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CN115304816A - Polyurethane foam sheet for simulated printing and preparation method thereof - Google Patents

Polyurethane foam sheet for simulated printing and preparation method thereof Download PDF

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Publication number
CN115304816A
CN115304816A CN202211114586.5A CN202211114586A CN115304816A CN 115304816 A CN115304816 A CN 115304816A CN 202211114586 A CN202211114586 A CN 202211114586A CN 115304816 A CN115304816 A CN 115304816A
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foaming
foam sheet
polyurethane foam
oxalic acid
zinc
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CN115304816B (en
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高翔
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Zhangjiajie Xianghan Simulation Flower Co ltd
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Shanghai Jiajunrui Technology Co ltd
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/75Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
    • C08G18/751Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
    • C08G18/752Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
    • C08G18/753Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
    • C08G18/755Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/0009Footwear characterised by the material made at least partially of alveolar or honeycomb material
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/14Footwear characterised by the material made of plastics
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4236Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
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    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
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Abstract

本发明涉及一种仿真印花用聚氨酯发泡片及其制备方法,属于聚氨酯技术领域。该发泡片由预聚体、白料和过氧化氢溶液发泡而成,白料中混有一种抗菌发泡剂,其由多孔海绵状的氧化锌材料为载体,分散在木质素磺酸钠溶液中滴加草酸,草酸与含锌微粉螯合,草酸附着在氧化锌表面,木质素磺酸钠在酸性条件下析出,并且以草酸和氧化锌的复合体为成核材料附着在其表面,在发泡过程中,过氧化氢和表面负载的草酸反应生成二氧化碳和水,其中二氧化碳形成初生气孔,过氧化氢中的水和反应生成的水再与异氰酸酯基反应生成二氧化碳气孔,配合两段式发泡工艺,发泡易于控制,泡孔细密均匀,应用于鞋面中,仿真度高且力学性能良好。The invention relates to a polyurethane foam sheet for simulation printing and a preparation method thereof, and belongs to the technical field of polyurethane. The foam sheet is foamed by prepolymer, white material and hydrogen peroxide solution. The white material is mixed with an antibacterial foaming agent. The porous sponge-like zinc oxide material is used as a carrier and dispersed in lignosulfonic acid. Add oxalic acid dropwise to the sodium solution, oxalic acid is chelated with zinc-containing micropowder, oxalic acid is attached to the surface of zinc oxide, sodium lignosulfonate is precipitated under acidic conditions, and the complex of oxalic acid and zinc oxide is attached to its surface as a nucleating material , During the foaming process, hydrogen peroxide and surface-loaded oxalic acid react to generate carbon dioxide and water, in which carbon dioxide forms primary pores, and the water in hydrogen peroxide and the water generated by the reaction react with isocyanate groups to form carbon dioxide pores. Foaming process, easy to control foaming, fine and uniform cells, used in shoe uppers, high simulation and good mechanical properties.

Description

一种仿真印花用聚氨酯发泡片及其制备方法A kind of polyurethane foam sheet for simulated printing and preparation method thereof

技术领域technical field

本发明属于聚氨酯技术领域,具体地,涉及一种仿真印花用聚氨酯发泡片及其制备方法。The invention belongs to the technical field of polyurethane, and in particular relates to a polyurethane foam sheet for simulated printing and a preparation method thereof.

背景技术Background technique

传统鞋面由不同质感、颜色的面料拼接制成,该种鞋面有贯穿的车缝,使得鞋面不具有防水性,此外,鞋面材料的裁片、拼接和车缝难度大,产品质量一致性差,现有技术中逐渐兴起一种仿真印花式鞋面,如中国专利CN114474812A公开了仿真印花鞋面的制作方法,其采用聚氨酯发泡片为原料,通过仿真印花制备防水鞋面。The traditional shoe upper is made of splicing fabrics of different textures and colors. This kind of shoe upper has through-seams, which makes the shoe upper not waterproof. In addition, the cutting, splicing and sewing of shoe upper materials are difficult, and the product quality Consistency is poor, and a kind of imitation printed upper is gradually emerging in the prior art, as Chinese patent CN114474812A discloses the manufacture method of imitated printed upper, and it adopts polyurethane foam sheet as raw material, prepares waterproof vamp by emulated printing.

传统的聚氨酯发泡片是将聚酯或聚醚多元醇与有机异氰酸酯反应生成带有端异氰酸酯基的预聚体,再向预聚体中加入各种计量好的助剂进行反应,生成脲键进行链增长反应,同时进行发泡反应,制成发泡材料;发泡剂包括物理型和化学型发泡剂,物理型发泡剂的发泡原理是通入易汽化的材料,在发泡过程中发泡剂汽化形成气孔,该类发泡材料发泡不均且发泡程度不易控制;化学型发泡剂最常见的是水,水与异氰酸酯基反应生成二氧化碳形成气孔,该类发泡材料成型过程易控制,但是掺杂大量水发泡后得到的发泡材料的力学性能不是很好,难以应用在鞋面材料中进行热压。The traditional polyurethane foam sheet is to react polyester or polyether polyol with organic isocyanate to form a prepolymer with terminal isocyanate groups, and then add various measured additives to the prepolymer for reaction to form urea bonds Carry out chain growth reaction and foaming reaction at the same time to make foaming materials; foaming agents include physical and chemical foaming agents. The foaming principle of physical foaming agents is to pass into easily vaporized materials. During the process, the foaming agent vaporizes to form pores. The foaming of this type of foaming material is uneven and the degree of foaming is difficult to control; the most common chemical type of foaming agent is water. Water reacts with isocyanate groups to form carbon dioxide to form pores. This type of foaming The material molding process is easy to control, but the mechanical properties of the foamed material obtained after doping with a large amount of water are not very good, and it is difficult to apply it to the shoe upper material for hot pressing.

发明内容Contents of the invention

为了解决背景技术中提到的技术问题,本发明的目的在于提供一种仿真印花用聚氨酯发泡片及其制备方法。In order to solve the technical problems mentioned in the background technology, the object of the present invention is to provide a polyurethane foam sheet for simulation printing and a preparation method thereof.

本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:

一种仿真印花用聚氨酯发泡片的制备方法,包括如下步骤:A kind of preparation method of polyurethane foam sheet for imitation printing, comprises the steps:

步骤S1:取装有温度计和搅拌器的反应器,投加聚己二酸-1,4-丁二醇酯二醇,将反应器置于110℃的油浴锅内恒温加热,之后抽真空至5mmHg保压脱水2h,完成聚己二酸-1,4-丁二醇酯二醇的脱水处理;Step S1: Take a reactor equipped with a thermometer and a stirrer, add polyadipate-1,4-butylene glycol ester diol, place the reactor in an oil bath at 110°C for constant temperature heating, and then vacuumize Dehydration to 5mmHg for 2 hours under pressure to complete the dehydration treatment of polyadipate-1,4-butylene glycol ester diol;

步骤S2:取装有回流冷凝器的聚合釜,用干燥氮气清洗聚合釜,投加脱水后的聚己二酸-1,4-丁二醇酯二醇和四氢呋喃搅拌溶解,再投加异佛尔酮二异氰酸酯搅拌混合后升温至58-65℃反应75-85min,制成预聚体;Step S2: Take the polymerization kettle equipped with a reflux condenser, clean the polymerization kettle with dry nitrogen, add dehydrated polyadipate-1,4-butylene glycol ester diol and tetrahydrofuran and stir to dissolve, then add isophor Stir and mix the ketone diisocyanate, then heat up to 58-65°C and react for 75-85min to make a prepolymer;

步骤S3:取抗菌发泡剂、1,4-丁二醇、二月桂酸二丁基锡和甲基硅油投加到搅拌器中混合均匀,制成白料;Step S3: Take the antibacterial foaming agent, 1,4-butanediol, dibutyltin dilaurate and methyl silicone oil and add them to the mixer and mix them evenly to make a white material;

步骤S4:将预聚体和白料混合后投加到聚合釜中,升温至75-80℃搅拌反应3-4h,之后加入过氧化氢溶液高速搅拌混合5min,转入模槽内发泡处理,之后依次烘干、裁切,制成发泡片。Step S4: Mix the prepolymer and white material and add it to the polymerization kettle, raise the temperature to 75-80°C and stir for 3-4 hours, then add hydrogen peroxide solution and stir for 5 minutes at high speed, then transfer to the mold cavity for foaming treatment , followed by drying and cutting to make foam sheets.

进一步地,聚己二酸-1,4-丁二醇酯二醇、四氢呋喃和异佛尔酮二异氰酸酯的用量比为30-35g:110-150mL:17-22g。Further, the dosage ratio of poly-1,4-butylene adipate diol, tetrahydrofuran and isophorone diisocyanate is 30-35g: 110-150mL: 17-22g.

进一步地,抗菌发泡剂、1,4-丁二醇、二月桂酸二丁基锡和甲基硅油的用量比为5-8g:40-50mL:0.5-1g:10-15mL。Further, the dosage ratio of the antibacterial foaming agent, 1,4-butanediol, dibutyltin dilaurate and methyl silicone oil is 5-8g: 40-50mL: 0.5-1g: 10-15mL.

进一步地,预聚体、白料和过氧化氢溶液的用量比为90-110g:55-68g:12-15g,过氧化氢溶液的浓度为60%。Further, the amount ratio of prepolymer, white material and hydrogen peroxide solution is 90-110g:55-68g:12-15g, and the concentration of hydrogen peroxide solution is 60%.

进一步地,发泡处理的具体工艺包括:Further, the specific process of foaming treatment includes:

加压养护发泡:通入水蒸气增压至5-6bar,温度为120-130℃,发泡55-80min;Pressurized curing and foaming: add steam to pressurize to 5-6bar, the temperature is 120-130°C, and foam for 55-80min;

恒温均化发泡:转出至恒温恒湿箱中,设置温度为60℃,湿度为90%静置发泡3-5h。Homogenized foaming at constant temperature: transfer it to a constant temperature and humidity box, set the temperature at 60°C, and set the humidity at 90% to stand for foaming for 3-5 hours.

所述抗菌发泡剂由以下方法制备:Described antibacterial foaming agent is prepared by following method:

步骤A1:取乙酸锌溶解于乙醇溶液,超声分散状态下滴加氨水,滴加后静置5h,离心取下层胶状物旋蒸干燥,再转入氧化炉中焙烧,制成含锌微粉;Step A1: Dissolve zinc acetate in ethanol solution, add ammonia water dropwise under ultrasonic dispersion, let it stand for 5 hours after the dropwise addition, centrifuge to remove the jelly in the lower layer, spin dry, and then transfer it to an oxidation furnace for roasting to make zinc-containing micropowder;

进一步地,乙酸锌、乙醇溶液、氨水的用量比为10g:80-100mL:9-14mL,乙醇溶液的浓度为20-30%,氨水的浓度为10-15%。Further, the dosage ratio of zinc acetate, ethanol solution and ammonia water is 10g:80-100mL:9-14mL, the concentration of ethanol solution is 20-30%, and the concentration of ammonia water is 10-15%.

进一步地,氧化炉中的氧气含量为50-80%,焙烧温度为820-950℃,焙烧时间为2-3h。Further, the oxygen content in the oxidation furnace is 50-80%, the calcination temperature is 820-950° C., and the calcination time is 2-3 hours.

步骤A2:将木质素磺酸钠溶于水中制成分散液,再将含锌微粉加入分散液中超声分散,之后在搅拌状态下滴加草酸溶解液,草酸与含锌微粉螯合,草酸附着在含锌微粉表面,木质素磺酸钠在酸性条件下析出,并且以草酸和含锌微粉的复合体为成核材料附着在其表面,离心分离出下层真空干燥,制成抗菌发泡剂。Step A2: Dissolve sodium lignosulfonate in water to make a dispersion liquid, then add zinc-containing micro-powder into the dispersion liquid for ultrasonic dispersion, then add oxalic acid solution dropwise under stirring, oxalic acid is chelated with zinc-containing micro-powder, and oxalic acid adheres On the surface of the zinc-containing micropowder, sodium lignosulfonate is precipitated under acidic conditions, and the complex of oxalic acid and zinc-containing micropowder is used as a nucleating material to adhere to the surface, and the lower layer is separated by centrifugation and vacuum-dried to make an antibacterial foaming agent.

进一步地,分散液中木质素磺酸钠的质量分数为5.8-7.5%,分散液、含锌微粉和草酸的用量比为30-50mL:6-8g:2-5mL。Further, the mass fraction of sodium lignosulfonate in the dispersion is 5.8-7.5%, and the dosage ratio of the dispersion, zinc-containing micropowder and oxalic acid is 30-50mL:6-8g:2-5mL.

本发明的有益效果:Beneficial effects of the present invention:

本发明采用一种抗菌发泡剂和过氧化氢溶液协同发泡,抗菌发泡剂由乙酸锌和氨水反应生成含锌的络合物凝胶,再经氧化焙烧成型,制成的含锌微粉为多孔海绵状的氧化锌材料,比表面积高,具有良好的负载性,将其分散在木质素磺酸钠溶液中滴加草酸,草酸与含锌微粉螯合,草酸附着在含锌微粉表面,木质素磺酸钠在酸性条件下析出,并且以草酸和含锌微粉的复合体为成核材料附着在其表面,在发泡过程中,过氧化氢和表面负载的草酸反应生成二氧化碳和水,其中二氧化碳形成初生气孔,过氧化氢中的水和反应生成的水再和异氰酸酯基反应生成二氧化碳气孔,配合两段式发泡工艺,相较于现有的物理型发泡工艺,发泡过程缓和,发泡易于控制,从发泡料的内部均匀发泡,泡孔更加细密均匀,有利于提高仿真度,本发明在较少量发泡剂下生成大量细密均匀的泡孔,避免大量掺杂水分发泡带来的力学性能下降问题;同时本发明中以氧化锌为负载材料,具有一定的抗菌效果,使得发泡片适用于鞋面材料。The invention adopts an antibacterial foaming agent and hydrogen peroxide solution to foam synergistically. The antibacterial foaming agent reacts with zinc acetate and ammonia water to form a zinc-containing complex gel, which is then oxidized and roasted to form a zinc-containing micropowder. It is a porous spongy zinc oxide material with a high specific surface area and good loading capacity. It is dispersed in a sodium lignosulfonate solution and added with oxalic acid. The oxalic acid is chelated with the zinc-containing micro-powder, and the oxalic acid is attached to the surface of the zinc-containing micro-powder. Sodium lignosulfonate precipitates under acidic conditions and adheres to its surface with a complex of oxalic acid and zinc-containing micropowder as a nucleating material. During the foaming process, hydrogen peroxide reacts with surface-loaded oxalic acid to generate carbon dioxide and water. Among them, carbon dioxide forms primary pores, and the water in hydrogen peroxide and the water generated by the reaction react with isocyanate groups to form carbon dioxide pores. With the two-stage foaming process, compared with the existing physical foaming process, the foaming process is relaxed and the foaming The foam is easy to control, and the foam is uniformly foamed from the inside of the foaming material, and the cells are more fine and uniform, which is beneficial to improve the degree of simulation. The problem of mechanical property decline caused by foaming; at the same time, zinc oxide is used as a load material in the present invention, which has a certain antibacterial effect, making the foaming sheet suitable for shoe upper materials.

具体实施方式Detailed ways

下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

实施例1Example 1

本实施例制备一种抗菌发泡剂,具体实施过程如下:The present embodiment prepares a kind of antibacterial foaming agent, and specific implementation process is as follows:

步骤A1:取乙酸锌溶解于乙醇溶液,超声分散状态下滴加氨水,滴加后静置5h,离心取下层胶状物旋蒸干燥,再转入氧化炉中焙烧,制成含锌微粉,其中,乙酸锌、乙醇溶液、氨水的用量比为10g:80mL:9mL,超声分散频率为28kHz,乙醇溶液选用浓度为20%,氨水的浓度选用为15%,氧化炉中通入氧气调整炉内气氛氧气含量为50%,焙烧温度设置为820℃,焙烧时间设置为3h;Step A1: Dissolve zinc acetate in ethanol solution, add ammonia water dropwise under ultrasonic dispersion, let it stand for 5 hours after dropping, centrifuge to remove the jelly in the lower layer, spin dry, and then transfer to an oxidation furnace for roasting to make zinc-containing micropowder. Among them, the dosage ratio of zinc acetate, ethanol solution, and ammonia water is 10g: 80mL: 9mL, the ultrasonic dispersion frequency is 28kHz, the concentration of ethanol solution is 20%, and the concentration of ammonia water is 15%. Oxygen is introduced into the oxidation furnace to adjust the furnace The oxygen content of the atmosphere is 50%, the firing temperature is set to 820°C, and the firing time is set to 3h;

步骤A2:将木质素磺酸钠和水搅拌混合制成质量分数为5.8%的分散液,再在将含锌微粉加入分散液中超声分散,取草酸溶于水中,再设置搅拌速率为180rpm,将草酸溶解液滴加到含锌微粉的分散体系中,滴加后不断析出沉淀,将反应液转入离心机中离心10min,取下层真空干燥,制成抗菌发泡剂,分散液、含锌微粉和草酸的用量比为30mL:6g:2mL。Step A2: Stir and mix sodium lignosulfonate and water to form a dispersion with a mass fraction of 5.8%, then add the zinc-containing micropowder into the dispersion for ultrasonic dispersion, dissolve oxalic acid in water, and set the stirring rate to 180rpm, Add the oxalic acid solution dropwise to the dispersion system of zinc-containing micro-powder, after the dropwise addition, precipitates are continuously precipitated, the reaction solution is transferred to a centrifuge and centrifuged for 10 minutes, and the lower layer is vacuum-dried to make an antibacterial foaming agent, dispersion liquid, zinc-containing The dosage ratio of fine powder and oxalic acid is 30mL: 6g: 2mL.

实施例2Example 2

本实施例制备一种抗菌发泡剂,具体实施过程如下:The present embodiment prepares a kind of antibacterial foaming agent, and specific implementation process is as follows:

步骤A1:取乙酸锌溶解于乙醇溶液,超声分散状态下滴加氨水,滴加后静置5h,离心取下层胶状物旋蒸干燥,再转入氧化炉中焙烧,制成含锌微粉,其中,乙酸锌、乙醇溶液、氨水的用量比为10g:90mL:12mL,超声分散频率为28kHz,乙醇溶液选用浓度为25%,氨水的浓度选用为10%,氧化炉中通入氧气调整炉内气氛氧气含量为60%,焙烧温度设置为880℃,焙烧时间设置为2.5h;Step A1: Dissolve zinc acetate in ethanol solution, add ammonia water dropwise under ultrasonic dispersion, let it stand for 5 hours after dropping, centrifuge to remove the jelly in the lower layer, spin dry, and then transfer to an oxidation furnace for roasting to make zinc-containing micropowder. Among them, the dosage ratio of zinc acetate, ethanol solution, and ammonia water is 10g: 90mL: 12mL, the ultrasonic dispersion frequency is 28kHz, the concentration of ethanol solution is 25%, and the concentration of ammonia water is 10%. The oxygen content of the atmosphere is 60%, the firing temperature is set to 880°C, and the firing time is set to 2.5h;

步骤A2:将木质素磺酸钠和水搅拌混合制成质量分数为6.8%的分散液,再在将含锌微粉加入分散液中超声分散,取草酸溶于水中,再设置搅拌速率为180rpm,将草酸溶解液滴加到含锌微粉的分散体系中,滴加后不断析出沉淀,将反应液转入离心机中离心10min,取下层真空干燥,制成抗菌发泡剂,分散液、含锌微粉和草酸的用量比为40mL:7g:4mL。Step A2: Stir and mix sodium lignosulfonate and water to form a dispersion with a mass fraction of 6.8%, then add the zinc-containing micropowder into the dispersion for ultrasonic dispersion, dissolve oxalic acid in water, and then set the stirring rate to 180rpm, Add the oxalic acid solution dropwise to the dispersion system of zinc-containing micro-powder, after the dropwise addition, precipitates are continuously precipitated, the reaction solution is transferred to a centrifuge and centrifuged for 10 minutes, and the lower layer is vacuum-dried to make an antibacterial foaming agent, dispersion liquid, zinc-containing The dosage ratio of fine powder and oxalic acid is 40mL: 7g: 4mL.

实施例3Example 3

本实施例制备一种抗菌发泡剂,具体实施过程如下:The present embodiment prepares a kind of antibacterial foaming agent, and specific implementation process is as follows:

步骤A1:取乙酸锌溶解于乙醇溶液,超声分散状态下滴加氨水,滴加后静置5h,离心取下层胶状物旋蒸干燥,再转入氧化炉中焙烧,制成含锌微粉,其中,乙酸锌、乙醇溶液、氨水的用量比为10g:100mL:14mL,超声分散频率为28kHz,乙醇溶液选用浓度为30%,氨水的浓度选用为10%,氧化炉中通入氧气调整炉内气氛氧气含量为80%,焙烧温度设置为950℃,焙烧时间设置为2h;Step A1: Dissolve zinc acetate in ethanol solution, add ammonia water dropwise under ultrasonic dispersion, let it stand for 5 hours after dropping, centrifuge to remove the jelly in the lower layer, spin dry, and then transfer to an oxidation furnace for roasting to make zinc-containing micropowder. Among them, the dosage ratio of zinc acetate, ethanol solution, and ammonia water is 10g: 100mL: 14mL, the ultrasonic dispersion frequency is 28kHz, the concentration of ethanol solution is 30%, and the concentration of ammonia water is 10%. The oxygen content of the atmosphere is 80%, the firing temperature is set to 950°C, and the firing time is set to 2h;

步骤A2:将木质素磺酸钠和水搅拌混合制成质量分数为7.5%的分散液,再在将含锌微粉加入分散液中超声分散,取草酸溶于水中,再设置搅拌速率为180rpm,将草酸溶解液滴加到含锌微粉的分散体系中,滴加后不断析出沉淀,将反应液转入离心机中离心10min,取下层真空干燥,制成抗菌发泡剂,分散液、含锌微粉和草酸的用量比为50mL:8g:5mL。Step A2: Stir and mix sodium lignosulfonate and water to form a dispersion with a mass fraction of 7.5%, then add the zinc-containing micropowder into the dispersion for ultrasonic dispersion, dissolve oxalic acid in water, and set the stirring rate to 180rpm, Add the oxalic acid solution dropwise to the dispersion system of zinc-containing micropowder, after dropping, the precipitation is continuously precipitated, the reaction solution is transferred to a centrifuge and centrifuged for 10 minutes, and the lower layer is vacuum-dried to make an antibacterial foaming agent, dispersion liquid, zinc-containing The dosage ratio of fine powder and oxalic acid is 50mL:8g:5mL.

实施例4Example 4

本实施制备一种仿真印花用聚氨酯发泡片,具体实施过程如下:This implementation prepares a polyurethane foam sheet for simulation printing, and the specific implementation process is as follows:

步骤S1:取装有温度计和搅拌器的反应器,投加聚己二酸-1,4-丁二醇酯二醇,将反应器置于110℃的油浴锅内恒温加热,之后抽真空至5mmHg保压脱水2h,制成脱水聚己二酸-1,4-丁二醇酯二醇;Step S1: Take a reactor equipped with a thermometer and a stirrer, add polyadipate-1,4-butylene glycol ester diol, place the reactor in an oil bath at 110°C for constant temperature heating, and then vacuumize Dehydration at 5mmHg for 2 hours to make dehydrated poly-1,4-butylene adipate diol;

步骤S2:取装有回流冷凝器的聚合釜,用干燥氮气清洗聚合釜,投加脱水聚己二酸-1,4-丁二醇酯二醇和四氢呋喃搅拌溶解,再投加异佛尔酮二异氰酸酯搅拌混合后升温至58℃反应85min,制成预聚体,其中,聚己二酸-1,4-丁二醇酯二醇、四氢呋喃和异佛尔酮二异氰酸酯的用量配比为30g:110mL:17g;Step S2: Take the polymerization kettle equipped with a reflux condenser, clean the polymerization kettle with dry nitrogen, add dehydrated polyadipate-1,4-butylene glycol ester diol and tetrahydrofuran and stir to dissolve, then add isophorone di Stir and mix the isocyanate, heat it up to 58°C and react for 85 minutes to make a prepolymer, wherein the dosage ratio of polyadipate-1,4-butylene glycol ester diol, tetrahydrofuran and isophorone diisocyanate is 30g: 110mL: 17g;

步骤S3:取实施例1制备的抗菌发泡剂、1,4-丁二醇、二月桂酸二丁基锡和甲基硅油投加到搅拌器中混合均匀,制成白料,其中,抗菌发泡剂、1,4-丁二醇、二月桂酸二丁基锡和甲基硅油的用量配比为5g:40mL:0.5g:10mL;Step S3: Take the antibacterial foaming agent prepared in Example 1, 1,4-butanediol, dibutyltin dilaurate and methyl silicone oil and add them to the mixer and mix them evenly to make a white material, wherein the antibacterial foaming agent The dosage ratio of agent, 1,4-butanediol, dibutyltin dilaurate and methyl silicone oil is 5g: 40mL: 0.5g: 10mL;

步骤S4:将预聚体和白料混合后投加到聚合釜中,升温至75℃搅拌反应4h,之后加入过氧化氢溶液高速搅拌混合5min,其中,预聚体、白料和过氧化氢溶液的用量比为90g:55g:12g,过氧化氢溶液选用浓度为60%,转入模槽中刮平,控制厚度1.8±0.3mm,合模后通入水蒸气增压至5bar,升温至120℃,加压养护发泡80min,之后脱模转出至恒温恒湿箱中,设置温度为60℃,湿度为90%,恒温均化发泡3h,冷却后烘干、裁切,制成发泡片。Step S4: Mix the prepolymer and white material and add them to the polymerization tank, raise the temperature to 75°C and stir for 4 hours, then add hydrogen peroxide solution and mix at high speed for 5 minutes, in which the prepolymer, white material and hydrogen peroxide The dosage ratio of the solution is 90g: 55g: 12g, the concentration of the hydrogen peroxide solution is 60%, and it is transferred into the mold cavity for scraping, and the thickness is controlled to be 1.8±0.3mm. ℃, pressure curing and foaming for 80 minutes, and then demolded and transferred to a constant temperature and humidity box. Blisters.

实施例5Example 5

本实施制备一种仿真印花用聚氨酯发泡片,具体实施过程如下:This implementation prepares a polyurethane foam sheet for simulation printing, and the specific implementation process is as follows:

步骤S1:取装有温度计和搅拌器的反应器,投加聚己二酸-1,4-丁二醇酯二醇,将反应器置于110℃的油浴锅内恒温加热,之后抽真空至5mmHg保压脱水2h,制成脱水聚己二酸-1,4-丁二醇酯二醇;Step S1: Take a reactor equipped with a thermometer and a stirrer, add polyadipate-1,4-butylene glycol ester diol, place the reactor in an oil bath at 110°C for constant temperature heating, and then vacuumize Dehydration at 5mmHg for 2 hours to make dehydrated poly-1,4-butylene adipate diol;

步骤S2:取装有回流冷凝器的聚合釜,用干燥氮气清洗聚合釜,投加脱水聚己二酸-1,4-丁二醇酯二醇和四氢呋喃搅拌溶解,再投加异佛尔酮二异氰酸酯搅拌混合后升温至62℃反应80min,制成预聚体,其中,聚己二酸-1,4-丁二醇酯二醇、四氢呋喃和异佛尔酮二异氰酸酯的用量配比为30g:130mL:20g;Step S2: Take the polymerization kettle equipped with a reflux condenser, clean the polymerization kettle with dry nitrogen, add dehydrated polyadipate-1,4-butylene glycol ester diol and tetrahydrofuran and stir to dissolve, then add isophorone di Stir and mix the isocyanate, heat it up to 62°C and react for 80 minutes to make a prepolymer, wherein the dosage ratio of polyadipate-1,4-butylene glycol ester diol, tetrahydrofuran and isophorone diisocyanate is 30g: 130mL: 20g;

步骤S3:取实施例2制备的抗菌发泡剂、1,4-丁二醇、二月桂酸二丁基锡和甲基硅油投加到搅拌器中混合均匀,制成白料,其中,抗菌发泡剂、1,4-丁二醇、二月桂酸二丁基锡和甲基硅油的用量配比为7g:45mL:0.8g:12mL;Step S3: Take the antibacterial foaming agent prepared in Example 2, 1,4-butanediol, dibutyltin dilaurate and methyl silicone oil and add them to the mixer and mix evenly to make a white material, wherein the antibacterial foaming agent The dosage ratio of agent, 1,4-butanediol, dibutyltin dilaurate and methyl silicone oil is 7g: 45mL: 0.8g: 12mL;

步骤S4:将预聚体和白料混合后投加到聚合釜中,升温至80℃搅拌反应3.5h,之后加入过氧化氢溶液高速搅拌混合5min,其中,预聚体、白料和过氧化氢溶液的用量比为100g:62g:14g,过氧化氢溶液选用浓度为60%,转入模槽中刮平,控制厚度1.8±0.3mm,合模后通入水蒸气增压至6bar,升温至120℃,加压养护发泡68min,之后脱模转出至恒温恒湿箱中,设置温度为60℃,湿度为90%,恒温均化发泡4h,冷却后烘干、裁切,制成发泡片。Step S4: Mix the prepolymer and white material and add them to the polymerization tank, raise the temperature to 80°C and stir for 3.5 hours, then add hydrogen peroxide solution and stir and mix at high speed for 5 minutes, in which the prepolymer, white material and peroxide The dosage ratio of the hydrogen solution is 100g: 62g: 14g, the concentration of the hydrogen peroxide solution is 60%, and it is transferred into the mold cavity for scraping, and the thickness is controlled to be 1.8±0.3mm. 120°C, pressure curing and foaming for 68 minutes, then demolded and transferred to a constant temperature and humidity box, set the temperature at 60°C, humidity at 90%, constant temperature homogenization and foaming for 4 hours, dried and cut after cooling, and made Foam sheet.

实施例6Example 6

本实施制备一种仿真印花用聚氨酯发泡片,具体实施过程如下:This implementation prepares a polyurethane foam sheet for simulation printing, and the specific implementation process is as follows:

步骤S1:取装有温度计和搅拌器的反应器,投加聚己二酸-1,4-丁二醇酯二醇,将反应器置于110℃的油浴锅内恒温加热,之后抽真空至5mmHg保压脱水2h,制成脱水聚己二酸-1,4-丁二醇酯二醇;Step S1: Take a reactor equipped with a thermometer and a stirrer, add polyadipate-1,4-butylene glycol ester diol, place the reactor in an oil bath at 110°C for constant temperature heating, and then vacuumize Dehydration at 5mmHg for 2 hours to make dehydrated poly-1,4-butylene adipate diol;

步骤S2:取装有回流冷凝器的聚合釜,用干燥氮气清洗聚合釜,投加脱水聚己二酸-1,4-丁二醇酯二醇和四氢呋喃搅拌溶解,再投加异佛尔酮二异氰酸酯搅拌混合后升温至65℃反应75min,制成预聚体,其中,聚己二酸-1,4-丁二醇酯二醇、四氢呋喃和异佛尔酮二异氰酸酯的用量配比为35g:150mL:22g;Step S2: Take the polymerization kettle equipped with a reflux condenser, clean the polymerization kettle with dry nitrogen, add dehydrated polyadipate-1,4-butylene glycol ester diol and tetrahydrofuran and stir to dissolve, then add isophorone di Stir and mix the isocyanate, heat up to 65°C and react for 75 minutes to make a prepolymer, wherein the dosage ratio of polyadipate-1,4-butylene glycol ester diol, tetrahydrofuran and isophorone diisocyanate is 35g: 150mL: 22g;

步骤S3:取实施例3制备的抗菌发泡剂、1,4-丁二醇、二月桂酸二丁基锡和甲基硅油投加到搅拌器中混合均匀,制成白料,其中,抗菌发泡剂、1,4-丁二醇、二月桂酸二丁基锡和甲基硅油的用量配比为8g:50mL:1g:15mL;Step S3: Take the antibacterial foaming agent prepared in Example 3, 1,4-butanediol, dibutyltin dilaurate and methyl silicone oil and add them to the mixer and mix evenly to make a white material, wherein the antibacterial foaming agent The dosage ratio of agent, 1,4-butanediol, dibutyltin dilaurate and methyl silicone oil is 8g: 50mL: 1g: 15mL;

步骤S4:将预聚体和白料混合后投加到聚合釜中,升温至80℃搅拌反应3h,之后加入过氧化氢溶液高速搅拌混合5min,其中,预聚体、白料和过氧化氢溶液的用量比为110g:68g:15g,过氧化氢溶液选用浓度为60%,转入模槽中刮平,控制厚度1.8±0.3mm,合模后通入水蒸气增压至6bar,升温至130℃,加压养护发泡55min,之后脱模转出至恒温恒湿箱中,设置温度为60℃,湿度为90%,恒温均化发泡3h,冷却后烘干、裁切,制成发泡片。Step S4: Mix the prepolymer and white material and add it to the polymerization tank, raise the temperature to 80°C and stir for 3 hours, then add hydrogen peroxide solution and mix at high speed for 5 minutes, in which the prepolymer, white material and hydrogen peroxide The dosage ratio of the solution is 110g: 68g: 15g, the concentration of the hydrogen peroxide solution is 60%, and it is transferred into the mold cavity for scraping, and the thickness is controlled to be 1.8±0.3mm. ℃, pressure curing and foaming for 55 minutes, then demolded and transferred to a constant temperature and humidity box, set the temperature at 60 ℃, humidity at 90%, constant temperature homogenization and foaming for 3 hours, dried and cut after cooling, and made hair Blisters.

对比例1Comparative example 1

本对比采用二氯甲烷和水为发泡剂替换实施例5中的抗菌发泡剂和过氧化氢溶液发泡体系,具体实施过程如下:This contrast adopts dichloromethane and water to be foaming agent replacement antibacterial foaming agent and hydrogen peroxide solution foaming system in embodiment 5, and concrete implementation process is as follows:

步骤S1:采用与实施例5相同的方法制备脱水聚己二酸-1,4-丁二醇酯二醇;Step S1: using the same method as in Example 5 to prepare dehydrated poly-1,4-butylene adipate diol;

步骤S2:采用与实施例5相同的方法制备预聚体;Step S2: Prepare the prepolymer by the same method as in Example 5;

步骤S3:取二氯甲烷、水、1,4-丁二醇、二月桂酸二丁基锡和甲基硅油投加到搅拌器中混合均匀,制成白料,其中,二氯甲烷、水、1,4-丁二醇、二月桂酸二丁基锡和甲基硅油的用量配比调整为5.5mL:10mL:45mL:0.8g:12mL;Step S3: Add dichloromethane, water, 1,4-butanediol, dibutyltin dilaurate and methyl silicone oil into a blender and mix evenly to make a white material, wherein dichloromethane, water, 1 , Adjust the ratio of 4-butanediol, dibutyltin dilaurate and methyl silicone oil to 5.5mL: 10mL: 45mL: 0.8g: 12mL;

步骤S4:将预聚体和白料混合后投加到聚合釜中混合5min,转入模槽中刮平,控制厚度1.8±0.3mm,再依次加压养护发泡和恒温均化发泡,之后烘干、裁切,制成发泡片。Step S4: Mix the prepolymer and white material, add them to the polymerization kettle and mix them for 5 minutes, transfer them into the mold cavity and scrape them, control the thickness to 1.8±0.3mm, and then pressurize and maintain the foaming and constant temperature uniform foaming in sequence. Afterwards, it is dried and cut to make a foam sheet.

取实施例4-实施例6以及对比例1制备的发泡片,进行如下性能测试,具体测试数据如表1所示:Get the foam sheet prepared by Example 4-Example 6 and Comparative Example 1, and carry out the following performance tests, and the specific test data are as shown in Table 1:

表1Table 1

Figure BDA0003844916170000081
Figure BDA0003844916170000081

Figure BDA0003844916170000091
Figure BDA0003844916170000091

由表1数据可知,本发明制备的发泡片密度为0.632-0.671g/cm3,具有多孔轻质发泡材料特性,拉伸强度为4.07-4.32MPa,断裂伸长率为394-425%,具有良好的抗拉性能,撕裂强度为16.57-17.31kN/m,最大穿刺力为22.3-25.5N,具有良好的抗破坏特性,适用于鞋面材料。From the data in Table 1, it can be seen that the density of the foamed sheet prepared by the present invention is 0.632-0.671g/cm 3 , which has the characteristics of a porous lightweight foamed material, the tensile strength is 4.07-4.32MPa, and the elongation at break is 394-425%. , has good tensile properties, the tear strength is 16.57-17.31kN/m, the maximum puncture force is 22.3-25.5N, has good anti-destructive properties, and is suitable for shoe upper materials.

为了验证实施例4-实施例6以及对比例1制备的发泡片用于鞋面压花的适用性,每组各取3个试样,制备台阶状硅胶压模,压缩量分别为0.2mm、0.5mm和1mm,将试样贴合在硅胶模上压合,设置压合压力为5kg/cm2,高周波热压,观察压花后的表面状态,检测压花前后平整度以及压合误差,具体数据如表2所示:In order to verify the applicability of the foam sheets prepared in Examples 4-Example 6 and Comparative Example 1 for vamp embossing, three samples were taken from each group to prepare stepped silicone molds, and the compression amount was 0.2 mm , 0.5mm and 1mm, press the sample on the silicone mold, set the pressing pressure to 5kg/cm 2 , high-frequency hot pressing, observe the surface state after embossing, check the flatness before and after embossing and the pressing error , the specific data are shown in Table 2:

表2Table 2

Figure BDA0003844916170000092
Figure BDA0003844916170000092

Figure BDA0003844916170000101
Figure BDA0003844916170000101

由表2数据可知,本发明制备的发泡片,表面状态良好,高周波热压印花后保持表面平整,压合误差仅为0.013-0.017mm,用于鞋面印花具有高仿真度。It can be seen from the data in Table 2 that the foamed sheet prepared by the present invention has a good surface condition, and the surface remains flat after high-frequency heat press printing, and the pressing error is only 0.013-0.017mm, which has a high degree of simulation for shoe upper printing.

取实施例4-实施例6以及对比例1制备的发泡片,参照GB/T15979-2002标准抑菌试验,具体测试数据如表3所示:Get the foam sheet prepared by Example 4-Example 6 and Comparative Example 1, with reference to the GB/T15979-2002 standard antibacterial test, the specific test data are as shown in Table 3:

表3table 3

Figure BDA0003844916170000102
Figure BDA0003844916170000102

由表3数据可知,本发明制备的发泡片具有一定的抗菌效果,应用在鞋面材料中可起到抗菌除臭效果。It can be seen from the data in Table 3 that the foamed sheet prepared by the present invention has a certain antibacterial effect, and can play an antibacterial and deodorizing effect when applied to shoe upper materials.

在说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one of the present invention. Examples or examples. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the present invention. Those skilled in the art will make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the invention or exceed the rights of the present invention. The scope defined in the claims should all belong to the protection scope of the present invention.

Claims (9)

1. A polyurethane foaming sheet for simulated printing is characterized by being formed by foaming a prepolymer, a white material and a hydrogen peroxide solution, wherein the white material is mixed with an antibacterial foaming agent;
the antibacterial foaming agent is prepared by the following method:
step A1: dissolving zinc acetate in ethanol solution, dropwise adding ammonia water under ultrasonic dispersion state, standing for 5h, centrifuging to obtain lower layer jelly, evaporating to dryness, and calcining in an oxidation furnace to obtain zinc-containing micropowder;
step A2: dissolving sodium lignosulfonate in water to prepare a dispersion solution, adding zinc-containing micro powder, performing ultrasonic dispersion, dripping oxalic acid solution under stirring, centrifuging, separating a lower layer, and performing vacuum drying to prepare the antibacterial foaming agent.
2. The polyurethane foam sheet for simulated printing according to claim 1, wherein the ratio of the zinc acetate, the ethanol solution and the ammonia water is 10g:80-100mL:9-14mL, the concentration of the ethanol solution is 20-30%, and the concentration of the ammonia water is 10-15%.
3. The polyurethane foam sheet for the simulated printing according to claim 1, wherein the oxygen content in the oxidation furnace is 50-80%, the baking temperature is 820-950 ℃, and the baking time is 2-3h.
4. The polyurethane foam sheet for the simulated printing according to claim 1, wherein the using amount ratio of the dispersion liquid, the zinc-containing micro powder and the oxalic acid is 30-50mL:6-8g:2-5mL, and the mass fraction of the sodium lignin sulfonate in the dispersion liquid is 5.8-7.5%.
5. The method for preparing the polyurethane foam sheet for the simulated printing according to claim 1, which is characterized by comprising the following steps:
step S1: heating poly (1, 4-butanediol adipate) diol to 110 ℃, vacuumizing to 5mmHg, and performing pressure maintaining dehydration for 2 hours to complete the dehydration treatment of the poly (1, 4-butanediol adipate) diol;
step S2: cleaning a polymerization kettle by using dry nitrogen, adding dehydrated poly (1, 4-butylene glycol adipate) diol and tetrahydrofuran, stirring for dissolving, adding isophorone diisocyanate, stirring for mixing, heating to 58-65 ℃, reacting for 75-85min, and preparing a prepolymer;
and step S3: adding an antibacterial foaming agent, 1, 4-butanediol, dibutyltin dilaurate and methyl silicone oil into a stirrer, and uniformly mixing to prepare a white material;
and step S4: mixing the prepolymer and the white material, adding the mixture into a polymerization kettle, heating to 75-80 ℃, stirring for reaction for 3-4h, adding a hydrogen peroxide solution, stirring and mixing for 5min, transferring the mixture into a die cavity for foaming treatment, and then sequentially drying and cutting to prepare a foaming sheet.
6. The method for preparing polyurethane foam sheet for emulation printing according to claim 5, wherein the amount ratio of 1, 4-butanediol adipate, tetrahydrofuran and isophorone diisocyanate is 30-35g:110-150mL:17-22g.
7. The method for preparing a polyurethane foam sheet for a simulated printing as claimed in claim 5, wherein the ratio of the antibacterial foaming agent to the 1, 4-butanediol, dibutyltin dilaurate and methyl silicone oil is 5-8g:40-50mL:0.5-1g:10-15mL.
8. The preparation method of the polyurethane foam sheet for the simulated printing as claimed in claim 5, wherein the dosage ratio of the prepolymer, the white material and the hydrogen peroxide solution is 90-110g:55-68g:12-15g, the concentration of the hydrogen peroxide solution is 60%.
9. The method for preparing the polyurethane foam sheet for the simulated printing according to claim 5, wherein the foaming treatment sequentially comprises the following steps:
pressure curing and foaming: introducing steam, pressurizing to 5-6bar at 120-130 deg.C, and foaming for 55-80min;
homogenizing and foaming at constant temperature: and (4) transferring the mixture into a constant temperature and humidity box, setting the temperature to be 60 ℃ and the humidity to be 90%, and standing and foaming for 3-5 hours.
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