CN115466903A - A kind of high-strength special steel and its production process - Google Patents
A kind of high-strength special steel and its production process Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及特种钢领域,特别涉及一种高强度特种钢及其生产工艺。The invention relates to the field of special steel, in particular to a high-strength special steel and a production process thereof.
背景技术Background technique
特种钢,特种钢也叫合金钢,在碳素钢里适量地加入一种或几种合金元素,使钢的组织结构发生变化,从而使钢具有各种不同的特殊性能。Special steel, special steel is also called alloy steel, adding one or several alloying elements in an appropriate amount to carbon steel to change the structure of the steel, so that the steel has various special properties.
在转炉冶炼特定钢种中,单渣法是所有冶炼模式中总体周期最短、设备要求最低的一种低磷钢转炉冶炼方法。但由于传统观念对其脱磷能力欠缺、脱磷效率低下的常规认识,通常不被考虑作为低磷特种钢的冶炼方法,即使有尝试采用单渣进行低磷特种钢的冶炼,也常常出现渣量消耗显著增加、终点补吹率明显提升、冶炼稳定性较差等问题。In converter smelting specific steel types, the single slag method is a converter smelting method for low-phosphorus steel with the shortest overall cycle and the lowest equipment requirements among all smelting modes. However, due to the traditional understanding of its lack of dephosphorization ability and low dephosphorization efficiency, it is usually not considered as a smelting method for low-phosphorus special steel. Even if there is an attempt to smelt low-phosphorus special steel with single slag, slag There are problems such as a significant increase in volume consumption, a significant increase in the blowing rate at the end point, and poor smelting stability.
随着生产力的不断发展,工业用特种钢合金的使用需求不断提高,现有的特种钢合金已渐渐无法满足市场的使用需求。With the continuous development of productivity, the demand for the use of special steel alloys for industrial use continues to increase, and the existing special steel alloys have gradually been unable to meet the use needs of the market.
发明内容Contents of the invention
因此,针对上述的问题,本发明提出一种高强度特种钢及其生产工艺。Therefore, aiming at the above problems, the present invention proposes a high-strength special steel and its production process.
为实现上述技术问题,本发明采取的解决方案为:一种高强度特种钢,一种高强度特种钢,包括按重量百分比计的如下组分:For realizing above-mentioned technical problem, the solution that the present invention takes is: a kind of high-strength special steel, a kind of high-strength special steel, comprises the following components by weight percentage:
碳:0.05~0.07%、硅:0.1~0 .2%、锰:1.58~2.25%、磷:0.003~0 .005%、铬:0.45~0.55%、镍:5.5~9.5%、铜:0 .4~0.5%、钛:2.0~4.0%;钨1.3~2.7%,其余为Fe及不可控制的杂质元素。Carbon: 0.05-0.07%, silicon: 0.1-0.2%, manganese: 1.58-2.25%, phosphorus: 0.003-0.005%, chromium: 0.45-0.55%, nickel: 5.5-9.5%, copper: 0 . 4-0.5%, titanium: 2.0-4.0%, tungsten 1.3-2.7%, and the rest are Fe and uncontrollable impurity elements.
作为本发明的进一步改进:包括按重量百分比计的如下组分:As a further improvement of the present invention: include the following components by weight percentage:
碳:0.06%、硅:0.15%、锰:2.13%、磷:0.004%、铬:0.50%、镍:6.3%、铜:0.45%、钛:3.0%;钨2.1%,其余为Fe及不可控制的杂质元素。Carbon: 0.06%, silicon: 0.15%, manganese: 2.13%, phosphorus: 0.004%, chromium: 0.50%, nickel: 6.3%, copper: 0.45%, titanium: 3.0%, tungsten 2.1%, the rest is Fe and uncontrollable impurity elements.
本发明还提供一种高强度特种钢的生产工艺,所述生产工艺用于生产上述的高强度特种钢,包括以下步骤:The present invention also provides a production process for high-strength special steel, the production process is used to produce the above-mentioned high-strength special steel, comprising the following steps:
S1:转炉底吹冶炼S1: Converter bottom blowing smelting
将上一炉的炉渣经过溅渣处理后,将终渣全部留在所述转炉内,再将所述原料加入炉内准备冶炼,在冶炼时,通过在炉体内设置氧枪进行转炉底吹,吹氧后开始加石灰和轻烧白云石,将冶炼的铁水倒炉出钢,倒炉出钢过程加入足量的硅锰合金,并使用合成渣进行渣洗;After the slag from the previous furnace has been treated by slag splashing, all the final slag is left in the converter, and then the raw materials are added into the furnace to prepare for smelting. After oxygen blowing, lime and lightly burned dolomite are added, and the smelted molten iron is tapped in the furnace. During the tapping process, a sufficient amount of silicon-manganese alloy is added, and synthetic slag is used for slag washing;
S2:连铸轧钢S2: continuous casting and rolling
热连轧时,先将连铸后的板坯重新加热至1230°C~1250°C,在炉时间不低于110min;热连轧终轧温度范围为880°C~920°C;热连轧后采用前段冷却方式分别快速冷却至670°C~700°C卷取和630°C~660°C卷取进行分级控制;During hot continuous rolling, the slab after continuous casting shall be reheated to 1230°C~1250°C, and the time in the furnace shall not be less than 110min; After rolling, adopt the front-end cooling method to rapidly cool to 670°C~700°C coiling and 630°C~660°C coiling respectively for graded control;
酸洗冷轧过程中,冷轧压下率控制为58%~80%;During the pickling and cold rolling process, the cold rolling reduction rate is controlled at 58% to 80%;
S3:热处理S3: heat treatment
将钢材经过退火和回火后,制得所述特种钢。The special steel is obtained by annealing and tempering the steel.
作为本发明的进一步改进:步骤S1中,所述通过在炉体内设置氧枪进行转炉底吹,还包括:As a further improvement of the present invention: in step S1, the bottom blowing of the converter by setting an oxygen lance in the furnace body also includes:
开吹阶段,将氧枪枪位下至1100~1300mm,下枪点着火开吹80s~110s。In the stage of blowing, lower the position of the oxygen lance to 1100~1300mm, light the gun and start blowing for 80s~110s.
作为本发明的进一步改进:所述吹氧后开始加石灰和轻烧白云石,还包括:As a further improvement of the present invention: start to add lime and lightly burned dolomite after the oxygen blowing, also includes:
所述石灰加入质量为所述转炉出钢量的30~40%,所述轻烧白云石加入质量为所述转炉出钢量的11~15%。The mass of the lime added is 30-40% of the tapping amount of the converter, and the mass of the light-burned dolomite added is 11-15% of the tapping amount of the converter.
作为本发明的进一步改进:所述将钢材经过退火和回火,还包括:As a further improvement of the present invention: said annealing and tempering the steel also includes:
钢材依次经过等温退火、一般退火、预热、淬火,淬火后立即经过二次回火。The steel is sequentially subjected to isothermal annealing, general annealing, preheating, quenching, and secondary tempering immediately after quenching.
作为本发明的进一步改进:所述退火前,先将钢材加热至900~960°C保温1~2小时。As a further improvement of the present invention: before the annealing, first heat the steel to 900-960°C and keep it warm for 1-2 hours.
作为本发明的进一步改进:所述预热包括,将钢材预热至800~850°C并保持0.5~1小时。As a further improvement of the present invention: the preheating includes preheating the steel to 800-850°C and maintaining it for 0.5-1 hour.
作为本发明的进一步改进:所述的等温退火是在冷却至680~710°C时保温2小时。As a further improvement of the present invention: the isothermal annealing is carried out while cooling to 680-710° C. for 2 hours.
作为本发明的进一步改进:所述二次回火,包括:第一次回火为510-540°C保温1小时;第二次回火为550-560°C保温1小时。As a further improvement of the present invention: the secondary tempering includes: the first tempering is 510-540 ° C for 1 hour; the second tempering is 550-560 ° C for 1 hour.
通过采用前述技术方案,本发明的有益效果是:By adopting the aforementioned technical scheme, the beneficial effects of the present invention are:
本发明的高强度特种钢生产工艺,其通过将上一炉的沪渣得到的终渣全部留在转炉内,再加入原料进行冶炼,并由炉底进行底吹,并在底吹后加入石灰和轻烧白云石,进而有效降低原料的脱磷负荷,倒炉产生的铁水含碳量以及含磷量均能够得到有效降低,倒炉出钢时加入硅锰合金,并使用合成渣进行渣洗,进而保证铁水的纯净度,再通过热轧,冷轧以及热处理的控制,使得制得的特种钢具有强度大,残余应力小以及具有较强韧性的优点。The production process of the high-strength special steel of the present invention leaves all the final slag obtained from the Shanghai slag of the previous furnace in the converter, then adds raw materials for smelting, and performs bottom blowing from the bottom of the furnace, and adds lime after bottom blowing and lightly burned dolomite, thereby effectively reducing the dephosphorization load of raw materials, the carbon content and phosphorus content of molten iron produced by the furnace can be effectively reduced, silicon-manganese alloy is added when the furnace is tapped, and synthetic slag is used for slag washing , and then ensure the purity of molten iron, and then through the control of hot rolling, cold rolling and heat treatment, the special steel produced has the advantages of high strength, small residual stress and strong toughness.
具体实施方式detailed description
现结合具体实施例对本发明进一步说明。The present invention will be further described in conjunction with specific embodiments now.
实施例一Embodiment one
本发明实施例所揭示的是一种高强度特种钢的生产工艺,包括以下步骤:The embodiment of the present invention discloses a production process of high-strength special steel, comprising the following steps:
S1:转炉底吹冶炼S1: Converter bottom blowing smelting
将上一炉的炉渣经过溅渣处理后,将终渣全部留在所述转炉内,再将所述原料加入炉内准备冶炼,在冶炼时,通过在炉体内设置氧枪进行转炉底吹,吹氧后开始加石灰和轻烧白云石,将冶炼的铁水倒炉出钢,倒炉出钢过程加入足量的硅锰合金,并使用合成渣进行渣洗;After the slag from the previous furnace has been treated by slag splashing, all the final slag is left in the converter, and then the raw materials are added into the furnace to prepare for smelting. After oxygen blowing, lime and lightly burned dolomite are added, and the smelted molten iron is tapped in the furnace. During the tapping process, a sufficient amount of silicon-manganese alloy is added, and synthetic slag is used for slag washing;
S2:连铸轧钢S2: continuous casting and rolling
热连轧时,先将连铸后的板坯重新加热至1230°C,在炉时间不低于110min;热连轧终轧温度范围为880°C;热连轧后采用前段冷却方式分别快速冷却至670°C卷取和630°C卷取进行分级控制;During hot continuous rolling, the slab after continuous casting is reheated to 1230°C first, and the time in the furnace is not less than 110min; the temperature range of the final hot rolling is 880°C; Cool to 670°C for coiling and 630°C for coiling for grading control;
酸洗冷轧过程中,冷轧压下率控制为58%;During the pickling and cold rolling process, the cold rolling reduction rate is controlled at 58%;
S3:热处理S3: heat treatment
将钢材经过退火和回火后,制得所述特种钢。The special steel is obtained by annealing and tempering the steel.
本实施例中,进一步的,步骤S1中,所述通过在炉体内设置氧枪进行转炉底吹,还包括:In this embodiment, further, in step S1, the bottom blowing of the converter by setting an oxygen lance in the furnace body also includes:
开吹阶段,将氧枪枪位下至1100mm,下枪点着火开吹80s。In the stage of blowing, lower the position of the oxygen lance to 1100mm, lower the gun and ignite and start blowing for 80s.
本实施例中,进一步的,所述吹氧后开始加石灰和轻烧白云石,还包括:In the present embodiment, further, starting to add lime and lightly burned dolomite after the oxygen blowing, also includes:
所述石灰加入质量为所述转炉出钢量的30%,所述轻烧白云石加入质量为所述转炉出钢量的11%。The added mass of lime is 30% of the tapping amount of the converter, and the added mass of light-burned dolomite is 11% of the tapping amount of the converter.
本实施例中,进一步的,所述将钢材经过退火和回火,还包括:In this embodiment, further, the annealing and tempering of the steel also includes:
钢材依次经过等温退火、一般退火、预热、淬火,淬火后立即经过二次回火。The steel is sequentially subjected to isothermal annealing, general annealing, preheating, quenching, and secondary tempering immediately after quenching.
本实施例中,进一步的,所述退火前,先将钢材加热至900°C保温1小时。In this embodiment, further, before the annealing, the steel is heated to 900° C. for 1 hour.
本实施例中,进一步的,所述预热包括,将钢材预热至800°C并保持0.5小时。In this embodiment, further, the preheating includes preheating the steel to 800°C and maintaining it for 0.5 hours.
本实施例中,进一步的,所述的等温退火是在冷却至680°C时保温2小时。In this embodiment, further, the isothermal annealing is carried out while cooling to 680° C. for 2 hours.
本实施例中,进一步的,所述二次回火,包括:第一次回火为510°C保温1小时;第二次回火为550°C保温1小时。In this embodiment, further, the secondary tempering includes: the first tempering is 510 ° C for 1 hour; the second tempering is 550 ° C for 1 hour.
通过上述生产工艺制得的高强度特种钢,包括按重量百分比计的如下组分:碳:0.05%、硅:0.1%、锰:1.58%、磷:0.003%、铬:0 .45%、镍:5.5%、铜:0 .4%、钛:2.0%;钨1.3%,其余为Fe及不可控制的杂质元素。The high-strength special steel produced by the above production process includes the following components by weight percentage: carbon: 0.05%, silicon: 0.1%, manganese: 1.58%, phosphorus: 0.003%, chromium: 0.45%, nickel : 5.5%, copper: 0.4%, titanium: 2.0%; tungsten 1.3%, the rest is Fe and uncontrollable impurity elements.
实施例二Embodiment two
本发明实施例所揭示的是一种高强度特种钢的生产工艺,包括以下步骤:The embodiment of the present invention discloses a production process of high-strength special steel, comprising the following steps:
S1:转炉底吹冶炼S1: Converter bottom blowing smelting
将上一炉的炉渣经过溅渣处理后,将终渣全部留在所述转炉内,再将所述原料加入炉内准备冶炼,在冶炼时,通过在炉体内设置氧枪进行转炉底吹,吹氧后开始加石灰和轻烧白云石,将冶炼的铁水倒炉出钢,倒炉出钢过程加入足量的硅锰合金,并使用合成渣进行渣洗;After the slag from the previous furnace has been treated by slag splashing, all the final slag is left in the converter, and then the raw materials are added into the furnace to prepare for smelting. After oxygen blowing, lime and lightly burned dolomite are added, and the smelted molten iron is tapped in the furnace. During the tapping process, a sufficient amount of silicon-manganese alloy is added, and synthetic slag is used for slag washing;
S2:连铸轧钢S2: continuous casting and rolling
热连轧时,先将连铸后的板坯重新加热至1240°C,在炉时间不低于110min;热连轧终轧温度范围为900°C;热连轧后采用前段冷却方式分别快速冷却至690°C卷取和650°C卷取进行分级控制;During hot continuous rolling, the slab after continuous casting is reheated to 1240°C first, and the time in the furnace is not less than 110min; the temperature range of the final hot rolling is 900°C; Cooling to 690°C coiling and 650°C coiling for graded control;
酸洗冷轧过程中,冷轧压下率控制为65%;In the process of pickling and cold rolling, the cold rolling reduction rate is controlled at 65%;
S3:热处理S3: heat treatment
将钢材经过退火和回火后,制得所述特种钢。The special steel is obtained by annealing and tempering the steel.
本实施例中,进一步的,步骤S1中,所述通过在炉体内设置氧枪进行转炉底吹,还包括:In this embodiment, further, in step S1, the bottom blowing of the converter by setting an oxygen lance in the furnace body also includes:
开吹阶段,将氧枪枪位下至1200mm,下枪点着火开吹100s。In the stage of blowing, lower the position of the oxygen lance to 1200mm, lower the gun, ignite and start blowing for 100s.
本实施例中,进一步的,所述吹氧后开始加石灰和轻烧白云石,还包括:In the present embodiment, further, starting to add lime and lightly burned dolomite after the oxygen blowing, also includes:
所述石灰加入质量为所述转炉出钢量的35%,所述轻烧白云石加入质量为所述转炉出钢量的13%。The added mass of lime is 35% of the tapping amount of the converter, and the added mass of light-burned dolomite is 13% of the tapping amount of the converter.
本实施例中,进一步的,所述将钢材经过退火和回火,还包括:In this embodiment, further, the annealing and tempering of the steel also includes:
钢材依次经过等温退火、一般退火、预热、淬火,淬火后立即经过二次回火。The steel is sequentially subjected to isothermal annealing, general annealing, preheating, quenching, and secondary tempering immediately after quenching.
本实施例中,进一步的,所述退火前,先将钢材加热至930°C保温1小时。In this embodiment, further, before the annealing, the steel is heated to 930° C. for 1 hour.
本实施例中,进一步的,所述预热包括,将钢材预热至830C并保持0.5小时。In this embodiment, further, the preheating includes preheating the steel to 830C and maintaining it for 0.5 hours.
本实施例中,进一步的,所述的等温退火是在冷却至690°C时保温2小时。In this embodiment, further, the isothermal annealing is carried out while cooling to 690° C. for 2 hours.
本实施例中,进一步的,所述二次回火,包括:第一次回火为530°C保温1小时;第二次回火为555°C保温1小时。In this embodiment, further, the secondary tempering includes: the first tempering is 530° C. for 1 hour; the second tempering is 555° C. for 1 hour.
通过上述生产工艺制得的高强度特种钢,包括按重量百分比计的如下组分:碳:0.06%、硅:0.15%、锰:2.13%、磷:0.004%、铬:0.50%、镍:6.3%、铜:0.45%、钛:3.0%;钨2.1%,其余为Fe及不可控制的杂质元素。The high-strength special steel produced by the above production process includes the following components by weight percentage: carbon: 0.06%, silicon: 0.15%, manganese: 2.13%, phosphorus: 0.004%, chromium: 0.50%, nickel: 6.3% %, copper: 0.45%, titanium: 3.0%, tungsten 2.1%, and the rest are Fe and uncontrollable impurity elements.
实施例三Embodiment three
本发明实施例所揭示的是一种高强度特种钢的生产工艺,包括以下步骤:The embodiment of the present invention discloses a production process of high-strength special steel, comprising the following steps:
S1:转炉底吹冶炼S1: Converter bottom blowing smelting
将上一炉的炉渣经过溅渣处理后,将终渣全部留在所述转炉内,再将所述原料加入炉内准备冶炼,在冶炼时,通过在炉体内设置氧枪进行转炉底吹,吹氧后开始加石灰和轻烧白云石,将冶炼的铁水倒炉出钢,倒炉出钢过程加入足量的硅锰合金,并使用合成渣进行渣洗;After the slag from the previous furnace has been treated by slag splashing, all the final slag is left in the converter, and then the raw materials are added into the furnace to prepare for smelting. After oxygen blowing, lime and lightly burned dolomite are added, and the smelted molten iron is tapped in the furnace. During the tapping process, a sufficient amount of silicon-manganese alloy is added, and synthetic slag is used for slag washing;
S2:连铸轧钢S2: continuous casting and rolling
热连轧时,先将连铸后的板坯重新加热至1250°C,在炉时间不低于110min;热连轧终轧温度范围为920°C;热连轧后采用前段冷却方式分别快速冷却至700°C卷取和660°C卷取进行分级控制;During hot continuous rolling, the slab after continuous casting shall be reheated to 1250°C first, and the time in the furnace shall not be less than 110min; the temperature range of the final hot rolling shall be 920°C; Cooling to 700°C coiling and 660°C coiling for graded control;
酸洗冷轧过程中,冷轧压下率控制为80%;In the process of pickling and cold rolling, the reduction rate of cold rolling is controlled at 80%;
S3:热处理S3: heat treatment
将钢材经过退火和回火后,制得所述特种钢。The special steel is obtained by annealing and tempering the steel.
本实施例中,进一步的,步骤S1中,所述通过在炉体内设置氧枪进行转炉底吹,还包括:In this embodiment, further, in step S1, the bottom blowing of the converter by setting an oxygen lance in the furnace body also includes:
开吹阶段,将氧枪枪位下至1300mm,下枪点着火开吹110s。In the stage of blowing, lower the position of the oxygen lance to 1300mm, lower the gun and ignite and start blowing for 110s.
本实施例中,进一步的,所述吹氧后开始加石灰和轻烧白云石,还包括:In the present embodiment, further, starting to add lime and lightly burned dolomite after the oxygen blowing, also includes:
所述石灰加入质量为所述转炉出钢量的40%,所述轻烧白云石加入质量为所述转炉出钢量的15%。The added quality of the lime is 40% of the tapping amount of the converter, and the added quality of the light-burned dolomite is 15% of the tapping amount of the converter.
本实施例中,进一步的,所述将钢材经过退火和回火,还包括:In this embodiment, further, the annealing and tempering of the steel also includes:
钢材依次经过等温退火、一般退火、预热、淬火,淬火后立即经过二次回火。The steel is sequentially subjected to isothermal annealing, general annealing, preheating, quenching, and secondary tempering immediately after quenching.
本实施例中,进一步的,所述退火前,先将钢材加热至960°C保温2小时。In this embodiment, further, before the annealing, the steel is heated to 960° C. for 2 hours.
本实施例中,进一步的,所述预热包括,将钢材预热至850C并保持1小时。In this embodiment, further, the preheating includes preheating the steel to 850C and maintaining it for 1 hour.
本实施例中,进一步的,所述的等温退火是在冷却至710°C时保温2小时。In this embodiment, further, the isothermal annealing is carried out while cooling to 710° C. for 2 hours.
本实施例中,进一步的,所述二次回火,包括:第一次回火为540°C保温1小时;第二次回火为560°C保温1小时。In this embodiment, further, the secondary tempering includes: the first tempering is 540 ° C for 1 hour; the second tempering is 560 ° C for 1 hour.
通过上述生产工艺制得的高强度特种钢,包括按重量百分比计的如下组分:碳:0.07%、硅:0 .2%、锰:2.25%、磷:0 .005%、铬:0 .55%、镍:9.5%、铜:0.5%、钛:4.0%;钨2.7%,其余为Fe及不可控制的杂质元素。The high-strength special steel produced by the above production process includes the following components by weight percentage: carbon: 0.07%, silicon: 0.2%, manganese: 2.25%, phosphorus: 0.005%, chromium: 0 . 55%, nickel: 9.5%, copper: 0.5%, titanium: 4.0%, tungsten 2.7%, the rest is Fe and uncontrollable impurity elements.
运用本创作所做的修饰、变化,皆属本创作主张的专利范围,而不限于实施例所揭示者。Modifications and changes made by using this creation all belong to the scope of patents claimed by this creation, and are not limited to those disclosed in the embodiments.
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