CN115476405A - Sheet material trimming device, sheet material trimming method, and sheet material molded product - Google Patents
Sheet material trimming device, sheet material trimming method, and sheet material molded product Download PDFInfo
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- CN115476405A CN115476405A CN202210351982.3A CN202210351982A CN115476405A CN 115476405 A CN115476405 A CN 115476405A CN 202210351982 A CN202210351982 A CN 202210351982A CN 115476405 A CN115476405 A CN 115476405A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/266—Auxiliary operations after the thermoforming operation
- B29C51/268—Cutting, rearranging and joining the cut parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7178—Pallets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及对用成形机器整形后的树脂成形片材进行修剪的技术,具体地涉及在使用汤姆逊刀进行的修剪时控制未切割部分的技术。The present invention relates to a technique for trimming a resin molded sheet shaped by a forming machine, and more particularly to a technique for controlling uncut portions during trimming with a Thomson knife.
背景技术Background technique
片材成形品广泛地用作例如食材的包装容器或食品托盘。这样的片材成形品是用热成形机和片材修剪装置制造的,已知在用热成形机对树脂成形片材进行成形并修剪的情况下使用汤姆逊刀进行落料的方法。Sheet molded products are widely used, for example, as packaging containers and food trays for foodstuffs. Such a sheet molded product is manufactured using a thermoforming machine and a sheet trimming device, and a method of blanking a resin molded sheet using a thermoforming machine and trimming it using a Thomson knife is known.
当对整形后的树脂成形片材进行修剪时,片材修剪装置使用汤姆逊刀切断片材成形品的周围,呈片材成形品与连接框部借助未切割部相连的状态,此后的落料工序中仅将片材成形品切开。此时,连接框部为长条的片材状,所以被废料回收部卷起而被回收。此时,切除部分的附接方法成为问题。When trimming the shaped resin molded sheet, the sheet trimming device cuts off the periphery of the sheet molded product with a Thomson knife, and the sheet molded product and the connection frame part are connected by the uncut part, and the subsequent blanking In the process, only the sheet molded product is cut. At this time, since the connecting frame portion is in the shape of a long sheet, it is rolled up by the scrap collection unit and collected. At this time, the method of attaching the cutout portion becomes a problem.
专利文献1中公开了关于真空成型方法及装置的技术。专利文献1中记载的真空成形装置具备加热工序、真空成形工序、修剪工序、敲落工序,将加热工序中被加热的片材在真空成形工序中成形,在修剪工序中使用汤姆逊刀切割,在敲落工序中取出片材成形品。其中修剪工序中,形成为与各个片材成形品的轮廓形状对应的环状的汤姆逊刀被固接于基板,将其用作落料刀具。通过使用该落料刀具,片材以一部分未切割的状态切断片材成形品。Patent Document 1 discloses a technology related to a vacuum forming method and apparatus. The vacuum forming apparatus described in Patent Document 1 includes a heating step, a vacuum forming step, a trimming step, and a knock-off step. The sheet heated in the heating step is formed in the vacuum forming step, and cut using a Thomson knife in the trimming step. In the knock-out process, the sheet molded product is taken out. Among them, in the trimming process, a ring-shaped Thomson knife formed to correspond to the outline shape of each sheet molded product is fixed to the substrate and used as a blanking knife. By using this blanking cutter, the sheet is cut into a sheet molded product in a partially uncut state.
专利文献2中公开了关于落料部、塑料片材成形装置的技术。借助具有汤姆逊刀和落料部的塑料片材成形装置,能够使将片材成形品和连接框部(专利文献2中称作框架)相连的未切割部的形状高品质化、最小化,所述汤姆逊刀是真空成形或压空整形的热塑性塑料片材的切断刀,所述落料部具备承接汤姆逊刀的对面板,通过在对面板设置既定的槽,能够使塑料片材以一部分未切割的状态的落料。Patent Document 2 discloses technology related to a blanking unit and a plastic sheet forming device. With a plastic sheet forming device having a Thomson knife and a blanking part, the shape of the uncut part connecting the sheet formed product and the connecting frame part (referred to as a frame in Patent Document 2) can be high-quality and minimized, The Thomson knife is a cutting knife for vacuum-forming or pressure-shaping thermoplastic sheets, and the blanking part is equipped with an opposite plate for receiving the Thomson knife. By setting a predetermined groove on the opposite plate, the plastic sheet can be Part of the blank in an uncut state.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本特开2001-88208号公报。Patent Document 1: Japanese Patent Laid-Open No. 2001-88208.
专利文献2:日本特开2006-240053号公报。Patent Document 2: Japanese Unexamined Patent Publication No. 2006-240053.
发明内容Contents of the invention
发明要解决的问题The problem to be solved by the invention
然而,专利文献1及专利文献2中记载的技术中,有难以控制未切割部的问题。未切割部在将片材成形品和连接框部连接的部位通过此后的工序被切开。但是,以往进行通过敲落工序在未切割部碎裂从而使片材成形品和连接框部分离那样的加工,所以有无法控制片材成形品侧带有未切割部还是连接框部侧带有切割部的问题。However, in the techniques described in Patent Document 1 and Patent Document 2, there is a problem that it is difficult to control uncut portions. The uncut portion is cut in a subsequent process at the portion where the sheet molded product and the connection frame portion are connected. However, in the past, processing such as breaking the uncut portion in the knock-off process to separate the sheet molded product from the connection frame portion made it impossible to control whether the sheet molded product side has the uncut portion or the connection frame portion side. Problems with the cutting department.
片材成形品侧带有未切割部的情况下,未切割部成为突起而留在片材成形品。这样,被认为有如下情况:对片材成形品设置膜的情况下使膜破损,终端用户接触片材成形品的端面时接触到成为突起的未切割部而感到疼痛。因此,需要连接框部带有未切割部侧那样的修剪方法。When an uncut portion is provided on the side of the sheet molded product, the uncut portion becomes a protrusion and remains in the sheet molded product. In this way, it is considered that when the film is provided on the sheet molded product, the film is damaged, and the end user feels pain when touching the end surface of the sheet molded product by touching the uncut portion that becomes the protrusion. Therefore, there is a need for a trimming method such that the connection frame portion has an uncut portion side.
因此,本发明的目的在于解决这样的问题,提供将树脂成形片材成形来修剪时能够简易地进行未切割部的位置控制的片材修剪装置、片材修剪方法及片材成形品。Therefore, an object of the present invention is to solve such problems, and to provide a sheet trimming device, a sheet trimming method, and a sheet molded product that can easily control the position of an uncut portion when trimming a resin molded sheet.
用于解决问题的方案solutions to problems
为了实现上述目的,本发明的一方案的片材修剪装置具有如下所述的特征。In order to achieve the above objects, a sheet trimming device according to one aspect of the present invention has the following features.
(1)一种片材修剪装置,所述片材修剪装置用被在基座保持的汤姆逊刀切割成形后的树脂成形片材,切开成片材成形品和连接框部,其特征在于,所述汤姆逊刀为,其刀尖被形成为包围片材成形品的连续的圆形或矩形,被保持于基座,在所述刀尖的至少两个部位设置用于形成未切割部的非切割部,所述非切割部的所述刀尖为相向的两个圆弧被组合而具有顶部的形状,该顶部形成为向所述片材成形品侧凸起或向所述连接框部侧凸起。(1) A sheet trimming device that cuts a formed resin sheet with a Thomson knife held on a base, and cuts it into a sheet molded product and a connecting frame portion, characterized in that , the Thomson knife is that its tip is formed into a continuous circular or rectangular shape surrounding the formed sheet product, is held on a base, and at least two parts of the tip are provided for forming an uncut portion The non-cutting portion of the non-cutting portion, the tip of the non-cutting portion is a combination of two facing circular arcs to have a top shape, and the top is formed to protrude toward the sheet molded product side or toward the connecting frame The side is raised.
根据上述(1)所述的方案,汤姆逊刀具备非切割部,形成树脂成形片材的未切割部,所述非切割部形成为相向的两个圆弧被组合而具有顶部的形状。因此,在树脂成形片材形成的未切割部为,片材成形品侧或连接框部的某一方变细的形状。这是因为,汤姆逊刀的刀尖形状为在非切割部处相向的两个圆弧组合而具有顶部的形状,所以非切割部的刀尖形状为越朝向顶部越变细的形状。According to the aspect described in (1) above, the Thomson knife is provided with a non-cutting part, which forms the non-cutting part of the resin molded sheet, and the non-cutting part is formed in the shape of a top by combining two arcs facing each other. Therefore, the uncut portion formed in the resin molded sheet has a tapered shape either on the sheet molded product side or the connection frame portion. This is because the shape of the tip of the Thomson knife is a combination of two arcs facing each other at the non-cutting portion to form a top shape, so the shape of the tip of the non-cutting portion becomes thinner toward the top.
因此,在形成被在刀尖形成的非切割部的顶部的方向上未切割部变细,所以该未切割部在变细的部位变得容易被切割,在接下来的工序中敲落时,能够实现瞄准的位置的切断。即,通过将汤姆逊刀的刀尖形状选择成以向片材成形品侧凸起的方式设置非切割部、或以向连接框部侧凸起的方式设置非切割部,能够控制成以未切割部在片材成形品侧或连接框部侧的某侧的方式被切割。因此,例如若控制成未切割部被在片材成形品侧切割,则不会在片材成形品形成凸部。结果,例如会消除终端用户触碰片材成形品的边缘而感到疼痛的情况。Therefore, the uncut portion becomes thinner in the direction of forming the top of the non-cut portion formed at the blade edge, so the uncut portion becomes easy to be cut at the thinned portion, and when knocked off in the next process, It is possible to cut off the aimed position. That is, by selecting the shape of the tip of the Thomson knife to provide a non-cutting portion protruding toward the sheet molded product side, or to provide a non-cutting portion protruding toward the connection frame portion side, it can be controlled so that the non-cutting portion is not formed. The cut portion is cut so that it is on either the sheet molded product side or the connection frame side. Therefore, for example, if the uncut portion is controlled to be cut on the sheet molded product side, no convex portion will be formed on the sheet molded product. As a result, for example, the situation where the end user feels pain when touching the edge of the sheet molded product can be eliminated.
(2)优选地,(1)所述的片材修剪装置中,所述非切割部包括所述刀尖在所述顶部间断而离开的部分。(2) Preferably, in the sheet trimming device described in (1), the non-cutting portion includes a portion where the blade edge is interrupted and separated from the top.
根据上述(2)记载的方案,得到与(1)所述的片材修剪装置相同的效果。若在顶部不形成两个圆弧相交的点而离开的情况下,也以两个圆弧逐渐接近的方式形成刀尖,则得到(1)中记载那样的将未切割部的一侧形成为较细的效果。因此,能够控制在片材成形品侧带有未切割部或在连接框部侧带有未切割部。According to the aspect described in (2) above, the same effect as that of the sheet trimming device described in (1) is obtained. If the point where the two arcs intersect is not formed at the top, but the tip of the knife is formed so that the two arcs gradually approach, then the one side of the uncut portion as described in (1) is obtained. finer effect. Therefore, it is possible to control the formation of uncut portions on the side of the sheet molded product or the formation of uncut portions on the side of the connecting frame portion.
(3)优选地,(1)或(2)所述的片材修剪装置中,在所述汤姆逊刀形成的所述非切割部为利用工具形成的打痕。(3) Preferably, in the sheet trimming device described in (1) or (2), the non-cutting portion formed on the Thomson knife is a puncture formed by a tool.
根据上述(3)的方案,借助工具进行(2)所述的片材修剪装置的汤姆逊刀的加工,所以能够容易地形成非切割部。例如,用平凿那样的末端尖锐的工具,敲打形成凸部的部位来形成打痕。此时,通过改变使工具抵接于汤姆逊刀的方向,能够控制在片材成形品侧带有未切割部或在连接框部侧带有未切割部。能够通过容易的方法形成未切割部,所以作业效率好而优选。According to the aspect of (3) above, since the processing of the Thomson blade of the sheet trimming device described in (2) is performed with a tool, the non-cutting portion can be easily formed. For example, a sharp-tipped tool such as a chisel is used to strike the portion where the convex portion is formed to form a dent. At this time, by changing the direction in which the tool comes into contact with the Thomson knife, it is possible to control whether the uncut portion is formed on the sheet molded product side or the uncut portion is formed on the connection frame portion side. Since the uncut portion can be formed by an easy method, the working efficiency is good and it is preferable.
(4)优选地,(1)至(3)的任一项所述的片材修剪装置中,所述非切割部形成为向所述树脂成形片材的成形品侧凸起,所述刀尖距所述基座的高度与其他部分相比所述顶部形成为较低。(4) Preferably, in the sheet trimming device described in any one of (1) to (3), the non-cutting portion is formed to protrude toward the molded product side of the resin molded sheet, and the knife The height of the tip from the base is formed lower than that of other parts.
根据上述(4)的方案,以向树脂成形片材的片材成形品侧凸起的方式在汤姆逊刀形成非切割部,该顶部在基座侧变低,由此,能够控制成在连接框部侧带有未切割部。通过这样设置,结果,在片材成形品形成凹陷。在片材成形品形成稍许凹陷,相向的两个圆弧形成于汤姆逊刀,由此,在该凹陷不形成角部,终端用户即使用手指触碰也不会卡刮,有助于安全性优异的片材成形品的提供。According to the aspect (4) above, the non-cutting portion is formed on the Thomson knife so as to protrude toward the sheet molded product side of the resin molded sheet. The frame side has an uncut portion. By doing so, as a result, depressions are formed in the sheet molded product. A slight depression is formed in the sheet molded product, and two opposing circular arcs are formed on the Thomson knife, so that no corner is formed in the depression, and the end user does not get scratched even if he touches it with his finger, which contributes to safety Provides excellent sheet molded products.
此外,为了实现上述目的,本发明的另外的方案的片材修剪方法具有如下所述的特征。In addition, in order to achieve the above object, a sheet trimming method according to another aspect of the present invention has the following features.
(5)一种片材修剪方法,用被在基座保持的汤姆逊刀切割成形后的树脂成形片材,切开成片材成形品和连接框部,其特征在于,所述汤姆逊刀为,其刀尖被以包围片材成形品的方式形成为环状,被保持于基座板,在所述刀尖的至少两个部位设置用于形成未切割部的非切割部,所述非切割部的所述刀尖为相向的两个圆弧被组合而具有顶部的形状,该顶部形成为向所述片材成形品侧凸起或向所述连接框部侧凸起,使所述汤姆逊刀相对于成形后的所述树脂成形片材前进,由此,切断所述树脂成形片材,并且形成所述未切割部,所述未切割部为与所述连接框部连接的连接部。(5) A method of trimming a sheet, wherein a formed resin-formed sheet is cut with a Thomson knife held on a base, and cut into a sheet molded product and a connecting frame portion, wherein the Thomson knife In order that the blade edge is formed in a ring shape so as to surround the sheet molded product, is held on the base plate, and non-cutting portions for forming uncut portions are provided at least two places of the blade edge, and the The blade tip of the non-cutting portion has a shape of a top formed by combining two opposing circular arcs. The Thomson knife advances relative to the molded resin molded sheet, thereby cutting the resin molded sheet and forming the uncut portion connected to the connecting frame portion. connecting part.
(6)优选地,(1)所述的片材修剪方法中,所述非切割部包括所述刀尖在所述顶部间断而离开的部分。(6) Preferably, in the sheet trimming method described in (1), the non-cutting portion includes a portion where the tip of the blade is interrupted at the top.
根据上述(5)或(6)的方案,能够提供会得到与(1)所述的发明相同的效果的片材修剪方法。即,能够提供能够选择将汤姆逊刀的刀尖形状以向片材成形品侧凸起的方式设置非切割部、或以向连接框部侧凸起的方式设置非切割部的片材修剪方法,由此,若例如控制成未切割部在片材成形品侧切割,则在片材成形品不形成凸部。结果,例如会消除终端用户触碰片材成形品的边缘而感到疼痛的情况。According to the aspect of said (5) or (6), the sheet trimming method which can obtain the same effect as the invention as described in (1) can be provided. That is, it is possible to provide a sheet trimming method in which the shape of the tip of the Thomson knife can be selected so that the non-cutting portion protrudes toward the sheet molded product side or the non-cutting portion protrudes toward the connection frame portion. Therefore, for example, if the uncut portion is controlled to be cut on the sheet molded product side, no convex portion will be formed on the sheet molded product. As a result, for example, the situation where the end user feels pain when touching the edge of the sheet molded product can be eliminated.
(7)优选地,(5)或(6)所述的片材修剪方法中,所述非切割部形成为向所述树脂成形片材的成形品侧凸起,所述刀尖距所述基座的高度与其他部分相比所述顶部形成为较低。(7) Preferably, in the sheet trimming method described in (5) or (6), the non-cutting portion is formed to protrude toward the molded product side of the resin molded sheet, and the distance between the knife edge and the The height of the base is formed lower than other parts.
根据上述(7)的方案,能够提供会得到与(4)所述的发明相同的效果的片材修剪方法。即,能够提供一种片材修剪方法,所述片材修剪方法为,在片材成形品形成稍许凹陷,相向的两个圆弧形成于汤姆逊刀,由此,在该凹陷不形成角部,终端用户即使用手指触碰也不会卡刮,能够提供安全性优异的片材成形品。According to the aspect of said (7), the sheet trimming method which can obtain the same effect as the invention described in (4) can be provided. That is, it is possible to provide a sheet trimming method in which a slight depression is formed in a sheet molded product, and two opposing circular arcs are formed with a Thomson knife, whereby corners are not formed in the depression. , Even if the end user touches it with their fingers, it will not be scratched, and it can provide a sheet molded product with excellent safety.
此外,为了实现上述目的,本发明的另外的方案的片材成形品具有如下所述的特征。In addition, in order to achieve the above object, a sheet molded article according to another aspect of the present invention has the following characteristics.
(8)优选地,利用(7)所述的片材修剪方法制造的片材成形品中,具有被所述汤姆逊刀切开的外缘部、与该外缘部连接而被立设地形成的侧部,在所述外缘部的外周的一部分形成多个切口部,该切口部被所述非切割部的形状转印地形成。(8) Preferably, the formed sheet product manufactured by the sheet trimming method described in (7) has an outer edge portion cut by the Thomson knife, and is connected to the outer edge portion to be erected. In the formed side portion, a plurality of notches are formed in a part of the outer periphery of the outer edge portion, and the notches are formed by transferring the shape of the non-cut portion.
根据上述(8)的方案,能够提供一种片材成形品,所述片材成形品在片材成形品的外缘部的外周不能产生由于未切割部引起的凸部,所以,例如,终端用户触碰边缘也不会感到疼痛。According to the aspect of (8) above, it is possible to provide a sheet molded product in which no convex portion due to an uncut portion can be formed on the outer periphery of the outer edge portion of the sheet molded product, so that, for example, the terminal Users will not feel pain when touching the edges.
附图说明Description of drawings
图1是本实施方式的涉及片材修剪装置的整体的侧视图。FIG. 1 is an overall side view of a sheet trimming device according to the present embodiment.
图2是表示本实施方式的片材修剪装置的比送出线路靠下侧的部分的俯视图。Fig. 2 is a plan view showing a portion of the sheet trimming device of the present embodiment on the lower side of the delivery line.
图3是本实施方式的切断刀的俯视图。Fig. 3 is a plan view of the cutting blade of the present embodiment.
图4是表示本实施方式的在切断刀处形成有打痕部的情况的立体图。FIG. 4 is a perspective view showing a state in which a dent portion is formed on a cutting blade according to the present embodiment.
图5A是表示本实施方式的切断形成打痕部的情况的立体图。FIG. 5A is a perspective view showing a state in which a puncture is formed by cutting according to the present embodiment.
图5B是表示本实施方式的由片材修剪装置加工的片材成形品的俯视图。Fig. 5B is a plan view showing a formed sheet product processed by the sheet trimming device according to the present embodiment.
图5C是本实施方式的片材成形品的短边部分的放大图。Fig. 5C is an enlarged view of a short side portion of the sheet molded article of the present embodiment.
图6是表示本实施方式的相对于半成形品留有非切断部位而将成形品有用部的周围部局部地切断的情况的示意图。FIG. 6 is a schematic view showing a state in which a part of the periphery of the useful part of the molded product is partially cut while leaving a non-cut portion in the semi-formed product according to the present embodiment.
图7是本实施方式的成形品有用部的放大图。Fig. 7 is an enlarged view of a useful portion of a molded article according to this embodiment.
图8是本实施方式的非切断部位的放大图。FIG. 8 is an enlarged view of a non-cut portion of the present embodiment.
具体实施方式detailed description
首先,对使用本发明的片材修剪装置100的热成形工序的概略进行说明。片材成形品的制造时,使用长条状的树脂成形片材,通过加热成形工序来加热成形,得到半成形品。接着,修剪工序中修剪半成形品,得到片材成形品。本发明的片材修剪装置100是修剪工序中使用的装置。First, an outline of a thermoforming process using the
加热成形工序中,相对于被从片材卷绕辊断续地供给的长条状的树脂成形片材进行加热,断续地制造借助模具成形出片材面内的一部分的状态的半成形品。作为其接下来的工序的修剪工序中,相对于被从片材加热成形装置送出的半成形品,借助片材修剪装置进行处于成形品有用部的周围的无用部的修剪。然后,产品交付工序中取出成形品有用部,得到片材成形品(产品)。In the thermoforming process, a long resin molded sheet that is intermittently supplied from a sheet winding roll is heated to intermittently produce a semi-formed product in which a part of the sheet surface is molded by a mold. . In the trimming process that is the subsequent process, the useless portion around the useful portion of the molded product is trimmed by the sheet trimming device on the semi-formed product sent out from the sheet thermoforming device. Then, in the product delivery process, the useful part of the molded product is taken out to obtain a sheet molded product (product).
接着,利用附图,对本发明的实施方式进行说明。首先,对关于如上所述的流程中成形的片材成形品90的形状的概要进行说明。图5A~图5C是表示由片材修剪装置100加工的成形品的侧视图。图5A是表示由片材修剪装置100加工的片材成形品90的侧视图。图5B是表示由片材修剪装置100加工的片材成形品90的俯视图。图5C是片材成形品90的短边侧外周缘部90cs的放大图。片材成形品90是用于适合食品的容器等的片材成形品。Next, embodiments of the present invention will be described using the drawings. First, an outline of the shape of the sheet molded
作为形状的一例,用被以平缓地向外侧敞开的方式立设的侧部90b包围图5B所示那样的大致长方形形状的底部90a,在其侧部90b上部,外周缘90c被大致四边框状地形成。在该片材成形品90的外周缘90c的短边侧外周缘部90cs,包括四个部位的小的切口部90d。As an example of the shape, a substantially
并且,如图5C所示,切口部90d形成为被以两个圆弧朝向片材成形品90的内侧而从连结顶点的外周缘90c的边缘凸起的方式切口,为0.1~0.2mm左右的深度。该切口部90d为不会特别地妨碍片材成形品90的使用的大小。另外,也可以根据需要改变该深度。And, as shown in FIG. 5C, the
接着,对半成形片材92进行简单的说明。图6表示借助片材修剪装置100的微调部104相对于半成形片材92留有相当于未切割部的非切断部位95地切断成形品有用部93的周围的后述的一次切断部位94的情况。半成形片材92是指,被相对于长条状的片材91加热成形而包括多个形成有片材91面内的一部分的成形品有用部93的状态的片材。因此,从前工序过渡至修剪工序而被供给至片材修剪装置100的状态的片材称作半成形片材92。Next, the
并且,半成形片材92在修剪工序中被在一次切断部位94切断,由此,呈多个排列的成形品有用部93和配置于其周围的连接框部96借助非切断部位95相连的状态。连接框部96为梯子状,借助非切断部位95保持作为产品的片材成形品90,在产品交付工序中,片材成形品90被从连接框部96切开后被卷起。In addition, the
接着,对该片材修剪装置100的概要进行说明。图1是涉及本实施方式的片材修剪装置100的整体的侧视图。图2是表示片材修剪装置100的比送出线路FL靠下侧的部分的俯视图。另外,图1中,将附图左右方向左侧设为使半成形片材92送出的送出方向HZ上游侧,将右侧设为送出方向HZ下游侧。此外,将附图上下方向设为上下方向VT。此外,将与图1的纸面垂直的方向作为宽度方向WD定义各方向。关于图2之后的各附图也根据该定义说明。Next, an outline of the
片材修剪装置100被在图中未示出的片材加热成形装置的后工序中设置,由控制部102、微调部104、成形品交付部105、成形品搬出部106、废料回收部107、搬运部110等构成。The
在搬运部110,具有将送出的半成形片材92在送出线路FL上定位的引导部件,具有将从前工序搬入的半成形片材92经由微调部104沿朝向处于搬出侧的成形品交付部105的送出方向HZ送出的功能。然后,将被与成形品有用部93切开的长条状的连接框部96送出至废料回收部107。连接框部96被废料回收部107卷起而被回收。The
控制部102具备储存部,保存各种伺服马达的动作控制所必要的参数设定值,储存与各种单元的动作·停止相关的设定值、进行动作控制所必要的程序。并且,控制部102进行微调部104、成形品交付部105、废料回收部107及搬运部110等的各种动作控制及加热器115的温度控制及各种电气控制。此外,控制部102具有伺服马达(内置编码器)的驱动控制所必要的控制器和伺服驱动器。The
微调部104具备由设有切断刀122的上侧台121、下侧台123构成的1次微调单元120。切断刀122被变形成大致矩形形状而被保持于基座板121a,基座板121a被固定于上侧台121。上侧台121与下侧台123被配置成隔着送出线路FL相向。The
上侧台121和下侧台123基于一个伺服马达的旋转,经由使用凸轮和连杆的曲柄机构,将旋转运动转换成直线运动,由此以同步的周期的动作而彼此接近或离开。上侧台121和下侧台123最接近的状态下,切断刀122的末端被推入半成形片材92,将一次切断部位94切断。详细情况在后说明。The
在成形品交付部105设置升降单元130,借助升降单元130将成形品有用部93从连接框部96切开,将片材成形品90送至成形品搬出部106。The elevating
图3表示切断刀122的俯视图。图4将在切断刀122形成有打痕部122a的情况在立体图中表示。对于切断刀122使用汤姆逊刀,以其刀尖突出的方式保持于基座板121a。如图6所示,具备在微调部104切割半成形片材92而切割成成形品有用部93与连接框部96借助非切断部位95相连的状态的功能。在切断刀122的短边侧分别在两个部位设置的打痕部122a有助于非切断部位95的形成。FIG. 3 shows a plan view of the
打痕部122a用图中未示出的末端扁平而尖锐的形状的工具形成。切断刀122以相对于基座板121a面呈直角的方式起立而被固定。使用工具使该切断刀122变形。此时,切断刀122的刀尖由于工具而变形,被向基座板121a侧推入,如图4所示,变形成与其他部分相比变低高度h的形状。即,打痕部122a的刀尖的高度与其他部分的刀尖高度相比,沿接近基座板121a侧的方向变低。The
这样,切断刀122在打痕部122处刀尖高度变低,并且切断刀122塑性变形而形成打痕部122a,所以切断刀122的刀尖形状从打痕部122a的顶部122b描绘圆弧地与短边侧的直线部连接。即,形成为两个圆弧部122c相向。并且,在两个圆弧部122c的延长线上形成顶部122b。In this way, the
另外,也取决于用于切断刀122的材质,但多数情况下,切断刀122在打痕部122a的部分碎裂。该情况下,圆弧部122c呈在顶部122b处交点不连结的形状,但不影响打痕部122a的功能,能够与相连的情况相同地进行非切断部位95的形成。In addition, depending on the material of the
并且,如前所述,在成形品交付部105用升降单元130推动成形品有用部93,由此,将从连接框部96切开成形品有用部93的片材成形品90向成形品搬出部106移载。此时,升降单元130具备图中未示出的吸附部,从成形品有用部93的底部90a的里侧吸附而固定,使成形品有用部93向下方移动时,在非切断部位95被切开而成为片材成形品90,使片材成形品90移动至产品搬运部106具备的传输带上。并且,连接框部96在废料回收部107被回收。And, as described above, the molded product
本实施方式的片材修剪装置100为上述结构,因此具有如下所示的作用及效果。The
首先,成形出片材91来修剪时,能够简易地进行非切断部位95的位置控制。这是因为以下特征:在使用切断刀122切割作为成形后的树脂成形片材的半成形片材92的片材修剪装置100中,在切断刀122的一部分设置打痕部122a,所述打痕部122a形成与未切割部相当的非切断部位95,打痕部122a具有相向的两个圆弧部122c被组合的顶部122b,在顶部122b,切断刀12的刀尖高度变低。First, when the
图7表示半成形片材92的成形品有用部93的放大图。图7是图6的B部的放大图。图8表示非切断部位95的放大图。另外,图7及图8的非切断部位95为了说明而被放大表示。通过使用这样的切断刀122,在微调部104在如图6所示的半成形片材92形成如图7所示的一次切断部位94。图7中涂点地表示的一次切断部位94是切断刀122相对于半成形片材92抵接的部分,被切断刀122切断。FIG. 7 shows an enlarged view of a molded product
在切断刀122形成的顶部122b如图4所示,与直线部分的切断刀122相比,刀尖高度以高度h变低。因此,切断刀122在被插入送出线路FL上被送来的半成形片材92的阶段,在打痕部122a的部分无法切断而形成如图7及图8所示的非切断部位95。并且,将切断刀122以如图3所示的形状、即以向内侧凸起的方式、向成形品有用部93侧凸起的方式形成打痕部122a,所以非切断部位95在片材成形品90侧被切开。As shown in FIG. 4 , the
若更具体地说,则在图8中在非切断部位95的末端侧表示切割线96。虽然是实际上不存在的线,但该切割线96部分为非切断部位95的最窄的部位。因此,该部分为最弱的部分,在切割线96附近被切断。并且,在片材成形品90的外周缘90c的短边侧外周缘部90cs形成切口部90d。由于打痕部122a有在凸起的方向上形成的性质,所以例如若将打痕部122a在距成形品有用部93变远的方向上形成,则在连接框部96侧形成非切割部,在片材成形品90侧在相当于切口部90d的部位形成凸部。More specifically, in FIG. 8 , the cutting
因此,通过在切断刀122形成打痕部122a,能够控制非切断部位95处的切割线96的位置。由此,能够控制在片材成形品90侧带有未切割部还是在连接框部96带有未切割部(抵接于非切断部位95)。Therefore, the position of the cutting
并且,在切断刀122形成打痕部122a时,在打痕部122a被包括圆弧部122c地形成,所以如图5C所示,在切口部90d不形成带角的锐利的部分,为平滑的非切割部。因此,相对于片材成形品90进行研磨的情况下不会成为破损的原因,终端用户直接用手接触时也不会卡刮,能够提供安全性优异的片材成形品90。In addition, when the
此外,在切断刀122形成打痕部122a由于使用工具而能够容易地进行,所以作业效率好而优选。另外,在切断刀122形成的打痕部122a在如上所述在该顶部122c处不彻底塑性变形而断裂的情况下,也得到与顶部122a相连的情况相同的效果。In addition, forming the punctured
以上,关于本发明的片材修剪装置100进行了说明,但本发明不限于此,能够在不脱离其宗旨的范围内进行各种各样的改变。例如在本实施方式中,表示了在片材成形品90的外周缘90c的短边侧外周缘部90cs形成切口部90d的事例,但也可以是,以在短边侧外周缘部90cs形成凸部的方式形成切断刀122的打痕部122a。该情况下,在片材成形品90不形成切口部90d,由此能够防止产品强度的下降。认为根据树脂的材料而在短边侧外周缘部90cs形成凸部的话较有效。As mentioned above, although the
此外,在片材成形品90的外周缘90c设置切口部90d的情况下,也可以根据需要增减其数量。此外,虽将片材成形品90的形状在图5A中例示,但也可以不是浴缸形状而是心形,或外周缘90c为稍复杂的外周形状来改变片材成形品90的外形。In addition, when
此外,被供给至片材修剪装置100的树脂成形片材也可以使用并非连续而是加工成既定的长度的板状的片材。即,也可以并非连续成形而是在分批处理机的下工序利用本实施方式所示的片材修剪装置100。该情况斜,也有构成为不具备成形品交付部105、成形品搬出部106、废料回收部107等的情况。此外,说明的情况下表示了成形品交付部105使用升降单元130来机械地落料的方法,但使用通过连续成形来成形出的半成形片材92的情况下,也可以不设置成形品交付部105而人工地切开片材成形品90。这样,也可以将片材修剪装置100的结构等在不违反本发明的宗旨的范围改变。In addition, the resin molded sheet supplied to the
此外,打痕部122a除了通过手工作业形成打痕部122a的工具以外,也可以是,通过使用具备末端扁平而尖锐的夹具的压力缸推压切断刀122,在切断刀122形成相当于打痕部122a的非切割部。In addition, besides the tool for forming the scribed
附图标记说明Explanation of reference signs
90片材成形品90 sheets molded product
92半成形片材92 semi-formed sheet
100片材修剪装置100 sheet trimming device
104微调部104 Fine Tuning Department
122切断刀122 cutting knife
122a打痕部122a marking part
122b顶部122b top
122c圆弧部。122c arc portion.
Claims (8)
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| JP2021099838A JP6986798B1 (en) | 2021-06-16 | 2021-06-16 | Sheet trimming device, sheet trimming method, and sheet molded product |
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| JP (1) | JP6986798B1 (en) |
| CN (1) | CN115476405A (en) |
| TW (1) | TWI802295B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0920325A (en) * | 1995-07-03 | 1997-01-21 | Gifu Plast Ind Co Ltd | Packaging container |
| JP2001293698A (en) * | 2000-04-14 | 2001-10-23 | Tookoo:Kk | Cutting/separation device for molded synthetic resin sheet |
| JP2003103620A (en) * | 2001-10-02 | 2003-04-09 | Sumitomo Heavy Ind Ltd | Trimming apparatus |
| US20050000332A1 (en) * | 2003-04-11 | 2005-01-06 | Ennis Gary D. | Process and apparatus for trimming polymeric parts |
| JP2008044650A (en) * | 2006-08-17 | 2008-02-28 | Yamada Kosakusho:Kk | Dispensing container for food, etc., method of punching the dispensing container, and punching device |
| CN108349150A (en) * | 2015-08-31 | 2018-07-31 | 转化器生产有限责任公司 | Thermoplastic articles formed with smooth edges |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001088208A (en) * | 1999-09-22 | 2001-04-03 | Wakisaka Engineering:Kk | Vacuum molding method and apparatus |
| JP5909868B2 (en) * | 2011-04-22 | 2016-04-27 | 大日本印刷株式会社 | Die |
| JP6742188B2 (en) * | 2016-08-02 | 2020-08-19 | 日東電工株式会社 | Method for punching polarizing plate and punching device used in the method |
| JP2018187810A (en) * | 2017-04-28 | 2018-11-29 | 大塚包装工業株式会社 | Method and apparatus for manufacturing resin molding, and resin molding |
| JP2018187811A (en) * | 2017-04-28 | 2018-11-29 | 大塚包装工業株式会社 | Method and apparatus for manufacturing resin molding |
-
2021
- 2021-06-16 JP JP2021099838A patent/JP6986798B1/en not_active Expired - Fee Related
-
2022
- 2022-02-24 TW TW111106754A patent/TWI802295B/en active
- 2022-04-02 CN CN202210351982.3A patent/CN115476405A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0920325A (en) * | 1995-07-03 | 1997-01-21 | Gifu Plast Ind Co Ltd | Packaging container |
| JP2001293698A (en) * | 2000-04-14 | 2001-10-23 | Tookoo:Kk | Cutting/separation device for molded synthetic resin sheet |
| JP2003103620A (en) * | 2001-10-02 | 2003-04-09 | Sumitomo Heavy Ind Ltd | Trimming apparatus |
| US20050000332A1 (en) * | 2003-04-11 | 2005-01-06 | Ennis Gary D. | Process and apparatus for trimming polymeric parts |
| JP2008044650A (en) * | 2006-08-17 | 2008-02-28 | Yamada Kosakusho:Kk | Dispensing container for food, etc., method of punching the dispensing container, and punching device |
| CN108349150A (en) * | 2015-08-31 | 2018-07-31 | 转化器生产有限责任公司 | Thermoplastic articles formed with smooth edges |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202300322A (en) | 2023-01-01 |
| TWI802295B (en) | 2023-05-11 |
| JP2022191560A (en) | 2022-12-28 |
| JP6986798B1 (en) | 2021-12-22 |
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