CN115339703A - Yuba automatic weighing and packaging equipment - Google Patents
Yuba automatic weighing and packaging equipment Download PDFInfo
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- CN115339703A CN115339703A CN202211059862.2A CN202211059862A CN115339703A CN 115339703 A CN115339703 A CN 115339703A CN 202211059862 A CN202211059862 A CN 202211059862A CN 115339703 A CN115339703 A CN 115339703A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 96
- 238000005303 weighing Methods 0.000 title claims abstract description 27
- 235000013527 bean curd Nutrition 0.000 claims abstract description 74
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 238000012856 packing Methods 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000013461 design Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 235000021404 traditional food Nutrition 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/20—Reducing volume of filled material
- B65B1/22—Reducing volume of filled material by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Beans For Foods Or Fodder (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
Description
技术领域technical field
本发明涉及腐竹包装领域,尤其涉及一种腐竹自动称重包装设备。The invention relates to the field of yuba packaging, in particular to an automatic weighing and packaging equipment for yuba.
背景技术Background technique
腐竹又称腐皮,是很受欢迎的一种传统食品,也是常见的食物原料,具有浓郁的豆香味,同时还有着其他豆制品所不具备的独特口感。腐竹色泽黄白,油光透亮,含有丰富的蛋白质及多种营养成分。Yuba, also known as bean curd skin, is a very popular traditional food and a common food raw material. It has a strong bean flavor and a unique taste that other soy products do not have. Bean curd sticks are yellow and white in color, shiny and bright, rich in protein and various nutrients.
现有的腐竹包装一般是采用人工对腐竹进行称重,然后装在包装盒内,再进行塑封,采用人工包装,生产效率低,工人劳动强度大,包装成本高。The existing bean curd stick packaging generally adopts manual weighing of bean curd sticks, then is packed in a packing box, and then plastic-sealed, and manual packing is adopted, which has low production efficiency, high labor intensity and high packing cost.
发明内容Contents of the invention
本发明提供了一种腐竹自动称重包装设备,具有生产成本低,包装效率高的效果。具体技术方案如下:The invention provides an automatic weighing and packaging equipment for bean curd sticks, which has the effects of low production cost and high packaging efficiency. The specific technical scheme is as follows:
一种腐竹自动称重包装设备,其中,包括传送组件,传送组件顺次与落盒组件、放料组件以及振动摇匀组件相连,落盒组件可将包装盒逐个放置在传送组件上,传送组件可带动包装盒移动;放料组件包括组合秤和抓取放置组件,组合秤可将相同重量的多份腐竹依次输送至抓取放置组件上,抓取放置组件可将每份腐竹逐一放置在包装盒内;振动摇匀组件可使装有腐竹的包装盒在传送组件上摇动,以使包装盒内的腐竹摆放均匀平整,摇匀后的含有腐竹的包装盒经传送组件传送至包装机以完成腐竹的包装。An automatic weighing and packaging equipment for bean curd sticks, which includes a transmission component, which is connected with a box drop component, a material discharge component, and a vibrating and shaking component in sequence. The box drop component can place the packaging boxes on the transmission component one by one, and the transmission component It can drive the packaging box to move; the unloading component includes a combination scale and a pick-and-place component. The combination scale can transport multiple portions of bean curd sticks of the same weight to the pick-and-place component one by one. In the box; the vibrating and shaking component can shake the packaging box containing bean curd sticks on the conveying component, so that the bean curd sticks in the packaging box can be placed evenly and evenly. Complete the packaging of bean curd sticks.
进一步,落盒组件包括包装盒放置架,多个包装盒堆叠组成的包装盒垛可放置在包装盒架上,包装盒架的下方设置有吸盘,吸盘可每次吸取一个包装盒并放在传送组件上。Further, the box dropping component includes a box placement rack, and a stack of boxes composed of stacked boxes can be placed on the box rack. A suction cup is provided under the box rack, and the suction cup can pick up a box at a time and place it on the conveyor. on the component.
进一步,传送组件上设置有传送槽,传送槽内设置有落盒气缸容纳腔,落盒气缸容纳腔内固定设置有落盒气缸,落盒气缸与吸盘相连以为吸盘提供动力。Further, the conveying assembly is provided with a conveying groove, and a box-dropping cylinder accommodation chamber is arranged in the conveying groove, and a box-dropping cylinder is fixedly arranged in the chamber of the box-dropping cylinder, and the box-dropping cylinder is connected with the suction cup to provide power for the suction cup.
进一步,包装盒放置架包括限位杆,限位杆与包装盒垛的四周相抵触,限位杆的底端设置有限位棱,限位棱与最下端的包装盒相抵触,以使吸盘每次只能抓取一个包装盒。Further, the packing box placement frame includes a limit rod, which conflicts with the surroundings of the packing box stack, and the bottom end of the limit rod is provided with a limit rib, which conflicts with the lowermost packing box, so that the suction cup Only one box can be grabbed at a time.
进一步,传送组件上设置有传送槽,传送槽的两侧设置有滑道,滑道内设置有多组驱动柱,驱动柱可相对于滑道移动以推动包装盒移动。Further, the conveying component is provided with a conveying groove, and slideways are arranged on both sides of the conveying groove, and a plurality of groups of driving columns are arranged in the slideways, and the driving columns can move relative to the slideway to push the packing box to move.
进一步,驱动柱与链条相连,链条与链轮相连,链轮与电动机相连以驱动链轮转动。Further, the driving column is connected with the chain, the chain is connected with the sprocket, and the sprocket is connected with the motor to drive the sprocket to rotate.
进一步,放料组件包括放料架体,组合秤固定在放料架体上,组合秤的出料口设置在抓取放置组件上方,抓取放置组件包括多轴机械手,多轴机械手与放置杯相连,组合秤的出料口掉落的腐竹可进入放置杯内,多轴机械手可将放置杯内的腐竹放入包装盒内。Further, the discharging component includes a discharging frame body, the combined scale is fixed on the discharging frame body, the discharge port of the combined scale is arranged above the grabbing and placing component, and the grabbing and placing component includes a multi-axis manipulator, a multi-axis manipulator and a placement cup Connected, the bean curd sticks dropped from the discharge port of the combination scale can enter the placement cup, and the multi-axis manipulator can put the bean curd sticks in the placement cup into the packaging box.
进一步,组合秤的出料口与摇摆斗的入料口相连,摇摆斗与摇摆气缸相连;摇摆斗的出料口下方设置有两个落料斗,摇摆斗可分别向两个落料斗内输送腐竹;多轴机械手与两个放置杯相连,两个放置杯设置在两个落料斗下方,两个落料斗内的腐竹可掉落至两个放置杯内。Further, the discharge port of the combination scale is connected with the feed port of the swing bucket, and the swing bucket is connected with the swing cylinder; two drop hoppers are arranged below the discharge port of the swing bucket, and the swing bucket can transport bean curd sticks into the two drop hoppers respectively. ; The multi-axis manipulator is connected with two placing cups, and the two placing cups are arranged under the two dropping hoppers, and the bean curd sticks in the two dropping hoppers can fall into the two placing cups.
进一步,振动摇匀组件包括振动电机,振动电机的输出轴与摇动板相连,摇动板为两个,分别设置在包装盒的两侧,两个摇动板与包装盒过盈配合,以带动包装盒摇动。Further, the vibrating shaker assembly includes a vibrating motor, the output shaft of the vibrating motor is connected with the shaking plate, and there are two shaking plates, which are respectively arranged on both sides of the packaging box, and the two shaking plates are in interference fit with the packaging box to drive the packaging box shake.
进一步,包装盒的顶角设置有导向部,以使包装盒可进入两个摇动板之间。Further, a guide portion is provided at the top corner of the packaging box, so that the packaging box can enter between the two shaking plates.
本发明结构设计巧妙,自动化程度高,采用落盒组件自动放置包装盒,放置速度快;采用机械手自动接取腐竹并放置在包装盒内,大大降低了工人的劳动强度,采用振动摇匀组件对包装盒内的腐竹进行整理,提高了产品的美观度。The present invention has ingenious structural design and high degree of automation. The box-dropping component is used to automatically place the packaging box, and the placement speed is fast; the manipulator is used to automatically pick up the bean curd sticks and place them in the packaging box, which greatly reduces the labor intensity of workers. The bean curd sticks in the packaging box are arranged to improve the aesthetics of the product.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征和优点能够更明显易懂,以下特举本发明的具体实施方式。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the specific embodiments of the present invention are enumerated below.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating a preferred embodiment and are not to be considered as limiting the invention. Also throughout the drawings, the same reference numerals are used to designate the same components. In the attached picture:
图1为本发明的腐竹自动称重包装设备的立体图;Fig. 1 is the perspective view of automatic weighing and packaging equipment for bean curd sticks of the present invention;
图2为本发明的腐竹自动称重包装设备的落盒组件的立体图1;Fig. 2 is the three-
图3为本发明的腐竹自动称重包装设备的落盒组件的立体图2;Fig. 3 is the
图4为本发明的腐竹自动称重包装设备的落盒组件的剖视图;Fig. 4 is the cross-sectional view of the drop box assembly of the bean curd stick automatic weighing packaging equipment of the present invention;
图5为本发明的腐竹自动称重包装设备的驱动柱与链条连接的示意图;Fig. 5 is the schematic diagram that the driving column of the bean curd stick automatic weighing packaging equipment of the present invention is connected with the chain;
图6为本发明的腐竹自动称重包装设备的上盖打开的示意图;Fig. 6 is the schematic diagram that the loam cake of bean curd sticks automatic weighing packaging equipment of the present invention is opened;
图7为本发明的腐竹自动称重包装设备的侧盖打开的示意图;Fig. 7 is the schematic diagram that the side cover of bean curd stick automatic weighing packaging equipment of the present invention is opened;
图8为本发明的腐竹自动称重包装设备的振动摇匀组件的立体图1;Fig. 8 is the
图9为本发明的腐竹自动称重包装设备的振动摇匀组件的立体图2。Fig. 9 is a
具体实施方式Detailed ways
为了更好地了解本发明的目的、功能以及具体设计方案,下面结合附图,对本发明的腐竹自动称重包装设备作进一步详细的描述。In order to better understand the purpose, function and specific design of the present invention, the bean curd stick automatic weighing and packaging equipment of the present invention will be further described in detail below in conjunction with the accompanying drawings.
如图1-9所示,本发明的腐竹自动称重包装设备,包括传送组件1,传送组件1顺次与落盒组件2、放料组件3以及振动摇匀组件4相连,落盒组件2可将包装盒5逐个放置在传送组件1上,传送组件1可带动包装盒5移动;放料组件3包括组合秤31和抓取放置组件32,组合秤31可将相同重量的多份腐竹依次输送至抓取放置组件32上,抓取放置组件32可将每份腐竹逐一放置在包装盒5内;振动摇匀组件4可使装有腐竹的包装盒5在传送组件1上摇动,以使包装盒5内的腐竹摆放均匀平整,摇匀后的含有腐竹的包装盒5经传送组件1传送至包装机以完成腐竹的包装。As shown in Figures 1-9, the bean curd stick automatic weighing and packaging equipment of the present invention includes a
具体来说,传送组件1上设置有传送槽11,传送槽11的两侧设置有滑道12,滑道12内设置有多组驱动柱13,驱动柱13可相对于滑道12移动以推动包装盒5移动。驱动柱13与链条相连,链条与链轮相连,链轮与电动机相连以驱动链轮转动,本实施例的链条与链轮为两组,两组链条分别环形设置在两条滑道12的下方。Specifically, the
驱动柱13包括驱动部131,连接部132以及滑动部133,连接部132与链条相铰接,连接部132的上方设置有驱动部131,驱动部131为向上延伸的柱状,驱动部131可与包装盒5相抵触,以驱动包装盒5移动。连接部132向链条移动的反方向延伸以形成滑动部133,滑动部133上设置有滑动轴134,上侧链条的下部设置有支撑轨135,滑动部133的滑动轴134可在支撑轨135上滑动,以增加驱动部131移动时的稳定性。滑动部133还可以起到支撑的作用,防止包装盒5过重导致驱动部131后倾。The
滑动轴134采用不锈钢制成,不锈钢表明光滑,耐磨性好,非常适合本发明的使用环境。The sliding
落盒组件2包括包装盒放置架21,多个包装盒5堆叠组成的包装盒垛可放置在包装盒5架上,包装盒5架的下方设置有吸盘22,吸盘22可每次吸取一个包装盒5并放在传送组件1上。优选的,吸盘22为两个,以增加吸取的可靠性。The
传送槽11内设置有落盒气缸容纳腔14,落盒气缸容纳腔14内固定设置有落盒气缸,落盒气缸与吸盘22相连以为吸盘22提供动力。A box-dropping
包装盒放置架21包括限位杆23,限位杆23与包装盒垛的四周相抵触,限位杆23的底端设置有限位棱231,限位棱231与最下端的包装盒5相抵触,以使吸盘22每次只能抓取一个包装盒5。The packing
如图1所示,放料组件3包括放料架体33,组合秤31固定在放料架体33上,组合秤31的出料口设置在抓取放置组件32上方,组合秤31可选用市面上出售的组合秤31即可。抓取放置组件32包括多轴机械手321,多轴机械手321与放置杯34相连,组合秤31的出料口掉落的腐竹可进入放置杯34内,多轴机械手321可将放置杯34内的腐竹放入包装盒5内。As shown in Figure 1, the discharge assembly 3 includes a
具体来说,组合秤31的出料口与摇摆斗35的入料口相连,摇摆斗35与摇摆气缸36相连;摇摆斗35的出料口下方设置有两个落料斗37,摇摆斗35可分别向两个落料斗37内输送腐竹;本实施例的摇摆斗35的上部与摇摆气缸36相铰接,摇摆斗35的中部的外侧壁与摇摆气缸36的输出轴相连,通过摇摆气缸36的输出轴的伸缩可使摇摆斗35相对于组合秤31的出料口旋转,以使摇摆斗35可分别向两个落料斗37内输送腐竹。Specifically, the discharge port of the
对应的,多轴机械手321与两个放置杯34相连,两个放置杯34设置在两个落料斗37下方,两个落料斗37内的腐竹可掉落至两个放置杯34内。本实施例的放置杯34包括可打开或关闭的上盖341和侧盖342,当放置杯34竖直在落料斗37下方准备接腐竹时,放置杯34的上盖341打开,腐竹可掉落至放置杯34内;当放置杯34内装有腐竹时,上盖341关闭,多轴机械手321将放置杯34移动至包装盒5上方且水平放置,然后打开侧盖342即可将放置杯34内的腐竹放置在包装盒5内。Correspondingly, the
放置杯34的上盖341与放置杯34相铰接,上盖341上设置有铰接部和上盖驱动臂,铰接部与放置杯34的上杯口外壁相铰接,上盖驱动臂与铰接部相连且向远离上盖341的方向延伸,上盖驱动臂的端部与上盖驱动气缸343相连,上盖驱动气缸343通过伸缩可带动上盖341打开或关闭。The
放置杯34的底部设置有侧盖驱动装置344,侧盖342包括杯体部3421和侧盖驱动臂3422,杯体部3421的下端向下延伸以形成侧盖驱动臂3422,侧盖驱动装置344的输出轴与侧盖驱动臂3422相连,以带动侧盖驱动臂3422移动,从而实现侧盖342的打开与关闭。本实施例的侧盖驱动装置344为电机或者旋转气缸。The bottom of placing
本实施例的放置杯34的侧壁上设置有固定支柱345,固定支柱345与放置杯安装板346相连,放置杯安装板346固定设置多轴机械手321的输出端,以实现放置杯34与多轴机械手321的连接。The side wall of the placing
振动摇匀组件4包括振动电机41,振动电机41的输出轴与摇动板42相连,摇动板42为两个,分别设置在包装盒5的两侧,两个摇动板42与包装盒5过盈配合,以带动包装盒5摇动。
具体来说,振动摇匀组件4还包括动力板43,动力板43的两端与两个摇动板42相连,动力板43上设置有动力槽431;振动电机41的输出轴与振动臂44的一端相连,振动臂44的另一端与动力槽431相连,振动电机41通过振动臂44驱动动力板43移动,从而带动摇动板42移动。Specifically, the vibrating and shaking
本实施例的动力槽431为两端为弧形的长条槽,振动臂44与动力槽431相连的一端为圆形,振动臂44圆形的一端可在动力槽431内滑动,从而将振动臂44的旋转运动转化为动力板43的直线往复运动。The
优选的,振动臂44圆形的一端设置有轴承,以使动力板43的直线往复运动更平滑,同时也降低振动电机41的负载,延长了振动电机41的使用寿命。Preferably, the circular end of the vibrating
优选的,包装盒5的顶角设置有导向部,导向部为圆弧形倒角,以使传送组件1上的包装盒5可顺利进入至两个摇动板42之间。Preferably, a guide portion is provided at the top corner of the
本发明在生产时,落盒组件2将包装盒5逐一放置在传送组件1上,并由驱动柱13驱动包装盒5移动,当移动到放置杯34下方时停止,放置杯34内接到腐竹后,机械手将放置杯34内的腐竹放置到包装盒5内,然后包装盒5由驱动柱13驱动从而移动至两个摇动板42之间,然后停止移动,此时振动电机41开始旋转,对包装盒5内的腐竹进行摇动使其均匀分布在包装盒5内,然后驱动柱13驱动包装盒5继续移动至包装机进行包装以完成腐竹的包装,包装机可根据包装形式的需要选用市面上现有的枕式包装机或者封口机等即可。During the production of the present invention, the
本发明结构设计巧妙,自动化程度高,采用落盒组件自动放置包装盒,放置速度快;采用机械手自动接取腐竹并放置在包装盒内,大大降低了工人的劳动强度,采用振动摇匀组件对包装盒内的腐竹进行整理,提高了产品的美观度。The present invention has ingenious structural design and high degree of automation. The box-dropping component is used to automatically place the packaging box, and the placement speed is fast; the manipulator is used to automatically pick up the bean curd sticks and place them in the packaging box, which greatly reduces the labor intensity of workers. The bean curd sticks in the packaging box are arranged to improve the aesthetics of the product.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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