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CN115381716B - Capsule particle filling system and method for realizing rapid capsule filling by using same - Google Patents

Capsule particle filling system and method for realizing rapid capsule filling by using same Download PDF

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Publication number
CN115381716B
CN115381716B CN202211127684.2A CN202211127684A CN115381716B CN 115381716 B CN115381716 B CN 115381716B CN 202211127684 A CN202211127684 A CN 202211127684A CN 115381716 B CN115381716 B CN 115381716B
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capsule
empty
station
filling
capsules
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CN115381716A (en
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吴双俊
李震男
崔冰建
崔茂杰
赵海桥
尹彩霞
赵文静
杨素杰
王正雯
李秀芳
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SHANDONG FANGMING PHARMACEUTICAL GROUP CO Ltd
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SHANDONG FANGMING PHARMACEUTICAL GROUP CO Ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
    • A61J3/071Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
    • A61J3/074Filling capsules; Related operations
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
    • A61J3/071Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
    • A61J3/072Sealing capsules, e.g. rendering them tamper-proof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout

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  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

本发明涉及胶囊内部颗粒灌装技术领域,尤其是胶囊颗粒灌装系统及利用其实现胶囊快速灌装的方法,包括回转式进料排料总成、在所述回转式进料排料总成上沿其圆周均匀间隔设置有接料工位、等待工位、颗粒灌装工位、回程闲置工位,在所述接料工位的上方设置有一空胶囊储放排料机构,在所述颗粒灌装工位的上方设置有一联动分装机器;所述空胶囊储放排料机构用于向所述回转式进料排料总成上的接料工位处周期性的送入竖直状态的空胶囊。本系统能够实现空胶囊内部快速灌装颗粒,同时,能够对灌装后的胶囊实现快速转移、并按照设定的数量灌装至药瓶内部,整个系统的操作连贯性较强、整体灌装流产性好。

The present invention relates to the technical field of filling particles inside capsules, in particular to a capsule particle filling system and a method for realizing rapid capsule filling using the same, comprising a rotary feeding and discharging assembly, on which a receiving station, a waiting station, a particle filling station, and a return idle station are evenly spaced along the circumference of the rotary feeding and discharging assembly, an empty capsule storage and discharging mechanism is arranged above the receiving station, and a linkage filling machine is arranged above the particle filling station; the empty capsule storage and discharging mechanism is used to periodically feed vertical empty capsules to the receiving station on the rotary feeding and discharging assembly. The system can realize rapid filling of particles inside empty capsules, and at the same time, can realize rapid transfer of the filled capsules and fill them into medicine bottles according to the set quantity. The operation continuity of the entire system is strong and the overall filling flow is good.

Description

胶囊颗粒灌装系统及利用其实现胶囊快速灌装的方法Capsule granule filling system and method for realizing rapid capsule filling using the same

技术领域Technical Field

本发明涉及胶囊内部颗粒灌装技术领域,特别涉及一种能够实现向胶囊内部定量快速灌装药物颗粒的新式系统以及利用该系统实现对胶囊内部快速灌装颗粒并将灌装后的胶囊定量装瓶的方法,尤其是胶囊颗粒灌装系统及利用其实现胶囊快速灌装的方法。The present invention relates to the technical field of filling particles inside capsules, and in particular to a novel system capable of realizing quantitative and rapid filling of drug particles into capsules, and a method for realizing rapid filling of particles into capsules and quantitative bottling of the filled capsules by using the system, in particular to a capsule particle filling system and a method for realizing rapid capsule filling by using the same.

背景技术Background technique

传统的胶囊灌装工序中一般主要包括药物的粉碎、过筛、称量配料、制粒(分为湿法制粒和干法制粒)、流化床干燥、颗粒整粒、总混、空胶囊填充、装瓶等多步工序。其中,胶囊颗粒制粒完成后的空胶囊填充、装瓶对于整个工艺的灌装效率都有着重要的影响,也是整个生产工序中较为重要的一环。The traditional capsule filling process generally includes multiple steps such as drug crushing, screening, weighing ingredients, granulation (divided into wet granulation and dry granulation), fluidized bed drying, granulation, mixing, empty capsule filling, bottling, etc. Among them, empty capsule filling and bottling after capsule granulation have an important impact on the filling efficiency of the entire process and are also a relatively important part of the entire production process.

目前在对胶囊进行灌装时一般采用胶囊灌装机进行灌装,现有的胶囊灌装机一般用于保健品厂、小型药厂、医药研究单位、医院制剂室、专科诊所、药店、滋补保健品店等单位实现胶囊灌装,例如在专利申请号为:CN200820165036.5的专利文献中就公开了一种颗粒和粉末混合胶囊灌装机,其主要结构包括有一间歇行进的圆盘输送机,在圆盘输送机的一圆上等分放置胶囊壳模,在圆盘输送机的周围分布有包括颗粒加料装置、粉末加料装置、检测装置在内的各工位所需装置且它们的工作机构针对圆盘输送机停顿时胶囊壳模所在位置,所说粉末加料装置包括料斗、杯式计量机构和将料斗中物料经计量机构引到圆盘输送机上胶囊壳位置的通道,其中,在粉末加料装置上安装电动振动器,另有电子计算机,其信号输入端连接检测装置的电信号输出端,其信号输出端连接电动振动器的控制电路。At present, capsule filling machines are generally used for filling capsules. Existing capsule filling machines are generally used in health care product factories, small pharmaceutical factories, medical research units, hospital preparation rooms, specialist clinics, pharmacies, tonic health care product stores and other units to achieve capsule filling. For example, in the patent document with patent application number: CN200820165036.5, a granule and powder mixed capsule filling machine is disclosed, and its main structure includes an intermittently moving disc conveyor, and capsule shell molds are equally placed on a circle of the disc conveyor. Around the disc conveyor, there are devices required for each station including a granule feeding device, a powder feeding device, and a detection device, and their working mechanisms are aimed at the position of the capsule shell mold when the disc conveyor stops. The powder feeding device includes a hopper, a cup-type metering mechanism, and a channel for guiding the material in the hopper to the capsule shell position on the disc conveyor through the metering mechanism. Among them, an electric vibrator is installed on the powder feeding device, and there is also an electronic computer, whose signal input end is connected to the electric signal output end of the detection device, and whose signal output end is connected to the control circuit of the electric vibrator.

结合上述专利的全文可以看出,其在工作时在粉末加料装置上安装振动器,使粉末物料在计量和输入胶囊壳的过程中都受到振动力的驱动,粉末物料的间隙减小,使密实度大且一致,向胶囊壳中灌装时杯壁干净无粘滞,粉末物料进入胶囊壳时与可填充部分原有颗粒物料的空隙,但是这种结构在实现胶囊的灌装时只能在向胶囊内部灌装粉末时使用,无法有效地对空胶囊的前序工序进行处理,因此,其必须配合外部额外的设备使用,整体的自动化以及联动性程度较低。Combined with the full text of the above patent, it can be seen that a vibrator is installed on the powder feeding device when it is working, so that the powder material is driven by the vibration force during the process of metering and inputting into the capsule shell, the gap between the powder material is reduced, the density is large and consistent, the cup wall is clean and non-sticky when filling into the capsule shell, and the powder material enters the capsule shell and can fill part of the gap with the original granular material. However, this structure can only be used when filling powder into the capsule when realizing the filling of the capsule, and cannot effectively process the previous process of the empty capsule. Therefore, it must be used in conjunction with external additional equipment, and the overall automation and linkage level are low.

另外,例如在专利申请号为:CN201520943790.7的专利文献中还公开了一种胶囊灌装机,其主要结构卷筒轴、顺粒器固定轴、电动机、控制板、驱动装置、支架框、卷筒、翻滚轴、料斗、顺料器、下粒口、计量器、滚轮、切刀、下袋器、输送带、固定支柱和移动轮,所述卷筒轴固定设置在支架框上,且卷筒轴上设置有卷筒,所述顺粒器固定轴与顺料器固定,且顺粒器固定轴设置在支架框上,所述电动机固定在控制板上,且电动机通过皮带连接翻滚轴,所述控制板固定设置在支架框上,所述驱动装置中间设备有计量器、滚轮、切刀和下袋器,所述支架框下侧固定有移动轮,所述卷筒设置在料斗的后侧位置,所述顺料器位于料斗的正下方,且顺料器固定在顺粒器固定轴上,所述固定设置在支架框上,且下粒口位于计量器中间,所述计量器固定设置在驱动装置中间,所述滚轮位于计量器和切刀中间,且滚轮和切刀固定在驱动装置上,所述下袋器位于切刀下侧,且下袋器固定在驱动装置上,所述输送带位于下袋器下侧,且输送带固定设置在支架框内部,所述固定支柱通过螺栓与支架框连接,且固定支柱设置在移动轮的外侧。In addition, for example, a capsule filling machine is disclosed in the patent document with patent application number: CN201520943790.7, whose main structures include a reel shaft, a grain smoothing device fixed shaft, a motor, a control panel, a driving device, a support frame, a reel, a tumbling shaft, a hopper, a grain smoothing device, a grain discharge port, a meter, a roller, a cutter, a bag discharger, a conveyor belt, a fixed pillar and a moving wheel. The reel shaft is fixedly arranged on the support frame, and a reel is arranged on the reel shaft. The grain smoothing device fixed shaft is fixed to the grain smoothing device, and the grain smoothing device fixed shaft is arranged on the support frame. The motor is fixed on the control panel, and the motor is connected to the tumbling shaft through a belt. The control panel is fixedly arranged on the support frame, and the middle of the driving device The equipment includes a meter, a roller, a cutter and a bagger. A moving wheel is fixed on the lower side of the support frame. The reel is arranged at the rear side of the hopper. The material sorter is located directly below the hopper and is fixed on the fixed axis of the grain sorter. The fixed device is arranged on the support frame and the grain outlet is located in the middle of the meter. The meter is fixed in the middle of the driving device. The roller is located between the meter and the cutter and the roller and the cutter are fixed on the driving device. The bagger is located on the lower side of the cutter and is fixed on the driving device. The conveyor belt is located on the lower side of the bagger and is fixed inside the support frame. The fixed pillar is connected to the support frame by bolts and the fixed pillar is arranged on the outside of the moving wheel.

上述专利只是针对灌装好的胶囊进行灌装,且在灌装时将西药胶囊放置在料斗中,然后将支架框向上旋转归为并用固定螺栓固定,此步骤完成后,通过控制板启动电动机和驱动装置,位于料斗的西药胶囊会在翻滚轴的作用下使胶囊下降至顺料器内,并使胶囊在顺料器中进行顺理,使得胶囊按一定的数量和速度下降,这就需要预先配合上游的胶囊粉料灌装设备进行使用,同样的在胶囊灌装使用时必须配合外部多个设备使用,存在胶囊在外部频繁转移的现象,中间过渡环节不易控制,存在污染风险较大,整个设备的整体连贯性也相对较差。The above patent only fills the filled capsules, and when filling, the western medicine capsules are placed in the hopper, and then the bracket frame is rotated upward and fixed with fixing bolts. After this step is completed, the motor and the drive device are started through the control panel, and the western medicine capsules in the hopper will be lowered into the feeder under the action of the rolling shaft, and the capsules will be sorted in the feeder, so that the capsules fall at a certain quantity and speed. This requires pre-coordination with the upstream capsule powder filling equipment. Similarly, when using capsule filling, it must be used in conjunction with multiple external equipment. There is a phenomenon of frequent transfer of capsules outside, the intermediate transition link is not easy to control, there is a greater risk of contamination, and the overall continuity of the entire equipment is relatively poor.

为此,本发明经过对现有技术中的胶囊灌装工序以及灌装设备的分析后,设计出了一种整体自动化程度较高且可连贯完成胶囊灌装颗粒以及整体胶囊灌装入瓶的综合灌装系统,用以更好地解决现有技术中存在的问题。To this end, after analyzing the capsule filling process and filling equipment in the prior art, the present invention has designed a comprehensive filling system with a high degree of overall automation and capable of continuously completing capsule filling of granules and overall capsule filling into bottles, so as to better solve the problems existing in the prior art.

发明内容Summary of the invention

本发明为解决上述技术问题之一,所采用的技术方案是:胶囊颗粒灌装系统,包括回转式进料排料总成、在所述回转式进料排料总成上沿其圆周均匀间隔设置有接料工位、等待工位、颗粒灌装工位、回程闲置工位,在所述接料工位的上方设置有一空胶囊储放排料机构,在所述颗粒灌装工位的上方设置有一联动分装机器;The present invention is to solve one of the above technical problems, and the technical solution adopted is: a capsule particle filling system, comprising a rotary feeding and discharging assembly, on which a receiving station, a waiting station, a particle filling station, and a return idle station are evenly spaced along the circumference, an empty capsule storage and discharging mechanism is arranged above the material receiving station, and a linkage packaging machine is arranged above the particle filling station;

所述空胶囊储放排料机构用于向所述回转式进料排料总成上的接料工位处周期性的送入竖直状态的空胶囊;The empty capsule storage and discharge mechanism is used to periodically feed vertical empty capsules to the receiving station on the rotary feeding and discharging assembly;

各按序排列后的空胶囊在所述回转式进料排料总成的作用下依次经过接料工位、等待工位、颗粒灌装工位。The empty capsules arranged in sequence pass through a material receiving station, a waiting station and a particle filling station in sequence under the action of the rotary feeding and discharging assembly.

在上述任一方案中优选的是,所述回转式进料排料总成包括一水平设置的主转动圆盘,在所述主转动圆盘的中心底部安装有主驱旋转机构,在所述主转动圆盘的接料工位、等待工位、颗粒灌装工位、回程闲置工位处的各安装圆腔内均安装有一胶囊落料圆盘,在各所述胶囊落料圆盘的表面沿其圆周均匀间隔设置有若干个空胶囊对准通道,在各所述胶囊落料圆盘的下方均安装有一空胶囊立放单元,在所述空胶囊立放单元与对应的所述胶囊落料圆盘之间均安装有一顶托升降旋转机构,所述顶托升降旋转机构的顶部与对应位置处的所述主转动圆盘的底部固连;In any of the above schemes, it is preferred that the rotary feeding and discharging assembly includes a horizontally arranged main rotating disc, a main driving rotating mechanism is installed at the central bottom of the main rotating disc, a capsule dropping disc is installed in each installation circular cavity at the material receiving station, waiting station, particle filling station and return idle station of the main rotating disc, a plurality of empty capsule alignment channels are evenly spaced along the circumference of the surface of each capsule dropping disc, an empty capsule standing unit is installed under each capsule dropping disc, a top supporting lifting and rotating mechanism is installed between the empty capsule standing unit and the corresponding capsule dropping disc, and the top of the top supporting lifting and rotating mechanism is fixedly connected to the bottom of the main rotating disc at the corresponding position;

颗粒灌装工位处的所述顶托升降旋转机构用于带动其下方的所述空胶囊立放单元及其内部储放的空胶囊向上运动并在高位时与其上方的联动分装机器上的胶囊分合机构相配合。The lifting and rotating mechanism at the particle filling station is used to drive the empty capsule standing unit below it and the empty capsules stored therein to move upward and cooperate with the capsule separating and combining mechanism on the linkage filling machine above it when in a high position.

在上述任一方案中优选的是,所述顶托升降旋转机构包括一固定安装在所述主转动圆盘底部对应固连的固连框架上的双轴精密步进电机,所述双轴精密步进电机的上部电机轴的顶部固连在所述胶囊落料圆盘的中心底部,所述双轴精密步进电机的下部电机轴的底部固连有一同向双杆缸,所述同向双杆缸的顶部缸体固连在下部电机轴的底部,所述同向双杆缸的两活塞杆的底部固连在对应位置处的所述空胶囊立放单元的承接托盘顶部;In any of the above schemes, preferably, the lifting and rotating mechanism includes a double-axis precision stepper motor fixedly mounted on a fixed frame corresponding to the bottom of the main rotating disc, the top of the upper motor shaft of the double-axis precision stepper motor is fixedly connected to the central bottom of the capsule dropping disc, the bottom of the lower motor shaft of the double-axis precision stepper motor is fixedly connected to a co-directional double-rod cylinder, the top cylinder body of the co-directional double-rod cylinder is fixedly connected to the bottom of the lower motor shaft, and the bottoms of the two piston rods of the co-directional double-rod cylinder are fixedly connected to the top of the receiving tray of the empty capsule standing unit at the corresponding position;

所述空胶囊立放单元在所述双轴精密步进电机的作用下跟随对应位置上方的所述胶囊落料圆盘同步运动;The empty capsule vertical placement unit moves synchronously with the capsule dropping disc above the corresponding position under the action of the dual-axis precision stepping motor;

所述空胶囊立放单元在所述同向双杆缸的伸缩作用下实现向上或向下运动;The empty capsule standing unit moves upward or downward under the telescopic action of the same-direction double-rod cylinder;

当所述空胶囊立放单元运动至最高位时其内部竖立放置的各胶囊的囊帽部均高出所述胶囊落料圆盘的顶部;When the empty capsule standing unit moves to the highest position, the capsule caps of the capsules standing upright inside the unit are higher than the top of the capsule dropping disc;

当所述空胶囊立放单元运动至最低位时其内部竖立放置的各胶囊的囊帽部均平齐于所述胶囊落料圆盘的顶部。When the empty capsule standing unit moves to the lowest position, the capsule caps of the capsules standing upright inside the unit are flush with the top of the capsule dropping disc.

在上述任一方案中优选的是,所述主驱旋转机构包括一设置在所述主转动圆盘的中心下方的主驱伺服电机,所述主驱伺服电机用于带动整个主转动圆盘及其上的部件实现圆周旋转且旋转角度可控。In any of the above schemes, preferably, the main drive rotation mechanism includes a main drive servo motor arranged below the center of the main rotating disc, and the main drive servo motor is used to drive the entire main rotating disc and the components thereon to achieve circular rotation with a controllable rotation angle.

在上述任一方案中优选的是,在所述主转动圆盘的边沿下方沿其圆周均匀间隔设置有若干个底托柱,在各所述底托柱的顶部均安装有一顶托球副,各所述顶托球副的球体的顶部均活动抵接在所述主转动圆盘的底部。In any of the above schemes, it is preferred that a plurality of bottom support columns are evenly spaced along the circumference below the edge of the main rotating disc, a top support ball pair is installed on the top of each of the bottom support columns, and the top of the ball of each of the top support ball pairs is movably abutted against the bottom of the main rotating disc.

在上述任一方案中优选的是,通过主转动圆盘的自转带动各胶囊落料圆盘公转时,可实现带动所述回转式进料排料总成上的接料工位、等待工位、颗粒灌装工位、回程闲置工位的周向转换;In any of the above schemes, it is preferred that when each capsule dropping disc is driven to revolve by the rotation of the main rotating disc, the circumferential conversion of the receiving station, waiting station, granule filling station and return idle station on the rotary feeding and discharging assembly can be achieved;

上述接料工位、等待工位、颗粒灌装工位、回程闲置工位均可通过自转实现自身工位的调节。The above-mentioned material receiving station, waiting station, particle filling station and return idle station can all realize the adjustment of their own stations through self-rotation.

在上述任一方案中优选的是,所述空胶囊立放单元包括一水平且同轴设置在对应的所述胶囊落料圆盘的下方的承接托盘,所述承接托盘的圆周均匀间隔安装有若干个胶囊承接下筒,所述胶囊承接下筒的内径与落至其内的空胶囊的下部囊体的外径相匹配。In any of the above schemes, preferably, the empty capsule standing unit includes a receiving tray horizontally and coaxially arranged below the corresponding capsule dropping disc, and a plurality of capsule receiving lower cylinders are evenly installed on the circumference of the receiving tray, and the inner diameter of the capsule receiving lower cylinder matches the outer diameter of the lower capsule body of the empty capsule dropped therein.

在上述任一方案中优选的是,还包括一下部负压定位单元,所述下部负压定位单元用于实现对放置在所述空胶囊立放单元的各胶囊承接下筒内的胶囊囊体的临时吸附定位。Preferably, in any of the above schemes, it further comprises a lower negative pressure positioning unit, and the lower negative pressure positioning unit is used to achieve temporary adsorption and positioning of the capsule bodies placed in the capsule receiving lower cylinder of the empty capsule standing unit.

在上述任一方案中优选的是,所述下部负压定位单元包括连接在各所述胶囊承接下筒的底部的下部负压吸附真空管路,各所述下部负压吸附真空管路均与一下部负压发生器相连接,所述下部负压发生器用于控制所述下部负压吸附真空管路通入负压并对放置在所述空胶囊立放单元的各胶囊承接下筒内的胶囊实现负压吸附定位。In any of the above schemes, it is preferred that the lower negative pressure positioning unit includes a lower negative pressure adsorption vacuum pipeline connected to the bottom of each capsule receiving lower tube, and each of the lower negative pressure adsorption vacuum pipelines is connected to a lower negative pressure generator. The lower negative pressure generator is used to control the lower negative pressure adsorption vacuum pipeline to pass negative pressure and realize negative pressure adsorption positioning of the capsules placed in each capsule receiving lower tube of the empty capsule standing unit.

在上述任一方案中优选的是,所述空胶囊储放排料机构包括一固定设置的胶囊储料仓,所述胶囊储料仓的底部为倒锥形结构,在所述倒锥形结构的底部可拆卸地固定安装有一胶囊立排管道;In any of the above schemes, preferably, the empty capsule storage and discharge mechanism comprises a fixedly arranged capsule storage bin, the bottom of the capsule storage bin is an inverted cone structure, and a capsule vertical discharge pipe is detachably fixedly installed at the bottom of the inverted cone structure;

所述胶囊立排管道的内径与胶囊的外径相匹配且便于胶囊由其内部向下自由下落,所述胶囊立排管道处于固定设置且在对应位置处的所述胶囊落料圆盘自转时可依次与其上的各空胶囊对准通道相配合连通。The inner diameter of the capsule vertical row pipe matches the outer diameter of the capsule and facilitates the free falling of the capsule from the inside. The capsule vertical row pipe is fixed and the capsule dropping disc at the corresponding position can be matched and connected with the empty capsule alignment channels thereon in sequence when it rotates.

在上述任一方案中优选的是,在所述胶囊立排管道的上部进口端沿其圆周外侧壁安装有若干个脉冲防堵喷头,所述脉冲防堵喷头的进气口用于向胶囊立排管道的进口处喷射气流来防止堆积在倒锥形结构处的空胶囊出现堵塞的现象。In any of the above schemes, it is preferred that a plurality of pulse anti-blocking nozzles are installed along the circumferential outer wall of the upper inlet end of the capsule vertical row pipe, and the air inlet of the pulse anti-blocking nozzle is used to spray air flow to the inlet of the capsule vertical row pipe to prevent blockage of the empty capsules accumulated in the inverted cone structure.

在上述任一方案中优选的是,在所述倒锥形结构的外侧壁上安装有一振料电机。In any of the above solutions, preferably, a vibrating motor is installed on the outer side wall of the inverted cone structure.

在此设置振料电机振动下料,同时还配合脉冲喷射来实现下料的防堵,两者结合可以更好地保证下料的流畅性。A vibrating motor is set here to vibrate the material for unloading, and pulse jet is also used to prevent the material from being blocked. The combination of the two can better ensure the smoothness of the material unloading.

在上述任一方案中优选的是,当胶囊立排管道与对应的空胶囊对准通道相配合连通时其内部最下方的空胶囊会进入空胶囊对准通道并继续下落至对应的胶囊承接下筒内部;In any of the above schemes, preferably, when the capsule vertical row pipe is connected with the corresponding empty capsule alignment channel, the empty capsule at the bottom thereof will enter the empty capsule alignment channel and continue to fall into the corresponding capsule receiving lower cylinder;

各所述胶囊落料圆盘的顶部均与所述主转动圆盘的顶部平齐设置,各所述胶囊落料圆盘的外侧壁均与所述安装圆腔的内壁相抵接配合;The top of each capsule dropping disc is flush with the top of the main rotating disc, and the outer side wall of each capsule dropping disc is in abutment with the inner wall of the mounting circular cavity;

各所述胶囊落料圆盘的顶部、所述主转动圆盘的顶部均为光滑打磨平面以减少对胶囊的磨损;The top of each capsule dropping disc and the top of the main rotating disc are both smooth and polished surfaces to reduce wear on the capsules;

当主转动圆盘自转并带动各胶囊落料圆盘公转时,胶囊立排管道最下方的空胶囊的底部持续抵接在所述主转动圆盘的顶部且处于封堵不可排料状态;When the main rotating disc rotates and drives each capsule dropping disc to revolve, the bottom of the empty capsule at the bottom of the capsule vertical row pipe continuously abuts against the top of the main rotating disc and is in a blocked state where the capsule cannot be discharged;

所述胶囊立排管道的底部与所述主转动圆盘的顶部之间间隔3mm-5mm。The bottom of the capsule vertical row pipe and the top of the main rotating disc are spaced 3mm-5mm apart.

在上述任一方案中优选的是,所述联动分装机器包括胶囊分合机构、颗粒快装机构,在所述胶囊分合机构与所述颗粒快装机构之间设有一工位快换机构,所述工位快换机构的两端分别连接所述胶囊分合机构、所述颗粒快装机构;In any of the above schemes, preferably, the linkage packaging machine comprises a capsule separation and combination mechanism and a granule quick-loading mechanism, a station quick-changing mechanism is provided between the capsule separation and combination mechanism and the granule quick-loading mechanism, and two ends of the station quick-changing mechanism are respectively connected to the capsule separation and combination mechanism and the granule quick-loading mechanism;

工作状态下,所述胶囊分合机构、所述颗粒快装机构至少有一个位于颗粒灌装工位的正上方。In the working state, at least one of the capsule separation and combination mechanism and the granule quick-loading mechanism is located directly above the granule filling station.

在上述任一方案中优选的是,所述联动分装机器动作步骤为:首先,胶囊分合机构在颗粒灌装工位处将空胶囊的下部囊体、上部囊帽分离,其次,将颗粒快装机构转换工位至颗粒灌装工位的正上方将各空胶囊的下部囊体内灌装适量颗粒,然后,胶囊分合机构再次转换工位至颗粒灌装工位的正上方将各空胶囊的螺帽下压扣合在对应的装入颗粒的下部囊体上,完成胶囊内部颗粒灌装,胶囊分合机构吸附各装好颗粒的胶囊使其上升并脱离颗粒灌装工位处的空胶囊立放单元,胶囊分合机构转换工位180°后对准正下方的胶囊灌装机,胶囊灌装机将对应数量的胶囊灌装至下方的药瓶内。In any of the above schemes, preferably, the action steps of the linkage filling machine are as follows: first, the capsule separating and combining mechanism separates the lower capsule body and the upper capsule cap of the empty capsule at the granule filling station; secondly, the granule quick-loading mechanism switches the position to directly above the granule filling station to fill the lower capsule body of each empty capsule with an appropriate amount of granules; then, the capsule separating and combining mechanism switches the position again to directly above the granule filling station to press down the nut of each empty capsule on the corresponding lower capsule body filled with granules to complete the granule filling inside the capsule; the capsule separating and combining mechanism absorbs each capsule filled with granules to make it rise and detach from the empty capsule standing unit at the granule filling station; the capsule separating and combining mechanism switches the position 180° and aligns it with the capsule filling machine directly below, and the capsule filling machine fills the corresponding number of capsules into the medicine bottle below.

在上述任一方案中优选的是,所述工位快换机构包括一固定设置的快换旋转电机,在所述快换旋转电机的电机轴的顶部固定安装有一旋转梁,在所述旋转梁的两端分别安装有所述胶囊分合机构、所述颗粒快装机构,所述快换旋转电机通过旋转带动所述胶囊分合机构、所述颗粒快装机的工位实现180°快速转换。In any of the above schemes, it is preferred that the workstation quick-change mechanism includes a fixed quick-change rotating motor, a rotating beam is fixedly installed on the top of the motor shaft of the quick-change rotating motor, and the capsule separating and combining mechanism and the granule quick loading mechanism are respectively installed at both ends of the rotating beam. The quick-change rotating motor drives the capsule separating and combining mechanism and the granule quick loading machine to achieve 180° quick conversion of the workstations by rotating.

在上述任一方案中优选的是,所述胶囊分合机构包括固定安装在所述旋转梁的对应端底部的分合缸,所述分合缸采用同向双杆缸,在所述分合缸的两活塞杆的底部固连有一分合联动盘,在所述分合联动盘的底部圆周均匀间隔安装有若干个分别用于与对应位置下方的各胶囊的上部囊帽相配合套接的抓帽套,各所述抓帽套的顶部封堵设置且均与一上部负压定位单元相连接。In any of the above schemes, it is preferred that the capsule separation and combination mechanism includes a separation and combination cylinder fixedly installed at the bottom of the corresponding end of the rotating beam, the separation and combination cylinder adopts a same-direction double-rod cylinder, and a separation and combination linkage disk is fixedly connected to the bottom of the two piston rods of the separation and combination cylinder, and a plurality of grasping cap sleeves are evenly installed on the bottom circumference of the separation and combination linkage disk for cooperating with the upper capsule caps of each capsule below the corresponding position, and the top of each grasping cap sleeve is sealed and connected to an upper negative pressure positioning unit.

在上述任一方案中优选的是,所述上部负压定位单元包括连接在各所述抓帽套的顶部的上部负压吸附真空管路,各所述上部负压吸附真空管路均与一上部负压发生器相连接,所述上部负压发生器用于控制所述上部负压吸附真空管路通入负压并对放套入在抓帽套处的各胶囊的上部囊帽或整个胶囊实现负压吸附定位。In any of the above schemes, preferably, the upper negative pressure positioning unit includes an upper negative pressure adsorption vacuum pipeline connected to the top of each of the grasping cap sleeves, and each of the upper negative pressure adsorption vacuum pipelines is connected to an upper negative pressure generator. The upper negative pressure generator is used to control the upper negative pressure adsorption vacuum pipeline to pass negative pressure and realize negative pressure adsorption positioning of the upper capsule cap of each capsule or the entire capsule placed in the grasping cap sleeve.

在上述任一方案中优选的是,所述颗粒快装机构包括固定安装在所述旋转梁的另一端的颗粒储料筒,在所述颗粒储料筒的底部沿其圆周方向均匀间隔安装有若干个颗粒精密定量排料器,各所述颗粒精密定量排料器在工作状态下分别与对应位置下方的各所述空胶囊的下部囊体相配合并用于实现向各囊体内灌装适量的颗粒。In any of the above schemes, it is preferred that the particle quick-loading mechanism includes a particle storage barrel fixedly mounted on the other end of the rotating beam, and a plurality of particle precision quantitative dischargers are evenly installed at the bottom of the particle storage barrel along its circumferential direction, and each of the particle precision quantitative dischargers cooperates with the lower capsule body of each of the empty capsules below the corresponding position in a working state and is used to realize filling of an appropriate amount of particles into each capsule body.

在上述任一方案中优选的是,各所述颗粒精密定量排料器同步工作且开度与开闭时间均相同。In any of the above schemes, it is preferred that each of the particle precision quantitative dischargers operates synchronously and has the same opening degree and opening and closing time.

在上述任一方案中优选的是,在所述颗粒储料筒的上部外侧壁上固定安装有一振动防堵电机。In any of the above schemes, preferably, a vibration anti-blocking motor is fixedly mounted on the upper outer side wall of the particle storage barrel.

本发明还提供一种利用上述胶囊颗粒灌装系统实现胶囊快速灌装的方法,其特征在于:包括如下步骤:The present invention also provides a method for realizing rapid capsule filling using the capsule particle filling system, which is characterized by comprising the following steps:

S1:将整个胶囊颗粒灌装系统放置于无菌灌装车间内部,并预先完成整个设备的紫外线照射消毒;S1: Place the entire capsule granule filling system inside the aseptic filling workshop and complete ultraviolet irradiation disinfection of the entire equipment in advance;

S2:利用上料设备向胶囊颗粒灌装系统内部投放空胶囊及待灌装的颗粒料:S2: Use the feeding equipment to put empty capsules and granules to be filled into the capsule granule filling system:

将适量的空胶囊投放至的空胶囊储放排料机构的胶囊储料仓内,将适量颗粒料投放至联动分装机器的颗粒储料筒内;Put an appropriate amount of empty capsules into the capsule storage bin of the empty capsule storage and discharge mechanism, and put an appropriate amount of granular materials into the granular storage barrel of the linkage filling machine;

S3:当前接料工位出的空胶囊立放单元装入空胶囊:S3: Empty capsules are loaded into the vertical placement unit from the current receiving station:

启动胶囊颗粒灌装系统的回转式进料排料总成、空胶囊储放排料机构,控制回转式进料排料总成的接料工位处的胶囊落料圆盘旋转,并依次使得胶囊落料圆盘上的空胶囊对准通道运动至空胶囊储放排料机构的胶囊立排管道的正下方,此时最下方的空胶囊会下落至空胶囊立放单元的对应的胶囊承接下筒内部,同时胶囊承接下筒内部内部的空胶囊的顶部与空胶囊对准通道顶部平齐会阻挡上方的胶囊立排管道内部的胶囊继续落入该胶囊承接下筒内,当前空胶囊立放单元空胶囊放料完成;Start the rotary feeding and discharging assembly and the empty capsule storage and discharging mechanism of the capsule granule filling system, control the capsule dropping disc at the receiving station of the rotary feeding and discharging assembly to rotate, and sequentially make the empty capsules on the capsule dropping disc align with the channel and move to just below the capsule vertical row pipe of the empty capsule storage and discharging mechanism. At this time, the bottom empty capsule will fall into the corresponding capsule receiving lower cylinder of the empty capsule vertical placement unit. At the same time, the top of the empty capsule inside the capsule receiving lower cylinder is flush with the top of the empty capsule alignment channel, which will block the capsule inside the upper capsule vertical row pipe from continuing to fall into the capsule receiving lower cylinder. The empty capsule discharge of the current empty capsule vertical placement unit is completed;

S4:控制主转动圆盘每旋转90度后停转,通过胶囊落料圆盘的自转完成当前运动至接料工序处的空胶囊立放单元的空胶囊放料;S4: Control the main rotating disc to stop after rotating 90 degrees, and complete the empty capsule discharge of the empty capsule vertical placement unit currently moving to the receiving process through the self-rotation of the capsule discharge disc;

S5:当到位开关检测到,装入空胶囊的空胶囊立放单元运动至颗粒灌装工位处时启动联动分装机器完成胶囊的囊体、囊帽分离;S5: When the in-place switch detects that the empty capsule vertical placement unit loaded with empty capsules moves to the granule filling station, the linkage sub-packaging machine is started to separate the capsule body and the capsule cap;

S6:联动分装机器向各分离后的囊体的空腔内灌装适量的颗粒;S6: Linking the filling machine to fill the cavity of each separated capsule with an appropriate amount of particles;

S7:颗粒灌装完成后,联动分装机器将囊体与囊帽扣合;S7: After the granule filling is completed, the capsule body and the capsule cap are buckled together by the linkage filling machine;

S8:联动分装机器将扣合后的胶囊吸附并向上提升脱离空胶囊立放单元,然后转换工位180°,将吸附后的胶囊下放至下方的胶囊灌装机内;S8: The linked packaging machine absorbs the fastened capsules and lifts them upwards to separate them from the empty capsule standing unit, then changes the station 180 degrees and puts the absorbed capsules into the capsule filling machine below;

S9:胶囊灌装机将胶囊按照设定数量灌装至对应的药瓶内;S9: The capsule filling machine fills the capsules into the corresponding medicine bottles according to the set quantity;

S10:药瓶封装;S10: medicine bottle packaging;

S11:胶囊灌装完毕。S11: Capsule filling is completed.

其中,接料工位、等待工位、颗粒灌装工位处的空胶囊立放单元内均放置有立式状态的胶囊,回程闲置工位处为空置状态,便于胶囊转移后在此处进行空胶囊立放单元的快速清洁。Among them, the empty capsule standing units at the material receiving station, waiting station, and granule filling station are all filled with upright capsules, and the idle station on the return journey is empty, so that the empty capsule standing units can be quickly cleaned here after the capsules are transferred.

与现有技术相比,本发明的有益效果如下:Compared with the prior art, the present invention has the following beneficial effects:

1、本系统能够实现空胶囊内部快速灌装颗粒,同时,能够对灌装后的胶囊实现快速转移、并按照设定的数量灌装至药瓶内部,整个系统的操作连贯性较强、整体灌装流产性好。1. This system can realize the rapid filling of particles inside empty capsules. At the same time, it can realize the rapid transfer of filled capsules and fill them into medicine bottles according to the set quantity. The operation continuity of the whole system is strong and the overall filling flow is good.

2、本系统采用空胶囊储放排料机构可以实现对储放的空胶囊快速排列并等待配合回转式进料排料总成向其上的各个空胶囊立放单元内部进行放置竖直状态的空胶囊,从而可以完成接料孔位处的空胶囊的快速放料,空胶囊立放单元内放置的立式空胶囊可以按照圆周均布,便于后期配合联动分装机器实现胶囊的囊帽、囊体快速分离、扣合以及快速同步向同一空胶囊立放单元上的各开放囊体内部定量分装颗粒,分装效果好、效率高。2. The system adopts an empty capsule storage and discharge mechanism to realize the rapid arrangement of the stored empty capsules and wait for the rotary feeding and discharging assembly to place the vertical empty capsules inside each empty capsule vertical placement unit thereon, so as to complete the rapid discharge of the empty capsules at the receiving hole position. The vertical empty capsules placed in the empty capsule vertical placement unit can be evenly distributed along the circumference, which is convenient for the later cooperation with the linkage filling machine to realize the rapid separation and fastening of the capsule cap and capsule body, and the rapid and synchronous quantitative filling of particles into each open capsule body on the same empty capsule vertical placement unit, with good filling effect and high efficiency.

3、本系统的整个系统的空胶囊放料工序设置了圆周周向的四个工位:接料工位、等待工位、颗粒灌装工位、回程闲置工位;主转动圆盘的自转可带动四个工位处的胶囊落料圆盘公转,从而四个实现胶囊落料圆盘依次达到接料工位处实现接收空胶囊,同时各个运行至接料工位处的胶囊落料圆盘可以通过自转实现将空胶囊依次放置进入其下方对应的空胶囊立放单元内部,整体操作连贯性较好,其空胶囊放料排列时不与外部接触,操作流畅、相对安全卫生。3. The empty capsule discharge process of the entire system of this system is equipped with four circumferential stations: a receiving station, a waiting station, a granule filling station, and an idle return station; the rotation of the main rotating disc can drive the capsule dropping discs at the four stations to revolve, so that the four capsule dropping discs can reach the receiving station in turn to receive the empty capsules, and at the same time, each capsule dropping disc running to the receiving station can place the empty capsules in turn into the corresponding empty capsule standing unit below it through self-rotation. The overall operation has good continuity, and the empty capsules do not contact the outside when they are discharged and arranged, and the operation is smooth, relatively safe and hygienic.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部件一般由类似的附图标记标识。附图中,各元件或部件并不一定按照实际的比例绘制。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or components are generally identified by similar reference numerals. In the drawings, the elements or components are not necessarily drawn according to the actual scale.

图1为本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.

图2为图1视角状态下的中心竖直切面的局部内部剖视结构示意图。FIG. 2 is a schematic diagram of a partial internal cross-sectional structure of a central vertical section in the viewing angle state of FIG. 1 .

图3为图1中X-X向局部俯视剖视结构示意图。Fig. 3 is a schematic diagram of a partial top view of the cross-sectional structure along the X-X line in Fig. 1 .

图4为本发明的接料工位处进行空胶囊投料状态的剖视结构示意图(仅以投放一个空胶囊示意)。FIG4 is a schematic cross-sectional view of the empty capsule feeding state at the material receiving station of the present invention (only one empty capsule is shown).

图5为本发明的颗粒灌装工位处空胶囊转移到位的内部局部剖视状态结构示意图(仅以一个空胶囊示意)。Fig. 5 is a schematic diagram of the internal partial cross-sectional structure of the empty capsule transferred into place at the particle filling station of the present invention (only one empty capsule is shown).

图6为本发明的囊帽向上提起并与下部囊体分离的步骤示意图。FIG. 6 is a schematic diagram showing the steps of lifting the capsule cap upward and separating it from the lower capsule body of the present invention.

图7为本发明的囊帽、囊体分离后,在向囊体内部灌装颗粒时的状态结构示意图。FIG. 7 is a schematic diagram of the structure of the capsule cap and the capsule body of the present invention after they are separated and the capsule body is being filled with particles.

图8为本发明的装完颗粒的胶囊转移后等待装瓶的状态结构示意图。FIG. 8 is a schematic structural diagram of the present invention showing a state in which a capsule filled with particles is transferred and is waiting to be bottled.

图中,A、接料工位;B、等待工位;C、颗粒灌装工位;D、回程闲置工位;E、空胶囊储放排料机构;F、联动分装机器;G、空胶囊;G01、囊体;G02、囊帽;H、空胶囊立放单元;In the figure, A, receiving station; B, waiting station; C, granule filling station; D, return idle station; E, empty capsule storage and discharge mechanism; F, linkage filling machine; G, empty capsule; G01, capsule body; G02, capsule cap; H, empty capsule vertical placement unit;

1、主转动圆盘;101、安装圆腔;102、固连框架;103、底托柱;104、顶托球副;2、主驱旋转机构;3、胶囊落料圆盘;301、空胶囊对准通道;4、胶囊分合机构;401、分合缸;402、分合联动盘;403、抓帽套;5、双轴精密步进电机;6、同向双杆缸;7、承接托盘;8、胶囊承接下筒;9、下部负压吸附真空管路;10、下部负压发生器;11、胶囊储料仓;12、倒锥形结构;13、胶囊立排管道;14、脉冲防堵喷头;15、振料电机;16、颗粒快装机构;1601、颗粒储料筒;1602、颗粒精密定量排料器;17、快换旋转电机;18、旋转梁;19、上部负压吸附真空管路;20、上部负压发生器;21、振动防堵电机;22、基座;23、支撑立筒;24、垫环;25、胶囊灌装机;26、药瓶;27、输送带。1. Main rotating disc; 101. Installing circular cavity; 102. Connecting frame; 103. Bottom supporting column; 104. Top supporting ball pair; 2. Main drive rotating mechanism; 3. Capsule dropping disc; 301. Empty capsule alignment channel; 4. Capsule separation and combination mechanism; 401. Separation and combination cylinder; 402. Separation and combination linkage disc; 403. Capsule grabbing sleeve; 5. Double-axis precision stepping motor; 6. Co-directional double-rod cylinder; 7. Receiving tray; 8. Capsule receiving lower cylinder; 9. Lower negative pressure adsorption vacuum pipeline; 10. Lower negative pressure generator; 11. Glue Capsule storage bin; 12. Inverted cone structure; 13. Capsule vertical row pipeline; 14. Pulse anti-blocking nozzle; 15. Vibrating material motor; 16. Particle quick loading mechanism; 1601. Particle storage barrel; 1602. Particle precision quantitative discharger; 17. Quick-change rotating motor; 18. Rotating beam; 19. Upper negative pressure adsorption vacuum pipeline; 20. Upper negative pressure generator; 21. Vibrating anti-blocking motor; 22. Base; 23. Supporting barrel; 24. Gasket; 25. Capsule filling machine; 26. Medicine bottle; 27. Conveyor belt.

具体实施方式Detailed ways

下面将结合附图对本发明技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本发明的技术方案,因此只作为示例,而不能以此来限制本发明的保护范围。本发明具体结构如图1-8中所示。The following is a detailed description of the embodiments of the technical solution of the present invention in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present invention. The specific structure of the present invention is shown in Figures 1-8.

实施例1:Embodiment 1:

胶囊颗粒灌装系统,包括回转式进料排料总成、在所述回转式进料排料总成上沿其圆周均匀间隔设置有接料工位A、等待工位B、颗粒灌装工位C、回程闲置工位D,在所述接料工位A的上方设置有一空胶囊储放排料机构E,在所述颗粒灌装工位C的上方设置有一联动分装机器F;所述空胶囊储放排料机构E用于向所述回转式进料排料总成上的接料工位A处周期性的送入竖直状态的空胶囊;各按序排列后的空胶囊在所述回转式进料排料总成的作用下依次经过接料工位A、等待工位B、颗粒灌装工位C。接料工位A的作用是:在接料工位A处将空胶囊储放排料机构E内部经过排序后的空胶囊依次送入该工位处的空胶囊立放单元H内部,在进入空胶囊立放单元H内部时均由胶囊落料圆盘3上的各个空胶囊对准通道301进入其各自下方对应的胶囊承接下筒8内部,从而完成接料工位A处的空胶囊放料步骤。上述放料步骤工作时整个空胶囊储放排料机构E的空胶囊排出口处于固定不动的状态,各个空胶囊立放单元H以及其上的胶囊落料圆盘3通过同步旋转来实现依次利用空胶囊对准通道301接收由空胶囊排出口竖直落下的各个空胶囊,这种排料方式逐次一个空胶囊进行排放,排放的精准度高、送料位置准确可控,送料过程中空胶囊减少了与外部的接触,整个过程更加安全、卫生。接料工位A处的胶囊落料圆盘3、空胶囊立放单元H作为同步运动的胶囊暂存一体化组件可以跟随主转动圆盘1的自转实现公转,从而可以实现四组上述胶囊暂存一体化组件通过公转实现依次运动至接料工位A处完成空胶囊的接料(在接料工位A处进行空胶囊接料时每次可至少接收储放10粒空胶囊,具体数量根据灌装需求来进行设定和选择不同的模具进行制造对应的零部件)。The capsule granule filling system comprises a rotary feeding and discharging assembly, on which a receiving station A, a waiting station B, a granule filling station C, and a return idle station D are evenly spaced along the circumference thereof; an empty capsule storage and discharging mechanism E is arranged above the receiving station A, and a linkage filling machine F is arranged above the granule filling station C; the empty capsule storage and discharging mechanism E is used for periodically feeding vertical empty capsules into the receiving station A on the rotary feeding and discharging assembly; and each ordered empty capsule passes through the receiving station A, the waiting station B, and the granule filling station C in sequence under the action of the rotary feeding and discharging assembly. The function of the receiving station A is to sequentially send the sorted empty capsules in the empty capsule storage and discharge mechanism E to the empty capsule vertical placement unit H at the receiving station A. When entering the empty capsule vertical placement unit H, each empty capsule on the capsule dropping disc 3 is aligned with the channel 301 and enters the corresponding capsule receiving lower cylinder 8 below, thereby completing the empty capsule discharge step at the receiving station A. During the above discharge step, the empty capsule discharge port of the entire empty capsule storage and discharge mechanism E is in a fixed state, and each empty capsule vertical placement unit H and the capsule dropping disc 3 thereon are synchronously rotated to sequentially receive each empty capsule vertically dropped from the empty capsule discharge port by using the empty capsule alignment channel 301. This discharge method discharges one empty capsule at a time, has high discharge accuracy, and the feeding position is accurately controllable. During the feeding process, the empty capsules have less contact with the outside, and the whole process is safer and more hygienic. The capsule dropping disc 3 and the empty capsule standing unit H at the receiving station A as synchronously moving integrated capsule storage components can realize revolution following the rotation of the main rotating disc 1, so that the four groups of the above-mentioned integrated capsule temporary storage components can realize sequential movement to the receiving station A through revolution to complete the receiving of empty capsules (at least 10 empty capsules can be received and stored each time when receiving empty capsules at the receiving station A, and the specific number is set according to the filling requirements and different molds are selected to manufacture the corresponding parts).

在上述任一方案中优选的是,所述回转式进料排料总成包括一水平设置的主转动圆盘1,在所述主转动圆盘1的中心底部安装有主驱旋转机构2,在所述主转动圆盘1的接料工位A、等待工位B、颗粒灌装工位C、回程闲置工位D处的各安装圆腔101内均安装有一胶囊落料圆盘3,在各所述胶囊落料圆盘3的表面沿其圆周均匀间隔设置有若干个空胶囊对准通道301,在各所述胶囊落料圆盘3的下方均安装有一空胶囊立放单元H,在所述空胶囊立放单元H与对应的所述胶囊落料圆盘3之间均安装有一顶托升降旋转机构,所述顶托升降旋转机构的顶部与对应位置处的所述主转动圆盘1的底部固连;颗粒灌装工位C处的所述顶托升降旋转机构用于带动其下方的所述空胶囊立放单元H及其内部储放的空胶囊向上运动并在高位时与其上方的联动分装机器F上的胶囊分合机构4相配合。In any of the above schemes, it is preferred that the rotary feeding and discharging assembly includes a horizontally arranged main rotating disc 1, a main driving rotating mechanism 2 is installed at the central bottom of the main rotating disc 1, a capsule dropping disc 3 is installed in each installation circular cavity 101 at the material receiving station A, the waiting station B, the granule filling station C, and the return idle station D of the main rotating disc 1, a plurality of empty capsule alignment channels 301 are evenly spaced along the circumference of the surface of each capsule dropping disc 3, an empty capsule standing unit H is installed below each capsule dropping disc 3, a top supporting lifting and rotating mechanism is installed between the empty capsule standing unit H and the corresponding capsule dropping disc 3, the top of the top supporting lifting and rotating mechanism is fixedly connected to the bottom of the main rotating disc 1 at the corresponding position; the top supporting lifting and rotating mechanism at the granule filling station C is used to drive the empty capsule standing unit H below it and the empty capsules stored therein to move upward and cooperate with the capsule separating and combining mechanism 4 on the linkage filling machine F above it when in a high position.

回转式进料排料总成在工作时依靠主驱旋转机构2的驱动来带动主转动圆盘1定角度旋转,通过主转动圆盘1的旋转可以带动其上的四个胶囊落料圆盘3、空胶囊立放单元H实现在四个不同工位之间进行逐次转换,接料工位A处的空胶囊立放单元H内部放置好空胶囊之后利用下部负压定位单元对各个空胶囊的囊体G01下部实现负压吸附定位,吸附定位后的空胶囊可以在空胶囊立放单元H内部保持稳定,然后通过公转进入下一个等待工位B,然后继续公转至颗粒灌装工位C,在颗粒灌装工位C操作顶托升降旋转机构带动当前的空胶囊立放单元H及其上的各个处于吸附定位状态下的空胶囊向上运动,并且运动至最高位,此时各个空胶囊的囊帽G02伸出至对应的胶囊落料圆盘3的上方等待囊体G01、囊帽G02分离,继续控制该工位上方的联动分装机器F将胶囊分合机构4运转到位,胶囊分合机构4向下运动带动各个抓帽套403分别套接在对应的空胶囊的囊帽G02上,套接完成后启动上部负压定位单元利用负压将各个空胶囊的囊帽G02吸附在抓帽套403上,此时由于囊体G01和囊帽G02均处于负压吸附固定的状态,胶囊分合机构4整体上移会使得囊帽G02与囊体G01分离,此时控制胶囊分合机构4转换工位180°,颗粒快装机构16运动至颗粒灌装工位C正上方,控制颗粒快装机构16的各个颗粒精密定量排料器1602的排料口向其正下方的各个囊体G01的内部灌装适量的颗粒,在此灌装的过程中灌装精度较高、灌装流量小,因此可以准确的控制灌装量。When the rotary feeding and discharging assembly is working, it drives the main rotating disc 1 to rotate at a certain angle by the driving of the main driving rotating mechanism 2. The rotation of the main rotating disc 1 can drive the four capsule dropping discs 3 and the empty capsule standing unit H thereon to realize successive conversion among four different stations. After the empty capsules are placed inside the empty capsule standing unit H at the receiving station A, the lower negative pressure positioning unit is used to realize negative pressure adsorption positioning of the lower part of the capsule body G01 of each empty capsule. After adsorption and positioning, the empty capsule can remain stable inside the empty capsule standing unit H, and then enter the next waiting station B through revolution, and then continue to orbit to the granule filling station C. At the granule filling station C, the top support lifting and rotating mechanism is operated to drive the current empty capsule standing unit H and each empty capsule thereon in the adsorption and positioning state to move upward, and move to the highest position. At this time, the capsule cap G02 of each empty capsule extends to the top of the corresponding capsule dropping disc 3 to wait for the capsule body G02. 01, the capsule cap G02 is separated, and the linkage packaging machine F above the station is continued to be controlled to operate the capsule separation and combination mechanism 4 in place. The capsule separation and combination mechanism 4 moves downward to drive each gripping cap sleeve 403 to be respectively sleeved on the capsule cap G02 of the corresponding empty capsule. After the sleeve is completed, the upper negative pressure positioning unit is started to use negative pressure to adsorb the capsule cap G02 of each empty capsule on the gripping cap sleeve 403. At this time, since the capsule body G01 and the capsule cap G02 are both in a negative pressure adsorption fixed state, the overall upward movement of the capsule separation and combination mechanism 4 will separate the capsule cap G02 from the capsule body G01. At this time, the capsule separation and combination mechanism 4 is controlled to change the station 180°, and the particle quick loading mechanism 16 moves to the top of the particle filling station C. The discharge port of each particle precision quantitative discharger 1602 of the particle quick loading mechanism 16 is controlled to fill an appropriate amount of particles into the interior of each capsule body G01 directly below it. In this filling process, the filling accuracy is high and the filling flow rate is small, so the filling amount can be accurately controlled.

在上述任一方案中优选的是,所述顶托升降旋转机构包括一固定安装在所述主转动圆盘1底部对应固连的固连框架102上的双轴精密步进电机5,所述双轴精密步进电机5的上部电机轴的顶部固连在所述胶囊落料圆盘3的中心底部,所述双轴精密步进电机5的下部电机轴的底部固连有一同向双杆缸6,所述同向双杆缸6的顶部缸体固连在下部电机轴的底部,所述同向双杆缸6的两活塞杆的底部固连在对应位置处的所述空胶囊立放单元H的承接托盘7顶部;所述空胶囊立放单元H在所述双轴精密步进电机5的作用下跟随对应位置上方的所述胶囊落料圆盘3同步运动;所述空胶囊立放单元H在所述同向双杆缸6的伸缩作用下实现向上或向下运动;当所述空胶囊立放单元H运动至最高位时其内部竖立放置的各胶囊的囊帽G02部均高出所述胶囊落料圆盘3的顶部;当所述空胶囊立放单元H运动至最低位时其内部竖立放置的各胶囊的囊帽G02部均平齐于所述胶囊落料圆盘3的顶部。In any of the above schemes, it is preferred that the supporting lifting and rotating mechanism includes a double-axis precision stepping motor 5 fixedly mounted on a fixed frame 102 corresponding to the bottom of the main rotating disc 1, the top of the upper motor shaft of the double-axis precision stepping motor 5 is fixedly connected to the central bottom of the capsule dropping disc 3, the bottom of the lower motor shaft of the double-axis precision stepping motor 5 is fixedly connected to a co-directional double-rod cylinder 6, the top cylinder body of the co-directional double-rod cylinder 6 is fixedly connected to the bottom of the lower motor shaft, and the bottoms of the two piston rods of the co-directional double-rod cylinder 6 are fixedly connected to the bearing of the empty capsule standing unit H at the corresponding position. The top of the tray 7 is connected; the empty capsule standing unit H moves synchronously with the capsule dropping disc 3 above the corresponding position under the action of the dual-axis precision stepping motor 5; the empty capsule standing unit H moves upward or downward under the telescopic action of the same-direction double-rod cylinder 6; when the empty capsule standing unit H moves to the highest position, the capsule cap G02 part of each capsule placed upright inside it is higher than the top of the capsule dropping disc 3; when the empty capsule standing unit H moves to the lowest position, the capsule cap G02 part of each capsule placed upright inside it is flush with the top of the capsule dropping disc 3.

顶托升降旋转机构通过双轴紧密步进电机的旋转来带动胶囊落料圆盘3、空胶囊立放单元H、同向双杆缸6实现同步旋转,另外同步双杆缸可以通过其自身的活塞杆的伸缩来带动空胶囊立放单元H的升降,以此实现空胶囊的高低位控制,便于后期进行空胶囊的囊体G01和囊帽G02的分合。The lifting and rotating mechanism of the top support drives the capsule blanking disc 3, the empty capsule standing unit H, and the same-direction double-rod cylinder 6 to realize synchronous rotation through the rotation of the double-axis tight stepping motor. In addition, the synchronous double-rod cylinder can drive the lifting and lowering of the empty capsule standing unit H through the extension and retraction of its own piston rod, thereby realizing the high and low position control of the empty capsule, which is convenient for the later separation and combination of the capsule body G01 and the capsule cap G02 of the empty capsule.

在上述任一方案中优选的是,所述主驱旋转机构2包括一设置在所述主转动圆盘1的中心下方的主驱伺服电机201,所述主驱伺服电机201的底部固定在一基座22上,在所述主驱伺服电机201的外侧罩设有一固定设置的支撑立筒23,所述主驱伺服电机201的电机轴由支撑立筒23的顶部开口向上穿出并与所述主转动圆盘1固定连接,在所述主驱伺服电机201的电机轴的外围套接有一垫环24,所述垫环24的底部支撑在所述支撑立筒23的顶部、顶部支撑在所述主转动圆盘1的底部,各底托柱103的底部均固定在基座22的顶部;所述主驱伺服电机201用于带动整个主转动圆盘1及其上的部件实现圆周旋转且旋转角度可控。主驱伺服电机201内置有现有的控制程序,其可以在旋转时设定其每次旋转的角度,同时可以利用到位开关的配合来控制启停时间,控制部分属于较为常规的现有技术在此不进行赘述。In any of the above schemes, it is preferred that the main drive rotating mechanism 2 includes a main drive servo motor 201 arranged below the center of the main rotating disc 1, the bottom of the main drive servo motor 201 is fixed on a base 22, and a fixed support cylinder 23 is provided on the outer side cover of the main drive servo motor 201, the motor shaft of the main drive servo motor 201 passes upward through the top opening of the support cylinder 23 and is fixedly connected to the main rotating disc 1, a gasket 24 is sleeved on the outer periphery of the motor shaft of the main drive servo motor 201, the bottom of the gasket 24 is supported on the top of the support cylinder 23, and the top is supported on the bottom of the main rotating disc 1, and the bottom of each bottom support column 103 is fixed on the top of the base 22; the main drive servo motor 201 is used to drive the entire main rotating disc 1 and the components thereon to achieve circular rotation, and the rotation angle is controllable. The main drive servo motor 201 has an existing control program built in, which can set the angle of each rotation during rotation, and can also control the start and stop time by cooperating with the in-position switch. The control part belongs to the more conventional existing technology and will not be described in detail here.

在上述任一方案中优选的是,通过主转动圆盘1的自转带动各胶囊落料圆盘3公转时,可实现带动所述回转式进料排料总成上的接料工位A、等待工位B、颗粒灌装工位C、回程闲置工位D的周向转换;上述接料工位A、等待工位B、颗粒灌装工位C、回程闲置工位D均可通过自转实现自身工位的调节。In any of the above schemes, it is preferred that when the capsule dropping discs 3 are driven to revolve by the self-rotation of the main rotating disc 1, the circumferential conversion of the material receiving station A, the waiting station B, the granule filling station C, and the return idle station D on the rotary feeding and discharging assembly can be achieved; the above-mentioned material receiving station A, the waiting station B, the granule filling station C, and the return idle station D can all achieve the adjustment of their own stations through self-rotation.

在上述任一方案中优选的是,所述空胶囊立放单元H包括一水平且同轴设置在对应的所述胶囊落料圆盘3的下方的承接托盘7,所述承接托盘7的圆周均匀间隔安装有若干个胶囊承接下筒8,所述胶囊承接下筒8的内径与落至其内的空胶囊的下部囊体G01的外径相匹配。In any of the above schemes, it is preferred that the empty capsule standing unit H includes a receiving tray 7 horizontally and coaxially arranged below the corresponding capsule dropping disc 3, and a plurality of capsule receiving lower cylinders 8 are evenly installed on the circumference of the receiving tray 7 at intervals, and the inner diameter of the capsule receiving lower cylinder 8 matches the outer diameter of the lower capsule body G01 of the empty capsule dropped therein.

各个胶囊承接下筒8主要是通过各个对应的空胶囊对准通道301引入竖直下落的立式空胶囊,进而使其下落并被托在胶囊承接下筒8的腔体内,空胶囊在胶囊承接下筒8的腔体内处于紧密配合的状态。Each capsule receiving lower cylinder 8 mainly introduces the vertically falling empty capsules into the corresponding empty capsule alignment channels 301, so that they fall and are supported in the cavity of the capsule receiving lower cylinder 8, and the empty capsules are in a tightly fitted state in the cavity of the capsule receiving lower cylinder 8.

在上述任一方案中优选的是,还包括一下部负压定位单元,所述下部负压定位单元用于实现对放置在所述空胶囊立放单元H的各胶囊承接下筒8内的胶囊囊体G01的临时吸附定位。In any of the above schemes, it is preferred that it further includes a lower negative pressure positioning unit, and the lower negative pressure positioning unit is used to achieve temporary adsorption positioning of the capsule body G01 placed in each capsule receiving lower cylinder 8 of the empty capsule standing unit H.

在上述任一方案中优选的是,所述下部负压定位单元包括连接在各所述胶囊承接下筒8的底部的下部负压吸附真空管路9,各所述下部负压吸附真空管路9均与一下部负压发生器10相连接,所述下部负压发生器10用于控制所述下部负压吸附真空管路9通入负压并对放置在所述空胶囊立放单元H的各胶囊承接下筒8内的胶囊实现负压吸附定位。In any of the above schemes, it is preferred that the lower negative pressure positioning unit includes a lower negative pressure adsorption vacuum pipeline 9 connected to the bottom of each capsule receiving lower tube 8, and each of the lower negative pressure adsorption vacuum pipelines 9 is connected to a lower negative pressure generator 10. The lower negative pressure generator 10 is used to control the lower negative pressure adsorption vacuum pipeline 9 to pass negative pressure and realize negative pressure adsorption positioning of the capsules placed in each capsule receiving lower tube 8 of the empty capsule standing unit H.

下部负压定位单元在工作时通过控制下部负压发生器10开启压力的大小来实现不同的负压吸附力度,以此在保证对空胶囊的囊体G01下部实现稳定吸附的同时又不至于对其造成破损。The lower negative pressure positioning unit realizes different negative pressure adsorption strengths by controlling the opening pressure of the lower negative pressure generator 10 when working, thereby ensuring stable adsorption of the lower part of the capsule body G01 of the empty capsule without causing damage thereto.

在上述任一方案中优选的是,所述空胶囊储放排料机构E包括一固定设置的胶囊储料仓11,所述胶囊储料仓11的底部为倒锥形结构12,在所述倒锥形结构12的底部可拆卸地固定安装有一胶囊立排管道13;所述胶囊立排管道13的内径与胶囊的外径相匹配且便于胶囊由其内部向下自由下落,所述胶囊立排管道13处于固定设置且在对应位置处的所述胶囊落料圆盘3自转时可依次与其上的各空胶囊对准通道301相配合连通。In any of the above schemes, preferably, the empty capsule storage and discharge mechanism E includes a fixedly arranged capsule storage bin 11, the bottom of the capsule storage bin 11 is an inverted cone structure 12, and a capsule vertical row pipe 13 is detachably fixedly installed at the bottom of the inverted cone structure 12; the inner diameter of the capsule vertical row pipe 13 matches the outer diameter of the capsule and facilitates the capsule to fall freely downward from the inside thereof, and the capsule vertical row pipe 13 is fixedly arranged and can be connected with the empty capsule alignment channels 301 thereon in sequence when the capsule dropping disc 3 at the corresponding position rotates.

在此设置的空胶囊储放排料机构E主要是利用胶囊储料仓11储放众多备用的空胶囊,向胶囊储料仓11内部投料时采用的是外部配置的自动化上料设备实现自动化上料,当需要向接料工位A排料时控制振料电机15振动会源源不断的将各个空胶囊由倒锥形结构12部位向胶囊立排管道13内进料在立排管道内会形成单列竖直放置的多个空胶囊,从而实现自动排列,最下方的空胶囊下落至胶囊立排管道13的排出口时会被其底部的胶囊落料圆盘3的顶部打磨平面进行抵托而无法排出,控制胶囊落料圆盘3的慢速自转可以使得各个空胶囊对准通道301依次对准胶囊立排管道13的排出口,该状态下最底部的空胶囊会通过空胶囊对准通道301下落至胶囊承接下筒8内部完成一个胶囊的放料,如此往复实现胶囊放料步骤。The empty capsule storage and discharge mechanism E set up here mainly utilizes the capsule storage bin 11 to store a large number of spare empty capsules. When feeding into the capsule storage bin 11, an externally configured automatic loading device is used to realize automatic loading. When it is necessary to discharge to the receiving station A, the vibration of the vibration motor 15 is controlled to continuously feed each empty capsule from the inverted cone structure 12 to the capsule vertical row pipe 13. A plurality of empty capsules placed vertically in a single row will be formed in the vertical row pipe, thereby realizing automatic arrangement. When the bottom empty capsule falls to the discharge outlet of the capsule vertical row pipe 13, it will be supported by the top polished surface of the capsule blanking disc 3 at the bottom and cannot be discharged. Controlling the slow rotation of the capsule blanking disc 3 can make each empty capsule alignment channel 301 align with the discharge outlet of the capsule vertical row pipe 13 in turn. In this state, the bottom empty capsule will fall through the empty capsule alignment channel 301 to the inside of the capsule receiving lower cylinder 8 to complete the discharge of one capsule, and the capsule discharge step is realized in this reciprocating manner.

在上述任一方案中优选的是,当胶囊立排管道13与对应的空胶囊对准通道301相配合连通时其内部最下方的空胶囊会进入空胶囊对准通道301并继续下落至对应的胶囊承接下筒8内部;各所述胶囊落料圆盘3的顶部均与所述主转动圆盘1的顶部平齐设置,各所述胶囊落料圆盘3的外侧壁均与所述安装圆腔101的内壁相抵接配合;各所述胶囊落料圆盘3的顶部、所述主转动圆盘1的顶部均为光滑打磨平面以减少对胶囊的磨损;当主转动圆盘1自转并带动各胶囊落料圆盘3公转时,胶囊立排管道13最下方的空胶囊的底部持续抵接在所述主转动圆盘1的顶部且处于封堵不可排料状态;所述胶囊立排管道13的底部与所述主转动圆盘1的顶部之间间隔3mm-5mm。In any of the above schemes, it is preferred that when the capsule vertical row pipe 13 is connected with the corresponding empty capsule alignment channel 301, the empty capsule at the bottom thereof will enter the empty capsule alignment channel 301 and continue to fall into the corresponding capsule receiving lower cylinder 8; the top of each capsule dropping disc 3 is flush with the top of the main rotating disc 1, and the outer side wall of each capsule dropping disc 3 is abutted against the inner wall of the mounting circular cavity 101; the top of each capsule dropping disc 3 and the top of the main rotating disc 1 are smooth and polished surfaces to reduce the wear on the capsule; when the main rotating disc 1 rotates and drives each capsule dropping disc 3 to revolve, the bottom of the empty capsule at the bottom of the capsule vertical row pipe 13 continues to abut against the top of the main rotating disc 1 and is in a blocked and non-discharging state; the bottom of the capsule vertical row pipe 13 and the top of the main rotating disc 1 are spaced 3mm-5mm apart.

在上述任一方案中优选的是,所述联动分装机器F包括胶囊分合机构4、颗粒快装机构16,在所述胶囊分合机构4与所述颗粒快装机构16之间设有一工位快换机构,所述工位快换机构的两端分别连接所述胶囊分合机构4、所述颗粒快装机构16;工作状态下,所述胶囊分合机构4、所述颗粒快装机构16至少有一个位于颗粒灌装工位C的正上方。In any of the above schemes, it is preferred that the linked filling machine F includes a capsule separating and combining mechanism 4 and a granule quick-loading mechanism 16, and a station quick-changing mechanism is provided between the capsule separating and combining mechanism 4 and the granule quick-loading mechanism 16, and the two ends of the station quick-changing mechanism are respectively connected to the capsule separating and combining mechanism 4 and the granule quick-loading mechanism 16; in the working state, at least one of the capsule separating and combining mechanism 4 and the granule quick-loading mechanism 16 is located directly above the granule filling station C.

在上述任一方案中优选的是,所述工位快换机构包括一固定设置的快换旋转电机17,在所述快换旋转电机17的电机轴的顶部固定安装有一旋转梁18,在所述旋转梁18的两端分别安装有所述胶囊分合机构4、所述颗粒快装机构16,所述快换旋转电机17通过旋转带动所述胶囊分合机构4、所述颗粒快装机的工位实现180°快速转换。In any of the above schemes, it is preferred that the workstation quick-change mechanism includes a fixed quick-change rotating motor 17, a rotating beam 18 is fixedly installed on the top of the motor shaft of the quick-change rotating motor 17, and the capsule separation and combination mechanism 4 and the granule quick loading mechanism 16 are respectively installed at both ends of the rotating beam 18. The quick-change rotating motor 17 drives the capsule separation and combination mechanism 4 and the workstation of the granule quick loading machine to achieve 180° quick conversion by rotating.

本申请中涉及的各个动作零部件在进行工作时主要是通过到位开关以及预设现有程序进行控制,从而保证整个系统动作的连贯性与相互匹配性,保证系统设备运行的效率。When working, each action component involved in this application is mainly controlled by the in-place switch and the preset existing program, so as to ensure the continuity and mutual matching of the whole system action and the efficiency of the system equipment operation.

在上述任一方案中优选的是,所述胶囊分合机构4包括固定安装在所述旋转梁18的对应端底部的分合缸401,所述分合缸401采用同向双杆缸6,在所述分合缸401的两活塞杆的底部固连有一分合联动盘402,在所述分合联动盘402的底部圆周均匀间隔安装有若干个分别用于与对应位置下方的各胶囊的上部囊帽G02相配合套接的抓帽套403,各所述抓帽套403的顶部封堵设置且均与一上部负压定位单元相连接。In any of the above schemes, it is preferred that the capsule separation and combination mechanism 4 includes a separation and combination cylinder 401 fixedly installed at the bottom of the corresponding end of the rotating beam 18, and the separation and combination cylinder 401 adopts a same-direction double-rod cylinder 6, and a separation and combination linkage disk 402 is fixedly connected to the bottom of the two piston rods of the separation and combination cylinder 401, and a plurality of grasping cap sleeves 403 for cooperating with the upper capsule cap G02 of each capsule below the corresponding position are evenly installed on the bottom circumference of the separation and combination linkage disk 402, and the top of each grasping cap sleeve 403 is sealed and connected to an upper negative pressure positioning unit.

在控制胶囊的囊体G01与囊帽G02分离或者结合时需要控制囊帽G02的上升或者下降来达到一定的效果,在此设置的分合缸401的主要作用是带动分合联动盘402实现升降,当分合联动盘402实现升降时会连带着抓帽套403实现升降,从而可以连带被抓帽套403吸附定位的各个囊帽G02实现联动,进而更好根据需要控制下部定位状态下的囊体G01与上部固定吸附状态下的囊帽G02实现分离。When controlling the separation or combination of the capsule body G01 and the capsule cap G02, it is necessary to control the rise or fall of the capsule cap G02 to achieve a certain effect. The main function of the separation and combination cylinder 401 set here is to drive the separation and combination linkage disk 402 to achieve lifting and lowering. When the separation and combination linkage disk 402 is lifted and lowered, the grasping cap sleeve 403 will be lifted and lowered together, so that each capsule cap G02 adsorbed and positioned by the grasping cap sleeve 403 can be linked to achieve linkage, and then the capsule body G01 in the lower positioning state and the capsule cap G02 in the upper fixed adsorption state can be better controlled to separate according to needs.

在上述任一方案中优选的是,所述上部负压定位单元包括连接在各所述抓帽套403的顶部的上部负压吸附真空管路19,各所述上部负压吸附真空管路19均与一上部负压发生器20相连接,所述上部负压发生器20用于控制所述上部负压吸附真空管路19通入负压并对放套入在抓帽套403处的各胶囊的上部囊帽G02或整个胶囊实现负压吸附定位。In any of the above schemes, it is preferred that the upper negative pressure positioning unit includes an upper negative pressure adsorption vacuum pipeline 19 connected to the top of each of the grasping cap sleeves 403, and each of the upper negative pressure adsorption vacuum pipelines 19 is connected to an upper negative pressure generator 20. The upper negative pressure generator 20 is used to control the upper negative pressure adsorption vacuum pipeline 19 to pass negative pressure and realize negative pressure adsorption positioning of the upper capsule cap G02 of each capsule or the entire capsule inserted in the grasping cap sleeve 403.

上部负压定位单元在工作时通过控制上部负压发生器20开启压力的大小来实现不同的负压吸附力度,以此在保证对空胶囊的囊帽G02上部实现稳定吸附的同时又不至于对其造成破损。The upper negative pressure positioning unit realizes different negative pressure adsorption strengths by controlling the opening pressure of the upper negative pressure generator 20 when working, thereby ensuring stable adsorption of the upper part of the capsule cap G02 of the empty capsule without causing damage thereto.

实施例2:Embodiment 2:

胶囊颗粒灌装系统,包括回转式进料排料总成、在所述回转式进料排料总成上沿其圆周均匀间隔设置有接料工位A、等待工位B、颗粒灌装工位C、回程闲置工位D,在所述接料工位A的上方设置有一空胶囊储放排料机构E,在所述颗粒灌装工位C的上方设置有一联动分装机器F;The capsule granule filling system comprises a rotary feeding and discharging assembly, on which a receiving station A, a waiting station B, a granule filling station C, and a return idle station D are evenly spaced along the circumference thereof, an empty capsule storage and discharging mechanism E is arranged above the feeding station A, and a linkage sub-packaging machine F is arranged above the granule filling station C;

所述空胶囊储放排料机构E用于向所述回转式进料排料总成上的接料工位A处周期性的送入竖直状态的空胶囊G;The empty capsule storage and discharge mechanism E is used to periodically feed the empty capsules G in a vertical state to the receiving station A on the rotary feeding and discharging assembly;

各按序排列后的空胶囊G在所述回转式进料排料总成的作用下依次经过接料工位A、等待工位B、颗粒灌装工位C。The empty capsules G arranged in sequence pass through the material receiving station A, the waiting station B, and the particle filling station C in sequence under the action of the rotary feeding and discharging assembly.

接料工位A的作用是:在接料工位A处将空胶囊储放排料机构E内部经过排序后的空胶囊依次送入该工位处的空胶囊立放单元H内部,在进入空胶囊立放单元H内部时均由胶囊落料圆盘3上的各个空胶囊对准通道301进入其各自下方对应的胶囊承接下筒8内部,从而完成接料工位A处的空胶囊放料步骤。The function of the material receiving station A is to sequentially deliver the sorted empty capsules inside the empty capsule storage and discharge mechanism E at the material receiving station A into the empty capsule standing unit H at the station. When entering the empty capsule standing unit H, each empty capsule on the capsule dropping disc 3 is aligned with the channel 301 and enters the corresponding capsule receiving lower cylinder 8 below, thereby completing the empty capsule discharge step at the material receiving station A.

上述放料步骤工作时整个空胶囊储放排料机构E的空胶囊排出口处于固定不动的状态,各个空胶囊立放单元H以及其上的胶囊落料圆盘3通过同步旋转来实现依次利用空胶囊对准通道301接收由空胶囊排出口竖直落下的各个空胶囊,这种排料方式逐次一个空胶囊进行排放,排放的精准度高、送料位置准确可控,送料过程中空胶囊减少了与外部的接触,整个过程更加安全、卫生。When the above-mentioned discharge step is working, the empty capsule discharge outlet of the entire empty capsule storage and discharge mechanism E is in a fixed state, and each empty capsule upright placement unit H and the capsule dropping disc 3 thereon are synchronously rotated to sequentially receive each empty capsule vertically dropped from the empty capsule discharge outlet by the empty capsule alignment channel 301. This discharge method discharges one empty capsule at a time, has high discharge accuracy, and the feeding position is accurately controllable. During the feeding process, the empty capsules have less contact with the outside, and the whole process is safer and more hygienic.

接料工位A处的胶囊落料圆盘3、空胶囊立放单元H作为同步运动的胶囊暂存一体化组件可以跟随主转动圆盘1的自转实现公转,从而可以实现四组上述胶囊暂存一体化组件通过公转实现依次运动至接料工位A处完成空胶囊的接料(在接料工位A处进行空胶囊接料时每次可至少接收储放10粒空胶囊,具体数量根据灌装需求来进行设定和选择不同的模具进行制造对应的零部件)。The capsule dropping disc 3 and the empty capsule standing unit H at the receiving station A as synchronously moving integrated capsule storage components can realize revolution following the rotation of the main rotating disc 1, so that the four groups of the above-mentioned integrated capsule temporary storage components can realize sequential movement to the receiving station A through revolution to complete the receiving of empty capsules (at least 10 empty capsules can be received and stored each time when receiving empty capsules at the receiving station A, and the specific number is set according to the filling requirements and different molds are selected to manufacture the corresponding parts).

在上述任一方案中优选的是,所述回转式进料排料总成包括一水平设置的主转动圆盘1,在所述主转动圆盘1的中心底部安装有主驱旋转机构2,在所述主转动圆盘1的接料工位A、等待工位B、颗粒灌装工位C、回程闲置工位D处的各安装圆腔101内均安装有一胶囊落料圆盘3,在各所述胶囊落料圆盘3的表面沿其圆周均匀间隔设置有若干个空胶囊对准通道301,在各所述胶囊落料圆盘3的下方均安装有一空胶囊立放单元H,在所述空胶囊立放单元H与对应的所述胶囊落料圆盘3之间均安装有一顶托升降旋转机构,所述顶托升降旋转机构的顶部与对应位置处的所述主转动圆盘1的底部固连;In any of the above schemes, it is preferred that the rotary feeding and discharging assembly comprises a horizontally arranged main rotating disc 1, a main driving rotating mechanism 2 is installed at the central bottom of the main rotating disc 1, a capsule dropping disc 3 is installed in each installation circular cavity 101 at the material receiving station A, the waiting station B, the particle filling station C, and the return idle station D of the main rotating disc 1, a plurality of empty capsule alignment channels 301 are evenly spaced along the circumference of the surface of each capsule dropping disc 3, an empty capsule standing unit H is installed below each capsule dropping disc 3, a top supporting lifting and rotating mechanism is installed between the empty capsule standing unit H and the corresponding capsule dropping disc 3, and the top of the top supporting lifting and rotating mechanism is fixedly connected to the bottom of the main rotating disc 1 at the corresponding position;

颗粒灌装工位C处的所述顶托升降旋转机构用于带动其下方的所述空胶囊立放单元H及其内部储放的空胶囊G向上运动并在高位时与其上方的联动分装机器F上的胶囊分合机构4相配合。The lifting and rotating mechanism at the particle filling station C is used to drive the empty capsule standing unit H below it and the empty capsules G stored therein to move upward and cooperate with the capsule separating and combining mechanism 4 on the linked filling machine F above it when in a high position.

回转式进料排料总成在工作时依靠主驱旋转机构2的驱动来带动主转动圆盘1定角度旋转,通过主转动圆盘1的旋转可以带动其上的四个胶囊落料圆盘3、空胶囊立放单元H实现在四个不同工位之间进行逐次转换,接料工位A处的空胶囊立放单元H内部放置好空胶囊之后利用下部负压定位单元对各个空胶囊的囊体G01下部实现负压吸附定位,吸附定位后的空胶囊可以在空胶囊立放单元H内部保持稳定,然后通过公转进入下一个等待工位B,然后继续公转至颗粒灌装工位C,在颗粒灌装工位C操作顶托升降旋转机构带动当前的空胶囊立放单元H及其上的各个处于吸附定位状态下的空胶囊向上运动,并且运动至最高位,此时各个空胶囊的囊帽G02伸出至对应的胶囊落料圆盘3的上方等待囊体G01、囊帽G02分离,继续控制该工位上方的联动分装机器F将胶囊分合机构4运转到位,胶囊分合机构4向下运动带动各个抓帽套403分别套接在对应的空胶囊的囊帽G02上,套接完成后启动上部负压定位单元利用负压将各个空胶囊的囊帽G02吸附在抓帽套403上,此时由于囊体G01和囊帽G02均处于负压吸附固定的状态,胶囊分合机构4整体上移会使得囊帽G02与囊体G01分离,此时控制胶囊分合机构4转换工位180°,颗粒快装机构16运动至颗粒灌装工位C正上方,控制颗粒快装机构16的各个颗粒精密定量排料器1602的排料口向其正下方的各个囊体G01的内部灌装适量的颗粒,在此灌装的过程中灌装精度较高、灌装流量小,因此可以准确的控制灌装量。When the rotary feeding and discharging assembly is working, it drives the main rotating disc 1 to rotate at a certain angle by the driving of the main driving rotating mechanism 2. The rotation of the main rotating disc 1 can drive the four capsule dropping discs 3 and the empty capsule standing unit H thereon to realize successive conversion among four different stations. After the empty capsules are placed inside the empty capsule standing unit H at the receiving station A, the lower negative pressure positioning unit is used to realize negative pressure adsorption positioning of the lower part of the capsule body G01 of each empty capsule. After adsorption and positioning, the empty capsule can remain stable inside the empty capsule standing unit H, and then enter the next waiting station B through revolution, and then continue to orbit to the granule filling station C. At the granule filling station C, the top support lifting and rotating mechanism is operated to drive the current empty capsule standing unit H and each empty capsule thereon in the adsorption and positioning state to move upward, and move to the highest position. At this time, the capsule cap G02 of each empty capsule extends to the top of the corresponding capsule dropping disc 3 to wait for the capsule body G02. 01, the capsule cap G02 is separated, and the linkage packaging machine F above the station is continued to be controlled to operate the capsule separation and combination mechanism 4 in place. The capsule separation and combination mechanism 4 moves downward to drive each gripping cap sleeve 403 to be respectively sleeved on the capsule cap G02 of the corresponding empty capsule. After the sleeve is completed, the upper negative pressure positioning unit is started to use negative pressure to adsorb the capsule cap G02 of each empty capsule on the gripping cap sleeve 403. At this time, since the capsule body G01 and the capsule cap G02 are both in a negative pressure adsorption fixed state, the overall upward movement of the capsule separation and combination mechanism 4 will separate the capsule cap G02 from the capsule body G01. At this time, the capsule separation and combination mechanism 4 is controlled to change the station 180°, and the particle quick loading mechanism 16 moves to the top of the particle filling station C. The discharge port of each particle precision quantitative discharger 1602 of the particle quick loading mechanism 16 is controlled to fill an appropriate amount of particles into the interior of each capsule body G01 directly below it. In this filling process, the filling accuracy is high and the filling flow rate is small, so the filling amount can be accurately controlled.

在上述任一方案中优选的是,所述顶托升降旋转机构包括一固定安装在所述主转动圆盘1底部对应固连的固连框架102上的双轴精密步进电机5,所述双轴精密步进电机5的上部电机轴的顶部固连在所述胶囊落料圆盘3的中心底部,所述双轴精密步进电机5的下部电机轴的底部固连有一同向双杆缸6,所述同向双杆缸6的顶部缸体固连在下部电机轴的底部,所述同向双杆缸6的两活塞杆的底部固连在对应位置处的所述空胶囊立放单元H的承接托盘7顶部;In any of the above schemes, it is preferred that the lifting and rotating mechanism includes a double-axis precision stepper motor 5 fixedly mounted on a fixed frame 102 corresponding to the bottom of the main rotating disc 1, the top of the upper motor shaft of the double-axis precision stepper motor 5 is fixedly connected to the central bottom of the capsule dropping disc 3, the bottom of the lower motor shaft of the double-axis precision stepper motor 5 is fixedly connected to a co-directional double-rod cylinder 6, the top cylinder body of the co-directional double-rod cylinder 6 is fixedly connected to the bottom of the lower motor shaft, and the bottoms of the two piston rods of the co-directional double-rod cylinder 6 are fixedly connected to the top of the receiving tray 7 of the empty capsule standing unit H at the corresponding position;

所述空胶囊立放单元H在所述双轴精密步进电机5的作用下跟随对应位置上方的所述胶囊落料圆盘3同步运动;The empty capsule standing unit H moves synchronously with the capsule dropping disc 3 above the corresponding position under the action of the dual-axis precision stepping motor 5;

所述空胶囊立放单元H在所述同向双杆缸6的伸缩作用下实现向上或向下运动;The empty capsule standing unit H moves upward or downward under the telescopic action of the same-direction double-rod cylinder 6;

当所述空胶囊立放单元H运动至最高位时其内部竖立放置的各胶囊的囊帽G02部均高出所述胶囊落料圆盘3的顶部;When the empty capsule standing unit H moves to the highest position, the capsule cap G02 of each capsule placed upright inside it is higher than the top of the capsule dropping disc 3;

当所述空胶囊立放单元H运动至最低位时其内部竖立放置的各胶囊的囊帽G02部均平齐于所述胶囊落料圆盘3的顶部。When the empty capsule standing unit H moves to the lowest position, the capsule caps G02 of the capsules standing upright inside are flush with the top of the capsule dropping disc 3.

顶托升降旋转机构通过双轴紧密步进电机的旋转来带动胶囊落料圆盘3、空胶囊立放单元H、同向双杆缸6实现同步旋转,另外同步双杆缸可以通过其自身的活塞杆的伸缩来带动空胶囊立放单元H的升降,以此实现空胶囊的高低位控制,便于后期进行空胶囊的囊体G01和囊帽G02的分合。The lifting and rotating mechanism of the top support drives the capsule blanking disc 3, the empty capsule standing unit H, and the same-direction double-rod cylinder 6 to realize synchronous rotation through the rotation of the double-axis tight stepping motor. In addition, the synchronous double-rod cylinder can drive the lifting and lowering of the empty capsule standing unit H through the extension and retraction of its own piston rod, thereby realizing the high and low position control of the empty capsule, which is convenient for the later separation and combination of the capsule body G01 and the capsule cap G02 of the empty capsule.

在上述任一方案中优选的是,所述主驱旋转机构2包括一设置在所述主转动圆盘1的中心下方的主驱伺服电机201,所述主驱伺服电机201的底部固定在一基座22上,在所述主驱伺服电机201的外侧罩设有一固定设置的支撑立筒23,所述主驱伺服电机201的电机轴由支撑立筒23的顶部开口向上穿出并与所述主转动圆盘1固定连接,在所述主驱伺服电机201的电机轴的外围套接有一垫环24,所述垫环24的底部支撑在所述支撑立筒23的顶部、顶部支撑在所述主转动圆盘1的底部,各底托柱103的底部均固定在基座的顶部;所述主驱伺服电机201用于带动整个主转动圆盘1及其上的部件实现圆周旋转且旋转角度可控。主驱伺服电机201内置有现有的控制程序,其可以在旋转时设定其每次旋转的角度,同时可以利用到位开关的配合来控制启停时间,控制部分属于较为常规的现有技术在此不进行赘述。In any of the above schemes, it is preferred that the main drive rotating mechanism 2 includes a main drive servo motor 201 arranged below the center of the main rotating disc 1, the bottom of the main drive servo motor 201 is fixed on a base 22, and a fixed support cylinder 23 is provided on the outer side cover of the main drive servo motor 201, the motor shaft of the main drive servo motor 201 passes upward through the top opening of the support cylinder 23 and is fixedly connected to the main rotating disc 1, a gasket 24 is sleeved on the outer periphery of the motor shaft of the main drive servo motor 201, the bottom of the gasket 24 is supported on the top of the support cylinder 23, and the top is supported on the bottom of the main rotating disc 1, and the bottom of each bottom support column 103 is fixed on the top of the base; the main drive servo motor 201 is used to drive the entire main rotating disc 1 and the components thereon to achieve circular rotation, and the rotation angle is controllable. The main drive servo motor 201 has an existing control program built in, which can set the angle of each rotation during rotation, and can also control the start and stop time by cooperating with the in-position switch. The control part belongs to the more conventional existing technology and will not be described in detail here.

主驱伺服电机201内置有现有的控制程序,其可以在旋转时设定其每次旋转的角度,同时可以利用到位开关的配合来控制启停时间,控制部分属于较为常规的现有技术在此不进行赘述。The main drive servo motor 201 has an existing control program built in, which can set the angle of each rotation during rotation, and can also control the start and stop time by cooperating with the in-position switch. The control part belongs to the more conventional existing technology and will not be described in detail here.

在上述任一方案中优选的是,在所述主转动圆盘1的边沿下方沿其圆周均匀间隔设置有若干个底托柱103,在各所述底托柱103的顶部均安装有一顶托球副104,各所述顶托球副104的球体的顶部均活动抵接在所述主转动圆盘1的底部。In any of the above schemes, it is preferred that a plurality of bottom supporting columns 103 are evenly spaced along the circumference below the edge of the main rotating disc 1, and a top supporting ball pair 104 is installed on the top of each of the bottom supporting columns 103, and the top of the ball of each of the top supporting ball pairs 104 is movably abutted against the bottom of the main rotating disc 1.

在此设置的顶托球副104的目的是对旋转状态下的主转动圆盘1的外侧底部进行平稳支撑,保证整个主转动圆盘1在旋转时的平稳性。The purpose of the supporting ball pair 104 provided here is to stably support the outer bottom of the main rotating disc 1 in a rotating state, so as to ensure the stability of the entire main rotating disc 1 during rotation.

在上述任一方案中优选的是,通过主转动圆盘1的自转带动各胶囊落料圆盘3公转时,可实现带动所述回转式进料排料总成上的接料工位A、等待工位B、颗粒灌装工位C、回程闲置工位D的周向转换;In any of the above schemes, it is preferred that when the capsule dropping discs 3 are driven to revolve by the rotation of the main rotating disc 1, the circumferential conversion of the receiving station A, the waiting station B, the granule filling station C, and the return idle station D on the rotary feeding and discharging assembly can be achieved;

上述接料工位A、等待工位B、颗粒灌装工位C、回程闲置工位D均可通过自转实现自身工位的调节。The above-mentioned material receiving station A, waiting station B, particle filling station C, and return idle station D can all realize the adjustment of their own stations through self-rotation.

在上述任一方案中优选的是,所述空胶囊立放单元H包括一水平且同轴设置在对应的所述胶囊落料圆盘3的下方的承接托盘7,所述承接托盘7的圆周均匀间隔安装有若干个胶囊承接下筒8,所述胶囊承接下筒8的内径与落至其内的空胶囊G的下部囊体G01的外径相匹配。In any of the above schemes, it is preferred that the empty capsule standing unit H includes a receiving tray 7 horizontally and coaxially arranged below the corresponding capsule dropping disc 3, and a plurality of capsule receiving lower cylinders 8 are evenly installed on the circumference of the receiving tray 7 at intervals, and the inner diameter of the capsule receiving lower cylinder 8 matches the outer diameter of the lower capsule body G01 of the empty capsule G dropped therein.

所述支撑立筒的外径大于承接托盘的外径。The outer diameter of the supporting cylinder is larger than the outer diameter of the receiving tray.

各个胶囊承接下筒8主要是通过各个对应的空胶囊对准通道301引入竖直下落的立式空胶囊,进而使其下落并被托在胶囊承接下筒8的腔体内,空胶囊在胶囊承接下筒8的腔体内处于紧密配合的状态。Each capsule receiving lower cylinder 8 mainly introduces the vertically falling empty capsules into the corresponding empty capsule alignment channels 301, so that they fall and are supported in the cavity of the capsule receiving lower cylinder 8, and the empty capsules are in a tightly fitted state in the cavity of the capsule receiving lower cylinder 8.

在上述任一方案中优选的是,还包括一下部负压定位单元,所述下部负压定位单元用于实现对放置在所述空胶囊立放单元H的各胶囊承接下筒8内的胶囊囊体G01的临时吸附定位。In any of the above schemes, it is preferred that it further includes a lower negative pressure positioning unit, and the lower negative pressure positioning unit is used to achieve temporary adsorption positioning of the capsule body G01 placed in each capsule receiving lower cylinder 8 of the empty capsule standing unit H.

在上述任一方案中优选的是,所述下部负压定位单元包括连接在各所述胶囊承接下筒8的底部的下部负压吸附真空管路9,各所述下部负压吸附真空管路9均与一下部负压发生器10相连接,所述下部负压发生器10用于控制所述下部负压吸附真空管路9通入负压并对放置在所述空胶囊立放单元H的各胶囊承接下筒8内的胶囊实现负压吸附定位。In any of the above schemes, it is preferred that the lower negative pressure positioning unit includes a lower negative pressure adsorption vacuum pipeline 9 connected to the bottom of each capsule receiving lower tube 8, and each of the lower negative pressure adsorption vacuum pipelines 9 is connected to a lower negative pressure generator 10. The lower negative pressure generator 10 is used to control the lower negative pressure adsorption vacuum pipeline 9 to pass negative pressure and realize negative pressure adsorption positioning of the capsules placed in each capsule receiving lower tube 8 of the empty capsule standing unit H.

下部负压定位单元在工作时通过控制下部负压发生器10开启压力的大小来实现不同的负压吸附力度,以此在保证对空胶囊G的囊体G01下部实现稳定吸附的同时又不至于对其造成破损。The lower negative pressure positioning unit realizes different negative pressure adsorption strengths by controlling the opening pressure of the lower negative pressure generator 10 when working, thereby ensuring stable adsorption of the lower part of the capsule body G01 of the empty capsule G without causing damage thereto.

在上述任一方案中优选的是,所述空胶囊储放排料机构E包括一固定设置的胶囊储料仓11,所述胶囊储料仓11的底部为倒锥形结构12,在所述倒锥形结构12的底部可拆卸地固定安装有一胶囊立排管道13;In any of the above schemes, preferably, the empty capsule storage and discharge mechanism E comprises a fixedly arranged capsule storage bin 11, the bottom of the capsule storage bin 11 is an inverted cone structure 12, and a capsule vertical row pipe 13 is detachably fixedly installed at the bottom of the inverted cone structure 12;

所述胶囊立排管道13的内径与胶囊的外径相匹配且便于胶囊由其内部向下自由下落,所述胶囊立排管道13处于固定设置且在对应位置处的所述胶囊落料圆盘3自转时可依次与其上的各空胶囊对准通道301相配合连通。The inner diameter of the capsule vertical row pipe 13 matches the outer diameter of the capsule and facilitates the free falling of the capsule from the inside. The capsule vertical row pipe 13 is in a fixed arrangement and the capsule dropping disc 3 at the corresponding position can be matched and connected with the empty capsule alignment channels 301 thereon in sequence when it rotates.

在此设置的空胶囊储放排料机构E主要是利用胶囊储料仓11储放众多备用的空胶囊,向胶囊储料仓11内部投料时采用的是外部配置的自动化上料设备实现自动化上料,当需要向接料工位A排料时控制振料电机15振动会源源不断的将各个空胶囊由倒锥形结构12部位向胶囊立排管道13内进料在立排管道内会形成单列竖直放置的多个空胶囊,从而实现自动排列,最下方的空胶囊下落至胶囊立排管道13的排出口时会被其底部的胶囊落料圆盘3的顶部打磨平面进行抵托而无法排出,控制胶囊落料圆盘3的慢速自转可以使得各个空胶囊对准通道301依次对准胶囊立排管道13的排出口,该状态下最底部的空胶囊会通过空胶囊对准通道301下落至胶囊承接下筒8内部完成一个胶囊的放料,如此往复实现胶囊放料步骤。The empty capsule storage and discharge mechanism E set up here mainly utilizes the capsule storage bin 11 to store a large number of spare empty capsules. When feeding into the capsule storage bin 11, an externally configured automatic loading device is used to realize automatic loading. When it is necessary to discharge to the receiving station A, the vibration of the vibration motor 15 is controlled to continuously feed each empty capsule from the inverted cone structure 12 to the capsule vertical row pipe 13. A plurality of empty capsules placed vertically in a single row will be formed in the vertical row pipe, thereby realizing automatic arrangement. When the bottom empty capsule falls to the discharge outlet of the capsule vertical row pipe 13, it will be supported by the top polished surface of the capsule blanking disc 3 at the bottom and cannot be discharged. Controlling the slow rotation of the capsule blanking disc 3 can make each empty capsule alignment channel 301 align with the discharge outlet of the capsule vertical row pipe 13 in turn. In this state, the bottom empty capsule will fall through the empty capsule alignment channel 301 to the inside of the capsule receiving lower cylinder 8 to complete the discharge of one capsule, and the capsule discharge step is realized in this reciprocating manner.

在所述胶囊立排管道13的上部进口端沿其圆周外侧壁安装有若干个脉冲防堵喷头14,所述脉冲防堵喷头14的进气口用于向胶囊立排管道13的进口处喷射气流来防止堆积在倒锥形结构12处的空胶囊G出现堵塞的现象。At the upper inlet end of the capsule vertical row pipe 13, a plurality of pulse anti-clogging nozzles 14 are installed along the circumferential outer wall thereof, and the air inlet of the pulse anti-clogging nozzle 14 is used to spray air flow to the inlet of the capsule vertical row pipe 13 to prevent the empty capsules G accumulated at the inverted cone structure 12 from being blocked.

在上述任一方案中优选的是,在所述倒锥形结构12的外侧壁上安装有一振料电机15。In any of the above solutions, preferably, a vibrating motor 15 is installed on the outer side wall of the inverted cone structure 12 .

在此设置振料电机15振动下料,同时还配合脉冲喷射来实现下料的防堵,两者结合可以更好地保证下料的流畅性。Here, a vibrating motor 15 is provided to vibrate the material for unloading, and pulse jet is also used to prevent the material from being blocked. The combination of the two can better ensure the smoothness of the material unloading.

在上述任一方案中优选的是,当胶囊立排管道13与对应的空胶囊对准通道301相配合连通时其内部最下方的空胶囊G会进入空胶囊对准通道301并继续下落至对应的胶囊承接下筒8内部;In any of the above schemes, preferably, when the capsule vertical row pipe 13 is connected with the corresponding empty capsule alignment channel 301, the empty capsule G at the bottom thereof will enter the empty capsule alignment channel 301 and continue to fall into the corresponding capsule receiving lower cylinder 8;

各所述胶囊落料圆盘3的顶部均与所述主转动圆盘1的顶部平齐设置,各所述胶囊落料圆盘3的外侧壁均与所述安装圆腔101的内壁相抵接配合;The top of each capsule dropping disc 3 is flush with the top of the main rotating disc 1, and the outer side wall of each capsule dropping disc 3 is in abutment with the inner wall of the mounting circular cavity 101;

各所述胶囊落料圆盘3的顶部、所述主转动圆盘1的顶部均为光滑打磨平面以减少对胶囊的磨损;The top of each capsule dropping disc 3 and the top of the main rotating disc 1 are both smooth and polished surfaces to reduce wear on the capsules;

当主转动圆盘1自转并带动各胶囊落料圆盘3公转时,胶囊立排管道13最下方的空胶囊G的底部持续抵接在所述主转动圆盘1的顶部且处于封堵不可排料状态;When the main rotating disc 1 rotates and drives each capsule dropping disc 3 to revolve, the bottom of the empty capsule G at the bottom of the capsule vertical row pipe 13 continuously abuts against the top of the main rotating disc 1 and is in a blocked state where the capsule cannot be discharged;

所述胶囊立排管道13的底部与所述主转动圆盘1的顶部之间间隔3mm-5mm。The bottom of the capsule vertical row pipe 13 and the top of the main rotating disc 1 are spaced 3mm-5mm apart.

在上述任一方案中优选的是,所述联动分装机器F包括胶囊分合机构4、颗粒快装机构16,在所述胶囊分合机构4与所述颗粒快装机构16之间设有一工位快换机构,所述工位快换机构的两端分别连接所述胶囊分合机构4、所述颗粒快装机构16;In any of the above schemes, preferably, the linkage packaging machine F comprises a capsule separation and combination mechanism 4 and a granule quick loading mechanism 16, a station quick change mechanism is provided between the capsule separation and combination mechanism 4 and the granule quick loading mechanism 16, and two ends of the station quick change mechanism are respectively connected to the capsule separation and combination mechanism 4 and the granule quick loading mechanism 16;

工作状态下,所述胶囊分合机构4、所述颗粒快装机构16至少有一个位于颗粒灌装工位C的正上方。In the working state, at least one of the capsule separation and combination mechanism 4 and the granule quick-loading mechanism 16 is located directly above the granule filling station C.

颗粒快装机构16至少有一个位于颗粒灌装工位C的正上方可以有效地保证各工序转换时的连贯性,有效地提高整个工序动作的效率。At least one of the particle quick-loading mechanisms 16 is located directly above the particle filling station C, which can effectively ensure the continuity of the conversion of each process and effectively improve the efficiency of the entire process.

所述联动分装机器F动作步骤为:首先,胶囊分合机构4在颗粒灌装工位C处将空胶囊的下部囊体G01、上部囊帽G02分离,其次,将颗粒快装机构16转换工位至颗粒灌装工位C的正上方将各空胶囊的下部囊体G01内灌装适量颗粒,然后,胶囊分合机构4再次转换工位至颗粒灌装工位C的正上方将各空胶囊的螺帽下压扣合在对应的装入颗粒的下部囊体G01上,完成胶囊内部颗粒灌装,胶囊分合机构4吸附各装好颗粒的胶囊使其上升并脱离颗粒灌装工位C处的空胶囊立放单元H,胶囊分合机构4转换工位180°后对准正下方的胶囊灌装机25,胶囊灌装机25将对应数量的胶囊灌装至下方的药瓶26内,并有输送带27继续向下游输送。The operation steps of the linkage filling machine F are as follows: first, the capsule separation and combination mechanism 4 separates the lower capsule body G01 and the upper capsule cap G02 of the empty capsule at the granule filling station C; secondly, the granule quick-loading mechanism 16 is switched to the position directly above the granule filling station C to fill the lower capsule body G01 of each empty capsule with an appropriate amount of granules; then, the capsule separation and combination mechanism 4 is switched again to the position directly above the granule filling station C to press down the nut of each empty capsule on the corresponding lower capsule body G01 filled with granules to complete the granule filling inside the capsule; the capsule separation and combination mechanism 4 absorbs each capsule filled with granules to make it rise and detach from the empty capsule standing unit H at the granule filling station C; after switching the position 180°, the capsule separation and combination mechanism 4 is aligned with the capsule filling machine 25 directly below; the capsule filling machine 25 fills the corresponding number of capsules into the medicine bottle 26 below, and the conveyor belt 27 continues to convey them downstream.

在上述任一方案中优选的是,所述工位快换机构包括一固定设置的快换旋转电机17,在所述快换旋转电机17的电机轴的顶部固定安装有一旋转梁18,在所述旋转梁18的两端分别安装有所述胶囊分合机构4、所述颗粒快装机构16,所述快换旋转电机17通过旋转带动所述胶囊分合机构4、所述颗粒快装机的工位实现180°快速转换。In any of the above schemes, it is preferred that the workstation quick-change mechanism includes a fixed quick-change rotating motor 17, a rotating beam 18 is fixedly installed on the top of the motor shaft of the quick-change rotating motor 17, and the capsule separation and combination mechanism 4 and the granule quick loading mechanism 16 are respectively installed at both ends of the rotating beam 18. The quick-change rotating motor 17 drives the capsule separation and combination mechanism 4 and the workstation of the granule quick loading machine to achieve 180° quick conversion by rotating.

本申请中涉及的各个动作零部件在进行工作时主要是通过到位开关以及预设现有程序进行控制,从而保证整个系统动作的连贯性与相互匹配性,保证系统设备运行的效率。When working, each action component involved in this application is mainly controlled by the in-place switch and the preset existing program, so as to ensure the continuity and mutual matching of the whole system action and the efficiency of the system equipment operation.

在上述任一方案中优选的是,所述胶囊分合机构4包括固定安装在所述旋转梁18的对应端底部的分合缸401,所述分合缸401采用同向双杆缸6,在所述分合缸401的两活塞杆的底部固连有一分合联动盘402,在所述分合联动盘402的底部圆周均匀间隔安装有若干个分别用于与对应位置下方的各胶囊的上部囊帽G02相配合套接的抓帽套403,各所述抓帽套403的顶部封堵设置且均与一上部负压定位单元相连接。In any of the above schemes, it is preferred that the capsule separation and combination mechanism 4 includes a separation and combination cylinder 401 fixedly installed at the bottom of the corresponding end of the rotating beam 18, and the separation and combination cylinder 401 adopts a same-direction double-rod cylinder 6, and a separation and combination linkage disk 402 is fixedly connected to the bottom of the two piston rods of the separation and combination cylinder 401, and a plurality of grasping cap sleeves 403 for cooperating with the upper capsule cap G02 of each capsule below the corresponding position are evenly installed on the bottom circumference of the separation and combination linkage disk 402, and the top of each grasping cap sleeve 403 is sealed and connected to an upper negative pressure positioning unit.

在控制胶囊的囊体G01与囊帽G02分离或者结合时需要控制囊帽G02的上升或者下降来达到一定的效果,在此设置的分合缸401的主要作用是带动分合联动盘402实现升降,当分合联动盘402实现升降时会连带着抓帽套403实现升降,从而可以连带被抓帽套403吸附定位的各个囊帽G02实现联动,进而更好根据需要控制下部定位状态下的囊体G01与上部固定吸附状态下的囊帽G02实现分离。When controlling the separation or combination of the capsule body G01 and the capsule cap G02, it is necessary to control the rise or fall of the capsule cap G02 to achieve a certain effect. The main function of the separation and combination cylinder 401 set here is to drive the separation and combination linkage disk 402 to achieve lifting and lowering. When the separation and combination linkage disk 402 is lifted and lowered, the grasping cap sleeve 403 will be lifted and lowered together, so that each capsule cap G02 adsorbed and positioned by the grasping cap sleeve 403 can be linked to achieve linkage, and then the capsule body G01 in the lower positioning state and the capsule cap G02 in the upper fixed adsorption state can be better controlled to separate according to needs.

在上述任一方案中优选的是,所述上部负压定位单元包括连接在各所述抓帽套403的顶部的上部负压吸附真空管路19,各所述上部负压吸附真空管路19均与一上部负压发生器20相连接,所述上部负压发生器20用于控制所述上部负压吸附真空管路19通入负压并对放套入在抓帽套403处的各胶囊的上部囊帽G02或整个胶囊实现负压吸附定位。In any of the above schemes, it is preferred that the upper negative pressure positioning unit includes an upper negative pressure adsorption vacuum pipeline 19 connected to the top of each of the grasping cap sleeves 403, and each of the upper negative pressure adsorption vacuum pipelines 19 is connected to an upper negative pressure generator 20. The upper negative pressure generator 20 is used to control the upper negative pressure adsorption vacuum pipeline 19 to pass negative pressure and realize negative pressure adsorption positioning of the upper capsule cap G02 of each capsule or the entire capsule inserted in the grasping cap sleeve 403.

上部负压定位单元在工作时通过控制上部负压发生器20开启压力的大小来实现不同的负压吸附力度,以此在保证对空胶囊的囊帽G02上部实现稳定吸附的同时又不至于对其造成破损。The upper negative pressure positioning unit realizes different negative pressure adsorption strengths by controlling the opening pressure of the upper negative pressure generator 20 when working, thereby ensuring stable adsorption of the upper part of the capsule cap G02 of the empty capsule without causing damage thereto.

在上述任一方案中优选的是,所述颗粒快装机构16包括固定安装在所述旋转梁18的另一端的颗粒储料筒1601,在所述颗粒储料筒1601的底部沿其圆周方向均匀间隔安装有若干个颗粒精密定量排料器1602,各所述颗粒精密定量排料器1602在工作状态下分别与对应位置下方的各所述空胶囊的下部囊体G01相配合并用于实现向各囊体G01内灌装适量的颗粒。In any of the above schemes, it is preferred that the particle quick-loading mechanism 16 includes a particle storage barrel 1601 fixedly mounted on the other end of the rotating beam 18, and a plurality of particle precision quantitative dischargers 1602 are evenly installed at the bottom of the particle storage barrel 1601 along its circumferential direction, and each of the particle precision quantitative dischargers 1602 cooperates with the lower capsule body G01 of each of the empty capsules below the corresponding position in a working state and is used to realize filling of an appropriate amount of particles into each capsule body G01.

颗粒快装机构16在工位快换机构的作用下调整到位后颗粒储料筒1601下方的各个颗粒精密定量排料器1602的位置刚好在设计时与对应下方的各个空胶囊的囊体G01上部相对应且靠近,此时通过开启各个颗粒精密定量排料器1602实现排料可以有效地将各个颗粒料直接排放至对应的囊体G01内部,从而实现精准快速同步向该组的多个囊体G01内部排料,排料效率高、排料量可控。After the particle quick-loading mechanism 16 is adjusted into place under the action of the workstation quick-changing mechanism, the positions of each particle precise quantitative discharger 1602 below the particle storage barrel 1601 are just designed to correspond to and be close to the upper part of the capsule body G01 of each empty capsule below. At this time, by opening each particle precise quantitative discharger 1602 to realize discharge, each particle material can be effectively discharged directly into the corresponding capsule body G01, thereby realizing accurate, rapid and synchronous discharge into the multiple capsule bodies G01 of the group, with high discharge efficiency and controllable discharge volume.

在上述任一方案中优选的是,各所述颗粒精密定量排料器1602同步工作且开度与开闭时间均相同。In any of the above schemes, it is preferred that each of the particle precision quantitative dischargers 1602 works synchronously and has the same opening degree and opening and closing time.

这种同步的设计可以保证每个囊体G01内部排入的颗粒量基本相同,有效地保证各个胶囊灌装量的均衡性。This synchronous design can ensure that the amount of particles discharged into each capsule G01 is basically the same, effectively ensuring the balance of the filling amount of each capsule.

在上述任一方案中优选的是,在所述颗粒储料筒1601的上部外侧壁上固定安装有一振动防堵电机21。In any of the above solutions, preferably, a vibration anti-blocking motor 21 is fixedly mounted on the upper outer side wall of the particle storage barrel 1601.

通过启动振动防堵电机21可以有效地起到颗粒防堵的目的,提高颗粒排料的流畅性。By starting the vibration anti-blocking motor 21, the purpose of particle anti-blocking can be effectively achieved, and the smoothness of particle discharge can be improved.

具体工作原理:Specific working principle:

利用上述胶囊颗粒灌装系统实现胶囊快速灌装的方法,包括如下步骤:The method for realizing rapid capsule filling using the capsule particle filling system comprises the following steps:

S1:将整个胶囊颗粒灌装系统放置于无菌灌装车间内部,并预先完成整个设备的紫外线照射消毒;通过紫外线照射消毒可以达到更好地保证整个系统内部安全卫生性的目的;S1: Place the entire capsule granule filling system inside the aseptic filling workshop and complete the ultraviolet disinfection of the entire equipment in advance; ultraviolet disinfection can better ensure the safety and hygiene of the entire system;

S2:利用上料设备向胶囊颗粒灌装系统内部投放空胶囊及待灌装的颗粒料:S2: Use the feeding equipment to put empty capsules and granules to be filled into the capsule granule filling system:

将适量的空胶囊投放至的空胶囊储放排料机构E的胶囊储料仓11内,将适量颗粒料投放至联动分装机器F的颗粒储料筒1601内;其中,空胶囊储放排料机构E主要是利用胶囊储料仓11储放众多备用的空胶囊,向胶囊储料仓11内部投料时采用的是外部配置的自动化上料设备实现自动化上料,当需要向接料工位A排料时控制振料电机15振动会源源不断的将各个空胶囊由倒锥形结构12部位向胶囊立排管道13内进料在立排管道内会形成单列竖直放置的多个空胶囊,从而实现自动排列,最下方的空胶囊下落至胶囊立排管道13的排出口时会被其底部的胶囊落料圆盘3的顶部打磨平面进行抵托而无法排出;Put a proper amount of empty capsules into the capsule storage bin 11 of the empty capsule storage and discharge mechanism E, and put a proper amount of granular material into the granular storage barrel 1601 of the linkage filling machine F; wherein, the empty capsule storage and discharge mechanism E mainly utilizes the capsule storage bin 11 to store a large number of spare empty capsules, and when feeding into the capsule storage bin 11, an externally configured automatic feeding device is used to realize automatic feeding, and when it is necessary to discharge to the receiving station A, the vibration motor 15 is controlled to vibrate and each empty capsule is continuously fed from the inverted cone structure 12 to the capsule vertical row pipe 13, and a plurality of empty capsules placed vertically in a single row will be formed in the vertical row pipe, thereby realizing automatic arrangement, and when the bottom empty capsule falls to the discharge outlet of the capsule vertical row pipe 13, it will be supported by the top grinding surface of the capsule blanking disc 3 at its bottom and cannot be discharged;

S3:当前接料工位A出的空胶囊立放单元H装入空胶囊:S3: Empty capsules are loaded into the vertical placement unit H from the current receiving station A:

启动胶囊颗粒灌装系统的回转式进料排料总成、空胶囊储放排料机构E,控制回转式进料排料总成的接料工位A处的胶囊落料圆盘3旋转,并依次使得胶囊落料圆盘3上的空胶囊对准通道301运动至空胶囊储放排料机构E的胶囊立排管道13的正下方,此时最下方的空胶囊会下落至空胶囊立放单元H的对应的胶囊承接下筒8内部,同时胶囊承接下筒8内部内部的空胶囊的顶部与空胶囊对准通道301顶部平齐会阻挡上方的胶囊立排管道13内部的胶囊继续落入该胶囊承接下筒8内,当前空胶囊立放单元H空胶囊放料完成;Start the rotary feeding and discharging assembly and the empty capsule storage and discharging mechanism E of the capsule granule filling system, control the capsule dropping disc 3 at the receiving station A of the rotary feeding and discharging assembly to rotate, and sequentially move the empty capsule alignment channel 301 on the capsule dropping disc 3 to just below the capsule vertical row pipe 13 of the empty capsule storage and discharging mechanism E, at which time the bottom empty capsule will fall into the corresponding capsule receiving lower cylinder 8 of the empty capsule vertical placement unit H, and at the same time, the top of the empty capsule inside the capsule receiving lower cylinder 8 will be flush with the top of the empty capsule alignment channel 301, which will block the capsule inside the upper capsule vertical row pipe 13 from continuing to fall into the capsule receiving lower cylinder 8, and the empty capsule discharge of the current empty capsule vertical placement unit H is completed;

操作时,控制胶囊落料圆盘3的慢速自转可以使得各个空胶囊对准通道301依次对准胶囊立排管道13的排出口,该状态下最底部的空胶囊会通过空胶囊对准通道301下落至胶囊承接下筒8内部完成一个胶囊的放料,如此往复实现胶囊放料步骤;During operation, the capsule dropping disc 3 is controlled to rotate slowly so that each empty capsule alignment channel 301 can be aligned with the discharge outlet of the capsule vertical row pipe 13 in sequence. In this state, the empty capsule at the bottom will fall through the empty capsule alignment channel 301 to the inside of the capsule receiving lower cylinder 8 to complete the discharge of one capsule, and the capsule discharge step is realized in this reciprocating manner;

S4:控制主转动圆盘1每旋转90度后停转,通过胶囊落料圆盘3的自转完成当前运动至接料工序处的空胶囊立放单元H的空胶囊放料;S4: Control the main rotating disc 1 to stop after rotating 90 degrees, and complete the empty capsule discharge of the empty capsule vertical placement unit H currently moving to the material receiving process through the self-rotation of the capsule dropping disc 3;

回转式进料排料总成在工作时依靠主驱旋转机构2的驱动来带动主转动圆盘1定角度旋转,通过主转动圆盘1的旋转可以带动其上的四个胶囊落料圆盘3、空胶囊立放单元H实现在四个不同工位之间进行逐次转换,接料工位A处的空胶囊立放单元H内部放置好空胶囊之后利用下部负压定位单元对各个空胶囊的囊体G01下部实现负压吸附定位,吸附定位后的空胶囊可以在空胶囊立放单元H内部保持稳定,然后通过公转进入下一个等待工位B;The rotary feeding and discharging assembly relies on the driving of the main driving rotating mechanism 2 to drive the main rotating disc 1 to rotate at a certain angle during operation. The rotation of the main rotating disc 1 can drive the four capsule dropping discs 3 and the empty capsule standing unit H thereon to realize successive conversion among four different stations. After the empty capsules are placed inside the empty capsule standing unit H at the receiving station A, the lower negative pressure positioning unit is used to realize negative pressure adsorption positioning of the lower part of the capsule body G01 of each empty capsule. After adsorption and positioning, the empty capsules can remain stable inside the empty capsule standing unit H, and then enter the next waiting station B through revolution.

S5:当到位开关检测到,装入空胶囊的空胶囊立放单元H运动至颗粒灌装工位C处时启动联动分装机器F完成胶囊的囊体G01、囊帽G02分离;S5: When the in-position switch detects that the empty capsule vertical placement unit H loaded with empty capsules moves to the granule filling station C, the linkage filling machine F is started to complete the separation of the capsule body G01 and the capsule cap G02;

继续公转至颗粒灌装工位C,在颗粒灌装工位C操作顶托升降旋转机构带动当前的空胶囊立放单元H及其上的各个处于吸附定位状态下的空胶囊向上运动,并且运动至最高位,此时各个空胶囊的囊帽G02伸出至对应的胶囊落料圆盘3的上方等待囊体G01、囊帽G02分离,继续控制该工位上方的联动分装机器F将胶囊分合机构4运转到位,胶囊分合机构4向下运动带动各个抓帽套403分别套接在对应的空胶囊的囊帽G02上,套接完成后启动上部负压定位单元利用负压将各个空胶囊的囊帽G02吸附在抓帽套403上,此时由于囊体G01和囊帽G02均处于负压吸附固定的状态,胶囊分合机构4整体上移会使得囊帽G02与囊体G01分离,此时控制胶囊分合机构4转换工位180°,颗粒快装机构16运动至颗粒灌装工位C正上方,控制颗粒快装机构16的各个颗粒精密定量排料器1602的排料口向其正下方的各个囊体G01的内部灌装适量的颗粒,在此灌装的过程中灌装精度较高、灌装流量小,因此可以准确的控制灌装量;Continue to revolve to the granule filling station C, operate the top support lifting and rotating mechanism at the granule filling station C to drive the current empty capsule upright unit H and each empty capsule on it in the adsorption and positioning state to move upward and move to the highest position. At this time, the capsule cap G02 of each empty capsule extends to the top of the corresponding capsule blanking disc 3 to wait for the capsule body G01 and the capsule cap G02 to separate, and continue to control the linkage filling machine F above the station to operate the capsule separation and combination mechanism 4 into place. The capsule separation and combination mechanism 4 moves downward to drive each grabbing cap sleeve 403 to be respectively sleeved on the capsule cap G02 of the corresponding empty capsule. After the sleeve is completed, start the upper negative pressure positioning unit to use the negative The capsule cap G02 of each empty capsule is adsorbed on the gripping cap sleeve 403 by pressure. At this time, since the capsule body G01 and the capsule cap G02 are both in a state of negative pressure adsorption and fixation, the capsule separation and combination mechanism 4 moves upward as a whole, which will separate the capsule cap G02 from the capsule body G01. At this time, the capsule separation and combination mechanism 4 is controlled to switch the station 180°, and the particle quick-loading mechanism 16 moves to the top of the particle filling station C. The discharge port of each particle precise quantitative discharger 1602 of the particle quick-loading mechanism 16 is controlled to fill the interior of each capsule body G01 directly below it with an appropriate amount of particles. In this filling process, the filling accuracy is high and the filling flow rate is small, so the filling amount can be accurately controlled;

S6:联动分装机器F向各分离后的囊体G01的空腔内灌装适量的颗粒;S6: The packaging machine F is linked to fill the cavity of each separated capsule G01 with an appropriate amount of particles;

S7:颗粒灌装完成后,联动分装机器F将囊体G01与囊帽G02扣合;S7: After the granule filling is completed, the packaging machine F is linked to buckle the capsule body G01 and the capsule cap G02;

颗粒灌装完成后,在工位快换机构的作用下实现180°的工位快速转换,此时,此时媳妇有囊帽G02的胶囊分合机构4回到囊体G01的正上方,控制胶囊分合机构4下移实现囊帽G02与囊体G01的扣合,扣合完成后将下部的负压吸附取消,此时各个装有颗粒的胶囊的下部不受到负压吸附的固定,而囊帽G02的顶部仍处于固定吸附状态,此时上升胶囊分合机构4会带动重量较轻的胶囊整体跟随吸附上移;After the granule filling is completed, the workstation quick changeover of 180° is realized under the action of the workstation quick change mechanism. At this time, the capsule separation and combination mechanism 4 with the capsule cap G02 returns to the top of the capsule body G01, and controls the capsule separation and combination mechanism 4 to move downward to realize the buckling of the capsule cap G02 and the capsule body G01. After the buckling is completed, the negative pressure adsorption of the lower part is cancelled. At this time, the lower part of each capsule containing particles is not fixed by the negative pressure adsorption, and the top of the capsule cap G02 is still in a fixed adsorption state. At this time, the rising capsule separation and combination mechanism 4 will drive the lighter capsule to move upward as a whole following the adsorption;

S8:联动分装机器F将扣合后的胶囊吸附并向上提升脱离空胶囊立放单元H,然后转换工位180°,将吸附后的胶囊下放至下方的胶囊灌装机内;S8: The linked packing machine F absorbs the fastened capsule and lifts it upward to separate it from the empty capsule standing unit H, then changes the station 180 degrees and puts the absorbed capsule into the capsule filling machine below;

胶囊分合机构4连带被吸附的胶囊整体上移到位后,由工位快换机构的作用下实现180°的工位快速转换,然后再次控制移动至胶囊灌装机上方的等待将各个胶囊进入胶囊灌装机并等待向药瓶内灌装;After the capsule separation and combination mechanism 4 and the adsorbed capsules are moved to the position as a whole, the station quick change mechanism realizes 180° station rapid conversion, and then controls the movement to the top of the capsule filling machine again to wait for each capsule to enter the capsule filling machine and wait for filling into the medicine bottle;

S9:胶囊灌装机将胶囊按照设定数量灌装至对应的药瓶内;S9: The capsule filling machine fills the capsules into the corresponding medicine bottles according to the set quantity;

S10:药瓶封装;S10: medicine bottle packaging;

S11:胶囊灌装完毕。S11: Capsule filling is completed.

其中,接料工位A、等待工位B、颗粒灌装工位C处的空胶囊立放单元H内均放置有立式状态的胶囊,回程闲置工位D处为空置状态,便于胶囊转移后在此处进行空胶囊立放单元H的快速清洁,在此增设了等待工位B的主要目的是保证颗粒灌装工位C完成一次胶囊的灌装转移后下一工位的空胶囊可以快速的转运到位,继续进行胶囊的灌装,减少整个系统的间歇时间、提高系统的工作效率。Among them, the empty capsule standing units H at the receiving station A, the waiting station B, and the granule filling station C are all filled with upright capsules. The idle station D on the return journey is vacant, which is convenient for the quick cleaning of the empty capsule standing unit H after the capsules are transferred. The main purpose of adding the waiting station B is to ensure that after the granule filling station C completes the filling and transfer of one capsule, the empty capsules at the next station can be quickly transferred to the position to continue the capsule filling, thereby reducing the intermittent time of the entire system and improving the working efficiency of the system.

本系统能够实现空胶囊内部快速灌装颗粒,同时,能够对灌装后的胶囊实现快速转移、并按照设定的数量灌装至药瓶内部,整个系统的操作连贯性较强、整体灌装流产性好;采用空胶囊储放排料机构E可以实现对储放的空胶囊快速排列并等待配合回转式进料排料总成向其上的各个空胶囊立放单元H内部进行放置竖直状态的空胶囊,从而可以完成接料孔位处的空胶囊的快速放料,空胶囊立放单元H内放置的立式空胶囊可以按照圆周均布,便于后期配合联动分装机器F实现胶囊的囊帽G02、囊体G01快速分离、扣合以及快速同步向同一空胶囊立放单元H上的各开放囊体G01内部定量分装颗粒,分装效果好、效率高;整个系统的空胶囊放料工序设置了圆周周向的四个工位:接料工位A、等待工位B、颗粒灌装工位C、回程闲置工位D;主转动圆盘1的自转可带动四个工位处的胶囊落料圆盘3公转,从而四个实现胶囊落料圆盘3依次达到接料工位A处实现接收空胶囊,同时各个运行至接料工位A处的胶囊落料圆盘3可以通过自转实现将空胶囊依次放置进入其下方对应的空胶囊立放单元H内部,整体操作连贯性较好,其空胶囊放料排列时不与外部接触,操作流畅、相对安全卫生。The system can realize the rapid filling of granules inside empty capsules, and at the same time, can realize the rapid transfer of filled capsules and fill them into medicine bottles according to the set quantity. The operation continuity of the whole system is strong and the overall filling flow is good. The empty capsule storage and discharge mechanism E can realize the rapid arrangement of the stored empty capsules and wait for the rotary feeding and discharge assembly to place the vertical empty capsules inside each empty capsule vertical placement unit H thereon, so as to complete the rapid discharge of the empty capsules at the receiving hole. The vertical empty capsules placed in the empty capsule vertical placement unit H can be evenly distributed according to the circumference, which is convenient for the later cooperation with the linkage filling machine F to realize the rapid separation and buckling of the capsule cap G02 and the capsule body G01 and the rapid and synchronous delivery of the capsule cap G02 and the capsule body G01 to the same empty capsule. Each open capsule G01 on the capsule vertical placement unit H is quantitatively packaged with particles, and the packaging effect is good and the efficiency is high; the empty capsule discharge process of the entire system is equipped with four circumferential stations: a material receiving station A, a waiting station B, a particle filling station C, and a return idle station D; the rotation of the main rotating disc 1 can drive the capsule dropping discs 3 at the four stations to revolve, so that the four capsule dropping discs 3 reach the material receiving station A in turn to receive the empty capsules, and at the same time, each capsule dropping disc 3 that runs to the material receiving station A can place the empty capsules in turn into the corresponding empty capsule vertical placement unit H below it through self-rotation, and the overall operation has good continuity, and the empty capsules do not contact the outside when they are discharged and arranged, and the operation is smooth, relatively safe and hygienic.

以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围,其均应涵盖在本发明的权利要求和说明书的范围当中;对于本技术领域的技术人员来说,对本发明实施方式所做出的任何替代改进或变换均落在本发明的保护范围内。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention. For those skilled in the art, any replacement, improvement or change made to the implementation mode of the present invention falls within the protection scope of the present invention.

本发明未详述之处,均为本技术领域技术人员的公知技术。The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims (6)

1.胶囊颗粒灌装系统,其特征在于:包括回转式进料排料总成、在所述回转式进料排料总成上沿其圆周均匀间隔设置有接料工位、等待工位、颗粒灌装工位、回程闲置工位,在所述接料工位的上方设置有一空胶囊储放排料机构,在所述颗粒灌装工位的上方设置有一联动分装机器;所述空胶囊储放排料机构用于向所述回转式进料排料总成上的接料工位处周期性的送入竖直状态的空胶囊;各按序排列后的空胶囊在所述回转式进料排料总成的作用下依次经过接料工位、等待工位、颗粒灌装工位;1. A capsule particle filling system, characterized in that: it comprises a rotary feeding and discharging assembly, on which a receiving station, a waiting station, a particle filling station, and a return idle station are evenly spaced along the circumference, an empty capsule storage and discharging mechanism is arranged above the receiving station, and a linkage packing machine is arranged above the particle filling station; the empty capsule storage and discharging mechanism is used to periodically feed vertical empty capsules to the receiving station on the rotary feeding and discharging assembly; each ordered empty capsule passes through the receiving station, the waiting station, and the particle filling station in sequence under the action of the rotary feeding and discharging assembly; 所述联动分装机器包括胶囊分合机构、颗粒快装机构,在所述胶囊分合机构与所述颗粒快装机构之间设有一工位快换机构,所述工位快换机构的两端分别连接所述胶囊分合机构、所述颗粒快装机构;工作状态下,所述胶囊分合机构、所述颗粒快装机构至少有一个位于颗粒灌装工位的正上方;The linkage filling machine comprises a capsule separation and combination mechanism and a granule quick-loading mechanism, a station quick-changing mechanism is arranged between the capsule separation and combination mechanism and the granule quick-loading mechanism, and two ends of the station quick-changing mechanism are respectively connected to the capsule separation and combination mechanism and the granule quick-loading mechanism; in the working state, at least one of the capsule separation and combination mechanism and the granule quick-loading mechanism is located directly above the granule filling station; 所述回转式进料排料总成包括一水平设置的主转动圆盘,在所述主转动圆盘的中心底部安装有主驱旋转机构,在所述主转动圆盘的接料工位、等待工位、颗粒灌装工位、回程闲置工位处的各安装圆腔内均安装有一胶囊落料圆盘,在各所述胶囊落料圆盘的表面沿其圆周均匀间隔设置有若干个空胶囊对准通道,在各所述胶囊落料圆盘的下方均安装有一空胶囊立放单元,在所述空胶囊立放单元与对应的所述胶囊落料圆盘之间均安装有一顶托升降旋转机构;The rotary feeding and discharging assembly comprises a main rotating disc arranged horizontally, a main driving rotating mechanism is installed at the central bottom of the main rotating disc, a capsule dropping disc is installed in each installation circular cavity at the material receiving station, waiting station, particle filling station and return idle station of the main rotating disc, a plurality of empty capsule alignment channels are evenly spaced along the circumference of the surface of each capsule dropping disc, an empty capsule standing unit is installed under each capsule dropping disc, and a top supporting lifting and rotating mechanism is installed between the empty capsule standing unit and the corresponding capsule dropping disc; 所述空胶囊立放单元包括一水平且同轴设置在对应的所述胶囊落料圆盘的下方的承接托盘,所述承接托盘的圆周均匀间隔安装有若干个胶囊承接下筒,所述胶囊承接下筒的内径与落至其内的空胶囊的下部囊体的外径相匹配;The empty capsule vertical placement unit comprises a receiving tray horizontally and coaxially arranged below the corresponding capsule dropping disc, and a plurality of capsule receiving lower cylinders are evenly spaced and installed on the circumference of the receiving tray, and the inner diameter of the capsule receiving lower cylinder matches the outer diameter of the lower capsule body of the empty capsule dropped therein; 所述空胶囊储放排料机构包括一固定设置的胶囊储料仓,所述胶囊储料仓的底部为倒锥形结构,在所述倒锥形结构的底部可拆卸地固定安装有一胶囊立排管道;所述胶囊立排管道的内径与胶囊的外径相匹配且便于胶囊由其内部向下自由下落,所述胶囊立排管道处于固定设置且在对应位置处的所述胶囊落料圆盘自转时能够依次与其上的各空胶囊对准通道相配合连通;The empty capsule storage and discharge mechanism comprises a fixedly arranged capsule storage bin, the bottom of which is an inverted cone structure, and a capsule vertical row pipe is detachably fixedly installed at the bottom of the inverted cone structure; the inner diameter of the capsule vertical row pipe matches the outer diameter of the capsule and facilitates the capsule to freely fall downward from the inside thereof, the capsule vertical row pipe is fixedly arranged and the capsule dropping disc at the corresponding position can sequentially cooperate and communicate with the empty capsule alignment channels thereon when rotating; 当向接料工位排料时,各个空胶囊由倒锥形结构部位向胶囊立排管道内进料并能够在立排管道内形成单列竖直放置的多个空胶囊,实现自动排列。When discharging materials to the receiving station, each empty capsule is fed into the capsule vertical row pipe from the inverted cone structure portion and can form a plurality of empty capsules vertically placed in a single row in the vertical row pipe, thereby realizing automatic arrangement. 2.根据权利要求1所述的胶囊颗粒灌装系统,其特征在于:所述顶托升降旋转机构的顶部与对应位置处的所述主转动圆盘的底部固连;2. The capsule particle filling system according to claim 1, characterized in that: the top of the lifting and rotating mechanism is fixedly connected to the bottom of the main rotating disc at the corresponding position; 颗粒灌装工位处的所述顶托升降旋转机构用于带动其下方的所述空胶囊立放单元及其内部储放的空胶囊向上运动并在高位时与其上方的联动分装机器上的胶囊分合机构相配合。The lifting and rotating mechanism at the particle filling station is used to drive the empty capsule standing unit below it and the empty capsules stored therein to move upward and cooperate with the capsule separating and combining mechanism on the linkage filling machine above it when in a high position. 3.根据权利要求2所述的胶囊颗粒灌装系统,其特征在于:通过主转动圆盘的自转带动各胶囊落料圆盘公转时,能够实现带动所述回转式进料排料总成上的接料工位、等待工位、颗粒灌装工位、回程闲置工位的周向转换;3. The capsule particle filling system according to claim 2 is characterized in that: when the capsule dropping discs are driven to revolve by the rotation of the main rotating disc, the circumferential conversion of the receiving station, waiting station, particle filling station and return idle station on the rotary feeding and discharging assembly can be achieved; 接料工位、等待工位、颗粒灌装工位、回程闲置工位均能够通过自转实现自身工位的调节。The material receiving station, waiting station, particle filling station and return idle station can all adjust their own stations through self-rotation. 4.根据权利要求3所述的胶囊颗粒灌装系统,其特征在于:还包括一下部负压定位单元,所述下部负压定位单元用于实现对放置在所述空胶囊立放单元的各胶囊承接下筒内的胶囊囊体的临时吸附定位。4. The capsule particle filling system according to claim 3 is characterized in that it also includes a lower negative pressure positioning unit, and the lower negative pressure positioning unit is used to achieve temporary adsorption and positioning of the capsule body placed in the capsule receiving lower cylinder of each empty capsule standing unit. 5.根据权利要求4所述的胶囊颗粒灌装系统,其特征在于:当胶囊立排管道与对应的空胶囊对准通道相配合连通时其内部最下方的空胶囊会进入空胶囊对准通道并继续下落至对应的胶囊承接下筒内部;5. The capsule particle filling system according to claim 4, characterized in that: when the capsule vertical row pipe is connected with the corresponding empty capsule alignment channel, the empty capsule at the bottom inside it will enter the empty capsule alignment channel and continue to fall into the corresponding capsule receiving lower cylinder; 各所述胶囊落料圆盘的顶部均与所述主转动圆盘的顶部平齐设置,各所述胶囊落料圆盘的外侧壁均与所述安装圆腔的内壁相抵接配合;The top of each capsule dropping disc is flush with the top of the main rotating disc, and the outer side wall of each capsule dropping disc is in abutment with the inner wall of the mounting circular cavity; 各所述胶囊落料圆盘的顶部、所述主转动圆盘的顶部均为光滑打磨平面以减少对胶囊的磨损;The top of each capsule dropping disc and the top of the main rotating disc are both smooth and polished surfaces to reduce wear on the capsules; 当主转动圆盘自转并带动各胶囊落料圆盘公转时,胶囊立排管道最下方的空胶囊的底部持续抵接在所述主转动圆盘的顶部且处于封堵不可排料状态;When the main rotating disc rotates and drives each capsule dropping disc to revolve, the bottom of the empty capsule at the bottom of the capsule vertical row pipe continuously abuts against the top of the main rotating disc and is in a blocked state where the capsule cannot be discharged; 所述胶囊立排管道的底部与所述主转动圆盘的顶部之间间隔3mm-5mm。The bottom of the capsule vertical row pipe and the top of the main rotating disc are spaced 3mm-5mm apart. 6.利用如权利要求5中所述的胶囊颗粒灌装系统实现胶囊快速灌装的方法,其特征在于:包括如下步骤:6. A method for realizing rapid capsule filling using the capsule particle filling system as claimed in claim 5, characterized in that it comprises the following steps: S1:将整个胶囊颗粒灌装系统放置于无菌灌装车间内部,并预先完成整个设备的紫外线照射消毒;S1: Place the entire capsule granule filling system inside the aseptic filling workshop and complete ultraviolet irradiation disinfection of the entire equipment in advance; S2:利用上料设备向胶囊颗粒灌装系统内部投放空胶囊及待灌装的颗粒料:S2: Use the feeding equipment to put empty capsules and granules to be filled into the capsule granule filling system: 将适量的空胶囊投放至空胶囊储放排料机构的胶囊储料仓内,将适量颗粒料投放至联动分装机器的颗粒储料筒内;其中,空胶囊储放排料机构利用胶囊储料仓储放众多备用的空胶囊,当需要向接料工位排料时控制振料电机振动将各个空胶囊由倒锥形结构部位向胶囊立排管道内进料,在立排管道内形成单列竖直放置的多个空胶囊,实现自动排列,最下方的空胶囊下落至胶囊立排管道的排出口时被其底部的胶囊落料圆盘的顶部打磨平面抵托而无法排出;Put an appropriate amount of empty capsules into the capsule storage bin of the empty capsule storage and discharge mechanism, and put an appropriate amount of granular material into the granular storage barrel of the linkage filling machine; wherein, the empty capsule storage and discharge mechanism uses the capsule storage bin to store a large number of spare empty capsules, and when it is necessary to discharge the materials to the receiving station, the vibration motor is controlled to vibrate to feed each empty capsule from the inverted cone structure part into the capsule vertical row pipe, so that a plurality of empty capsules placed vertically in a single row are formed in the vertical row pipe, and automatic arrangement is achieved. When the bottom empty capsule falls to the discharge outlet of the capsule vertical row pipe, it is supported by the top grinding surface of the capsule dropping disc at the bottom and cannot be discharged; S3:当前接料工位处的空胶囊立放单元装入空胶囊:S3: Empty capsules are loaded into the empty capsule vertical placement unit at the current receiving station: 启动胶囊颗粒灌装系统的回转式进料排料总成、空胶囊储放排料机构,控制回转式进料排料总成的接料工位处的胶囊落料圆盘旋转,并依次使得胶囊落料圆盘上的空胶囊对准通道运动至空胶囊储放排料机构的胶囊立排管道的正下方,此时最下方的空胶囊会下落至空胶囊立放单元的对应的胶囊承接下筒内部,同时胶囊承接下筒内部的空胶囊的顶部与空胶囊对准通道顶部平齐并阻挡上方的胶囊立排管道内部的胶囊继续落入当前的胶囊承接下筒内,当前空胶囊立放单元空胶囊放料完成;Start the rotary feeding and discharging assembly and the empty capsule storage and discharging mechanism of the capsule granule filling system, control the rotation of the capsule dropping disc at the receiving station of the rotary feeding and discharging assembly, and sequentially make the empty capsules on the capsule dropping disc align with the channel and move to just below the capsule vertical row pipe of the empty capsule storage and discharging mechanism. At this time, the bottom empty capsule will fall into the corresponding capsule receiving lower cylinder of the empty capsule vertical placement unit. At the same time, the top of the empty capsule inside the capsule receiving lower cylinder is flush with the top of the empty capsule alignment channel and blocks the capsule inside the upper capsule vertical row pipe from continuing to fall into the current capsule receiving lower cylinder. The empty capsule discharge of the current empty capsule vertical placement unit is completed. S4:控制主转动圆盘每旋转90度后停转,通过胶囊落料圆盘的自转完成当前运动至接料工位处的空胶囊立放单元的空胶囊放料;S4: Control the main rotating disc to stop after rotating 90 degrees, and complete the empty capsule discharge of the empty capsule vertical placement unit currently moving to the receiving station through the self-rotation of the capsule discharge disc; S5:当到位开关检测到,装入空胶囊的空胶囊立放单元运动至颗粒灌装工位处时启动联动分装机器完成胶囊的囊体、囊帽分离;S5: When the in-place switch detects that the empty capsule vertical placement unit loaded with empty capsules moves to the granule filling station, the linkage sub-packaging machine is started to separate the capsule body and the capsule cap; S6:联动分装机器向各分离后的囊体的空腔内灌装适量的颗粒;S6: Linking the filling machine to fill the cavity of each separated capsule with an appropriate amount of particles; S7:颗粒灌装完成后,联动分装机器将囊体与囊帽扣合;S7: After the granule filling is completed, the capsule body and the capsule cap are buckled together by the linkage filling machine; S8:联动分装机器将扣合后的胶囊吸附并向上提升脱离空胶囊立放单元,然后转换工位180度,将吸附后的胶囊下放至下方的胶囊灌装机内;S8: The linked packaging machine absorbs the fastened capsules and lifts them upwards to separate them from the empty capsule standing unit, then switches the station 180 degrees and lowers the absorbed capsules into the capsule filling machine below; S9:胶囊灌装机将胶囊按照设定数量灌装至对应的药瓶内;S9: The capsule filling machine fills the capsules into the corresponding medicine bottles according to the set quantity; S10:药瓶封装;S10: medicine bottle packaging; S11:胶囊灌装完毕。S11: Capsule filling is completed.
CN202211127684.2A 2022-09-16 2022-09-16 Capsule particle filling system and method for realizing rapid capsule filling by using same Expired - Fee Related CN115381716B (en)

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CN116327604B (en) * 2023-05-30 2023-08-15 山东方明药业集团股份有限公司 Cleaning device for capsule filling
CN117717970B (en) * 2023-09-06 2024-11-15 中北大学 Capsule throwing device and hydrogen production system

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CN103040624A (en) * 2011-10-15 2013-04-17 四川制药制剂有限公司 Charging controllable full-automatic capsule filling machine
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CN204910124U (en) * 2015-09-01 2015-12-30 广州微量元素生物科技有限公司 Capsule filling device
CN205113743U (en) * 2015-11-16 2016-03-30 张玉港 Capsule filling machine
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CN103040624A (en) * 2011-10-15 2013-04-17 四川制药制剂有限公司 Charging controllable full-automatic capsule filling machine
CN203576947U (en) * 2013-11-18 2014-05-07 孙立谦 Capsule filling machine for pharmacy department
CN204910124U (en) * 2015-09-01 2015-12-30 广州微量元素生物科技有限公司 Capsule filling device
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