Disclosure of Invention
Aiming at the problems existing in the prior art, the invention aims to provide a device and a method for heating the feeding material in the pyrolysis gasoline hydrogenation reaction, which not only meet the environmental protection requirement, but also ensure flexible and reliable adjustment according to the use characteristics of a feeding heater.
The invention provides a device for heating pyrolysis gasoline hydrogenation reaction feed, which comprises a hydrogenation reactor and a separation system, wherein a discharge pipeline of the hydrogenation reactor is provided with a feed-in and discharge heat exchanger, a hydrogenation reaction feed pipeline is connected with a feed inlet of the feed heater through the feed-in and discharge heat exchanger, a discharge port of the feed heater is connected with the feed inlet of the hydrogenation reactor, a steam side inlet of the feed heater is connected with a high-pressure steam pipeline, a large regulating valve and a small regulating valve are arranged on the high-pressure steam pipeline in parallel, a steam side outlet of the feed heater is connected with a reboiler steam pipeline of the separation system through a secondary steam pipeline, and a secondary steam pipeline at the upstream of the separation system is communicated with a medium-pressure steam header pipe.
In a second aspect, the present invention provides a process for heating a pyrolysis gasoline hydrogenation reaction feed using the apparatus described above, the process comprising:
1) Introducing medium-pressure steam through a secondary steam pipeline, preheating a feed heater and a steam side pipeline thereof, introducing high-pressure steam through a high-pressure steam pipeline, heating hydrogenation reaction feed through the feed heater, decompressing the high-pressure steam through a regulating valve on the high-pressure steam pipeline, controlling steam flow, and taking secondary steam at a steam side outlet of the feed heater as a supplementary heat source of a separation system;
2) After the hydrotreatment device runs stably, if the temperature rise of the hydrogenation reaction is lower, the temperature of the hydrogenation reaction feed is lower than the hydrogenation reaction temperature after passing through the feed-in and feed-out heat exchanger, the temperature switch for adjusting the opening of the bypass adjusting valve of the feed-in and feed-out heat exchanger is adjusted to the cold side outlet temperature of the feed-in heat exchanger, the temperature of the hydrogenation reaction feed is controlled by adjusting the size adjusting valve on the high-pressure steam pipeline, the feed heater supplements heat for the system, and if the temperature rise of the hydrogenation reaction is higher, the temperature of the hydrogenation reaction feed can reach the hydrogenation reaction temperature after passing through the feed-in and feed-out heat exchanger, the temperature switch for adjusting the opening of the bypass adjusting valve of the feed-in and feed-out heat exchanger is adjusted to the feed inlet temperature of the hydrogenation reactor, and the feed heater is deactivated.
Compared with the prior art, the invention has the following advantages:
(1) According to the invention, the feeding heater using steam as a heat source is adopted to replace the existing heating furnace to heat hydrogenation reaction feeding, meanwhile, the defects of overhigh operation pressure, poor safety, poor regulation performance and the like of the feeding heater are avoided, timely response and stable regulation of process fluctuation are realized, the operation safety is improved, the environment-friendly index of the device is improved, the high-load external heat supplement can be realized to meet the driving requirement of the device, the continuous operation of small-load heat supply can be realized, the zero smoke emission and low-carbon environment-friendly operation of the device are realized, and the device is more green and environment-friendly.
(2) The high-temperature steam after decompression is adopted in the feeding heater, the sensible heat of the steam is utilized to heat hydrogenation reaction feeding, the steam consumption can be adjusted by 0-Fmax, the adjusting range is wide, the difficulty that the fuel gas of the heating furnace cannot be adjusted by 0-Fmax in a low limit is overcome, and the flexibility and the safety of the operation of the device are improved.
(3) The invention carries out continuous twice heat utilization on steam, namely, the once heat utilization takes the sensible heat of the steam to heat hydrogenation reaction feeding, the regulating valve precisely controls the steam consumption and regulates the reaction feeding temperature, the used secondary steam enters the separation system again, the latent heat of the steam is taken to heat the materials of the separation system, and finally the generated steam condensate is discharged out of the device, and the twice heat utilization not only meets the heat requirement of high temperature, but also fully recovers the heat value of the steam, and keeps the advancement of the energy consumption of the device.
(4) The device and the method not only ensure the requirement that the hydrogenation reaction feeding needs to supplement heat to feed a heater with higher heat load in the device starting stage, but also solve the difficult problem of low-load heat supplement adjustment when the hydrogenation reaction is unstable in heat release and improve the stability and safety of the device operation.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Detailed Description
In order that the invention may be more readily understood, the invention will be described in detail below with reference to the following examples and the accompanying drawings, which are given by way of illustration only and are not intended to be limiting.
According to a first aspect of the invention, the invention provides a pyrolysis gasoline hydrogenation reaction feed heating device, the pyrolysis gasoline hydrogenation treatment device comprises a hydrogenation reactor and a separation system, the device comprises a feed heater, a feed-in and feed-out heat exchanger is arranged on a discharge pipeline of the hydrogenation reactor, a hydrogenation reaction feed pipeline is connected with a feed inlet of the feed heater through the feed-in and feed-out heat exchanger, a discharge port of the feed heater is connected with the feed inlet of the hydrogenation reactor, a steam side inlet of the feed heater is connected with a high-pressure steam pipeline, a large regulating valve and a small regulating valve are arranged on the high-pressure steam pipeline in parallel, a steam side outlet of the feed heater is connected with a reboiler steam pipeline of the separation system through a secondary steam pipeline, and a medium-pressure steam header pipe is communicated with the secondary steam pipeline at the upstream of the separation system.
According to the invention, the large regulating valve is used for regulating the flow when the steam consumption is high, in particular, the large regulating valve is used for regulating the flow in the startup stage of the hydrogenation reactor, the small regulating valve is used for regulating the flow under the working condition of low steam consumption, in particular, the working condition that a small amount of heat is required to be supplemented under the normal operation of the hydrogenation reactor.
According to the invention, a bypass regulating valve of the feeding and discharging heat exchanger is arranged on a discharging pipeline of the hydrogenation reactor, the feeding and discharging heat exchanger is connected with the bypass regulating valve of the feeding and discharging heat exchanger in parallel, and the opening of the bypass regulating valve of the feeding and discharging heat exchanger is regulated by selecting the outlet temperature of the cold side of the feeding and discharging heat exchanger or the temperature of the feeding inlet of the hydrogenation reactor through a temperature switch.
Preferably, the opening of the regulating valve on the high-pressure steam pipeline is regulated by the hydrogenation reaction feed temperature of the cold side outlet of the feed heater.
Preferably, the steam side outlet of the feed heater is provided with a condensate draining pipeline connected with the secondary steam pipeline in parallel, and the condensate draining pipeline is connected with the steam condensate pipeline through a drain valve group. The secondary steam pipeline is arranged to use the secondary steam of the high-pressure steam as a supplementary heat source for the separation system in the device. The setting of the condensate draining pipeline is that medium-pressure steam is introduced to preheat and drain the steam side equipment and pipelines in the driving stage. In addition, the medium pressure steam outlet of the medium pressure steam main pipe is positioned between the separation system and the condensate inlet of the condensate draining pipeline and is close to the separation system, the medium pressure steam is supplied by the medium pressure steam main pipe communicated with the secondary steam pipeline, and the flowing direction of the medium pressure steam is opposite to that of the secondary steam in the preheating stage, so that a one-way valve connected in parallel with a valve for controlling the flowing direction of the secondary steam on the secondary steam pipeline can be arranged to control the flowing direction of the medium pressure steam.
In the invention, a steam condensate discharge pipeline is arranged on the separation system.
The system components which are not limited in the invention can be selected conventionally according to the prior art, and belong to conventional technical means, such as valves arranged on a condensate draining pipeline and a secondary steam pipeline.
According to a second aspect of the present invention there is provided a process for heating a pyrolysis gasoline hydrogenation reaction feed using the apparatus described above, the process comprising:
1) Introducing medium-pressure steam through a secondary steam pipeline, preheating a feed heater and a steam side pipeline thereof, introducing high-pressure steam through a high-pressure steam pipeline, heating hydrogenation reaction feed through the feed heater, decompressing the high-pressure steam through a regulating valve on the high-pressure steam pipeline, controlling steam flow, and taking secondary steam at a steam side outlet of the feed heater as a supplementary heat source of a separation system;
2) After the hydrotreatment device runs stably, if the temperature rise of the hydrogenation reaction is lower, the temperature of the hydrogenation reaction feed is lower than the hydrogenation reaction temperature after passing through the feed-in and feed-out heat exchanger, the temperature switch for adjusting the opening of the bypass adjusting valve of the feed-in and feed-out heat exchanger is adjusted to the cold side outlet temperature of the feed-in heat exchanger, the temperature of the hydrogenation reaction feed is controlled by adjusting the size adjusting valve on the high-pressure steam pipeline, the feed heater supplements heat for the system, and if the temperature rise of the hydrogenation reaction is higher, the temperature of the hydrogenation reaction feed can reach the hydrogenation reaction temperature after passing through the feed-in and feed-out heat exchanger, the temperature switch for adjusting the opening of the bypass adjusting valve of the feed-in and feed-out heat exchanger is adjusted to the feed inlet temperature of the hydrogenation reactor, and the feed heater is deactivated.
According to the invention, the medium pressure steam has a temperature of 150-300 ℃ and a pressure of 1.0-1.8MPaG. The medium pressure steam is introduced to preheat the feed heater and its steam side line.
Preferably, the high pressure steam has a temperature of 320-420 ℃ and a pressure of greater than 2.0MPaG.
Preferably, the feed heater vapor side is operated at a pressure of 1.0 to 1.8MPaG.
Preferably, the pressure of the secondary steam is 1.0-1.8MPaG, and the temperature of the secondary steam is at least 10 ℃ above the saturation temperature at the corresponding pressure.
In the present invention, the hydrogenation reaction temperature may be 200 to 350 ℃.
The process parameters not defined in the present invention can be set conventionally according to the prior art.
The following describes the invention in detail by way of examples.
Examples
This example is illustrative of the apparatus and method of the present invention for heating a pyrolysis gasoline hydrogenation feed.
As shown in fig. 1, the invention provides a pyrolysis gasoline hydrogenation reaction feeding heating device, which comprises a feeding heater 2, wherein a feeding and discharging heat exchanger 1 is arranged on a discharging pipeline of a hydrogenation reactor 3, a hydrogenation reaction feeding pipeline S-1 is connected with a feeding port of the feeding heater 2 through the feeding and discharging heat exchanger 1, a discharging port of the feeding heater 2 is connected with a feeding port of the hydrogenation reactor 3, a steam side inlet of the feeding heater 2 is connected with a high-pressure steam pipeline S-2, a large regulating valve and a small regulating valve are arranged on the high-pressure steam pipeline S-2 in parallel, a steam side outlet of the feeding heater 2 is connected with a reboiler steam pipeline of a separation system 5 through a secondary steam pipeline S-3, and a secondary steam pipeline S-3 at the upstream of the separation system 5 is communicated with a medium-pressure steam main pipe S-7.
The discharge pipeline of the hydrogenation reactor 3 is provided with a feed and discharge heat exchanger bypass regulating valve, the feed and discharge heat exchanger 1 and the feed and discharge heat exchanger bypass regulating valve are arranged in parallel, and the opening of the feed and discharge heat exchanger bypass regulating valve is regulated by selecting the outlet temperature of the cold side of the feed and discharge heat exchanger 1 or the temperature of the feed inlet of the hydrogenation reactor 3 through a temperature switch. The opening of the regulating valve on the high-pressure steam pipeline S-2 is regulated by the hydrogenation reaction feeding temperature of the cold side outlet of the feeding heater 2. The steam side outlet of the feeding heater 2 is provided with a condensate draining pipeline connected with the secondary steam pipeline S-3 in parallel, and the condensate draining pipeline is connected with the steam condensate pipeline S-4 through a drain valve group 4. The separation system 5 is provided with a steam condensate discharge pipeline S-5.
Taking a 40 ten thousand ton/year pyrolysis gasoline hydrogenation device as an example, the method for heating pyrolysis gasoline hydrogenation reaction feed by adopting the device comprises the following steps:
1) The hydrogenation reaction starting stage comprises the steps of firstly introducing medium-pressure steam through a secondary steam pipeline S-3, preheating a feed heater 2 and a steam side pipeline thereof, introducing high-pressure steam through a high-pressure steam pipeline S-2, wherein the temperature of the high-pressure steam is 420 ℃, the pressure of the high-pressure steam is 3.4MPaG, heating hydrogenation reaction feed through the feed heater 2, the operating pressure of the steam side of the feed heater is 1.35MPaG, the operating temperature is 406 ℃, decompressing the high-pressure steam through a regulating valve on the high-pressure steam pipeline S-2, controlling the steam flow, guaranteeing the hydrogenation reaction feed temperature, taking secondary steam at the steam side outlet of the feed heater 2 as a supplementary heat source of a separation system 5, the pressure of the secondary steam is 1.3MPaG, and the temperature of the secondary steam is 280 ℃;
2) After the hydrotreatment device runs stably, if the temperature rise of the hydrogenation reaction is lower, the temperature of the hydrogenation reaction feed is lower than the hydrogenation reaction temperature after passing through the feeding and discharging heat exchanger 1, the hydrogenation reaction temperature is 240 ℃, a temperature switch for adjusting the opening of a bypass adjusting valve of the feeding and discharging heat exchanger is adjusted to the outlet temperature of the cold side of the feeding and discharging heat exchanger 1, the temperature of the hydrogenation reaction feed is controlled by adjusting a size adjusting valve on a high-pressure steam pipeline S-2, the feeding heater 2 supplements heat for a system, and if the temperature rise of the hydrogenation reaction is higher, the temperature of the hydrogenation reaction feed can reach the hydrogenation reaction temperature after passing through the feeding and discharging heat exchanger, the temperature switch for adjusting the opening of the bypass adjusting valve of the feeding and discharging heat exchanger is adjusted to the temperature of a feed inlet of the hydrogenation reactor 3, and the feeding heater 2 is deactivated.
Comparative example
As shown in FIG. 2, a pyrolysis gasoline hydrogenation reaction feed heating device is adopted in the industry in the prior art, and a heating furnace 6 is adopted for heating the feed in a hydrogenation reaction feed line S-1.
In the initial stage of device operation, the hydrogenation reaction in the hydrogenation reactor 3 is not started yet, the reaction heat release amount is small, the heat load of the heating furnace 6 is higher, when the normal reaction temperature is reached, the hydrogenation reaction heat release amount is increased, the feeding and discharging heat exchanger 1 efficiently recovers the reaction heat, the external supplementary heat required by the system is reduced, and the heat load of the heating furnace 6 is reduced. However, since the heating furnace 6 does not have the low-load regulation characteristic, when the heat load is low, the burner of the heating furnace is easy to flameout when the fuel gas flow in the fuel gas pipeline S-6 is small, and serious potential safety hazard is brought to the device. Meanwhile, in the combustion process of the fuel gas, sulfur-containing and carbon dioxide-containing flue gas can be generated, and the flue gas is directly discharged to cause environmental pollution.
The comparison of the characteristics of the examples and comparative examples is shown in Table 1.
TABLE 1
The embodiments of the present invention have been described above, the description is illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.