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CN115532493A - Blowing equipment cleaning method and device, blowing equipment and readable storage medium - Google Patents

Blowing equipment cleaning method and device, blowing equipment and readable storage medium Download PDF

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Publication number
CN115532493A
CN115532493A CN202211405999.9A CN202211405999A CN115532493A CN 115532493 A CN115532493 A CN 115532493A CN 202211405999 A CN202211405999 A CN 202211405999A CN 115532493 A CN115532493 A CN 115532493A
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cleaning
nozzle
blowing
nozzles
blowing equipment
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CN115532493B (en
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曾计贤
蒋英杰
�谷山�
马珂
张向东
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Keruite New Technology Shenzhen Co ltd
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Keruite New Technology Shenzhen Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/52Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter for removal of clogging particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/363Sorting apparatus characterised by the means used for distribution by means of air

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Abstract

本发明涉及设备维护领域,公开了一种喷吹设备清理方法、装置、喷吹设备和可读存储介质,应用于喷吹设备工作过程,所述方法包括:以预定的检测时间为周期,检测喷吹设备中各个喷嘴是否喷吹操作过的工作状态;在所述检测时间内,将没有进行过喷吹操作的喷嘴列入清理队列中;实时监测传送带上的物料,根据传送带上物料的分布情况,分别确定所述清理队列中各个喷嘴的清洁时机,控制各个喷嘴在各自的清洁时机进行清洁喷吹操作,直至所述清理队列中所有喷嘴都进行过所述清洁喷吹操作。实现不停机实时循环清洁喷嘴,增加效率和工作时的安全度。

Figure 202211405999

The invention relates to the field of equipment maintenance, and discloses a blowing equipment cleaning method, device, blowing equipment and readable storage medium, which are applied to the working process of the blowing equipment. The method includes: taking a predetermined detection time as a cycle, detecting Whether each nozzle in the blowing equipment has been sprayed and operated; within the detection time, put the nozzles that have not been sprayed into the cleaning queue; monitor the materials on the conveyor belt in real time, and according to the distribution of materials on the conveyor belt In this case, respectively determine the cleaning timing of each nozzle in the cleaning queue, and control each nozzle to perform the cleaning and blowing operation at their respective cleaning timings until all the nozzles in the cleaning queue have performed the cleaning and blowing operation. Realize non-stop real-time cycle cleaning nozzles, increase efficiency and work safety.

Figure 202211405999

Description

喷吹设备清理方法、装置、喷吹设备和可读存储介质Blowing device cleaning method, device, blowing device and readable storage medium

技术领域technical field

本发明涉及设备维护领域,尤其涉及一种喷吹设备清理方法、装置、喷吹设备和可读存储介质。The invention relates to the field of equipment maintenance, in particular to a cleaning method and device for blowing equipment, blowing equipment and a readable storage medium.

背景技术Background technique

喷吹机构是矿物干法分选设备的关键部分,直接影响到最终的分选效果,如果在工作过程中,喷嘴被灰尘或者微小颗粒堵塞了,会影响喷吹效果,时间久了有可能会损坏电磁阀器件。现在的矿物干法分选设备上,对于喷嘴积尘处理都是需要设备停止运行,然后让喷嘴轮巡吹气,但现场生产过程,客户非必要也不想停止设备运行,有时候需要连续24小时甚至更长时间运行,在这样的情况下,在这工作期间如果有喷嘴长期没有喷气,则有可能积大量灰尘,当再有物料飞过需要喷吹的时候,就有可能喷不出来,甚至由于电磁阀的回吸效应,把灰尘回吸到电磁阀里,损坏电磁阀。The injection mechanism is a key part of the mineral dry separation equipment, which directly affects the final separation effect. If the nozzle is blocked by dust or tiny particles during the work process, the injection effect will be affected, and it may be damaged after a long time. Damage to solenoid valve components. On the current mineral dry separation equipment, it is necessary to stop the operation of the equipment for the treatment of dust accumulation in the nozzle, and then let the nozzle rotate to blow air. However, during the on-site production process, the customer does not want to stop the operation of the equipment unless necessary, and sometimes it takes 24 hours in a row Even if it runs for a longer period of time, in this case, if there is a nozzle that has not sprayed air for a long time during this working period, it may accumulate a lot of dust. Due to the suction effect of the solenoid valve, the dust is sucked back into the solenoid valve, which will damage the solenoid valve.

发明内容Contents of the invention

第一方面,本申请提供一种喷吹设备清理方法,应用于喷吹设备工作过程,所述方法包括:In the first aspect, the present application provides a method for cleaning the blowing equipment, which is applied to the working process of the blowing equipment, and the method includes:

以预定的检测时间为周期,检测喷吹设备中各个喷嘴是否喷吹操作过的工作状态;Taking the predetermined detection time as a cycle, detect whether each nozzle in the blowing equipment has blown the working state of the operation;

在所述检测时间内,将没有进行过喷吹操作的喷嘴列入清理队列中;During the detection time, put the nozzles that have not been sprayed into the cleaning queue;

实时监测传送带上的物料,根据传送带上物料的分布情况,分别确定所述清理队列中各个喷嘴的清洁时机,控制各个喷嘴在各自的清洁时机进行清洁喷吹操作,直至所述清理队列中所有喷嘴都进行过所述清洁喷吹操作。Monitor the materials on the conveyor belt in real time, determine the cleaning timing of each nozzle in the cleaning queue according to the distribution of the materials on the conveyor belt, and control each nozzle to perform cleaning and blowing operations at their respective cleaning timings until all nozzles in the cleaning queue All performed the cleaning blowing operation.

进一步的,所述检测时间根据物料的干湿度预先设定,当干度高时,则所述检测时间短,当湿度高时,则所述检测时间长。Further, the detection time is preset according to the dry humidity of the material. When the dryness is high, the detection time is short, and when the humidity is high, the detection time is long.

进一步的,所述以预定的检测时间为周期,检测喷吹设备中各个喷嘴的喷气情况,包括:Further, the detection of the air injection situation of each nozzle in the injection equipment with a predetermined detection time as a cycle includes:

通过定时器进行所述检测时间的倒计时,在所述定时器归0前,所述喷吹设备中的喷嘴进行过喷吹操作时,将对应喷嘴的工作状态标记为触发;The countdown of the detection time is carried out by a timer, and before the timer returns to 0, when the nozzle in the spraying device has performed a spraying operation, the working state of the corresponding nozzle is marked as triggered;

当所述定时器归0时,检测各个喷嘴的工作状态,将工作状态没有被标记为触发的喷嘴作为没有进行过喷吹操作的喷嘴,然后重置所有喷嘴的工作状态。When the timer returns to 0, the working status of each nozzle is detected, and the nozzle whose working status is not marked as triggered is regarded as a nozzle that has not performed a spraying operation, and then the working status of all nozzles is reset.

进一步的,实时监测传送带上的物料,根据传送带上物料的分布情况,分别确定所述清理队列中各个喷嘴的清洁时机,包括:Further, the materials on the conveyor belt are monitored in real time, and according to the distribution of the materials on the conveyor belt, the cleaning timing of each nozzle in the cleaning queue is respectively determined, including:

通过摄像装置获取物料与所述喷吹设备的相对位置和覆盖范围,以确定所述清理队列中各个喷嘴的空闲时间段,若所述空闲时间段的时长大于所述清洁喷吹操作的时间,则所述空闲时间段的开始时间为对应喷嘴的清洁时机。Obtain the relative position and coverage of the material and the blowing equipment through the camera device to determine the idle time period of each nozzle in the cleaning queue, if the length of the idle time period is longer than the time of the cleaning blowing operation, Then the start time of the idle period is the cleaning timing of the corresponding nozzle.

进一步的,所述确定所述清理队列中各个喷嘴的空闲时间段,包括:Further, the determining the idle time period of each nozzle in the cleaning queue includes:

若所述喷嘴不在所述覆盖范围内,则所述喷嘴的空闲时间段为所有时间;If the nozzle is not within the coverage range, the idle time period of the nozzle is all time;

若所述喷嘴位于所述覆盖范围内,则通过所述物料的位置,确定所述喷嘴与对应物料之间的距离,再根据物料的运动速度,确定各个覆盖了所述喷嘴的物料到达所述喷嘴上方的时间点,相邻两个物料到达所述喷嘴上方的时间点形成的区间为所述喷嘴的空闲时间段。If the nozzle is located within the coverage range, the distance between the nozzle and the corresponding material is determined through the position of the material, and then according to the moving speed of the material, it is determined that each material covering the nozzle reaches the The time point above the nozzle, the interval formed by the time points when two adjacent materials arrive above the nozzle is the idle time period of the nozzle.

进一步的,所述通过摄像装置获取物料与所述喷吹设备的相对位置和覆盖范围,包括:Further, the acquisition of the relative position and coverage of the material and the blowing equipment through the camera device includes:

通过摄像装置拍摄当前时刻所述喷吹设备所面对的传送带上的物料图像;The image of the material on the conveyor belt facing the blowing equipment at the current moment is taken by the camera device;

对所述物料图像进行二值化处理,并提取各个物料的特征图像,根据所述特征图像确定各个物料的大小和位置;Carrying out binarization processing on the material image, extracting the characteristic image of each material, and determining the size and position of each material according to the characteristic image;

通过所述物料的大小确定所述覆盖范围,通过所述物料的位置和所述喷吹设备的位置,确定所述物料与所述喷吹设备的相对位置。The coverage area is determined by the size of the material, and the relative position of the material and the injection device is determined by the position of the material and the position of the injection device.

进一步的,所述喷吹设备清理方法,还包括:Further, the cleaning method of the blowing equipment also includes:

当所述清理队列中的喷嘴进行清洁喷吹操作时,其余喷嘴进行正常的喷吹工作。When the nozzles in the cleaning queue perform cleaning and blowing operations, the remaining nozzles perform normal blowing operations.

第二方面,本申请还提供一种喷吹设备清理装置,包括:In a second aspect, the present application also provides a blowing equipment cleaning device, including:

检测模块,用于以预定的检测时间为周期,检测喷吹设备中各个喷嘴是否喷吹操作过的工作状态;The detection module is used to detect the working state of each nozzle in the blowing device whether the blowing operation has been performed by taking the predetermined detection time as a cycle;

分组模块,用于在所述检测时间内,将没有进行过喷吹操作的喷嘴列入清理队列中;The grouping module is used to list the nozzles that have not been sprayed into the cleaning queue within the detection time;

清理模块,用于实时监测传送带上的物料,根据传送带上物料的分布情况,分别确定所述清理队列中各个喷嘴的清洁时机,控制各个喷嘴在各自的清洁时机进行清洁喷吹操作,直至所述清理队列中所有喷嘴都进行过所述清洁喷吹操作。The cleaning module is used to monitor the materials on the conveyor belt in real time, respectively determine the cleaning timing of each nozzle in the cleaning queue according to the distribution of the materials on the conveyor belt, and control each nozzle to perform cleaning and blowing operations at their respective cleaning timings until the All nozzles in the cleaning queue have performed the cleaning and blowing operation.

第三方面,本申请还提供一种喷吹设备,包括多个喷嘴、处理器和存储器,所述喷嘴用于进行物料的喷吹操作,所述存储器存储有计算机程序,所述计算机程序在所述处理器上运行时执行所述的喷吹设备清理方法。In the third aspect, the present application also provides a blowing device, including a plurality of nozzles, a processor, and a memory, the nozzles are used for blowing materials, the memory stores a computer program, and the computer program is used in the The method for cleaning the blowing device is executed when running on the processor.

第四方面,本申请还提供一种可读存储介质,其存储有计算机程序,所述计算机程序在处理器上运行时执行所述的喷吹设备清理方法。In a fourth aspect, the present application also provides a readable storage medium, which stores a computer program, and executes the cleaning method for blowing equipment when the computer program is run on a processor.

本发明公开了一种喷吹设备清理方法应用于喷吹设备工作过程,所述方法包括:以预定的检测时间为周期,检测喷吹设备中各个喷嘴的工作状态,将在所述检测时间内,没有进行过喷吹操作的喷嘴列入清理队列中;根据物料的分布情况,分别确定所述清理队列中各个喷嘴的清洁时机,控制各个喷嘴在各自的清洁时机进行清洁喷吹操作,直至所述清理队列中所有喷嘴都进行过所述清洁喷吹操作。实现不停机实时循环清洁喷嘴,增加效率和工作时的安全度,使得长时间没被使用,可能积灰的喷嘴在工作当中进行清洁工作,并且不会打断机器的运作,减少了喷嘴因积灰导致的问题的同时,增加了工作效率,避免了为了清灰而暂停工作的情况。The invention discloses a blowing equipment cleaning method applied to the working process of the blowing equipment. The method includes: taking a predetermined detection time as a cycle, detecting the working status of each nozzle in the blowing equipment, and checking the working status of each nozzle within the detection time. , the nozzles that have not been sprayed are included in the cleaning queue; according to the distribution of materials, the cleaning timing of each nozzle in the cleaning queue is determined respectively, and each nozzle is controlled to perform cleaning and blowing operations at their respective cleaning timings until all All nozzles in the cleaning queue have performed the cleaning and blowing operation. Realize non-stop real-time cycle cleaning of nozzles, increase efficiency and safety during work, so that nozzles that have not been used for a long time and may accumulate dust can be cleaned during work without interrupting the operation of the machine, reducing nozzle accumulation While eliminating the problems caused by dust, it increases work efficiency and avoids the situation of suspending work for cleaning dust.

附图说明Description of drawings

为了更清楚地说明本发明的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对本发明保护范围的限定。在各个附图中,类似的构成部分采用类似的编号。In order to illustrate the technical solution of the present invention more clearly, the following drawings will be briefly introduced in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as It is regarded as limiting the protection scope of the present invention. In the respective drawings, similar components are given similar reference numerals.

图1示出了本申请实施例一种喷吹设备清理方法流程示意图;Fig. 1 shows a schematic flow chart of a cleaning method for blowing equipment according to an embodiment of the present application;

图2示出了本申请矿物干法分选场景示意图;Fig. 2 shows the schematic diagram of the mineral dry sorting scene of the present application;

图3示出了本申请实施例喷嘴与物料位置示意图;Fig. 3 shows the schematic diagram of nozzle and material position of the embodiment of the present application;

图4示出了本申请实施例一种喷吹设备清理装置结构示意图。Fig. 4 shows a schematic structural view of a blowing equipment cleaning device according to an embodiment of the present application.

具体实施方式detailed description

下面将结合本发明实施例中附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.

通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present invention.

在下文中,可在本发明的各种实施例中使用的术语“包括”、“具有”及其同源词仅意在表示特定特征、数字、步骤、操作、元件、组件或前述项的组合,并且不应被理解为首先排除一个或更多个其它特征、数字、步骤、操作、元件、组件或前述项的组合的存在或增加一个或更多个特征、数字、步骤、操作、元件、组件或前述项的组合的可能性。Hereinafter, the terms "comprising", "having" and their cognates that may be used in various embodiments of the present invention are only intended to represent specific features, numbers, steps, operations, elements, components or combinations of the foregoing, And it should not be understood as first excluding the existence of one or more other features, numbers, steps, operations, elements, components or combinations of the foregoing or adding one or more features, numbers, steps, operations, elements, components or a combination of the foregoing possibilities.

此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.

除非另有限定,否则在这里使用的所有术语(包括技术术语和科学术语)具有与本发明的各种实施例所属领域普通技术人员通常理解的含义相同的含义。所述术语(诸如在一般使用的词典中限定的术语)将被解释为具有与在相关技术领域中的语境含义相同的含义并且将不被解释为具有理想化的含义或过于正式的含义,除非在本发明的各种实施例中被清楚地限定。Unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which various embodiments of the present invention belong. The terms (such as those defined in commonly used dictionaries) will be interpreted as having the same meaning as the contextual meaning in the relevant technical field and will not be interpreted as having an idealized meaning or an overly formal meaning, Unless clearly defined in various embodiments of the present invention.

本申请的技术方案应用于分选设备在使用矿物干法分选的工作过程中,通过周期性的检测,确定哪些喷嘴在周期时间内没有进行过喷吹操作,将这些喷嘴进行清洁喷吹操作,以喷出喷嘴中的灰尘颗粒,使得喷吹设备不必停止工作也可以确保各个喷嘴的干净,保证了工作效率。The technical solution of this application is applied to the sorting equipment in the working process of mineral dry sorting, through periodic detection, it is determined which nozzles have not been sprayed during the cycle time, and these nozzles are cleaned and sprayed , to spray out the dust particles in the nozzles, so that the blowing equipment does not have to stop working to ensure the cleanliness of each nozzle and ensure the working efficiency.

接下来以具体实施例说明本申请的技术方案。Next, the technical solution of the present application is described with specific examples.

实施例1Example 1

如图1所示,本申请的喷吹设备清理方法包括以下步骤:As shown in Figure 1, the blowing equipment cleaning method of the present application comprises the following steps:

步骤S100,以预定的检测时间为周期,检测喷吹设备中各个喷嘴是否喷吹操作过的工作状态。Step S100 , taking a predetermined detection time as a cycle, to detect whether each nozzle in the blowing device is in the working state of blowing operation.

本方法应用于喷吹设备,该喷吹设备是整个矿物干法分选的分选设备的一部分。本申请的喷嘴设备清理方法应用于喷吹设备的使用过程中,即在喷吹设备的操作正常运行过程中,插入该喷吹设备清理方法。The method is applied to the blowing equipment, which is a part of the sorting equipment of the whole mineral dry sorting. The nozzle device cleaning method of the present application is applied during the use of the blowing device, that is, the cleaning method of the blowing device is inserted during the normal operation of the blowing device.

如图2所示,为本申请矿物干法分选场景示意图。该分选设备包括:摄像装置100、传送带200、喷吹设备300、喷嘴400和回收仓500。喷嘴400有多个,可以是一字排开设置在喷吹设备300上,也可以是按照预设的阵列设置在喷吹设备300上,传送带200用于传送物料,摄像装置100用于拍摄位于传送带200上的物料图片,进行图像识别确定各个物料的矿物含量。回收仓500则用于回收物料。As shown in Figure 2, it is a schematic diagram of the scene of mineral dry separation in this application. The sorting device includes: a camera device 100 , a conveyor belt 200 , a blowing device 300 , a nozzle 400 and a recovery bin 500 . There are multiple nozzles 400, which can be arranged in a line on the blowing equipment 300, or can be arranged on the blowing equipment 300 according to a preset array. The conveyor belt 200 is used to convey materials, and the camera device 100 is used to photograph the The pictures of the materials on the conveyor belt 200 are image-recognized to determine the mineral content of each material. The recovery bin 500 is used for recovering materials.

在进行矿物干法分时,各种矿物物料会倒在传送带200上,由传送机构向着回收仓500传送,在传送带200上方设置有摄像装置100,该摄像装置100用于实时监测及拍摄传送带200上的物料并进行识别,分辨出废石和需要的矿石。物料到达传送带200末端后,会借着传送带200的速度成抛物线飞越喷吹设备300抵达回收仓500,其中,喷吹设备会根据摄像装置100对物料的识别情况,控制喷嘴400进行对应的喷吹操作,例如需要留下的矿石飞越过喷吹设备300时,喷嘴400进行喷吹,改变物料的飞越轨迹到达回收仓500内的矿石收集区,对于废石则不进行喷吹,让废石落到废石回收区等。具体的干法分选逻辑并不是本申请的重点,在此只做运作环境的解释,不再做赘述。During mineral dry separation, various mineral materials will be poured on the conveyor belt 200, and will be transported by the transmission mechanism to the recovery bin 500. A camera device 100 is arranged above the conveyor belt 200, and the camera device 100 is used for real-time monitoring and photographing of the conveyor belt 200. and identify the materials on it, distinguishing waste rock from required ore. After the material reaches the end of the conveyor belt 200, it will fly over the injection device 300 in a parabola at the speed of the conveyor belt 200 and arrive at the recovery bin 500, wherein the injection device will control the nozzle 400 to perform corresponding injection according to the identification of the material by the camera device 100 Operation, for example, when the ore that needs to be left flies over the injection device 300, the nozzle 400 will spray, change the flying track of the material to the ore collection area in the recovery bin 500, and then do not spray the waste rock, allowing the waste rock to fall. To the waste rock recycling area, etc. The specific dry method sorting logic is not the focus of this application, and only the explanation of the operating environment is given here, so I won’t repeat it here.

摄像装置100在整个分选设备中可以有线连接也可以无线连接,其拍摄到的图像会传送到分选设备的主控(图中未标出),由主控来处理分析图像,然后将相应的控制命令下达至喷吹设备300,来控制喷嘴400进行喷吹操作。The camera device 100 can be wired or wirelessly connected throughout the sorting equipment, and the images captured by it will be sent to the main control of the sorting equipment (not shown in the figure), and the main control will process and analyze the images, and then send the corresponding The control command is sent to the blowing device 300 to control the nozzle 400 to carry out the blowing operation.

可见,喷吹设备在该场景下,物料会频繁飞越喷嘴400的上空。物料是各种大小不一的矿石,这些矿石本身就带有很多粉尘碎屑,因此在飞越过程中很容易留下一些灰尘进入喷嘴,造成喷嘴堵塞。It can be seen that in this scene of the injection equipment, the material will frequently fly over the nozzle 400 . The material is various ores of different sizes. These ores themselves contain a lot of dust debris, so it is easy to leave some dust into the nozzle during the flyover process, causing the nozzle to be blocked.

步骤S200,在所述检测时间内,将没有进行过喷吹操作的喷嘴列入清理队列中。Step S200, within the detection time, put the nozzles that have not been sprayed into the cleaning queue.

为此,可以先预设一个检测时间作为检测周期,该检测时间和具体的工作场景相关,即和物料的干度相关,对于越干燥的物料,其越可能产生灰尘,因此在短时间内使得喷嘴被灰尘堵塞的可能性更高,因此检测时间需要较短,例如30分钟。相反,若物料干度低,例如在前序步骤有被清洗过等操作,使得物料带了点湿度,则物料产生灰尘堵塞喷嘴的概率小,因此可以设立较长的检测时间,如2小时。因此,该检测时间可根据物料的干湿度预先设定,当干度高时,则检测时间短,当湿度高时,则检测时间长。To this end, a detection time can be preset as the detection cycle. The detection time is related to the specific working scene, that is, it is related to the dryness of the material. For the drier material, it is more likely to generate dust, so in a short time. The nozzles are more likely to be clogged with dust, so the detection time needs to be shorter, such as 30 minutes. On the contrary, if the dryness of the material is low, for example, it has been cleaned in the previous steps, so that the material has a little humidity, the probability of the material generating dust to block the nozzle is small, so a longer detection time can be set, such as 2 hours. Therefore, the detection time can be preset according to the dry humidity of the material. When the dryness is high, the detection time is short, and when the humidity is high, the detection time is long.

可以通过设立一个定时器来确定该检测周期,以30分钟的检测时间为例,当整个分选设备开始运转时,则定时器开始计时,在计时过程中,喷吹设备在按照选矿逻辑正常运行,当定时器到达检测时间时,就开始检测各个喷嘴的工作状态。该定时器可以是一个设置在喷吹设备上的定时装置,也可以是由程序实现的定时模块。The detection period can be determined by setting up a timer. Take the detection time of 30 minutes as an example. When the whole sorting equipment starts to run, the timer starts counting. During the timing, the injection equipment is operating normally according to the beneficiation logic , when the timer reaches the detection time, it starts to detect the working status of each nozzle. The timer can be a timing device set on the blowing equipment, or a timing module realized by a program.

如图3所示,为喷嘴和物料之间相对位置示意图。喷吹设备300上设置有多个喷嘴400,传送带200有宽度,因此物料也会在传送带的不同位置,同时物料有自己的大小,因此物料的大小影响了其在飞越喷吹设备时所覆盖到的喷嘴数量。图3中物料1和物料2覆盖了2号喷嘴和3号喷嘴的位置,因此在物料飞越时,这两个喷嘴可能会根据识别结果进行喷吹操作。本实施例以被覆盖了就会喷吹为例子说明,则同理右侧的两个物料分别覆盖了5号喷嘴、6号喷嘴以及4号喷嘴、5号喷嘴,当物料飞过时,喷吹设备就可以控制对应的喷嘴进行喷吹操作,而1、7、8号喷嘴则不需要进行喷吹操作。可见,没有被覆盖到的喷嘴是不会进行喷吹操作的。其中,图3中喷嘴的编号为方便叙述所用,喷吹设备300可以通过喷嘴的号数来对各个喷嘴400进行控制,也可以通过喷嘴的其他编号来进行控制。As shown in Figure 3, it is a schematic diagram of the relative position between the nozzle and the material. The blowing device 300 is provided with a plurality of nozzles 400, and the conveyor belt 200 has a width, so the material will also be in different positions on the conveyor belt, and the material has its own size, so the size of the material affects the area covered when it flies over the blowing device. number of nozzles. In Figure 3, material 1 and material 2 cover the position of No. 2 nozzle and No. 3 nozzle, so when the material flies over, these two nozzles may perform spraying operations according to the recognition results. In this embodiment, it will be sprayed when it is covered. Similarly, the two materials on the right cover No. 5 nozzle, No. 6 nozzle, No. 4 nozzle and No. 5 nozzle respectively. The equipment can then control the corresponding nozzles to carry out the blowing operation, while No. 1, 7, and 8 nozzles do not need to carry out the blowing operation. It can be seen that the nozzles that are not covered will not perform the blowing operation. Wherein, the numbers of the nozzles in FIG. 3 are used for convenience of description, and the spraying device 300 can control each nozzle 400 by the number of the nozzles, or by other numbers of the nozzles.

因此可知,在整个检测周期内,有些喷嘴可能一次都没有进行过喷吹操作,可以理解的是,喷嘴进行的喷吹操作是会从喷嘴内部向外喷气,这种情况下灰尘是不会进入喷嘴的,而长时间没有喷气的情况下,灰尘就可能进入喷嘴内部造成危害,为此,会对各个喷嘴进行工作状态的标记,将在该检测周期内,喷过气的喷嘴记为触发状态,一次都没有喷过气的喷嘴则不对该喷嘴的工作状态进行标记。当定时器倒计时归0时,对所有喷嘴的工作状态进行遍历,以确定在这检测周期中完全没有喷吹操作的喷嘴。可以理解的是,没有喷吹过的喷嘴内部极可能落入灰尘,因此需要进行清理确保安全,所以这些喷嘴会进入清理队列以专门进行后续的清理操作。Therefore, it can be seen that during the entire detection period, some nozzles may not have been sprayed once. It is understandable that the spraying operation of the nozzles will spray air from the inside of the nozzles. In this case, dust will not enter For nozzles, if there is no air injection for a long time, dust may enter the nozzle and cause harm. For this reason, the working status of each nozzle will be marked, and the nozzle that has sprayed air during the detection period will be recorded as the trigger state , the nozzle that has not sprayed air once will not mark the working status of the nozzle. When the countdown of the timer returns to 0, the working states of all nozzles are traversed to determine the nozzles that have no blowing operation at all during this detection period. It is understandable that the nozzles that have not been sprayed are likely to fall into dust, so they need to be cleaned to ensure safety, so these nozzles will enter the cleaning queue for subsequent cleaning operations.

清理队列是在识别出上述完全没有喷吹操作得喷嘴时所形成的队列,即在内部程序中,会将这些喷嘴列为需要进行清理的喷嘴,将其和其他处于正常工作的喷嘴区分开来的队列。在该清理队列的喷嘴在清理完成前,不会进行正常的喷吹工作,而是依据清理逻辑进行清理的喷吹操作。The cleaning queue is a queue formed when the above-mentioned nozzles without blowing operation at all are identified, that is, in the internal program, these nozzles will be listed as nozzles that need to be cleaned to distinguish them from other nozzles that are working normally queue. Before the cleaning of the nozzles in the cleaning queue is completed, the normal blowing work will not be performed, but the cleaning blowing operation will be performed according to the cleaning logic.

也就是说,喷吹设备会每隔一个检测时间,对所有的喷嘴进行检查,将那些没有喷吹过的喷嘴挑出来进入清理队列,除了上述使用倒计时的方式外,也可以根据设定的检测时间,确定具体的检测时间点,例如设备2点开机,检测时间是30分钟,因此检测时间点是2点半、3点、3点半等以此类推,得到所有的检测时间点,然后在到达检测时间点前,进行上述对各个喷嘴的工作状态标记工作,到达检测时间点的时候,进行对应的喷嘴工作状态检测,将没有进行工作的喷嘴放入清洁队列中。That is to say, the blowing equipment will check all the nozzles every other detection time, and pick out those nozzles that have not been blown into the cleaning queue. Time, determine the specific detection time point, for example, the device is turned on at 2 o'clock, and the detection time is 30 minutes, so the detection time point is 2:30, 3:00, 3:30, etc., and so on, to get all the detection time points, and then in Before the detection time point is reached, the above-mentioned work of marking the working status of each nozzle is carried out. When the detection time point is reached, the corresponding nozzle working state detection is carried out, and the nozzles that are not working are put into the cleaning queue.

对喷嘴的工作状态标记方式可以是单独对各个喷嘴进行标记,也可以根据喷嘴的数量,建立一个记录数组,每个位置的数字默认为0,对应位置的喷嘴进行了喷吹操作后,就将该位置的数字置为1,表示喷吹过。则在到达检测时间时,所有为0的喷嘴都会被放入清洁队列中。The way to mark the working status of the nozzles can be to mark each nozzle individually, or to create a record array according to the number of nozzles. The number of each position defaults to 0. After the nozzle at the corresponding position performs the blowing operation, it will be The number of this position is set to 1, indicating that it has been sprayed. Then when the detection time is reached, all nozzles with a value of 0 will be put into the cleaning queue.

此外,到达检测周期检测完毕后,还会将每个喷嘴的状态重置,即标记为触发的会取消该标记,变成未触发的状态,1则会变回0。以此来开始下一周期的检测。In addition, after the arrival detection period is detected, the state of each nozzle will be reset, that is, those marked as triggered will cancel the mark and become untriggered, and 1 will be changed back to 0. This starts the detection of the next cycle.

步骤S300,实时监测传送带上的物料,根据传送带上物料的分布情况,分别确定所述清理队列中各个喷嘴的清洁时机,控制各个喷嘴在各自的清洁时机进行清洁喷吹操作,直至所述清理队列中所有喷嘴都进行过所述清洁喷吹操作。Step S300, monitor the materials on the conveyor belt in real time, respectively determine the cleaning timing of each nozzle in the cleaning queue according to the distribution of the materials on the conveyor belt, and control each nozzle to perform cleaning and blowing operations at their respective cleaning timings until the cleaning queue All nozzles in have been subjected to the cleaning and blowing operation described above.

确定了清理队列中的喷嘴后,就需要对这些喷嘴进行清洁操作,但是因为当前设备处于正常工作状态,因此这些喷嘴进行清洁喷吹操作时,是不可以干扰到正常工作的,所以需要根据物料的位置以及覆盖范围,来确定各个喷嘴的清洁时机。After the nozzles in the cleaning queue are determined, these nozzles need to be cleaned, but because the current equipment is in normal working condition, these nozzles cannot interfere with the normal work when cleaning and blowing operations, so it needs to be cleaned according to the material The position and coverage of each nozzle are determined to determine the cleaning timing of each nozzle.

对于每个喷嘴来讲,进行清洁喷吹就是需要喷嘴进行喷吹操作一定时间,以确保把灰尘都吹出来,清洁喷吹时所用的时间可以根据经验自定义设置。可以理解的是,时间太长浪费资源,时间太短可能没效果,因此要选择适当的时间长度。For each nozzle, cleaning and blowing requires the nozzle to blow for a certain period of time to ensure that all the dust is blown out. The time used for cleaning and blowing can be customized according to experience. It is understandable that if the time is too long, resources will be wasted, and if the time is too short, it may not be effective, so an appropriate time length should be selected.

所以,可以先通过摄像装置获取物料与所述喷吹设备的相对位置和覆盖范围,以确定所述清理队列中各个喷嘴的空闲时间段,若所述空闲时间段的时长大于所述清洁喷吹操作的时间,则所述空闲时间段的开始时间为对应喷嘴的清洁时机。Therefore, the relative position and coverage of the material and the blowing equipment can be obtained first through the camera device to determine the idle time period of each nozzle in the cleaning queue, if the length of the idle time period is longer than the cleaning blowing operation time, the start time of the idle time period is the cleaning timing of the corresponding nozzle.

如图3所示,可以简单的了解物料的分布情况,即物料处于传送带的位置,以及物料与喷嘴之间的距离,再结合物料本身的大小,可以确定会被物料遮挡住的喷嘴。As shown in Figure 3, we can simply understand the distribution of the material, that is, the position of the material on the conveyor belt, and the distance between the material and the nozzle, combined with the size of the material itself, we can determine the nozzle that will be blocked by the material.

其中,摄像装置拍摄的是物料的图像,对于这些图像,会先进行二值化操作,然后再获取这些图像中和物料相关的感兴趣区域,并从这些感兴趣区域中分别得到单个物料的图像特征,本实施例中获取图像特征的方式可以是通过Blob(前景/背景分离)分析来获得,以此可以得到每个物料的位置,而喷吹设备位置固定不变,所以可以得到每个物料与喷吹设备之间的相对位置。Among them, the camera device shoots images of materials, and for these images, a binarization operation is performed first, and then the regions of interest related to the materials in these images are obtained, and images of individual materials are obtained from these regions of interest Features, the way to obtain image features in this embodiment can be obtained through Blob (foreground/background separation) analysis, so that the position of each material can be obtained, and the position of the blowing device is fixed, so each material can be obtained The relative position with the blowing equipment.

可以理解的是,位于清洁队列中的喷嘴如果在清洁喷吹时有物料飞越,可能会造成误吹,因此在有物料飞越时,是不能进行清洁喷吹的。It can be understood that if the nozzles in the cleaning queue have material flying over during the cleaning injection, it may cause false blowing, so when there is material flying over, the cleaning injection cannot be performed.

因此需要确定各个喷嘴的清洁时机,以1号、3号、5号喷嘴在清洁队列中为例,分别说明清洁时机是如何确定的。Therefore, it is necessary to determine the cleaning timing of each nozzle. Taking No. 1, No. 3, and No. 5 nozzles in the cleaning queue as examples, how to determine the cleaning timing is explained respectively.

图3中,1号喷嘴对应的位置上没有物料,因此对于1号喷嘴来讲,未来很长的时间内,并不会有物料飞越,因此不需要担心在进行清洁喷吹操作时,会将物料误喷吹,因此对于1号喷嘴来讲,现在就可以进行清洁喷吹操作。所以可以将1号喷嘴的空闲时间段认为是所有时间段,并立刻开始1号喷嘴的清洁喷吹操作。In Figure 3, there is no material at the position corresponding to No. 1 nozzle. Therefore, for No. 1 nozzle, there will be no material flying over for a long time in the future, so there is no need to worry about the cleaning and blowing operation. The material was sprayed by mistake, so for the No. 1 nozzle, the cleaning injection operation can be carried out now. Therefore, the idle time period of No. 1 nozzle can be regarded as all time periods, and the cleaning and blowing operation of No. 1 nozzle can be started immediately.

3号喷嘴被物料1和物料2覆盖,因为通过上述的图像处理,得到了两个物料的位置,因此可以得到3号喷嘴与物料1以及物料2的距离,并且传输物料的传送带速度是恒定已知的,所以可以计算出物料1以及物料2到达喷嘴3上方的时间点。可以理解的是,得到了时间点,就得到了时间区间,例如当前时间点与物料1到达喷嘴3上方的时间点所形成的区间内,喷嘴3上方是不会有物料飞过的,该时间区间为该喷嘴3的空闲时间段,同理,物料1和物料2到达喷嘴3上方的时间点所形成的区间也是另一端空闲时间段。可以理解,当该空闲时间段大于清洁喷吹操作所需时间,则可以在该时间段开始时进行清洁喷吹操作。No. 3 nozzle is covered by material 1 and material 2. Because the positions of the two materials are obtained through the above-mentioned image processing, the distance between No. 3 nozzle and material 1 and material 2 can be obtained, and the speed of the conveyor belt for transporting materials is constant. Known, so the time point when material 1 and material 2 reach the top of nozzle 3 can be calculated. It can be understood that when the time point is obtained, the time interval is obtained. For example, within the interval formed by the current time point and the time point when material 1 reaches the top of nozzle 3, there will be no material flying over nozzle 3. This time The interval is the idle time period of the nozzle 3. Similarly, the interval formed by the time point when the material 1 and the material 2 reach above the nozzle 3 is also the idle time period at the other end. It can be understood that when the idle time period is longer than the time required for the cleaning and blowing operation, the cleaning and blowing operation can be performed at the beginning of the time period.

例如,物料1到达喷嘴3上方所需时间大于清洁喷吹操作所需时间,则喷嘴3可以直接进行清洁喷吹操作。如果物料1到达喷嘴3上方所需时间小于喷吹清洁操作所需时间,则对于喷嘴3来讲不能进行清洁喷吹操作,其清洁时机还未到,而物料1和物料2所形成的空闲时间段大于清洁喷吹操作所需时间,则需要等待物料1飞过后就可以进行清洁喷吹操作。For example, if the time required for the material 1 to reach the top of the nozzle 3 is longer than the time required for the cleaning and spraying operation, the nozzle 3 can directly perform the cleaning and spraying operation. If the time required for the material 1 to reach the top of the nozzle 3 is less than the time required for the spray cleaning operation, the cleaning and spraying operation cannot be performed for the nozzle 3, and the cleaning time has not yet arrived, and the idle time formed by the material 1 and the material 2 If the period is longer than the time required for the cleaning and blowing operation, it is necessary to wait for the material 1 to fly before the cleaning and blowing operation can be performed.

对于5号喷嘴,类似于3号喷嘴,被物料3和物料4覆盖,同样可以计算出两端空闲时间段来确定5号喷嘴的清洁时机,两者逻辑相同,在此不再赘述。For No. 5 nozzle, similar to No. 3 nozzle, it is covered by material 3 and material 4. The idle time period at both ends can also be calculated to determine the cleaning timing of No. 5 nozzle. The logic of the two is the same, so I won’t repeat them here.

因此,若所述喷嘴不在所述覆盖范围内,则所述喷嘴空闲时间段为所有时间;若所述喷嘴位于所述覆盖范围内,则通过所述物料的位置,确定所述喷嘴与对应物料之间的距离,再根据物料的运动速度,确定各个覆盖了所述喷嘴的物料到达所述喷嘴上方的时间点,相邻两个物料到达所述喷嘴上方的时间点形成的区间为所述喷嘴的空闲时间段。Therefore, if the nozzle is not within the coverage range, the idle time period of the nozzle is all time; if the nozzle is within the coverage range, then the position of the material between the nozzle and the corresponding material According to the moving speed of the material, determine the time point when each material covering the nozzle reaches the top of the nozzle, and the interval formed by the time point when two adjacent materials reach the top of the nozzle is the nozzle idle time period.

显然,在上述进行清洁操作时,其他的喷嘴都可以进行正常的工作,不会被这些喷嘴影响,也不需要停止传送带,整个分选操作都不需要停止,且从上述对清理队列中喷嘴的筛选方式可知,其筛选出来的是低概率被触发的喷嘴,即在该位置上的喷嘴较少被物料覆盖,所以在检测周期中都不会喷气,因此在进行清洁喷吹时,这些喷嘴也大概率可以立刻进行清洁操作,所以整个检测和清洁的操作可以快速进行,不会干扰到正常的分选工作,使得机器不需要停止也可以进行喷嘴的清理工作,增加的机器连续工作的时间,从而增加的机器的工作效率。Obviously, during the cleaning operation above, other nozzles can work normally without being affected by these nozzles, and there is no need to stop the conveyor belt. It can be seen from the screening method that the nozzles with low probability of being triggered are screened out, that is, the nozzles at this position are less covered by materials, so they will not spray air during the detection cycle, so these nozzles will also be sprayed when cleaning. There is a high probability that the cleaning operation can be carried out immediately, so the entire detection and cleaning operation can be carried out quickly without interfering with the normal sorting work, so that the nozzle can be cleaned without stopping the machine, increasing the continuous working time of the machine, Thereby increasing the working efficiency of the machine.

实施例2Example 2

如图4所示,本申请还提供一种喷吹设备清理装置,包括:As shown in Figure 4, the present application also provides a blowing equipment cleaning device, including:

检测模块10,用于以预定的检测时间为周期,检测喷吹设备中各个喷嘴是否喷吹操作过的工作状态;The detection module 10 is used to detect whether each nozzle in the blowing device has been sprayed and operated in a cycle with a predetermined detection time;

分组模块20,用于在所述检测时间内,将没有进行过喷吹操作的喷嘴列入清理队列中;The grouping module 20 is used to list the nozzles that have not been sprayed into the cleaning queue within the detection time;

清理模块30,用于实时监测传送带上的物料,根据传送带上物料的分布情况,分别确定所述清理队列中各个喷嘴的清洁时机,控制各个喷嘴在各自的清洁时机进行清洁喷吹操作,直至所述清理队列中所有喷嘴都进行过所述清洁喷吹操作。The cleaning module 30 is used to monitor the materials on the conveyor belt in real time, respectively determine the cleaning timing of each nozzle in the cleaning queue according to the distribution of the materials on the conveyor belt, and control each nozzle to perform cleaning and blowing operations at their respective cleaning timings until all All nozzles in the cleaning queue have performed the cleaning and blowing operation.

本申请还提供一种喷吹设备,包括多个喷嘴、处理器和存储器,所述喷嘴用于进行物料的喷吹操作,所述存储器存储有计算机程序,所述计算机程序在所述处理器上运行时执行所述的喷吹设备清理方法。The present application also provides a blowing device, including a plurality of nozzles, a processor and a memory, the nozzles are used for blowing materials, the memory stores a computer program, and the computer program runs on the processor Runtime executes the blowing device cleaning method described.

本申请还提供一种可读存储介质,其存储有计算机程序,所述计算机程序在处理器上运行时执行所述的喷吹设备清理方法。The present application also provides a readable storage medium, which stores a computer program, and executes the cleaning method of the blowing equipment when the computer program runs on a processor.

在本申请所提供的几个实施例中,应该理解到,所揭露的装置和方法,也可以通过其它的方式实现。以上所描述的装置实施例仅仅是示意性的,例如,附图中的流程图和结构图显示了根据本发明的多个实施例的装置、方法和计算机程序产品的可能实现的体系架构、功能和操作。在这点上,流程图或框图中的每个方框可以代表一个模块、程序段或代码的一部分,所述模块、程序段或代码的一部分包含一个或多个用于实现规定的逻辑功能的可执行指令。也应当注意,在作为替换的实现方式中,方框中所标注的功能也可以以不同于附图中所标注的顺序发生。例如,两个连续的方框实际上可以基本并行地执行,它们有时也可以按相反的顺序执行,这依所涉及的功能而定。也要注意的是,结构图和/或流程图中的每个方框、以及结构图和/或流程图中的方框的组合,可以用执行规定的功能或动作的专用的基于硬件的系统来实现,或者可以用专用硬件与计算机指令的组合来实现。In the several embodiments provided in this application, it should be understood that the disclosed devices and methods may also be implemented in other ways. The device embodiments described above are only illustrative. For example, the flowcharts and structural diagrams in the accompanying drawings show the possible implementation architecture and functions of devices, methods and computer program products according to multiple embodiments of the present invention. and operation. In this regard, each block in a flowchart or block diagram may represent a module, program segment, or part of code that includes one or more Executable instructions. It should also be noted that, in alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks in succession may, in fact, be executed substantially concurrently, or they may sometimes be executed in the reverse order, depending upon the functionality involved. It is also to be noted that each block of the block diagrams and/or flow diagrams, and combinations of blocks in the block diagrams and/or flow diagrams, can be implemented by a dedicated hardware-based system that performs the specified function or action may be implemented, or may be implemented by a combination of special purpose hardware and computer instructions.

另外,在本发明各个实施例中的各功能模块或单元可以集成在一起形成一个独立的部分,也可以是各个模块单独存在,也可以两个或更多个模块集成形成一个独立的部分。In addition, each functional module or unit in each embodiment of the present invention can be integrated together to form an independent part, or each module can exist independently, or two or more modules can be integrated to form an independent part.

所述功能如果以软件功能模块的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是智能手机、个人计算机、服务器、或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。If the functions are implemented in the form of software function modules and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the essence of the technical solution of the present invention or the part that contributes to the prior art or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including Several instructions are used to make a computer device (which may be a smart phone, a personal computer, a server, or a network device, etc.) execute all or part of the steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disk or optical disk and other media that can store program codes. .

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention.

Claims (10)

1.一种喷吹设备清理方法,其特征在于,应用于喷吹设备工作过程,所述方法包括:1. A blowing equipment cleaning method is characterized in that, being applied to the blowing equipment working process, said method comprises: 以预定的检测时间为周期,检测喷吹设备中各个喷嘴是否喷吹操作过的工作状态;Taking the predetermined detection time as a cycle, detect whether each nozzle in the blowing equipment has blown the working state of the operation; 在所述检测时间内,将没有进行过喷吹操作的喷嘴列入清理队列中;During the detection time, put the nozzles that have not been sprayed into the cleaning queue; 实时监测传送带上的物料,根据传送带上物料的分布情况,分别确定所述清理队列中各个喷嘴的清洁时机,控制各个喷嘴在各自的清洁时机进行清洁喷吹操作,直至所述清理队列中所有喷嘴都进行过所述清洁喷吹操作。Monitor the materials on the conveyor belt in real time, determine the cleaning timing of each nozzle in the cleaning queue according to the distribution of the materials on the conveyor belt, and control each nozzle to perform cleaning and blowing operations at their respective cleaning timings until all nozzles in the cleaning queue All performed the cleaning blowing operation. 2.根据权利要求1所述的喷吹设备清理方法,其特征在于,所述检测时间根据物料的干湿度预先设定,当干度高时,则所述检测时间短,当湿度高时,则所述检测时间长。2. The cleaning method for blowing equipment according to claim 1, wherein the detection time is preset according to the dry humidity of the material, when the dryness is high, the detection time is short, and when the humidity is high, Then the detection time is long. 3.根据权利要求1所述的喷吹设备清理方法,其特征在于,所述以预定的检测时间为周期,检测喷吹设备中各个喷嘴的喷气情况,包括:3. The method for cleaning the blowing equipment according to claim 1, wherein the detection of the spraying conditions of each nozzle in the blowing equipment with a predetermined detection time as a cycle includes: 通过定时器进行所述检测时间的倒计时,在所述定时器归0前,所述喷吹设备中的喷嘴进行过喷吹操作时,将对应喷嘴的工作状态标记为触发;The countdown of the detection time is carried out by a timer, and before the timer returns to 0, when the nozzle in the spraying device has performed a spraying operation, the working state of the corresponding nozzle is marked as triggered; 当所述定时器归0时,检测各个喷嘴的工作状态,将工作状态没有被标记为触发的喷嘴作为没有进行过喷吹操作的喷嘴,然后重置所有喷嘴的工作状态。When the timer returns to 0, the working status of each nozzle is detected, and the nozzle whose working status is not marked as triggered is regarded as a nozzle that has not performed a spraying operation, and then the working status of all nozzles is reset. 4.根据权利要求1所述的喷吹设备清理方法,其特征在于,实时监测传送带上的物料,根据传送带上物料的分布情况,分别确定所述清理队列中各个喷嘴的清洁时机,包括:4. The cleaning method for blowing equipment according to claim 1, characterized in that the materials on the conveyor belt are monitored in real time, and according to the distribution of the materials on the conveyor belt, the cleaning timing of each nozzle in the cleaning queue is respectively determined, including: 通过摄像装置获取物料与所述喷吹设备的相对位置和覆盖范围,以确定所述清理队列中各个喷嘴的空闲时间段,若所述空闲时间段的时长大于所述清洁喷吹操作的时间,则所述空闲时间段的开始时间为对应喷嘴的清洁时机。Obtain the relative position and coverage of the material and the blowing equipment through the camera device to determine the idle time period of each nozzle in the cleaning queue, if the length of the idle time period is longer than the time of the cleaning blowing operation, Then the start time of the idle period is the cleaning timing of the corresponding nozzle. 5.根据权利要求4所述的喷吹设备清理方法,其特征在于,所述确定所述清理队列中各个喷嘴的空闲时间段,包括:5. The cleaning method for blowing equipment according to claim 4, wherein the determining the idle time period of each nozzle in the cleaning queue comprises: 若所述喷嘴不在所述覆盖范围内,则所述喷嘴的空闲时间段为所有时间;If the nozzle is not within the coverage range, the idle time period of the nozzle is all time; 若所述喷嘴位于所述覆盖范围内,则通过所述物料的位置,确定所述喷嘴与对应物料之间的距离,再根据物料的运动速度,确定各个覆盖了所述喷嘴的物料到达所述喷嘴上方的时间点,相邻两个物料到达所述喷嘴上方的时间点形成的区间为所述喷嘴的空闲时间段。If the nozzle is located within the coverage range, the distance between the nozzle and the corresponding material is determined through the position of the material, and then according to the moving speed of the material, it is determined that each material covering the nozzle reaches the The time point above the nozzle, the interval formed by the time points when two adjacent materials arrive above the nozzle is the idle time period of the nozzle. 6.根据权利要求4所述的喷吹设备清理方法,其特征在于,所述通过摄像装置获取物料与所述喷吹设备的相对位置和覆盖范围,包括:6. The method for cleaning the blowing equipment according to claim 4, wherein the acquisition of the relative position and coverage of the material and the blowing equipment through the camera device includes: 通过摄像装置拍摄当前时刻所述喷吹设备所面对的传送带上的物料图像;The image of the material on the conveyor belt facing the blowing equipment at the current moment is taken by the camera device; 对所述物料图像进行二值化处理,并提取各个物料的特征图像,根据所述特征图像确定各个物料的大小和位置;Carrying out binarization processing on the material image, extracting the characteristic image of each material, and determining the size and position of each material according to the characteristic image; 通过所述物料的大小确定所述覆盖范围,通过所述物料的位置和所述喷吹设备的位置,确定所述物料与所述喷吹设备的相对位置。The coverage area is determined by the size of the material, and the relative position of the material and the injection device is determined by the position of the material and the position of the injection device. 7.根据权利要求1所述的喷吹设备清理方法,其特征在于,还包括:7. The cleaning method for blowing equipment according to claim 1, further comprising: 当所述清理队列中的喷嘴进行清洁喷吹操作时,其余喷嘴进行正常的喷吹工作。When the nozzles in the cleaning queue perform cleaning and blowing operations, the remaining nozzles perform normal blowing operations. 8.一种喷吹设备清理装置,其特征在于,包括:8. A blowing equipment cleaning device, characterized in that it comprises: 检测模块,用于以预定的检测时间为周期,检测喷吹设备中各个喷嘴是否喷吹操作过的工作状态;The detection module is used to detect the working state of each nozzle in the blowing device whether the blowing operation has been performed by taking the predetermined detection time as a cycle; 分组模块,用于在所述检测时间内,将没有进行过喷吹操作的喷嘴列入清理队列中;The grouping module is used to list the nozzles that have not been sprayed into the cleaning queue within the detection time; 清理模块,用于实时监测传送带上的物料,根据传送带上物料的分布情况,分别确定所述清理队列中各个喷嘴的清洁时机,控制各个喷嘴在各自的清洁时机进行清洁喷吹操作,直至所述清理队列中所有喷嘴都进行过所述清洁喷吹操作。The cleaning module is used to monitor the materials on the conveyor belt in real time, respectively determine the cleaning timing of each nozzle in the cleaning queue according to the distribution of the materials on the conveyor belt, and control each nozzle to perform cleaning and blowing operations at their respective cleaning timings until the All nozzles in the cleaning queue have performed the cleaning and blowing operation. 9.一种喷吹设备,其特征在于,包括多个喷嘴、处理器和存储器,所述喷嘴用于进行物料的喷吹操作,所述存储器存储有计算机程序,所述计算机程序在所述处理器上运行时执行权利要求1至7中任一项所述的喷吹设备清理方法。9. A blowing device, characterized in that it comprises a plurality of nozzles, a processor and a memory, the nozzles are used to carry out the blowing operation of the material, and the memory is stored with a computer program, and the computer program is used in the processing Execute the blowing equipment cleaning method described in any one of claims 1 to 7 when running on the machine. 10.一种可读存储介质,其特征在于,其存储有计算机程序,所述计算机程序在处理器上运行时执行权利要求1至7中任一项所述的喷吹设备清理方法。10. A readable storage medium, characterized in that it stores a computer program, and when the computer program runs on a processor, it executes the method for cleaning the blowing equipment according to any one of claims 1 to 7.
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CN217222419U (en) * 2022-01-20 2022-08-19 科睿特新技术(深圳)有限公司 Sorting sliding anti-blocking device

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