CN114924201A - A kind of test method of cycle life of lithium iron phosphate battery pack for communication under working condition - Google Patents
A kind of test method of cycle life of lithium iron phosphate battery pack for communication under working condition Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及锂电池技术领域,具体为一种通信用磷酸铁锂电池组工况循环寿命测试方法。The invention relates to the technical field of lithium batteries, in particular to a method for testing the cycle life of a lithium iron phosphate battery pack for communication under working conditions.
背景技术Background technique
在5G通信用后备电源领域,传统的铅酸电池因维护工作量大、寿命时间较短、容量受温度影响较大等缺点逐步被锂电池所替代,而锂电池因具有优良的倍率放电特性,更高的能量密度,更强的温度适应性。目前通信用磷酸铁锂电池组通常采用连续在线浮充方式工作模式,而通信用磷酸铁锂电池组目前主要参照YD/T 2344.1-2011《通信用磷酸铁锂电池组 第1部分:集成式电池组》6.8进行循环寿命测试,无法较好的反馈出通信用磷酸铁锂电池组真实的使用寿命情况,更无法展现出实际使用过程中成组电池浮充的安全性。In the field of backup power for 5G communications, traditional lead-acid batteries are gradually being replaced by lithium batteries due to their large maintenance workload, short lifespan, and large capacity affected by temperature. Lithium batteries have excellent rate discharge characteristics. Higher energy density, stronger temperature adaptability. At present, the lithium iron phosphate battery pack for communication usually adopts the continuous online floating charging mode, and the lithium iron phosphate battery pack for communication mainly refers to YD/T 2344.1-2011 "Lithium iron phosphate battery pack for communication Part 1: Integrated battery" Group "6.8 for cycle life test, it is impossible to give a good feedback on the real service life of the lithium iron phosphate battery pack for communication, and it is impossible to show the safety of the floating charge of the battery pack in the actual use process.
发明专利CN113805089A提出了一种动力锂电池浮充寿命估算方法及系统,包括获取待测锂电池的浮充信息,所述浮充信息包 括待测锂电池在电池浮充过程中温度、倍率、存储天数和循环周数;采用预先构建的电池浮充寿命劣化估算模型对所述浮充信息进行处理,预测所述待测锂电池的浮充寿命。该发明利用电池浮充寿命劣化估算模型估算实际场景下的动力锂电池的浮充寿命,模型是经过推导计算得到,未经过实际工况寿命的反向验证修正,同时受限于温度场的单一性、固定性使得模型准确度有待提高,且模型估算无法真实反应实际使用过程中的安全性。Invention patent CN113805089A proposes a method and system for estimating the floating charge life of a power lithium battery, including acquiring the floating charge information of the lithium battery to be tested, and the floating charge information includes the temperature, rate, and storage of the lithium battery to be tested during the battery floating charging process. The number of days and the number of cycles; the floating charge information is processed by using a pre-built battery floating charge life degradation estimation model to predict the floating charge life of the lithium battery to be tested. The invention uses the battery floating charge life degradation estimation model to estimate the floating charge life of the power lithium battery in the actual scenario. The accuracy of the model needs to be improved due to the stability and fixedness, and the model estimation cannot truly reflect the safety in the actual use process.
发明专利CN113219360 A提出了一种基于浮充策略的锂电池循环寿命测试方法,包括如下步骤:S1、充电:以恒流恒压对电池进行充电,上限电压为4.35V,截止电流为0.05C;S2:放电:以恒流对电池进行放电,下限电压为3.0V;以S1至S2为一个循环,间隔固定循环于充电过程完成后保持4 .35V恒压充电24h,循环100次或1000h后结束。该发明专利侧重点在对锂电池循环寿命加速测试开拓了一种方法,而非基于实际工况的工况循环寿命测试方法。Invention patent CN113219360 A proposes a lithium battery cycle life test method based on a floating charge strategy, including the following steps: S1, charging: charge the battery with a constant current and constant voltage, the upper limit voltage is 4.35V, and the cut-off current is 0.05C; S2: Discharge: discharge the battery with constant current, the lower limit voltage is 3.0V; take S1 to S2 as a cycle, the interval fixed cycle is maintained at 4.35V constant voltage charging for 24h after the charging process is completed, and the cycle ends after 100 times or 1000h . The focus of this invention patent is to develop a method for accelerated testing of lithium battery cycle life, rather than a method for testing cycle life under operating conditions based on actual operating conditions.
发明专利CN111106404A提出一种磷酸铁锂电池浮充优化方法,在磷酸铁锂电池浮充循环使用过程中采用“阶梯充电-浮充充电-恒流放电”三段充放电方式,减少活性物质的劣化 ,提高磷酸铁锂电池循环使用寿命。该发明专利侧重点在于开发充放电策略以延长电池使用寿命,而非电池寿命检测方法方向。Invention patent CN111106404A proposes an optimization method for floating charge of lithium iron phosphate battery. In the process of floating charge cycle of lithium iron phosphate battery, the three-stage charge and discharge method of "ladder charge-float charge-constant current discharge" is adopted to reduce the deterioration of active materials , Improve the cycle life of lithium iron phosphate batteries. The focus of this invention patent is to develop a charging and discharging strategy to prolong the service life of the battery, rather than the direction of the battery life detection method.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种通信用磷酸铁锂电池组工况循环寿命测试方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a method for testing the cycle life of a lithium iron phosphate battery pack for communication under working conditions, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种通信用磷酸铁锂电池组工况循环寿命测试方法,其特征在于:所述工况循环寿命的测试步骤包括:测试环境温度为T1~T2,且T1≤T2;In order to achieve the above purpose, the present invention provides the following technical solutions: a method for testing the cycle life of a lithium iron phosphate battery pack for communication under working conditions, characterized in that: the testing steps of the cycle life under the working conditions include: the test environment temperature is T1~T2 , and T1≤T2;
S1:对环境试验箱进行设置;S1: Set the environmental test box;
S2:将通信用磷酸铁锂电池组放置于试验环境中进行一段时间的环境适应;S2: Place the lithium iron phosphate battery pack for communication in the test environment for a period of environmental adaptation;
S3:0.5C电流CCCV充电,截至电压3.6*NV,截至电流0.05C;S3: 0.5C current CCCV charging, cut-off voltage 3.6*NV, cut-off current 0.05C;
S4:静置一段时间;S4: stand for a period of time;
S5:0.5C电流CC放电 截至电压2.7*N V;S5: 0.5C current CC discharge up to voltage 2.7*N V;
S6:静置一段时间;S6: stand for a period of time;
S7:从S3~S6步,进行循环;S7: From steps S3 to S6, loop;
S8:再对环境试验箱进行设置;S8: Then set the environmental test box;
S9:再将通信用磷酸铁锂电池组放置于试验环境中进行一段时间的环境适应;S9: Place the lithium iron phosphate battery pack for communication in the test environment for a period of time for environmental adaptation;
S10:浮充,浮充电压U0*N V,时间为t h;S10: float charge, float charge voltage U 0 *NV, time is th;
S11:0.5C电流CC放电 截至电压2.7*N V;S11: 0.5C current CC discharge up to voltage 2.7*N V;
S12:静置一段时间;S12: stand for a period of time;
S13:从S10~S12步,进行循环;S13: From steps S10 to S12, loop;
S14:从S1~S13步,进行循环;S14: From steps S1 to S13, loop;
S15:再对环境试验箱进行设置;S15: Set the environmental test box again;
S16:再将通信用磷酸铁锂电池组放置于试验环境中进行一段时间的环境适应;S16: Place the lithium iron phosphate battery pack for communication in the test environment for a period of time for environmental adaptation;
S17:0.5C电流CCCV充电,截至电压3.6*N V,截至电流0.05CS17: 0.5C current CCCV charging, cut-off voltage 3.6*N V, cut-off current 0.05C
S18:静置一段时间S18: Stand for a while
S19:0.5C电流CC放电,截至电压2.7*N VS19: 0.5C current CC discharge, cut-off voltage 2.7*N V
S20:静置一段时间S20: Stand for a while
S21:从S17~S20步,进行循环,并结束测试。S21: From steps S17 to S20, a cycle is performed, and the test is ended.
优选的,所述S1中的T1、T2分别按照间隔12h交替变化,同时T1、T2根据通信用磷酸铁锂电池组工作所处的环境特性所确定;Preferably, T1 and T2 in the S1 are alternately changed according to the interval of 12h, while T1 and T2 are determined according to the environmental characteristics in which the lithium iron phosphate battery pack for communication works;
所述步骤S1和S15中的环境试验箱设置均在25℃的定值运行模式;The environmental test chambers in the steps S1 and S15 are all set to a fixed-value operation mode of 25°C;
所述步骤S2和S16中的环境适应时间不小于4h;The environmental adaptation time in the steps S2 and S16 is not less than 4h;
所述步骤S4、S6、S18和S20中的静置时长均是0.5h;The standing time in the steps S4, S6, S18 and S20 is all 0.5h;
所述步骤S7和S21中的循环次数均为3次,并取3次放电容量均值,记为Cn-1,其中n为正整数,可用于计算放电容量保持率,计算公式为η= Cn-1/C0*100%;The number of cycles in the steps S7 and S21 is 3 times, and the average value of the discharge capacity for 3 times is taken, which is denoted as C n-1 , where n is a positive integer, which can be used to calculate the discharge capacity retention rate, and the calculation formula is η=C n-1 /C 0 *100%;
所述步骤S8中的环境试验箱设置在T1~T2~T1的24h程式运行模式;The environmental test chamber in the step S8 is set in the 24h program operation mode of T1~T2~T1;
所述步骤S9中的环境适应时间不小于8h;The environmental adaptation time in the step S9 is not less than 8h;
所述步骤S12中的静置时长为5h;The standing time in the step S12 is 5h;
所述步骤S13中的循环次数为50次;The number of cycles in the step S13 is 50;
所述步骤S14中的循环次数为60次。The number of cycles in the step S14 is 60 times.
优选的,所述步骤S13结束之后,会进行容量标定,标定方式就是重复步骤S1~S7,测出放电容量均值,并计算放电容量保持率,若η出现小于等于80%的情况可提前结束测试。Preferably, after the step S13 is completed, capacity calibration will be performed. The calibration method is to repeat steps S1 to S7, measure the average discharge capacity, and calculate the discharge capacity retention rate. If η is less than or equal to 80%, the test can be terminated in advance. .
优选的,所述C为通信用磷酸铁锂电池组的额定容量,一般取20、50、100、150Ah;Preferably, the C is the rated capacity of the lithium iron phosphate battery pack for communication, generally 20, 50, 100, 150Ah;
所述U0由产品生产商提供,一般取3.35~3.4V;The U 0 is provided by the product manufacturer, and generally takes 3.35~3.4V;
所述t由当地电力条件决定;The t is determined by local power conditions;
所述N为产品中电池串联数量,一般为15或者16。The N is the number of batteries in series in the product, generally 15 or 16.
与现有技术相比,本发明的有益效果是:本发明能够很好的,在贴合实际工况条件下进行测试,通过该工况循环寿命测试法,还能够很好的反馈出通信用磷酸铁锂电池组真实的使用寿命情况,其中步骤S8~S14进行循环测试中,通过连续在线浮充,还可展现出实际使用过程中成组电池浮充的安全性。Compared with the prior art, the beneficial effects of the present invention are: the present invention can be well tested under conditions that fit the actual working conditions, and through the cycle life test method of the working conditions, the communication function can also be well fed back. The actual service life of the lithium iron phosphate battery pack. In the cycle test in steps S8 to S14, through continuous online floating charging, the safety of floating charging of the battery pack in actual use can also be shown.
附图说明Description of drawings
图1为本发明通信用磷酸铁锂电池组工况循环寿命测试方法流程图;Fig. 1 is a flow chart of a method for testing the cycle life of a lithium iron phosphate battery pack for communication according to the present invention;
图2为本发实施例一的循环寿命图。FIG. 2 is a cycle life diagram of Embodiment 1 of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1,本发明提供一种技术方案:一种通信用磷酸铁锂电池组工况循环寿命测试方法,所述工况循环寿命的测试步骤包括:Please refer to FIG. 1 , the present invention provides a technical solution: a method for testing the cycle life of a lithium iron phosphate battery pack for communication under operating conditions. The steps for testing the cycle life under operating conditions include:
测试环境温度为T1~T2,且T1≤T2,T1、T2分别按照间隔12h交替变化,同时T1、T2根据通信用磷酸铁锂电池组工作所处的环境特性所确定;The test environment temperature is T1~T2, and T1≤T2, T1, T2 alternately change according to the interval of 12h, and T1, T2 are determined according to the environmental characteristics of the communication lithium iron phosphate battery pack;
S1:将环境试验箱设置25℃的定值运行模式;S1: Set the environmental test box to the constant value operation mode of 25°C;
S2:通信用磷酸铁锂电池组放置于试验环境中进行环境适应,时间不小于4h;S2: The lithium iron phosphate battery pack for communication is placed in the test environment for environmental adaptation, and the time is not less than 4h;
S3:0.5C电流CCCV充电,截至电压3.6*NV,截至电流0.05CS3: 0.5C current CCCV charging, cut-off voltage 3.6*NV, cut-off current 0.05C
S4:静置0.5hS4: stand for 0.5h
S5:0.5C电流CC放电 截至电压2.7*N VS5: 0.5C current CC discharge up to voltage 2.7*N V
S6:静置0.5hS6: stand for 0.5h
S7:进行循环,从S3~S6步,循环次数为3,取3次放电容量均值记为Cn-1,n为正整数,可用于计算放电容量保持率,计算公式为η= Cn-1/C0*100%;S7: Carry out the cycle, from steps S3 to S6, the number of cycles is 3, and the average value of the discharge capacity of 3 times is recorded as C n-1 , n is a positive integer, which can be used to calculate the discharge capacity retention rate, and the calculation formula is η = C n- 1 /C 0 *100%;
上述步骤S1~S7为初循环预处理工步。The above steps S1 to S7 are the initial cycle preprocessing steps.
然后再进入中循环处理工步,中循环处理工步包括:Then enter the middle cycle processing step, the middle cycle processing step includes:
S8:将环境试验箱设置T1~T2~T1的24h程式运行模式;S8: Set the environmental test box to the 24h program operation mode of T1~T2~T1;
S9:通信用磷酸铁锂电池组进行环境适应,时间不小于8h;S9: The lithium iron phosphate battery pack for communication is adapted to the environment, and the time is not less than 8h;
S10:浮充,浮充电压U0*N V,时间为t hS10: float charge, float charge voltage U 0 *NV, time is th
S11:0.5C电流CC放电 截至电压2.7*N VS11: 0.5C current CC discharge up to voltage 2.7*N V
S12:静置5hS12: stand for 5h
S13:进行循环,从S10~S12步,循环次数为50;S13: Circulate, from S10 to S12 steps, the number of cycles is 50;
并且在步骤S13结束之后,会对电容量进行容量标定,标定方式就是重复步骤S1~S7,测出放电容量均值,并计算放电容量保持率,计算公式为η= Cn-1/C0*100%;And after the end of step S13, the capacity calibration will be performed on the capacitance. The calibration method is to repeat steps S1 to S7, measure the average value of the discharge capacity, and calculate the discharge capacity retention rate. The calculation formula is η= C n-1 /C 0 * 100%;
若电池性能比较差,通过上述中循环处理工步所计算出的η,会出现小于等于80%的情况,该情况下可提前结束测试,并将所得出的放电容量保持率,和常规的国标行标进行对比。If the battery performance is relatively poor, the η calculated by the above-mentioned intermediate cycle processing steps will be less than or equal to 80%. In this case, the test can be terminated in advance, and the obtained discharge capacity retention rate will be compared with the conventional national standard. Line mark for comparison.
若电池性能比较好,通过上述中循环处理工步所计算出的η,会出现大于等于80%的情况,该情况下再进入大循环处理工步,大循环处理工步包括:If the performance of the battery is relatively good, the η calculated by the above-mentioned middle cycle treatment step will be greater than or equal to 80%. In this case, the large cycle treatment step will be entered. The large cycle treatment step includes:
S14:进行循环,从S1~S13步,循环次数为60;S14: Circulate, from steps S1 to S13, the number of cycles is 60;
S15:将环境试验箱设置25℃的定值运行模式;S15: Set the environmental test box to the constant value operation mode of 25°C;
S16:通信用磷酸铁锂电池组放置于试验环境中进行环境适应,时间不小于4h;S16: The lithium iron phosphate battery pack for communication is placed in the test environment for environmental adaptation, and the time is not less than 4h;
S17:0.5C电流CCCV充电,截至电压3.6*N V,截至电流0.05CS17: 0.5C current CCCV charging, cut-off voltage 3.6*N V, cut-off current 0.05C
S18:静置0.5hS18: stand for 0.5h
S19:0.5C电流CC放电,截至电压2.7*N VS19: 0.5C current CC discharge, cut-off voltage 2.7*N V
S20:静置0.5hS20: stand for 0.5h
S21:进行循环,从S17~S20步,循环次数为3,取3次放电容量均值记为Cn-1,n为正整数,可用于计算放电容量保持率,计算公式为η= Cn-1/C0*100%;S21: Carry out the cycle, from steps S17 to S20, the number of cycles is 3, and the average value of the discharge capacity of 3 times is recorded as C n-1 , and n is a positive integer, which can be used to calculate the discharge capacity retention rate. The calculation formula is η = C n- 1 /C 0 *100%;
大循环处理工步结束后,将所得出的放电容量保持率,和常规的国标行标进行对比。After the large cycle treatment step is completed, the obtained discharge capacity retention rate is compared with the conventional national standard.
上述实施例中,所述C为通信用磷酸铁锂电池组的额定容量,一般取20、50、100、150Ah等;In the above embodiment, the C is the rated capacity of the lithium iron phosphate battery pack for communication, generally 20, 50, 100, 150Ah, etc.;
所述U0由产品生产商提供,一般取3.35~3.4V;The U 0 is provided by the product manufacturer, and generally takes 3.35~3.4V;
所述t由当地电力条件决定;The t is determined by local power conditions;
所述N为产品中电池串联数量,一般为15或者16。The N is the number of batteries in series in the product, generally 15 or 16.
实施例一Example 1
下面结合图2,取一组48V100Ah通信用磷酸铁锂电池组(集成式),其中,通信用磷酸铁锂电池组的额定容量,C=100Ah;U0=3.4V;t=72h;产品中电池串联数量,N=16;Combining with Figure 2 below, take a set of 48V100Ah lithium iron phosphate battery pack for communication (integrated type), among which, the rated capacity of the lithium iron phosphate battery pack for communication is C=100Ah; U 0 =3.4V; t=72h; in the product The number of batteries in series, N=16;
采用的计算公式为,放电容量保持率η= Cn-1/C0*100%,若η出现小于等于80%的情况可提前结束测试;The calculation formula used is, discharge capacity retention rate η= C n-1 /C 0 *100%, if η is less than or equal to 80%, the test can be terminated in advance;
然后实施具体的如下测试:Then implement the following specific tests:
测试环境温度为T1=10℃、T2=30℃;The test environment temperature is T1=10℃, T2=30℃;
S1:将环境试验箱设置25℃的定值运行模式;S1: Set the environmental test box to the constant value operation mode of 25°C;
S2:通信用磷酸铁锂电池组放置于试验环境中进行环境适应,时间不小于4h;S2: The lithium iron phosphate battery pack for communication is placed in the test environment for environmental adaptation, and the time is not less than 4h;
S3:50A电流CCCV充电,截至电压3.6*16V,截至电流5A;S3: 50A current CCCV charging, cut-off voltage 3.6*16V, cut-off current 5A;
S4:静置0.5h;S4: stand for 0.5h;
S5:50A电流CC放电 截至电压2.7*16V;S5: 50A current CC discharge up to voltage 2.7*16V;
S6:静置0.5h;S6: stand for 0.5h;
S7:进行循环,从S3~S6步,循环次数3,取3次放电容量均值记为Cn-1,n为正整数;S7: Carry out the cycle, from steps S3 to S6, the number of cycles is 3, and the average value of the discharge capacity of 3 times is taken as C n-1 , and n is a positive integer;
S8:将环境试验箱设置10℃~30℃~10℃的24h程式运行模式;S8: Set the environmental test chamber to the 24h program operation mode of 10℃~30℃~10℃;
S9:通信用磷酸铁锂电池组进行环境适应,时间不小于8h;S9: The lithium iron phosphate battery pack for communication is adapted to the environment, and the time is not less than 8h;
S10:浮充,浮充电压3.4*16 V,时间为72 h;S10: Float charge, the float charge voltage is 3.4*16 V, and the time is 72 h;
S11:50A电流CC放电 截至电压2.7*16 V;S11: 50A current CC discharge up to 2.7*16 V;
S12:静置5h ;S12: stand for 5h;
S13:进行循环,从S10~S12步,循环次数50;S13: Circulate, from steps S10 to S12, the number of cycles is 50;
S14:进行循环,从S1~S13步,循环次数60;S14: Circulate, from steps S1 to S13, the number of cycles is 60;
S15:将环境试验箱设置25℃的定值运行模式;S15: Set the environmental test box to the constant value operation mode of 25°C;
S16:通信用磷酸铁锂电池组放置于试验环境中进行环境适应,时间不小于4h;S16: The lithium iron phosphate battery pack for communication is placed in the test environment for environmental adaptation, and the time is not less than 4h;
S17:50A电流CCCV充电,截至电压3.6*16 V,截至电流5A;S17: 50A current CCCV charging, cut-off voltage 3.6*16 V, cut-off current 5A;
S18:静置0.5h;S18: stand for 0.5h;
S19:5A电流CC放电,截至电压2.7*16V;S19: 5A current CC discharge, cut-off voltage 2.7*16V;
S20:静置0.5h;S20: stand for 0.5h;
S21:进行循环,从S17~S20步,循环次数3,取3次放电容量均值记为为Cn-1,n为正整数;S21: Carry out the cycle, from steps S17 to S20, the number of cycles is 3, and the average value of the discharge capacity of 3 times is taken as C n-1 , and n is a positive integer;
将通过上述步骤测试后,得出的电容量均值放入公式η= Cn-1/C0*100%,最终得出的放电容量保持率,和常规的国标行标进行对比,即可反馈出通信用磷酸铁锂电池组真实的使用寿命情况。Put the average value of the capacitance obtained after passing the test of the above steps into the formula η= C n-1 /C 0 *100%, and the final discharge capacity retention rate can be compared with the conventional national standard, and you can feedback The actual service life of lithium iron phosphate battery packs for outbound communications.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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