CN115303786A - A kind of FPC fast pressing process intelligent retracting and discharging process - Google Patents
A kind of FPC fast pressing process intelligent retracting and discharging process Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65H23/00—Registering, tensioning, smoothing or guiding webs
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Abstract
本发明属于柔性电路板技术领域,公开了一种FPC快压工艺智能收放料工艺。所述工艺包括:步骤S01:膜纸放料:对膜纸进行连续的放料和收料;步骤S02:压合机构上料:推送FPC,使其将连续的膜纸顶入压合机构;步骤S03:压合:压合机构压合;步骤S04:膜纸剥离,在FPC与膜纸热压后,剥纸辊筒在膜纸与FPC板下方移动,使剥纸辊筒靠近FPC和膜纸压合的部分,回收膜纸的时候,使FPC与膜纸进行脱离;步骤S05:收卷膜纸。本发明的工艺能够实现FPC板热压时的自动上料和热压后的即时、自动剥离,热压效率高,剥离效果好、不损坏产品,有效提高了产品的良品率,降低生产成本。
The invention belongs to the technical field of flexible circuit boards, and discloses an intelligent retracting and discharging process for an FPC fast pressing process. The process includes: step S01: unwinding the film paper: continuously unwinding and receiving the film paper; step S02: feeding the pressing mechanism: pushing the FPC to push the continuous film paper into the pressing mechanism; Step S03: Pressing: the pressing mechanism is pressed together; Step S04: The film and paper are peeled off. After the FPC and the film paper are hot-pressed, the peeling roller moves under the film paper and the FPC board, so that the peeling roller is close to the FPC and the film. In the part where the paper is pressed together, when the film paper is recovered, the FPC is separated from the film paper; step S05 : winding the film paper. The process of the invention can realize automatic feeding of the FPC board during hot pressing and immediate and automatic peeling after the hot pressing, high hot pressing efficiency, good peeling effect and no damage to the product, effectively improving the yield of the product and reducing the production cost.
Description
本发明申请是分案申请,母案申请号:CN2019110334872;母案名称:一种FPC快压工艺智能收放料机器人;母案申请日:2019-10-28。The application of the present invention is a divisional application, the application number of the parent application: CN2019110334872; the name of the parent application: an intelligent feeding and discharging robot for FPC fast pressing process; the application date of the parent application: 2019-10-28.
技术领域technical field
本发明涉及柔性电路板技术领域,特别是涉及一种FPC快压工艺智能收放料工艺。The invention relates to the technical field of flexible circuit boards, in particular to an intelligent retracting and unwinding process of an FPC fast pressing process.
背景技术Background technique
目前所有行业内都是进行人工上料,没有采用自动化的设备代替人员操作,不能自动上料是本行业一直没有解决的痛点问题。由于FPC快压工艺智能收放料机器人温度高散发热量大,人员工作环境差,工作环境温度高达40℃以上。主要是工艺的繁琐导致没有好的自动上料机构,离型膜+FPC+离型膜的形式进行上料,压合工艺后具有一定的粘性、要把两个膜纸与FPC分开,(某些FPC产品)背面要重复利用,单纯的机械手方式难以实现对很薄的离型膜进行上料。离型膜厚度0.125mm、0.1mm和30um,可见一般的上料方式满足不了生产要求,也是此领域一直没有突破的技术难点。At present, manual feeding is carried out in all industries, and no automated equipment is used to replace human operations. The inability to automatically load materials is a pain point problem that has not been solved in this industry. Due to the high temperature of the FPC fast pressing process, the intelligent retracting and discharging robot has a high temperature and emits a lot of heat, and the working environment of the personnel is poor, and the working environment temperature is as high as 40°C. The main reason is that there is no good automatic feeding mechanism due to the cumbersome process. The material is loaded in the form of release film + FPC + release film. After the pressing process, it has a certain degree of stickiness. It is necessary to separate the two film papers from the FPC, (some The back of FPC products) needs to be reused, and it is difficult to load a very thin release film with a simple robotic method. The thickness of the release film is 0.125mm, 0.1mm and 30um. It can be seen that the general feeding method cannot meet the production requirements, and it is also a technical difficulty that has not been broken through in this field.
发明内容Contents of the invention
鉴于上述问题,提出了本发明以便提供一种克服上述问题或者至少部分地解决上述问题的一种FPC快压工艺智能收放料机器人和一种FPC快压工艺智能收放料工艺。In view of the above problems, the present invention is proposed to provide an FPC rapid pressing process intelligent retracting and unwinding robot and an FPC rapid pressing process intelligent retracting and unwinding process that overcome the above problems or at least partially solve the above problems.
为了解决上述问题,本发明公开了一种FPC快压工艺智能收放料机器人,包括:龙门模组、走纸机构、吸板机构、随动机构和压合机构,所述龙门模组包括支架、X轴滑轨、Y轴滑轨和Z轴滑轨,所述吸板机构与所述Z轴滑轨滑动连接,所述走纸机构布设于所述龙门模组的两端,所述随动机构机构、所述压合机构和所述吸板机构相对设置。In order to solve the above problems, the present invention discloses an intelligent feeding and unwinding robot for FPC fast pressing process, including: a gantry module, a paper feeding mechanism, a suction plate mechanism, a follower mechanism and a pressing mechanism, and the gantry module includes a bracket , X-axis slide rail, Y-axis slide rail and Z-axis slide rail, the suction plate mechanism is slidingly connected with the Z-axis slide rail, the paper feeding mechanism is arranged at both ends of the gantry module, The moving mechanism, the pressing mechanism and the suction plate mechanism are arranged oppositely.
进一步地,所述走纸机构包括放料模组和收料模组,所述放料模组和所述收料模组分别设于所述支架的两端。Further, the paper feeding mechanism includes a discharging module and a receiving module, and the discharging module and the receiving module are respectively arranged at two ends of the support.
进一步地,还包括配重机构,所述配重机构包括配重支座和配重组件,所述配重支座与所述配重组件转动连接,所述配重组件的一端设有固定重量,所述配重组件的另一端活动设有配重元件,所述配重支座固定设于所述支架上,且所述配重机构与所述放料模组相对设置。Further, it also includes a counterweight mechanism, the counterweight mechanism includes a counterweight support and a counterweight assembly, the counterweight support is rotatably connected to the counterweight assembly, and one end of the counterweight assembly is provided with a fixed weight , the other end of the counterweight assembly is movably provided with a counterweight element, the counterweight support is fixed on the support, and the counterweight mechanism is arranged opposite to the discharging module.
进一步地,还包括多轴防吸纸机构,所述多轴防吸纸机构包括固定栅和活动栅,所述固定栅固定安装于所述机架且相对所述放料模组位置处,所述活动栅与所述固定栅交替设置,且所述活动栅与活动气缸的输出端连接。Further, it also includes a multi-axis anti-paper suction mechanism, the multi-axis anti-paper suction mechanism includes a fixed grid and a movable grid, and the fixed grid is fixedly installed on the frame and at a position relative to the discharging module. The movable grids are arranged alternately with the fixed grids, and the movable grids are connected to the output end of the movable cylinder.
进一步地,所述吸板机构包括吸板本体、气管和真空发生装置,所述气管的一端与所述真空发生器连接,且所述气管的另一端安装在所述吸板本体表面,所述吸板本体与所述Z轴滑轨滑动连接。Further, the suction board mechanism includes a suction board body, a gas pipe and a vacuum generating device, one end of the gas pipe is connected to the vacuum generator, and the other end of the gas pipe is installed on the surface of the suction board body, the The suction plate body is slidingly connected with the Z-axis slide rail.
进一步地,所述吸板本体的顶面设有除静电离子棒。Further, the top surface of the suction plate body is provided with an antistatic ion bar.
进一步地,所述吸板本体表面设有若干凸台。Further, several bosses are provided on the surface of the suction plate body.
进一步地,所述随动机构包括随动安装板、底层夹纸模组、中层夹纸模组、动力模组和随动滑轨,所述随动滑轨安装在所述随动安装板上,所述底层夹纸模组和所述中层夹纸模组依次安装在所述随动滑轨上,所述动力模组带动所述底层夹纸模组在所述随动滑轨上滑动,所述底层夹纸模组带动所述中层夹纸模组在所述随动滑轨上滑动。Further, the follow-up mechanism includes a follow-up installation plate, a bottom paper clamping module, a middle paper clamping module, a power module and a follow-up slide rail, and the follow-up slide rail is installed on the follow-up installation plate , the bottom paper clamping module and the middle paper clamping module are sequentially installed on the follow-up slide rail, the power module drives the bottom paper clamp module to slide on the follow-up slide rail, The bottom paper clamping module drives the middle paper clamping module to slide on the follow-up slide rail.
进一步地,所述随动机构还包括伸缩剥离模组,所述伸缩剥离模组包括伸缩气缸和剥纸辊筒,所述伸缩气缸分别固定设于所述随动安装板两端,所述剥纸辊筒两端分别与所述伸缩气缸的输出端连接。Further, the follow-up mechanism also includes a telescopic peeling module, the telescopic peeling module includes a telescopic cylinder and a peeling roller, the telescopic cylinders are respectively fixed at both ends of the follow-up mounting plate, and the peeling Both ends of the paper roller are respectively connected to the output ends of the telescopic cylinder.
进一步地,所述吸板机构底部设有收料托盘和收料皮带,所述收料皮带一端与所述吸板机构抵接,另一端与所述收料托盘抵接。Further, the bottom of the suction plate mechanism is provided with a receiving tray and a material receiving belt, one end of the material receiving belt abuts against the suction plate mechanism, and the other end abuts against the material receiving tray.
一种FPC快压工艺智能收放料工艺,所述工艺包括下述步骤:A kind of FPC fast pressing technology intelligent retractable material technology, described technology comprises the following steps:
步骤S01:膜纸放料:对膜纸进行连续的放料和收料;Step S01: Membrane paper feeding: continuous feeding and receiving of membrane paper;
步骤S02:压合机构上料:推送FPC,使其将连续的膜纸顶入压合机构;Step S02: Feeding the pressing mechanism: push the FPC to push the continuous film paper into the pressing mechanism;
步骤S03:压合:压合机构压合;Step S03: pressing: pressing by the pressing mechanism;
步骤S04:膜纸剥离,在FPC与膜纸热压后,剥纸辊筒在膜纸与FPC板下方移动,使剥纸辊筒靠近FPC和膜纸压合的部分,回收膜纸的时候,使FPC与膜纸进行脱离;具体地,上、下膜纸收卷带动FPC退出压合机构,退出过程中,下膜纸与剥纸滚筒接触形成转折角,下膜纸能够顺利通过该转折角与FPC板逐渐脱离,与此同时,FPC板在自重的作用下与上膜纸也逐渐脱离,实现FPC热压后的剥离;Step S04: Peel off the film paper. After the FPC and the film paper are hot-pressed, the peeling roller moves under the film paper and the FPC board, so that the peeling roller is close to the part where the FPC and the film paper are pressed, and when the film paper is recycled, Make the FPC separate from the film paper; specifically, the upper and lower film papers are rewound to drive the FPC to exit the pressing mechanism. During the exit process, the lower film paper contacts the peeling roller to form a turning angle, and the lower film paper can pass through the turning angle smoothly. It gradually separates from the FPC board, and at the same time, the FPC board also gradually separates from the upper film paper under the action of its own weight, realizing the peeling of the FPC after hot pressing;
步骤S05:收卷膜纸。Step S05: Winding up the film paper.
进一步地,所述步骤S01具体包括:膜纸依次绕过放料模组、随动机构和收料模组,采用放料模组和和收料模组进行配合,使膜纸保持膜纸拉直状态。Further, the step S01 specifically includes: the film paper bypasses the discharging module, the follower mechanism and the receiving module in turn, and uses the discharging module and the receiving module to cooperate, so that the film paper keeps the film paper pulling Straight state.
更进一步地,所述步骤S02具体包括:位于放料模组和和收料模组中间的吸板机构吸取并推送FPC向压合机构腔体内运动,使得FPC直接将连续的膜纸顶入压合机构开口内,放置FPC,使得离型膜包裹FPC上、下面,实现上料。Furthermore, the step S02 specifically includes: the suction plate mechanism located between the unwinding module and the receiving module sucks and pushes the FPC to move into the cavity of the pressing mechanism, so that the FPC directly pushes the continuous film paper into the pressing mechanism. Place the FPC in the opening of the closing mechanism, so that the release film wraps the top and bottom of the FPC to realize feeding.
进一步地,所述步骤S03具体包括:压合机构对膜纸和FPC进行高温压合。Further, the step S03 specifically includes: a pressing mechanism performs high-temperature pressing on the film paper and the FPC.
进一步地,所述步骤S04中膜纸剥离时,利用重力的方式,配重机构调节杠杆的自身重量,减少上层膜纸多余的长度部分。Further, when the membrane paper is peeled off in the step S04, the counterweight mechanism adjusts the weight of the lever itself by gravity to reduce the excess length of the upper membrane paper.
进一步地,所述步骤S05具体包括:放料模组持续放出新的膜纸,收料模组回收已经热压后的膜纸,并预收卷一定长度的新膜纸,为下一次工序做准备。Further, the step S05 specifically includes: the unwinding module continuously releases new film paper, the receiving module recycles the hot-pressed film paper, and pre-rolls a certain length of new film paper to prepare for the next process .
进一步地,步骤S01和步骤S05收放膜纸的过程中,两根活动的导纸杆与三根固定的导纸杆交叉设置,并将膜纸从膜筒缠绕至随动机构,将膜纸交替缠绕在固定栅和活动栅上,通过控制活动栅相对于固定栅的位置,进而控制膜纸的余量,通过增加活动栅相对固定栅的相对距离,进而可以减少膜纸的余量。Further, during step S01 and step S05, during the process of retracting and unwinding the film paper, two movable paper guide rods and three fixed paper guide rods are intersected, and the film paper is wound from the film tube to the follow-up mechanism, and the film paper is alternately Winding on the fixed grid and the movable grid, by controlling the position of the movable grid relative to the fixed grid, the margin of film paper can be controlled, and by increasing the relative distance between the movable grid and the fixed grid, the margin of film paper can be reduced.
更进一步地,所述步骤S02中,压合机构上料时,吸板机构第一端的导纸杆包括离型膜导向辊,离型膜导向辊用于将离型膜送入压合机构腔体内。Furthermore, in the step S02, when the pressing mechanism is feeding, the paper guide rod at the first end of the suction plate mechanism includes a release film guide roller, and the release film guide roller is used to send the release film into the pressing mechanism inside the cavity.
本发明包括以下优点:The present invention includes the following advantages:
(1)采用龙门模组将吸板机构连接,使得吸板机构在各个方位能够灵活吸附FPC,并将自动FPC和离型膜智能的送到FPC快压工艺智能收放料机器人构处,并通过走纸机构实现较少余量的膜纸,成本降低,极大的提高了热压的效率;(1) The gantry module is used to connect the suction plate mechanism, so that the suction plate mechanism can flexibly absorb FPC in all directions, and intelligently send the automatic FPC and release film to the FPC fast pressing process intelligent retracting and discharging robot mechanism, and The film paper with less margin is realized through the paper feeding mechanism, the cost is reduced, and the efficiency of hot pressing is greatly improved;
(2)通过吸板机构吸取并推送FPC向压合机构腔体内运动,使得FPC直接将连续的膜纸顶入压合机构开口内,放置FPC,使得离型膜包裹FPC上、下面,实现了自动上料过程,代替了人员操作,满足了生产要求;(2) The suction plate mechanism absorbs and pushes the FPC to move into the cavity of the pressing mechanism, so that the FPC directly pushes the continuous film paper into the opening of the pressing mechanism, and places the FPC so that the release film wraps the top and bottom of the FPC, realizing The automatic feeding process replaces the human operation and meets the production requirements;
(3)传统的FPC热压后无法及时进行剥离,这时,由于膜纸和FPC的冷却收缩特性不同,容易对PFC表面造成损伤,而本发明通过剥纸辊筒对热压后的膜纸和FPC进行及时剥离,避免了膜纸和FPC因冷却收缩特性不同导致的FPC表面受损,提高了产品的良品率,降低生产成本。(3) The traditional FPC cannot be peeled off in time after hot pressing. At this time, due to the different cooling shrinkage characteristics of the film paper and the FPC, it is easy to cause damage to the PFC surface, and the present invention uses a peeling roller to peel off the hot-pressed film paper. Timely peeling off from FPC avoids damage to FPC surface due to different cooling shrinkage characteristics of film paper and FPC, improves product yield and reduces production costs.
附图说明Description of drawings
图1是本发明的一种FPC快压工艺智能收放料机器人的结构框图;Fig. 1 is a structural block diagram of a kind of FPC fast pressing technology intelligent retracting and unwinding robot of the present invention;
图2是本发明的一种FPC快压工艺智能收放料机器人的侧视图;Fig. 2 is the side view of a kind of FPC rapid pressing technology intelligent retracting and unwinding robot of the present invention;
图3是本发明的一种FPC快压工艺智能收放料机器人的配重机构示意图;Fig. 3 is the schematic diagram of the counterweight mechanism of a kind of FPC rapid pressing technology intelligent retractable material robot of the present invention;
图4是本发明的一种FPC快压工艺智能收放料机器人的吸板机构示意图;Fig. 4 is a schematic diagram of the sucking plate mechanism of a kind of FPC fast pressing technology intelligent retracting and unwinding robot of the present invention;
图中标记说明:11-X轴滑轨、12-Y轴滑轨、13-Z轴滑轨、2-配重机构、21-配重螺母、22-配重管、23-配重侧边、24-配重支座、3-支架、4-随动机构、5-压合机构、61-放料模组、62-收料模组、7-收料托盘、81-气管、82-吸板本体、83-凸台、84-除静电离子棒、85-导纸杆。Marking description in the figure: 11-X-axis slide rail, 12-Y-axis slide rail, 13-Z-axis slide rail, 2-counterweight mechanism, 21-counterweight nut, 22-counterweight tube, 23-counterweight side , 24-counterweight support, 3-bracket, 4-following mechanism, 5-pressing mechanism, 61-discharging module, 62-receiving module, 7-receiving tray, 81-air pipe, 82- Suction plate body, 83-boss, 84-destatic ion rod, 85-paper guide rod.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
本发明的核心构思之一在于,提供了一种FPC快压工艺智能收放料机器人,包括:龙门模组、走纸机构、吸板机构、随动机构4和压合机构5,龙门模组包括支架3、X轴滑轨11、Y轴滑轨12和Z轴滑轨13,吸板机构与Z轴滑轨13滑动连接,走纸机构布设于龙门模组的两端,随动机构4机构、压合机构5和吸板机构相对设置。采用龙门模组将吸板机构连接,使得吸板机构在各个方位能够灵活吸附FPC,并自动将FPC和离型膜智能的送到热压机构处,并通过走纸机构实现较少余量的膜纸,成本降低,极大的提高了热压的效率。One of the core concepts of the present invention is to provide an intelligent feeding and unwinding robot for FPC fast pressing process, including: a gantry module, a paper feeding mechanism, a suction plate mechanism, a follow-
参照图1,示出了本发明的一种FPC快压工艺智能收放料机器人的结构框图,具体可以包括:龙门模组、走纸机构、吸板机构、随动机构4和压合机构5,龙门模组包括支架3、X轴滑轨11、Y轴滑轨12和Z轴滑轨13,吸板机构与Z轴滑轨13滑动连接,走纸机构布设于龙门模组的两端,随动机构4机构、压合机构5和吸板机构相对设置。在一具体实施例中,上述龙门模组包括支架3、X轴滑轨11、Y轴滑轨12和Z轴滑轨13,上述X轴滑轨11固定安装于支架3顶部,Y轴滑轨12滑动设置于上述X轴滑轨11上,Z轴滑轨13滑动设置于Y轴滑轨12上,吸板机构滑动安装在上述Z轴滑轨13上,通过设置X轴滑轨11、Y轴滑轨12和Z轴滑轨13,可以实现吸板机构在各个方向上自由的移动,灵活吸取较大范围的FPC,提高热压的效率。离型膜主要通过走纸机构进行不间断地上料和收料,减少了离型膜纸的浪费;在压合工艺后,离型膜与FPC产品有粘性,受空间的限制,根据压合机构5的开合状态,设计随动机构4,利用随动机构4配合压合机构5开合过程中的工作位置,主要代替人员手动操作,节省人工的成本,不断地进行取放FPC和离型膜纸,减轻劳动强度,利用离型膜纸的随动特性,采用走纸机构进行配合,使离型膜纸保持膜纸拉直状态,吸盘(FPC)由压合机构5开口外部,向压合机构5腔体内运动,带动离型膜纸进入压合机构5开口内,放置FPC,实现离型膜包裹FPC上、下面,实现上料简单,回收方便的目的。Referring to Fig. 1, it shows a structural block diagram of an FPC fast pressing process intelligent retracting and discharging robot of the present invention, which may specifically include: a gantry module, a paper feeding mechanism, a suction plate mechanism, a follow-
在本实施例中,走纸机构包括放料模组61和收料模组62,放料模组61和收料模组62分别设于支架3的两端。在一具体实施例中,放料模组61设于支架3的顶部,收料模组62设于支架3的底部,吸板机构设于支架3中部且与随动机构4、压合机构5相对设置,膜纸依次绕过放料模组61、随动机构4和收料模组62,随动机构4活动设于支架3中部,且随动机构4的位置与压合机构5的开合状态保持一致。本实施例通过放料模组61和收料模组62对膜纸进行连续的放料和收料,在其中间安装吸板机构用于推送FPC,使得FPC直接将连续的膜纸顶入压合机构5的空腔内,压合机构5对膜纸和FPC进行高温压合后,吸板机构返回至压合机构5空腔外,放料模组61持续放出新的膜纸,收料模组62回收已经热压后的膜纸。从而减少了离型膜的浪费。In this embodiment, the paper feeding mechanism includes a discharging
在本实施例中,还包括配重机构2,配重机构2包括配重支座24和配重组件,配重支座24与配重组件转动连接,配重组件的一端设有固定重量,配重组件的另一端活动设有配重元件,配重支座24固定设于支架3上,且配重机构2与放料模组61相对设置。由于离型膜在整个工艺中是不剪断的,FPC快压工艺智能收放料机器人外部多余的离型膜纸对收FPC料是有一定影响的,热压后的FPC不容易剥离膜纸,因此针对此问题设计了配重机构2,利用重力的方式,调节杠杆的自身重量,减少上层膜纸多余的长度部分。在一具体实施例中,配重组件包括配重管22和配重侧边23,两根配重侧边23转动设于配重支座24上,配重管22的两端分别与两根配重侧边23的同一侧端部连接。本实施例将配重组件设置为配重管22、配重侧边23和配重支座24,通过将配重侧边23的中部任意位置转动连接在配重支座24上,实现杠杆原理,并将配重管22连接在配重侧边23的一端处,可实现对多余的膜纸进行抵接,减少膜纸的余量。In this embodiment, a
在一具体实施例中,配重元件包括配重螺母21,配重侧边23的一端外侧设置为螺纹面,且配重螺母21穿套于螺纹面。将两根配重侧边23的同一端分别连接配重管22的两端,上述配重侧边23的另一端设有螺纹柱,上述螺纹柱表面适配有配重螺母21,通过将配重螺母21在上述螺纹柱上旋转,实现配重螺母21在螺纹柱上相对位置的改变,通过杠杆的原理,实现配重管22相对高度的变化。提高膜纸传动的效率,同时使得热压后的FPC容易剥离膜纸。In a specific embodiment, the counterweight element includes a
在本实施例中,还包括多轴防吸纸机构,多轴防吸纸机构包括固定栅和活动栅,固定栅固定安装于机架且相对放料模组61位置处,活动栅与固定栅交替设置,且活动栅与活动气缸的输出端连接。第二种解决多余膜纸的机构就是用多根轴交替的方式,在一具体实施例中,通过两根活动轴和三根固定轴交叉实现余量纸的收集,减少多余纸对收料的影响。在一具体实施例中,上述固定栅具体设置为三根导纸杆85,上述三根导纸杆85固定设于机架上,另将活动栅设为两根导纸杆85,上述两根活动的导纸杆85与上述三根固定的导纸杆85交叉设置,并将膜纸从FPC快压工艺智能收放料机器人膜筒缠绕至随动机构4,将膜纸交替缠绕在固定栅和活动栅上,通过控制活动栅相对于固定栅的位置,进而控制膜纸的余量,增加活动栅相对固定栅的相对距离,进而可以减少膜纸的余量。在其他实施例中还可采用不同数量的导纸杆85组成上述固定栅或活动栅,本申请不限定上述活动栅和固定栅中导纸杆85的数量。In this embodiment, it also includes a multi-axis anti-paper suction mechanism. The multi-axis anti-paper suction mechanism includes a fixed grid and a movable grid. Alternately arranged, and the movable gate is connected with the output end of the movable cylinder. The second mechanism to solve excess film paper is to use multiple shafts alternately. In a specific embodiment, the collection of excess paper is realized by crossing two movable shafts and three fixed shafts, reducing the impact of excess paper on receiving materials. . In a specific embodiment, the fixed grid is specifically set as three
在本实施例中,吸板机构包括吸板本体82、气管81和真空发生装置,气管81的一端与真空发生器连接,且气管81的另一端安装在吸板本体82表面,吸板本体82与Z轴滑轨13滑动连接。采用真空发生器与吸板本体82连接,上述吸盘本体表面设有真空发生孔,采用气管81将上述真空发生孔与真空发生器连接,将上述真空发生孔与FPC相对时,启动真空发生器,实现对FPC的吸附。降低了人工转移的事故率,同时也提高了FPC吸附的精确度。吸板本体82底面固定设有硅胶吸板。真空发生器所产生的气路设置于吸板底部,在上述吸板的底部设置硅胶吸板,用于对吸板本体82进行密封和隔离,形成真空通道,使吸板的吸附作用最大化。导纸杆85设于吸板本体82的第一端,且导纸杆85与吸板本体82的边缘平行设置。在本实施例中,上述导纸杆85包括离型膜导向辊,上述导纸杆85用于将离型膜送入热压腔体内,在一具体实施例中的导纸杆85设置为圆柱形,有利于减小导纸杆85将离型膜送入腔体内的阻力。导纸杆85的两端与吸板本体82通过轴承转动连接。能够减小导纸杆85与离型膜的接触摩擦,避免导纸杆85与离型膜黏连,提高了导纸的效率,并提高了热压的速度。In this embodiment, the suction plate mechanism includes a
在本实施例中,吸板本体82的顶面设有除静电离子棒84。上述离子棒通过离子棒安装板安装在上述吸板本体82上,本实施例中的离子棒能够从根本上解决静电干扰,同时能够减少吸板本体82与离型膜的黏连情况。In this embodiment, the top surface of the
在本实施例中,吸板本体82表面设有若干凸台83。本申请实施例中的凸台83,用于加强吸板本身强度,同时上述凸台83还能减少静电。避免静电对FPC的吸附过程起到干扰,影响后续的热压过程。In this embodiment,
在本实施例中,随动机构4包括随动安装板、底层夹纸模组、中层夹纸模组、动力模组和随动滑轨,随动滑轨安装在随动安装板上,底层夹纸模组和中层夹纸模组依次安装在随动滑轨上,动力模组带动底层夹纸模组在随动滑轨上滑动,底层夹纸模组带动中层夹纸模组在随动滑轨上滑动。随动机构4固定设于支架3中部位置处。通过动力装置带动底层夹纸模组移动,中层夹纸模组通过自身的重力或底层夹纸模组的推力,跟随移动,实现了随动机构4同压合机构5开合状态的同步,避免了热压膜纸的黏连或产生余量,提高热压效率。In this embodiment, the follow-up
在本实施例中,随动机构4还包括伸缩剥离模组,伸缩剥离模组包括伸缩气缸和剥纸辊筒,伸缩气缸分别固定设于随动安装板两端,剥纸辊筒两端分别与伸缩气缸的输出端连接。在FPC与膜纸热压后,需要将膜纸剥离FPC,本实施例通过将剥纸辊筒与伸缩气缸连接,使得剥纸辊筒能够在膜纸与FPC板下方移动,使剥纸辊筒靠近FPC和膜纸压合的部分,回收膜纸的时候,可以快速的使FPC与膜纸进行脱离,通过剥纸辊筒减少膜纸的余量。In this embodiment, the follow-up
在本实施例中,吸板机构底部设有收料托盘7和收料皮带,收料皮带一端与吸板机构抵接。另一端与收料托盘7抵接。In this embodiment, a
最后,还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者终端设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者终端设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者终端设备中还存在另外的相同要素。Finally, it should also be noted that in this text, relational terms such as first and second etc. are only used to distinguish one entity or operation from another, and do not necessarily require or imply that these entities or operations, any such actual relationship or order exists. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or terminal equipment comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements identified, or also include elements inherent in such a process, method, article, or end-equipment. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or terminal device comprising said element.
实施例2Example 2
一种FPC快压工艺智能收放料工艺,所述工艺包括下述步骤:A kind of FPC fast pressing technology intelligent retractable material technology, described technology comprises the following steps:
步骤S01:膜纸放料:对膜纸进行连续的放料和收料;Step S01: Membrane paper feeding: continuous feeding and receiving of membrane paper;
具体地,膜纸依次绕过放料模组、随动机构和收料模组,采用放料模组和和收料模组进行配合,使膜纸保持膜纸拉直状态;Specifically, the film paper bypasses the discharging module, the follower mechanism and the receiving module in turn, and the discharging module and the receiving module are used to cooperate to keep the film paper in a straightened state;
步骤S02:压合机构上料:推送FPC,使其将连续的膜纸顶入压合机构5;Step S02: Feeding the pressing mechanism: push the FPC to push the continuous film paper into the
具体地,位于放料模组61和和收料模组62中间的吸板机构吸取并推送FPC向压合机构5腔体内运动,使得FPC直接将连续的膜纸顶入压合机构5开口内,放置FPC,使得离型膜包裹FPC上、下面,实现压合机构5的上料过程;Specifically, the suction plate mechanism located between the discharging
步骤S03:压合:压合机构5对膜纸和FPC进行高温压合;Step S03: Pressing: the
步骤S04:膜纸剥离,在FPC与膜纸热压后,剥纸辊筒在膜纸与FPC板下方移动,使剥纸辊筒靠近FPC和膜纸压合的部分,回收膜纸的时候,使FPC与膜纸进行脱离;具体地,上、下膜纸收卷带动FPC退出压合机构5,退出过程中,下膜纸与剥纸滚筒接触形成转折角,下膜纸能够顺利通过该转折角与FPC板逐渐脱离,与此同时,FPC板在自重的作用下与上膜纸也逐渐脱离,实现FPC热压后的剥离;同时,膜纸剥离时,利用重力的方式,配重机构调节杠杆的自身重量,减少上层膜纸多余的长度部分;Step S04: Peel off the film paper. After the FPC and the film paper are hot-pressed, the peeling roller moves under the film paper and the FPC board, so that the peeling roller is close to the part where the FPC and the film paper are pressed, and when the film paper is recycled, The FPC is separated from the film paper; specifically, the upper and lower film papers are rewound to drive the FPC to exit the
步骤S05:收卷膜纸,具体地,放料模组61持续放出新的膜纸,收料模组62回收已经热压后的膜纸,并预收卷一定长度的新膜纸,为下一次工序做准备。Step S05: Rewind the film paper. Specifically, the unwinding
此外,在步骤S01和步骤S05收放膜纸的过程中,两根活动的导纸杆与三根固定的导纸杆交叉设置,并将膜纸从膜筒缠绕至随动机构,将膜纸交替缠绕在固定栅和活动栅上,通过控制活动栅相对于固定栅的位置,进而控制膜纸的余量,通过增加活动栅相对固定栅的相对距离,进而可以减少膜纸的余量。In addition, during step S01 and step S05, during the process of retracting and unwinding the film paper, two movable paper guide rods and three fixed paper guide rods are intersected, and the film paper is wound from the film tube to the follow-up mechanism, and the film paper is alternately Winding on the fixed grid and the movable grid, by controlling the position of the movable grid relative to the fixed grid, the margin of film paper can be controlled, and by increasing the relative distance between the movable grid and the fixed grid, the margin of film paper can be reduced.
在步骤S02中,压合机构上料时,吸板机构第一端的导纸杆包括离型膜导向辊,离型膜导向辊用于将离型膜送入压合机构5腔体内。In step S02, when the pressing mechanism is feeding materials, the paper guide rod at the first end of the suction plate mechanism includes a release film guide roller, and the release film guide roller is used to send the release film into the cavity of the
以上对本发明所提供的一种FPC快压工艺智能收放料机器人以及一种FPC快压工艺智能收放料工艺,进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The above provides a detailed introduction to a kind of FPC fast pressing process intelligent retracting and discharging robot and a kind of FPC fast pressing process intelligent retracting and discharging process provided by the present invention. In this paper, specific examples are used to carry out the principles and implementation methods of the present invention. To clarify, the descriptions of the above embodiments are only used to help understand the method of the present invention and its core idea; meanwhile, for those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope In summary, the content of this specification should not be construed as limiting the present invention.
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| CN112867261B (en) * | 2021-01-19 | 2022-06-10 | 深圳市金石智控股份有限公司 | Film paper placing mechanism for suction plate |
| CN115315075B (en) * | 2022-07-25 | 2025-09-02 | 深圳市金石智控股份有限公司 | A flexible circuit board intelligent material receiving mechanism and a fast pressing integrated device |
| CN115520687A (en) * | 2022-09-19 | 2022-12-27 | 深圳市金石智控股份有限公司 | Intelligent material receiving and discharging mechanism based on single-opening rapid press |
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| CN117279225B (en) * | 2023-11-22 | 2024-01-26 | 深圳市鑫达辉软性电路科技有限公司 | FPC suitable for intelligent wearing and quick pressing process thereof |
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| CN110683348A (en) | 2020-01-14 |
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