CN114905008B - Inoculant uniform throwing device for metal smelting - Google Patents
Inoculant uniform throwing device for metal smelting Download PDFInfo
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- CN114905008B CN114905008B CN202210467426.2A CN202210467426A CN114905008B CN 114905008 B CN114905008 B CN 114905008B CN 202210467426 A CN202210467426 A CN 202210467426A CN 114905008 B CN114905008 B CN 114905008B
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- 239000002054 inoculum Substances 0.000 title claims abstract description 50
- 239000002184 metal Substances 0.000 title claims abstract description 39
- 238000003723 Smelting Methods 0.000 title claims abstract description 14
- 238000003756 stirring Methods 0.000 claims description 35
- 238000007789 sealing Methods 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract description 10
- 238000011081 inoculation Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 230000002028 premature Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D45/00—Equipment for casting, not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B1/00—Shaft or like vertical or substantially vertical furnaces
- F27B1/10—Details, accessories or equipment specially adapted for furnaces of these types
- F27B1/20—Arrangements of devices for charging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/14—Charging or discharging liquid or molten material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
本发明涉及投料设备的技术领域,特别是涉及一种用于金属冶炼的孕育剂均匀投放设备,包括导料筒,所述导料筒外壁上连通设置有进料管道,所述导料筒上方设置有储料筒,储料筒底部连通设置有多个导料管,导料管的输出端插入导料筒内,所述导料筒内竖向设置有转轴,转轴的外壁上安装有螺旋板,所述转轴顶部伸入至储料筒内,并且所述转轴顶部设置有开合结构;该设备可实现孕育剂与金属液的同步投入混合的目的,有效避免孕育剂过早投入并造成其孕育效果下降,提高孕育剂与金属液混合均匀性,提高铸件质量,同时方便根据金属液流量自动控制孕育剂的投入量,提高实用性。
The present invention relates to the technical field of feeding equipment, and in particular to a device for uniformly feeding inoculant for metal smelting, which includes a guide tube with a feeding pipe connected to the outer wall of the guide tube and above the guide tube. A storage cylinder is provided, and a plurality of guide tubes are connected at the bottom of the storage cylinder. The output end of the guide tube is inserted into the guide tube. A rotating shaft is vertically provided in the guide tube, and a spiral is installed on the outer wall of the rotating shaft. plate, the top of the rotating shaft extends into the storage barrel, and the top of the rotating shaft is provided with an opening and closing structure; this equipment can realize the purpose of synchronously adding in the inoculant and the molten metal, effectively preventing the premature input of the inoculant and causing The inoculation effect is reduced, the uniformity of the mixing of the inoculant and the molten metal is improved, and the quality of the casting is improved. At the same time, it is convenient to automatically control the input amount of the inoculant according to the flow rate of the molten metal, thereby improving the practicality.
Description
技术领域Technical field
本发明涉及投料设备的技术领域,特别是涉及一种用于金属冶炼的孕育剂均匀投放设备。The present invention relates to the technical field of feeding equipment, and in particular to a device for uniformly feeding inoculant for metal smelting.
背景技术Background technique
众所周知,孕育剂是金属冶炼铸造领域中经常用到的一种添加剂,其能够有效改善铸件机械性能,减少内用力和壁厚敏感度,从而提高铸件性能,一般铸件浇铸时,先将孕育剂投入铸件模型内,之后将金属液倒入模型内即可,然而此种方式因孕育剂过早投入容易导致孕育剂效果下降,造成孕育衰退,同时孕育剂与金属液无法均匀混合,影响铸件质量。As we all know, inoculant is an additive often used in the field of metal smelting and casting. It can effectively improve the mechanical properties of castings, reduce internal force and wall thickness sensitivity, thereby improving the performance of castings. Generally, when casting castings, the inoculant is added first In the casting model, the molten metal can then be poured into the model. However, in this method, the premature input of the inoculant can easily lead to a decrease in the effect of the inoculant, causing inoculation decline. At the same time, the inoculant and the molten metal cannot be evenly mixed, affecting the quality of the casting.
发明内容Contents of the invention
为解决上述技术问题,本发明提供一种用于金属冶炼的孕育剂均匀投放设备。In order to solve the above technical problems, the present invention provides a device for uniformly dosing inoculant for metal smelting.
为了达到上述目的,本发明所采用的技术方案是:In order to achieve the above objects, the technical solutions adopted by the present invention are:
用于金属冶炼的孕育剂均匀投放设备,包括导料筒,所述导料筒外壁上连通设置有进料管道,所述导料筒上方设置有储料筒,储料筒底部连通设置有多个导料管,导料管的输出端插入导料筒内,所述导料筒内竖向设置有转轴,转轴的外壁上安装有螺旋板,所述转轴顶部伸入至储料筒内,并且所述转轴顶部设置有开合结构,所述开合结构用于对储料筒进行开关控制;The equipment for evenly dispensing inoculant for metal smelting includes a guide barrel with a feed pipe connected to the outer wall of the guide barrel, a storage barrel provided above the guide barrel, and a plurality of barrels connected at the bottom of the storage barrel. A guide tube, the output end of the guide tube is inserted into the guide tube, a rotating shaft is vertically arranged in the guide tube, a spiral plate is installed on the outer wall of the rotating shaft, and the top of the rotating shaft extends into the material storage tube. And the top of the rotating shaft is provided with an opening and closing structure, and the opening and closing structure is used to control the opening and closing of the storage barrel;
其中,所述储料筒底部设置为内凹锥形,所述转轴在导料筒和储料筒内滑动。Wherein, the bottom of the storage barrel is configured as a concave cone, and the rotating shaft slides in the guide barrel and the storage barrel.
进一步地,所述开合结构包括转动安装在储料筒内壁上的转动环,所述转动环顶部设置为锥面,所述转动环底部转动安装有多个封板,多个封板拼接成整圆,所述封板底部转动安装有第一推拉杆,所述第一推拉杆外端转动安装有第二推拉杆,所述第二推拉杆外端转动安装有第三推拉杆,所述第三推拉杆的外壁与所述储料筒内壁接触,所述第三推拉杆顶部转动安装在转动环底部;Further, the opening and closing structure includes a rotating ring rotatably installed on the inner wall of the storage barrel. The top of the rotating ring is set as a tapered surface, and a plurality of sealing plates are rotatably installed at the bottom of the rotating ring. The plurality of sealing plates are spliced together to form In a complete circle, a first push-pull rod is rotatably installed at the bottom of the sealing plate, a second push-pull rod is rotatably installed at the outer end of the first push-pull rod, and a third push-pull rod is rotatably installed at the outer end of the second push-pull rod. The outer wall of the third push-pull rod is in contact with the inner wall of the storage barrel, and the top of the third push-pull rod is rotatably mounted on the bottom of the rotating ring;
所述第二推拉杆底部安装有顶板,所述顶板顶部与所述第一推拉杆底部接触,所述顶板底部转动安装有第四推拉杆,所述第四推拉杆转动安装在转轴的外壁上;A top plate is installed at the bottom of the second push-pull rod. The top of the top plate is in contact with the bottom of the first push-pull rod. A fourth push-pull rod is rotatably installed at the bottom of the top plate. The fourth push-pull rod is rotatably installed on the outer wall of the rotating shaft. ;
其中,所述第一推拉杆与所述第二推拉杆接近共线状态,所述第一推拉杆与所述第二推拉杆的夹角朝下,所述转轴上设置有弹性结构,所述弹性结构用于对转轴产生向上弹性推力。Wherein, the first push-pull rod and the second push-pull rod are close to a collinear state, the angle between the first push-pull rod and the second push-pull rod is downward, an elastic structure is provided on the rotating shaft, and the The elastic structure is used to generate upward elastic thrust on the rotating shaft.
进一步地,所述弹性结构包括转动套设在转轴外壁上的移动套,所述移动套位于导料筒与储料筒之间,所述移动套上下两侧均接触设置有挡环,挡环固定在转轴上;Further, the elastic structure includes a moving sleeve that is mounted on the outer wall of the rotating shaft. The moving sleeve is located between the guide barrel and the storage barrel. The upper and lower sides of the moving sleeve are provided with baffle rings. The baffle rings are in contact with each other. fixed on the rotating shaft;
所述移动套的圆周外壁上安装有多个第一顶杆,所述移动套底部转动安装有多个第二顶杆,所述第二顶杆倾斜,并且第一顶杆与第二顶杆之间安装有板簧,所述第二顶杆的外端转动安装有转动杆,转动杆底部转动安装在导料筒顶部,转动杆的外壁与第一顶杆的外端接触,所述储料筒底部安装有多个弧形导轨,所述弧形导轨沿所述转轴径向方向,所述转动杆的外端滑动安装在弧形导轨上。A plurality of first ejector pins are installed on the circumferential outer wall of the moving sleeve, and a plurality of second ejector pins are rotatably installed at the bottom of the moving sleeve. The second ejector pins are inclined, and the first ejector pins and the second ejector pins are A leaf spring is installed between them, a rotating rod is mounted on the outer end of the second ejector rod, and the bottom of the rotating rod is rotated and installed on the top of the guide tube. The outer wall of the rotating rod is in contact with the outer end of the first ejector rod. A plurality of arc-shaped guide rails are installed at the bottom of the barrel. The arc-shaped guide rails are along the radial direction of the rotating shaft. The outer end of the rotating rod is slidably mounted on the arc-shaped guide rails.
进一步地,所述导料筒内竖向设置有多根搅动杆,多根搅动杆呈环形分布,并且搅动杆穿过螺旋板并转动连接,所述搅动杆外壁上安装有多根搅动棒。Further, a plurality of stirring rods are vertically arranged in the guide tube, the plurality of stirring rods are distributed in an annular shape, and the stirring rods pass through the spiral plate and are connected by rotation, and a plurality of stirring rods are installed on the outer wall of the stirring rod.
进一步地,所述导料筒内壁顶部安装有内齿环,所述内齿环内啮合设置有多个齿轮,所述齿轮底部安装有多边形滑杆,所述多边形滑杆底部插入搅动杆内,并且多边形滑杆与搅动杆滑动连接,所述齿轮顶部转动安装有滑块,所述导料筒内壁底部安装有环形导轨,滑块滑动安装在环形导轨上。Further, an internal gear ring is installed on the top of the inner wall of the guide tube, and a plurality of gears are meshed in the internal gear ring. A polygonal sliding rod is installed at the bottom of the gear, and the bottom of the polygonal sliding rod is inserted into the stirring rod. Moreover, the polygonal sliding rod is slidingly connected to the agitating rod. A slider is mounted on the top of the gear for rotation. An annular guide rail is installed on the bottom of the inner wall of the guide barrel. The slider is slidably mounted on the annular guide rail.
进一步地,还包括扣槽板,所述扣槽板扣设在所述导料筒底部开口上,所述转轴底部与所述扣槽板连接,所述扣槽板外壁上连通安装有多个导料槽板。Further, it also includes a buckle groove plate, the buckle groove plate is buckled on the bottom opening of the guide barrel, the bottom of the rotating shaft is connected with the buckle groove plate, and a plurality of buckle groove plates are connected and installed on the outer wall of the buckle groove plate. Guide chute plate.
进一步地,所述导料筒外壁上转动安装有支撑环,支撑环的外壁上安装有滑套,所述滑套内滑动设置有滑柱,所述滑柱底部安装在扣槽板上,所述滑柱顶部安装有限位板。Further, a support ring is rotatably installed on the outer wall of the guide tube, a sliding sleeve is installed on the outer wall of the support ring, a sliding column is slidably provided in the sliding sleeve, and the bottom of the sliding column is installed on the buckle groove plate, so A limit plate is installed on the top of the sliding column.
进一步地,还包括隔板,所述隔板转动安装在导料筒内壁上,所述搅动杆穿过隔板并滑动连接。Further, it also includes a partition, which is rotatably mounted on the inner wall of the guide tube, and the stirring rod passes through the partition and is slidably connected.
与现有技术相比本发明的有益效果为:通过转轴、螺旋板和开合结构可实现孕育剂与金属液的同步投入混合的目的,有效避免孕育剂过早投入并造成其孕育效果下降,提高孕育剂与金属液混合均匀性,提高铸件质量,提高实用性。Compared with the prior art, the beneficial effects of the present invention are: through the rotating shaft, spiral plate and opening and closing structure, the purpose of synchronous input and mixing of the inoculant and the molten metal can be achieved, effectively avoiding premature input of the inoculant and causing a decrease in the inoculation effect; Improve the mixing uniformity of inoculant and molten metal, improve the quality of castings and improve practicability.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2是图1中储料筒俯视放大结构示意图;Figure 2 is a schematic diagram of the enlarged top view of the storage cylinder in Figure 1;
图3是图1中导料筒剖视结构示意图;Figure 3 is a schematic cross-sectional structural diagram of the guide tube in Figure 1;
图4是图3中A处局部放大结构示意图;Figure 4 is a schematic diagram of the partially enlarged structure of position A in Figure 3;
图5是图3中B处局部放大结构示意图;Figure 5 is a schematic diagram of the partially enlarged structure at B in Figure 3;
附图中标记:1、导料筒;2、进料管道;3、储料筒;4、导料管;5、转轴;6、螺旋板;7、转动环;8、封板;9、第一推拉杆;10、第二推拉杆;11、第三推拉杆;12、顶板;13、第四推拉杆;14、移动套;15、挡环;16、第一顶杆;17、第二顶杆;18、板簧;19、转动杆;20、弧形导轨;21、搅动杆;22、搅动棒;23、内齿环;24、齿轮;25、多边形滑杆;26、滑块;27、环形导轨;28、扣槽板;29、导料槽板;30、支撑环;31、滑套;32、滑柱;33、限位板;34、隔板。Markings in the drawings: 1. Material guide tube; 2. Feed pipe; 3. Storage cylinder; 4. Material guide tube; 5. Rotating shaft; 6. Spiral plate; 7. Rotating ring; 8. Sealing plate; 9. The first push-pull rod; 10. The second push-pull rod; 11. The third push-pull rod; 12. Top plate; 13. The fourth push-pull rod; 14. Moving sleeve; 15. Stop ring; 16. The first push rod; 17. The first Two ejector rods; 18. Leaf spring; 19. Rotating rod; 20. Arc guide rail; 21. Stirring rod; 22. Stirring rod; 23. Internal gear ring; 24. Gear; 25. Polygonal sliding rod; 26. Slider ; 27. Ring guide rail; 28. Buckling groove plate; 29. Guide groove plate; 30. Support ring; 31. Sliding sleeve; 32. Slide column; 33. Limiting plate; 34. Partition plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.
在本发明的描述中,需要说明的是,属于“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或者位置关系为基于附图所示的方位或者位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms “center”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner”, “outer”, etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations of the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如可以是固定连接,也可以是可拆卸连接,或一体式连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以是通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。本实施例采用递进的方式撰写。In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, or it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis. This example is written in a progressive manner.
如图1至图5所示,本发明的一种用于金属冶炼的孕育剂均匀投放设备,包括导料筒1,所述导料筒1外壁上连通设置有进料管道2,所述导料筒1上方设置有储料筒3,储料筒3底部连通设置有多个导料管4,导料管4的输出端插入导料筒1内,所述导料筒1内竖向设置有转轴5,转轴5的外壁上安装有螺旋板6,所述转轴5顶部伸入至储料筒3内,并且所述转轴5顶部设置有开合结构,所述开合结构用于对储料筒3进行开关控制;As shown in Figures 1 to 5, a device for uniformly dosing inoculant for metal smelting of the present invention includes a guide tube 1, and a feed pipe 2 is connected to the outer wall of the guide tube 1. A storage cylinder 3 is provided above the material cylinder 1. A plurality of material guide tubes 4 are connected at the bottom of the material storage cylinder 3. The output ends of the material guide tubes 4 are inserted into the material guide tube 1. The material guide tube 1 is arranged vertically. There is a rotating shaft 5. A spiral plate 6 is installed on the outer wall of the rotating shaft 5. The top of the rotating shaft 5 extends into the storage barrel 3, and an opening and closing structure is provided on the top of the rotating shaft 5. The opening and closing structure is used to store the material. Barrel 3 is controlled on and off;
其中,所述储料筒3底部设置为内凹锥形,所述转轴5在导料筒1和储料筒3内滑动。Wherein, the bottom of the storage barrel 3 is configured to have a concave conical shape, and the rotating shaft 5 slides in the guide barrel 1 and the storage barrel 3 .
本实施例中,储料筒3内存储有孕育剂,金属液通过进料管道2倒入导料筒1内,金属液在导料筒1内向下流动并对螺旋板6产生作用力,螺旋板6向下移动并进行转动,螺旋板6带动转轴5转动并向下移动,转轴5拉动开合结构开启,此时储料筒3内的孕育剂向下流动并通过导料管4流入导料筒1内的金属液中,由于螺旋板6处于转动状态,螺旋板6对金属液和孕育剂进行旋转搅动处理,从而使孕育剂与金属液混合,同时当导料筒1内金属液流量较大时,金属液对螺旋板6的作用力增大,转轴5拉动开合结构的开启程度增大,从而增大孕育剂投入量,实现孕育剂投入量的自动控制,该设备可实现孕育剂与金属液的同步投入混合的目的,有效避免孕育剂过早投入并造成其孕育效果下降,提高孕育剂与金属液混合均匀性,提高铸件质量,同时方便根据金属液流量自动控制孕育剂的投入量,提高实用性。In this embodiment, the storage cylinder 3 stores inoculant, and the molten metal is poured into the guide cylinder 1 through the feed pipe 2. The molten metal flows downward in the guide cylinder 1 and exerts force on the spiral plate 6. The spiral The plate 6 moves downward and rotates. The spiral plate 6 drives the rotating shaft 5 to rotate and move downward. The rotating shaft 5 pulls the opening and closing structure to open. At this time, the inoculant in the storage barrel 3 flows downward and flows into the guide tube 4. In the molten metal in the barrel 1, since the spiral plate 6 is in a rotating state, the spiral plate 6 rotates and agitates the molten metal and the inoculant, so that the inoculant and the molten metal are mixed. At the same time, when the flow rate of the molten metal in the guide barrel 1 When it is larger, the force of the molten metal on the spiral plate 6 increases, and the opening degree of the opening and closing structure pulled by the rotating shaft 5 increases, thereby increasing the input amount of inoculant and realizing automatic control of the input amount of inoculant. This equipment can realize inoculation. The purpose of simultaneous input and mixing of inoculant and molten metal is to effectively avoid premature input of inoculant and the decline of its inoculation effect, improve the uniformity of mixing of inoculant and molten metal, improve the quality of castings, and facilitate automatic control of the inoculant according to the flow rate of molten metal. investment to improve practicality.
作为上述实施例的优选,所述开合结构包括转动安装在储料筒3内壁上的转动环7,所述转动环7顶部设置为锥面,所述转动环7底部转动安装有多个封板8,多个封板8拼接成整圆,所述封板8底部转动安装有第一推拉杆9,所述第一推拉杆9外端转动安装有第二推拉杆10,所述第二推拉杆10外端转动安装有第三推拉杆11,所述第三推拉杆11的外壁与所述储料筒3内壁接触,所述第三推拉杆11顶部转动安装在转动环7底部;As a preferred embodiment of the above embodiment, the opening and closing structure includes a rotating ring 7 that is rotatably mounted on the inner wall of the storage barrel 3. The top of the rotating ring 7 is configured as a cone surface, and a plurality of seals are rotatably installed at the bottom of the rotating ring 7. plate 8, a plurality of sealing plates 8 are spliced into a complete circle, a first push-pull rod 9 is rotatably installed at the bottom of the sealing plate 8, and a second push-pull rod 10 is rotatably installed at the outer end of the first push-pull rod 9. A third push-pull rod 11 is rotatably mounted on the outer end of the push-pull rod 10. The outer wall of the third push-pull rod 11 is in contact with the inner wall of the storage barrel 3. The top of the third push-pull rod 11 is rotatably mounted on the bottom of the rotating ring 7;
所述第二推拉杆10底部安装有顶板12,所述顶板12顶部与所述第一推拉杆9底部接触,所述顶板12底部转动安装有第四推拉杆13,所述第四推拉杆13转动安装在转轴5的外壁上;A top plate 12 is installed at the bottom of the second push-pull rod 10. The top of the top plate 12 is in contact with the bottom of the first push-pull rod 9. A fourth push-pull rod 13 is rotatably installed at the bottom of the top plate 12. The fourth push-pull rod 13 Rotation is installed on the outer wall of the rotating shaft 5;
其中,所述第一推拉杆9与所述第二推拉杆10接近共线状态,所述第一推拉杆9与所述第二推拉杆10的夹角朝下,所述转轴5上设置有弹性结构,所述弹性结构用于对转轴5产生向上弹性推力。Wherein, the first push-pull rod 9 and the second push-pull rod 10 are close to a collinear state, the angle between the first push-pull rod 9 and the second push-pull rod 10 is downward, and the rotating shaft 5 is provided with An elastic structure is used to generate upward elastic thrust on the rotating shaft 5 .
本实施例中,当转轴5向下移动时,转轴5通过第四推拉杆13拉动顶板12移动,顶板12拉动第二推拉杆10、第三推拉杆11和第一推拉杆9移动,第一推拉杆9拉动封板8转动,此时多个封板8相互分离,封板8上的孕育剂可通过相邻两个封板8之间的缝隙下落,多个封板8处于开启状态,从而实现孕育剂的自动投入工作,当金属液流量增大时,转轴5向下移动距离增大,相邻两个封板8之间的缝隙增大,从而自动增大孕育剂投入量,实现孕育剂投入工作的自动控制。In this embodiment, when the rotating shaft 5 moves downward, the rotating shaft 5 pulls the top plate 12 to move through the fourth push-pull rod 13, and the top plate 12 pulls the second push-pull rod 10, the third push-pull rod 11 and the first push-pull rod 9 to move. The push-pull rod 9 pulls the sealing plate 8 to rotate. At this time, the plurality of sealing plates 8 are separated from each other. The inoculant on the sealing plate 8 can fall through the gap between two adjacent sealing plates 8. The plurality of sealing plates 8 are in an open state. In this way, the automatic input of the inoculant is realized. When the flow rate of the molten metal increases, the downward movement distance of the rotating shaft 5 increases, and the gap between the two adjacent sealing plates 8 increases, thereby automatically increasing the input amount of the inoculant and realizing Automatic control of inoculant input.
在本实施例中,由于第一推拉杆9与第二推拉杆10接近共线状态,并且第一推拉杆9与第二推拉杆10夹角朝下,当封板8处于封闭状态时,封板8上孕育剂对封板8的下压力使第一推拉杆9与第二推拉杆10的连接点存在向上移动的趋势,此时第三推拉杆11外壁与储料筒3内壁接触,并且顶板12与第一推拉杆9接触,从而实现第一推拉杆9、第二推拉杆10、第三推拉杆11和顶板12对封板8的卡位工作,此时第一推拉杆9、第二推拉杆10、第三推拉杆11和顶板12对封板8上孕育剂起到托举的作用,有效降低孕育剂对第四推拉杆13和转轴5的作用载荷。In this embodiment, since the first push-pull rod 9 and the second push-pull rod 10 are close to a collinear state, and the angle between the first push-pull rod 9 and the second push-pull rod 10 is downward, when the sealing plate 8 is in a closed state, the sealing plate 8 is closed. The downward pressure of the inoculant on the plate 8 on the sealing plate 8 causes the connection point of the first push-pull rod 9 and the second push-pull rod 10 to move upward. At this time, the outer wall of the third push-pull rod 11 is in contact with the inner wall of the storage barrel 3, and The top plate 12 is in contact with the first push-pull rod 9, thereby realizing the first push-pull rod 9, the second push-pull rod 10, the third push-pull rod 11 and the top plate 12 to lock the sealing plate 8. At this time, the first push-pull rod 9 and the third push-pull rod 9 The second push-pull rod 10, the third push-pull rod 11 and the top plate 12 play a role in lifting the inoculant on the sealing plate 8, effectively reducing the load of the inoculant on the fourth push-pull rod 13 and the rotating shaft 5.
在本实施例中,当转轴5转动时,转轴5带动转动环7、封板8、第一推拉杆9、第二推拉杆10、第三推拉杆11、顶板12和第四推拉杆13同步转动,转动状态的封板8可方便使孕育剂均匀向下散落,提高孕育剂投入的均匀性,避免孕育剂发生堵塞,方便使孕育剂快速下落。In this embodiment, when the rotating shaft 5 rotates, the rotating shaft 5 drives the rotating ring 7, the sealing plate 8, the first push-pull rod 9, the second push-pull rod 10, the third push-pull rod 11, the top plate 12 and the fourth push-pull rod 13 to synchronize Rotation, the rotating sealing plate 8 can facilitate the uniform downward scattering of the inoculant, improve the uniformity of the inoculant input, avoid clogging of the inoculant, and facilitate the rapid falling of the inoculant.
作为上述实施例的优选,所述弹性结构包括转动套设在转轴5外壁上的移动套14,所述移动套14位于导料筒1与储料筒3之间,所述移动套14上下两侧均接触设置有挡环15,挡环15固定在转轴5上;As a preferred embodiment of the above embodiment, the elastic structure includes a moving sleeve 14 that is rotatably mounted on the outer wall of the rotating shaft 5. The moving sleeve 14 is located between the guide barrel 1 and the storage barrel 3. The moving sleeve 14 has two upper and lower sides. A baffle ring 15 is provided in contact with both sides, and the baffle ring 15 is fixed on the rotating shaft 5;
所述移动套14的圆周外壁上安装有多个第一顶杆16,所述移动套14底部转动安装有多个第二顶杆17,所述第二顶杆17倾斜,并且第一顶杆16与第二顶杆17之间安装有板簧18,所述第二顶杆17的外端转动安装有转动杆19,转动杆19底部转动安装在导料筒1顶部,转动杆19的外壁与第一顶杆16的外端接触,所述储料筒3底部安装有多个弧形导轨20,所述弧形导轨20沿所述转轴5径向方向,所述转动杆19的外端滑动安装在弧形导轨20上。A plurality of first ejector pins 16 are installed on the circumferential outer wall of the moving sleeve 14. A plurality of second ejector pins 17 are rotatably installed at the bottom of the moving sleeve 14. The second ejector pins 17 are inclined, and the first ejector pins 17 are tilted. A leaf spring 18 is installed between 16 and the second push rod 17. A rotating rod 19 is installed at the outer end of the second push rod 17. The bottom of the rotating rod 19 is installed at the top of the guide tube 1 for rotation. The outer wall of the rotating rod 19 In contact with the outer end of the first push rod 16, a plurality of arc-shaped guide rails 20 are installed at the bottom of the storage barrel 3. The arc-shaped guide rails 20 are along the radial direction of the rotating shaft 5. The outer end of the rotating rod 19 Slidingly installed on the arc guide rail 20.
本实施例中,转轴5转动时,转轴5带动挡环15转动,移动套14处于静止状态,转轴5向下移动时,转轴5通过挡环15带动移动套14同步移动,移动套14带动第一顶杆16、第二顶杆17和板簧18同步移动,第二顶杆17推动转动杆19倾斜,转动杆19的外端在弧形导轨20上滑动,并且第二顶杆17倾斜,第二顶杆17对板簧18产生作用力,板簧18发生弹性变形,从而使板簧18对转轴5产生向上弹性推力,设备闲置时,转动杆19与第一顶杆16的外端接触,此时移动套14停止向上移动,通过第一顶杆16和转动杆19可对移动套14和转轴5的位置进行限位,通过设置转动杆19和弧形导轨20,可对导料筒1与储料筒3进行支撑。In this embodiment, when the rotating shaft 5 rotates, the rotating shaft 5 drives the blocking ring 15 to rotate, and the moving sleeve 14 is in a stationary state. When the rotating shaft 5 moves downward, the rotating shaft 5 drives the moving sleeve 14 to move synchronously through the blocking ring 15, and the moving sleeve 14 drives the third The first ejector rod 16, the second ejector rod 17 and the leaf spring 18 move synchronously, the second ejector rod 17 pushes the rotating rod 19 to tilt, the outer end of the rotating rod 19 slides on the arc-shaped guide rail 20, and the second ejector rod 17 tilts, The second push rod 17 exerts force on the leaf spring 18, and the leaf spring 18 undergoes elastic deformation, so that the leaf spring 18 exerts upward elastic thrust on the rotating shaft 5. When the equipment is idle, the rotating rod 19 contacts the outer end of the first push rod 16. , at this time, the moving sleeve 14 stops moving upward. The positions of the moving sleeve 14 and the rotating shaft 5 can be limited by the first push rod 16 and the rotating rod 19. By setting the rotating rod 19 and the arc guide rail 20, the guide barrel can be 1 and storage cylinder 3 for support.
作为上述实施例的优选,所述导料筒1内竖向设置有多根搅动杆21,多根搅动杆21呈环形分布,并且搅动杆21穿过螺旋板6并转动连接,所述搅动杆21外壁上安装有多根搅动棒22。As a preferred embodiment of the above embodiment, a plurality of stirring rods 21 are vertically arranged in the guide tube 1. The plurality of stirring rods 21 are distributed in an annular shape, and the stirring rods 21 pass through the spiral plate 6 and are rotationally connected. A plurality of stirring rods 22 are installed on the outer wall of 21.
本实施例中,螺旋板6转动时,螺旋板6带动搅动杆21和搅动棒22同步转动,同时使搅动杆21自转,搅动杆21带动搅动棒22自转,从而通过搅动杆21和搅动棒22对螺旋板6上的金属液和孕育剂进行搅料处理,提高孕育剂与金属液的混合均匀性。In this embodiment, when the spiral plate 6 rotates, the spiral plate 6 drives the stirring rod 21 and the stirring rod 22 to rotate synchronously, and at the same time, the stirring rod 21 rotates. The stirring rod 21 drives the stirring rod 22 to rotate, so that the stirring rod 21 and the stirring rod 22 rotate. The molten metal and the inoculant on the spiral plate 6 are stirred to improve the mixing uniformity of the inoculant and the molten metal.
作为上述实施例的优选,所述导料筒1内壁顶部安装有内齿环23,所述内齿环23内啮合设置有多个齿轮24,所述齿轮24底部安装有多边形滑杆25,所述多边形滑杆25底部插入搅动杆21内,并且多边形滑杆25与搅动杆21滑动连接,所述齿轮24顶部转动安装有滑块26,所述导料筒1内壁底部安装有环形导轨27,滑块26滑动安装在环形导轨27上。As a preferred embodiment of the above embodiment, an internal gear ring 23 is installed on the top of the inner wall of the guide tube 1. A plurality of gears 24 are engaged with the internal gear ring 23. A polygonal sliding rod 25 is installed at the bottom of the gears 24, so The bottom of the polygonal sliding rod 25 is inserted into the stirring rod 21, and the polygonal sliding rod 25 is slidingly connected with the stirring rod 21. A sliding block 26 is mounted on the top of the gear 24, and an annular guide rail 27 is installed on the bottom of the inner wall of the guide barrel 1. The slider 26 is slidably mounted on the annular guide rail 27 .
本实施例中,当转轴5和螺旋板6转动时,搅动杆21带动多边形滑杆25和齿轮24同步转动,齿轮24在内齿环23上滚动,从而使齿轮24、多边形滑杆25、和搅动杆21同步自转,齿轮24带动滑块26在环形导轨27上滑动,当转轴5和螺旋板6上下移动时,搅动杆21在多边形滑杆25上滑动。In this embodiment, when the rotating shaft 5 and the spiral plate 6 rotate, the stirring rod 21 drives the polygonal sliding rod 25 and the gear 24 to rotate synchronously, and the gear 24 rolls on the internal gear ring 23, so that the gear 24, the polygonal sliding rod 25, and The stirring rod 21 rotates synchronously, and the gear 24 drives the slider 26 to slide on the annular guide rail 27. When the rotating shaft 5 and the spiral plate 6 move up and down, the stirring rod 21 slides on the polygonal sliding rod 25.
作为上述实施例的优选,还包括扣槽板28,所述扣槽板28扣设在所述导料筒1底部开口上,所述转轴5底部与所述扣槽板28连接,所述扣槽板28外壁上连通安装有多个导料槽板29。As a preferred embodiment of the above embodiment, it also includes a buckle groove plate 28, which is buckled on the bottom opening of the guide barrel 1, and the bottom of the rotating shaft 5 is connected to the buckle groove plate 28. A plurality of guide chute plates 29 are connected and installed on the outer wall of the chute plate 28.
本实施例中,导料筒1内金属液对扣槽板28产生向下推力,扣槽板28可带动转轴5和螺旋板6向下移动,从而使扣槽板28与螺旋板6同时对金属液流量进行检测,提高金属液与孕育剂的配比准确度,扣槽板28内金属液可通过导料槽板29排出,扣槽板28可同步对转轴5底部进行支撑,同时当设备闲置时,扣槽板28可对导料筒1底部进行封堵。In this embodiment, the molten metal in the guide barrel 1 pushes downward on the buckling groove plate 28 , and the buckling groove plate 28 can drive the rotating shaft 5 and the spiral plate 6 to move downward, so that the buckling groove plate 28 and the spiral plate 6 face each other at the same time. The flow rate of the molten metal is detected to improve the accuracy of the ratio of molten metal and inoculant. The molten metal in the buckle plate 28 can be discharged through the guide plate 29. The buckle plate 28 can simultaneously support the bottom of the rotating shaft 5. At the same time, when the equipment When idle, the groove plate 28 can block the bottom of the guide tube 1 .
作为上述实施例的优选,所述导料筒1外壁上转动安装有支撑环30,支撑环30的外壁上安装有滑套31,所述滑套31内滑动设置有滑柱32,所述滑柱32底部安装在扣槽板28上,所述滑柱32顶部安装有限位板33。As a preferred embodiment of the above embodiment, a support ring 30 is rotatably installed on the outer wall of the guide tube 1, a sliding sleeve 31 is installed on the outer wall of the support ring 30, and a sliding column 32 is slidably provided in the sliding sleeve 31. The bottom of the column 32 is installed on the buckle groove plate 28, and the top of the sliding column 32 is installed with a limiting plate 33.
本实施例中,扣槽板28跟随转轴5转动时,扣槽板28带动限位板33、滑柱32、滑套31和支撑环30同步转动,当扣槽板28上下移动时,扣槽板28带动滑柱32同步移动,限位板33可对滑柱32和封板8移动位置进行限位。In this embodiment, when the buckle groove plate 28 rotates with the rotating shaft 5, the buckle groove plate 28 drives the limiting plate 33, the sliding column 32, the sliding sleeve 31 and the support ring 30 to rotate synchronously. When the buckle groove plate 28 moves up and down, the buckle groove plate 28 The plate 28 drives the sliding column 32 to move synchronously, and the limiting plate 33 can limit the moving positions of the sliding column 32 and the sealing plate 8 .
作为上述实施例的优选,还包括隔板34,所述隔板34转动安装在导料筒1内壁上,所述搅动杆21穿过隔板34并滑动连接。Preferably, the above embodiment also includes a partition 34, which is rotatably mounted on the inner wall of the guide tube 1, and the stirring rod 21 passes through the partition 34 and is slidably connected.
本实施例中,通过设置隔板34,可方便对内齿环23、齿轮24、多边形滑杆25、滑块26和环形导轨27进行遮挡保护。In this embodiment, by providing the partition 34 , the inner ring 23 , the gear 24 , the polygonal sliding rod 25 , the sliding block 26 and the annular guide rail 27 can be conveniently shielded and protected.
本发明的一种用于金属冶炼的孕育剂均匀投放设备,其安装方式、连接方式或设置方式均为常见机械方式,只要能够达成其有益效果的均可进行实施。The installation method, connection method or setting method of the inoculant evenly dosing equipment for metal smelting of the present invention are all common mechanical methods, and can be implemented as long as the beneficial effects can be achieved.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. It should be noted that those of ordinary skill in the art can also make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications It should also be regarded as the protection scope of the present invention.
Claims (6)
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| CN202210467426.2A CN114905008B (en) | 2022-04-29 | 2022-04-29 | Inoculant uniform throwing device for metal smelting |
| LU502586A LU502586B1 (en) | 2022-04-29 | 2022-07-28 | Device for uniform delivery of inoculant in metal smelting |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116475366B (en) * | 2023-06-26 | 2023-08-22 | 华翔(洪洞)智能科技有限公司 | Stream inoculant collecting device and method |
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- 2022-07-28 LU LU502586A patent/LU502586B1/en active IP Right Grant
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| US5129629A (en) * | 1990-10-11 | 1992-07-14 | Hickman, Williams & Company | Apparatus for feeding material into a molten stream |
| WO2011004685A1 (en) * | 2009-07-06 | 2011-01-13 | 新東工業株式会社 | Apparatus and method for feeding inoculants into a flow of molten metal and automatic molten metal pouring machine |
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| Publication number | Publication date |
|---|---|
| CN114905008A (en) | 2022-08-16 |
| LU502586B1 (en) | 2023-01-30 |
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