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CN115303700A - Vehicle accessory storage method, mechanism and computer readable storage medium - Google Patents

Vehicle accessory storage method, mechanism and computer readable storage medium Download PDF

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Publication number
CN115303700A
CN115303700A CN202210947280.1A CN202210947280A CN115303700A CN 115303700 A CN115303700 A CN 115303700A CN 202210947280 A CN202210947280 A CN 202210947280A CN 115303700 A CN115303700 A CN 115303700A
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stacker
vehicle
information
address information
vehicle accessory
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CN115303700B (en
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张洋
梁景辉
周智贵
张维衡
余卫东
屈建人
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GAC Toyota Motor Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0407Storage devices mechanical using stacker cranes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

本发明提出一种车辆配件存储方法、机构及计算机可读存储介质,所述车辆配件存储方法包括获取地址信息,控制堆垛机根据所述地址信息进行移动;检测所述堆垛机的位置信息;根据所述位置信息与所述地址信息判断所述堆垛机移动的位置是否准确;根据判断结果控制所述堆垛机存放车辆配件。本发明技术方案以自动控制的方式实现所述堆垛机的移动,并实时对所述堆垛机进行寻址定位,保证所述堆垛机存取车辆配件的精确度。以堆垛机取代叉车作业的高度限制,间接提高了所述货架的存储高度以及存储数量,也避免了叉车作业过程中交叉作业时的安全隐患,自动化作业保证了生产节拍有序且稳定,提高生产效率。

Figure 202210947280

The present invention provides a vehicle accessory storage method, a mechanism and a computer-readable storage medium. The vehicle accessory storage method includes acquiring address information, controlling a stacker to move according to the address information, and detecting the position information of the stacker. ; Determine whether the moving position of the stacker is accurate according to the position information and the address information; control the stacker to store vehicle accessories according to the judgment result. The technical scheme of the present invention realizes the movement of the stacker in an automatic control manner, and performs addressing and positioning of the stacker in real time, so as to ensure the accuracy of the stacker accessing vehicle accessories. The use of stackers to replace the height limitation of forklift operations indirectly increases the storage height and storage quantity of the racks, and also avoids potential safety hazards during cross-operation during forklift operations. Automated operations ensure orderly and stable production rhythms, and improve Productivity.

Figure 202210947280

Description

车辆配件存储方法、机构及计算机可读存储介质Vehicle accessories storage method, mechanism and computer-readable storage medium

技术领域technical field

本发明涉及车辆制造技术领域,特别涉及一种车辆配件存储方法、车辆配件存储机构及计算机可读存储介质。The invention relates to the technical field of vehicle manufacturing, in particular to a vehicle accessory storage method, a vehicle accessory storage mechanism and a computer-readable storage medium.

背景技术Background technique

在车辆生产中,冲压工艺与焊装工艺之间存、取料存在冲突。具体的,冲压工艺生产的成品托盘进入库存区放置,焊装工艺生产的成品进入库存区领取,从而导致两者之间作业存在交叉。而在目前现有技术中,传统的物流作业方式是通过叉车存放,产品能够放置的高度取决于叉车的升降臂的升降高度。从而导致三维空间的利用率低,以叉车方式进行存、取料时,考虑安全因素等影响,需要等待上一叉车作业完毕后再进行下一操作,从而导致整体生产节拍错乱,降低生产效率。In vehicle production, there is a conflict between the stamping process and the welding process in storing and retrieving materials. Specifically, the pallets of finished products produced by the stamping process are placed in the storage area, and the finished products produced by the welding process are received in the storage area, resulting in cross-operation between the two. However, in the current existing technology, the traditional logistics operation method is to store by forklift, and the height at which the product can be placed depends on the lifting height of the lifting arm of the forklift. As a result, the utilization rate of the three-dimensional space is low. When storing and retrieving materials by forklifts, considering safety factors and other influences, it is necessary to wait for the previous forklift to complete the operation before proceeding to the next operation, which leads to the disorder of the overall production cycle and reduces production efficiency.

发明内容Contents of the invention

本发明的主要目的是提供一种车辆配件存储方法及车辆配件自动存储仓库,旨在解决现有技术中车辆生产时由于工艺存、取料之间存在交叉冲突,从而导致生产节拍错乱,生产效率低的技术问题。The main purpose of the present invention is to provide a storage method for vehicle accessories and an automatic storage warehouse for vehicle accessories, aiming to solve the problem of the production cycle disorder and the production efficiency due to the cross-conflict between process storage and retrieving in vehicle production in the prior art. Low technical issues.

为实现上述目的,本发明提出一种车辆配件存储方法,所述车辆配件存储方法包括:In order to achieve the above purpose, the present invention proposes a storage method for vehicle accessories, which includes:

获取车辆配件的地址信息,控制堆垛机根据所述地址信息进行移动;Obtain the address information of the vehicle accessories, and control the stacker to move according to the address information;

检测所述堆垛机的位置信息;Detecting the position information of the stacker;

根据所述位置信息与所述地址信息判断所述堆垛机移动的位置是否准确;judging whether the moving position of the stacker is accurate according to the position information and the address information;

根据判断结果控制所述堆垛机存放车辆配件。According to the judgment result, the stacker is controlled to store the vehicle accessories.

可选地,获取车辆配件的地址信息,控制堆垛机根据所述地址信息进行移动的步骤包括:Optionally, the step of obtaining the address information of the vehicle accessories, and controlling the stacker to move according to the address information includes:

获取所述地址信息中的X轴位置信息以及Z轴位置信息;Acquiring X-axis position information and Z-axis position information in the address information;

控制所述堆垛机根据所述X轴位置信息在X轴方向上移动;controlling the stacker to move in the X-axis direction according to the X-axis position information;

控制所述堆垛机根据所述Z轴位置信息在Z轴方向上移动。Controlling the stacker to move in the Z-axis direction according to the Z-axis position information.

可选地,检测所述堆垛机的位置信息的步骤包括:Optionally, the step of detecting the position information of the stacker includes:

检测所述堆垛机的当前X轴位置与所述X轴位置信息之间的第一差值;Detecting a first difference between the current X-axis position of the stacker and the X-axis position information;

检测所述堆垛机的当前Z轴位置与所述Z轴位置信息之间的第二差值;Detecting a second difference between the current Z-axis position of the stacker and the Z-axis position information;

根据所述第一差值与所述第二差值生成所述位置信息。The position information is generated according to the first difference value and the second difference value.

可选地,根据所述位置信息与所述地址信息判断所述堆垛机移动的位置是否准确的步骤包括:Optionally, the step of judging whether the moving position of the stacker is accurate according to the position information and the address information includes:

判断所述第一差值是否大于预设差值,并生成第一子判断结果;judging whether the first difference is greater than a preset difference, and generating a first sub-judgment result;

判断所述第二差值是否大于所述预设差值,并生成第二子判断结果;judging whether the second difference is greater than the preset difference, and generating a second sub-judgment result;

根据所述第一子判断结果和所述第二子判断结果确定所述堆垛机移动的位置是否准确。It is determined whether the moving position of the stacker is accurate according to the first sub-judgment result and the second sub-judgment result.

可选地,根据所述第一子判断结果和所述第二子判断结果确定所述堆垛机移动的位置是否准确的步骤包括:Optionally, the step of determining whether the moving position of the stacker is accurate according to the first sub-judgment result and the second sub-judgment result includes:

当所述第一子判断结果为否且所述第二子判断结果为否时,则确定所述堆垛机移动的位置准确;When the first sub-judgment result is No and the second sub-judgment result is No, it is determined that the position of the stacker is accurate;

当所述第一子判断结果为是和/或所述第二子判断结果为是时,则确定所述堆垛机移动的位置不准确。When the first sub-judgment result is yes and/or the second sub-judgment result is yes, it is determined that the position where the stacker moves is inaccurate.

可选地,根据判断结果控制所述堆垛机存放车辆配件的步骤包括:Optionally, the step of controlling the stacker to store vehicle accessories according to the judgment result includes:

当所述堆垛机移动的位置准确时,控制所述堆垛机存放车辆配件;When the moving position of the stacker is accurate, control the stacker to store the vehicle accessories;

当所述堆垛机移动的位置不准确时,调整所述堆垛机的位置。When the moving position of the stacker is inaccurate, adjust the position of the stacker.

可选地,当所述堆垛机移动的位置准确时,控制所述堆垛机存放车辆配件的步骤包括:Optionally, when the moving position of the stacker is accurate, the step of controlling the stacker to store vehicle accessories includes:

当所述堆垛机移动的位置准确时,获取所述地址信息中的Y轴信息;When the moving position of the stacker is accurate, obtain the Y-axis information in the address information;

控制所述堆垛机根据所述Y轴信息在Y轴方向上移动以存放车辆配件。Controlling the stacker to move in the Y-axis direction according to the Y-axis information to store vehicle accessories.

可选地,当所述堆垛机移动的位置不准确时,调整所述堆垛机的位置的步骤包括:Optionally, when the moving position of the stacker is inaccurate, the step of adjusting the position of the stacker includes:

当所述堆垛机移动的位置不准确时,重新获取所述地址信息并返回控制堆垛机根据所述地址信息进行移动的步骤。When the moving position of the stacker is inaccurate, reacquire the address information and return to the step of controlling the movement of the stacker according to the address information.

此外,为解决上述问题,本发明还提出了一种车辆配件存储机构,车辆配件存储机构包括:In addition, in order to solve the above problems, the present invention also proposes a storage mechanism for vehicle accessories, which includes:

取料区;pick-up area;

货架,所述货架设置在所述取料区的一侧,所述货架上具有多个呈阵列设置的存储隔间;a shelf, the shelf is arranged on one side of the picking area, and the shelf has a plurality of storage compartments arranged in an array;

识别器,所述识别器的数量与所述存储隔间的数量一致且为一一对应设置;Identifiers, the number of the identifiers is consistent with the number of the storage compartments and is set in a one-to-one correspondence;

堆垛机,所述堆垛机可移动设置在所述货架与所述取料区之间,所述堆垛机上设有识别标签;A stacker, the stacker is movably arranged between the shelf and the picking area, and an identification label is provided on the stacker;

存储器、处理器及存储在所述存储器上并可在所述处理器上运行的车辆配件存储程序,其中,所述识别器用于扫描所述识别标签以检测所述堆垛机的位置信息,所述车辆配件存储程序被所述处理器执行时实现如上述的车辆配件存储方法的步骤。a memory, a processor, and a vehicle accessory storage program stored in the memory and operable on the processor, wherein the identifier is used to scan the identification label to detect the position information of the stacker, so When the vehicle accessory storage program is executed by the processor, the steps of the above-mentioned vehicle accessory storage method are implemented.

此外,为解决上述问题,本发明还提出了一种计算机可读存储介质,所述计算机可读存储介质上存储有车辆配件存储程序,所述车辆配件存储程序被处理器执行时实现如上述的车辆配件存储方法的步骤。In addition, in order to solve the above problems, the present invention also proposes a computer-readable storage medium, on which a vehicle accessory storage program is stored, and when the vehicle accessory storage program is executed by a processor, the above-mentioned The steps of the vehicle accessory storage method.

本发明技术方案以自动控制的方式实现所述堆垛机的移动,并实时对所述堆垛机进行寻址定位,保证所述堆垛机存取车辆配件的精确度。以堆垛机取代叉车作业的高度限制,间接提高了所述货架的存储高度以及存储数量,也避免了叉车作业过程中交叉作业时的安全隐患,自动化作业保证了生产节拍有序且稳定,提高生产效率。The technical solution of the present invention realizes the movement of the stacker in an automatic control manner, and addresses and locates the stacker in real time, so as to ensure the accuracy of the stacker in accessing vehicle accessories. Replacing the height limit of forklift operation with stacker cranes indirectly increases the storage height and storage quantity of the shelves, and also avoids safety hazards during cross-operation during forklift operation. Automated operations ensure an orderly and stable production cycle, improving Productivity.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative effort.

图1为本发明车辆配件存储方法第一实施例的流程示意图;Fig. 1 is a schematic flow chart of the first embodiment of the vehicle accessories storage method of the present invention;

图2为本发明车辆配件存储方法第二实施例的流程示意图;Fig. 2 is a schematic flow chart of the second embodiment of the vehicle accessory storage method of the present invention;

图3为本发明车辆配件存储方法第三实施例的流程示意图;Fig. 3 is a schematic flow chart of the third embodiment of the method for storing vehicle accessories according to the present invention;

图4为本发明车辆配件存储方法第四实施例的流程示意图;Fig. 4 is a schematic flow chart of a fourth embodiment of the method for storing vehicle accessories according to the present invention;

图5为本发明车辆配件存储机构的主视图;Fig. 5 is the front view of the vehicle accessories storage mechanism of the present invention;

图6为本发明车辆配件存储机构的侧视图。Fig. 6 is a side view of the vehicle accessories storage mechanism of the present invention.

附图标号说明:Explanation of reference numbers:

标号label 名称name 标号label 名称name 1010 货架shelf 1111 存储隔间storage compartment 2020 堆垛机Stacker 21twenty one 地轨track 22twenty two 天轨track 23twenty three 主体结构main structure 24twenty four 前轮front wheel 2525 后轮rear wheel 2626 导向轮Guide wheel 2727 立柱column 2828 货叉fork

本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relationship between the components in a certain posture (as shown in the accompanying drawings). Relative positional relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly.

另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the present invention, descriptions such as "first", "second" and so on are used for description purposes only, and should not be understood as indicating or implying their relative importance or implicitly indicating the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise specified and limited, the terms "connection" and "fixation" should be understood in a broad sense, for example, "fixation" can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal communication between two elements or an interaction relationship between two elements, unless otherwise clearly defined. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the technical solutions of the various embodiments of the present invention can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered as a combination of technical solutions. Does not exist, nor is it within the scope of protection required by the present invention.

本发明提出了一种车辆配件存储方法,请参照图1,图1为本发明所述车辆配件存储方法第一实施例的流程示意图,具体包括以下步骤:The present invention proposes a storage method for vehicle accessories. Please refer to FIG. 1. FIG. 1 is a schematic flowchart of the first embodiment of the storage method for vehicle accessories in the present invention, which specifically includes the following steps:

步骤S10:获取车辆配件的地址信息,控制堆垛机20根据所述地址信息进行移动;Step S10: Obtain the address information of the vehicle accessories, and control the stacker 20 to move according to the address information;

步骤S20:检测所述堆垛机20的位置信息;Step S20: detecting the position information of the stacker 20;

步骤S30:根据所述位置信息与所述地址信息判断所述堆垛机20移动的位置是否准确;Step S30: judging whether the moving position of the stacker 20 is accurate according to the position information and the address information;

步骤S40:根据判断结果控制所述堆垛机20存放车辆配件。Step S40: Control the stacker 20 to store the vehicle accessories according to the judgment result.

所述车辆配件存储方法可基于智能WCS技术实现。配合OPC协议与WMS和ECS通讯,应用于车辆配件存储机构,则可在脱机状态下调度所有设备正常运行。请参照图5及图6,所述车辆配件存储机构具体包括取料区、货架10、识别器及堆垛机20,所述货架10设置在所述取料区的一侧,所述货架10上具有多个呈阵列设置的存储隔间11;所述识别器的数量与所述存储隔间11的数量一致且为一一对应设置;所述堆垛机20可移动设置在所述货架10与所述取料区之间,所述堆垛机20上设有识别标签,其中,所述识别器用于扫描所述识别标签以确保所述堆垛机20将车辆配件堆放至对应的所述存储隔间11中。The vehicle accessory storage method can be realized based on intelligent WCS technology. Cooperate with the OPC protocol to communicate with WMS and ECS, and apply it to the storage mechanism of vehicle accessories, so that all equipment can be scheduled to run normally in an offline state. Please refer to FIG. 5 and FIG. 6, the vehicle accessories storage mechanism specifically includes a retrieving area, a shelf 10, an identifier and a stacker 20, the shelf 10 is arranged on one side of the retrieving area, and the shelf 10 There are a plurality of storage compartments 11 arranged in an array; the number of the identifiers is consistent with the number of the storage compartments 11 and is set in a one-to-one correspondence; the stacker 20 is movably arranged on the shelf 10 Between the pick-up area, the stacker 20 is provided with an identification label, wherein the identifier is used to scan the identification label to ensure that the stacker 20 stacks the vehicle accessories to the corresponding Storage compartment 11.

所述货架10的数量可以为两个,两个所述货架10相对设置,所述堆垛机20可移动设置在两个所述货架10之间。为进一步提高所述车辆配件存储方法的存储上限,将所述堆垛机20设置在两个所述货架10之间,能够同时对两侧所述货架10上的车辆配件存取。The number of the racks 10 may be two, and the two racks 10 are arranged opposite to each other, and the stacker 20 is movably arranged between the two racks 10 . In order to further increase the storage limit of the vehicle accessories storage method, the stacker 20 is arranged between the two shelves 10 so as to be able to access the vehicle accessories on the shelves 10 on both sides at the same time.

此外,也可以通过半自动控制或者人工控制以实现所述堆垛机20的存取功能,编程PLC上位机通信模块把控制命令传送给各零部件的控制PLC,同时获取PLC检测到的各零部件的状态信号及命令执行情况等信息,以保证存取作业的顺利进行。In addition, the access function of the stacker 20 can also be realized through semi-automatic control or manual control, and the programming PLC upper computer communication module transmits the control command to the control PLC of each component, and at the same time obtains the components detected by the PLC. Information such as status signals and command execution conditions to ensure the smooth progress of access operations.

具体的,所述识别器可以采用光电认址器,所述识别标签可以采用旋转编码器,无论是采用自动控制还是半自动或人工控制,均需要线发送作业命令与地址到所述堆垛机20上,也即获取所述地址信息。自动控制的区别在于作业命令与地址可通过监控机自动发送,半自动或人工控制则可以通过其他操作面板实现远程控制。所述堆垛机20到达地址位置后,所述识别器则对所述堆垛机20进行识别检测,以判定所述堆垛机20的位置是否准确,从而保证所述堆垛机20存、取料的精确度。Specifically, the identifier can use a photoelectric address recognizer, and the identification label can use a rotary encoder. Whether automatic control, semi-automatic or manual control is used, it is necessary to send the operation command and address to the stacker 20 via a line. , that is, to obtain the address information. The difference between automatic control is that job commands and addresses can be sent automatically through the monitoring machine, while semi-automatic or manual control can be remotely controlled through other operation panels. After the stacker 20 reaches the address position, the identifier detects the stacker 20 to determine whether the position of the stacker 20 is accurate, thereby ensuring that the stacker 20 is stored, Accuracy of picking.

需要说明的是,所述货架10可以通过隔板等零部件分隔成多个所述存储隔间11,每个所述存储隔间11用于存储不同种类、型号的产品零件。每个所述存储隔间11对应一个地址,且每个所述存储隔间11中均设置有所述识别器,当所述堆垛机20移动至指定地址后,则开启对应地址的所述存储隔间11上的所述识别器检测所述位置信息,以判断所述堆垛机20的位置是否准确,从而进一步提高检测的精确程度。It should be noted that the shelf 10 can be divided into a plurality of storage compartments 11 by parts such as partitions, and each storage compartment 11 is used to store different types and models of product parts. Each of the storage compartments 11 corresponds to an address, and each of the storage compartments 11 is provided with the identifier. When the stacker 20 moves to the designated address, the corresponding address is turned on. The identifier on the storage compartment 11 detects the position information to determine whether the position of the stacker 20 is accurate, thereby further improving the detection accuracy.

所述堆垛机20移动至对应的所述存储隔间11取料后,则将产品零件放置指定位置。例如,本实施例中,在所述货架10的一侧设置有所述取料区,所述堆垛机20取料后则将产品放置在所述取料区中。此外,还可以设置存料区,待存放的产品零件则放置在所述存料区上,所述堆垛机20可移动至所述存料区上进行取料,并将产品零件存放至对应的所述存储隔间11内,提高本发明所述车辆配件存储方法的可靠性。After the stacker 20 moves to the corresponding storage compartment 11 to pick up materials, the product parts are placed in a designated position. For example, in this embodiment, the pick-up area is set on one side of the shelf 10, and the stacker 20 places the product in the pick-up area after picking up the material. In addition, a storage area can also be set, on which the product parts to be stored are placed, and the stacker 20 can move to the storage area for retrieving, and store the product parts to the corresponding In the storage compartment 11, the reliability of the vehicle accessory storage method of the present invention is improved.

本发明技术方案通过所述识别器和所述识别标签实现对所述堆垛机20的寻址定位,自动将车辆配件存储到所述货架10上对应的位置。从而避免了叉车作业的高度限制,间接提高了所述货架10的存储高度以及存储数量,也避免了叉车作业过程中交叉作业时的安全隐患,自动化作业保证了生产节拍有序且稳定,提高生产效率。The technical solution of the present invention realizes the addressing and positioning of the stacker 20 through the identifier and the identification label, and automatically stores the vehicle accessories in the corresponding position on the shelf 10 . Thereby avoiding the height restriction of the forklift operation, indirectly improving the storage height and storage quantity of the shelf 10, and also avoiding the safety hazard during the cross-operation during the forklift operation, the automatic operation ensures that the production rhythm is orderly and stable, and improves the production efficiency. efficiency.

进一步地,请参照图2,图2为本发明所述车辆配件存储方法第二实施例的流程示意图,步骤S10包括:Further, please refer to FIG. 2 , which is a schematic flowchart of the second embodiment of the method for storing vehicle accessories according to the present invention. Step S10 includes:

步骤S11:获取所述地址信息中的X轴位置信息以及Z轴位置信息;Step S11: Acquiring X-axis position information and Z-axis position information in the address information;

步骤S12:控制所述堆垛机20根据所述X轴位置信息在X轴方向上移动;Step S12: controlling the stacker 20 to move in the X-axis direction according to the X-axis position information;

步骤S13:控制所述堆垛机20根据所述Z轴位置信息在Z轴方向上移动。Step S13: controlling the stacker 20 to move in the Z-axis direction according to the Z-axis position information.

所述堆垛机20包括轨道组件及堆垛组件,所述轨道组件设置在所述货架10的一侧;所述堆垛组件设置在所述轨道组件上,所述堆垛组件在所述轨道组件上移动以将车辆配件堆放至所述存储隔间11中。所述堆垛组件用于存取车辆配件,所述轨道组件则用于为所述堆垛组件进行导向。所述堆垛组件包括X轴移动件、Y轴移动件及Z轴移动件实现三向移动,所述X轴移动件设置在所述轨道组件上;所述Y轴移动件设置在所述X轴移动件上;所述Z轴移动件设置在所述Y轴移动件上。The stacker 20 includes a track assembly and a stacking assembly, and the track assembly is arranged on one side of the rack 10; the stacking assembly is arranged on the track assembly, and the stacking assembly is placed on the track Assemblies are moved to stack vehicle accessories into the storage compartment 11. The stacking assembly is used for accessing vehicle accessories, and the track assembly is used for guiding the stacking assembly. The stacking assembly includes an X-axis moving part, a Y-axis moving part and a Z-axis moving part to realize three-way movement. The X-axis moving part is arranged on the track assembly; the Y-axis moving part is arranged on the X-axis moving part. on the moving part of the axis; the moving part of the Z axis is arranged on the moving part of the Y axis.

其中X轴方向为沿所述货架10的延伸方向,Z轴方向则为所述货架10的高度方向,通过所述X轴信息确定所述堆垛机20在X轴上移动的距离,和通过所述Z轴信息来确定所述堆垛机20在Z轴上移动的距离,通过坐标的保证所述堆垛机20移动的稳定性。Wherein the X-axis direction is the extension direction along the shelf 10, and the Z-axis direction is the height direction of the shelf 10, the distance that the stacker 20 moves on the X-axis is determined by the X-axis information, and by The Z-axis information is used to determine the moving distance of the stacker 20 on the Z-axis, and the stability of the movement of the stacker 20 is ensured through coordinates.

具体的,所述轨道组件包括地轨21及天轨22,所述地轨21设置在所述货架10底部,所述地轨21沿所述货架10的长度方向延伸;所述天轨22设置在所述货架10顶部,所述天轨22的延伸路径与所述地轨21的延伸路径一致;所述Z轴移动件的一端与所述地轨21连接,另一端与所述天轨22连接。本实施例中为了保证所述堆垛机20升降的稳定性,分别在所述货架10的顶部与底部均设置了导轨,从而对所述堆垛组件的上下两侧进行限位导向,保证所述堆垛组件在移动过程中的稳定性。Specifically, the track assembly includes a ground rail 21 and a sky rail 22, the ground rail 21 is arranged at the bottom of the shelf 10, and the ground rail 21 extends along the length direction of the shelf 10; the sky rail 22 is set On the top of the shelf 10, the extension path of the sky rail 22 is consistent with the extension path of the ground rail 21; one end of the Z-axis moving part is connected to the ground rail 21, and the other end is connected to the sky rail 22 connect. In this embodiment, in order to ensure the stability of the lifting of the stacker 20, guide rails are respectively provided on the top and bottom of the shelf 10, so as to limit the upper and lower sides of the stacking assembly and guide it to ensure that all The stability of the stacking components during movement.

具体的,所述X轴移动件包括主体结构23、前轮24及后轮25,所述前轮24与后轮25相对设置在所述主体结构23的两侧,所述前轮24与所述后轮25设置在所述地轨21上;所述Z轴移动件包括导向轮26及立柱27,所述导向轮26设置在所述天轨22上;所述立柱27的一端与所述主体结构23连接,另一端与所述导向轮26连接。所述Y轴移动件包括直线模组及货叉28,所述直线模组可移动设置在所述立柱27上;所述货叉28设置在所述直线模组上,所述直线模组驱动所述货叉28沿垂直所述地轨21或天轨22的方向移动。Specifically, the X-axis moving part includes a main body structure 23, a front wheel 24 and a rear wheel 25. The rear wheel 25 is arranged on the ground rail 21; the Z-axis moving part includes a guide wheel 26 and a column 27, and the guide wheel 26 is arranged on the sky rail 22; one end of the column 27 is connected to the The main structure 23 is connected, and the other end is connected with the guide wheel 26 . The Y-axis moving part includes a linear module and a fork 28, the linear module is movably arranged on the column 27; the fork 28 is arranged on the linear module, and the linear module drives The fork 28 moves along a direction perpendicular to the ground rail 21 or the sky rail 22 .

所述主体结构23起到整体支撑作用,通过所述前轮24与所述后轮25在所述地轨21上移动。所述立柱27为铝合金材质,所述导向轮26采用水平尼龙导向轮26,从而将所述立柱27夹在天花板的所述天轨22和所述后轮25之间。所述立柱27可以在所述货架10的水平位置以30~60m/min的速度、及±2mm的定位精度移动。The main structure 23 acts as an integral support, and moves on the ground rail 21 through the front wheels 24 and the rear wheels 25 . The column 27 is made of aluminum alloy, and the guide wheel 26 is a horizontal nylon guide wheel 26, so that the column 27 is sandwiched between the sky rail 22 and the rear wheel 25 of the ceiling. The column 27 can move at the horizontal position of the shelf 10 at a speed of 30-60 m/min and with a positioning accuracy of ±2 mm.

所述直线模组设置在所述立柱27上,所述立柱27驱动所述直线模组升降并导向,所述直线模组的升降速度为20m/min,升降定位精度为±2mm地载着货物沿着立柱27上下移动。所述货叉28用于抓取车辆配件,载重为≥15kg,所述直线模组可以驱动所述货叉28向左或者向右移动,移动速度为8m/min,所述货叉28伸缩行程为500mm,从而分别与所述主体结构23左右两侧的所述货架10对接。所述货叉28上还设置有防坠安全钳,以提高抓取过程中的安全性。The linear module is arranged on the column 27, and the column 27 drives the linear module to lift and guide. The lifting speed of the linear module is 20m/min, and the lifting and positioning accuracy is ±2mm to carry the goods Move up and down along the column 27. The fork 28 is used to grab vehicle accessories, and the load is ≥ 15kg. The linear module can drive the fork 28 to move left or right at a moving speed of 8m/min. The telescopic stroke of the fork 28 is 500mm, so as to be respectively docked with the shelves 10 on the left and right sides of the main structure 23 . The fork 28 is also provided with anti-falling safety gear to improve the safety during the grabbing process.

进一步地,所述堆垛组件还包括变频器,所述变频器与所述前轮24和/或所述后轮25连接,所述变频器用于调节所述前轮24和/或所述后轮25的转速,以改变所述主体结构23的移动速度。Further, the stacking assembly also includes a frequency converter, the frequency converter is connected to the front wheel 24 and/or the rear wheel 25, and the frequency converter is used to adjust the front wheel 24 and/or the rear wheel The rotational speed of the wheel 25 is used to change the moving speed of the main structure 23 .

本实施例中,通过所述变频器调整所述前轮24与所述后轮25的移动速度,具体可根据地址的路程大小,通过PLC对所述变频器的速度进行切换变频调速,达到调速和停准的目的。此外,所述堆垛组件还包括测距仪,所述测距仪设置在所述主体结构23上。所述测距仪可以采用红外测距仪,通过数字测相脉冲展宽细分技术,测量精度达到毫米级,且能快速准确地直接显示距离。所述变频器与所述测距仪配合,从而根据移动距离实时调整所述堆垛机20的移动速度,实现高速运行、换速平稳、低速停准的调速的控制要求。In this embodiment, the moving speed of the front wheel 24 and the rear wheel 25 is adjusted by the frequency converter. Specifically, according to the distance of the address, the speed of the frequency converter can be switched by PLC to achieve The purpose of speed regulation and stop accuracy. In addition, the stacking assembly also includes a range finder, and the range finder is arranged on the main structure 23 . The range finder can use an infrared range finder, and through digital phase measurement pulse broadening and subdivision technology, the measurement accuracy can reach millimeter level, and can directly display the distance quickly and accurately. The frequency converter cooperates with the rangefinder to adjust the moving speed of the stacker 20 in real time according to the moving distance, so as to realize the control requirements of high-speed operation, stable speed change, and accurate stop at low speed.

进一步地,请参照图3,图3为本发明所述车辆配件存储方法第三实施例的流程示意图,步骤S20包括:Further, please refer to FIG. 3 . FIG. 3 is a schematic flowchart of the third embodiment of the method for storing vehicle accessories according to the present invention. Step S20 includes:

S21:检测所述堆垛机20的当前X轴位置与所述X轴位置信息之间的第一差值;S21: Detect a first difference between the current X-axis position of the stacker 20 and the X-axis position information;

S22:检测所述堆垛机20的当前Z轴位置与所述Z轴位置信息之间的第二差值;S22: Detect a second difference between the current Z-axis position of the stacker 20 and the Z-axis position information;

S23:根据所述第一差值与所述第二差值生成所述位置信息。S23: Generate the location information according to the first difference and the second difference.

所述识别器设置在所述存储隔间11中,当所述堆垛机20移动到所述地址信息对应的地址后,则控制对应所述存储隔间11中的所述识别器进行检测。具体检测所述堆垛机20在X轴和Z轴上是否存在偏差,也即所述第一差值和所述第二差值。The identifier is set in the storage compartment 11 , and when the stacker 20 moves to the address corresponding to the address information, the identifier corresponding to the storage compartment 11 is controlled to detect. Specifically, it is detected whether there is a deviation between the X-axis and the Z-axis of the stacker 20, that is, the first difference and the second difference.

具体的,步骤S30包括:Specifically, step S30 includes:

S31:判断所述第一差值是否大于预设差值,并生成第一子判断结果;S31: Judging whether the first difference is greater than a preset difference, and generating a first sub-judgment result;

S32:判断所述第二差值是否大于所述预设差值,并生成第二子判断结果;S32: Judging whether the second difference is greater than the preset difference, and generating a second sub-judgment result;

S33:根据所述第一子判断结果和所述第二子判断结果确定所述堆垛机20移动的位置是否准确。S33: Determine whether the moving position of the stacker 20 is accurate according to the first sub-judgment result and the second sub-judgment result.

在实际运用中,由于机械误差,所述堆垛机20的实际位置与所述地址信息的位置之间具有误差,该误差为可接受误差。因此本申请中设置所述预设差值,以判断所述堆垛机20的实际位置是否在可接受误差范围内。具体的,分别将所述第一差值和所述第二差值与所述预设差值进行比较,也即本实施例中通过两次判定,从而得到所述第一子判断结果和所述第二子判断结果。其中,当所述第一差值和所述第二差值均满足要求时,则表示所述堆垛机20的位置准确;当所述第一差值和所述第二差值中有任一者不满足要求时,则表示所述堆垛机20的位置不准确。In practice, due to mechanical errors, there is an error between the actual position of the stacker 20 and the position of the address information, which is an acceptable error. Therefore, the preset difference is set in this application to determine whether the actual position of the stacker 20 is within an acceptable error range. Specifically, the first difference and the second difference are respectively compared with the preset difference, that is, two judgments are made in this embodiment, so as to obtain the first sub-judgment result and the Describe the result of the second sub-judgment. Wherein, when both the first difference and the second difference meet the requirements, it means that the position of the stacker 20 is accurate; when there is any difference between the first difference and the second difference, When one of them fails to meet the requirements, it means that the position of the stacker 20 is inaccurate.

进一步地,请参照图4,图4为本发明所述车辆配件存储方法第四实施例的流程示意图,步骤S40包括:Further, please refer to FIG. 4 , which is a schematic flowchart of a fourth embodiment of the method for storing vehicle accessories according to the present invention. Step S40 includes:

步骤S41:当所述堆垛机20移动的位置准确时,控制所述堆垛机20存放车辆配件;Step S41: when the moving position of the stacker 20 is accurate, control the stacker 20 to store the vehicle accessories;

步骤S42:当所述堆垛机20移动的位置不准确时,调整所述堆垛机20的位置。Step S42: Adjust the position of the stacker 20 when the moved position of the stacker 20 is not accurate.

所述Y轴移动件包括直线模组及货叉28,所述直线模组可移动设置在所述立柱27上;所述货叉28设置在所述直线模组上,所述直线模组驱动所述货叉28沿垂直所述地轨21或天轨22的方向移动。The Y-axis moving part includes a linear module and a fork 28, the linear module is movably arranged on the column 27; the fork 28 is arranged on the linear module, and the linear module drives The fork 28 moves along a direction perpendicular to the ground rail 21 or the sky rail 22 .

当所述堆垛机20移动的位置准确时,控制所述堆垛机20存放车辆配件;具体的,获取所述地址信息中的Y轴信息;控制所述堆垛机20根据所述Y轴信息在Y轴方向上移动以将车辆配件存放至对应的存储隔间11中。When the moving position of the stacker 20 is accurate, control the stacker 20 to store vehicle accessories; specifically, obtain the Y-axis information in the address information; control the stacker 20 according to the Y-axis The information moves in the Y-axis direction to store the vehicle accessories into the corresponding storage compartments 11 .

所述直线模组设置在所述立柱27上,所述立柱27驱动所述直线模组升降并导向,所述直线模组的升降速度为20m/min,升降定位精度为±2mm地载着货物沿着立柱27上下移动。所述货叉28用于抓取车辆配件,载重为≥15kg,所述直线模组可以驱动所述货叉28向左或者向右移动,移动速度为8m/min,所述货叉28伸缩行程为500mm,从而分别与所述主体结构23左右两侧的所述货架10对接,以将车辆配件送入所述存储隔间11中。所述货叉28上还设置有防坠安全钳,以提高抓取过程中的安全性。The linear module is arranged on the column 27, and the column 27 drives the linear module to lift and guide. The lifting speed of the linear module is 20m/min, and the lifting and positioning accuracy is ±2mm to carry the goods Move up and down along the column 27. The fork 28 is used to grab vehicle accessories, and the load is ≥ 15kg. The linear module can drive the fork 28 to move left or right at a moving speed of 8m/min. The telescopic stroke of the fork 28 is 500mm, so as to dock with the shelves 10 on the left and right sides of the main structure 23 respectively, so as to send vehicle accessories into the storage compartment 11 . The fork 28 is also provided with anti-falling safety gear to improve the safety during the grabbing process.

当所述堆垛机20移动的位置不准确时,调整所述堆垛机20的位置,具体的,重新获取所述地址信息并控制所述堆垛机20根据新的所述地址信息进行移动。When the moving position of the stacker 20 is inaccurate, adjust the position of the stacker 20, specifically, reacquire the address information and control the stacker 20 to move according to the new address information .

此外,为解决上述问题,本发明还提出了一种计算机可读存储介质,所述计算机可读存储介质上存储有车辆配件存储程序,所述车辆配件存储程序被处理器执行时实现如上述的车辆配件存储方法的步骤。In addition, in order to solve the above problems, the present invention also proposes a computer-readable storage medium, on which a vehicle accessory storage program is stored, and when the vehicle accessory storage program is executed by a processor, the above-mentioned The steps of the vehicle accessory storage method.

本发明技术方案以自动控制的方式实现所述堆垛机20的移动,并实时对所述堆垛机20进行寻址定位,保证所述堆垛机20存取车辆配件的精确度。以堆垛机20取代叉车作业的高度限制,间接提高了所述货架10的存储高度以及存储数量,也避免了叉车作业过程中交叉作业时的安全隐患,自动化作业保证了生产节拍有序且稳定,提高生产效率。The technical solution of the present invention realizes the movement of the stacker 20 in an automatic control manner, and addresses and locates the stacker 20 in real time, so as to ensure the accuracy of the stacker 20 for accessing vehicle accessories. Replacing the height limit of the forklift operation with the stacker 20 indirectly increases the storage height and storage quantity of the shelf 10, and also avoids safety hazards during cross-operation during the forklift operation process, and automatic operation ensures an orderly and stable production cycle ,Increase productivity.

以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above is only a preferred embodiment of the present invention, and does not therefore limit the patent scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformation made by using the description of the present invention and the contents of the accompanying drawings, or direct/indirect use All other relevant technical fields are included in the patent protection scope of the present invention.

Claims (10)

1. A vehicle accessory storage method, characterized by comprising:
acquiring address information of vehicle accessories, and controlling a stacker to move according to the address information;
detecting the position information of the stacker;
judging whether the moving position of the stacker is accurate or not according to the position information and the address information;
and controlling the stacker to store the vehicle accessories according to the judgment result.
2. The vehicle accessory storage method according to claim 1, wherein the step of acquiring address information of the vehicle accessory and controlling the stacker to move according to the address information comprises:
acquiring X-axis position information and Z-axis position information in the address information;
controlling the stacker to move in the X-axis direction according to the X-axis position information;
and controlling the stacker to move in the Z-axis direction according to the Z-axis position information.
3. The vehicle accessory storage method according to claim 2, wherein the step of detecting the positional information of the stacker includes:
detecting a first difference value between the current X-axis position of the stacker and the X-axis position information;
detecting a second difference value between the current Z-axis position of the stacker and the Z-axis position information;
and generating the position information according to the first difference value and the second difference value.
4. The vehicle accessory storage method according to claim 3, wherein the step of determining whether the position where the stacker moves is accurate based on the position information and the address information includes:
judging whether the first difference value is larger than a preset difference value or not, and generating a first sub-judgment result;
judging whether the second difference value is larger than the preset difference value or not, and generating a second sub-judgment result;
and determining whether the moving position of the stacker is accurate or not according to the first sub-judgment result and the second sub-judgment result.
5. The vehicle accessory storage method according to claim 4, wherein the step of determining whether the position where the stacker is moved is accurate based on the first sub-determination result and the second sub-determination result includes:
when the first sub-judgment result is negative and the second sub-judgment result is negative, determining that the moving position of the stacker is accurate;
and when the first sub-judgment result is yes and/or the second sub-judgment result is yes, determining that the moving position of the stacker is inaccurate.
6. The vehicle parts storage method according to claim 1, wherein the step of controlling the stacker to store the vehicle parts according to the determination result includes:
when the moving position of the stacker is accurate, controlling the stacker to store vehicle accessories;
and when the moving position of the stacker is inaccurate, adjusting the position of the stacker.
7. The vehicle parts storage method according to claim 6, wherein when the position where the stacker moves is accurate, the step of controlling the stacker to store the vehicle parts comprises:
when the moving position of the stacker is accurate, Y-axis information in the address information is acquired;
and controlling the stacker to move in the Y-axis direction according to the Y-axis information so as to store the vehicle accessories.
8. The vehicle accessory storage method according to claim 6, wherein when the position at which the stacker is moved is inaccurate, the step of adjusting the position of the stacker comprises:
and when the moving position of the stacker is inaccurate, re-acquiring the address information and returning to the step of controlling the stacker to move according to the address information.
9. A vehicle accessory storage mechanism, characterized by comprising:
a material taking area;
the goods shelf is arranged on one side of the material taking area, and a plurality of storage compartments arranged in an array are arranged on the goods shelf;
the number of the identifiers is consistent with that of the storage compartments and the identifiers are arranged in a one-to-one correspondence manner;
the stacking machine is movably arranged between the goods shelf and the material taking area, and an identification label is arranged on the stacking machine;
a memory, a processor and a vehicle accessory storage program stored on the memory and executable on the processor, wherein the identifier is used for scanning the identification tag to detect position information of the stacker, the vehicle accessory storage program when executed by the processor implementing the steps of the vehicle accessory storage method according to any one of claims 1 to 8.
10. A computer-readable storage medium, characterized in that a vehicle accessory storage program is stored thereon, which when executed by a processor implements the steps of the vehicle accessory storage method according to any one of claims 1 to 8.
CN202210947280.1A 2022-08-08 2022-08-08 Vehicle parts storage methods, mechanisms and computer-readable storage media Active CN115303700B (en)

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