CN115303964A - Gravity center adjusting method, device, equipment, storage medium and working vehicle - Google Patents
Gravity center adjusting method, device, equipment, storage medium and working vehicle Download PDFInfo
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- CN115303964A CN115303964A CN202210828559.8A CN202210828559A CN115303964A CN 115303964 A CN115303964 A CN 115303964A CN 202210828559 A CN202210828559 A CN 202210828559A CN 115303964 A CN115303964 A CN 115303964A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/72—Counterweights or supports for balancing lifting couples
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/46—Position indicators for suspended loads or for crane elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/48—Automatic control of crane drives for producing a single or repeated working cycle; Programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/88—Safety gear
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- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
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Abstract
Description
技术领域technical field
本发明涉及智能控制技术领域,尤其涉及一种重心调整方法、装置、设备、存储介质及作业车辆。The invention relates to the technical field of intelligent control, in particular to a center of gravity adjustment method, device, equipment, storage medium and work vehicle.
背景技术Background technique
目前,起重机等作业车辆在各行各业使用广泛。而如何保证作业车辆的安全工作是一个重要课题。对于作业车辆来说,当吊装物品时,吊装后作业车辆需要保持重心在安全范围内,以防止作业车辆侧翻等安全事故。现有技术中,监控或调整作业车辆的重心时,主要采用测量作业车辆履带压力等方式来计算作业车辆的前后重心,进而调节作业车辆后配重半径来控制作业车辆整体的重心。这种调整方式调节过程粗糙,忽略了作业车辆工作过程中重心在多个维度的变化,导致作业车辆重心调整效果较差。At present, operating vehicles such as cranes are widely used in various industries. How to ensure the safe operation of operating vehicles is an important issue. For work vehicles, when hoisting objects, the work vehicle needs to keep the center of gravity within a safe range after hoisting to prevent safety accidents such as rollover of the work vehicle. In the prior art, when monitoring or adjusting the center of gravity of the work vehicle, methods such as measuring the track pressure of the work vehicle are mainly used to calculate the front and rear center of gravity of the work vehicle, and then adjust the radius of the rear counterweight of the work vehicle to control the center of gravity of the work vehicle as a whole. The adjustment process of this adjustment method is rough, ignoring the change of the center of gravity of the work vehicle in multiple dimensions during the working process, resulting in a poor adjustment effect of the center of gravity of the work vehicle.
发明内容Contents of the invention
本发明提供一种重心调整方法、装置、设备、存储介质及作业车辆,用以解决现有技术中作业车辆重心调整方式粗糙、效果较差的缺陷。The invention provides a center of gravity adjustment method, device, equipment, storage medium and work vehicle, which are used to solve the defects of rough center of gravity adjustment method and poor effect of work vehicles in the prior art.
本发明提供一种重心调整方法,包括:获取作业车辆在工作状态下结构部件的实时参数值,以及获取所述作业车辆静止状态下结构部件的固有参数值;基于所述实时参数值和所述固有参数值,计算所述作业车辆在预设坐标系中的三维重心坐标;根据所述三维重心坐标,生成重心调整指令。The present invention provides a method for adjusting the center of gravity, comprising: acquiring real-time parameter values of structural components of the working vehicle in a working state, and acquiring intrinsic parameter values of the structural components of the working vehicle in a stationary state; based on the real-time parameter values and the The intrinsic parameter value is used to calculate the three-dimensional center of gravity coordinates of the work vehicle in the preset coordinate system; and to generate an adjustment instruction for the center of gravity according to the three-dimensional center of gravity coordinates.
根据本发明提供一种的重心调整方法,所述基于所述实时参数值和所述固有参数值,计算所述作业车辆在预设坐标系中的三维重心坐标,包括:基于所述实时参数值和所述固有参数值,获得所述作业车辆上吊装的吊物重量;基于所述吊物重量、所述实时参数值和所述固有参数值,获得所述作业车辆的水平重心坐标,其中,所述水平重心坐标包括横向重心坐标和纵向重心坐标;基于所述吊物重量、所述实时参数值和所述固有参数值,获得所述作业车辆的垂直重心坐标。According to a method for adjusting the center of gravity of the present invention, the calculation of the three-dimensional center of gravity coordinates of the work vehicle in the preset coordinate system based on the real-time parameter value and the intrinsic parameter value includes: based on the real-time parameter value and the inherent parameter value to obtain the weight of the hoisted object on the work vehicle; based on the weight of the hanging object, the real-time parameter value and the inherent parameter value, obtain the horizontal center of gravity coordinates of the work vehicle, wherein, The horizontal center-of-gravity coordinates include lateral center-of-gravity coordinates and longitudinal center-of-gravity coordinates; the vertical center-of-gravity coordinates of the work vehicle are obtained based on the weight of the hanging object, the real-time parameter value, and the intrinsic parameter value.
根据本发明提供一种的重心调整方法,所述获取作业车辆在工作状态下结构部件的实时参数值,包括:获取力传感器传输的臂架变幅钢丝绳拉力值,其中,所述力传感器安装于所述作业车辆的臂架拉板;获取角度传感器传输的臂架角度值,其中,所述角度传感器安装于所述作业车辆的臂架;获取回转编码器传输的回转角度值,其中,所述回转编码器位于所述作业车辆的转台中回;获取高度计数器传输的高度计数值,其中,所述高度计数器位于所述作业车辆的卷扬;获取水平仪传输的水平度,其中,所述水平仪位于所述作业车辆的转台。According to a method for adjusting the center of gravity of the present invention, the acquisition of the real-time parameter values of the structural components of the work vehicle in the working state includes: acquisition of the tension value of the jib luffing wire rope transmitted by the force sensor, wherein the force sensor is installed on The boom pull plate of the work vehicle; obtain the boom angle value transmitted by the angle sensor, wherein the angle sensor is installed on the boom of the work vehicle; obtain the rotation angle value transmitted by the rotary encoder, wherein the The rotary encoder is located in the middle of the turntable of the work vehicle; the height count value transmitted by the height counter is obtained, wherein the height counter is located on the winch of the work vehicle; the level degree transmitted by the level is obtained, and the level is located at the The turntable of the above-mentioned work vehicle.
根据本发明提供一种的重心调整方法,所述基于所述实时参数值和所述固有参数值,获得所述作业车辆上吊装的吊物重量,包括:基于所述臂架变幅钢丝绳拉力值、所述臂架角度值、臂架结构参数值和平台结构参数值,计算所述作业车辆上吊装的所述吊物重量,其中,所述固有参数值包括所述臂架结构参数值和所述平台结构参数值;所述基于所述吊物重量、所述实时参数值和所述固有参数值,获得所述作业车辆的水平重心坐标,包括:基于所述吊物重量、所述整机参数值、所述回转角度值、臂架角度值和所述水平度,计算所述作业车辆的所述水平重心坐标,其中,所述固有参数值包括所述整机参数值;所述基于所述吊物重量、所述实时参数值和所述固有参数值,获得所述作业车辆的垂直重心坐标,包括:基于所述吊物重量、所述高度计数值、所述整机参数值、所述臂架角度值和所述水平度,计算所述作业车辆的所述垂直重心坐标。According to a center of gravity adjustment method provided by the present invention, the obtaining the weight of the hoisted object on the work vehicle based on the real-time parameter value and the inherent parameter value includes: based on the jib luffing wire rope tension value , the boom angle value, the boom structure parameter value and the platform structure parameter value, and calculate the weight of the hoisted object hoisted on the work vehicle, wherein the inherent parameter value includes the boom structure parameter value and the The platform structure parameter value; the obtaining the horizontal center of gravity coordinates of the work vehicle based on the hanging object weight, the real-time parameter value and the inherent parameter value includes: based on the hanging object weight, the complete machine Parameter value, the slewing angle value, the boom angle value and the levelness, calculate the horizontal center of gravity coordinates of the work vehicle, wherein the inherent parameter value includes the whole machine parameter value; the based on the The weight of the hanging object, the real-time parameter value and the intrinsic parameter value, and obtaining the vertical center of gravity coordinates of the work vehicle include: based on the weight of the hanging object, the height count value, the overall machine parameter value, the The boom angle value and the levelness are used to calculate the vertical center of gravity coordinates of the work vehicle.
根据本发明提供一种的重心调整方法,所述基于所述吊物重量、所述整机参数值、所述回转角度值、臂架角度值和所述水平度,计算所述作业车辆的所述水平重心坐标,包括:基于所述整机参数值、所述臂架角度值和所述水平度,获取所述作业车辆的至少一个结构部件分别在预设坐标系横轴上的部件横向力矩分量;基于所述部件横向力矩分量、所述吊物重量、所述水平度、所述臂架角度值和所述回转角度值,计算总的横向力矩分量;将所述总的横向力矩分量与所述作业车辆总重量的比值,作为所述横向重心坐标;基于所述整机参数值、所述臂架角度值和所述水平度,获取所述作业车辆的至少一个结构部件分别在预设坐标系纵轴上的部件纵向力矩分量;基于所述部件纵向力矩分量、所述吊物重量、所述水平度、所述臂架角度值和所述回转角度值,计算总的纵向力矩分量;将所述总的纵向力矩分量与所述作业车辆总重量的比值,作为所述纵向重心坐标;所述基于所述吊物重量、所述高度计数值、所述整机参数值、所述臂架角度值和所述水平度,计算所述作业车辆的所述垂直重心坐标,包括:获取所述整机参数值中,所述作业车辆的至少一个结构部件分别在预设坐标系垂直轴上的部件垂直力矩分量;基于所述部件垂直力矩分量、所述吊物重量、所述高度计数值、所述臂架角度值和所述水平度,计算总的垂直力矩分量;将所述总的垂直力矩分量与所述作业车辆总重量的比值,作为所述垂直重心坐标。According to the method for adjusting the center of gravity of the present invention, the weight of the work vehicle is calculated based on the weight of the hanging object, the parameter value of the whole machine, the value of the rotation angle, the angle value of the boom and the levelness The coordinates of the horizontal center of gravity include: based on the parameter value of the whole machine, the angle value of the boom and the levelness, obtaining the component lateral moment of at least one structural component of the work vehicle on the horizontal axis of the preset coordinate system component; calculate the total lateral moment component based on the component lateral moment component, the weight of the hanging object, the levelness, the boom angle value and the slewing angle value; combine the total lateral moment component with The ratio of the total weight of the work vehicle is used as the coordinates of the lateral center of gravity; based on the parameter value of the whole machine, the angle value of the boom and the levelness, at least one structural component of the work vehicle is obtained at a preset The component longitudinal moment component on the longitudinal axis of the coordinate system; based on the component longitudinal moment component, the weight of the hanging object, the levelness, the boom angle value and the rotation angle value, calculate the total longitudinal moment component; The ratio of the total longitudinal moment component to the total weight of the work vehicle is used as the longitudinal center of gravity coordinates; The angle value and the levelness, the calculation of the vertical center of gravity coordinates of the work vehicle, includes: obtaining the parameter values of the whole machine, at least one structural component of the work vehicle on the vertical axis of the preset coordinate system component vertical moment component; based on the component vertical moment component, the hanging object weight, the height count value, the jib angle value and the levelness, calculate the total vertical moment component; calculate the total vertical moment component The ratio of the component to the total weight of the work vehicle is used as the coordinate of the vertical center of gravity.
根据本发明提供一种的重心调整方法,所述根据所述三维重心坐标,生成重心调整指令,包括:将所述三维重心坐标中三个维度的坐标值,分别与对应的坐标预警值进行比较;确定至少一个维度的所述坐标值超过对应的所述坐标预警值,生成所述重心调整指令,其中,所述重心调整指令用于在超过所述坐标预警值的维度调整所述作业车辆的控制参数值。According to the present invention, a center of gravity adjustment method is provided, wherein the generating the center of gravity adjustment instruction according to the three-dimensional center of gravity coordinates includes: comparing the coordinate values of the three dimensions in the three-dimensional center of gravity coordinates with corresponding coordinate warning values ; determine that the coordinate value of at least one dimension exceeds the corresponding coordinate warning value, and generate the center of gravity adjustment instruction, wherein the center of gravity adjustment instruction is used to adjust the working vehicle in a dimension exceeding the coordinate warning value control parameter values.
本发明还提供一种重心调整装置,包括:获取模块,用于获取作业车辆在工作状态下结构部件的实时参数值,以及获取所述作业车辆静止状态下结构部件的固有参数值;坐标计算模块,用于基于所述实时参数值和所述固有参数值,计算所述作业车辆在预设坐标系中的三维重心坐标;指令生成模块,用于根据所述三维重心坐标,生成重心调整指令。The present invention also provides a center-of-gravity adjustment device, including: an acquisition module for acquiring real-time parameter values of structural components of the work vehicle in a working state, and acquiring inherent parameter values of structural components of the work vehicle in a static state; a coordinate calculation module , used to calculate the three-dimensional center of gravity coordinates of the work vehicle in the preset coordinate system based on the real-time parameter value and the inherent parameter value; an instruction generation module is used to generate an adjustment instruction for the center of gravity according to the three-dimensional center of gravity coordinates.
本发明还提供一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述程序时实现如上述任一种所述重心调整方法。The present invention also provides an electronic device, including a memory, a processor, and a computer program stored on the memory and operable on the processor. When the processor executes the program, the center of gravity adjustment method described above is implemented. .
本发明还提供一种非暂态计算机可读存储介质,其上存储有计算机程序,该计算机程序被处理器执行时实现如上述任一种所述重心调整方法。The present invention also provides a non-transitory computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, any method for adjusting the center of gravity described above can be implemented.
本发明还提供一种作业车辆,所述作业车辆通过如上述任一种所述重心调整方法进行重心调整。The present invention also provides a work vehicle, wherein the center of gravity of the work vehicle is adjusted by any one of the above-mentioned center of gravity adjustment methods.
本发明提供的重心调整方法、装置、设备、存储介质及作业车辆,获取作业车辆在工作状态下的实时参数值,以及获取所述作业车辆静止状态下的固有参数值,计算作业车辆在预设坐标系中的三维重心坐标,然后根据三维重心坐标,生成重心调整指令,以对作业车辆的重心进行调整。上述过程以作业车辆的三维重心坐标调整作业车辆的重心,替代仅根据压力进行前后重心调整等粗糙的调整方式,提升作业车辆调整效果,进而保证作业车辆工作安全。The center of gravity adjustment method, device, equipment, storage medium, and work vehicle provided by the present invention acquire the real-time parameter values of the work vehicle in the working state, and obtain the inherent parameter values of the work vehicle in the static state, and calculate the working vehicle in the preset The three-dimensional center of gravity coordinates in the coordinate system, and then according to the three-dimensional center of gravity coordinates, generate a center of gravity adjustment instruction to adjust the center of gravity of the work vehicle. The above-mentioned process adjusts the center of gravity of the work vehicle with the coordinates of the three-dimensional center of gravity of the work vehicle, instead of rough adjustment methods such as adjusting the front and rear center of gravity based on pressure only, and improves the adjustment effect of the work vehicle, thereby ensuring the safety of the work vehicle.
附图说明Description of drawings
为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are the For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1是本发明提供的重心调整方法的流程示意图之一;Fig. 1 is one of the flow diagrams of the center of gravity adjustment method provided by the present invention;
图2是本发明提供的预设坐标系示意图;Fig. 2 is a schematic diagram of a preset coordinate system provided by the present invention;
图3是本发明提供的重心调整方法的流程示意图之二;Fig. 3 is the second schematic flow chart of the center of gravity adjustment method provided by the present invention;
图4是本发明提供的重心调整装置的结构示意图;Fig. 4 is a schematic structural view of the center of gravity adjustment device provided by the present invention;
图5是本发明提供的电子设备的结构示意图。Fig. 5 is a schematic structural diagram of an electronic device provided by the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. Obviously, the described embodiments are part of the embodiments of the present invention , but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
下面结合图1至图3描述本发明的重心调整方法。The method for adjusting the center of gravity of the present invention will be described below with reference to FIGS. 1 to 3 .
一个实施例中,如图1所示,重心调整方法实现的流程如下:In one embodiment, as shown in Figure 1, the flow of the center of gravity adjustment method is as follows:
步骤101,获取作业车辆在工作状态下结构部件的实时参数值,以及获取作业车辆静止状态下结构部件的固有参数值。
本实施例中,作业车辆在未工作处于静止状态时,作业车辆的各个结构部件的相对位置是固定的,也就是说,指示各个结构部件重心相关参数的数值是固定的,例如,作业车辆各个部件的重量或相对位置关系。作业车辆在工作过程中吊装重量较大的物品,该物品会导致作业车辆的重心发生变化,作业车辆的各个结构部件重心参数的数值也会发生变化。In this embodiment, when the work vehicle is not working and is in a stationary state, the relative positions of the various structural components of the work vehicle are fixed, that is to say, the values indicating the parameters related to the center of gravity of each structural component are fixed, for example, each of the work vehicle The weight or relative positional relationship of parts. When the work vehicle lifts a heavy item during the work process, the item will cause the center of gravity of the work vehicle to change, and the value of the center of gravity parameters of each structural component of the work vehicle will also change.
本实施例中,作业车辆上一般安装有用于监测作业车辆的力传感器、角度传感器、水平仪、回转编码器和/或高度计数器等装置,这些装置用于监测作业车辆在工作中相应的实时参数值,例如,回转角度值。In this embodiment, devices such as force sensors, angle sensors, level gauges, rotary encoders and/or height counters for monitoring the work vehicle are generally installed on the work vehicle, and these devices are used to monitor the corresponding real-time parameter values of the work vehicle during work. , for example, the rotation angle value.
一个具体的例子中,作业车辆以起重机为例,与起重机重心计算相关的结构部件的参数如下表1所示:In a specific example, the operating vehicle takes a crane as an example, and the parameters of the structural components related to the calculation of the center of gravity of the crane are shown in Table 1 below:
表1起重机部件结构重心相关参数示意图Table 1 Schematic diagram of parameters related to the structure center of gravity of crane components
表1中,回转、上车、臂架、主桅杆、主臂防后倾、后配重、主变幅背包、主拉板、提升钢丝绳、变幅钢丝绳、回转上总计、下车、中央配重为与起重机重心变化相关的各个结构部件。整机总计的每一个参数的值,为表格中各个结构部件参数值的总和。表1中,重量的单位采用吨(t),重心X表示各个结构部件在预设坐标系横轴上的重心位置,重心Z表示各个结构部件在预设坐标系纵轴上的重心位置,重心Y表示各个结构部件在预设坐标系垂直轴上的重心位置,MX表示各个结构部件在预设坐标系横轴上的力矩,MZ表示各个结构部件在预设坐标系纵轴上的力矩,MY表示各个结构部件在预设坐标系垂直轴上的力矩。表1空格中未给出的参数值可以通过三维模型设计软件等手段预先得到,本发明的保护范围不以参数值具体数值和获得方式为限制。In Table 1, slewing, boarding, jib, main mast, main boom anti-tilt, rear counterweight, main luffing backpack, main pull plate, hoisting wire rope, luffing wire rope, slewing up total, getting off, central distribution The weight is the various structural components related to the change of the center of gravity of the crane. The value of each parameter in the total of the whole machine is the sum of the parameter values of each structural component in the table. In Table 1, the unit of weight is ton (t), the center of gravity X represents the position of the center of gravity of each structural component on the horizontal axis of the preset coordinate system, the center of gravity Z represents the position of the center of gravity of each structural component on the vertical axis of the preset coordinate system, and the center of gravity Y represents the position of the center of gravity of each structural component on the vertical axis of the preset coordinate system, MX represents the moment of each structural component on the horizontal axis of the preset coordinate system, MZ represents the moment of each structural component on the vertical axis of the preset coordinate system, MY Indicates the moment of each structural component on the vertical axis of the preset coordinate system. The parameter values not given in the blanks in Table 1 can be pre-obtained by three-dimensional model design software and other means, and the scope of protection of the present invention is not limited by the specific numerical values and obtaining methods of the parameter values.
表1中,每一个结构部件在静止状态的参数值可以预先得到。例如,臂架的重量是已知的,臂架在起重机的相对位置是固定的,即臂架的结构和尺寸等结构参数值是已知的,则臂架的重心X、重心Y和重心Z即可得到,而力矩则可以通过臂架的重量以及重心X、重心Y计算得到。In Table 1, the parameter values of each structural component in the static state can be obtained in advance. For example, the weight of the jib is known, and the relative position of the jib to the crane is fixed, that is, the structural parameters such as the structure and size of the jib are known, then the center of gravity X, Y and Z of the jib can be obtained, and the moment can be calculated by the weight of the boom, the center of gravity X, and the center of gravity Y.
需要说明的是,起重机仅为作业车辆的一个示例,作业车辆还可以为挖掘机、水泥搅拌车等任意一种需要控制重心的作业车辆。It should be noted that the crane is only an example of the work vehicle, and the work vehicle may also be any work vehicle that needs to control the center of gravity, such as an excavator and a cement mixer truck.
一个实施例中,作业车辆进入工作状态后,机械结构改变和/或吊装吊物会导致作业车辆的整体重心发生变化,相应的,对各个结构部件监测的参数值也会发生变化。通过配置的力传感器、角度传感器、水平仪、回转编码器和/或高度计数器获取实时参数值,具体的,获取作业车辆在工作状态下结构部件的实时参数值,实现过程如下:获取力传感器传输的臂架变幅钢丝绳拉力值,其中,力传感器安装于作业车辆的臂架拉板;获取角度传感器传输的臂架角度值,其中,角度传感器安装于作业车辆的臂架;获取回转编码器传输的回转角度值,其中,回转编码器位于作业车辆的转台中回,转台中回指的是转台的中央回转;获取高度计数器传输的高度计数值,其中,高度计数器位于作业车辆的卷扬;获取水平仪传输的水平度,其中,水平仪位于作业车辆的转台。In one embodiment, after the work vehicle enters the working state, the change of the mechanical structure and/or the hoisting of objects will cause the overall center of gravity of the work vehicle to change, and correspondingly, the parameter values monitored for each structural component will also change. Obtain real-time parameter values through the configured force sensor, angle sensor, level, rotary encoder and/or height counter. Specifically, obtain the real-time parameter value of the structural components of the work vehicle in the working state. The tension value of the luffing steel wire rope of the boom, wherein the force sensor is installed on the boom pull plate of the working vehicle; the angle value of the boom transmitted by the angle sensor is obtained, wherein the angle sensor is installed on the boom of the working vehicle; the value transmitted by the rotary encoder is obtained Rotation angle value, wherein the rotary encoder is located in the middle of the turntable of the work vehicle, and the middle return of the turntable refers to the central turn of the turntable; obtain the height count value transmitted by the height counter, where the height counter is located in the winch of the work vehicle; obtain the level transmitted levelness, where the level gauge is located on the turntable of the work vehicle.
本实施例中,力传感器、角度传感器、水平仪、回转编码器和/或高度计数器可以为监测作业车辆工作状态,或辅助作业车辆完成工作的已有配置。通过已有配置获得数据,可以避免为作业车辆增加额外的检测装置,充分利用已有配置,降低成本。In this embodiment, the force sensor, angle sensor, level, rotary encoder and/or height counter can be existing configurations for monitoring the working state of the work vehicle, or assisting the work vehicle to complete the work. Obtaining data through the existing configuration can avoid adding additional detection devices to the work vehicle, make full use of the existing configuration, and reduce costs.
步骤102,基于实时参数值和固有参数值,计算作业车辆在预设坐标系中的三维重心坐标。
本实施例中,如图2所示,预设坐标系为三维坐标系,以作业车辆底部所在平面为水平面,以回转中心为0点,以作业车辆前进方向为横轴(X轴)正方向,以作业车辆左转方向为纵轴(Z轴)正方向,以垂直于水平面的方向为垂直轴(Y轴)正方向建立,其中,垂直轴方向即作业车辆的高度方向。计算作业车辆在预设坐标系中的三维重心坐标,在作业车辆的前后、左右、上下三个维度监测作业车辆是否超出安全范围,并进行调整。由此可以提升重心调整效果,提高作业车辆的安全性能。In this embodiment, as shown in Figure 2, the preset coordinate system is a three-dimensional coordinate system, with the plane at the bottom of the work vehicle as the horizontal plane, the center of rotation as the 0 point, and the forward direction of the work vehicle as the positive direction of the horizontal axis (X axis). , the positive direction of the vertical axis (Z axis) is taken as the left turning direction of the work vehicle, and the positive direction of the vertical axis (Y axis) is established with the direction perpendicular to the horizontal plane, wherein the direction of the vertical axis is the height direction of the work vehicle. Calculate the three-dimensional center of gravity coordinates of the operating vehicle in the preset coordinate system, monitor whether the operating vehicle exceeds the safe range in the front, rear, left and right, and up and down dimensions of the operating vehicle, and make adjustments. As a result, the center of gravity adjustment effect can be improved, and the safety performance of the work vehicle can be improved.
一个实施例中,实现基于实时参数值和固有参数值,计算作业车辆在预设坐标系中的三维重心坐标时,具体过程如下:基于实时参数值和固有参数值,获得作业车辆上吊装的吊物重量;基于吊物重量、实时参数值和固有参数值,获得作业车辆的水平重心坐标,其中,水平重心坐标包括横向重心坐标和纵向重心坐标;基于吊物重量、实时参数值和固有参数值,获得作业车辆的垂直重心坐标。In one embodiment, when calculating the three-dimensional center of gravity coordinates of the work vehicle in the preset coordinate system based on the real-time parameter values and intrinsic parameter values, the specific process is as follows: Based on the real-time parameter values and intrinsic parameter values, obtain the hoisting position of the work vehicle The weight of the object; based on the weight of the hanging object, real-time parameter values and inherent parameter values, the horizontal center of gravity coordinates of the operating vehicle are obtained. The horizontal center of gravity coordinates include the horizontal center of gravity coordinates and the longitudinal center of gravity coordinates; , to obtain the vertical center of gravity coordinates of the work vehicle.
本实施例中,作业车辆吊装吊物时,作业车辆的重心会发生较大变化,即吊物重量对作业车辆重心的影响较大。而吊物重量可以根据实时参数值和固有参数值计算得到。然后再基于吊物重量分别作业车辆在三个维度的重心坐标,即横向重心坐标、纵向重心坐标和垂直重心坐标。In this embodiment, when the work vehicle lifts the load, the center of gravity of the work vehicle will change greatly, that is, the weight of the load has a great influence on the center of gravity of the work vehicle. The weight of the hanging object can be calculated according to the real-time parameter value and the intrinsic parameter value. Then, based on the weight of the hanging object, the coordinates of the center of gravity of the vehicle in three dimensions, that is, the coordinates of the center of gravity in the transverse direction, the coordinates of the center of gravity in the longitudinal direction, and the coordinates of the vertical center of gravity, are respectively operated.
一个实施例中,基于实时参数值和固有参数值,获得作业车辆上吊装的吊物重量,具体实现过程如下:基于臂架变幅钢丝绳拉力值、臂架角度值、臂架结构参数值和平台结构参数值,计算作业车辆上吊装的吊物重量,其中,固有参数值包括臂架结构参数值和平台结构参数值;基于吊物重量、实时参数值和固有参数值,获得作业车辆的水平重心坐标,包括:基于吊物重量、整机参数值、回转角度值、臂架角度值和水平度,计算作业车辆的水平重心坐标,其中,固有参数值包括整机参数值;基于吊物重量、实时参数值和固有参数值,获得作业车辆的垂直重心坐标,包括:基于吊物重量、高度计数值、整机参数值、臂架角度值和水平度,计算作业车辆的垂直重心坐标。In one embodiment, based on real-time parameter values and intrinsic parameter values, the weight of the hoisted object on the work vehicle is obtained. The specific implementation process is as follows: based on the jib luffing wire rope tension value, jib angle value, jib structure parameter value and platform Structural parameter value, calculate the weight of the hoisted object on the work vehicle, where the inherent parameter value includes the boom structure parameter value and the platform structure parameter value; based on the weight of the hanging object, real-time parameter value and inherent parameter value, obtain the horizontal center of gravity of the work vehicle Coordinates, including: calculate the horizontal center of gravity coordinates of the operating vehicle based on the weight of the hanging object, the parameter value of the whole machine, the value of the rotation angle, the angle of the boom and the levelness, where the inherent parameter value includes the parameter value of the whole machine; based on the weight of the hanging object, Real-time parameter values and intrinsic parameter values to obtain the vertical center of gravity coordinates of the operating vehicle, including: calculating the vertical center of gravity coordinates of the operating vehicle based on the weight of the hanging object, height count value, overall machine parameter value, boom angle value and levelness.
本实施例中,作业车辆通过臂架完成吊物的吊装,臂架安装在平台上,而吊物会导致发生一定的结构变化,通过力传感器和角度传感器得到的臂架变幅钢丝绳拉力值和臂架角度值,再结合臂架结构参数值和平台结构参数值,利用力学知识以及勾股定理等理论知识,即可得到吊物重量。对于三个维度的重心坐标值,则分别通过影响相应维度的实时监测参数值(例如计算垂直重心坐标时采用的高度计数值、臂架角度值和水平度)来分别计算各个维度的重心坐标。In this embodiment, the work vehicle completes the hoisting of the hanging object through the jib. The jib is installed on the platform, and the hanging object will cause certain structural changes. The tension value of the luffing wire rope of the jib and the The weight of the hanging object can be obtained by combining the boom angle value with the boom structure parameter value and the platform structure parameter value, and using the theoretical knowledge such as mechanics knowledge and Pythagorean theorem. For the coordinates of the center of gravity of the three dimensions, the coordinates of the center of gravity of each dimension are respectively calculated by affecting the real-time monitoring parameter values of the corresponding dimensions (such as the height count value, the angle value of the jib and the horizontality used when calculating the vertical center of gravity coordinates).
本实施例中,整机参数值指的是作业车辆整体各个结构部件的固有参数值,例如,各个部件的重量和三个维度的重心位置等。整机参数可以通过三维模型设计软件自动获得,进而降低重心调整过程中的计算难度,提升作业车辆重心调整效果。In this embodiment, the parameter value of the whole machine refers to the inherent parameter value of each structural component of the work vehicle, for example, the weight of each component and the position of the center of gravity in three dimensions. The parameters of the whole machine can be automatically obtained through the 3D model design software, thereby reducing the calculation difficulty in the process of adjusting the center of gravity and improving the effect of adjusting the center of gravity of the work vehicle.
一个实施例中,基于吊物重量、整机参数值、回转角度值、臂架角度值和水平度,计算作业车辆的水平重心坐标,具体实现过程如下:基于整机参数值、臂架角度值和水平度,获取作业车辆的至少一个结构部件分别在预设坐标系横轴上的部件横向力矩分量;基于部件横向力矩分量、吊物重量、水平度、臂架角度值和回转角度值,计算总的横向力矩分量;将总的横向力矩分量与作业车辆总重量的比值,作为横向重心坐标;基于整机参数值、臂架角度值和水平度,获取作业车辆的至少一个结构部件分别在预设坐标系纵轴上的部件纵向力矩分量;基于部件纵向力矩分量、吊物重量、水平度、臂架角度值和回转角度值,计算总的纵向力矩分量;将总的纵向力矩分量与作业车辆总重量的比值,作为纵向重心坐标。In one embodiment, the coordinates of the horizontal center of gravity of the work vehicle are calculated based on the weight of the hanging object, the parameter value of the whole machine, the rotation angle value, the angle value of the boom and the levelness. The specific implementation process is as follows: based on the parameter value of the whole machine, the angle value of the boom and levelness to obtain the component lateral moment component of at least one structural component of the work vehicle on the horizontal axis of the preset coordinate system; based on the component lateral moment component, the weight of the hanging object, the levelness, the boom angle value and the rotation angle value, calculate The total lateral moment component; the ratio of the total lateral moment component to the total weight of the operating vehicle is used as the lateral center of gravity coordinate; based on the overall machine parameter value, the boom angle value and the levelness, at least one structural component of the operating vehicle is obtained in the preset Set the longitudinal moment component of the component on the longitudinal axis of the coordinate system; calculate the total longitudinal moment component based on the longitudinal moment component of the component, the weight of the hanging object, the levelness, the angle value of the boom and the value of the rotation angle; compare the total longitudinal moment component with the operating vehicle The ratio of the total weight, as the longitudinal center of gravity coordinates.
基于吊物重量、高度计数值、整机参数值、臂架角度值和水平度,计算作业车辆的垂直重心坐标,具体实现过程如下:基于整机参数值、臂架角度值和水平度,获取作业车辆的至少一个结构部件分别在预设坐标系垂直轴上的部件垂直力矩分量;基于部件垂直力矩分量、吊物重量、高度计数值、臂架角度值和水平度,计算总的垂直力矩分量;将总的垂直力矩分量与作业车辆总重量的比值,作为垂直重心坐标。Calculate the vertical center of gravity coordinates of the operating vehicle based on the weight of the hanging object, height count value, overall machine parameter value, boom angle value, and levelness. The specific implementation process is as follows: Based on the overall machine parameter value, boom angle value, and levelness, the operation The component vertical moment component of at least one structural component of the vehicle on the vertical axis of the preset coordinate system; based on the component vertical moment component, the weight of the hanging object, the height count value, the jib angle value and the levelness, calculate the total vertical moment component; The ratio of the total vertical moment component to the total weight of the operating vehicle is used as the vertical center of gravity coordinates.
本实施例中,根据力学知识可知,作业车辆的三维重心坐标,可以通过作业车辆各个结构部件分别在每个维度上力矩分量和作业车辆的总重量来得到。其中,横向力矩分量指的是力矩在预设坐标系横轴上的分量;纵向力矩分量指的是力矩在预设坐标系纵轴上的分量;垂直力矩分量指的是力矩在预设坐标系垂直轴上的分量。部件横向力矩分量指的是任意一个结构部件的力矩在预设坐标系横轴上的分量;部件纵向力矩分量指的是任意一个结构部件的力矩在预设坐标系纵轴上的分量;部件垂直力矩分量指的是任意一个结构部件的力矩在预设坐标系垂直轴上的分量。总的横向力矩分量指的是吊物和每一个结构部件的力矩在预设坐标系横轴上的分量总和;总的纵向力矩分量指的是吊物和每一个结构部件的力矩在预设坐标系纵轴上的分量总和;总的垂直力矩分量指的是吊物和每一个结构部件的力矩在预设坐标系垂直轴上的分量总和。在作业车辆工作过程中,结合实时采集的回转角度值、臂架角度值、水平度等数据,即可获得作业车辆工作过程中的三维重心坐标。In this embodiment, according to the knowledge of mechanics, the coordinates of the three-dimensional center of gravity of the work vehicle can be obtained from the moment components of each structural component of the work vehicle in each dimension and the total weight of the work vehicle. Among them, the lateral moment component refers to the component of the moment on the horizontal axis of the preset coordinate system; the longitudinal moment component refers to the component of the moment on the vertical axis of the preset coordinate system; the vertical moment component refers to the component of the moment on the preset coordinate system Components on the vertical axis. The component lateral moment component refers to the component of the moment of any structural component on the horizontal axis of the preset coordinate system; the component longitudinal moment component refers to the component of the moment of any structural component on the vertical axis of the preset coordinate system; the component vertical The moment component refers to the component of the moment of any structural component on the vertical axis of the preset coordinate system. The total lateral moment component refers to the sum of the components of the moment of the hanging object and each structural component on the horizontal axis of the preset coordinate system; the total longitudinal moment component refers to the moment of the hanging object and each structural component on the preset coordinates The sum of the components on the vertical axis of the system; the total vertical moment component refers to the sum of the components of the moment of the hanging object and each structural component on the vertical axis of the preset coordinate system. During the working process of the working vehicle, the three-dimensional center of gravity coordinates during the working process of the working vehicle can be obtained by combining the real-time collected rotation angle value, boom angle value, levelness and other data.
进一步地,作业车辆主桅杆是与水平仪成特定夹角,因此获得水平仪测量得到的水平度之后,可以得到作业车辆主桅杆角度。通过主桅杆角度,可以更加方便的计算垂直重心坐标。Further, the main mast of the working vehicle forms a specific angle with the level, so after obtaining the levelness measured by the level, the angle of the main mast of the working vehicle can be obtained. Through the angle of the main mast, the coordinates of the vertical center of gravity can be calculated more conveniently.
一个具体的实施例中,基于预设坐标系三个维度计算作业车辆的三维重心坐标的过程如下:In a specific embodiment, the process of calculating the three-dimensional center of gravity coordinates of the work vehicle based on the three dimensions of the preset coordinate system is as follows:
对于X轴,作业车辆总的横向力矩分量∑MX的计算公式如下:For the X-axis, the calculation formula of the total lateral moment component ΣMX of the work vehicle is as follows:
其中,MXsc、MXbj、MXzwg、MXzlb、MXgss、MXbb、MXfhq、MXhpz、MXload、MXzypz和MXxc,分别表示上车、臂架、主桅杆、主拉板、钢丝绳(提升钢丝绳和变幅钢丝绳)、主变幅背包、主臂防后倾、后配重、吊物、中央配重和下车在X轴的部件横向力矩分量。θ表示回转角度值。Among them, MXsc, MXbj, MXzwg, MXzlb, MXgss, MXbb, MXfhq, MXhpz, MXload, MXzypz and MXxc respectively denote upper vehicle, jib, main mast, main pull plate, wire rope (hoisting wire rope and luffing wire rope), main The lateral moment components of the luffing backpack, main arm anti-tilt, rear counterweight, hoisting objects, central counterweight and disembarkation on the X axis. θ represents the rotation angle value.
对于每一个结构部件的部件横向力矩分量,均可以通过以下公式获得:For the component lateral moment component of each structural component, it can be obtained by the following formula:
MXjjbj=Gjjbj*GXjjbj (2);MXjjbj=Gjjbj*GXjjbj (2);
其中,MXjjbj表示每一个结构部件的部件横向力矩分量,Gjjbj表示每一个结构部件的重量,GXjjbj表示每一个结构部件基于X轴的重心位置。进一步的,GXjjbj可以通过整机参数值中各个部件的结构参数值(例如,部件的大小尺寸)、臂架角度值以及水平度得到。Among them, MXjjbj represents the component lateral moment component of each structural component, Gjjbj represents the weight of each structural component, and GXjjbj represents the center of gravity position of each structural component based on the X axis. Further, GXjjbj can be obtained from the structural parameter values (for example, the size and size of the components), the boom angle value and the levelness of each component in the overall machine parameter value.
对于Z轴,作业车辆总的纵向力矩分量∑MZ的计算公式如下:For the Z axis, the calculation formula of the total longitudinal moment component ΣMZ of the work vehicle is as follows:
其中,MZsc、MZbj、MZzwg、MZzlb、MZgss、MZbb、MZfhq、MZhpz、MZoad、MZzypz和MZxc,分别表示上车、臂架、主桅杆、主拉板、钢丝绳(提升钢丝绳和变幅钢丝绳)、主变幅背包、主臂防后倾、后配重、吊物、中央配重和下车在Z轴的部件纵向力矩分量。θ表示回转角度值。Among them, MZsc, MZbj, MZzwg, MZzlb, MZgss, MZbb, MZfhq, MZhpz, MZoad, MZzypz and MZxc respectively denote upper vehicle, jib, main mast, main pull plate, wire rope (hoisting wire rope and luffing wire rope), main Longitudinal moment components of the luffing backpack, main arm anti-tilt, rear counterweight, hoisting objects, central counterweight and disembarkation on the Z axis. θ represents the rotation angle value.
对于每一个结构部件的部件纵向力矩分量,均可以通过以下公式获得:For the component longitudinal moment component of each structural component, it can be obtained by the following formula:
MZjjbj=Gjjbj*GZjjbj (4);MZjjbj=Gjjbj*GZjjbj (4);
其中,MZjjbj表示每一个结构部件的部件纵向力矩分量,Gjjbj表示每一个结构部件的重量,GZjjbj表示每一个结构部件基于Z轴的重心位置。同样的,GZjjbj可以通过整机参数值中各个部件的结构参数值(例如,部件的大小尺寸)、臂架角度值以及水平度得到。Among them, MZjjbj represents the component longitudinal moment component of each structural component, Gjjbj represents the weight of each structural component, and GZjjbj represents the center of gravity position of each structural component based on the Z axis. Similarly, GZjjbj can be obtained from the structural parameter values (for example, the size and size of the components), the angle value of the boom and the levelness of each component in the parameter value of the whole machine.
对于Y轴,作业车辆总的垂直力矩分量∑MY的计算公式如下:For the Y axis, the calculation formula of the total vertical moment component ΣMY of the work vehicle is as follows:
其中,MYbj、MYzwg、MYzlb、MYgss、MYbb、MYfhq、MYhpz、MYzypz、MYxc、MYsc、MYload分别表示臂架、主桅杆、主拉板、钢丝绳(提升钢丝绳和变幅钢丝绳)、主变幅背包、主臂防后倾、后配重、中央配重、下车、上车和吊物在Y轴的部件垂直力矩分量。α表示臂架角度值,β表示主桅杆角度值,θ表示回转角度值。Among them, MYbj, MYzwg, MYzlb, MYgss, MYbb, MYfhq, MYhpz, MYzypz, MYxc, MYsc, MYload represent jib, main mast, main pull plate, wire rope (hoisting wire rope and luffing wire rope), main luffing backpack, The vertical moment components of main arm anti-tilt, rear counterweight, central counterweight, getting off, getting on and hanging objects on the Y axis. α indicates the angle value of the jib, β indicates the angle value of the main mast, and θ indicates the value of the rotation angle.
对于每一个结构部件的部件垂直力矩分量,均可以通过以下公式获得:For the component vertical moment component of each structural component, it can be obtained by the following formula:
MYjjbj=Gjjbj*GYjjbj (6);MYjjbj=Gjjbj*GYjjbj (6);
其中,MYjjbj表示每一个结构部件的部件垂直力矩分量,Gjjbj表示每一个结构部件的重量,GYjjbj表示每一个结构部件基于Y轴的重心位置。GYjjbj可以通过整机参数值中各个部件的结构参数值(例如,部件的大小尺寸)、臂架角度值以及水平度得到。Among them, MYjjbj represents the component vertical moment component of each structural component, Gjjbj represents the weight of each structural component, and GYjjbj represents the center of gravity position of each structural component based on the Y axis. GYjjbj can be obtained from the structural parameter values (for example, the size and size of the components), the angle value of the boom and the levelness of each component in the parameter value of the whole machine.
进一步的,将每一个结构部件的重量相加,即可得到未吊装吊物时的整机总计G整机总计。同时,基于上述实施例可以得到吊物重量Gload。则作业车辆吊装吊物以后的整机重量∑G可以由以下公式获得:Further, add up the weight of each structural component to get the total of the whole machine G total of the whole machine when no hanging objects are hoisted. At the same time, the weight Gload of the hanging object can be obtained based on the above embodiment. Then the weight ∑G of the whole machine after hoisting objects on the working vehicle can be obtained by the following formula:
∑G=G整机总计+Gload (7)。∑G= Total G total machine +Gload (7).
基于上述,即可计算作业车辆在工作状态下的三维重心坐标,具体如下:Based on the above, the three-dimensional center of gravity coordinates of the operating vehicle in the working state can be calculated, as follows:
其中,GX表示横向重心坐标,GZ表示纵向重心坐标,GY表示垂直重心坐标。Among them, GX represents the coordinates of the horizontal center of gravity, GZ represents the coordinates of the longitudinal center of gravity, and GY represents the coordinates of the vertical center of gravity.
步骤103,根据三维重心坐标,生成重心调整指令,其中,重心调整指令用于调整作业车辆的重心。
本实施例中,获得作业车辆在工作状态下的三维重心坐标后,即可监测作业车辆的重心位置,进而根据三维重心坐标生成重心调整指令,以保证作业车辆的重心在安全范围内,并未超过重心偏移警戒值。In this embodiment, after obtaining the three-dimensional center of gravity coordinates of the work vehicle in the working state, the position of the center of gravity of the work vehicle can be monitored, and then a center of gravity adjustment command can be generated according to the three-dimensional center of gravity coordinates to ensure that the center of gravity of the work vehicle is within a safe range. Exceeded the center of gravity deviation warning value.
一个实施例中,获得作业车辆工作状态下的三维重心坐标后,可以分别在三个维度对作业车辆的重心进行监控。具体的,根据三维重心坐标,生成重心调整指令,实现过程如下:将三维重心坐标中三个维度的坐标值,分别与对应的坐标预警值进行比较;确定至少一个维度的坐标值超过对应的坐标预警值,生成重心调整指令,其中,重心调整指令用于在超过坐标预警值的维度调整作业车辆的控制参数值。In one embodiment, after obtaining the coordinates of the three-dimensional center of gravity of the work vehicle in a working state, the center of gravity of the work vehicle can be monitored in three dimensions. Specifically, according to the three-dimensional center of gravity coordinates, the center of gravity adjustment instruction is generated, and the implementation process is as follows: the coordinate values of the three dimensions in the three-dimensional center of gravity coordinates are compared with the corresponding coordinate warning values; determine that the coordinate value of at least one dimension exceeds the corresponding coordinate The warning value generates a center-of-gravity adjustment instruction, wherein the center-of-gravity adjustment instruction is used to adjust the control parameter value of the work vehicle in a dimension exceeding the coordinate warning value.
更具体的,作业车辆不论在任何一个维度超过对应的坐标预警值,作业车辆均会存在倾翻风险。例如,对于采用履带式行走机构的作业车辆来说,X方向倾翻线是履带板最前、最后侧支重轮中心线在X方向位置,Z方向倾翻线是履带板支重轮外侧边缘在Z方向位置,重心如果超出这两个位置有倾翻的风险。Y方向倾翻线是与XZ平面(水平面)倾翻成86度夹角的一条线,如果重心GY超出会有失稳的风险。More specifically, no matter whether the work vehicle exceeds the corresponding coordinate warning value in any dimension, the work vehicle will have the risk of overturning. For example, for a working vehicle with a crawler-type walking mechanism, the tipping line in the X direction is the position of the center line of the front and rear side rollers of the track shoe in the X direction, and the tipping line in the Z direction is the position of the outer edge of the track roller in the Z direction. Z direction position, if the center of gravity exceeds these two positions, there is a risk of tipping over. The tipping line in the Y direction is a line that is tilted at an angle of 86 degrees with the XZ plane (horizontal plane). If the center of gravity GY exceeds, there will be a risk of instability.
本实施例中,通过重心调整指令调整重心的规则如下:重心位置达到倾翻线(即坐标预警值)70%-80%中任意一个值时发出重心偏离预警,显示器给出预警提示,重心位置大于倾翻线80%时发出重心偏离报警,限制臂架、吊重、回转等朝向危险方向动作,控制超起配重油缸伸缩改变超起半径,使得整机重心到倾翻线70%以内。三个维度的重心坐标设置对应的坐标预警值,只要有一个维度重心发生偏离就会发出报警。In this embodiment, the rules for adjusting the center of gravity through the center of gravity adjustment command are as follows: when the position of the center of gravity reaches any value of 70%-80% of the tipping line (that is, the coordinate warning value), an early warning of the center of gravity deviation is issued, and the display gives an early warning prompt. When the center of gravity is greater than 80% of the tipping line, an alarm will be issued to limit the movement of the boom, hoisting weight, and slewing in the dangerous direction. The coordinates of the center of gravity of the three dimensions set the corresponding coordinate warning value, and an alarm will be issued as long as the center of gravity of one dimension deviates.
进一步的,以调整作业车辆重心在Z轴方向的分量为例,整机参数值包括作业车辆重心未偏移的正常状态(静止状态),而臂架角度、水平度和高度计数值可以导致偏移量;基于作业车辆偏移后的三维重心坐标,在未偏移正常状态的基础上,即可反向计算得到臂架角度值和高度计数值需要增加或减少的数值,从而调整相关的结构部件,例如限制吊物高度或回转角度等,从而保证作业车辆重心在安全范围之内。Further, taking the adjustment of the component of the center of gravity of the work vehicle in the Z-axis direction as an example, the parameter value of the whole machine includes the normal state (stationary state) in which the center of gravity of the work vehicle does not shift, while the jib angle, levelness and height count values can cause the deviation Quantity; based on the three-dimensional center of gravity coordinates of the work vehicle after offset, on the basis of the normal state without offset, the value that needs to be increased or decreased by the boom angle value and the height count value can be reversely calculated, so as to adjust the relevant structural components, For example, limit the height of the hanging object or the angle of rotation, etc., so as to ensure that the center of gravity of the operating vehicle is within the safe range.
一个整体的实施例中,如图3所示,重心调整方法实现时,以作业车辆为起重机为例,基于起重机已经配置的多种传感器获取传感器信号,例如,力传感器、角度传感器、水平仪、回转编码器和高度计数器。由控制器将获得传感器信号以及计算得到的吊物重量,通过控制器域网(Controller Area Network,CAN)总线传输给显示器。显示器可以输入起重机的固有参数值,然后计算三维重心坐标。显示器将三维重心坐标返回给控制器,由控制器对起重机进行动作控制,例如超起配重半径控制、回转控制、卷扬控制和/或变幅控制等,以调整起重机的重心在安全范围之内。In an overall embodiment, as shown in Figure 3, when the center of gravity adjustment method is implemented, take the working vehicle as a crane as an example, and obtain sensor signals based on various sensors that have been configured on the crane, such as force sensors, angle sensors, levels, and rotary Encoder and height counter. The controller transmits the obtained sensor signal and the calculated weight of the hanging object to the display through the Controller Area Network (CAN) bus. The monitor can input the inherent parameter values of the crane, and then calculate the coordinates of the three-dimensional center of gravity. The monitor will return the coordinates of the three-dimensional center of gravity to the controller, and the controller will control the motion of the crane, such as superlift counterweight radius control, slewing control, winch control and/or amplitude control, etc., to adjust the center of gravity of the crane within the safe range. Inside.
本发明提供的重心调整方法,获取作业车辆在工作状态下的实时参数值,以及获取所述作业车辆静止状态下的固有参数值,计算作业车辆在预设坐标系中的三维重心坐标,然后根据三维重心坐标,生成重心调整指令,以对作业车辆的重心进行调整。上述过程以作业车辆的三维重心坐标调整作业车辆的重心,替代现有的根据压力进行前后重心调整等粗糙的调整方式,提升作业车辆调整效果,进而保证作业车辆工作安全。The center of gravity adjustment method provided by the present invention obtains the real-time parameter values of the work vehicle in the working state, and obtains the inherent parameter values of the work vehicle in the static state, calculates the three-dimensional center of gravity coordinates of the work vehicle in the preset coordinate system, and then according to The three-dimensional center of gravity coordinates generate a center of gravity adjustment command to adjust the center of gravity of the work vehicle. The above process uses the three-dimensional center of gravity coordinates of the work vehicle to adjust the center of gravity of the work vehicle, replacing the existing rough adjustment methods such as front and rear center of gravity adjustments based on pressure, improving the adjustment effect of the work vehicle, and ensuring the safety of the work vehicle.
下面对本发明提供的重心调整装置进行描述,下文描述的重心调整装置与上文描述的重心调整方法可相互对应参照。如图4所示,重心调整装置包括:The center-of-gravity adjusting device provided by the present invention is described below, and the center-of-gravity adjusting device described below and the center-of-gravity adjusting method described above may refer to each other correspondingly. As shown in Figure 4, the center of gravity adjustment device includes:
获取模块401,用于获取作业车辆在工作状态下结构部件的实时参数值,以及获取作业车辆静止状态下结构部件的固有参数值;An
坐标计算模块402,用于基于实时参数值和固有参数值,计算作业车辆在预设坐标系中的三维重心坐标;A coordinate
指令生成模块403,用于根据三维重心坐标,生成重心调整指令,其中,重心调整指令用于调整作业车辆的重心。The
一个实施例中,坐标计算模块402,用于基于实时参数值和固有参数值,获得作业车辆上吊装的吊物重量;基于吊物重量、实时参数值和固有参数值,获得作业车辆的水平重心坐标,其中,水平重心坐标包括横向重心坐标和纵向重心坐标;基于吊物重量、实时参数值和固有参数值,获得作业车辆的垂直重心坐标。In one embodiment, the coordinate
一个实施例中,获取模块401,用于获取力传感器传输的臂架变幅钢丝绳拉力值,其中,力传感器安装于作业车辆的臂架拉板;获取角度传感器传输的臂架角度值,其中,角度传感器安装于作业车辆的臂架;获取回转编码器传输的回转角度值,其中,回转编码器位于作业车辆的转台中回;获取高度计数器传输的高度计数值,其中,高度计数器位于作业车辆的卷扬;获取水平仪传输的水平度,其中,水平仪位于作业车辆的转台。In one embodiment, the
一个实施例中,坐标计算模块402,用于基于臂架变幅钢丝绳拉力值、臂架角度值、臂架结构参数值和平台结构参数值,计算作业车辆上吊装的吊物重量,其中,固有参数值包括臂架结构参数值和平台结构参数值;基于吊物重量、整机参数值、回转角度值、臂架角度值和水平度,计算作业车辆的水平重心坐标,其中,固有参数值包括整机参数值;基于吊物重量、高度计数值、整机参数值、臂架角度值和水平度,计算作业车辆的垂直重心坐标。In one embodiment, the coordinate
一个实施例中,坐标计算模块402,用于基于整机参数值、臂架角度值和水平度,获取作业车辆的至少一个结构部件分别在预设坐标系横轴上的部件横向力矩分量;基于部件横向力矩分量、吊物重量、水平度、臂架角度值和回转角度值,计算总的横向力矩分量;将总的横向力矩分量与作业车辆总重量的比值,作为横向重心坐标;基于整机参数值、臂架角度值和水平度,获取作业车辆的至少一个结构部件分别在预设坐标系纵轴上的部件纵向力矩分量;基于部件纵向力矩分量、吊物重量、水平度、臂架角度值和回转角度值,计算总的纵向力矩分量;将总的纵向力矩分量与作业车辆总重量的比值,作为纵向重心坐标;基于整机参数值、臂架角度值和水平度,获取作业车辆的至少一个结构部件分别在预设坐标系垂直轴上的部件垂直力矩分量;基于部件垂直力矩分量、吊物重量、高度计数值、臂架角度值和水平度,计算总的垂直力矩分量;将总的垂直力矩分量与作业车辆总重量的比值,作为垂直重心坐标。In one embodiment, the coordinate calculation module 402 is used to obtain the component lateral moment components of at least one structural component of the work vehicle on the horizontal axis of the preset coordinate system based on the overall machine parameter value, the boom angle value and the levelness; The component lateral moment component, the weight of the hanging object, the levelness, the boom angle value and the rotation angle value are used to calculate the total lateral moment component; the ratio of the total lateral moment component to the total weight of the operating vehicle is used as the lateral center of gravity coordinates; based on the complete machine Parameter value, jib angle value and levelness, obtain the component longitudinal moment component of at least one structural component of the work vehicle on the longitudinal axis of the preset coordinate system; based on component longitudinal moment component, weight of hanging object, levelness, jib angle value and slewing angle value, calculate the total longitudinal moment component; use the ratio of the total longitudinal moment component to the total weight of the work vehicle as the longitudinal center of gravity coordinates; The component vertical moment components of at least one structural component on the vertical axis of the preset coordinate system; calculate the total vertical moment component based on the component vertical moment component, the weight of the hanging object, the height count value, the jib angle value and the levelness; the total The ratio of the vertical moment component to the total weight of the working vehicle is used as the vertical center of gravity coordinates.
一个实施例中,指令生成模块403,用于将三维重心坐标中三个维度的坐标值,分别与对应的坐标预警值进行比较;确定至少一个维度的坐标值超过对应的坐标预警值,生成重心调整指令,其中,重心调整指令用于在超过坐标预警值的维度调整作业车辆的控制参数值。In one embodiment, the
图5示例了一种电子设备的实体结构示意图,如图5所示,该电子设备可以包括:处理器(processor)501、通信接口(Communications Interface)502、存储器(memory)503和通信总线504,其中,处理器501,通信接口502,存储器503通过通信总线504完成相互间的通信。处理器501可以调用存储器503中的逻辑指令,以执行重心调整方法,该方法包括:获取作业车辆在工作状态下结构部件的实时参数值,以及获取作业车辆静止状态下结构部件的固有参数值;基于实时参数值和固有参数值,计算作业车辆在预设坐标系中的三维重心坐标;根据三维重心坐标,生成重心调整指令,其中,重心调整指令用于调整作业车辆的重心。FIG. 5 illustrates a schematic diagram of the physical structure of an electronic device. As shown in FIG. 5, the electronic device may include: a processor (processor) 501, a communication interface (Communications Interface) 502, a memory (memory) 503, and a
此外,上述的存储器503中的逻辑指令可以通过软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。In addition, the above logic instructions in the
另一方面,本发明还提供一种计算机程序产品,所述计算机程序产品包括存储在非暂态计算机可读存储介质上的计算机程序,所述计算机程序包括程序指令,当所述程序指令被计算机执行时,计算机能够执行上述各实施例所提供的On the other hand, the present invention also provides a computer program product, the computer program product includes a computer program stored on a non-transitory computer-readable storage medium, the computer program includes program instructions, and when the program instructions are executed by a computer When executing, the computer can execute the
重心调整方法,该方法包括:获取作业车辆在工作状态下结构部件的实时参数值,以及获取作业车辆静止状态下结构部件的固有参数值;基于实时参数值和固有参数值,计算作业车辆在预设坐标系中的三维重心坐标;根据三维重心坐标,生成重心调整指令,其中,重心调整指令用于调整作业车辆的重心。A method for adjusting the center of gravity, the method comprising: obtaining real-time parameter values of the structural components of the working vehicle in a working state, and obtaining inherent parameter values of the structural components of the working vehicle at a standstill; based on the real-time parameter values and the inherent parameter values, calculating The coordinates of the three-dimensional center of gravity in the coordinate system are set; according to the coordinates of the three-dimensional center of gravity, an adjustment instruction for the center of gravity is generated, wherein the adjustment instruction for the center of gravity is used to adjust the center of gravity of the work vehicle.
又一方面,本发明还提供一种非暂态计算机可读存储介质,其上存储有计算机程序,该计算机程序被处理器执行时实现上述各实施例提供的重心调整方法,该方法包括:获取作业车辆在工作状态下结构部件的实时参数值,以及获取作业车辆静止状态下结构部件的固有参数值;基于实时参数值和固有参数值,计算作业车辆在预设坐标系中的三维重心坐标;根据三维重心坐标,生成重心调整指令,其中,重心调整指令用于调整作业车辆的重心。In yet another aspect, the present invention also provides a non-transitory computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, the method for adjusting the center of gravity provided by the above-mentioned embodiments is implemented. The method includes: obtaining The real-time parameter values of the structural components of the work vehicle in the working state, and the acquisition of the inherent parameter values of the structural components of the work vehicle in a static state; based on the real-time parameter values and the inherent parameter values, calculate the three-dimensional center of gravity coordinates of the work vehicle in the preset coordinate system; A center-of-gravity adjustment instruction is generated according to the three-dimensional center-of-gravity coordinates, wherein the center-of-gravity adjustment instruction is used to adjust the center of gravity of the work vehicle.
又一方面,本发明还提供一种作业车辆,该作业车辆通过如上述任意一个实施例提供的重心调整方法进行重心调整。In yet another aspect, the present invention also provides a work vehicle, where the center of gravity of the work vehicle is adjusted through the method for adjusting the center of gravity provided in any one of the above embodiments.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are only illustrative, and the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in One place, or it can be distributed to multiple network elements. Part or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. It can be understood and implemented by those skilled in the art without any creative effort.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到各实施方式可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件。基于这样的理解,上述技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如ROM/RAM、磁碟、光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行各个实施例或者实施例的某些部分所述的方法。Through the above description of the implementations, those skilled in the art can clearly understand that each implementation can be implemented by means of software plus a necessary general hardware platform, and of course also by hardware. Based on this understanding, the essence of the above technical solution or the part that contributes to the prior art can be embodied in the form of software products, and the computer software products can be stored in computer-readable storage media, such as ROM/RAM, magnetic discs, optical discs, etc., including several instructions to make a computer device (which may be a personal computer, server, or network device, etc.) execute the methods described in various embodiments or some parts of the embodiments.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims (10)
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