CN114986818B - Assembled building module and preparation method thereof - Google Patents
Assembled building module and preparation method thereof Download PDFInfo
- Publication number
- CN114986818B CN114986818B CN202210624720.XA CN202210624720A CN114986818B CN 114986818 B CN114986818 B CN 114986818B CN 202210624720 A CN202210624720 A CN 202210624720A CN 114986818 B CN114986818 B CN 114986818B
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- building module
- molding cavity
- building
- injection
- fixedly connected
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/33—Moulds having transversely, e.g. radially, movable mould parts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
- E04B1/6108—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together
- E04B1/612—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces
- E04B1/6145—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with recesses in both frontal surfaces co-operating with an additional connecting element
- E04B1/6158—Connections for building structures in general of slab-shaped building elements with each other the frontal surfaces of the slabs connected together by means between frontal surfaces with recesses in both frontal surfaces co-operating with an additional connecting element the connection made by formlocking
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本发明涉及建筑领域，更具体的说是一种装配式建筑模块及其制备方法，包括，步骤一：将注料盖插入到成型腔体内，多个插入部件穿过穿孔插入到成型腔体内；步骤二：推动柱伸入到插入部件内，使得伸出钉伸出；步骤三：注料管道将注塑原料通入到注料盖和成型腔体之间，形成建筑模块一种装配式建筑模块，包括建筑模块，建筑模块和建筑模块之间通过连接部件连接，建筑模块上设置有多个分隔板Ⅰ和分隔板Ⅱ，将建筑模块的内部分隔成多个腔体，分隔板Ⅱ上设置有多个连通孔Ⅰ，多个连通孔Ⅰ将相邻的腔体和腔体之间连通，建筑模块的侧边设置有多个连接槽；可以模块化支撑和连接部件，使得建筑模块和建筑模块之间快速稳定连接。
The invention relates to the field of construction, and more specifically to an assembled building module and a preparation method thereof, which includes, step 1: inserting an injection cover into a molding cavity, and inserting a plurality of insertion components into the molding cavity through perforations; Step 2: Push the column into the insert component so that the protruding nail protrudes; Step 3: The injection pipe passes the injection molding raw material between the injection cover and the molding cavity to form a building module. An assembled building module , including building modules, the building modules are connected through connecting parts. The building modules are provided with multiple partition plates I and II to separate the interior of the building module into multiple cavities. The partition plate II There are multiple communication holes I on the top, which connect adjacent cavities. Multiple connection slots are provided on the sides of the building module; the components can be modularized to support and connect, making the building module Fast and stable connection between building modules.
Description
Technical Field
The invention relates to the field of buildings, in particular to an assembled building module and a preparation method thereof.
Background
The building plays a vital role in life of people, at present, the wall body is modularized, building modules with the same shape are processed by using a unified template, the building modules are assembled on site, the building efficiency of the building can be processed, a plurality of building modularization technical schemes exist in the prior art, for example, patent number 202110815955.2, an assembled wallboard and a manufacturing process thereof are named, a large number of sliding rails and other structures are used in the module, and non-modularized parts are needed to slide and support, so that the assembled wallboard is inconvenient to use.
Disclosure of Invention
The invention aims to provide an assembled building module and a preparation method thereof, which can modularly support and connect components so as to realize quick and stable connection between the building module and the building module.
The aim of the invention is achieved by the following technical scheme:
a method of manufacturing an assembled building module, the method comprising the steps of:
step one: inserting the injection cap into the molding cavity, the plurality of insertion members being inserted into the molding cavity through the perforations;
step two: the pushing post extends into the insertion part, so that the extending nail extends out;
step three: the injection pipeline is used for introducing injection molding raw materials between the injection cover and the forming cavity to form the building module.
The assembled building module comprises a plurality of building modules, wherein the building modules are connected through connecting components, a plurality of partition plates I and II are arranged on the building modules, the interior of the building modules is divided into a plurality of cavities, a plurality of communication holes I are formed in the partition plates II, the adjacent cavities are communicated through the plurality of communication holes I, and a plurality of connecting grooves are formed in the side edges of the building modules;
the connecting component is provided with a plurality of communication holes II, and can be inserted into the connecting groove to connect the building module and the building module;
the preparation device of the assembled building module comprises a device bracket, wherein a rotating bracket is rotationally connected to the device bracket, a power mechanism I for driving the rotating bracket to rotate is fixedly connected to the device bracket, and the power mechanism I is preferably a servo motor;
the rotary support is fixedly connected with a forming cavity, a plurality of ribs are arranged on the side wall of the inside of the forming cavity, each rib is used for forming a connecting groove, a plurality of storage grooves are formed in each rib, the bottom of the forming cavity is fixedly connected with a bottom plate, and a plurality of arc bulges are arranged on the bottom plate;
the device bracket is rotationally connected with two first screw rods and two second screw rods, the device bracket is fixedly connected with a power mechanism II for driving the first screw rods to rotate, the power mechanism II is preferably a servo motor, an output shaft of the power mechanism II is fixedly connected with the first screw rods, the device bracket is fixedly connected with a power mechanism III for driving the second screw rods to rotate, the power mechanism III is preferably a servo motor, and an output shaft of the power mechanism III is fixedly connected with the second screw rods;
a material injection cover is connected between the two first screw rods through threads, a material injection pipeline is fixedly connected to the material injection cover, a plurality of through holes are formed in the material injection cover, a plurality of sliding grooves are formed in the side edges of the material injection cover, the material injection cover can be inserted into the forming cavity, and the convex edges can be inserted into the sliding grooves;
a lifting bracket is connected between the two second screw rods through threads, a plurality of inserting parts are fixedly connected to the lifting bracket, the inserting parts can be inserted into the through holes, the inserting parts can be inserted into the forming cavity for forming the cavity, a plurality of extending nails are slidably connected in each inserting part, compression springs are fixedly connected between the extending nails and the inserting parts, the extending nails are used for forming communication holes I, and circular arc grooves are formed in the bottoms of the inserting parts and used for being inserted into circular arc protrusions;
the lifting support is fixedly connected with a telescopic mechanism, the telescopic end of the telescopic mechanism is fixedly connected with a plurality of pushing columns, and the pushing columns can be inserted into the insertion part to contact with the extending nails so as to push the extending nails to extend.
Drawings
The invention will be described in further detail with reference to the accompanying drawings and detailed description.
FIG. 1 is a schematic illustration of a method of making an assembled building module of the present invention;
FIG. 2 is a schematic illustration of a building module and building module connection configuration of the present invention;
FIG. 3 is a schematic view of the construction module of the present invention;
FIG. 4 is a schematic side view of a building module according to the present invention;
FIG. 5 is a schematic view of the structure of the connecting member of the present invention;
FIG. 6 is a schematic view of the overall construction of the fabricated building module fabrication apparatus of the present invention;
FIG. 7 is a schematic view of a partial structure of an assembled building module preparation apparatus of the present invention;
FIG. 8 is a schematic view of the floor construction of the present invention;
FIG. 9 is a schematic view of the structure of the injection cap of the present invention;
FIG. 10 is a schematic view of the structure of the injection cap of the present invention;
FIG. 11 is a schematic view of the device bracket, swivel bracket, first lead screw and second lead screw connection structure of the present invention;
FIG. 12 is a schematic view of a partial structure of an assembled building module preparation apparatus of the present invention;
FIG. 13 is a schematic view of the structure of an insert member of the present invention;
fig. 14 is a schematic cross-sectional view of an insert member of the present invention.
In the figure: a building module 10; a partition plate I11; a partition plate II 12; a cavity 13; a connecting groove 14; a communication hole I15; a connecting member 20; a communication hole II 21; a device holder 31; a rotating bracket 32; a molding cavity 41; ribs 42; a storage groove 43; a bottom plate 44; arc protrusions 45; a first screw 50; a second screw 60; a material injection cover 71; a filler pipe 72; a perforation 73; a slide groove 75; a lifting bracket 81; an insertion member 82; extending the pin 83; a telescopic mechanism 91; pushing the post 92.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
In order to solve the technical problem of how to modularly support and connect the components so as to enable the building modules to be connected quickly and stably, the following describes the steps and functions of a preparation method of an assembled building module in detail;
a method of manufacturing an assembled building module, the method comprising the steps of:
step one: inserting the injection cap 71 into the molding cavity 41, and inserting the plurality of insertion members 82 into the molding cavity 41 through the perforations 73;
step two: the pushing post 92 protrudes into the insertion member 82 so that the protruding spike 83 protrudes;
step three: the injection pipeline 72 is used for introducing injection molding raw materials between the injection cover 71 and the molding cavity 41 to form the building module 10;
when the injection molding device is used, the injection molding cover 71 is extended into the molding cavity 41, then the insertion part 82 is inserted into the molding cavity 41 through the perforation 73, the insertion part 82 forms the cavity 13 in the subsequent injection molding, the pushing posts 92 are extended into the insertion parts 82, the pushing posts 92 are contacted with the corresponding extending nails 83, the extending nails 83 extend, the extending nails 83 between two adjacent insertion parts 82 are contacted, the communication hole I15 is formed in the subsequent injection molding, the plurality of ribs 42 are arranged on the side wall inside the molding cavity 41, and the connecting groove 14 is formed in the subsequent injection molding;
after the extension of the extension pin 83 is completed, injection molding raw material is introduced between the injection cap 71 and the molding cavity 41 through the injection pipe 72, and the injection molding raw material forms the shape of the building block 10 between the injection cap 71 and the molding cavity 41 due to the blocking of the plurality of insertion members 82, the extension pin 83 and the rib 42;
the injection molding raw materials can be hard rubber, plastic, foaming agent and the like;
the structure and installation mode of the fabricated building module are described in detail below;
the assembled building module comprises a plurality of building modules 10, wherein the building modules 10 and the building modules 10 are connected through connecting components 20, a plurality of partition plates I11 and II 12 are arranged on the building modules 10, the interior of the building modules 10 is divided into a plurality of cavities 13, a plurality of communication holes I15 are formed in the partition plates II 12, the adjacent cavities 13 and the cavities 13 are communicated through the plurality of communication holes I15, and a plurality of connecting grooves 14 are formed in the side edges of the building modules 10;
the connecting member 20 is provided with a plurality of communication holes ii 21, and the connecting member 20 can be inserted into the connecting groove 14 to connect the building module 10 and the building module 10;
when in use, the building module 10 and the building module 10 are placed in parallel, and the connecting part 20 is inserted between the two connecting grooves 14, so as to complete the connection of the building module 10 and the building module 10, as shown in fig. 4, the connecting part 20 is in an i-shape and is used for fixing and limiting the connection of the building module 10 and the building module 10, preferably, the height of the connecting part 20 is 1.5 times that of the building module 10, so that other building modules 10 can be conveniently connected on the connecting part 20;
further, as shown in fig. 3, the building module 10 is made of foam material or rubber material, strength is improved by the partition board i 11 and the partition board ii 12, heat is preserved by the cavity 13, other building materials such as concrete can be injected into the cavity 13, the cavity 13 and the cavity 13 are communicated through the communication hole i 15, and further the concrete is not an independent body in the cavity 13 but enters the communication hole i 15 to fill the concrete connection between the communication hole i 15 and other cavities 13, so that the connection between the concrete and the concrete is increased, and the overall strength of the building module 10 is increased;
further, the connecting component 20 is provided with a plurality of communication holes II 21, the communication holes II 21 and the communication holes I15 are horizontally arranged and are not vertically arranged, so that the heat preservation of the building module 10 is not affected, other building materials can be injected into the communication holes II 21 in the same way, the connection between the building module 10 and the building module 10 is completed, and the connection stability between the building module 10 and the building module 10 is further improved;
in order to facilitate implementation of a method for manufacturing an assembled building module, the structure and function of an apparatus for manufacturing an assembled building module will be described in detail;
the preparation device of the assembled building module comprises a device bracket 31, wherein a rotating bracket 32 is rotationally connected to the device bracket 31, a power mechanism I for driving the rotating bracket 32 to rotate is fixedly connected to the device bracket 31, and the power mechanism I is preferably a servo motor;
the rotary bracket 32 is fixedly connected with a forming cavity 41, a plurality of ribs 42 are arranged on the side wall inside the forming cavity 41, the ribs 42 are used for forming the connecting grooves 14, a plurality of containing grooves 43 are arranged on each rib 42, the bottom of the forming cavity 41 is fixedly connected with a bottom plate 44, and a plurality of arc protrusions 45 are arranged on the bottom plate 44;
the device bracket 31 is rotationally connected with two first screw rods 50 and two second screw rods 60, the device bracket 31 is fixedly connected with a power mechanism II for driving the first screw rods 50 to rotate, the power mechanism II is preferably a servo motor, an output shaft of the power mechanism II is fixedly connected with the first screw rods 50, the device bracket 31 is fixedly connected with a power mechanism III for driving the second screw rods 60 to rotate, the power mechanism III is preferably a servo motor, and an output shaft of the power mechanism III is fixedly connected with the second screw rods 60;
a material injection cover 71 is connected between the two first screw rods 50 through threads, a material injection pipeline 72 is fixedly connected to the material injection cover 71, a plurality of through holes 73 are formed in the material injection cover 71, a plurality of sliding grooves 75 are formed in the side edges of the material injection cover 71, the material injection cover 71 can be inserted into the forming cavity 41, and the convex edges 42 can be inserted into the sliding grooves 75;
a lifting bracket 81 is connected between the two second screw rods 60 through threads, a plurality of inserting parts 82 are fixedly connected to the lifting bracket 81, the inserting parts 82 can be inserted into the through holes 73, the inserting parts 82 can be inserted into the forming cavity 41 to form the cavity 13, a plurality of extending nails 83 are slidably connected to each inserting part 82, compression springs are fixedly connected between the extending nails 83 and the inserting parts 82, the extending nails 83 are used for forming communication holes I15, circular arc grooves are formed in the bottoms of the inserting parts 82 and are used for being inserted into the circular arc protrusions 45;
the lifting support 81 is fixedly connected with a telescopic mechanism 91, the telescopic end of the telescopic mechanism 91 is fixedly connected with a plurality of pushing columns 92, and the pushing columns 92 can be inserted into the insertion part 82 to contact with the extending nails 83 so as to push the extending nails 83 to extend;
when the injection molding device is used, a pipeline of an injection molding object is connected to the injection molding pipeline 72 in advance, a power mechanism II is started, an output shaft of the power mechanism II drives a second screw rod 60 to rotate, the two second screw rods 60 rotate together, the two second screw rods 60 drive an injection cover 71 to move through threads when rotating, the height of the injection cover 71 is further adjusted, the injection cover 71 stretches into a molding cavity 41, a convex rib 42 slides into a sliding groove 75, and the height of the injection cover 71 is adjusted according to different use requirements;
after the height adjustment of the material injection cover 71 is completed, starting a power mechanism III, wherein an output shaft of the power mechanism III drives a second screw rod 60 to rotate, the two second screw rods 60 drive a lifting bracket 81 to move through threads when rotating, the lifting bracket 81 drives a plurality of inserting components 82 to move when moving, the inserting components 82 are inserted into corresponding through holes 73, the lower ends of the inserting components 82 are provided with arc grooves, the lower ends of the inserting components 82 are contacted with a bottom plate 44, the arc protrusions 45 are inserted into the arc grooves arranged at the lower ends of the inserting components 82, and then the installation of the inserting components 82 is completed;
further, the telescopic mechanism 91 is started, the telescopic mechanism 91 can be a hydraulic cylinder or an electric push rod, the telescopic end of the telescopic mechanism 91 drives the pushing posts 92 to move, so that the pushing posts 92 are inserted into the corresponding insertion parts 82, the pushing posts 92 are contacted with the extending nails 83, the extending nails 83 are pushed out to extend, the adjacent extending nails 83 are contacted, the extending nails 83 on the side edges extend into the receiving grooves 43 arranged on the convex edges 42, the extending nails 83 are contacted with the extending nails 83, injection molding can be blocked, and the communication hole I15 is formed;
further, after the extending nails 83 extend, injection molding raw materials are introduced between the injection cover 71 and the molding cavity 41 through the material pipe 72, so that the building module 10 is formed;
the extending nails 83 can be not extended, injection molding raw materials are introduced first, after the injection molding raw materials are introduced between the injection molding cover 71 and the molding cavity 41, the extending nails 83 are pushed out, so that the extending nails 83 extrude the injection molding raw materials, and injection molding bubbles possibly existing between the injection molding cover 71 and the molding cavity 41 are filled, so that the injection molding effect is further improved;
further, after the building module 10 is injection molded, after cooling for a period of time, the telescopic mechanism 91 is started, the telescopic ends of the telescopic mechanism 91 drive the pushing posts 92 to move upwards, so that the extending nails 83 are retracted, the power mechanism III is started, the output shaft of the power mechanism III drives the inserting parts 82 to withdraw from the molding cavity 41, finally, the power mechanism II is started, so that the material injection cover 71 is separated from the molding cavity 41, and finally, the formed building module 10 is taken out.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210624720.XA CN114986818B (en) | 2022-06-02 | 2022-06-02 | Assembled building module and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210624720.XA CN114986818B (en) | 2022-06-02 | 2022-06-02 | Assembled building module and preparation method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN114986818A CN114986818A (en) | 2022-09-02 |
| CN114986818B true CN114986818B (en) | 2023-12-19 |
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| CN202210624720.XA Active CN114986818B (en) | 2022-06-02 | 2022-06-02 | Assembled building module and preparation method thereof |
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