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CN115476405A - Sheet material trimming device, sheet material trimming method, and sheet material molded product - Google Patents

Sheet material trimming device, sheet material trimming method, and sheet material molded product Download PDF

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Publication number
CN115476405A
CN115476405A CN202210351982.3A CN202210351982A CN115476405A CN 115476405 A CN115476405 A CN 115476405A CN 202210351982 A CN202210351982 A CN 202210351982A CN 115476405 A CN115476405 A CN 115476405A
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Prior art keywords
sheet
molded product
cutting
knife
trimming
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CN202210351982.3A
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Chinese (zh)
Inventor
河野绅悟
横井广良
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Asano Laboratories Co Ltd
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Asano Laboratories Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/40Cutting-out; Stamping-out using a press, e.g. of the ram type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/266Auxiliary operations after the thermoforming operation
    • B29C51/268Cutting, rearranging and joining the cut parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7178Pallets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The subject provides a sheet trimming device which can easily control the position of an uncut part when a resin molding sheet is formed and trimmed. In a sheet trimming device (100) for cutting a semi-formed sheet (92) as a formed resin formed sheet by using a cutting knife (122), a part of the cutting knife (122) is provided with a marking part (122 a), the marking part (122 a) forms a non-cutting part (95) corresponding to a non-cutting part, the marking part (122 a) has a top part (122 b) formed by combining two opposite arc parts (122 c), and the cutting edge height of the cutting knife (12) is reduced at the top part (122 b).

Description

片材修剪装置、片材修剪方法及片材成形品Sheet material trimming device, sheet material trimming method, and sheet material molded product

技术领域technical field

本发明涉及对用成形机器整形后的树脂成形片材进行修剪的技术,具体地涉及在使用汤姆逊刀进行的修剪时控制未切割部分的技术。The present invention relates to a technique for trimming a resin molded sheet shaped by a forming machine, and more particularly to a technique for controlling uncut portions during trimming with a Thomson knife.

背景技术Background technique

片材成形品广泛地用作例如食材的包装容器或食品托盘。这样的片材成形品是用热成形机和片材修剪装置制造的,已知在用热成形机对树脂成形片材进行成形并修剪的情况下使用汤姆逊刀进行落料的方法。Sheet molded products are widely used, for example, as packaging containers and food trays for foodstuffs. Such a sheet molded product is manufactured using a thermoforming machine and a sheet trimming device, and a method of blanking a resin molded sheet using a thermoforming machine and trimming it using a Thomson knife is known.

当对整形后的树脂成形片材进行修剪时,片材修剪装置使用汤姆逊刀切断片材成形品的周围,呈片材成形品与连接框部借助未切割部相连的状态,此后的落料工序中仅将片材成形品切开。此时,连接框部为长条的片材状,所以被废料回收部卷起而被回收。此时,切除部分的附接方法成为问题。When trimming the shaped resin molded sheet, the sheet trimming device cuts off the periphery of the sheet molded product with a Thomson knife, and the sheet molded product and the connection frame part are connected by the uncut part, and the subsequent blanking In the process, only the sheet molded product is cut. At this time, since the connecting frame portion is in the shape of a long sheet, it is rolled up by the scrap collection unit and collected. At this time, the method of attaching the cutout portion becomes a problem.

专利文献1中公开了关于真空成型方法及装置的技术。专利文献1中记载的真空成形装置具备加热工序、真空成形工序、修剪工序、敲落工序,将加热工序中被加热的片材在真空成形工序中成形,在修剪工序中使用汤姆逊刀切割,在敲落工序中取出片材成形品。其中修剪工序中,形成为与各个片材成形品的轮廓形状对应的环状的汤姆逊刀被固接于基板,将其用作落料刀具。通过使用该落料刀具,片材以一部分未切割的状态切断片材成形品。Patent Document 1 discloses a technology related to a vacuum forming method and apparatus. The vacuum forming apparatus described in Patent Document 1 includes a heating step, a vacuum forming step, a trimming step, and a knock-off step. The sheet heated in the heating step is formed in the vacuum forming step, and cut using a Thomson knife in the trimming step. In the knock-out process, the sheet molded product is taken out. Among them, in the trimming process, a ring-shaped Thomson knife formed to correspond to the outline shape of each sheet molded product is fixed to the substrate and used as a blanking knife. By using this blanking cutter, the sheet is cut into a sheet molded product in a partially uncut state.

专利文献2中公开了关于落料部、塑料片材成形装置的技术。借助具有汤姆逊刀和落料部的塑料片材成形装置,能够使将片材成形品和连接框部(专利文献2中称作框架)相连的未切割部的形状高品质化、最小化,所述汤姆逊刀是真空成形或压空整形的热塑性塑料片材的切断刀,所述落料部具备承接汤姆逊刀的对面板,通过在对面板设置既定的槽,能够使塑料片材以一部分未切割的状态的落料。Patent Document 2 discloses technology related to a blanking unit and a plastic sheet forming device. With a plastic sheet forming device having a Thomson knife and a blanking part, the shape of the uncut part connecting the sheet formed product and the connecting frame part (referred to as a frame in Patent Document 2) can be high-quality and minimized, The Thomson knife is a cutting knife for vacuum-forming or pressure-shaping thermoplastic sheets, and the blanking part is equipped with an opposite plate for receiving the Thomson knife. By setting a predetermined groove on the opposite plate, the plastic sheet can be Part of the blank in an uncut state.

现有技术文献prior art literature

专利文献patent documents

专利文献1:日本特开2001-88208号公报。Patent Document 1: Japanese Patent Laid-Open No. 2001-88208.

专利文献2:日本特开2006-240053号公报。Patent Document 2: Japanese Unexamined Patent Publication No. 2006-240053.

发明内容Contents of the invention

发明要解决的问题The problem to be solved by the invention

然而,专利文献1及专利文献2中记载的技术中,有难以控制未切割部的问题。未切割部在将片材成形品和连接框部连接的部位通过此后的工序被切开。但是,以往进行通过敲落工序在未切割部碎裂从而使片材成形品和连接框部分离那样的加工,所以有无法控制片材成形品侧带有未切割部还是连接框部侧带有切割部的问题。However, in the techniques described in Patent Document 1 and Patent Document 2, there is a problem that it is difficult to control uncut portions. The uncut portion is cut in a subsequent process at the portion where the sheet molded product and the connection frame portion are connected. However, in the past, processing such as breaking the uncut portion in the knock-off process to separate the sheet molded product from the connection frame portion made it impossible to control whether the sheet molded product side has the uncut portion or the connection frame portion side. Problems with the cutting department.

片材成形品侧带有未切割部的情况下,未切割部成为突起而留在片材成形品。这样,被认为有如下情况:对片材成形品设置膜的情况下使膜破损,终端用户接触片材成形品的端面时接触到成为突起的未切割部而感到疼痛。因此,需要连接框部带有未切割部侧那样的修剪方法。When an uncut portion is provided on the side of the sheet molded product, the uncut portion becomes a protrusion and remains in the sheet molded product. In this way, it is considered that when the film is provided on the sheet molded product, the film is damaged, and the end user feels pain when touching the end surface of the sheet molded product by touching the uncut portion that becomes the protrusion. Therefore, there is a need for a trimming method such that the connection frame portion has an uncut portion side.

因此,本发明的目的在于解决这样的问题,提供将树脂成形片材成形来修剪时能够简易地进行未切割部的位置控制的片材修剪装置、片材修剪方法及片材成形品。Therefore, an object of the present invention is to solve such problems, and to provide a sheet trimming device, a sheet trimming method, and a sheet molded product that can easily control the position of an uncut portion when trimming a resin molded sheet.

用于解决问题的方案solutions to problems

为了实现上述目的,本发明的一方案的片材修剪装置具有如下所述的特征。In order to achieve the above objects, a sheet trimming device according to one aspect of the present invention has the following features.

(1)一种片材修剪装置,所述片材修剪装置用被在基座保持的汤姆逊刀切割成形后的树脂成形片材,切开成片材成形品和连接框部,其特征在于,所述汤姆逊刀为,其刀尖被形成为包围片材成形品的连续的圆形或矩形,被保持于基座,在所述刀尖的至少两个部位设置用于形成未切割部的非切割部,所述非切割部的所述刀尖为相向的两个圆弧被组合而具有顶部的形状,该顶部形成为向所述片材成形品侧凸起或向所述连接框部侧凸起。(1) A sheet trimming device that cuts a formed resin sheet with a Thomson knife held on a base, and cuts it into a sheet molded product and a connecting frame portion, characterized in that , the Thomson knife is that its tip is formed into a continuous circular or rectangular shape surrounding the formed sheet product, is held on a base, and at least two parts of the tip are provided for forming an uncut portion The non-cutting portion of the non-cutting portion, the tip of the non-cutting portion is a combination of two facing circular arcs to have a top shape, and the top is formed to protrude toward the sheet molded product side or toward the connecting frame The side is raised.

根据上述(1)所述的方案,汤姆逊刀具备非切割部,形成树脂成形片材的未切割部,所述非切割部形成为相向的两个圆弧被组合而具有顶部的形状。因此,在树脂成形片材形成的未切割部为,片材成形品侧或连接框部的某一方变细的形状。这是因为,汤姆逊刀的刀尖形状为在非切割部处相向的两个圆弧组合而具有顶部的形状,所以非切割部的刀尖形状为越朝向顶部越变细的形状。According to the aspect described in (1) above, the Thomson knife is provided with a non-cutting part, which forms the non-cutting part of the resin molded sheet, and the non-cutting part is formed in the shape of a top by combining two arcs facing each other. Therefore, the uncut portion formed in the resin molded sheet has a tapered shape either on the sheet molded product side or the connection frame portion. This is because the shape of the tip of the Thomson knife is a combination of two arcs facing each other at the non-cutting portion to form a top shape, so the shape of the tip of the non-cutting portion becomes thinner toward the top.

因此,在形成被在刀尖形成的非切割部的顶部的方向上未切割部变细,所以该未切割部在变细的部位变得容易被切割,在接下来的工序中敲落时,能够实现瞄准的位置的切断。即,通过将汤姆逊刀的刀尖形状选择成以向片材成形品侧凸起的方式设置非切割部、或以向连接框部侧凸起的方式设置非切割部,能够控制成以未切割部在片材成形品侧或连接框部侧的某侧的方式被切割。因此,例如若控制成未切割部被在片材成形品侧切割,则不会在片材成形品形成凸部。结果,例如会消除终端用户触碰片材成形品的边缘而感到疼痛的情况。Therefore, the uncut portion becomes thinner in the direction of forming the top of the non-cut portion formed at the blade edge, so the uncut portion becomes easy to be cut at the thinned portion, and when knocked off in the next process, It is possible to cut off the aimed position. That is, by selecting the shape of the tip of the Thomson knife to provide a non-cutting portion protruding toward the sheet molded product side, or to provide a non-cutting portion protruding toward the connection frame portion side, it can be controlled so that the non-cutting portion is not formed. The cut portion is cut so that it is on either the sheet molded product side or the connection frame side. Therefore, for example, if the uncut portion is controlled to be cut on the sheet molded product side, no convex portion will be formed on the sheet molded product. As a result, for example, the situation where the end user feels pain when touching the edge of the sheet molded product can be eliminated.

(2)优选地,(1)所述的片材修剪装置中,所述非切割部包括所述刀尖在所述顶部间断而离开的部分。(2) Preferably, in the sheet trimming device described in (1), the non-cutting portion includes a portion where the blade edge is interrupted and separated from the top.

根据上述(2)记载的方案,得到与(1)所述的片材修剪装置相同的效果。若在顶部不形成两个圆弧相交的点而离开的情况下,也以两个圆弧逐渐接近的方式形成刀尖,则得到(1)中记载那样的将未切割部的一侧形成为较细的效果。因此,能够控制在片材成形品侧带有未切割部或在连接框部侧带有未切割部。According to the aspect described in (2) above, the same effect as that of the sheet trimming device described in (1) is obtained. If the point where the two arcs intersect is not formed at the top, but the tip of the knife is formed so that the two arcs gradually approach, then the one side of the uncut portion as described in (1) is obtained. finer effect. Therefore, it is possible to control the formation of uncut portions on the side of the sheet molded product or the formation of uncut portions on the side of the connecting frame portion.

(3)优选地,(1)或(2)所述的片材修剪装置中,在所述汤姆逊刀形成的所述非切割部为利用工具形成的打痕。(3) Preferably, in the sheet trimming device described in (1) or (2), the non-cutting portion formed on the Thomson knife is a puncture formed by a tool.

根据上述(3)的方案,借助工具进行(2)所述的片材修剪装置的汤姆逊刀的加工,所以能够容易地形成非切割部。例如,用平凿那样的末端尖锐的工具,敲打形成凸部的部位来形成打痕。此时,通过改变使工具抵接于汤姆逊刀的方向,能够控制在片材成形品侧带有未切割部或在连接框部侧带有未切割部。能够通过容易的方法形成未切割部,所以作业效率好而优选。According to the aspect of (3) above, since the processing of the Thomson blade of the sheet trimming device described in (2) is performed with a tool, the non-cutting portion can be easily formed. For example, a sharp-tipped tool such as a chisel is used to strike the portion where the convex portion is formed to form a dent. At this time, by changing the direction in which the tool comes into contact with the Thomson knife, it is possible to control whether the uncut portion is formed on the sheet molded product side or the uncut portion is formed on the connection frame portion side. Since the uncut portion can be formed by an easy method, the working efficiency is good and it is preferable.

(4)优选地,(1)至(3)的任一项所述的片材修剪装置中,所述非切割部形成为向所述树脂成形片材的成形品侧凸起,所述刀尖距所述基座的高度与其他部分相比所述顶部形成为较低。(4) Preferably, in the sheet trimming device described in any one of (1) to (3), the non-cutting portion is formed to protrude toward the molded product side of the resin molded sheet, and the knife The height of the tip from the base is formed lower than that of other parts.

根据上述(4)的方案,以向树脂成形片材的片材成形品侧凸起的方式在汤姆逊刀形成非切割部,该顶部在基座侧变低,由此,能够控制成在连接框部侧带有未切割部。通过这样设置,结果,在片材成形品形成凹陷。在片材成形品形成稍许凹陷,相向的两个圆弧形成于汤姆逊刀,由此,在该凹陷不形成角部,终端用户即使用手指触碰也不会卡刮,有助于安全性优异的片材成形品的提供。According to the aspect (4) above, the non-cutting portion is formed on the Thomson knife so as to protrude toward the sheet molded product side of the resin molded sheet. The frame side has an uncut portion. By doing so, as a result, depressions are formed in the sheet molded product. A slight depression is formed in the sheet molded product, and two opposing circular arcs are formed on the Thomson knife, so that no corner is formed in the depression, and the end user does not get scratched even if he touches it with his finger, which contributes to safety Provides excellent sheet molded products.

此外,为了实现上述目的,本发明的另外的方案的片材修剪方法具有如下所述的特征。In addition, in order to achieve the above object, a sheet trimming method according to another aspect of the present invention has the following features.

(5)一种片材修剪方法,用被在基座保持的汤姆逊刀切割成形后的树脂成形片材,切开成片材成形品和连接框部,其特征在于,所述汤姆逊刀为,其刀尖被以包围片材成形品的方式形成为环状,被保持于基座板,在所述刀尖的至少两个部位设置用于形成未切割部的非切割部,所述非切割部的所述刀尖为相向的两个圆弧被组合而具有顶部的形状,该顶部形成为向所述片材成形品侧凸起或向所述连接框部侧凸起,使所述汤姆逊刀相对于成形后的所述树脂成形片材前进,由此,切断所述树脂成形片材,并且形成所述未切割部,所述未切割部为与所述连接框部连接的连接部。(5) A method of trimming a sheet, wherein a formed resin-formed sheet is cut with a Thomson knife held on a base, and cut into a sheet molded product and a connecting frame portion, wherein the Thomson knife In order that the blade edge is formed in a ring shape so as to surround the sheet molded product, is held on the base plate, and non-cutting portions for forming uncut portions are provided at least two places of the blade edge, and the The blade tip of the non-cutting portion has a shape of a top formed by combining two opposing circular arcs. The Thomson knife advances relative to the molded resin molded sheet, thereby cutting the resin molded sheet and forming the uncut portion connected to the connecting frame portion. connecting part.

(6)优选地,(1)所述的片材修剪方法中,所述非切割部包括所述刀尖在所述顶部间断而离开的部分。(6) Preferably, in the sheet trimming method described in (1), the non-cutting portion includes a portion where the tip of the blade is interrupted at the top.

根据上述(5)或(6)的方案,能够提供会得到与(1)所述的发明相同的效果的片材修剪方法。即,能够提供能够选择将汤姆逊刀的刀尖形状以向片材成形品侧凸起的方式设置非切割部、或以向连接框部侧凸起的方式设置非切割部的片材修剪方法,由此,若例如控制成未切割部在片材成形品侧切割,则在片材成形品不形成凸部。结果,例如会消除终端用户触碰片材成形品的边缘而感到疼痛的情况。According to the aspect of said (5) or (6), the sheet trimming method which can obtain the same effect as the invention as described in (1) can be provided. That is, it is possible to provide a sheet trimming method in which the shape of the tip of the Thomson knife can be selected so that the non-cutting portion protrudes toward the sheet molded product side or the non-cutting portion protrudes toward the connection frame portion. Therefore, for example, if the uncut portion is controlled to be cut on the sheet molded product side, no convex portion will be formed on the sheet molded product. As a result, for example, the situation where the end user feels pain when touching the edge of the sheet molded product can be eliminated.

(7)优选地,(5)或(6)所述的片材修剪方法中,所述非切割部形成为向所述树脂成形片材的成形品侧凸起,所述刀尖距所述基座的高度与其他部分相比所述顶部形成为较低。(7) Preferably, in the sheet trimming method described in (5) or (6), the non-cutting portion is formed to protrude toward the molded product side of the resin molded sheet, and the distance between the knife edge and the The height of the base is formed lower than other parts.

根据上述(7)的方案,能够提供会得到与(4)所述的发明相同的效果的片材修剪方法。即,能够提供一种片材修剪方法,所述片材修剪方法为,在片材成形品形成稍许凹陷,相向的两个圆弧形成于汤姆逊刀,由此,在该凹陷不形成角部,终端用户即使用手指触碰也不会卡刮,能够提供安全性优异的片材成形品。According to the aspect of said (7), the sheet trimming method which can obtain the same effect as the invention described in (4) can be provided. That is, it is possible to provide a sheet trimming method in which a slight depression is formed in a sheet molded product, and two opposing circular arcs are formed with a Thomson knife, whereby corners are not formed in the depression. , Even if the end user touches it with their fingers, it will not be scratched, and it can provide a sheet molded product with excellent safety.

此外,为了实现上述目的,本发明的另外的方案的片材成形品具有如下所述的特征。In addition, in order to achieve the above object, a sheet molded article according to another aspect of the present invention has the following characteristics.

(8)优选地,利用(7)所述的片材修剪方法制造的片材成形品中,具有被所述汤姆逊刀切开的外缘部、与该外缘部连接而被立设地形成的侧部,在所述外缘部的外周的一部分形成多个切口部,该切口部被所述非切割部的形状转印地形成。(8) Preferably, the formed sheet product manufactured by the sheet trimming method described in (7) has an outer edge portion cut by the Thomson knife, and is connected to the outer edge portion to be erected. In the formed side portion, a plurality of notches are formed in a part of the outer periphery of the outer edge portion, and the notches are formed by transferring the shape of the non-cut portion.

根据上述(8)的方案,能够提供一种片材成形品,所述片材成形品在片材成形品的外缘部的外周不能产生由于未切割部引起的凸部,所以,例如,终端用户触碰边缘也不会感到疼痛。According to the aspect of (8) above, it is possible to provide a sheet molded product in which no convex portion due to an uncut portion can be formed on the outer periphery of the outer edge portion of the sheet molded product, so that, for example, the terminal Users will not feel pain when touching the edges.

附图说明Description of drawings

图1是本实施方式的涉及片材修剪装置的整体的侧视图。FIG. 1 is an overall side view of a sheet trimming device according to the present embodiment.

图2是表示本实施方式的片材修剪装置的比送出线路靠下侧的部分的俯视图。Fig. 2 is a plan view showing a portion of the sheet trimming device of the present embodiment on the lower side of the delivery line.

图3是本实施方式的切断刀的俯视图。Fig. 3 is a plan view of the cutting blade of the present embodiment.

图4是表示本实施方式的在切断刀处形成有打痕部的情况的立体图。FIG. 4 is a perspective view showing a state in which a dent portion is formed on a cutting blade according to the present embodiment.

图5A是表示本实施方式的切断形成打痕部的情况的立体图。FIG. 5A is a perspective view showing a state in which a puncture is formed by cutting according to the present embodiment.

图5B是表示本实施方式的由片材修剪装置加工的片材成形品的俯视图。Fig. 5B is a plan view showing a formed sheet product processed by the sheet trimming device according to the present embodiment.

图5C是本实施方式的片材成形品的短边部分的放大图。Fig. 5C is an enlarged view of a short side portion of the sheet molded article of the present embodiment.

图6是表示本实施方式的相对于半成形品留有非切断部位而将成形品有用部的周围部局部地切断的情况的示意图。FIG. 6 is a schematic view showing a state in which a part of the periphery of the useful part of the molded product is partially cut while leaving a non-cut portion in the semi-formed product according to the present embodiment.

图7是本实施方式的成形品有用部的放大图。Fig. 7 is an enlarged view of a useful portion of a molded article according to this embodiment.

图8是本实施方式的非切断部位的放大图。FIG. 8 is an enlarged view of a non-cut portion of the present embodiment.

具体实施方式detailed description

首先,对使用本发明的片材修剪装置100的热成形工序的概略进行说明。片材成形品的制造时,使用长条状的树脂成形片材,通过加热成形工序来加热成形,得到半成形品。接着,修剪工序中修剪半成形品,得到片材成形品。本发明的片材修剪装置100是修剪工序中使用的装置。First, an outline of a thermoforming process using the sheet trimming device 100 of the present invention will be described. In the manufacture of a sheet molded product, a long resin molded sheet is used, which is thermoformed in a thermoforming step to obtain a semi-formed product. Next, in the trimming step, the semi-formed product is trimmed to obtain a sheet molded product. The sheet trimming apparatus 100 of the present invention is an apparatus used in a trimming process.

加热成形工序中,相对于被从片材卷绕辊断续地供给的长条状的树脂成形片材进行加热,断续地制造借助模具成形出片材面内的一部分的状态的半成形品。作为其接下来的工序的修剪工序中,相对于被从片材加热成形装置送出的半成形品,借助片材修剪装置进行处于成形品有用部的周围的无用部的修剪。然后,产品交付工序中取出成形品有用部,得到片材成形品(产品)。In the thermoforming process, a long resin molded sheet that is intermittently supplied from a sheet winding roll is heated to intermittently produce a semi-formed product in which a part of the sheet surface is molded by a mold. . In the trimming process that is the subsequent process, the useless portion around the useful portion of the molded product is trimmed by the sheet trimming device on the semi-formed product sent out from the sheet thermoforming device. Then, in the product delivery process, the useful part of the molded product is taken out to obtain a sheet molded product (product).

接着,利用附图,对本发明的实施方式进行说明。首先,对关于如上所述的流程中成形的片材成形品90的形状的概要进行说明。图5A~图5C是表示由片材修剪装置100加工的成形品的侧视图。图5A是表示由片材修剪装置100加工的片材成形品90的侧视图。图5B是表示由片材修剪装置100加工的片材成形品90的俯视图。图5C是片材成形品90的短边侧外周缘部90cs的放大图。片材成形品90是用于适合食品的容器等的片材成形品。Next, embodiments of the present invention will be described using the drawings. First, an outline of the shape of the sheet molded product 90 formed in the above flow will be described. 5A to 5C are side views showing molded products processed by the sheet trimming device 100 . FIG. 5A is a side view showing a formed sheet product 90 processed by the sheet trimming device 100 . FIG. 5B is a plan view showing the formed sheet product 90 processed by the sheet trimming device 100 . FIG. 5C is an enlarged view of the short-side outer peripheral edge portion 90 cs of the sheet molded product 90 . The sheet molded product 90 is a sheet molded product used for containers suitable for food and the like.

作为形状的一例,用被以平缓地向外侧敞开的方式立设的侧部90b包围图5B所示那样的大致长方形形状的底部90a,在其侧部90b上部,外周缘90c被大致四边框状地形成。在该片材成形品90的外周缘90c的短边侧外周缘部90cs,包括四个部位的小的切口部90d。As an example of the shape, a substantially rectangular bottom portion 90a as shown in FIG. formed. The short-side outer peripheral edge portion 90cs of the outer peripheral edge 90c of the sheet molded product 90 includes four small notch portions 90d.

并且,如图5C所示,切口部90d形成为被以两个圆弧朝向片材成形品90的内侧而从连结顶点的外周缘90c的边缘凸起的方式切口,为0.1~0.2mm左右的深度。该切口部90d为不会特别地妨碍片材成形品90的使用的大小。另外,也可以根据需要改变该深度。And, as shown in FIG. 5C, the notch part 90d is formed to be notched in a manner that two arcs protrude from the edge of the outer peripheral edge 90c connecting the vertices toward the inside of the sheet molded product 90, and the thickness is about 0.1 to 0.2 mm. depth. The cutout portion 90d has a size that does not particularly hinder the use of the sheet molded product 90 . In addition, this depth can also be changed as needed.

接着,对半成形片材92进行简单的说明。图6表示借助片材修剪装置100的微调部104相对于半成形片材92留有相当于未切割部的非切断部位95地切断成形品有用部93的周围的后述的一次切断部位94的情况。半成形片材92是指,被相对于长条状的片材91加热成形而包括多个形成有片材91面内的一部分的成形品有用部93的状态的片材。因此,从前工序过渡至修剪工序而被供给至片材修剪装置100的状态的片材称作半成形片材92。Next, the semi-formed sheet 92 will be briefly described. FIG. 6 shows an outline of a primary cutting site 94, which will be described later, around the useful portion 93 of the molded product by leaving a non-cutting site 95 corresponding to an uncut portion with respect to the semi-formed sheet 92 by the trimming unit 104 of the sheet trimming device 100. Condition. The semi-molded sheet 92 refers to a sheet in a state in which a long sheet 91 is thermoformed and includes a plurality of molded product useful portions 93 in which a part of the sheet 91 is formed. Therefore, the sheet in the state of being supplied to the sheet trimming apparatus 100 in the transition from the previous process to the trimming process is referred to as a semi-formed sheet 92 .

并且,半成形片材92在修剪工序中被在一次切断部位94切断,由此,呈多个排列的成形品有用部93和配置于其周围的连接框部96借助非切断部位95相连的状态。连接框部96为梯子状,借助非切断部位95保持作为产品的片材成形品90,在产品交付工序中,片材成形品90被从连接框部96切开后被卷起。In addition, the semi-formed sheet 92 is cut at the primary cutting portion 94 in the trimming process, whereby a plurality of arranged molded product useful portions 93 and the connecting frame portion 96 arranged around them are connected via the non-cutting portion 95. . The connecting frame portion 96 is in the shape of a ladder, and holds the formed sheet product 90 as a product through the non-cutting portion 95 . In the product delivery process, the formed sheet product 90 is cut from the connecting frame portion 96 and rolled up.

接着,对该片材修剪装置100的概要进行说明。图1是涉及本实施方式的片材修剪装置100的整体的侧视图。图2是表示片材修剪装置100的比送出线路FL靠下侧的部分的俯视图。另外,图1中,将附图左右方向左侧设为使半成形片材92送出的送出方向HZ上游侧,将右侧设为送出方向HZ下游侧。此外,将附图上下方向设为上下方向VT。此外,将与图1的纸面垂直的方向作为宽度方向WD定义各方向。关于图2之后的各附图也根据该定义说明。Next, an outline of the sheet trimming device 100 will be described. FIG. 1 is an overall side view of a sheet trimming device 100 according to the present embodiment. FIG. 2 is a plan view showing a portion of the sheet trimmer 100 below the delivery line FL. In addition, in FIG. 1 , the left side in the horizontal direction of the drawing is referred to as the upstream side in the delivery direction HZ, and the right side is referred to as the downstream side in the delivery direction HZ. In addition, let the up-down direction in drawing be the up-down direction VT. In addition, each direction is defined with the direction perpendicular|vertical to the paper surface of FIG. 1 being a width direction WD. Each drawing after FIG. 2 is also described based on this definition.

片材修剪装置100被在图中未示出的片材加热成形装置的后工序中设置,由控制部102、微调部104、成形品交付部105、成形品搬出部106、废料回收部107、搬运部110等构成。The sheet trimming device 100 is installed in the subsequent process of the sheet thermoforming device not shown in the figure, and consists of a control unit 102, a fine-tuning unit 104, a molded product delivery unit 105, a molded product unloading unit 106, a scrap recycling unit 107, The conveyance part 110 etc. are comprised.

在搬运部110,具有将送出的半成形片材92在送出线路FL上定位的引导部件,具有将从前工序搬入的半成形片材92经由微调部104沿朝向处于搬出侧的成形品交付部105的送出方向HZ送出的功能。然后,将被与成形品有用部93切开的长条状的连接框部96送出至废料回收部107。连接框部96被废料回收部107卷起而被回收。The conveyance section 110 has a guide member for positioning the semi-formed sheet 92 sent out on the delivery line FL, and has a molded product delivery section 105 that moves the semi-formed sheet 92 carried in from the previous process via the trimming section 104 to the output side. The sending direction HZ sending function. Then, the elongated connection frame portion 96 cut from the useful portion 93 of the molded product is sent out to the scrap recovery portion 107 . The connection frame portion 96 is rolled up by the scrap collection unit 107 and collected.

控制部102具备储存部,保存各种伺服马达的动作控制所必要的参数设定值,储存与各种单元的动作·停止相关的设定值、进行动作控制所必要的程序。并且,控制部102进行微调部104、成形品交付部105、废料回收部107及搬运部110等的各种动作控制及加热器115的温度控制及各种电气控制。此外,控制部102具有伺服马达(内置编码器)的驱动控制所必要的控制器和伺服驱动器。The control unit 102 includes a storage unit for storing parameter setting values necessary for operation control of various servo motors, setting values for operation and stop of various units, and programs necessary for operation control. Furthermore, the control unit 102 performs various operation controls of the trimming unit 104 , the molded product delivery unit 105 , the scrap collection unit 107 , and the conveyance unit 110 , temperature control of the heater 115 , and various electrical controls. In addition, the control unit 102 has a controller and a servo driver necessary for drive control of a servo motor (built-in encoder).

微调部104具备由设有切断刀122的上侧台121、下侧台123构成的1次微调单元120。切断刀122被变形成大致矩形形状而被保持于基座板121a,基座板121a被固定于上侧台121。上侧台121与下侧台123被配置成隔着送出线路FL相向。The fine adjustment unit 104 includes a primary fine adjustment unit 120 composed of an upper table 121 and a lower table 123 provided with a cutting blade 122 . The cutting blade 122 is deformed into a substantially rectangular shape and is held by the base plate 121 a , and the base plate 121 a is fixed to the upper table 121 . The upper stage 121 and the lower stage 123 are disposed so as to face each other across the delivery line FL.

上侧台121和下侧台123基于一个伺服马达的旋转,经由使用凸轮和连杆的曲柄机构,将旋转运动转换成直线运动,由此以同步的周期的动作而彼此接近或离开。上侧台121和下侧台123最接近的状态下,切断刀122的末端被推入半成形片材92,将一次切断部位94切断。详细情况在后说明。The upper stage 121 and the lower stage 123 convert rotational motion into linear motion based on the rotation of one servo motor via a crank mechanism using a cam and a link, thereby approaching or moving away from each other in a synchronized periodic motion. In the state where the upper table 121 and the lower table 123 are closest to each other, the end of the cutting knife 122 is pushed into the semi-formed sheet 92 to cut the primary cutting portion 94 . Details will be explained later.

在成形品交付部105设置升降单元130,借助升降单元130将成形品有用部93从连接框部96切开,将片材成形品90送至成形品搬出部106。The elevating unit 130 is provided in the molded product delivery unit 105 , and the useful part 93 of the molded product is cut from the connection frame 96 by the elevating unit 130 , and the sheet molded product 90 is sent to the molded product delivery unit 106 .

图3表示切断刀122的俯视图。图4将在切断刀122形成有打痕部122a的情况在立体图中表示。对于切断刀122使用汤姆逊刀,以其刀尖突出的方式保持于基座板121a。如图6所示,具备在微调部104切割半成形片材92而切割成成形品有用部93与连接框部96借助非切断部位95相连的状态的功能。在切断刀122的短边侧分别在两个部位设置的打痕部122a有助于非切断部位95的形成。FIG. 3 shows a plan view of the cutting blade 122 . FIG. 4 is a perspective view showing the state where the punctured portion 122 a is formed on the cutting blade 122 . A Thomson knife is used as the cutting knife 122, and it is held on the base plate 121a so that the tip of the knife protrudes. As shown in FIG. 6 , it has the function of cutting the semi-formed sheet 92 at the trimming part 104 to form a state where the useful part 93 and the connecting frame part 96 are connected via the non-cutting part 95 . The punctured portions 122 a provided at two places on the short side of the cutting blade 122 contribute to the formation of the non-cutting portion 95 .

打痕部122a用图中未示出的末端扁平而尖锐的形状的工具形成。切断刀122以相对于基座板121a面呈直角的方式起立而被固定。使用工具使该切断刀122变形。此时,切断刀122的刀尖由于工具而变形,被向基座板121a侧推入,如图4所示,变形成与其他部分相比变低高度h的形状。即,打痕部122a的刀尖的高度与其他部分的刀尖高度相比,沿接近基座板121a侧的方向变低。The punctured part 122a is formed by a tool not shown in the drawing with a flat end and a sharp shape. The cutting blade 122 is erected and fixed so as to form a right angle with respect to the surface of the base plate 121a. This cutting blade 122 is deformed using a tool. At this time, the cutting edge of the cutting blade 122 is deformed by the tool and is pushed toward the base plate 121a side, and as shown in FIG. That is, the height of the cutting edge of the punctured part 122a becomes lower in the direction closer to the base plate 121a side than the height of the cutting edge of other parts.

这样,切断刀122在打痕部122处刀尖高度变低,并且切断刀122塑性变形而形成打痕部122a,所以切断刀122的刀尖形状从打痕部122a的顶部122b描绘圆弧地与短边侧的直线部连接。即,形成为两个圆弧部122c相向。并且,在两个圆弧部122c的延长线上形成顶部122b。In this way, the cutting blade 122 becomes lower at the edge of the scoring portion 122, and the cutting blade 122 is plastically deformed to form the scoring portion 122a, so the shape of the cutting edge of the cutting blade 122 draws an arc from the top 122b of the scoring portion 122a. Connect to the straight part on the short side. That is, the two arc portions 122c are formed to face each other. And, the top 122b is formed on the extension line of the two arc portions 122c.

另外,也取决于用于切断刀122的材质,但多数情况下,切断刀122在打痕部122a的部分碎裂。该情况下,圆弧部122c呈在顶部122b处交点不连结的形状,但不影响打痕部122a的功能,能够与相连的情况相同地进行非切断部位95的形成。In addition, depending on the material of the cutting blade 122, the cutting blade 122 is often broken at the punctured portion 122a. In this case, the arc portion 122c has a shape in which the intersection points are not connected at the top 122b, but the non-cutting portion 95 can be formed in the same manner as in the case of being connected without affecting the function of the punctured portion 122a.

并且,如前所述,在成形品交付部105用升降单元130推动成形品有用部93,由此,将从连接框部96切开成形品有用部93的片材成形品90向成形品搬出部106移载。此时,升降单元130具备图中未示出的吸附部,从成形品有用部93的底部90a的里侧吸附而固定,使成形品有用部93向下方移动时,在非切断部位95被切开而成为片材成形品90,使片材成形品90移动至产品搬运部106具备的传输带上。并且,连接框部96在废料回收部107被回收。And, as described above, the molded product useful part 93 is pushed by the elevating unit 130 in the molded product delivery part 105, whereby the sheet molded product 90 cut from the connecting frame part 96 to the molded product useful part 93 is carried out. Section 106 is transferred. At this time, the elevating unit 130 has an adsorption part not shown in the figure, and is fixed by suction from the back side of the bottom 90a of the useful part 93 of the molded product. The molded sheet product 90 is opened, and the molded sheet product 90 is moved onto the conveyor belt provided in the product conveyance unit 106 . Furthermore, the connection frame portion 96 is recovered in the scrap recovery unit 107 .

本实施方式的片材修剪装置100为上述结构,因此具有如下所示的作用及效果。The sheet trimming device 100 according to the present embodiment has the above-mentioned configuration, and thus has the following functions and effects.

首先,成形出片材91来修剪时,能够简易地进行非切断部位95的位置控制。这是因为以下特征:在使用切断刀122切割作为成形后的树脂成形片材的半成形片材92的片材修剪装置100中,在切断刀122的一部分设置打痕部122a,所述打痕部122a形成与未切割部相当的非切断部位95,打痕部122a具有相向的两个圆弧部122c被组合的顶部122b,在顶部122b,切断刀12的刀尖高度变低。First, when the sheet material 91 is formed and trimmed, the position control of the non-cutting portion 95 can be easily performed. This is because of the following feature: in the sheet trimming device 100 that cuts the semi-formed sheet 92 that is a formed resin molded sheet using the cutting blade 122, a part of the cutting blade 122 is provided with a scoring portion 122a. The portion 122a forms a non-cutting portion 95 corresponding to the uncut portion, and the scored portion 122a has a top 122b in which two opposing circular arc portions 122c are combined.

图7表示半成形片材92的成形品有用部93的放大图。图7是图6的B部的放大图。图8表示非切断部位95的放大图。另外,图7及图8的非切断部位95为了说明而被放大表示。通过使用这样的切断刀122,在微调部104在如图6所示的半成形片材92形成如图7所示的一次切断部位94。图7中涂点地表示的一次切断部位94是切断刀122相对于半成形片材92抵接的部分,被切断刀122切断。FIG. 7 shows an enlarged view of a molded product useful portion 93 of the semi-formed sheet 92 . FIG. 7 is an enlarged view of part B in FIG. 6 . FIG. 8 shows an enlarged view of the non-cut portion 95 . In addition, the non-cut portion 95 in FIG. 7 and FIG. 8 is shown enlarged for explanation. By using such a cutting blade 122 , a primary cutting portion 94 as shown in FIG. 7 is formed in the semi-formed sheet 92 as shown in FIG. 6 in the trimming unit 104 . The primary cutting portion 94 shown dotted in FIG. 7 is a portion where the cutting blade 122 comes into contact with the semiformed sheet 92 and is cut by the cutting blade 122 .

在切断刀122形成的顶部122b如图4所示,与直线部分的切断刀122相比,刀尖高度以高度h变低。因此,切断刀122在被插入送出线路FL上被送来的半成形片材92的阶段,在打痕部122a的部分无法切断而形成如图7及图8所示的非切断部位95。并且,将切断刀122以如图3所示的形状、即以向内侧凸起的方式、向成形品有用部93侧凸起的方式形成打痕部122a,所以非切断部位95在片材成形品90侧被切开。As shown in FIG. 4 , the top portion 122 b formed on the cutting blade 122 has a blade edge height that is lower at a height h than that of the straight portion of the cutting blade 122 . Therefore, when the cutting blade 122 is inserted into the semi-formed sheet 92 sent on the delivery line FL, it cannot cut the punctured portion 122a and forms a non-cutting portion 95 as shown in FIGS. 7 and 8 . And, the cutting blade 122 is formed in a shape as shown in FIG. 3 , that is, inwardly protruding and protruding toward the useful part 93 side of the molded product, so that the non-cutting portion 95 is formed on the sheet. The fret 90 side is cut open.

若更具体地说,则在图8中在非切断部位95的末端侧表示切割线96。虽然是实际上不存在的线,但该切割线96部分为非切断部位95的最窄的部位。因此,该部分为最弱的部分,在切割线96附近被切断。并且,在片材成形品90的外周缘90c的短边侧外周缘部90cs形成切口部90d。由于打痕部122a有在凸起的方向上形成的性质,所以例如若将打痕部122a在距成形品有用部93变远的方向上形成,则在连接框部96侧形成非切割部,在片材成形品90侧在相当于切口部90d的部位形成凸部。More specifically, in FIG. 8 , the cutting line 96 is shown on the distal end side of the non-cutting portion 95 . Although it is a line that does not actually exist, this cutting line 96 portion is the narrowest portion of the non-cutting portion 95 . Therefore, this portion is the weakest portion and is severed near the cutting line 96 . Further, a notch 90 d is formed in the short-side outer peripheral edge portion 90 cs of the outer peripheral edge 90 c of the sheet molded product 90 . Since the punched portion 122a is formed in a convex direction, for example, if the punched portion 122a is formed in a direction away from the useful portion 93 of the molded product, a non-cut portion is formed on the connection frame portion 96 side, On the sheet molded product 90 side, a convex portion is formed at a portion corresponding to the notch portion 90d.

因此,通过在切断刀122形成打痕部122a,能够控制非切断部位95处的切割线96的位置。由此,能够控制在片材成形品90侧带有未切割部还是在连接框部96带有未切割部(抵接于非切断部位95)。Therefore, the position of the cutting line 96 at the non-cutting portion 95 can be controlled by forming the puncture portion 122 a on the cutting blade 122 . Thereby, it is possible to control whether the uncut portion is provided on the sheet molded product 90 side or whether the uncut portion is provided on the connection frame portion 96 (abutting against the non-cut portion 95 ).

并且,在切断刀122形成打痕部122a时,在打痕部122a被包括圆弧部122c地形成,所以如图5C所示,在切口部90d不形成带角的锐利的部分,为平滑的非切割部。因此,相对于片材成形品90进行研磨的情况下不会成为破损的原因,终端用户直接用手接触时也不会卡刮,能够提供安全性优异的片材成形品90。In addition, when the cutting blade 122 forms the scoring portion 122a, the scoring portion 122a is formed including the arc portion 122c, so as shown in FIG. non-cutting part. Therefore, when the sheet molded product 90 is polished, it does not become a cause of breakage, and when the end user directly touches it, it does not get scratched, and the sheet molded product 90 excellent in safety can be provided.

此外,在切断刀122形成打痕部122a由于使用工具而能够容易地进行,所以作业效率好而优选。另外,在切断刀122形成的打痕部122a在如上所述在该顶部122c处不彻底塑性变形而断裂的情况下,也得到与顶部122a相连的情况相同的效果。In addition, forming the punctured portion 122a on the cutting blade 122 can be easily performed by using a tool, and thus the work efficiency is high, which is preferable. Also, when the punctured portion 122a formed by the cutting blade 122 breaks without being completely plastically deformed at the top 122c as described above, the same effect as the case where the top 122a is connected is obtained.

以上,关于本发明的片材修剪装置100进行了说明,但本发明不限于此,能够在不脱离其宗旨的范围内进行各种各样的改变。例如在本实施方式中,表示了在片材成形品90的外周缘90c的短边侧外周缘部90cs形成切口部90d的事例,但也可以是,以在短边侧外周缘部90cs形成凸部的方式形成切断刀122的打痕部122a。该情况下,在片材成形品90不形成切口部90d,由此能够防止产品强度的下降。认为根据树脂的材料而在短边侧外周缘部90cs形成凸部的话较有效。As mentioned above, although the sheet trimming apparatus 100 of this invention was demonstrated, this invention is not limited to this, Various changes are possible in the range which does not deviate from the summary. For example, in this embodiment, an example is shown in which the notch 90d is formed in the short-side outer peripheral portion 90cs of the outer peripheral edge 90c of the sheet molded product 90, but it is also possible to form a protrusion in the short-side outer peripheral portion 90cs. The scoring portion 122a of the cutting blade 122 is formed in a partial manner. In this case, since the notch part 90d is not formed in the sheet molded product 90, the fall of product strength can be prevented. It is thought that it is more effective to form the convex portion on the short-side outer peripheral edge portion 90 cs depending on the material of the resin.

此外,在片材成形品90的外周缘90c设置切口部90d的情况下,也可以根据需要增减其数量。此外,虽将片材成形品90的形状在图5A中例示,但也可以不是浴缸形状而是心形,或外周缘90c为稍复杂的外周形状来改变片材成形品90的外形。In addition, when notch part 90d is provided in the outer peripheral edge 90c of the sheet|seat molded product 90, the number can also be increased or decreased as needed. In addition, although the shape of the sheet molded product 90 is illustrated in FIG. 5A , the outer shape of the sheet molded product 90 may be changed instead of a bathtub shape to a heart shape, or the outer peripheral edge 90c may be a slightly complicated outer peripheral shape.

此外,被供给至片材修剪装置100的树脂成形片材也可以使用并非连续而是加工成既定的长度的板状的片材。即,也可以并非连续成形而是在分批处理机的下工序利用本实施方式所示的片材修剪装置100。该情况斜,也有构成为不具备成形品交付部105、成形品搬出部106、废料回收部107等的情况。此外,说明的情况下表示了成形品交付部105使用升降单元130来机械地落料的方法,但使用通过连续成形来成形出的半成形片材92的情况下,也可以不设置成形品交付部105而人工地切开片材成形品90。这样,也可以将片材修剪装置100的结构等在不违反本发明的宗旨的范围改变。In addition, the resin molded sheet supplied to the sheet trimming apparatus 100 may be a plate-like sheet processed into a predetermined length instead of a continuous sheet. That is, instead of continuous forming, the sheet trimming device 100 shown in this embodiment may be used in a subsequent step of a batch processor. This is not the case, and there are cases where the molded product delivery unit 105, the molded product delivery unit 106, the scrap collection unit 107, and the like are not provided. In addition, in the case of description, the method in which the molded product delivery part 105 uses the elevating unit 130 to mechanically drop the material is shown, but in the case of using the semi-formed sheet 92 formed by continuous molding, the molded product delivery unit may not be provided. The sheet molded product 90 is manually cut open at the portion 105 . In this way, the configuration and the like of the sheet trimming device 100 may be changed within a range that does not violate the gist of the present invention.

此外,打痕部122a除了通过手工作业形成打痕部122a的工具以外,也可以是,通过使用具备末端扁平而尖锐的夹具的压力缸推压切断刀122,在切断刀122形成相当于打痕部122a的非切割部。In addition, besides the tool for forming the scribed portion 122a by hand, the scribed portion 122a may be formed by pressing the cutting blade 122 with a pressure cylinder equipped with a jig with a flat end and a sharp end, so that the scribed portion 122 may be formed on the cutting blade 122. The non-cutting portion of portion 122a.

附图标记说明Explanation of reference signs

90片材成形品90 sheets molded product

92半成形片材92 semi-formed sheet

100片材修剪装置100 sheet trimming device

104微调部104 Fine Tuning Department

122切断刀122 cutting knife

122a打痕部122a marking part

122b顶部122b top

122c圆弧部。122c arc portion.

Claims (8)

1.一种片材修剪装置,所述片材修剪装置用被在基座保持的汤姆逊刀切割成形后的树脂成形片材,切开成片材成形品和连接框部,其特征在于,1. A sheet trimming device that cuts a formed resin sheet with a Thomson knife held on a base, and cuts it into a sheet molded product and a connecting frame portion, characterized in that, 所述汤姆逊刀为,The Thomson knife is, 其刀尖被以包围片材成形品的方式形成为环状,被保持于基座板,在所述刀尖的至少两个部位设置用于形成未切割部的非切割部,The blade edge is formed in a ring shape to surround the sheet molded product, is held on the base plate, and non-cutting portions for forming uncut portions are provided at least two positions of the blade edge, 所述非切割部的所述刀尖为相向的两个圆弧被组合而具有顶部的形状,该顶部形成为向所述片材成形品侧凸起或向所述连接框部侧凸起。The blade tip of the non-cutting portion has a top shape formed by combining two opposing circular arcs, and the top portion is formed to protrude toward the sheet molded product side or toward the connection frame portion side. 2.如权利要求1所述的片材修剪装置,其特征在于,2. The sheet trimming device according to claim 1, wherein: 所述非切割部包括所述刀尖在所述顶部间断而离开的部分。The non-cutting portion includes a portion where the tip is interrupted at the top. 3.如权利要求1或权利要求2所述的片材修剪装置,其特征在于,3. The sheet trimming device according to claim 1 or claim 2, wherein: 在所述汤姆逊刀形成的所述非切割部为利用工具形成的打痕。The non-cutting portion formed on the Thomson knife is a burr formed by a tool. 4.如权利要求1至权利要求3的任一项所述的片材修剪装置,其特征在于,4. The sheet trimming device according to any one of claims 1 to 3, wherein: 所述非切割部形成为向所述树脂成形片材的片材成形品侧凸起,所述刀尖距所述基座的高度与其他部分相比所述顶部形成为较低。The non-cutting portion is formed to protrude toward the sheet molded product side of the resin molded sheet, and the height of the knife edge from the base is formed to be lower than other portions. 5.一种片材修剪方法,用被在基座保持的汤姆逊刀切割成形后的树脂成形片材,切开成片材成形品和连接框部,其特征在于,5. A sheet trimming method, which cuts the formed resin-formed sheet with a Thomson knife held on a base, and cuts it into a sheet-formed product and a connecting frame portion, characterized in that, 所述汤姆逊刀为,The Thomson knife is, 其刀尖被以包围成形品的方式形成为环状,被保持于基座板,在所述刀尖的至少两个部位设置用于形成未切割部的非切割部,The blade tip is formed in a ring shape so as to surround the molded product, is held on the base plate, and non-cutting portions for forming uncut portions are provided at least two positions of the blade tip, 所述非切割部的所述刀尖为相向的两个圆弧被组合而具有顶部的形状,该顶部形成为向所述成形品侧凸起或向所述连接框部侧凸起The blade tip of the non-cutting portion has a top shape formed by combining two opposing circular arcs, and the top portion is formed to protrude toward the molded product side or toward the connection frame portion side. 使所述汤姆逊刀相对于成形后的所述树脂成形片材前进,由此,切断所述树脂成形片材,并且形成所述未切割部,所述未切割部为与所述连接框部连接的连接部。The Thomson knife is advanced relative to the molded resin molded sheet, thereby cutting the resin molded sheet and forming the uncut portion which is connected to the frame portion. The connecting part of the connection. 6.如权利要求5所述的片材修剪方法,其特征在于,6. sheet trimming method as claimed in claim 5, is characterized in that, 所述非切割部包括所述刀尖在所述顶部间断而离开的部分。The non-cutting portion includes a portion where the tip is interrupted at the top. 7.如权利要求5或权利要求6所述的片材修剪方法,其特征在于,7. The sheet material trimming method as claimed in claim 5 or claim 6, characterized in that, 所述非切割部形成为向所述树脂成形片材的成形品侧凸起,所述刀尖距所述基座的高度与其他部分相比所述顶部形成为较低。The non-cutting portion is formed to protrude toward the molded product side of the resin molded sheet, and the height of the knife edge from the base is formed to be lower than other portions. 8.一种利用权利要求7的片材修剪方法制造的片材成形品,其特征在于,8. A sheet formed product manufactured by the sheet trimming method according to claim 7, characterized in that, 具有被所述汤姆逊刀切开的外缘部、与该外缘部连接而被立设地形成的侧部,It has an outer edge portion cut by the Thomson knife, and a side portion connected to the outer edge portion and formed upright, 在所述外缘部的外周的一部分形成多个切口部,a plurality of notches are formed in a part of the outer periphery of the outer edge portion, 该切口部被所述非切割部的形状转印地形成。The notch is formed by transferring the shape of the non-cut portion.
CN202210351982.3A 2021-06-16 2022-04-02 Sheet material trimming device, sheet material trimming method, and sheet material molded product Pending CN115476405A (en)

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