CN115532903A - Pipe stretch bending equipment and its use method - Google Patents
Pipe stretch bending equipment and its use method Download PDFInfo
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- CN115532903A CN115532903A CN202211176767.0A CN202211176767A CN115532903A CN 115532903 A CN115532903 A CN 115532903A CN 202211176767 A CN202211176767 A CN 202211176767A CN 115532903 A CN115532903 A CN 115532903A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/022—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment over a stationary forming member only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
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Abstract
Description
技术领域technical field
本发明属于机械制造技术领域,尤其是涉及一种管材拉弯设备及其使用方法。The invention belongs to the technical field of mechanical manufacturing, and in particular relates to a pipe stretch bending equipment and a using method thereof.
背景技术Background technique
管材在汽车行业运用广泛,比如汽车前/后防撞梁、座椅骨架、仪表盘横梁、车身结构件、前/后副车架等等。现有的工艺或设备只能对管材完成二维平面上的折弯操作,若管材需要实现如图1所示的三维空间内的折弯则需要通过多道工序分别对管材局部进行折弯,并需要结合压弯混合工艺(如折弯定型操作)方能完成。但由于管材需进行重复定位和拉伸操作,故对定位尺寸即精度要求较高,且最终完成的管材的稳定性无法得以保证。Pipes are widely used in the automotive industry, such as front/rear anti-collision beams, seat frames, instrument panel beams, body structural parts, front/rear subframes, etc. The existing process or equipment can only complete the bending operation on the two-dimensional plane of the pipe. If the pipe needs to be bent in the three-dimensional space as shown in Figure 1, it is necessary to bend the pipe locally through multiple processes. And it needs to be combined with bending mixing process (such as bending and shaping operation) to complete. However, since the pipe needs to be repeatedly positioned and stretched, the positioning size, that is, the accuracy, is required to be high, and the stability of the final pipe cannot be guaranteed.
此外,当需对管材端部进行折弯操作时,管材中部区域极其容易受力变形或产生与折弯方向相同的弧度,进而造成加工不符合要求的情况。In addition, when the end of the pipe needs to be bent, the middle area of the pipe is extremely easy to be deformed by force or produce the same arc as the bending direction, resulting in processing that does not meet the requirements.
因此设计一种管材拉弯设备及其使用方法是目前本领域技术人员所要解决的重要技术问题。Therefore, it is an important technical problem to be solved by those skilled in the art at present to design a kind of pipe stretch bending equipment and its use method.
发明内容Contents of the invention
本发明的目的就是为了解决现有技术中存在的上述问题,提供一种管材拉弯设备及其使用方法。The purpose of the present invention is to solve the above-mentioned problems in the prior art, and to provide a pipe stretch bending equipment and a method of use thereof.
本发明的目的通过以下技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:
管材拉弯设备,包括基座,所述基座上设置有管材放置架;所述管材放置架的外边缘呈弧型,且其外边缘上形成有用于卡接管材的卡口;所述卡口的支撑面的两端位于管材放置架的两端的内侧,且两者之间形成有间隙;所述卡口的两端设置有第一折弯机构,所述第一折弯机构包括用于折弯管材的折弯块和限位块;所述限位块局部突出于所述折弯块的折弯面,并位于所述间隙处;所述基座上还设置有限位机构,所述限位机构包括驱动组件和限位板;所述限位板位于所述管材放置架的外侧,并由所述驱动组件驱动其沿所述基座的Y轴方向移动,直至所述限位板与所述卡口的外边缘抵接。The pipe stretch bending equipment includes a base on which a pipe placing frame is arranged; the outer edge of the pipe placing frame is arc-shaped, and a bayonet for clamping pipes is formed on the outer edge; the bayonet The two ends of the supporting surface of the mouth are located inside the two ends of the pipe placement frame, and a gap is formed between them; the two ends of the bayonet are provided with a first bending mechanism, and the first bending mechanism includes a The bending block and the limiting block for bending the pipe; the limiting block partially protrudes from the bending surface of the bending block and is located at the gap; the base is also provided with a limiting mechanism, so The limit mechanism includes a drive assembly and a limit plate; the limit plate is located on the outside of the pipe placement frame, and is driven by the drive assembly to move along the Y-axis direction of the base until the limit plate The plate abuts against the outer edge of the bayonet.
优选的,所述第一折弯机构对称设置于所述限位机构的两侧;其还包括驱动所述折弯块沿所述基座的Y轴方向往复移动的驱动气缸。Preferably, the first bending mechanism is arranged symmetrically on both sides of the limiting mechanism; it also includes a driving cylinder that drives the bending block to reciprocate along the Y-axis direction of the base.
优选的,所述折弯块的折弯面为弧形状,且所述折弯面的最高点位于所述管材放置架的端部的外侧;所述折弯块的高度不小于所述管材放置架的高度。Preferably, the bending surface of the bending block is arc-shaped, and the highest point of the bending surface is located outside the end of the pipe placement frame; the height of the bending block is not less than that of the pipe placement frame. shelf height.
优选的,所述限位机构位于所述管材放置架和所述基板之间;所述驱动组件为气缸,其气缸轴伸出时,驱动所述限位板向所述基座的外边缘移动;所述驱动组件的气缸轴收缩,驱动所述限位板向所述管材放置架移动。Preferably, the limiting mechanism is located between the pipe placement frame and the base plate; the driving assembly is a cylinder, and when the cylinder shaft is stretched out, the limiting plate is driven to move to the outer edge of the base ; The cylinder shaft of the driving assembly shrinks, driving the limiting plate to move towards the pipe placement frame.
优选的,所述基座和所述管材放置架之间固定有至少两根支撑柱,所述驱动组件位于两根所述支撑柱之间,且所述支撑柱的高度不小于所述驱动组件的高度。Preferably, at least two supporting columns are fixed between the base and the pipe placement frame, the driving assembly is located between the two supporting columns, and the height of the supporting column is not less than that of the driving assembly the height of.
优选的,所述基座上还设置有固定座,所述固定座位于管材放置架的后侧,并与所述管材放置架卡接;所述固定座上固定有用于放置第二折弯机构的安装架;所述第二折弯机构包括设置于所述安装架上的Y轴移动机构,以及设置于所述Y轴移动机构上的Z轴移动机构;所述Z轴移动机构上设置有夹持机构;所述夹持机构由所述Z轴移动机构驱动其向所述管材放置架处移动,直至所述夹持机构移动至所述折弯块的外侧并夹紧管材。Preferably, the base is also provided with a fixing seat, the fixing seat is located on the rear side of the pipe placing frame, and is clamped with the pipe placing frame; the fixing seat is fixed with a second bending mechanism for placing The mounting frame; the second bending mechanism includes a Y-axis moving mechanism arranged on the mounting frame, and a Z-axis moving mechanism arranged on the Y-axis moving mechanism; the Z-axis moving mechanism is provided with Clamping mechanism; the clamping mechanism is driven by the Z-axis moving mechanism to move toward the pipe placement frame until the clamping mechanism moves to the outside of the bending block and clamps the pipe.
优选的,所述Z轴移动机构上还设置有夹爪安装架,所述夹持机构设置于所述夹爪安装架的两侧;所述夹持机构至所述夹爪安装架的主体部的距离与所述卡口至所述Y轴移动机构上表面的距离相当;所述折弯块的外侧为一平面,并与所述折弯面之间圆弧过渡;所述Y轴移动机构驱动所述夹持机构向所述卡口的开口方向移动,直至所述夹持机构与所述折弯块的外侧的平面抵接。Preferably, the Z-axis moving mechanism is also provided with a jaw mounting frame, and the clamping mechanism is arranged on both sides of the jaw mounting frame; the clamping mechanism is connected to the main body of the jaw mounting frame The distance is equivalent to the distance from the bayonet socket to the upper surface of the Y-axis moving mechanism; the outer side of the bending block is a plane, and a circular arc transitions with the bending surface; the Y-axis moving mechanism Driving the clamping mechanism to move toward the opening of the bayonet until the clamping mechanism abuts against the outer plane of the bending block.
优选的,所述Y轴移动机构为直线移动组件;所述Y轴移动机构上方设置有第二固定座,所述Z轴移动机构固定于所述第二固定座上;所述Y轴移动机构驱动所述第二固定座相对所述安装架沿所述基座的Y轴方向移动。Preferably, the Y-axis moving mechanism is a linear moving assembly; a second fixed seat is arranged above the Y-axis moving mechanism, and the Z-axis moving mechanism is fixed on the second fixed seat; the Y-axis moving mechanism Driving the second fixing seat to move relative to the installation frame along the Y-axis direction of the base.
管材拉弯设备的使用方法,包括所述的管材拉弯设备,以及如下操作步骤:The method of using the pipe stretch bending equipment, including the pipe stretch bending equipment, and the following operation steps:
S1,启动限位机构,驱动限位板沿基座的Y轴方向移动,直至所述限位板与管材放置架的外边缘抵接,并将管材限制于卡口内;S1, start the limit mechanism, drive the limit plate to move along the Y-axis direction of the base, until the limit plate abuts against the outer edge of the pipe placement rack, and limits the pipe to the bayonet;
S2,启动第一折弯机构,驱动折弯块和限位块向卡口处移动,直至所述限位块与所述卡口的底面抵接;并由所述折弯块对管材进行折弯操作,使管材与所述卡口完全贴合;S2, start the first bending mechanism, drive the bending block and the limit block to move towards the bayonet until the limit block abuts against the bottom surface of the bayonet; and bend the pipe by the bending block Bending operation, so that the pipe fits the bayonet completely;
S3,依次复位第一折弯机构和限位机构至其初始位置。S3, sequentially reset the first bending mechanism and the limiting mechanism to their initial positions.
优选的,还包括如下操作步骤:Preferably, the following steps are also included:
S1,启动Z轴移动机构,驱动夹爪安装架和夹持机构向基座处移动,直至所述夹持机构位于管材放置架两端;S1, start the Z-axis moving mechanism, drive the jaw mounting frame and the clamping mechanism to move to the base until the clamping mechanism is located at both ends of the pipe placement frame;
S2,启动夹持机构,并夹紧放置于管材放置架上的管材;S2, start the clamping mechanism, and clamp the pipe placed on the pipe placement rack;
S3,启动Y轴移动机构,驱动夹持机构及管材向折弯块处移动,直至所述夹持机构与折弯块的外侧的平面抵接;S3, start the Y-axis moving mechanism, drive the clamping mechanism and the pipe to move toward the bending block, until the clamping mechanism abuts against the outer plane of the bending block;
S4,依次复位夹持机构,Z轴移动机构,Y轴移动机构,第一折弯机构和限位机构至其初始位置。S4, sequentially reset the clamping mechanism, the Z-axis moving mechanism, the Y-axis moving mechanism, the first bending mechanism and the limit mechanism to their initial positions.
本发明技术方案的优点主要体现在:The advantage of technical solution of the present invention is mainly reflected in:
通过卡口限定管材的放置位置,并由限位块与卡口外边缘抵接,以固定管材;限位块与折弯块配合,保证管材在折弯过程中管材中部局域不会折弯变形,提高管材的良品率;The placement position of the pipe is limited by the bayonet, and the limit block is abutted against the outer edge of the bayonet to fix the pipe; the limit block cooperates with the bending block to ensure that the middle part of the pipe will not be bent during the bending process Deformation, improve the yield rate of pipes;
折弯块将管材端部向卡口处移动,直至管材内壁与卡口完全贴合,完成管材第一折弯;再通过夹持机构与折弯块配合,使管材形成与折弯块的折弯面贴合的第二折弯和第三折弯;一次装夹即可完成多道折弯,便于折弯后的管材定型,同时提高加工效率和稳定性;The bending block moves the end of the pipe to the bayonet until the inner wall of the pipe is completely attached to the bayonet to complete the first bending of the pipe; then cooperate with the bending block through the clamping mechanism to make the pipe form a bend with the bending block The second bending and the third bending of the curved surface; one clamping can complete multiple bendings, which is convenient for the shape of the bent pipe and improves the processing efficiency and stability at the same time;
第一折弯机构,第二折弯机构以及限位机构均集成设置于基座上,减少基座占地面积的同时使得设备结构更加紧凑,提高整体设备的空间利用率。The first bending mechanism, the second bending mechanism and the limit mechanism are all integrated on the base, reducing the footprint of the base while making the equipment more compact and improving the space utilization of the overall equipment.
附图说明Description of drawings
图1:本发明背景技术附图;Fig. 1: Accompanying drawing of background technology of the present invention;
图2:本发明优选实施例的第一方向立体图;Fig. 2: the perspective view of the first direction of the preferred embodiment of the present invention;
图3:本发明优选实施例的第二方向立体图;Fig. 3: the perspective view of the second direction of the preferred embodiment of the present invention;
图4:本发明优选实施例的主视图;Fig. 4: the front view of preferred embodiment of the present invention;
图5:本发明优选实施例的俯视图;Figure 5: a top view of a preferred embodiment of the present invention;
图6:本发明优选实施例的侧视图;Figure 6: a side view of a preferred embodiment of the present invention;
图7:本发明优选实施例的管材放置架局部隐藏立体图。Fig. 7: A partial hidden perspective view of the pipe placing frame of the preferred embodiment of the present invention.
具体实施方式detailed description
本发明的目的、优点和特点,将通过下面优选实施例的非限制性说明进行图示和解释。这些实施例仅是应用本发明技术方案的典型范例,凡采取等同替换或者等效变换而形成的技术方案,均落在本发明要求保护的范围之内。Objects, advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments. These embodiments are only typical examples of applying the technical solutions of the present invention, and all technical solutions formed by adopting equivalent replacements or equivalent transformations fall within the protection scope of the present invention.
在方案的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。并且,在方案的描述中,以操作人员为参照,靠近操作者的方向为近端,远离操作者的方向为远端。In the description of the scheme, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", " The orientation or positional relationship indicated by "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of description and simplification of description, rather than indicating or implying that the device or element referred to must have a specific orientation , constructed and operated in a particular orientation and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance. Moreover, in the description of the solution, with the operator as a reference, the direction close to the operator is the proximal end, and the direction away from the operator is the distal end.
结合图2和图4或图7所示,本发明揭示了管材拉弯设备,包括基座1,所述基座1上设置有管材放置架2,具体的,所述基座1和所述管材放置架2之间固定有至少两根支撑柱102。所述管材放置架2的外边缘呈弧型,且其外边缘上形成有用于卡接管材的卡口20。所述卡口20的支撑面201的两端位于管材放置架2的两端的内侧,且两者之间形成有间隙。As shown in FIG. 2 and FIG. 4 or FIG. 7, the present invention discloses a pipe stretch bending equipment, including a
结合图3和图5所示,所述卡口20的两端设置有第一折弯机构3,所述第一折弯机构3包括用于折弯管材的折弯块32。其中所述折弯块32位于所述管材放置架2的两端。所述折弯块32至少包括一个弧形状的折弯面321;所述折弯面321的最高点位于所述管材放置架2的端部的外侧,并对管材施加作用力,直至管材与所述折弯面321贴合。为保证折弯效果,本发明中优选将所述折弯块32的高度设计成不小于所述管材放置架2的高度,以保证所述折弯块32可对所述管材施加作用力。As shown in FIG. 3 and FIG. 5 , the two ends of the bayonet 20 are provided with a
如图3所示,所述折弯机构3还包括限位块33,所述限位块33局部突出于所述折弯块32的折弯面321,并位于所述卡口20的支撑面201与所述管材放置架2两端的间隙处。所述限位块33的自由端至所述折弯块32的折弯面321的最高点之间的距离与管材的宽度相当。通过所述限位块33与所述管材放置架2抵接,限定所述折弯块32的极限移动位置;且当所述限位块33与所述管材放置架2抵接时,所述折弯块32对管材两端施加作用力,并使得管材形成与所述管材放置架2的外边缘贴合的第一折弯。As shown in FIG. 3 , the
进一步的,所述折弯机构3还包括驱动所述折弯块32沿所述基座1的Y轴方向(基座1的宽度方向)往复移动的驱动气缸31。具体的,所述驱动气缸31固定于气缸安装座310上,驱动气缸31的气缸轴贯穿所述气缸安装座310和用于放置折弯块的折弯安装座,并与所述折弯块32可拆卸的连接。所述折弯块32通过螺栓固定于该折弯安装座上,且所述折弯块32上沿其高度方向形成有卡接口,所述驱动气缸31的气缸轴与该卡接口连接;沿Z轴方向(折弯块32的高度方向)可将所述折弯块32从所述折弯安装座取出,并与所述驱动气缸31拆卸,以方便对所述折弯块32进行更换。为防止所述折弯块32在移动过程中左右晃动,本发明中优选在折弯安装座的两侧设置有相互平行的导向杆,两根导向杆之间的距离等于该折弯安装座的宽度;即通过导向杆对折弯安装座进行限定,进一步增强所述折弯块32在移动过程中的稳定性。Further, the
如图2至图4所示,所述基座1上还设置有限位机构4,所述限位机构4居中设置于两个所述第一折弯机构3之间;即两个所述第一折弯机构3对称设置于限位机构4的两侧。进一步的,所述限位机构4位于所述管材放置架2和所述基板1之间。所述限位机构4至少包括驱动组件40,所述驱动组件40为气缸,并位于两根所述支撑柱102之间,且所述驱动组件40且所述支撑柱102的高度不小于所述驱动组件40的高度;为所述驱动组件40提供足够的设置空间。As shown in Figures 2 to 4, a
如图3或图5所示,所述驱动组件40的气缸轴与移动板41固定连接,所述移动板41位于所述基座1的上方,且与所述基座1之间设置有滑行机构,所述滑行机构包括现有技术中揭示的例如滑轨组件或丝杆等可完成直线移动的组件,在此不做赘述。As shown in FIG. 3 or FIG. 5 , the cylinder shaft of the
如图5所示,所述限位机构4还包括垂直固定于所述移动板41上的限位板42,所述限位板42位于所述管材放置架2的外侧,并由所述驱动组件40驱动其沿所述基座1的Y轴方向移动,直至所述限位板42与所述卡口20的外边缘抵接。通过所述限位板42对所述卡口20处的管材进行位置限定,并与所述第一折弯机构3上的所述折弯块32配合,有效防止所述折弯块32对管材端部进行折弯操作时,管材中部同步折弯或产生弧度的现象。此外,本发明中优选将所述限位板42设置于所述管材放置架2的正中间,以保证管材在折弯过程中受力均衡。As shown in Figure 5, the limiting
如图2至图3所示,所述基座1上还设置有固定座105,所述固定座105位于管材放置架2的后侧,并与所述管材放置架2卡接。所述固定座105的支撑面与所述基座1之间形成有间隙,所述限位机构4的驱动组件40位于所述固定座105的下方,且其气缸轴贯穿该间隙。所述驱动组件40的伸缩方向与所述驱动气缸31的伸缩方向相反,即所述驱动组件40的气缸轴伸出时,驱动所述限位板42向所述基座1的外边缘移动;所述驱动组件40的气缸轴收缩,驱动所述限位板42向所述管材放置架2移动。这样设计的优点在于:使得管材拉弯设备的整体结构更加紧凑,并在最大程度上减小所述基座1的占地面积,提高空间利用率。As shown in FIG. 2 to FIG. 3 , the
如图2所示,所述固定座105上固定有用于放置第二折弯机构5的安装架50。所述第二折弯机构5包括设置于所述安装架50上的Y轴移动机构51,以及设置于所述Y轴移动机构51上的Z轴移动机构52。具体的,所述Y轴移动机构51上方设置有第二固定座520,所述Z轴移动机构52固定于所述第二固定座520上;所述Y轴移动机构51驱动所述第二固定座520相对所述安装架50沿所述基座1的Y轴方向移动。As shown in FIG. 2 , a mounting
结合图2和图6所示,所述Z轴移动机构52上设置有夹爪安装架521和夹持机构522。所述夹爪安装架521包括固定于所述Z轴移动机构52上的主体部,以及与完成第一折弯后的管材形状尺寸相当的安装部;所述夹持机构522设置于所述夹爪安装架521的安装部的两侧。本发明中优选将所述Y轴移动机构51和所述Z轴移动机构52均设计成直线模组,当然,除直线模组外,也可使用现有技术中揭示的可提供直线移动功能的组件代替,在此不再赘述。As shown in FIG. 2 and FIG. 6 , the Z-
所述夹持机构522至所述夹爪安装架521的主体部的距离与所述卡口20至所述Y轴移动机构51上表面的距离相当。因此,当所述Z轴移动机构52驱动所述夹爪安装架521和所述夹持机构522向下移动,直至所述夹爪安装架521的主体部位于Z轴移动机构52的最底端时,所述夹持架构522位于所述卡口20的外侧;即所述夹持机构522由所述Z轴移动机构52驱动其向所述管材放置架2处移动,直至所述夹持机构522移动至所述折弯块32的外侧;再启动所述夹持机构522即可夹紧管材。The distance from the
如图3所示,所述折弯块32还包括至少一个平面,该平面与所述折弯面321之间圆滑过渡,且该平面为所述折弯块32的外侧面。由于所述折弯块32的外侧为一平面,因此,当所述夹持机构522夹紧管材后,启动所述Y轴移动机构51驱动所述夹持机构522向所述卡口20的开口方向移动,直至所述夹持机构522与所述折弯块32的外侧的平面抵接;使得管材的外表面与所述折弯块32的折弯面321贴合,完成对管材的第二折弯;同时位于所述折弯块32外侧的管材在所述夹持机构522的作用力下与所述折弯块32的外侧平面之间形成第三折弯。每次折弯后由于管材位置固定,故成型的稳定性较高。As shown in FIG. 3 , the bending
现有的对于如图1所示的管材的加工大都采用冷弯方式,例如绕弯、推弯、压弯、滚弯、拉弯等。这种加工方式在管材弯曲加工过程中受弯曲力矩的作用,弯曲横截面外侧受弯曲力的作用而不断减薄,内侧则不断增厚,当管材壁厚变化程度超过材料性能限度时,外侧便会产生开裂,内侧则会因失稳而产生褶皱。而本发明中通过第一折弯机构3和第二折弯机构5对管材采用拉弯方式进行加工,使得管材产生塑性变形,并弯曲成所需曲率、形状和尺寸的工件,提高材料的抗失稳能力,以避免管材内侧产生褶皱。此外,因第一折弯机构3和第二折弯机构5均为对称结构,故在两者操作完成后使管材形成两两对称的六道折弯;集成度高,提高折弯效率。Most of the existing processing of pipes as shown in Figure 1 adopts cold bending methods, such as winding, push bending, pressing bending, rolling bending, stretch bending and so on. This processing method is affected by the bending moment during the bending process of the pipe. The outer side of the curved cross-section is continuously thinned by the bending force, and the inner side is continuously thickened. When the change of the pipe wall thickness exceeds the material performance limit, the outer side will be Cracks will occur, and wrinkles will occur on the inside due to instability. However, in the present invention, the pipe material is processed by stretch bending through the
下面简述一下本发明揭示的管材拉弯设备的使用方法,具体操作步骤如下:The following is a brief description of the use method of the pipe stretch bending equipment disclosed by the present invention. The specific operation steps are as follows:
S1,启动限位机构4,驱动限位板42沿基座1的Y轴方向移动,直至所述限位板42与管材放置架2的外边缘抵接,并将管材限制于卡口20内;S1, start the
S2,启动第一折弯机构3,驱动折弯块32和限位块33向卡口20处移动,直至所述限位块33与所述卡口20的底面201抵接;并由所述折弯块32对管材进行折弯操作,使管材与所述卡口20完全贴合;完成管材的第一折弯操作;S2, start the
S3,启动Z轴移动机构52,驱动夹爪安装架521和夹持机构522向基座1处移动,直至所述夹持机构522位于管材放置架2两端;S3, start the Z-
S4,启动夹持机构522,并夹紧放置于管材放置架2上的管材;S4, start the
S5,启动Y轴移动机构51,驱动夹持机构522及管材向折弯块32处移动,直至所述夹持机构522与折弯块32的外侧的平面抵接;S5, start the Y-
S6,依次复位夹持机构522,Z轴移动机构52,Y轴移动机构51,第一折弯机构3和限位机构4至其初始位置。S6, sequentially reset the
S7,依次复位第一折弯机构3和限位机构4至其初始位置,并取出折弯后的管材,完成管材的下料操作。S7, sequentially reset the
此外,在完成对管材的六道折弯后,也可将管材由夹持机构522夹持并带动管材移动至所述Z轴移动以及52复位后,再由所述夹持机构522将管材松开并完成折弯后的管材下料操作。In addition, after the six-way bending of the pipe is completed, the pipe can also be clamped by the
本发明尚有多种实施方式,凡采用等同变换或者等效变换而形成的所有技术方案,均落在本发明的保护范围之内。There are still many implementations in the present invention, and all technical solutions formed by equivalent transformation or equivalent transformation fall within the protection scope of the present invention.
Claims (10)
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| US20180056352A1 (en) * | 2016-08-26 | 2018-03-01 | Shape Corp. | Warm forming process and apparatus for transverse bending of an extruded aluminum beam to warm form a vehicle structural component |
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| CN219309766U (en) * | 2022-09-26 | 2023-07-07 | 奇昊汽车系统(苏州)有限公司 | Pipe stretch bending equipment |
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| US20180056352A1 (en) * | 2016-08-26 | 2018-03-01 | Shape Corp. | Warm forming process and apparatus for transverse bending of an extruded aluminum beam to warm form a vehicle structural component |
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