应的氟化铝添加量级别。Based on the correspondence between the levels of the various electrolytic cell temperature change trends, the levels of various molecular ratio change trends, the levels of various geometric similarities, and the levels of each aluminum fluoride addition, determine the relationship with the first level, the second level and the level of aluminum fluoride addition corresponding to the third level.
在一种实施方式中,所述确定模块203还用于所述确定与所述第一级别、所述第二级别以及所述第三级别对应的氟化铝添加量级别之后,确定与所述氟化铝添加量级别对应的氟化铝添加量,按照所述添加量进行氟化铝的添加。In one embodiment, the
本申请实施例中的控制氟化铝添加量的装置可以是装置,也可以是终端中的部件、集成电路、或芯片。该装置可以是移动电子设备,也可以为非移动电子设备。示例性的,移动电子设备可以为手机、平板电脑、笔记本电脑、掌上电脑、车载电子设备、可穿戴设备、超级移动个人计算机(ultra-mobile personal computer,UMPC)、上网本或者个人数字助理(personal digital assistant,PDA)等,非移动电子设备可以为服务器、网络附属存储器(NetworkAttached Storage,NAS)、个人计算机(personal computer,PC)、电视机(television,TV)、柜员机或者自助机等,本申请实施例不作具体限定。The device for controlling the amount of aluminum fluoride added in the embodiment of the present application may be a device, or a component in a terminal, an integrated circuit, or a chip. The device may be a mobile electronic device or a non-mobile electronic device. Exemplarily, the mobile electronic device may be a mobile phone, a tablet computer, a notebook computer, a palmtop computer, a vehicle electronic device, a wearable device, an ultra-mobile personal computer (UMPC), a netbook or a personal digital assistant (personal digital assistant, PDA), etc., non-mobile electronic equipment can be server, network attached storage (NetworkAttached Storage, NAS), personal computer (personal computer, PC), television (television, TV), teller machine or self-service machine, etc. Examples are not specifically limited.
本申请实施例中的控制氟化铝添加量的装置可以为具有操作系统的装置。该操作系统可以为安卓(Android)操作系统,可以为ios操作系统,还可以为其他可能的操作系统,本申请实施例不作具体限定。The device for controlling the amount of aluminum fluoride added in the embodiment of the present application may be a device with an operating system. The operating system may be an Android (Android) operating system, an ios operating system, or other possible operating systems, which are not specifically limited in this embodiment of the present application.
本申请实施例提供的控制氟化铝添加量的装置能够实现图1至图9的方法实施例实现的各个过程,为避免重复,这里不再赘述。The device for controlling the amount of aluminum fluoride added provided in the embodiment of the present application can realize various processes realized in the method embodiments shown in Fig. 1 to Fig. 9 , and will not be repeated here to avoid repetition.
本申请实施例提供的控制氟化铝添加量的装置,通过获取第一电解槽温度和第一分子比;基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立;根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量;由于可以预测铝电解生产过程中电解槽温度变化趋势和分子比变化趋势,并且基于预测得到的电解槽温度变化趋势和分子比变化趋势,来确定氟化铝的添加量,使得氟化铝的添加量可以与铝电解生产过程中变化的工况相匹配,从而实现氟化铝添加量的准确控制。The device for controlling the addition of aluminum fluoride provided in the embodiment of the present application obtains the temperature of the first electrolytic cell and the first molecular ratio; based on the temperature of the first electrolytic cell, the first molecular ratio and a preset prediction model, Determine the temperature change trend of the electrolytic cell and the molecular ratio change trend; the preset prediction model is established based on the historical temperature of the electrolytic cell and the historical molecular ratio; according to the temperature change trend of the electrolytic cell and the molecular ratio change trend, determine the aluminum fluoride The addition amount of aluminum fluoride can be determined because the temperature change trend of the electrolytic cell and the molecular ratio change trend in the aluminum electrolytic production process can be predicted, and the addition amount of aluminum fluoride can be determined based on the predicted temperature change trend of the electrolytic cell and the molecular ratio change trend, so that the fluorine The amount of aluminum fluoride added can be matched with the changing working conditions in the aluminum electrolytic production process, so as to realize the accurate control of the amount of aluminum fluoride added.
可选地,如图11所示,本申请实施例还提供一种电子设备300,包括处理器310,存储器309,存储在存储器309上并可在所述处理器310上运行的程序或指令,该程序或指令被处理器310执行时实现上述控制氟化铝添加量的方法实施例的各个过程,且能达到相同的技术效果,为避免重复,这里不再赘述。Optionally, as shown in FIG. 11 , the embodiment of the present application further provides an
需要说明的是,本申请实施例中的电子设备包括上述所述的移动电子设备和非移动电子设备。It should be noted that the electronic devices in the embodiments of the present application include the above-mentioned mobile electronic devices and non-mobile electronic devices.
图11实现本申请实施例的一种电子设备的硬件结构示意图。FIG. 11 is a schematic diagram of a hardware structure of an electronic device implementing an embodiment of the present application.
该电子设备300包括但不限于:射频单元301、网络模块302、音频输出单元303、输入单元304、传感器305、显示单元306、用户输入单元307、接口单元308、存储器309、以及处理器310等部件。The
本领域技术人员可以理解,电子设备300还可以包括给各个部件供电的电源(比如电池),电源可以通过电源管理系统与处理器310逻辑相连,从而通过电源管理系统实现管理充电、放电、以及功耗管理等功能。图11中示出的电子设备结构并不构成对电子设备的限定,电子设备可以包括比图示更多或更少的部件,或者组合某些部件,或者不同的部件布置,在此不再赘述。在本发明实施例中,电子设备包括但不限于手机、平板电脑、笔记本电脑、掌上电脑、车载终端、可穿戴设备、以及计步器等。Those skilled in the art can understand that the
其中,处理器310,用于获取第一电解槽温度和第一分子比;基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立;根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量。Wherein, the
本申请实施例提供的电子设备,通过获取第一电解槽温度和第一分子比;基于所述第一电解槽温度、所述第一分子比以及预设的预测模型,确定电解槽温度变化趋势和分子比变化趋势;所述预设的预测模型基于电解槽历史温度和历史分子比建立;根据所述电解槽温度变化趋势和所述分子比变化趋势,确定氟化铝的添加量;由于可以预测铝电解生产过程中电解槽温度变化趋势和分子比变化趋势,并且基于预测得到的电解槽温度变化趋势和分子比变化趋势,来确定氟化铝的添加量,使得氟化铝的添加量可以与铝电解生产过程中变化的工况相匹配,从而实现氟化铝添加量的准确控制。The electronic device provided in the embodiment of the present application obtains the temperature of the first electrolytic tank and the first molecular ratio; based on the temperature of the first electrolytic tank, the first molecular ratio and a preset prediction model, the temperature change trend of the electrolytic tank is determined and molecular ratio change trend; the preset predictive model is established based on electrolytic cell historical temperature and historical molecular ratio; according to the electrolytic cell temperature change trend and the molecular ratio change trend, determine the amount of aluminum fluoride added; because it can Predict the temperature change trend of the electrolytic cell and the molecular ratio change trend during the aluminum electrolytic production process, and determine the amount of aluminum fluoride added based on the predicted temperature change trend of the electrolytic cell and the molecular ratio change trend, so that the added amount of aluminum fluoride can be It matches the changing working conditions in the production process of aluminum electrolysis, so as to realize the accurate control of the amount of aluminum fluoride added.
应理解的是,本发明实施例中,射频单元301可用于收发信息或通话过程中,信号的接收和发送,具体的,将来自基站的下行数据接收后,给处理器310处理;另外,将上行的数据发送给基站。通常,射频单元301包括但不限于天线、至少一个放大器、收发信机、耦合器、低噪声放大器、双工器等。此外,射频单元301还可以通过无线通信系统与网络和其他设备通信。It should be understood that, in the embodiment of the present invention, the
电子设备通过网络模块302为用户提供了无线的宽带互联网访问,如帮助用户收发电子邮件、浏览网页和访问流式媒体等。The electronic device provides users with wireless broadband Internet access through the
音频输出单元303可以将射频单元301或网络模块302接收的或者在存储器309中存储的音频数据转换成音频信号并且输出为声音。而且,音频输出单元303还可以提供与电子设备300执行的特定功能相关的音频输出(例如,呼叫信号接收声音、消息接收声音等等)。音频输出单元303包括扬声器、蜂鸣器以及受话器等。The
输入单元304用于接收音频或视频信号。输入单元304可以包括图形处理器(Graphics Processing Unit,GPU)3041和麦克风3042,图形处理器3041对在视频捕获模式或图像捕获模式中由图像捕获装置(如摄像头)获得的静态图片或视频的图像数据进行处理。处理后的图像帧可以显示在显示单元306上。经图形处理器3041处理后的图像帧可以存储在存储器309(或其它存储介质)中或者经由射频单元301或网络模块302进行发送。麦克风3042可以接收声音,并且能够将这样的声音处理为音频数据。处理后的音频数据可以在电话通话模式的情况下转换为可经由射频单元301发送到移动通信基站的格式输出。The
电子设备300还包括至少一种传感器305,比如光传感器、运动传感器以及其他传感器。具体地,光传感器包括环境光传感器及接近传感器,其中,环境光传感器可根据环境光线的明暗来调节显示面板3061的亮度,接近传感器可在电子设备300移动到耳边时,关闭显示面板3061和/或背光。作为运动传感器的一种,加速计传感器可检测各个方向上(一般为三轴)加速度的大小,静止时可检测出重力的大小及方向,可用于识别电子设备姿态(比如横竖屏切换、相关游戏、磁力计姿态校准)、振动识别相关功能(比如计步器、敲击)等;传感器305还可以包括指纹传感器、压力传感器、虹膜传感器、分子传感器、陀螺仪、气压计、湿度计、温度计、红外线传感器等,在此不再赘述。The
显示单元306用于显示由用户输入的信息或提供给用户的信息。显示单元306可包括显示面板3061,可以采用液晶显示器(Liquid Crystal Display,LCD)、有机发光二极管(Organic Light-Emitting Diode,OLED)等形式来配置显示面板3061。The
用户输入单元307可用于接收输入的数字或字符信息,以及产生与电子设备的用户设置以及功能控制有关的键信号输入。具体地,用户输入单元307包括触控面板3071以及其他输入设备3072。触控面板3071,也称为触摸屏,可收集用户在其上或附近的触摸操作(比如用户使用手指、触笔等任何适合的物体或附件在触控面板3071上或在触控面板3071附近的操作)。触控面板3071可包括触摸检测装置和触摸控制器两个部分。其中,触摸检测装置检测用户的触摸方位,并检测触摸操作带来的信号,将信号传送给触摸控制器;触摸控制器从触摸检测装置上接收触摸信息,并将它转换成触点坐标,再送给处理器310,接收处理器310发来的命令并加以执行。此外,可以采用电阻式、电容式、红外线以及表面声波等多种类型实现触控面板3071。除了触控面板3071,用户输入单元307还可以包括其他输入设备3072。具体地,其他输入设备3072可以包括但不限于物理键盘、功能键(比如音量控制按键、开关按键等)、轨迹球、鼠标、操作杆,在此不再赘述。进一步的,触控面板3071可覆盖在显示面板3061上,当触控面板3071检测到在其上或附近的触摸操作后,传送给处理器310以确定触摸事件的类型,随后处理器310根据触摸事件的类型在显示面板3061上提供相应的视觉输出。虽然在图11中,触控面板3071与显示面板3061是作为两个独立的部件来实现电子设备的输入和输出功能,但是在某些实施例中,可以将触控面板3071与显示面板3061集成而实现电子设备的输入和输出功能,具体此处不做限定。The user input unit 307 can be used to receive input numbers or character information, and generate key signal input related to user settings and function control of the electronic device. Specifically, the user input unit 307 includes a
接口单元308为外部装置与电子设备300连接的接口。例如,外部装置可以包括有线或无线头戴式耳机端口、外部电源(或电池充电器)端口、有线或无线数据端口、存储卡端口、用于连接具有识别模块的装置的端口、音频输入/输出(I/O)端口、视频I/O端口、耳机端口等等。接口单元308可以用于接收来自外部装置的输入(例如,数据信息、电力等等)并且将接收到的输入传输到电子设备300内的一个或多个元件或者可以用于在电子设备300和外部装置之间传输数据。The
存储器309可用于存储软件程序以及各种数据。存储器309可主要包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需的应用程序(比如声音播放功能、图像播放功能等)等;存储数据区可存储根据手机的使用所创建的数据(比如音频数据、电话本等)等。此外,存储器309可以包括高速随机存取存储器,还可以包括非易失性存储器,例如至少一个磁盘存储器件、闪存器件、或其他易失性固态存储器件。The
处理器310是电子设备的控制中心,利用各种接口和线路连接整个电子设备的各个部分,通过运行或执行存储在存储器309内的软件程序和/或模块,以及调用存储在存储器309内的数据,执行电子设备的各种功能和处理数据,从而对电子设备进行整体监控。处理器310可包括一个或多个处理单元;优选的,处理器310可集成应用处理器和调制解调处理器,其中,应用处理器主要处理操作系统、用户界面和应用程序等,调制解调处理器主要处理无线通信。可以理解的是,上述调制解调处理器也可以不集成到处理器310中。The
电子设备300还可以包括给各个部件供电的电源311(比如电池),优选的,电源311可以通过电源管理系统与处理器310逻辑相连,从而通过电源管理系统实现管理充电、放电、以及功耗管理等功能。The
另外,电子设备300包括一些未示出的功能模块,在此不再赘述。In addition, the
本申请实施例还提供一种可读存储介质,所述可读存储介质上存储有程序或指令,该程序或指令被处理器执行时实现上述控制氟化铝添加量的方法实施例的各个过程,且能达到相同的技术效果,为避免重复,这里不再赘述。The embodiment of the present application also provides a readable storage medium, on which a program or instruction is stored, and when the program or instruction is executed by a processor, each process of the above-mentioned embodiment of the method for controlling the amount of aluminum fluoride added is realized , and can achieve the same technical effect, in order to avoid repetition, it will not be repeated here.
其中,所述处理器为上述实施例中所述的电子设备中的处理器。所述可读存储介质,包括计算机可读存储介质,如计算机只读存储器(Read-Only Memory,ROM)、随机存取存储器(Random Access Memory,RAM)、磁碟或者光盘等。Wherein, the processor is the processor in the electronic device described in the above embodiments. The readable storage medium includes a computer readable storage medium, such as a computer read-only memory (Read-Only Memory, ROM), a random access memory (Random Access Memory, RAM), a magnetic disk or an optical disk, and the like.
本申请实施例另提供了一种芯片,所述芯片包括处理器和通信接口,所述通信接口和所述处理器耦合,所述处理器用于运行程序或指令,实现上述控制氟化铝添加量的方法实施例的各个过程,且能达到相同的技术效果,为避免重复,这里不再赘述。The embodiment of the present application further provides a chip, the chip includes a processor and a communication interface, the communication interface is coupled to the processor, and the processor is used to run programs or instructions to realize the above-mentioned control of the added amount of aluminum fluoride Each process of the method embodiment can achieve the same technical effect, so in order to avoid repetition, details are not repeated here.
应理解,本申请实施例提到的芯片还可以称为系统级芯片、系统芯片、芯片系统或片上系统芯片等。It should be understood that the chips mentioned in the embodiments of the present application may also be called system-on-chip, system-on-chip, system-on-a-chip, or system-on-a-chip.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。此外,需要指出的是,本申请实施方式中的方法和装置的范围不限按示出或讨论的顺序来执行功能,还可包括根据所涉及的功能按基本同时的方式或按相反的顺序来执行功能,例如,可以按不同于所描述的次序来执行所描述的方法,并且还可以添加、省去、或组合各种步骤。另外,参照某些示例所描述的特征可在其他示例中被组合。It should be noted that, in this document, the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus comprising that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved. Functions are performed, for example, the described methods may be performed in an order different from that described, and various steps may also be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到上述实施例方法可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件,但很多情况下前者是更佳的实施方式。基于这样的理解,本申请的技术方案本质上或者说对现有技术做出贡献的部分可以以计算机软件产品的形式体现出来,该计算机软件产品存储在一个存储介质(如ROM/RAM、磁碟、光盘)中,包括若干指令用以使得一台终端(可以是手机,计算机,服务器,或者网络设备等)执行本申请各个实施例所述的方法。Through the description of the above embodiments, those skilled in the art can clearly understand that the methods of the above embodiments can be implemented by means of software plus a necessary general-purpose hardware platform, and of course also by hardware, but in many cases the former is better implementation. Based on such an understanding, the technical solution of the present application can be embodied in the form of computer software products, which are stored in a storage medium (such as ROM/RAM, magnetic disk, etc.) , optical disc), including several instructions to enable a terminal (which may be a mobile phone, computer, server, or network device, etc.) to execute the methods described in various embodiments of the present application.
上面结合附图对本申请的实施例进行了描述,但是本申请并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本申请的启示下,在不脱离本申请宗旨和权利要求所保护的范围情况下,还可做出很多形式,均属于本申请的保护之内。The embodiments of the present application have been described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementations. The above-mentioned specific implementations are only illustrative and not restrictive. Those of ordinary skill in the art will Under the inspiration of this application, without departing from the purpose of this application and the scope of protection of the claims, many forms can also be made, all of which belong to the protection of this application.
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