CN115289703A - Temperature control method - Google Patents
Temperature control method Download PDFInfo
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- CN115289703A CN115289703A CN202210724381.2A CN202210724381A CN115289703A CN 115289703 A CN115289703 A CN 115289703A CN 202210724381 A CN202210724381 A CN 202210724381A CN 115289703 A CN115289703 A CN 115289703A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B7/00—Compression machines, plants or systems, with cascade operation, i.e. with two or more circuits, the heat from the condenser of one circuit being absorbed by the evaporator of the next circuit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
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Abstract
本发明涉及热交换技术领域,本发明提供一种温控方法,包括基于第二循环液回路的运行温度处于第二设定阈值,所述第二设定阈值按照设定间距划分为若干温度区段;控制所述运行温度处于当前温度区段中的最小值,并控制所述第二循环液回路加载设定负荷,断开所述第二换热通路,获取第二压缩机的进口端的制冷剂蒸发温度;控制所述第二换热通路的出口端蒸发温度的目标值小于等于所述蒸发温度。本发明提供的温控方法,通过设置蓄冷器,对空负荷状态的冷量进行储存,降低温控装置的功耗,提升能量利用率。
The present invention relates to the technical field of heat exchange, and the present invention provides a temperature control method, comprising a second set threshold based on the operating temperature of the second circulating liquid circuit, and the second set threshold is divided into several temperature zones according to set intervals section; control the operating temperature to be at the minimum value in the current temperature section, and control the second circulating liquid circuit to load a set load, disconnect the second heat exchange passage, and obtain the refrigeration at the inlet end of the second compressor The evaporation temperature of the agent is controlled; the target value of the evaporation temperature at the outlet end of the second heat exchange passage is controlled to be less than or equal to the evaporation temperature. In the temperature control method provided by the present invention, by setting a regenerator, the cooling capacity of the no-load state is stored, the power consumption of the temperature control device is reduced, and the energy utilization rate is improved.
Description
技术领域technical field
本发明涉及热交换技术领域,尤其涉及一种温控方法。The invention relates to the technical field of heat exchange, in particular to a temperature control method.
背景技术Background technique
在半导体制造领域的刻蚀工艺过程中,射频装置会产生大量热量,晶圆温度变化会影响刻蚀精度,所以晶圆加工过程中需要对加工腔的温度进行精确控制,一般采用使用制冷系统的温控装置持续往加工平台内通入换热介质,及时带走产生的热量,实现对晶圆加工环境的温度控制。而在刻蚀过程的不同的加工步骤中,所需的加工环境温度差别较大,晶圆需要等待换热介质调整至新的目标温度后才能进行下一个加工步骤。为了缩短换热介质升降温时间,提高晶圆加工效率,最新的温控装置均采用双通道设计,一路通道提供低温介质,一路提供高温介质,当加工腔需要高温或低温时,选择相应温度的通道连通加工腔,另外一个通道进出口管路短接。与加工腔连通的通道需要及时带走加工腔内热量,其制冷系统处于热负荷持续变化的工况,而另一通道没有外部热负荷,处于空负荷运行状态,其制冷系统仅需要输出少量冷量维持循环液温度恒定即可。During the etching process in the field of semiconductor manufacturing, the radio frequency device will generate a lot of heat, and the temperature change of the wafer will affect the etching accuracy. The temperature control device continuously feeds the heat exchange medium into the processing platform to take away the generated heat in time to realize the temperature control of the wafer processing environment. In the different processing steps of the etching process, the required processing ambient temperature is quite different, and the wafer needs to wait for the heat exchange medium to adjust to the new target temperature before proceeding to the next processing step. In order to shorten the heating and cooling time of the heat exchange medium and improve the wafer processing efficiency, the latest temperature control devices adopt a dual-channel design, one channel provides low-temperature medium, and the other provides high-temperature medium. When the processing chamber needs high temperature or low temperature, select the corresponding temperature. The channel communicates with the processing chamber, and the inlet and outlet pipelines of the other channel are short-circuited. The channel connected with the processing chamber needs to take away the heat in the processing chamber in time. Its refrigeration system is in the working condition of continuously changing heat load, while the other channel has no external heat load and is in an empty-load operation state. Its refrigeration system only needs to output a small amount of cooling. Just keep the temperature of the circulating fluid constant.
相关技术中,双通道温控装置的低温通道温控可达到-70℃或更低,一般使用多级复叠制冷系统达到制冷目标温度;高温通道温控在10℃左右,一般使用单级制冷系统实现。由于复叠制冷系统的能效比低,导致低温通道的功耗高、能效低。同时,处于空负荷状态的通道为了维持空负荷时的控温稳定,需要压缩机处于部分卸载状态运行,也造成了能量的浪费。In related technologies, the temperature control of the low-temperature channel of the dual-channel temperature control device can reach -70°C or lower, and a multi-stage cascade refrigeration system is generally used to achieve the cooling target temperature; the temperature of the high-temperature channel is controlled at about 10°C, and single-stage refrigeration is generally used System implementation. Due to the low energy efficiency ratio of the cascade refrigeration system, the low temperature channel has high power consumption and low energy efficiency. At the same time, in order to maintain stable temperature control during no-load conditions, the channels in the no-load state require the compressor to operate in a partially unloaded state, which also causes a waste of energy.
发明内容Contents of the invention
本发明提供一种温控方法,用以解决现有技术中制冷系统的功耗高、能效低的缺陷。根据切换装置运行特性,任一时刻,与加工腔连通的一个通道制冷系统处于热负荷变化的工况,而另一通道处于空负荷状态。通过设置蓄冷器,对处于空负荷状态的制冷系统,只需要一小部分的冷量用来维持循环系统的恒定控温,多余的冷量以将蓄冷器内的液体过冷的形式,使冷量转移到低温通道制冷系统内,存储在蓄冷器的过冷液体中冷量在制冷系统运行中逐渐释放,提高了蓄冷器吸热通道所在的制冷系统回路的能效比,即降低了温控装置的功耗。高温通道将多余冷量存储在蓄冷器内并转移到低温通道中,提升能量利用率。The invention provides a temperature control method to solve the defects of high power consumption and low energy efficiency of the refrigeration system in the prior art. According to the operating characteristics of the switching device, at any moment, the refrigeration system of one channel connected to the processing chamber is in the condition of changing heat load, while the other channel is in the state of no load. By setting the cold accumulator, only a small part of the cold capacity is needed to maintain the constant temperature control of the circulation system for the refrigeration system in the empty load state, and the excess cold capacity is in the form of subcooling the liquid in the cold accumulator to make the cold The cold energy stored in the supercooled liquid stored in the regenerator is gradually released during the operation of the refrigeration system, which improves the energy efficiency ratio of the refrigeration system circuit where the heat-absorbing channel of the regenerator is located, that is, reduces the temperature control device. power consumption. The high-temperature channel stores excess cold energy in the cold accumulator and transfers it to the low-temperature channel to improve energy utilization.
本发明实施例提供的一种温控方法,应用于温控装置,所述温控装置包括:A temperature control method provided by an embodiment of the present invention is applied to a temperature control device, and the temperature control device includes:
第一温控通道,包括第一循环液回路和与所述第一循环液回路换热的第一制冷系统;The first temperature control channel includes a first circulating liquid circuit and a first refrigeration system exchanging heat with the first circulating liquid circuit;
第二温控通道,包括第二循环液回路和与所述第二循环液回路换热的第二制冷系统,所述第二制冷系统包括第二压缩机;The second temperature control channel includes a second circulating liquid circuit and a second refrigeration system that exchanges heat with the second circulating liquid circuit, and the second refrigeration system includes a second compressor;
切换装置,连接所述第一循环液回路与所述第二循环液回路,并适于切换所述第一循环液回路与负载装置的通断,以及适于切换所述第二循环液回路与负载装置的通断;A switching device, which connects the first circulating liquid circuit and the second circulating liquid circuit, and is suitable for switching the on-off of the first circulating liquid circuit and the load device, and is suitable for switching the second circulating liquid circuit and the On-off of the load device;
蓄冷器,包括第一换热通路和与所述第一换热通路换热的第二换热通路,所述第一换热通路与所述第一制冷系统连通,所述第二换热通路与所述第二制冷系统连通,所述第二压缩机位于所述第二换热通路的出口端;The cold accumulator includes a first heat exchange path and a second heat exchange path that exchanges heat with the first heat exchange path, the first heat exchange path communicates with the first refrigeration system, and the second heat exchange path communicated with the second refrigeration system, the second compressor is located at the outlet end of the second heat exchange path;
所述温控方法包括:Described temperature control method comprises:
基于所述第二循环液回路的运行温度处于第二设定阈值,所述第二设定阈值按照设定间距划分为若干温度区段;Based on the fact that the operating temperature of the second circulating fluid circuit is at a second set threshold, the second set threshold is divided into several temperature sections according to set intervals;
控制所述运行温度处于当前温度区段中的最小值,并控制所述第二循环液回路加载设定负荷,断开所述第二换热通路,获取第二压缩机的进口端的制冷剂蒸发温度;Controlling the operating temperature to be at the minimum value in the current temperature range, and controlling the second circulating liquid circuit to load a set load, disconnecting the second heat exchange path, and obtaining refrigerant evaporation at the inlet end of the second compressor temperature;
控制所述第二换热通路的出口端蒸发温度的目标值小于等于所述蒸发温度。Controlling the target value of the evaporation temperature at the outlet end of the second heat exchange passage to be less than or equal to the evaporation temperature.
根据本发明提供的温控方法,所述获取所述第二压缩机的进口端的制冷剂蒸发温度的步骤中,According to the temperature control method provided by the present invention, in the step of obtaining the refrigerant evaporation temperature at the inlet end of the second compressor,
获取所述第二压缩机的进口端的压力值,所述蒸发温度为所述压力值对应的制冷剂的蒸发温度。The pressure value at the inlet end of the second compressor is acquired, and the evaporation temperature is the evaporation temperature of the refrigerant corresponding to the pressure value.
根据本发明提供的温控方法,所述设定负荷为所述第二循环液回路的额定负载。According to the temperature control method provided by the present invention, the set load is the rated load of the second circulating liquid circuit.
根据本发明提供的温控方法,所述控制所述第二循环液回路加载设定负荷的步骤中,According to the temperature control method provided by the present invention, in the step of controlling the second circulating liquid circuit to load a set load,
断开所述第二循环液回路与所述切换装置,并控制所述第二循环液回路连接加热器,控制所述加热器的功率,以通过所述加热器控制所述第二循环液回路加载所述设定负荷。Disconnect the second circulating fluid circuit from the switching device, and control the connection of the second circulating fluid circuit to a heater, and control the power of the heater, so as to control the second circulating fluid circuit through the heater Load the set load.
根据本发明提供的温控方法,还包括:According to the temperature control method provided by the present invention, it also includes:
获取所述第一换热通路的进口端的第一温度以及所述第一换热通路与所述第二换热通路的设定温差;Obtaining a first temperature at the inlet end of the first heat exchange path and a set temperature difference between the first heat exchange path and the second heat exchange path;
确定所述目标值,所述目标值为所述第一温度与所述设定温差之差;determining the target value, the target value being the difference between the first temperature and the set temperature difference;
获取所述第二压缩机进口端的过热度;Acquiring the degree of superheat at the inlet end of the second compressor;
确定所述过热度超出第一设定阈值,控制所述目标值升高或降低。It is determined that the degree of superheat exceeds a first set threshold, and the target value is controlled to increase or decrease.
根据本发明提供的温控方法,所述确定所述过热度超出第一设定阈值,控制所述目标值升高或降低的步骤中,包括:According to the temperature control method provided by the present invention, the step of determining that the degree of superheat exceeds the first set threshold and controlling the increase or decrease of the target value includes:
确定所述过热度大于第一阈值,所述第一阈值为所述第一设定阈值的上限;determining that the degree of superheat is greater than a first threshold, where the first threshold is an upper limit of the first set threshold;
控制所述目标值升高第一设定值,获取第一预设时长内的所述过热度;Controlling the target value to increase to a first set value to obtain the superheat degree within a first preset time period;
确定第一预设时长内的所述过热度均大于所述第一阈值,则循环执行所述控制所述目标值升高第一设定值,获取第一预设时长内的所述过热度的步骤;It is determined that the degrees of superheat within the first preset time period are all greater than the first threshold, then cyclically execute the control to increase the target value by a first set value, and obtain the degrees of superheat within the first preset time period A step of;
直至所述第一预设时长内的至少一次所述过热度小于等于所述第一阈值。until the superheat degree is less than or equal to the first threshold at least once within the first preset time period.
根据本发明提供的温控方法,所述确定所述过热度超出第一设定阈值,控制所述目标值升高或降低的步骤中,包括:According to the temperature control method provided by the present invention, the step of determining that the degree of superheat exceeds the first set threshold and controlling the increase or decrease of the target value includes:
确定所述过热度小于第二阈值,所述第二阈值为所述第一设定阈值的下限;determining that the degree of superheat is less than a second threshold, where the second threshold is the lower limit of the first set threshold;
控制所述目标值降低第二设定值,获取第二预设时长内的所述过热度;Controlling the target value to reduce a second set value to obtain the superheat degree within a second preset time period;
确定第二预设时长内的所述过热度均小于所述第二阈值,循环执行所述控制所述目标值降低第二设定值,获取第二预设时长内的所述过热度的步骤;It is determined that the degrees of superheat within a second preset time period are all less than the second threshold value, and the step of controlling the target value to reduce a second set value is executed cyclically, and obtaining the degree of superheat within a second preset time period ;
直至所述第二预设时长内的至少一次所述过热度大于等于所述第二阈值。Until the superheat degree is greater than or equal to the second threshold at least once within the second preset time period.
根据本发明提供的温控方法,还包括:According to the temperature control method provided by the present invention, it also includes:
基于所述蒸发温度与所述目标值的差值,通过PID算法,调节所述第二换热通路中制冷剂的流量。Based on the difference between the evaporation temperature and the target value, the flow rate of the refrigerant in the second heat exchange path is adjusted through a PID algorithm.
根据本发明提供的温控方法,所述第二压缩机的进口端设置有压力传感器。According to the temperature control method provided by the present invention, the inlet end of the second compressor is provided with a pressure sensor.
根据本发明提供的温控方法,所述第一制冷系统包括依次换热的多级制冷回路,所述第一换热通路连接于其中一级所述制冷回路的冷凝器的与节流件之间。According to the temperature control method provided by the present invention, the first refrigeration system includes a multi-stage refrigeration circuit that exchanges heat sequentially, and the first heat exchange path is connected between the condenser of the refrigeration circuit at one stage and the throttling member between.
本发明提供的温控方法,控制目标值Tesv小于等于上限值,也就是在目标值Tesv小于等于此上限值的前提下,调整目标值Tesv,以对制冷系统的效率、蓄冷量以及循环系统的运行稳定性加以优化,充分利用第二制冷系统中的冷量,结构简单,且冷量利用率高,降低温控装置的功耗。In the temperature control method provided by the present invention, the control target value Tesv is less than or equal to the upper limit value, that is, under the premise that the target value Tesv is less than or equal to the upper limit value, the target value Tesv is adjusted to improve the efficiency, cold storage capacity and circulation of the refrigeration system. The operation stability of the system is optimized, the cooling capacity in the second refrigeration system is fully utilized, the structure is simple, the cooling capacity utilization rate is high, and the power consumption of the temperature control device is reduced.
附图说明Description of drawings
为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are the present invention. For some embodiments of the invention, those skilled in the art can also obtain other drawings based on these drawings without creative effort.
图1是本发明提供的一种温控装置的结构示意图;Fig. 1 is a schematic structural view of a temperature control device provided by the present invention;
图2是本发明提供的另一种温控装置的结构示意图。Fig. 2 is a schematic structural diagram of another temperature control device provided by the present invention.
其中,图1示意了第一制冷系统包括两级制冷回路,第一换热器与第一级制冷回路连通;图2示意了第一制冷系统包括两级制冷回路,第一换热器与第二级制冷回路连通;Wherein, Fig. 1 illustrates that the first refrigeration system includes a two-stage refrigeration circuit, and the first heat exchanger communicates with the first-stage refrigeration circuit; Fig. 2 illustrates that the first refrigeration system includes a two-stage refrigeration circuit, and the first heat exchanger communicates with the first-stage refrigeration circuit; The secondary refrigeration circuit is connected;
图3是本发明提供的温控方法的流程示意图之一;Fig. 3 is one of the flow diagrams of the temperature control method provided by the present invention;
图4是本发明提供的温控方法的流程示意图之二Fig. 4 is the second schematic flow chart of the temperature control method provided by the present invention
图5是本发明提供的温控方法的流程示意图之三Fig. 5 is the third schematic flow chart of the temperature control method provided by the present invention
图6是本发明提供的温控方法的流程示意图之四;Fig. 6 is the fourth schematic flow diagram of the temperature control method provided by the present invention;
图7是本发明提供的温控方法的流程示意图之五;Fig. 7 is the fifth schematic flow diagram of the temperature control method provided by the present invention;
图8是本发明提供的温控方法的流程示意图之六;Fig. 8 is the sixth schematic flow diagram of the temperature control method provided by the present invention;
图9是本发明提供的温控方法的流程示意图之七。Fig. 9 is the seventh schematic flow diagram of the temperature control method provided by the present invention.
附图标记:Reference signs:
1、第一压缩机;2、第一冷凝器;3、第一节流件;4、冷凝蒸发器;5、第一温度传感器;6、第三压缩机;7、第三节流件;8、第一蒸发器;9、第一水箱;10、第一循环泵;11、第二温度传感器;12、切换装置;13、第一换热器;14、第二压缩机;15、第二冷凝器;16、第二节流件;17、第二蒸发器;18、第二水箱;19、第二循环泵;20、第三温度传感器;21、第四节流件;22、调压阀;23、第四温度传感器;24、第一压力传感器;25、第二压力传感器。1. The first compressor; 2. The first condenser; 3. The first throttle; 4. The condensing evaporator; 5. The first temperature sensor; 6. The third compressor; 7. The third throttle; 8. The first evaporator; 9. The first water tank; 10. The first circulating pump; 11. The second temperature sensor; 12. The switching device; 13. The first heat exchanger; 14. The second compressor; 15. The first Two condensers; 16, the second throttling piece; 17, the second evaporator; 18, the second water tank; 19, the second circulation pump; 20, the third temperature sensor; 21, the fourth throttling piece; 22, regulating Pressure valve; 23, the fourth temperature sensor; 24, the first pressure sensor; 25, the second pressure sensor.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. Obviously, the described embodiments are part of the embodiments of the present invention , but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
此外,在本发明的描述中,除非另有说明,“多个”、“多根”、“多组”的含义是两个或两个以上。In addition, in the description of the present invention, unless otherwise specified, the meanings of "plurality", "multiple roots" and "multiple groups" are two or more.
在对本发明的实施例进行说明之前,对制冷系统中的能效比进行说明。制冷系统能效比的定义:(制)冷量/电功耗,所以能效比越高越节能。假设单级制冷循环能效比是2,就是说高温通道的制冷系统压缩机功率是1kw,那此制冷系统中蒸发器里制冷量就有2kw。Before describing the embodiments of the present invention, the energy efficiency ratio in the refrigeration system will be described. The definition of energy efficiency ratio of refrigeration system: (cooling) cooling capacity/electric power consumption, so the higher the energy efficiency ratio, the more energy-saving. Assuming that the energy efficiency ratio of the single-stage refrigeration cycle is 2, that is to say, the compressor power of the refrigeration system in the high-temperature channel is 1kw, and the cooling capacity of the evaporator in this refrigeration system is 2kw.
这同样适用于复叠的单个制冷回路,如果第一蒸发器8的制冷量是2kw,那么第三压缩机6功率就需要1kw;此时冷凝蒸发器4的制冷量需要是第三压缩机6加第一蒸发器8的和,即3kw,所以第一压缩机1功率需要是1.5kw。那么低温通道里,进入循环液的制冷量是2kw,但总压缩机功率是1.5+1=2.5kw,所以复叠制冷系统的能效比是2/2.5=0.8,能效比比单级的制冷系统低了很多。This is also applicable to the cascading single refrigeration circuit. If the cooling capacity of the first evaporator 8 is 2kw, then the power of the third compressor 6 needs to be 1kw; Add the sum of the first evaporator 8, namely 3kw, so the power of the first compressor 1 needs to be 1.5kw. Then in the low-temperature channel, the cooling capacity entering the circulating fluid is 2kw, but the total compressor power is 1.5+1=2.5kw, so the energy efficiency ratio of the cascade refrigeration system is 2/2.5=0.8, which is lower than the single-stage refrigeration system a lot.
本发明的实施例,结合图1和图2所示,提供一种温控装置,包括:第一温控通道、第二温控通道、切换装置12和第一换热器13。An embodiment of the present invention, as shown in FIG. 1 and FIG. 2 , provides a temperature control device, including: a first temperature control channel, a second temperature control channel, a switching device 12 and a first heat exchanger 13 .
其中,第一温控通道与第二温控通道可以理解为,换热温度范围不同的两个温控系统,本实施例以及下述实施例,以第一温控通道为低温通道,第二温控通道为高温通道为例进行说明,此处低温通道与高温通道的区别在于,低温通道所能达到的最低温度范围低于高温通道所能达到的最低温度范围,如低温通道所能达到的最低温度可为-70℃,高温通道所能达到的最低温度可为-10℃,高温通道所能达到的最高温度可为90℃。Wherein, the first temperature control channel and the second temperature control channel can be understood as two temperature control systems with different heat exchange temperature ranges. In this embodiment and the following embodiments, the first temperature control channel is a low temperature channel, and the second The temperature control channel is a high temperature channel as an example. The difference between the low temperature channel and the high temperature channel here is that the lowest temperature range that the low temperature channel can reach is lower than the minimum temperature range that the high temperature channel can reach. For example, the low temperature channel can reach The lowest temperature can be -70°C, the lowest temperature that can be reached by the high temperature channel can be -10°C, and the highest temperature that can be reached by the high temperature channel can be 90°C.
第一温控通道包括第一循环液回路和与第一循环液回路换热的第一制冷系统,第二温控通道包括第二循环液回路和与第二循环液回路换热的第二制冷系统;切换装置12连接第一循环液回路与第二循环液回路,切换装置12适于切换第一循环液回路与负载装置的通断,切换装置12适于切换第二循环液回路与负载装置的通断。The first temperature control channel includes the first circulating liquid circuit and the first refrigeration system that exchanges heat with the first circulating liquid circuit, and the second temperature control channel includes the second circulating liquid circuit and the second refrigeration system that exchanges heat with the second circulating liquid circuit System; the switching device 12 is connected to the first circulating liquid circuit and the second circulating liquid circuit, the switching device 12 is suitable for switching the on-off of the first circulating liquid circuit and the load device, and the switching device 12 is suitable for switching the second circulating liquid circuit and the load device on and off.
第一温控通道、第二温控通道与切换装置12配合,在负载设备需要供给低温循环液时,切换装置12控制第一循环液回路与负载装置连通并形成循环回路,此时,负载装置控制第二循环液回路短接(第二循环液回路形成循环回路);同理,在负载设备需要供给高温循环液时,切换装置12控制第二循环液回路与负载装置连通并形成循环回路,此时,负载装置控制第一循环液回路短接(第一循环液回路形成循环回路)。即在任一时刻,有且仅有一个循环液回路与负载装置连通,会出现热负荷变化,另外一个通道必然处于空负荷状态。The first temperature control channel and the second temperature control channel cooperate with the switching device 12. When the load equipment needs to supply low-temperature circulating fluid, the switching device 12 controls the first circulating fluid circuit to communicate with the load device to form a circulation loop. At this time, the load device Control the short circuit of the second circulating fluid circuit (the second circulating fluid circuit forms a circulating loop); similarly, when the load equipment needs to supply high-temperature circulating fluid, the switching device 12 controls the second circulating fluid circuit to communicate with the load device and form a circulating loop, At this time, the load device controls the first circulating liquid circuit to be short-circuited (the first circulating liquid circuit forms a circulating circuit). That is, at any moment, there is only one circulating fluid circuit connected to the load device, and there will be a change in thermal load, and the other channel must be in an empty state.
一些情况下,第一温控通道包括第一循环液回路和与第一循环液回路换热的第一制冷系统,第一制冷系统包括依次换热的多级制冷回路。第一制冷系统为第一循环液回路提供冷量,以使循环液降温,第一制冷系统包括多级制冷回路,多级制冷回路依次换热,并结合使用不同的制冷剂,逐级降低蒸发温度,也就是逐级降低第一制冷系统所能达到的最低温度,以使最后一级制冷回路的制冷剂所提供的蒸发温度满足第一循环液回路中循环液的换热需求。通过逐级换热来满足制冷需求的方式,所能达到的温度更低,拓宽了制冷温区,使得第一温控通道所能达到温度更低。In some cases, the first temperature control channel includes a first circulating liquid circuit and a first refrigeration system exchanging heat with the first circulating liquid circuit, and the first refrigeration system includes a multi-stage refrigeration circuit sequentially exchanging heat. The first refrigeration system provides cooling capacity for the first circulating liquid circuit to cool the circulating liquid. The first refrigeration system includes a multi-stage refrigeration circuit. The multi-stage refrigeration circuits exchange heat in sequence and use different refrigerants in combination to reduce evaporation step by step. Temperature, that is, the lowest temperature that can be achieved by lowering the first refrigeration system step by step, so that the evaporation temperature provided by the refrigerant in the last-stage refrigeration circuit can meet the heat exchange demand of the circulating liquid in the first circulating liquid circuit. By means of step-by-step heat exchange to meet the cooling demand, the temperature that can be achieved is lower, and the cooling temperature zone is widened, so that the temperature that can be achieved by the first temperature control channel is lower.
第一制冷系统使用复叠系统,基于复叠系统中制冷量逐级减少,上一级制冷量=下一级制冷量+下一级压缩机发热量。所以随着复叠系统级数增加,系统能效比会下降。复叠系统主要应用是在单一制冷剂无法满足要求的情况下,使用不同种类的制冷剂实现更低的温度需求。The first refrigeration system uses a cascade system, based on the fact that the cooling capacity in the cascade system decreases step by step, and the cooling capacity of the upper level = the cooling capacity of the lower level + the calorific value of the compressor of the lower level. Therefore, as the number of cascade systems increases, the energy efficiency ratio of the system will decrease. The main application of the cascade system is to use different types of refrigerants to achieve lower temperature requirements when a single refrigerant cannot meet the requirements.
第一温控通道使用复叠系统,最主要的原因是实际应用中,第一循环液回路的循环液设定温度低,无法使用单一制冷剂实现,只能使用多级复叠系统。采用几级的依据是温度,一般-40℃到-80℃的话,使用两级复叠,如果低于-80℃就用三级复叠,也可能使用四级复叠。The main reason for using the cascade system for the first temperature control channel is that in practical applications, the set temperature of the circulating fluid in the first circulating fluid circuit is low, which cannot be achieved with a single refrigerant, and only a multi-stage cascade system can be used. The basis for using several levels is the temperature. Generally, if it is -40°C to -80°C, two-level cascades are used. If it is lower than -80°C, three-level cascades are used, and four-level cascades may also be used.
本实施例的温控装置,第一制冷系统中设置多级制冷回路,可以降低第一制冷系统中压缩机的容量,降低了温控装置的整体功耗,进而降低温控装置的成本。In the temperature control device of this embodiment, the multi-stage refrigeration circuit is set in the first refrigeration system, which can reduce the capacity of the compressor in the first refrigeration system, reduce the overall power consumption of the temperature control device, and further reduce the cost of the temperature control device.
当然,第一制冷系统包括多级的制冷回路,第一换热器13包括相换热的第一换热通路和第二换热通路,第一换热通路与第一制冷系统的其中一级制冷回路连通,第二换热通路与第二制冷系统连通。Of course, the first refrigeration system includes a multi-stage refrigeration circuit, and the first heat exchanger 13 includes a first heat exchange path and a second heat exchange path that exchange heat with each other, and the first heat exchange path is connected to one stage of the first refrigeration system. The refrigeration circuit is in communication, and the second heat exchange path is in communication with the second refrigeration system.
第一制冷系统与第二制冷系统通过第一换热器13连通,第一换热器13可分流第二制冷系统中的一部分制冷剂。当系统采用定频压缩机,压缩机输气量固定,当第二蒸发器17的换热量需求不高时,即第二蒸发器17内制冷剂流量小,多余的制冷剂流量通过第二制冷系统中的制冷剂在第一换热器13的第二换热通路中吸热,也能提高第二压缩机14的吸气压力,降低第二压缩机14的功耗。The first refrigeration system communicates with the second refrigeration system through the first heat exchanger 13, and the first heat exchanger 13 can divide a part of the refrigerant in the second refrigeration system. When the system adopts a fixed-frequency compressor, the air output of the compressor is fixed, and when the demand for heat exchange of the second evaporator 17 is not high, that is, the refrigerant flow rate in the second evaporator 17 is small, and the excess refrigerant flow rate passes through the second evaporator 17. The refrigerant in the refrigeration system absorbs heat in the second heat exchange path of the first heat exchanger 13 , which can also increase the suction pressure of the second compressor 14 and reduce the power consumption of the second compressor 14 .
当然,当第一制冷系统设置单级的制冷回路,仍可以设置第一换热器13,也就是第一换热器13的第一换热通路与第一制冷系统的制冷回路连通,第二换热通路与第二制冷系统连通。Of course, when the first refrigeration system is provided with a single-stage refrigeration circuit, the first heat exchanger 13 can still be provided, that is, the first heat exchange path of the first heat exchanger 13 communicates with the refrigeration circuit of the first refrigeration system, and the second The heat exchange path communicates with the second refrigeration system.
在一些实施例中,参考图1和图2所示,第一换热器13为蓄冷器,第一换热通路为蓄冷通路,第二换热通路为吸热通路。通过蓄冷器为其所连接的制冷回路中的制冷剂进行过冷,过冷后可提高此制冷回路的制冷能力,进而提高第一制冷该系统的制冷能力。In some embodiments, as shown in FIG. 1 and FIG. 2 , the first heat exchanger 13 is a cold storage device, the first heat exchange path is a cold storage path, and the second heat exchange path is a heat absorption path. The refrigerant in the refrigerating circuit connected to it is supercooled by the cold accumulator, and the refrigerating capacity of the refrigerating circuit can be improved after supercooling, thereby increasing the refrigerating capacity of the first refrigeration system.
当第一制冷系统设置多级制冷回路,每级制冷回路均可通过第一换热器与第二制冷系统进行换热(图中未示意),也就是,第一换热器设置多个,第二制冷系统与多个第一换热器的第二换热通路连通,第一制冷系统的每级制冷回路均与一个第一换热器的第一换热通路连通。When the first refrigeration system is equipped with multi-stage refrigeration circuits, each stage of refrigeration circuits can exchange heat with the second refrigeration system through the first heat exchanger (not shown in the figure), that is, multiple first heat exchangers are provided, The second refrigeration system communicates with the second heat exchange passages of the plurality of first heat exchangers, and each stage of refrigeration circuits in the first refrigeration system communicates with the first heat exchange passages of one first heat exchanger.
参考图1和图2所示,以第一制冷系统包括两级制冷回路为例进行说明,两级制冷回路可称为第一级制冷回路和第二级制冷回路。第一级制冷回路包括连接形成循环回路的第一冷凝器2、第一节流件3、冷凝蒸发器4及第一压缩机1,第二级制冷回路包括连接形成循环回路的第三压缩机6、冷凝蒸发器4、第三节流件7和第一蒸发器8。第一级制冷回路可理解为高温级制冷回路,第二级制冷回路可理解为低温级制冷回路。Referring to FIG. 1 and FIG. 2 , the first refrigeration system includes a two-stage refrigeration circuit as an example for illustration, and the two-stage refrigeration circuits may be referred to as a first-stage refrigeration circuit and a second-stage refrigeration circuit. The first-stage refrigeration circuit includes the first condenser 2 connected to form a circulation circuit, the first throttling member 3, the condensation evaporator 4 and the first compressor 1, and the second-stage refrigeration circuit includes a third compressor connected to form a circulation circuit 6. Condensing evaporator 4 , third throttling element 7 and first evaporator 8 . The first-stage refrigeration circuit can be understood as a high-temperature refrigeration circuit, and the second-stage refrigeration circuit can be understood as a low-temperature refrigeration circuit.
第一级制冷回路与第二级制冷回路适于相换热,第二级制冷回路与第一循环液回路适于换热,第一换热通路与第一级制冷回路或第二级制冷回路连通,第一换热器13可灵活设置。The first-stage refrigeration circuit and the second-stage refrigeration circuit are suitable for heat exchange, the second-stage refrigeration circuit and the first circulating liquid circuit are suitable for heat exchange, and the first heat exchange path is connected to the first-stage refrigeration circuit or the second-stage refrigeration circuit. connected, the first heat exchanger 13 can be flexibly set.
如图1所示,第一换热器13的第一换热通路连接于第一冷凝器2与第一节流件3之间,第一换热通路对第一级制冷回路(可理解为高温级制冷回路)的制冷剂进行过冷,制冷剂过冷后提高了高温级制冷回路的制冷能力,进而提第一制冷系统总的制冷能力。As shown in Figure 1, the first heat exchange path of the first heat exchanger 13 is connected between the first condenser 2 and the first throttling member 3, and the first heat exchange path is connected to the first-stage refrigeration circuit (which can be understood as The refrigerant in the high-temperature stage refrigeration circuit) is supercooled, and the refrigeration capacity of the high-temperature stage refrigeration circuit is improved after the refrigerant is supercooled, thereby increasing the total refrigeration capacity of the first refrigeration system.
如图2所示,第一换热器13的第一换热通路连接于冷凝蒸发器4与第三节流件7之间,第一换热通路对第二级制冷回路(可理解为低温级制冷回路)的制冷剂进行液体过冷,提高低温级制冷回路的制冷能力,进而提第一制冷系统总的制冷能力。As shown in Figure 2, the first heat exchange path of the first heat exchanger 13 is connected between the condensation evaporator 4 and the third throttling member 7, and the first heat exchange path is connected to the second-stage refrigeration circuit (which can be understood as a low temperature The refrigerant in the first-stage refrigeration circuit) performs liquid supercooling, which improves the refrigeration capacity of the low-temperature refrigeration circuit, thereby increasing the total refrigeration capacity of the first refrigeration system.
如图1和图2所示,第一换热器13为罐式换热器,罐体换热器包括壳体和设于壳体内的换热管,第一换热通路为壳体与换热管之间的空间,第二换热通路为换热管内的空间。罐式换热器的结构简单且蓄冷效果好。As shown in Figure 1 and Figure 2, the first heat exchanger 13 is a tank heat exchanger, the tank heat exchanger includes a shell and heat exchange tubes arranged in the shell, the first heat exchange path is the shell and the heat exchanger. The space between the heat pipes, the second heat exchange path is the space inside the heat exchange tubes. The tank heat exchanger has a simple structure and good cold storage effect.
第二制冷系统中多余的制冷能力,通过罐式换热器,将罐体内第一制冷系统中制冷剂液体进行额外的过冷,液体过冷后提高了此制冷回路的制冷能力,即提高了第一制冷系统总的制冷能力。The excess refrigeration capacity in the second refrigeration system, through the tank heat exchanger, additionally supercools the refrigerant liquid in the first refrigeration system in the tank. After the liquid is supercooled, the refrigeration capacity of this refrigeration circuit is improved, that is, the The total cooling capacity of the first cooling system.
在一些实施例中,换热管为螺旋形盘管,螺旋形盘管的换热面积更大,换热效果更好。In some embodiments, the heat exchange tube is a spiral coil, and the heat exchange area of the spiral coil is larger and the heat exchange effect is better.
在一些实施例中,参考图1和图2所示,第二制冷系统包括连通为循环回路的第二压缩机14、第二冷凝器15、第二节流件16和第二蒸发器17,第二冷凝器15的出口端与第二换热通路的进口端之间设置有第四节流件21,第二换热通路的出口端位于第二压缩机14的进口端。第二换热通路在第二制冷系统中起到蒸发吸热的作用,进而对第一制冷系统中的制冷剂进行过冷。In some embodiments, as shown in FIG. 1 and FIG. 2, the second refrigeration system includes a second compressor 14, a second condenser 15, a second throttling element 16, and a second evaporator 17 connected as a circulation loop, A fourth throttling member 21 is disposed between the outlet end of the second condenser 15 and the inlet end of the second heat exchange passage, and the outlet end of the second heat exchange passage is located at the inlet end of the second compressor 14 . The second heat exchange path plays the role of evaporating and absorbing heat in the second refrigeration system, and then supercools the refrigerant in the first refrigeration system.
在一些实施例中,参考图2所示,第二蒸发器17的出口端设置有调压阀22。通过设置调压阀22,使第二蒸发器17的出口端的压力保持稳定。In some embodiments, as shown in FIG. 2 , the outlet end of the second evaporator 17 is provided with a pressure regulating valve 22 . By setting the pressure regulating valve 22, the pressure at the outlet end of the second evaporator 17 is kept stable.
参考图1所示,第二蒸发器17的出口端并未设置调压阀22,在温控装置运行的过程中,第二蒸发器17的出口端的蒸汽压力与第二换热通路的出口端的蒸汽压力在预设范围内,也就是冷凝蒸发器4与第二蒸发器17所能达到的最低温度在预设温度范围内,则可不对第二蒸发器17的出口端的蒸汽压力进行调节。As shown in FIG. 1 , the outlet end of the second evaporator 17 is not provided with a pressure regulating valve 22. During the operation of the temperature control device, the vapor pressure at the outlet end of the second evaporator 17 is different from that at the outlet end of the second heat exchange passage. If the vapor pressure is within the preset range, that is, the lowest temperature that the condensing evaporator 4 and the second evaporator 17 can reach is within the preset temperature range, then the vapor pressure at the outlet of the second evaporator 17 may not be adjusted.
需要说明的是,图1所示的第二蒸发器17的出口端也可以设置调压阀22。当图1所示的第一级制冷回路的运行工况调节后,调压阀22可保证第二压缩机14的稳定运行。It should be noted that a pressure regulating valve 22 may also be provided at the outlet end of the second evaporator 17 shown in FIG. 1 . After the operating condition of the first-stage refrigeration circuit shown in FIG. 1 is adjusted, the pressure regulating valve 22 can ensure the stable operation of the second compressor 14 .
在一些实施例中,参考图1所示,第一换热通路与第一级制冷回路连通,第二制冷系统的第二压缩机14与第二蒸发器17之间设置有第二压力传感器25。第二压力传感器25用于检测第二压缩机14的进口端的压力。In some embodiments, as shown in FIG. 1 , the first heat exchange path communicates with the first-stage refrigeration circuit, and a second pressure sensor 25 is provided between the second compressor 14 and the second evaporator 17 of the second refrigeration system. . The second pressure sensor 25 is used to detect the pressure at the inlet end of the second compressor 14 .
根据第二压力传感器25的测量值和目标值的差值,调用PID(比例积分微分)算法调整第四节流件21的开度,来控制第一换热器13内的换热量。According to the difference between the measured value of the second pressure sensor 25 and the target value, a PID (proportional-integral-derivative) algorithm is invoked to adjust the opening of the fourth throttling member 21 to control the heat exchange rate in the first heat exchanger 13 .
在一些实施例中,参考图2所示,第一换热通路与第二级制冷回路连通,第二换热通路的出口端设置有第一压力传感器24。第一压力传感器24用于检测第二压缩机14的进口端的压力。In some embodiments, as shown in FIG. 2 , the first heat exchange path communicates with the second-stage refrigeration circuit, and a first pressure sensor 24 is provided at the outlet end of the second heat exchange path. The first pressure sensor 24 is used to detect the pressure at the inlet end of the second compressor 14 .
根据第一压力传感器24的测量值和目标值的差值,调用PID(比例积分微分)算法调整第四节流件21的开度,来控制第一换热器13内的换热量。According to the difference between the measured value of the first pressure sensor 24 and the target value, a PID (proportional-integral-derivative) algorithm is invoked to adjust the opening degree of the fourth throttling member 21 to control the heat exchange rate in the first heat exchanger 13 .
如图2所示,第一压力传感器24与调压阀22配合,使得第二压缩机14的进口端的蒸汽压力满足工况要求。As shown in FIG. 2 , the first pressure sensor 24 cooperates with the pressure regulating valve 22 so that the steam pressure at the inlet end of the second compressor 14 meets the requirements of the working conditions.
在一些实施例中,第一换热通路位于制冷回路的节流件的入口之前。参考图1和图2所示,第一换热通路与第一冷凝器2串联,制冷剂通过两级换热进行过冷。In some embodiments, the first heat exchange passage is located before the inlet of the throttling member of the refrigeration circuit. Referring to Fig. 1 and Fig. 2, the first heat exchange path is connected in series with the first condenser 2, and the refrigerant is subcooled through two-stage heat exchange.
在一些实施例中,如图2所示,第一换热通路的入口端设置有第一温度传感器5,以检测流入第一换热通路的制冷剂的温度,也就是检测制冷剂过冷前的温度,以根据此温度调节第二换热通路供给的冷量,保证过冷效果。In some embodiments, as shown in FIG. 2 , a first temperature sensor 5 is provided at the inlet end of the first heat exchange path to detect the temperature of the refrigerant flowing into the first heat exchange path, that is, to detect the temperature of the refrigerant before it is supercooled. According to the temperature, the cooling capacity supplied by the second heat exchange path is adjusted to ensure the supercooling effect.
参考图1和图2所示,第二压缩机14的进口端设置有第四温度传感器23。Referring to FIG. 1 and FIG. 2 , the inlet end of the second compressor 14 is provided with a fourth temperature sensor 23 .
参考图1和图2所示,第一循环液回路包括第一水箱9、第一循环泵10和第二温度传感器11,第一水箱9中的循环液在第一循环泵10的作用下流向切换装置12,第一水箱9中的循环液适于流入第一蒸发器8并与第一蒸发器8内的制冷剂进行换热,第一循环泵10可设置在第一蒸发器8的上游或下游,具体可根据需要选择,第二温度传感器11设置在切换装置12的入口端。Referring to Fig. 1 and Fig. 2, the first circulating liquid circuit comprises a first water tank 9, a first circulating pump 10 and a second temperature sensor 11, and the circulating liquid in the first water tank 9 flows to Switching device 12, the circulating fluid in the first water tank 9 is suitable for flowing into the first evaporator 8 and exchanging heat with the refrigerant in the first evaporator 8, and the first circulating pump 10 can be arranged upstream of the first evaporator 8 or downstream, which can be selected according to needs, the second temperature sensor 11 is arranged at the inlet end of the switching device 12 .
当然,第一循环液回路还可以设置第一加热器,第一加热器设置在第一蒸发器8的出口端与切换装置12的入口端之间,以对第一循环液回路中的循环液的温度进行精确调节。Of course, the first circulating liquid circuit can also be provided with a first heater, and the first heater is arranged between the outlet port of the first evaporator 8 and the inlet port of the switching device 12, so as to control the circulating liquid in the first circulating liquid circuit. The temperature can be precisely adjusted.
第二循环液回路包括第二水箱18、第二循环泵19和第三温度传感器20,第二水箱18中的循环液在第二循环泵19的作用下流向切换装置12,第二水箱18中的循环液适于流入第二蒸发器17并与第二蒸发器17内的制冷剂进行换热,第二循环泵19可设置在第二蒸发器17的上游或下游,具体可根据需要选择,第三温度传感器20设置在切换装置12的入口端。The second circulating liquid loop comprises a
当然,第二循环液回路还可以设置第二加热器,第二加热器设置在第二蒸发器17的出口端与切换装置12的入口端之间,以对第二循环液回路中的循环液的温度进行精确调节。Of course, the second circulating liquid circuit can also be provided with a second heater, and the second heater is arranged between the outlet port of the second evaporator 17 and the inlet port of the switching device 12, so as to control the circulating liquid in the second circulating liquid circuit. The temperature can be precisely adjusted.
上述的第一节流件3、第二节流件16和第三节流件7可以选用热力膨胀阀或电子膨胀阀。The aforementioned first throttling element 3 , second throttling element 16 and third throttling element 7 can be selected from thermal expansion valves or electronic expansion valves.
基于上述的温控装置,结合图1至图4所示,提供一种温控方法,包括:Based on the above-mentioned temperature control device, in combination with those shown in Figures 1 to 4, a temperature control method is provided, including:
步骤110,获取第一换热通路的进口端的第一温度以及第一换热通路与第二换热通路的设定温差;
参考图2所示,第一温度可为第一温度传感器5的测量值为T1,第一换热通路与第二换热通路的设定温差,可以为系统中设定的数值,如10℃、15℃、20℃。第一换热通路与第二换热通路具有温差,以使得第一换热通路与第二换热通路之间进行换热。Referring to Figure 2, the first temperature may be T1 measured by the first temperature sensor 5, and the set temperature difference between the first heat exchange path and the second heat exchange path may be a value set in the system, such as 10°C , 15°C, 20°C. There is a temperature difference between the first heat exchange path and the second heat exchange path, so that heat exchange is performed between the first heat exchange path and the second heat exchange path.
步骤120,确定第二换热通路的出口端蒸发温度的目标值Tesv,其中,目标值Tesv为第一温度与设定温差之差;
目标值Tesv为根据第一温度T1确定,以保证第一换热通路与第二换热通路的换热温差,保证第一换热通路与第二换热通路的换热效率,以提高第一换热器的蓄冷量。The target value Tesv is determined according to the first temperature T1 to ensure the heat exchange temperature difference between the first heat exchange path and the second heat exchange path, ensure the heat exchange efficiency between the first heat exchange path and the second heat exchange path, and improve the first heat exchange path. Cooling capacity of the heat exchanger.
步骤130,获取第二压缩机进口端的过热度SH,第二压缩机位于第二换热通路的出口端;
第二换热通路中的制冷剂流向第二压缩机,第二换热通路中的制冷剂会影响第二压缩机进口端的过热度。The refrigerant in the second heat exchange path flows to the second compressor, and the refrigerant in the second heat exchange path will affect the degree of superheat at the inlet end of the second compressor.
其中,过热度SH是指过热蒸汽温度减去对应压力下的饱和温度。Among them, the degree of superheat SH refers to the superheated steam temperature minus the saturation temperature under the corresponding pressure.
采集第一压力传感器24或者第二压力传感器25的测量值,此测量值为对应压力,再根据第二制冷系统的制冷剂种类的特性,计算得到该压力对应的蒸发温度。采集第四温度传感器23的测量值,此测量值为过热蒸汽温度。基于两个测量值,可以计算得到过热度SH。The measured value of the first pressure sensor 24 or the second pressure sensor 25 is collected, the measured value corresponds to the pressure, and the evaporation temperature corresponding to the pressure is calculated according to the characteristics of the refrigerant type of the second refrigeration system. The measured value of the fourth temperature sensor 23 is collected, and this measured value is the superheated steam temperature. Based on the two measured values, the degree of superheat SH can be calculated.
步骤140,确定过热度SH超出第一设定阈值,控制目标值Tesv升高或降低。
第一设定阈值为数值范围,如8℃~15℃,过热度SH超出第一设定阈值分为过热度大于第一设定阈值的上限(15℃),以及过热度SH小于第一设定阈值的下限(8℃)。在过热度SH大于第一设定阈值的上限时,控制目标值Tesv升高,使得第一换热通路与第二换热通路之间的温差增大,提升第一换热通路与第二换热通路之间的换热效率;在过热度SH小于第一设定阈值的下限时,控制目标值Tesv降低。The first set threshold is a numerical range, such as 8 ° C ~ 15 ° C, the degree of superheat SH exceeding the first set threshold is divided into the upper limit (15 ° C) of the degree of superheat greater than the first set threshold, and the degree of superheat SH is less than the first set threshold. Set the lower limit of the threshold (8°C). When the degree of superheat SH is greater than the upper limit of the first set threshold, the control target value Tesv increases, so that the temperature difference between the first heat exchange passage and the second heat exchange passage increases, and the temperature difference between the first heat exchange passage and the second heat exchange passage increases. The heat exchange efficiency between the heat paths; when the degree of superheat SH is less than the lower limit of the first set threshold, the control target value Tesv decreases.
以图1和图2所示的结构为例,在第二换热通路与第一换热通路的换热量一定的情况下,第二换热通路中制冷剂流量较小时,第二压缩机进口端的过热度SH较大,第二换热通路中的制冷剂流量较大时,第二压缩机进口端的过热度SH较小。Taking the structure shown in Figure 1 and Figure 2 as an example, under the condition that the amount of heat exchange between the second heat exchange passage and the first heat exchange passage is constant, when the refrigerant flow rate in the second heat exchange passage is small, the second compressor The degree of superheat SH at the inlet end is relatively large, and when the refrigerant flow rate in the second heat exchange passage is relatively large, the degree of superheat SH at the inlet end of the second compressor is relatively small.
基于过热度SH可以用于表征制冷剂的换热是否充分。通过过热度SH调整第二压缩机的进口端的蒸发温度目标值Tesv,可保证换热效率以及蓄冷量。Based on the degree of superheat SH can be used to characterize whether the heat transfer of the refrigerant is sufficient. Adjusting the evaporation temperature target value Tesv at the inlet end of the second compressor through the degree of superheat SH can ensure heat exchange efficiency and cold storage capacity.
上述过程举例说明:假定此刻第二换热通道蒸发温度目标值Tesv为-20℃,当第一制冷系统负荷较高时,第一换热通道内液体可以冷却至-10℃。当第一制冷系统负荷降低后,第一换热通道内液体冷却至-15℃,由于第一换热器的两侧温差过小,导致无法继续换热,第二制冷系统内多余冷量无法继续储存在第一换热通道内。此时需要降低蒸发温度目标值Tesv,假定目标值Tesv降低至-25℃,则第一换热通道与第二换热通道的换热温差提高,可以继续将第一换热通道内液体降低至-20℃,即提高了蓄冷量。The above process is illustrated by an example: assuming that the target evaporation temperature Tesv of the second heat exchange channel is -20°C at this moment, when the load of the first refrigeration system is high, the liquid in the first heat exchange channel can be cooled to -10°C. When the load of the first refrigeration system is reduced, the liquid in the first heat exchange channel is cooled to -15°C. Since the temperature difference between the two sides of the first heat exchanger is too small, heat exchange cannot continue, and the excess cooling capacity in the second refrigeration system cannot Continue to store in the first heat exchange channel. At this time, it is necessary to reduce the target value of evaporation temperature Tesv. Assuming that the target value Tesv is reduced to -25°C, the heat exchange temperature difference between the first heat exchange channel and the second heat exchange channel will increase, and the liquid in the first heat exchange channel can be continuously reduced to -20°C, that is, the cold storage capacity has been increased.
但由于随着蒸发温度目标值Tesv的降低,第二制冷系统的效率下降,会导致蓄冷速率降低,所以当第一制冷系统负荷需求提高时,需要提高蒸发温度目标值Tesv,使蓄冷速率提高。However, since the efficiency of the second refrigeration system decreases with the decrease of the evaporation temperature target value Tesv, the cold storage rate will decrease. Therefore, when the load demand of the first refrigeration system increases, the evaporation temperature target value Tesv needs to be increased to increase the cold storage rate.
在上述的温控方法的基础上,也就是在步骤140中,也就是确定过热度SH超出第一设定阈值,控制目标值Tesv升高或降低的步骤中,包括:On the basis of the above-mentioned temperature control method, that is, in
步骤141,确定过热度SH大于第一阈值,第一阈值为第一设定阈值的上限;Step 141, determining that the degree of superheat SH is greater than a first threshold, and the first threshold is the upper limit of the first set threshold;
如第一阈值为15℃,但不限于15℃,具体可根据实际需要进行设置。For example, the first threshold is 15° C., but not limited to 15° C., which can be set according to actual needs.
步骤142,控制目标值Tesv升高第一设定值,获取第一预设时长内的过热度SH;Step 142, control the target value Tesv to increase the first set value, and obtain the degree of superheat SH within the first preset time period;
第一设定值可以为1℃、2℃等,具体可根据需要设置。The first set value can be 1° C., 2° C., etc., which can be set as required.
第一预设时长可以为10秒、20秒、30秒等,具体可根据需要设置。The first preset duration can be 10 seconds, 20 seconds, 30 seconds, etc., which can be specifically set according to needs.
控制目标值Tesv升高第一设定值的目的为,降低过热度SH。The purpose of increasing the control target value Tesv by the first set value is to reduce the degree of superheat SH.
步骤143,确定过热度SH均大于第一阈值,则循环执行控制目标值Tesv升高第一设定值,获取第一预设时长内的过热度SH的步骤;Step 143, determining that the degree of superheat SH is greater than the first threshold value, then cyclically execute the step of increasing the control target value Tesv by the first set value, and obtaining the degree of superheat SH within the first preset time length;
控制目标值Tesv升高第一设定值一次,在第一预设时长内获取到的过热度SH全部大于第一阈值,则控制控制目标值Tesv再次升高第一设定值,再次确认第一预设时长内获取到的过热度SH全部大于第一阈值,则循环前述的“控制目标值Tesv升高第一设定值,并获取第一预设时长内的过热度”,以使过热度SH降低到第一设定阈值的范围内。The control target value Tesv is increased by the first set value once, and all the superheat degrees SH obtained within the first preset time period are greater than the first threshold value, then the control target value Tesv is increased by the first set value again, and the first set value is confirmed again. The obtained superheat degree SH within a preset time length is all greater than the first threshold value, then loop the aforementioned "control target value Tesv to increase the first set value, and obtain the superheat degree within the first preset time length", so that the superheat The heat SH falls within the range of the first set threshold.
步骤144,直至第一预设时长内的过热度SH小于等于第一阈值。Step 144, until the superheat SH within the first preset time period is less than or equal to the first threshold.
在“控制目标值Tesv升高第一设定值,并获取第一预设时长内的过热度”的步骤中,若第一预设时长内的至少一个过热度SH小于等于第一阈值,则停止上述的循环,即目标值Tesv不需要再升高,完成了一次目标值Tesv的调节。In the step of "increase the control target value Tesv by the first set value, and obtain the degree of superheat within the first preset time period", if at least one degree of superheat SH within the first preset time period is less than or equal to the first threshold, then The above-mentioned cycle is stopped, that is, the target value Tesv does not need to be increased, and the adjustment of the target value Tesv is completed once.
需要说明的是,第一预设时长内的至少一个过热度SH小于等于第一阈值,则可表明过热度SH在第一阈值左右浮动,即过热度SH接近第一设定阈值,并不严格限定过热度SH的具体数值。It should be noted that if at least one degree of superheat SH within the first preset time period is less than or equal to the first threshold, it can indicate that the degree of superheat SH is floating around the first threshold, that is, the degree of superheat SH is close to the first set threshold, which is not strictly The specific numerical value of degree of superheat SH is limited.
与上述的步骤141~步骤144不同的实施例,步骤140中,也就是确定过热度SH超出第一设定阈值,控制目标值Tesv升高或降低的步骤中,还包括:In an embodiment different from the aforementioned steps 141 to 144, in
步骤145,确定过热度SH小于第二阈值,第二阈值为第一设定阈值的下限;Step 145, determining that the degree of superheat SH is less than a second threshold, and the second threshold is the lower limit of the first set threshold;
如第一阈值为8℃,但不限于8℃,具体可根据实际需要进行设置。For example, the first threshold is 8° C., but not limited to 8° C., which can be set according to actual needs.
步骤146,控制目标值Tesv降低第二设定值,获取第二预设时长内的过热度SH;Step 146, the control target value Tesv is lowered by a second set value, and the superheat degree SH within the second preset time period is acquired;
第二设定值可以与第一设定值相同或不同,如第二设定值为1℃、2℃,具体可根据需要选择。The second set value can be the same as or different from the first set value, for example, the second set value is 1°C or 2°C, which can be selected according to needs.
第二预设时长可以与第一预设时长相同或不同,如10秒、20秒或30秒,具体可根据需要选择。The second preset duration can be the same as or different from the first preset duration, such as 10 seconds, 20 seconds or 30 seconds, which can be specifically selected according to needs.
步骤147,确定过热度SH均小于第二阈值,循环执行控制目标值Tesv降低第二设定值,获取第二预设时长内的过热度SH的步骤,Step 147, determine that the degree of superheat SH is less than the second threshold value, execute the step of reducing the control target value Tesv by the second set value in a loop, and obtain the degree of superheat SH within the second preset time length,
控制目标值Tesv降低第二设定值一次,在第二预设时长内获取到的过热度SH全部小于第二阈值,则控制控制目标值Tesv再次降低第二设定值,再次确认第二预设时长内获取到的过热度SH全部小于第二阈值,则循环前述的“控制目标值Tesv降低第二设定值,并获取第二预设时长内的过热度”,以使过热度SH升高到第一设定阈值的范围内。The control target value Tesv is lowered by the second set value once, and the obtained superheat SH within the second preset time period is all less than the second threshold value, then the control target value Tesv is lowered by the second set value again, and the second preset value is confirmed again. Assuming that all the superheat degrees SH obtained within the time period are less than the second threshold value, then loop the above-mentioned "control target value Tesv to reduce the second set value, and obtain the superheat degree within the second preset time period", so that the superheat degree SH increases. High to within the range of the first set threshold.
步骤148,直至第二预设时长内的过热度SH大于等于第二阈值。Step 148, until the superheat SH within the second preset time period is greater than or equal to the second threshold.
在“控制目标值Tesv降低第二设定值,并获取第二预设时长内的过热度”的步骤中,若第二预设时长内的至少一个过热度SH大于等于第二阈值,则停止上述的循环,即目标值Tesv不需要再降低,完成了一次目标值Tesv的调节。In the step of "reducing the control target value Tesv to the second set value, and obtaining the degree of superheat within the second preset time period", if at least one degree of superheat SH within the second preset time period is greater than or equal to the second threshold, stop The above-mentioned cycle, that is, the target value Tesv does not need to be lowered, and one adjustment of the target value Tesv is completed.
需要说明的是,第二预设时长内的至少一个过热度SH大于等于第二阈值,则可表明过热度SH在第二阈值左右浮动,即过热度SH接近第一设定阈值,并不严格限定过热度SH的具体数值。It should be noted that if at least one degree of superheat SH within the second preset time period is greater than or equal to the second threshold, it can indicate that the degree of superheat SH is floating around the second threshold, that is, the degree of superheat SH is close to the first set threshold, which is not strictly The specific numerical value of degree of superheat SH is limited.
需要说明的是,步骤141~步骤144,与步骤145~步骤148为并列的方案,根据实际情况选择执行其中一种,并不按照步骤编号的顺序执行。其中,温控方法的实施例,如图4所示,包括:根据第一换热通路的入口端温度值T1,计算得到第二换热通路的出口端蒸发温度目标值Tesv,并根据第二压缩机14进口端的过热度SH调整目标值Tesv。It should be noted that steps 141 to 144 and steps 145 to 148 are parallel solutions, and one of them is selected and executed according to the actual situation, and is not executed in the order of step numbers. Wherein, the embodiment of the temperature control method, as shown in FIG. 4 , includes: according to the temperature value T1 of the inlet end of the first heat exchange path, the target value of evaporation temperature Tesv at the outlet end of the second heat exchange path is calculated, and according to the second The superheat degree SH at the inlet end of the compressor 14 is adjusted to a target value Tesv.
其中,采集第一温度传感器5的测量值为T1,第一换热通路与第二换热通路的设定温差为15℃,计算得到第二换热通路出口端蒸发温度目标值Tesv=T1-15。Among them, the measured value of the first temperature sensor 5 is collected as T1, the set temperature difference between the first heat exchange path and the second heat exchange path is 15°C, and the target value of the evaporation temperature at the outlet end of the second heat exchange path is calculated as Tesv=T1- 15.
设定过热度SH的合适范围,比如设定第一设定阈值为8-15℃,当过热度SH>15℃时,第一预设时长为30秒,每持续30秒时间,将目标值Tesv值增加1℃,直至30秒内获取到的过热度SH中至少一次不高于15℃时停止调整;当过热度SH<8℃时,第二预设时长为30秒,每持续30秒时间,将目标值Tesv值减小1℃,直至30秒内获取到的过热度SH中至少一次不低于8℃时停止调整。Set the appropriate range of superheat SH, for example, set the first set threshold to 8-15°C, when the superheat SH>15°C, the first preset duration is 30 seconds, every 30 seconds, set the target value Increase the Tesv value by 1°C until at least one of the superheat SH obtained within 30 seconds is not higher than 15°C and stop adjusting; when the superheat SH<8°C, the second preset duration is 30 seconds, every 30 seconds Time, reduce the target value Tesv value by 1°C, and stop the adjustment until at least one of the superheat degrees SH obtained within 30 seconds is not lower than 8°C.
结合图5所示,温控方法还包括:As shown in Figure 5, the temperature control method also includes:
步骤210,基于第二循环系统的运行温度,确定目标值Tesv的上限值;
步骤220,控制目标值Tesv小于等于上限值。
基于第二循环系统的运行温度,确定目标值的上限值,并控制目标值小于等于此上限值。Based on the operating temperature of the second circulation system, an upper limit of the target value is determined, and the target value is controlled to be less than or equal to the upper limit.
第二循环系统的运行温度,可以为温度范围,如第二循环系统的运行温度在10℃-90℃,当前的温度范围为20℃~30℃。The operating temperature of the second circulation system may be a temperature range, for example, the operating temperature of the second circulation system is 10°C-90°C, and the current temperature range is 20°C-30°C.
在第二循环系统当前的温度范围运行的过程中,第二压缩机的进口端的压力值对应的制冷剂的蒸发温度Teh,蒸发温度可作为目标值Tesv的上限值,并控制目标值Tesv小于等于此上限值。During the operation of the second circulation system in the current temperature range, the pressure value at the inlet end of the second compressor corresponds to the evaporation temperature Teh of the refrigerant, and the evaporation temperature can be used as the upper limit of the target value Tesv, and the target value Tesv is controlled to be less than equal to this upper limit.
在其他调整此目标值Tesv的温控方法中,可保证目标值Tesv小于等于此上限值,也就是在目标值Tesv小于等于此上限值的前提下,通过其他方法调整目标值Tesv,以对制冷系统的效率、蓄冷量以及循环系统的运行稳定性加以优化。In other temperature control methods for adjusting the target value Tesv, it can be ensured that the target value Tesv is less than or equal to the upper limit value, that is, on the premise that the target value Tesv is less than or equal to the upper limit value, the target value Tesv is adjusted by other methods to achieve To optimize the efficiency of the refrigeration system, the cold storage capacity and the operation stability of the circulation system.
此温控方法,可在不设置调压阀的温控装置中应用。This temperature control method can be applied in a temperature control device without a pressure regulating valve.
在上述实施例的基础上,参考图6所示,步骤210中,也就是基于第二循环系统的运行温度,确定目标值的上限值的步骤中,On the basis of the above-mentioned embodiments, as shown in FIG. 6, in
步骤410,基于第二循环液回路的温度范围处于第二设定阈值,第二设定阈值按照设定间距划分为若干温度区段;
例如,第二设定阈值为10℃-90℃,设定间距为10℃,将其每10℃划分为一个区段,共计8个区段,当前的温度区段为20℃~30℃。For example, the second set threshold value is 10°C-90°C, the set interval is 10°C, and every 10°C is divided into a section, a total of 8 sections, and the current temperature section is 20°C-30°C.
步骤420,控制运行温度处于当前温度区段中的最小值,断开第二换热通路,获取第二压缩机的进口端的制冷剂的蒸发温度Teh;
步骤430,确定蒸发温度Teh为目标值的上限值。
其中,第二压缩机的进口端的制冷剂的蒸发温度,可通过获取第二压缩机进口端的压力值,并基于此压力值与制冷剂的种类,获取到此压力值下,该制冷剂的蒸发温度。当然,制冷剂的蒸发温度也可以通过其他方法获得。Wherein, the evaporation temperature of the refrigerant at the inlet end of the second compressor can be obtained by obtaining the pressure value at the inlet end of the second compressor, and based on the pressure value and the type of refrigerant, the evaporation temperature of the refrigerant under this pressure value can be obtained temperature. Of course, the evaporation temperature of the refrigerant can also be obtained by other methods.
控制第二循环系统的运行温度处于20℃~30℃中的最小值,也就是,运行温度处于20℃,并控制第二换热通路断开,停止蓄冷,此时获取第二压缩机的进口端的压力值,并根据此压力值获取到此压力值对应的制冷剂的蒸发温度Teh,将此蒸发温度Teh作为目标值Tesv的上限值。如图7所示,适用于图1所示的系统,即没有设置调压阀22的系统,包括:根据第二循环液回路的运行温度,给定第二换热通路出口端蒸发温度目标值Tesv的上限值。Control the operating temperature of the second circulation system at the minimum value between 20°C and 30°C, that is, the operating temperature is at 20°C, and control the second heat exchange path to be disconnected to stop cold storage. At this time, the inlet of the second compressor is obtained end pressure value, and according to this pressure value, the refrigerant evaporation temperature Teh corresponding to this pressure value is obtained, and this evaporation temperature Teh is used as the upper limit value of the target value Tesv. As shown in Figure 7, it is suitable for the system shown in Figure 1, that is, the system without the pressure regulating valve 22, including: according to the operating temperature of the second circulating fluid circuit, setting the target value of the evaporation temperature at the outlet end of the second heat exchange passage Upper limit of Tesv.
其中,将第二循环液回路出口温度的运行范围划分为若干区段,在每个区段内以最低温度运行,关闭第四节流件21,以使第二循环液回路稳定运行最大额定负荷量,记录此时第二压力传感器25的测量值,根据第二压力传感器25的测量值和制冷剂的种类,换算得到的制冷剂的蒸发温度Teh,即为此温度区段内对应的第二换热通路的出口端蒸发温度目标值Tesv的上限值。在其他温控方法对目标值Tesv的调节中,需要保证目标值Tesv<=制冷剂的蒸发温度Teh。Among them, the operating range of the outlet temperature of the second circulating fluid circuit is divided into several sections, and each section operates at the lowest temperature, and the fourth throttling member 21 is closed, so that the second circulating fluid circuit can run stably at the maximum rated load amount, record the measured value of the second pressure sensor 25 at this time, and convert the evaporation temperature Teh of the refrigerant obtained according to the measured value of the second pressure sensor 25 and the type of refrigerant, which is the corresponding second temperature in this temperature range. The upper limit of the target evaporation temperature Tesv at the outlet end of the heat exchange channel. In the adjustment of the target value Tesv by other temperature control methods, it is necessary to ensure that the target value Tesv<=the evaporation temperature Teh of the refrigerant.
上述方法举例说明:设定第二循环液回路的温度范围是10℃-90℃,将其每5℃划分为一个区段,共计16个区段。对于20℃-25℃的温度区段,运行此温度区段的最小温度20℃,关闭第四节流件21,以使第二循环液回路加载额定负荷量稳定运行后,测量第二压力传感器25测得的压力值为0.5MPa,假定第二制冷系统制冷剂为R404A,则在0.5MPa的压力下,R404A的蒸发温度为-6℃。那么此时第二换热通路的出口端蒸发温度目标值Tesv的上限值即为-6℃,在根据第一温度传感器5测得的第一温度T1和过热度SH计算后的Tesv,如高于-6℃,则Tesv恒定为-6℃。The above method is illustrated by an example: the temperature range of the second circulating liquid circuit is set to be 10° C. to 90° C., and every 5° C. is divided into a section, a total of 16 sections. For the temperature section of 20°C-25°C, the minimum temperature of this temperature section is 20°C, and the fourth throttling member 21 is closed to make the second circulating fluid circuit load the rated load and run stably, then measure the second pressure sensor 25 The measured pressure value is 0.5MPa, assuming that the refrigerant in the second refrigeration system is R404A, then under the pressure of 0.5MPa, the evaporation temperature of R404A is -6°C. At this time, the upper limit value of the target evaporation temperature Tesv at the outlet end of the second heat exchange channel is -6°C. After calculating Tesv based on the first temperature T1 measured by the first temperature sensor 5 and the degree of superheat SH, as Above -6°C, Tesv is constant at -6°C.
其中,步骤420中,为在机台生产调试过程中进行的,可控制第二循环回路在设定负荷下运行,此时,需要将第二循环回路不连接切换装置,而是连接一个加热器,使用加热器输出一定的功率,此功率可根据需要调节,此功率对应的热负荷即为设定负荷,一些情况下,设定负荷可为第二循环系统设计的额定负荷。Among them, in
结合图8和图9所示,温控方法还包括:As shown in Figure 8 and Figure 9, the temperature control method also includes:
步骤310,获取第二压缩机的进口端的压力值;
压力值可通过图1中所示的第二压力传感器25测得,或者,图2所示的第二压力传感器24测得。The pressure value can be measured by the second pressure sensor 25 shown in FIG. 1 , or by the second pressure sensor 24 shown in FIG. 2 .
步骤320,基于压力值与第二压缩机的进口端的制冷剂种类,确定制冷剂的蒸发温度Tepv;
如,在第二压力传感器25测得的压力值为0.5MPa的情况下,制冷剂R404A的蒸发温度Tepv为-6℃,-6℃即为蒸发温度Tepv。For example, when the pressure value measured by the second pressure sensor 25 is 0.5 MPa, the evaporation temperature Tepv of the refrigerant R404A is -6°C, and -6°C is the evaporation temperature Tepv.
步骤330,基于蒸发温度Tepv与目标值Tesv的差值,通过PID算法,调节第二换热通路中制冷剂的流量。
通过PID算法控制第二换热通路中制冷剂的流量,也就是第四节流件21的开度,以使目标值Tesv接近蒸发温度Tepv。The flow rate of the refrigerant in the second heat exchange path, that is, the opening degree of the fourth throttling member 21 is controlled by a PID algorithm, so that the target value Tesv is close to the evaporation temperature Tepv.
其中,本实施例中,蒸发温度Tepv与上述实施例中蒸发温度The的获取方式相同,区别在于,本实施例中,不限定具体的运行工况。Wherein, in this embodiment, the evaporation temperature Tepv is obtained in the same way as the evaporation temperature The in the above embodiment, the difference is that in this embodiment, no specific operating conditions are limited.
温控方法的实施例,如图9所示,包括:根据第二换热通路的出口端的蒸发温度目标值Tesv和第二压缩机14的进口端的蒸发温度Tepv的差值,其中,第二压缩机14的进口端的蒸发温度Tepv为与第二压力传感器25测得的压力值对应的蒸发温度,调用PID算法控制第二换热通路(第四节流件21)的开度,从而控制第一换热器13内的换热量。An embodiment of the temperature control method, as shown in FIG. 9 , includes: according to the difference between the evaporation temperature target value Tesv at the outlet end of the second heat exchange passage and the evaporation temperature Tepv at the inlet end of the second compressor 14, wherein the second compression The evaporation temperature Tepv at the inlet end of the machine 14 is the evaporation temperature corresponding to the pressure value measured by the second pressure sensor 25, and the PID algorithm is called to control the opening of the second heat exchange passage (the fourth throttling part 21), thereby controlling the first The amount of heat exchange in the heat exchanger 13.
其中,蒸发温度目标值Tesv的取值方法可以采用上述的温控方法。Wherein, the value method of the evaporation temperature target value Tesv can adopt the above-mentioned temperature control method.
以温控装置用于调控加热腔的温度为例,循环泵用于将循环液泵入切换装置12中,其中一路循环进入刻蚀设备加工腔内吸收刻蚀过程中的热量,使加工腔内温度恒定,循环液再通过切换装置12返回原循环通道;另一路循环液直接在切换装置12中返回原循环系统。Taking the temperature control device for regulating the temperature of the heating chamber as an example, the circulation pump is used to pump the circulating liquid into the switching device 12, one of which circulates into the processing chamber of the etching equipment to absorb the heat during the etching process, making the processing chamber The temperature is constant, and the circulating fluid returns to the original circulation channel through the switching device 12; the other circulating fluid directly returns to the original circulating system in the switching device 12.
当第一循环液回路(低温)中的循环液进入加工腔控温时,第二循环液回路(高温)无热负荷或低热负荷运行。在第二循环液回路(高温)的蒸发器17内换热量满足需求的前提下,可以将第二制冷系统中第四节流件21开启,使第一换热器13的第二换热通道与第一换热通道进行换热,实现对第一制冷系统中的某个制冷回路内液体制冷剂进行过冷,一方面将第二制冷系统多余的冷量转移到第一制冷系统内,并将第一换热通道位于第一换热器13内的液体制冷剂,作为蓄冷介质,将第二制冷系统多余冷量储存起来;另一方面,过冷后的制冷剂液体,提高了第一制冷系统的制冷量输出,以满足高负荷需求。When the circulating fluid in the first circulating fluid circuit (low temperature) enters the processing chamber for temperature control, the second circulating fluid circuit (high temperature) operates without heat load or with low heat load. Under the premise that the heat transfer in the evaporator 17 of the second circulating liquid circuit (high temperature) meets the demand, the fourth throttling member 21 in the second refrigeration system can be opened to make the second heat exchange of the first heat exchanger 13 The channel exchanges heat with the first heat exchange channel to realize supercooling of the liquid refrigerant in a certain refrigeration circuit in the first refrigeration system. On the one hand, the excess cold capacity of the second refrigeration system is transferred to the first refrigeration system. The liquid refrigerant in the first heat exchange channel located in the first heat exchanger 13 is used as a cold storage medium to store the excess cold capacity of the second refrigeration system; on the other hand, the supercooled refrigerant liquid improves the Cooling capacity output of a refrigeration system to meet high load demands.
由于第一制冷系统的负荷根据工况不同会发生波动,当第一制冷系统负荷也不高的时刻,第一换热器13内的蓄冷消耗量减少。为了保证第二制冷系统能持续将多余冷量储存在第一换热器13内,需要将第二换热通道内蒸发温度降低,即能使第一换热通道内液体温度冷却至更低温度,蓄冷过程可以持续进行。Because the load of the first refrigeration system fluctuates according to different working conditions, when the load of the first refrigeration system is not high, the consumption of cold storage in the first heat exchanger 13 decreases. In order to ensure that the second refrigeration system can continuously store the excess cooling capacity in the first heat exchanger 13, the evaporation temperature in the second heat exchange channel needs to be reduced, that is, the liquid temperature in the first heat exchange channel can be cooled to a lower temperature , the cold storage process can continue.
基于上述的温控装置,还提供另一种温控方法,包括:Based on the above temperature control device, another temperature control method is provided, including:
根据第一循环液回路的第一出口温度测量值PV1,以及第一循环液回路的第一出口温度设定值SV1,获得第一温度差值△T1,根据第一温度差值△T1调节第一制冷系统中各级制冷回路中节流件(如图1和图2中第一节流件3和第三节流件7)的开度,调节各级制冷回路中蒸发器(如图1和图2中冷凝蒸发器4和第一蒸发器8)的换热量,从而实现第一温控通道的出口温度的精确控制。According to the measured value PV1 of the first outlet temperature of the first circulating fluid circuit and the set value SV1 of the first outlet temperature of the first circulating fluid circuit, the first temperature difference ΔT1 is obtained, and the first temperature difference ΔT1 is adjusted according to the first temperature difference ΔT1 In a refrigeration system, the openings of the throttling parts (the first throttling part 3 and the third throttling part 7 in Fig. 1 and Fig. 2) in the refrigeration circuits at all levels in the refrigeration system are adjusted to adjust the evaporators in the refrigeration circuits at all levels (as shown in Fig. 1 and the heat exchange of the condensing evaporator 4 and the first evaporator 8) in FIG. 2, thereby realizing the precise control of the outlet temperature of the first temperature control channel.
其中,△T1=SV1-PV1。各节流件的开度依据PID算法调节。Among them, ΔT1=SV1-PV1. The opening degree of each throttling piece is adjusted according to the PID algorithm.
另一种温控方法,包括:根据第二循环液回路的第二出口温度测量值PV2,以及第二循环液回路的第二出口温度设定值SV2,获得第二温度差值△T2,根据第二温度差值△T2调节第二制冷系统中第二节流件16的开度,调节第二蒸发器17的换热量,从而实现第二温控通道的出口温度的精确控制。Another temperature control method includes: obtaining the second temperature difference ΔT2 according to the measured value PV2 of the second outlet temperature of the second circulating fluid circuit and the set value SV2 of the second outlet temperature of the second circulating fluid circuit, according to The second temperature difference ΔT2 adjusts the opening degree of the second throttling member 16 in the second refrigerating system, and adjusts the heat transfer capacity of the second evaporator 17, thereby realizing precise control of the outlet temperature of the second temperature control channel.
其中,△T2=SV2-PV2。第二节流件16的开度依据PID算法调节。Among them, ΔT2=SV2-PV2. The opening degree of the second throttling member 16 is adjusted according to the PID algorithm.
另一种温控方法,包括:获取过热度的预设温度以及实际过热度,实际过热度为各个制冷回路中蒸发器的出口端与压缩机的进口端之间的制冷剂的过热度,根据实际过热度与预设温度的偏差调节节流件的开度。Another temperature control method includes: obtaining the preset temperature of the degree of superheat and the actual degree of superheat, the actual degree of superheat is the degree of superheat of the refrigerant between the outlet end of the evaporator and the inlet end of the compressor in each refrigeration circuit, according to The deviation of the actual superheat from the preset temperature adjusts the opening of the throttle.
其中,预设温度可以为点数值或数值范围。Wherein, the preset temperature may be a point value or a value range.
如图1和图2所示,第一级制冷回路中,冷凝蒸发器4的出口端与第一压缩机1的进口端之间,根据第一实际过热度与第一预设温度的偏差调节第一节流件3的开度。As shown in Figures 1 and 2, in the first-stage refrigeration circuit, between the outlet end of the condensing evaporator 4 and the inlet end of the first compressor 1, the temperature is adjusted according to the deviation between the first actual degree of superheat and the first preset temperature. The opening degree of the first throttling member 3.
第二级制冷回路中,第一蒸发器8的出口端与第三压缩机6的进口端之间,根据第二实际过热度与第二预设温度的偏差调节第三节流件7的开度。In the second-stage refrigeration circuit, between the outlet end of the first evaporator 8 and the inlet end of the third compressor 6, the opening of the third throttling member 7 is adjusted according to the deviation between the second actual degree of superheat and the second preset temperature. Spend.
第二制冷系统中,第二蒸发器17的出口端与第二压缩机14的进口端之间,根据第三实际过热度与第三预设温度的偏差调节第二节流件16的开度。In the second refrigeration system, between the outlet port of the second evaporator 17 and the inlet port of the second compressor 14, the opening degree of the second throttling member 16 is adjusted according to the deviation between the third actual degree of superheat and the third preset temperature .
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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| CN116697630A (en) * | 2023-06-25 | 2023-09-05 | 西安交通大学 | Energy-saving optimization method and system for cascade refrigeration system based on compressor flow regulation |
| CN116734351A (en) * | 2023-06-02 | 2023-09-12 | 珠海格力电器股份有限公司 | Cold accumulation air conditioning system, control method, air conditioner and storage medium |
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| CN115289703B (en) | 2023-10-13 |
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