CN115206173B - Demonstration method of battery replacement for automobiles - Google Patents
Demonstration method of battery replacement for automobiles Download PDFInfo
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- CN115206173B CN115206173B CN202210915360.9A CN202210915360A CN115206173B CN 115206173 B CN115206173 B CN 115206173B CN 202210915360 A CN202210915360 A CN 202210915360A CN 115206173 B CN115206173 B CN 115206173B
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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Abstract
Description
技术领域Technical Field
本发明属于换电演示技术领域,特别是涉及一种汽车的换电演示方法。The present invention belongs to the technical field of battery replacement demonstration, and in particular relates to a battery replacement demonstration method for an automobile.
背景技术Background technique
对于电动汽车,充电速度太慢影响到了电动车的出行及使用,而直接对电动车的电池进行更换为解决电动车充电速度慢的一种技术途径。作为一种新兴产品,社会大众对电动车的了解程度较低,因此很多汽车厂商经常邀请社会群众对电动汽车的生产、售后、维修等场景进行参观,以增加社会各个阶层对新产品、新技术的了解与认知,从而获得更多的资源投入。而电动汽车的换电,作为解决电动汽车充电速度慢的一种技术途径,也是经常用于展示的场景。但是在电动汽车生产领域,实际的换电站投入成本高,周期长,占地面积大,难以在短时间内建设完成并投入使用,不足以满足企业的展览需求。For electric vehicles, the slow charging speed affects the travel and use of electric vehicles, and directly replacing the battery of electric vehicles is a technical way to solve the slow charging speed of electric vehicles. As an emerging product, the public has a low level of understanding of electric vehicles. Therefore, many automobile manufacturers often invite the public to visit the production, after-sales, and maintenance of electric vehicles to increase the understanding and cognition of new products and new technologies from all walks of life, so as to obtain more resource investment. As a technical way to solve the slow charging speed of electric vehicles, the battery replacement of electric vehicles is also often used in the display scene. However, in the field of electric vehicle production, the actual battery replacement station has high investment cost, long cycle, and large area. It is difficult to build and put into use in a short time, which is not enough to meet the exhibition needs of enterprises.
发明内容Summary of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种汽车的换电演示方法,用于解决现有技术中实际的换电站不足以满足企业的展览需求等问题。In view of the above-mentioned shortcomings of the prior art, an object of the present invention is to provide a vehicle battery replacement demonstration method for solving the problem that the actual battery replacement stations in the prior art are insufficient to meet the exhibition needs of enterprises.
为实现上述目的及其他相关目的,本发明提供一种汽车的换电演示方法,采用演示换电站对汽车模型进行换电,所述演示换电站包括电池仓库、电池更换装置及机器人,所述电池仓库用于存储电池,所述电池更换装置设有电池放置位;In order to achieve the above-mentioned purpose and other related purposes, the present invention provides a method for demonstrating battery replacement of a car, wherein a demonstration battery replacement station is used to replace the battery of a car model, wherein the demonstration battery replacement station comprises a battery warehouse, a battery replacement device and a robot, wherein the battery warehouse is used to store batteries, and the battery replacement device is provided with a battery placement position;
所述换电演示方法,包括:The battery replacement demonstration method comprises:
将所述待换电的汽车模型置于所述电池更换装置,The car model to be replaced is placed in the battery replacement device,
所述电池更换装置拆卸所述汽车模型待更换的电池,The battery replacement device removes the battery to be replaced from the car model,
所述机器人将拆卸下的电池从所述电池更换装置的电池放置位搬运至所述电池仓库,并从所述电池仓库中将用于更换的电池搬运至所述电池更换装置的电池放置位,The robot transports the removed batteries from the battery placement position of the battery replacement device to the battery warehouse, and transports the batteries for replacement from the battery warehouse to the battery placement position of the battery replacement device.
所述电池更换装置将所述用于更换的电池安装至所述汽车模型。The battery replacement device mounts the battery for replacement to the car model.
所述电池更换装置包括第一支架,设置于所述第一支架上方的装夹组件及设置于所述第一支架下方的拆装组件,所述第一支架上设有与所述电池尺寸相匹配的开口,The battery replacement device includes a first bracket, a clamping assembly arranged above the first bracket, and a disassembly assembly arranged below the first bracket. The first bracket is provided with an opening matching the size of the battery.
所述汽车模型置于所述第一支架后,所述装夹组件对所述汽车模型定位,所述电池与所述第一支架开口对齐,所述拆装组件拆卸所述汽车模型上待更换的电池,并将所述用于更换的电池安装至所述汽车模型。After the car model is placed on the first bracket, the clamping assembly positions the car model, the battery is aligned with the opening of the first bracket, the disassembly assembly removes the battery to be replaced from the car model, and installs the battery for replacement on the car model.
所述电池放置位与所述拆装组件之间间距设置,所述电池放置位及所述拆装组件之间设置有转移组件,所述电池放置位露出于所述第一支架;A distance is set between the battery placement position and the disassembly assembly component, a transfer assembly is set between the battery placement position and the disassembly assembly component, and the battery placement position is exposed from the first bracket;
所述拆装组件拆卸所述汽车模型上待更换的电池后,所述转移组件将所述待更换的电池转移至所述电池放置位;After the disassembly assembly disassembles the battery to be replaced on the car model, the transfer assembly transfers the battery to be replaced to the battery placement position;
所述机器人将所述用于更换的电池搬运至所述电池放置位后,所述转移组件将所述用于更换的电池转移至所述拆装组件。After the robot carries the battery for replacement to the battery placement position, the transfer component transfers the battery for replacement to the disassembly and assembly component.
可选地,所述电池更换装置还包括第二支架,所述第二支架低于所述第一支架,所述电池放置位设置于所述第二支架上。Optionally, the battery replacement device also includes a second bracket, the second bracket is lower than the first bracket, and the battery placement position is set on the second bracket.
可选地,所述拆装组件包括锁附机构及托顶机构,所述锁附机构布置于所述托顶机构的四周,当所述拆装组件拆卸所述汽车模型待更换的电池时,所述锁附机构解锁所述电池与所述汽车模型的连接;当所述拆装组件将所述用于更换的电池安装至所述汽车模型时,所述锁附机构将所述电池锁紧至所述汽车模型。Optionally, the disassembly and assembly component includes a locking mechanism and a supporting mechanism, wherein the locking mechanism is arranged around the supporting mechanism, and when the disassembly and assembly component removes the battery to be replaced from the car model, the locking mechanism unlocks the connection between the battery and the car model; when the disassembly and assembly component installs the battery to be replaced into the car model, the locking mechanism locks the battery to the car model.
可选地,所述锁附机构包括锁附头,所述托顶机构包括托顶杆,所述锁附头及所述托顶杆分别设置在升降单元上,Optionally, the locking mechanism includes a locking head, the lifting mechanism includes a lifting rod, and the locking head and the lifting rod are respectively arranged on the lifting unit.
所述拆装组件拆卸所述汽车模型待更换的电池,包括:The disassembly assembly disassembles the battery to be replaced of the automobile model, comprising:
所述升降单元分别推动锁附头及托顶杆上升,所述锁附头解锁所述电池与所述汽车模型的连接后,所述托顶杆托举所述电池,并在所述升降单元的作用下下降;The lifting unit pushes the locking head and the lifting rod to rise respectively. After the locking head unlocks the connection between the battery and the car model, the lifting rod lifts the battery and descends under the action of the lifting unit.
所述拆装组件将所述用于更换的电池安装至所述汽车模型,包括:The disassembly and assembly assembly installs the battery for replacement into the car model, including:
所述升降单元分别推动锁附头及托顶杆上升,托顶杆将所述用于更换的电池顶入所述汽车模型后,所述锁附头锁紧述电池与所述汽车模型的连接。The lifting unit pushes the locking head and the lifting rod to rise respectively. After the lifting rod pushes the battery for replacement into the car model, the locking head locks the connection between the battery and the car model.
可选地,所述转移组件为两条并行布局的传送带,所述托顶杆在空间上设置于所述两条并行布局的传送带中间;Optionally, the transfer assembly is two conveyor belts arranged in parallel, and the top supporting rod is spatially arranged in the middle of the two conveyor belts arranged in parallel;
所述拆装组件拆卸所述汽车模型待更换的电池,包括:The disassembly assembly disassembles the battery to be replaced of the automobile model, comprising:
所述电池随所述托顶杆下降,直至所述待更换的电池停留于两条所述传送带上,所述传送带将所述待更换的电池移动至所述电池放置位;The battery is lowered along with the supporting rod until the battery to be replaced stops on the two conveyor belts, and the conveyor belts move the battery to be replaced to the battery placement position;
所述拆装组件将所述用于更换的电池安装至所述汽车模型,包括:The disassembly and assembly assembly installs the battery for replacement into the car model, including:
所述传送带将所述用于更换的电池移动至所述托顶杆的上方,所述托顶杆上升托顶所述用于更换的电池,直至进入所述汽车模型。The conveyor belt moves the battery for replacement to above the supporting rod, and the supporting rod rises to support the battery for replacement until it enters the car model.
可选地,所述电池仓库包括存放位,所述存放位上设置有用于约束电池位置的约束机构,所述电池仓库中的电池通过所述约束机构位置固定存放在所述存放位上,所述电池仓库内设置有充电装置,用于对所述电池仓库内的电池进行充电。Optionally, the battery warehouse includes a storage position, on which a restraining mechanism for restraining the position of the battery is provided, and the batteries in the battery warehouse are fixedly stored in the storage position by the restraining mechanism, and a charging device is provided in the battery warehouse for charging the batteries in the battery warehouse.
可选地,所述机器人上设有图像采集装置,将拆卸下的电池从电池更换装置的电池放置位搬运至所述电池仓库之前,包括:Optionally, the robot is provided with an image acquisition device, and before the removed battery is transported from the battery placement position of the battery replacement device to the battery warehouse, it includes:
通过所述图像采集装置获取所述电池放置位上电池的图像信息,The image information of the battery on the battery placement position is obtained by the image acquisition device.
对所述图像信息进行分析,获取所述电池的位置信息并确定是否进行位置校正,Analyze the image information, obtain the position information of the battery and determine whether to perform position correction,
根据预设的电池仓库的位置信息,以及所述电池的位置信息规划所述机器人的移动路径,以完成电池向所述电池仓库搬运。The moving path of the robot is planned according to the preset location information of the battery warehouse and the location information of the battery to complete the transportation of the battery to the battery warehouse.
可选地,所述演示换电站还包括一显示屏,所述显示屏用于显示换电进度信息及电池仓库中电池信息。Optionally, the demonstration battery swap station also includes a display screen, which is used to display battery swap progress information and battery information in the battery warehouse.
如上所述,本发明的一种汽车的换电演示方法,具有以下有益效果:采用演示换电站对汽车模型进行换电,用于演示电动车的换电过程。相较于实际的整车换电站,演示换电站结构简单、成本低廉,开发周期短,占用空间小,易于布设,适于演示使用。同时,采用机器人搬运电池,电池仓库及电池放置位均在机器人的搬运范围内移动,便于参观人员观察,形象直观,有利于参观人员理解。As described above, a battery replacement demonstration method for a car of the present invention has the following beneficial effects: a demonstration battery replacement station is used to replace the battery of a car model to demonstrate the battery replacement process of an electric car. Compared with an actual vehicle battery replacement station, a demonstration battery replacement station has a simple structure, low cost, a short development cycle, small space occupation, and is easy to deploy, making it suitable for demonstration use. At the same time, a robot is used to transport the batteries, and the battery warehouse and the battery placement position are all moved within the robot's handling range, which is convenient for visitors to observe, visually intuitive, and conducive to visitors' understanding.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例中演示换电站的布置示意图;FIG1 is a schematic diagram showing the layout of a battery swap station in an embodiment of the present invention;
图2为本发明实施例中电池更换装置的结构示意图;FIG2 is a schematic diagram of the structure of a battery replacement device according to an embodiment of the present invention;
图3为本发明实施例中装夹组件及拆装组件的侧面示意图;FIG3 is a side view of a clamping assembly and a disassembling assembly in an embodiment of the present invention;
图4为本发明实施例中装夹组件及拆装组件的立体示意图;FIG4 is a perspective schematic diagram of a clamping assembly and a disassembling assembly in an embodiment of the present invention;
图5为本发明实施例中拆装组件的立体示意图;FIG5 is a perspective schematic diagram of a disassembly assembly according to an embodiment of the present invention;
图6为本发明实施例中电池拆装过程的示意图;FIG6 is a schematic diagram of a battery disassembly and assembly process in an embodiment of the present invention;
图7为本发明实施例中演示换电方法的流程框图。FIG. 7 is a flowchart illustrating a battery replacement method according to an embodiment of the present invention.
附图标记说明:电池放置位1、电池2、电池更换装置3、机器人4、电池仓库5、汽车模型6、装夹组件7、第一支架8、传送带9、拆装组件10、第二支架11、支撑架12、升降单元13、锁附头14、托顶杆15。Explanation of the accompanying drawings: battery placement position 1, battery 2, battery replacement device 3, robot 4, battery warehouse 5, car model 6, clamping assembly 7, first bracket 8, conveyor belt 9, disassembly and assembly assembly 10, second bracket 11, support frame 12, lifting unit 13, locking head 14, and top support rod 15.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
为了能够详细地描述本发明,首先对本发明的应用环境作具体说明:In order to describe the present invention in detail, the application environment of the present invention is first described in detail:
对于电动汽车,充电速度太慢影响到了电动车的出行及使用,而直接对电动车的电池进行更换为解决电动车充电速度慢的一种技术途径。作为一种新兴产品,社会大众对电动车的了解程度较低,因此很多汽车厂商经常邀请社会群众对电动汽车的生产、售后、维修等场景进行参观,以增加社会各个阶层对新产品、新技术的了解与认知,从而获得更多的资源投入。而电动汽车的换电,作为解决电动汽车充电速度慢的一种技术途径,也是经常用于展示的场景。但是在电动汽车生产领域,实际的换电站投入成本高,周期长,占地面积大,难以在短时间内建设完成并投入使用,不足以满足企业的展览需求。For electric vehicles, the slow charging speed affects the travel and use of electric vehicles, and directly replacing the battery of electric vehicles is a technical way to solve the slow charging speed of electric vehicles. As an emerging product, the public has a low level of understanding of electric vehicles. Therefore, many automobile manufacturers often invite the public to visit the production, after-sales, and maintenance of electric vehicles to increase the understanding and cognition of new products and new technologies from all walks of life, so as to obtain more resource investment. As a technical way to solve the slow charging speed of electric vehicles, the battery replacement of electric vehicles is also often used in the display scene. However, in the field of electric vehicle production, the actual battery replacement station has high investment cost, long cycle, and large area. It is difficult to build and put into use in a short time, which is not enough to meet the exhibition needs of enterprises.
鉴于以上情况,在一些实施例中,提供一种汽车的换电演示方法,请参阅图1~图6,采用演示换电站对汽车模型6进行换电,演示换电站包括电池仓库5、电池更换装置3及机器人4,电池2仓库用于存储电池2,电池更换装置3设有电池放置位1。In view of the above situation, in some embodiments, a car battery replacement demonstration method is provided, please refer to Figures 1 to 6, a demonstration battery replacement station is used to replace the battery of a car model 6, the demonstration battery replacement station includes a battery warehouse 5, a battery replacement device 3 and a robot 4, the battery 2 warehouse is used to store batteries 2, and the battery replacement device 3 is provided with a battery placement position 1.
请参阅图7,换电演示方法,包括以下步骤:Please refer to FIG. 7 , the battery replacement demonstration method includes the following steps:
S10:将待换电的汽车模型6置于电池更换装置3。S10: Place the car model 6 to be replaced with battery in the battery replacement device 3.
S20:电池更换装置3拆卸汽车模型6上待更换的电池2。S20: The battery replacement device 3 removes the battery 2 to be replaced from the car model 6.
S30:机器人4将拆卸下的电池2从电池更换装置的电池放置位1搬运至电池仓库5,并从电池仓库5中将用于更换的电池2搬运至电池更换装置3的电池放置位1。S30 : The robot 4 transports the removed battery 2 from the battery placement position 1 of the battery replacement device to the battery warehouse 5 , and transports the battery 2 for replacement from the battery warehouse 5 to the battery placement position 1 of the battery replacement device 3 .
S40:电池更换装置3将用于更换的电池2安装至汽车模型6。S40 : The battery replacement device 3 installs the battery 2 for replacement into the car model 6 .
采用演示换电站对汽车模型进行换电,用于演示电动车的换电过程,相较于实际的整车换电站,具有结构简单、成本低廉,开发周期短,占用空间小,易于布设等优点,适于演示使用。同时,演示换电站采用机器人4搬运电池2,电池仓库5及电池放置位1均在机器人4的搬运范围内移动,便于参观人员观察,形象直观,有利于参观人员理解。The demonstration battery swap station is used to swap the battery of the car model to demonstrate the battery swap process of the electric vehicle. Compared with the actual vehicle battery swap station, it has the advantages of simple structure, low cost, short development cycle, small space occupation, easy layout, etc., and is suitable for demonstration use. At the same time, the demonstration battery swap station uses a robot 4 to carry the battery 2, and the battery warehouse 5 and the battery placement position 1 are all moved within the handling range of the robot 4, which is convenient for visitors to observe, visual and intuitive, and conducive to visitors' understanding.
如图2~图6所示,在一实施例中,电池更换装置3包括第一支架8、装夹组件7及拆装组件10,装夹组件7设置在第一支架8的上方,拆装组件10设置在第一支架8的下方,第一支架8上设有与电池2尺寸相匹配的开口。所述装夹组件7用于装夹所述汽车模型6,所述拆装组件10用于拆装所述汽车模型6的电池2,第一支架8对装夹组件7及拆装组件10起到支撑作用。As shown in Fig. 2 to Fig. 6, in one embodiment, the battery replacement device 3 includes a first bracket 8, a clamping assembly 7 and a disassembly assembly 10. The clamping assembly 7 is arranged above the first bracket 8, and the disassembly assembly 10 is arranged below the first bracket 8. The first bracket 8 is provided with an opening matching the size of the battery 2. The clamping assembly 7 is used to clamp the car model 6, and the disassembly assembly 10 is used to disassemble and assemble the battery 2 of the car model 6. The first bracket 8 supports the clamping assembly 7 and the disassembly assembly 10.
当汽车模型6装夹在装夹组件7上后,汽车模型6的位置固定便于拆装组件10对准电池2。在一些实施例中,装夹组件7包括压头及定位结构,定位结构对汽车模型6进行定位,压头对汽车模型6进行固定,避免拆装组件10拆装电池2时汽车模型6移动。When the car model 6 is clamped on the clamping assembly 7, the position of the car model 6 is fixed, which facilitates the disassembly assembly 10 to align with the battery 2. In some embodiments, the clamping assembly 7 includes a pressure head and a positioning structure, the positioning structure positions the car model 6, and the pressure head fixes the car model 6 to prevent the car model 6 from moving when the disassembly assembly 10 disassembles and assembles the battery 2.
步骤S10之后,也即汽车模型置于电池更换装置3后,装夹组件7对汽车模型6进行定位,待更换的电池2与第一支架8上的开口对齐。装夹组件7对汽车模型6定位后,拆装组件10拆卸汽车模型6中待更换的电池2,并将用于更换的电池2安装至汽车模型6中。After step S10, that is, after the car model is placed in the battery replacement device 3, the clamping assembly 7 positions the car model 6, and the battery 2 to be replaced is aligned with the opening on the first bracket 8. After the clamping assembly 7 positions the car model 6, the disassembly assembly 10 removes the battery 2 to be replaced in the car model 6, and installs the battery 2 for replacement into the car model 6.
由于拆装组件10设置在装夹组件7的下方,当拆装组件7从汽车模型6中将待更换的电池2拆卸后,拆卸下的电池2即可在重力的作用下下移,无需额外提供动力,有利于简化拆装组件的结构。Since the disassembly and assembly component 10 is arranged below the clamping component 7, when the disassembly and assembly component 7 removes the battery 2 to be replaced from the car model 6, the removed battery 2 can move downward under the action of gravity without providing additional power, which is conducive to simplifying the structure of the disassembly and assembly component.
由于电池放置位1与拆装组件10之间间距设置,电池放置位1周围空间尺寸大,增加了机器人4向电池放置位1取放电池时,机器人4与拆装组件10之间的间距,有利于避免机器人4与拆装组件10之间干涉,便于电池的取放。本实施例中,电池放置位1上设置有定位结构,当电池2在电池放置位1上时,定位结构对电池的位置进行约束,便于机器人4的抓取。Due to the spacing between the battery placement position 1 and the disassembly assembly 10, the space around the battery placement position 1 is large, which increases the spacing between the robot 4 and the disassembly assembly 10 when the robot 4 takes and places the battery to the battery placement position 1, which is conducive to avoiding interference between the robot 4 and the disassembly assembly 10, and facilitating the taking and placing of the battery. In this embodiment, a positioning structure is provided on the battery placement position 1. When the battery 2 is on the battery placement position 1, the positioning structure constrains the position of the battery, which is convenient for the robot 4 to grasp.
在一些实施例中,电池更换装置3还包括第二支架11,第二支架11低于第一支架8,电池放置位1设置于第二支架11上。第二支架11提升了电池放置位11的高度,使电池放置位11与拆装组件10之间高度接近。In some embodiments, the battery replacement device 3 further includes a second bracket 11, which is lower than the first bracket 8, and the battery placement position 1 is disposed on the second bracket 11. The second bracket 11 raises the height of the battery placement position 11, so that the battery placement position 11 and the disassembly assembly 10 are close in height.
在一些实施例中,拆装组件10包括锁附机构及托顶机构,锁附机构布置于托顶机构的四周,当拆装组件10拆卸汽车模型6待更换的电池2时,锁附机构解锁电池2与汽车模型6的连接;当拆装组件10将用于更换的电池2安装至汽车模型6时,锁附机构将电池2锁紧至汽车模型6。In some embodiments, the disassembly and assembly component 10 includes a locking mechanism and a supporting mechanism. The locking mechanism is arranged around the supporting mechanism. When the disassembly and assembly component 10 disassembles the battery 2 to be replaced from the car model 6, the locking mechanism unlocks the connection between the battery 2 and the car model 6; when the disassembly and assembly component 10 installs the battery 2 to be replaced into the car model 6, the locking mechanism locks the battery 2 to the car model 6.
具体的,锁附机构包括锁附头14,托顶机构包括托顶杆15,锁附头14及托顶杆15分别设置在升降单元13上,锁附头14及托顶杆15能够在升降单元13的作用下各自升降。Specifically, the locking mechanism includes a locking head 14 , and the lifting mechanism includes a lifting rod 15 . The locking head 14 and the lifting rod 15 are respectively arranged on the lifting unit 13 , and the locking head 14 and the lifting rod 15 can be lifted and lowered respectively under the action of the lifting unit 13 .
步骤S20中,也即拆装组件10拆卸汽车模型6待更换的电池2的步骤中,包括以下步骤:Step S20, i.e., the step of disassembling the battery 2 to be replaced of the automobile model 6 by the disassembling assembly 10, includes the following steps:
升降单元13分别推动锁附头14及托顶杆15上升,锁附头14解锁电池2与汽车模型6的连接后,托顶杆15托举电池2,并在升降单元13的作用下下降。The lifting unit 13 pushes the locking head 14 and the lifting rod 15 to rise respectively. After the locking head 14 unlocks the connection between the battery 2 and the car model 6 , the lifting rod 15 lifts the battery 2 and descends under the action of the lifting unit 13 .
步骤S40中,也即拆装组件10将用于更换的电池2安装至汽车模型6的步骤中,包括以下步骤:Step S40, i.e. the step in which the disassembly assembly 10 installs the battery 2 for replacement into the car model 6, includes the following steps:
升降单元13分别推动锁附头14及托顶杆15上升,托顶杆15将用于更换的电池2顶入汽车模型6后,锁附头14锁紧述电池2与汽车模型6的连接。本实施例中,电池2与汽车模型6之间采用螺钉连接,锁附头14通过螺钉将电池2锁紧在汽车模型6上。The lifting unit 13 pushes the locking head 14 and the lifting rod 15 to rise respectively, and after the lifting rod 15 pushes the battery 2 to be replaced into the car model 6, the locking head 14 locks the connection between the battery 2 and the car model 6. In this embodiment, the battery 2 and the car model 6 are connected by screws, and the locking head 14 locks the battery 2 on the car model 6 by screws.
在一些实施例中,转移组件为两条并行布局的传送带9,托顶杆15在空间上设置于两条并行布局的传送带9中间。In some embodiments, the transfer assembly is two conveyor belts 9 arranged in parallel, and the top supporting rod 15 is spatially arranged in the middle of the two conveyor belts 9 arranged in parallel.
步骤S20中,也即拆装组件10拆卸汽车模型6待更换的电池2的步骤中,包括以下步骤:待更换的电池2随托顶杆15下降,直至待更换的电池2停留于两条传送带9上,传送带9将待更换的电池2移动至电池放置位1。In step S20, that is, the step of disassembling the battery 2 to be replaced of the automobile model 6 by the disassembly assembly 10, the following steps are included: the battery 2 to be replaced is lowered along the supporting rod 15 until the battery 2 to be replaced stops on the two conveyor belts 9, and the conveyor belts 9 move the battery 2 to be replaced to the battery placement position 1.
步骤S40中,也即拆装组件10将用于更换的电池2安装至汽车模型6的步骤中,包括以下步骤:传送带9将用于更换的电池2移动至托顶杆15的上方,托顶杆15上升托顶用于更换的电池2,直至进入汽车模型6。In step S40, that is, the step in which the disassembly and assembly component 10 installs the battery 2 for replacement into the car model 6, the following steps are included: the conveyor belt 9 moves the battery 2 for replacement to above the supporting rod 15, and the supporting rod 15 rises to support the battery 2 for replacement until it enters the car model 6.
托顶机构的托顶杆15在升降单元13的作用下,具有上极限及下极限。其中,传送传送带9的位置在托顶杆15的上极限与下极限之间。The top supporting rod 15 of the top supporting mechanism has an upper limit and a lower limit under the action of the lifting unit 13. The position of the conveyor belt 9 is between the upper limit and the lower limit of the top supporting rod 15.
具体的,如图6所示,当拆装组件10从汽车模型6上拆卸电池2单元时,托顶杆15首先运行至上极限,托住电池2。然后锁附头14上升,对准电池2与汽车模型6之间的连接位置,取消电池2与汽车模型6之间的连接。托顶杆15在器升降单元13的作用下降,托顶杆15上的电池2在重力的作用下随托顶杆15一起运动,直至托顶杆15低于传送带9的位置,电池2停留在传送带9上,完成电池2的拆卸。Specifically, as shown in FIG6 , when the disassembly assembly 10 removes the battery 2 unit from the car model 6, the lifting rod 15 first moves to the upper limit to hold the battery 2. Then the locking head 14 rises, aligns with the connection position between the battery 2 and the car model 6, and cancels the connection between the battery 2 and the car model 6. The lifting rod 15 is lowered by the lifting unit 13, and the battery 2 on the lifting rod 15 moves with the lifting rod 15 under the action of gravity until the lifting rod 15 is lower than the position of the conveyor belt 9, and the battery 2 stays on the conveyor belt 9, completing the removal of the battery 2.
当电池2由传送带9输送到托顶机构时,与托顶杆15对齐,托顶杆15在升降单元13的作用下上升,将电池2从传送带9上顶起。此时,汽车模型6装夹在装夹组件7上,托顶杆15继续上升,直至上极限。此时,电池2在托顶杆15的作用下进入汽车模型6的电池舱。锁附头14在其升降单元13的作用下上升,对准电池2与汽车模型6的连接位置,将电池2固定在汽车模型6内。When the battery 2 is transported to the lifting mechanism by the conveyor belt 9, it is aligned with the lifting rod 15, and the lifting rod 15 rises under the action of the lifting unit 13, lifting the battery 2 from the conveyor belt 9. At this time, the car model 6 is clamped on the clamping assembly 7, and the lifting rod 15 continues to rise until the upper limit. At this time, the battery 2 enters the battery compartment of the car model 6 under the action of the lifting rod 15. The locking head 14 rises under the action of its lifting unit 13, aligns with the connection position of the battery 2 and the car model 6, and fixes the battery 2 in the car model 6.
在一些实施例中,电池2与汽车模型6上设置有互相配合的定位结构,当电池2进入电池2舱时,定位结构对电池2及汽车模型6之间的位置进行定位,保证电池2与汽车模型6对准,便于锁附组件将电池2锁紧在汽车模型6上,完成电池2的安装。In some embodiments, the battery 2 and the car model 6 are provided with mutually cooperating positioning structures. When the battery 2 enters the battery 2 compartment, the positioning structure positions the battery 2 and the car model 6 to ensure that the battery 2 is aligned with the car model 6, making it easier for the locking assembly to lock the battery 2 on the car model 6 and complete the installation of the battery 2.
本实施例中,升降单元13为气缸,气缸体积小、反应灵敏,且介质可以采用空气,无污染,适于演示使用。电池2与汽车模型6之间采用螺钉连接,锁附头14为螺钉枪,用于螺钉的拆卸及安装。In this embodiment, the lifting unit 13 is a cylinder, which is small in size and sensitive in response, and the medium can be air, which is pollution-free and suitable for demonstration. The battery 2 and the car model 6 are connected by screws, and the locking head 14 is a screw gun for removing and installing screws.
在一些实施例中,电池仓库5包括存放位,存放位上设置有用于约束电池位置的约束机构,电池仓库5中的电池2通过约束机构位置固定存放在存放位上,约束机构对电池2的位置进行约束,便于机器人4的抓取。电池仓库5内设置有充电装置,用于对电池仓库5内的电池2进行充电。In some embodiments, the battery warehouse 5 includes a storage position, and a restraining mechanism for restraining the position of the battery is provided on the storage position. The battery 2 in the battery warehouse 5 is fixedly stored in the storage position by the restraining mechanism, and the restraining mechanism restrains the position of the battery 2 to facilitate the grasping of the robot 4. A charging device is provided in the battery warehouse 5 to charge the battery 2 in the battery warehouse 5.
具体的,约束机构可以是定位槽,定位槽的形状与电池2的形状吻合,从而对放置于其中的电池2进行约束定位。定位槽中可以设置用于电连接的弹片,当电池2放置于定位槽后,电池2即与电池仓库5连通,电池仓库5可通过弹片对电池2进行充电。Specifically, the restraining mechanism may be a positioning groove, the shape of which matches the shape of the battery 2, so as to constrain and position the battery 2 placed therein. A spring for electrical connection may be provided in the positioning groove, and when the battery 2 is placed in the positioning groove, the battery 2 is connected to the battery warehouse 5, and the battery warehouse 5 can charge the battery 2 through the spring.
如图1所示,一些实施例中,机器人4为机械臂。当汽车模型6需要换电时,电池更换装置3从汽车模型6上将电池2拆下并防置于电池放置位1上,机械臂从电池放置位1抓取换下的电池2后转移至电池仓库5内。然后机械臂从电池仓库5中抓取电池2,并转移到电池放置位1,电池2由电池更换装置3安装在汽车模型6中,完成电池2的更换。电池放置位1及电池仓库5均固定设置,其位置信息可以预设在机械臂中,便于机械臂进行抓取及放置。As shown in FIG. 1 , in some embodiments, the robot 4 is a robotic arm. When the car model 6 needs to be replaced, the battery replacement device 3 removes the battery 2 from the car model 6 and places it on the battery placement position 1. The robotic arm grabs the replaced battery 2 from the battery placement position 1 and transfers it to the battery warehouse 5. Then the robotic arm grabs the battery 2 from the battery warehouse 5 and transfers it to the battery placement position 1. The battery 2 is installed in the car model 6 by the battery replacement device 3 to complete the replacement of the battery 2. The battery placement position 1 and the battery warehouse 5 are both fixedly set, and their position information can be preset in the robotic arm to facilitate the robotic arm to grab and place.
在一些实施例中,机器人4上设有图像采集装置,步骤S30中,包括以下步骤:In some embodiments, the robot 4 is provided with an image acquisition device, and step S30 includes the following steps:
通过图像采集装置获取电池放置位1上电池2的图像信息,The image information of the battery 2 on the battery placement position 1 is obtained by an image acquisition device.
对图像信息进行分析,获取电池2的位置信息并确定是否进行位置校正,Analyze the image information, obtain the position information of the battery 2 and determine whether to perform position correction.
根据预设的电池仓库5的位置信息,以及电池2的位置信息规划机器人4的移动路径,以完成电池2向电池仓库5搬运。The moving path of the robot 4 is planned according to the preset location information of the battery warehouse 5 and the location information of the battery 2 to complete the transportation of the battery 2 to the battery warehouse 5 .
其中,电池仓库5的位置通常固定设置,其位置信息可以预先得到并设置。同时,机械臂通过图像采集装置获取电池2的图像信息之后,可以对电池2的图像信息进行分析,得到电池2的实时位置信息。相较于直接预先设置电池2的位置信息,采用对电池2的图像信息分析所得到的电池2位置信息精度更高,可以对机械臂的运行轨迹进行修正,提升机械臂的抓取精度。Among them, the position of the battery warehouse 5 is usually fixed, and its position information can be obtained and set in advance. At the same time, after the robot arm obtains the image information of the battery 2 through the image acquisition device, the image information of the battery 2 can be analyzed to obtain the real-time position information of the battery 2. Compared with directly pre-setting the position information of the battery 2, the position information of the battery 2 obtained by analyzing the image information of the battery 2 has higher accuracy, and the running trajectory of the robot arm can be corrected to improve the grasping accuracy of the robot arm.
在一些实施例中,通过图像采集装置获取电池2的图像信息之前,包括以下步骤:In some embodiments, before acquiring the image information of the battery 2 by the image acquisition device, the following steps are included:
预设电池2位置信息,然后根据预设电池2位置信息以及预设电池2位置信息与采集位置之间的映射关系,确定采集位置;Preset battery 2 position information, and then determine the collection position according to the preset battery 2 position information and the mapping relationship between the preset battery 2 position information and the collection position;
机器人4运动至采集位置,并通过图像采集装置获取电池2的图像信息。机器人4先运动至采集位置,然后对电池2的图像信息进行采集,有利于提高图像的采集质量,同时采集位置根据预设电池2位置信息以及预设电池2位置信息与采集位置之间的映射关系得到,改变预设的电池2位置信息,采集位置也相应改变,无需额外采集并处理外部信息,减少了机器人4的运算,有利于增加机器人4的反应速度。The robot 4 moves to the acquisition position and obtains the image information of the battery 2 through the image acquisition device. The robot 4 first moves to the acquisition position and then acquires the image information of the battery 2, which is conducive to improving the acquisition quality of the image. At the same time, the acquisition position is obtained according to the preset battery 2 position information and the mapping relationship between the preset battery 2 position information and the acquisition position. When the preset battery 2 position information is changed, the acquisition position is also changed accordingly. There is no need to additionally acquire and process external information, which reduces the operation of the robot 4 and is conducive to increasing the reaction speed of the robot 4.
在一些实施例中,演示换电站还包括显示屏,显示屏用于显示换电进度信息及电池仓库5中电池2信息。显示屏形象直观,便于参观人员观察,有利于参观人员理解图像采集的作用,加深对汽车生产的理解。In some embodiments, the demonstration battery swap station further includes a display screen, which is used to display battery swap progress information and battery 2 information in the battery warehouse 5. The display screen is intuitive and convenient for visitors to observe, which helps visitors understand the role of image acquisition and deepen their understanding of automobile production.
综上所述,本实施例提供的一种汽车的换电演示方法,采用演示换电站对汽车模型进行换电,用于演示电动车的换电过程。相较于实际的整车换电站,演示换电站结构简单、成本低廉,开发周期短,占用空间小,易于布设,适于演示使用。同时,采用机器人搬运电池,电池仓库及电池放置位均在机器人的搬运范围内移动,便于参观人员观察,形象直观,有利于参观人员理解。In summary, the present embodiment provides a method for demonstrating battery replacement of a car, which uses a demonstration battery replacement station to replace the battery of a car model, and is used to demonstrate the battery replacement process of an electric car. Compared with the actual vehicle battery replacement station, the demonstration battery replacement station has a simple structure, low cost, short development cycle, small space occupation, easy layout, and is suitable for demonstration use. At the same time, robots are used to transport batteries, and the battery warehouse and battery placement position are all moved within the robot's handling range, which is convenient for visitors to observe, visually intuitive, and conducive to visitors' understanding.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims (7)
Priority Applications (1)
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| CN107681085A (en) * | 2017-11-06 | 2018-02-09 | 蔚来汽车有限公司 | Battery pack storage device and control method therefor |
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