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CN114837002A - High-binding-force carbon fiber composite bar for cement concrete member and preparation method thereof - Google Patents

High-binding-force carbon fiber composite bar for cement concrete member and preparation method thereof Download PDF

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Publication number
CN114837002A
CN114837002A CN202210544123.6A CN202210544123A CN114837002A CN 114837002 A CN114837002 A CN 114837002A CN 202210544123 A CN202210544123 A CN 202210544123A CN 114837002 A CN114837002 A CN 114837002A
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CN
China
Prior art keywords
main
auxiliary
ribs
carbon fiber
reinforcement
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Pending
Application number
CN202210544123.6A
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Chinese (zh)
Inventor
王至昶
赵鸣
方聃
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Diwei New Material Technology Development Co ltd
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Jiangsu Diwei New Material Technology Development Co ltd
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Priority to CN202210544123.6A priority Critical patent/CN114837002A/en
Publication of CN114837002A publication Critical patent/CN114837002A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/02Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics
    • D07B1/04Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics with a core of fibres or filaments arranged parallel to the centre line
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/02Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics
    • D07B1/025Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics comprising high modulus, or high tenacity, polymer filaments or fibres, e.g. liquid-crystal polymers
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/16Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/07Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2205/00Rope or cable materials
    • D07B2205/20Organic high polymers
    • D07B2205/2046Polyamides, e.g. nylons
    • D07B2205/205Aramides
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2205/00Rope or cable materials
    • D07B2205/30Inorganic materials
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2205/00Rope or cable materials
    • D07B2205/30Inorganic materials
    • D07B2205/3003Glass
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2205/00Rope or cable materials
    • D07B2205/30Inorganic materials
    • D07B2205/3007Carbon

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Reinforcement Elements For Buildings (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)

Abstract

The invention particularly relates to a high-bonding-force carbon fiber composite bar for a cement concrete member and a preparation method thereof, belonging to the field of concrete members. A high-bonding-force carbon fiber composite rib for a cement concrete member comprises auxiliary ribs and a plurality of main ribs, wherein the auxiliary ribs are surrounded by the plurality of main ribs in strands, and the side wall of each main rib is connected with the side wall of each auxiliary rib; and a groove is formed between the side walls of two adjacent main ribs. The auxiliary ribs and the main ribs are arranged, and the main ribs are arranged to form strands and surround the auxiliary ribs, so that the axial tensile property of the composite ribs is effectively improved, and when the main ribs are broken, the auxiliary ribs can still provide tensile force, and failure protection in breaking is realized; further form the slot between the lateral wall of two adjacent main muscle to set up many main muscle and use the auxiliary muscle to twist as the axle and establish into the rope form, make the slot for using the auxiliary muscle as the heliciform of axle, utilize the slot to realize and the concrete between mechanical interlocking, the pulling force of concrete passes through the slot and evenly applies auxiliary muscle and main muscle, thereby effectively promotes the adhesive force between compound muscle and the concrete.

Description

High-binding-force carbon fiber composite bar for cement concrete member and preparation method thereof
Technical Field
The invention belongs to the field of concrete members, and particularly relates to a high-bonding-force carbon fiber composite rib for a cement concrete member and a preparation method thereof.
Background
At present, most reinforced concrete structures in the civil engineering field are mostly made of metal materials such as reinforcing steel bars and the like, the reinforced concrete structures are high in density and poor in fatigue, corrosion is easily caused by influences (such as ocean and humidity) in use, and the later maintenance cost is high. In order to solve the problems related to the corrosion of the steel bars and the like, related researchers adopt methods such as stainless steel, galvanizing and epoxy resin coating to solve the corrosion problem, but the effect is poor. The fiber reinforced composite material rib is a high-performance composite material rib prepared by impregnating continuous long fibers with a resin matrix and adopting a pultrusion process, and the corrosion resistance of the resin matrix is good, so that the fiber reinforced composite material rib can avoid the problem of corrosion of a reinforcing steel bar.
However, the existing fiber reinforced composite material rib has the following problems:
(1) the bonding force of the fiber reinforced composite material rib and concrete mainly depends on the bonding of surface resin, the bonding force depends on a resin bonding interface, and the bonding force is generally poor.
(2) Compared with the reinforcing steel bar, the fiber reinforced reinforcing steel bar has lower ductility and is easy to have brittle failure; and the modulus is lower, and the steel bar can not be replaced to meet the requirement of crack control.
Disclosure of Invention
The application aims to provide a high-bonding-force carbon fiber composite rib for a cement concrete member and a preparation method thereof, so as to solve the technical problems that the existing fiber composite rib is poor in bonding force with concrete and does not have failure protection.
The embodiment of the invention provides a high-bonding-force carbon fiber composite rib for a cement concrete member, which comprises an auxiliary rib and a plurality of main ribs, wherein the auxiliary rib is surrounded by the plurality of main ribs in strands; and a groove is formed between the side walls of two adjacent main ribs.
Optionally, the auxiliary ribs and the main ribs are cylinder-like ribs.
Optionally, a gap is reserved between two adjacent main ribs.
Based on the same inventive concept, the embodiment of the invention also provides a preparation method of the high-bonding-force carbon fiber composite bar for the cement concrete member, which comprises the following steps:
obtaining the auxiliary ribs and a plurality of main ribs by fiber dipping and pultrusion;
spraying an adhesive on the surfaces of the auxiliary ribs and the main ribs, and arranging the main ribs outside the auxiliary ribs in strands to obtain a pretreated rib material;
heating and twisting the pretreated rib material to obtain a composite rib blank;
and curing the composite reinforcement blank to obtain the high-bonding-force carbon fiber composite reinforcement for the cement concrete member.
Optionally, the method further comprises the following steps: and after spraying an adhesive, carrying out sand blasting on the surfaces of the auxiliary ribs and the main ribs.
Optionally, the preparation raw materials of the auxiliary ribs and the main ribs comprise a resin matrix and impregnated fibers.
Optionally, the impregnated fiber includes any one or a combination of more of carbon fiber, glass fiber, aramid fiber and basalt fiber.
Optionally, the main reinforcement is prepared from a resin matrix and carbon fibers, and the auxiliary reinforcement is prepared from a resin matrix and glass fibers or basalt fibers.
Optionally, the plurality of main ribs are prepared from a resin matrix and different impregnated fibers.
One or more technical solutions in the embodiments of the present invention have at least the following technical effects or advantages:
according to the high-bonding-force carbon fiber composite rib for the cement concrete member, provided by the embodiment of the invention, the auxiliary rib and the plurality of main ribs are arranged, and the main ribs are arranged to form strands and the auxiliary ribs are arranged in a surrounding manner, so that the axial tensile property of the composite rib is effectively improved, and when the main ribs are broken, the auxiliary ribs can still provide tensile force, so that failure protection during breakage is realized; further, a groove is formed between the side walls of the two adjacent main ribs, mechanical interlocking between the groove and concrete is realized, and the tensile force of the concrete is uniformly applied to the auxiliary ribs and the main ribs through the groove, so that the bonding force between the composite ribs and the concrete is effectively improved; and a plurality of main ribs are twisted into a rope shape by taking the auxiliary ribs as shafts, so that the grooves are in a spiral shape by taking the auxiliary ribs as the shafts, and the bonding force between the composite ribs and the concrete is further improved.
The foregoing description is only an overview of the technical solutions of the present invention, and the embodiments of the present invention are described below in order to make the technical means of the present invention more clearly understood and to make the above and other objects, features, and advantages of the present invention more clearly understandable.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
FIG. 1 is a schematic structural view of a high-adhesion carbon fiber composite bar for a cement concrete structure according to an embodiment of the present invention;
fig. 2 is a flowchart of a method for manufacturing a high-adhesion carbon fiber composite bar for a cement concrete member according to an embodiment of the present invention.
Reference numerals: 10-auxiliary tendon; 20-main reinforcement; 30-grooves.
Detailed Description
The present invention will be described in detail below with reference to specific embodiments and examples, and the advantages and various effects of the present invention will be more clearly apparent therefrom. It will be understood by those skilled in the art that these specific embodiments and examples are for the purpose of illustrating the invention and are not to be construed as limiting the invention.
Throughout the specification, unless otherwise specifically noted, terms used herein should be understood as having meanings as commonly used in the art. Accordingly, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. If there is a conflict, the present specification will control. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the present invention. For example, the room temperature may be a temperature within a range of 10 to 35 ℃.
Unless otherwise specifically stated, various raw materials, reagents, instruments, equipment and the like used in the present invention are commercially available or can be prepared by existing methods.
In order to solve the technical problems, the general idea of the embodiment of the application is as follows:
according to a typical embodiment of the present invention, a high-adhesion carbon fiber composite reinforcement for a cement concrete member is provided, which includes an auxiliary reinforcement 10 and a plurality of main reinforcements 20, wherein the plurality of main reinforcements 20 surround the auxiliary reinforcement 10 in strands, the plurality of main reinforcements 20 are twisted into a strand rope shape by using the auxiliary reinforcement 10 as a shaft, and a side wall of each main reinforcement 20 is connected to a side wall of the auxiliary reinforcement 10; the side walls of two adjacent main ribs 20 form a groove 30.
By arranging the auxiliary ribs 10 and the main ribs 20 and arranging the main ribs 20 to form strands, the auxiliary ribs 10 are arranged around, so that the axial tensile property of the composite rib is effectively improved, and when the main ribs 20 are broken, the auxiliary ribs 10 can still provide tensile force, so that failure protection during breakage is realized; further, the grooves 30 are formed between the side walls of the two adjacent main ribs 20, mechanical interlocking between the grooves 30 and concrete is achieved, and pulling force of the concrete is uniformly applied to the auxiliary ribs 10 and the main ribs 20 through the grooves 30, so that bonding force between the composite ribs and the concrete is effectively improved.
The main ribs 20 are arranged and twisted into a rope shape by taking the auxiliary ribs 10 as shafts, so that on one hand, the structural complexity of the composite rib is improved, the main ribs 20 are used for forming a spiral enclosure, and the bonding area of concrete is increased by the plurality of main ribs 20, so that the composite rib is stressed more uniformly, and the structural performance and the tensile strength of the composite rib are effectively improved; on the other hand, the twisted main reinforcement 20 can cause the groove 30 to be in a spiral shape which is wound by taking the auxiliary reinforcement 10 as an axis, and when the composite reinforcement is mechanically interlocked with concrete, the spiral groove 30 can decompose the tensile force in the groove 30 into axial tensile force and radial tensile force, so that the bonding force between the axial direction of the composite reinforcement and the concrete is further improved.
As an alternative embodiment, the auxiliary bars 10 and the main bars 20 are both cylinder-like bars.
By arranging the auxiliary ribs 10 and the main ribs 20 as cylindrical ribs, on one hand, the mechanical properties of the auxiliary ribs and the main ribs in the radial direction are uniform; on the other hand, a relatively obvious groove 30 can be formed between the cylindrical surfaces of the auxiliary bars 10 and the cylindrical surfaces of the main bars 20 and between the cylindrical surfaces of two adjacent main bars 20, so that the mechanical interlocking performance between the composite bars and the concrete can be optimized.
As an alternative embodiment, a gap is reserved between two adjacent main bars 20.
The volume of the groove 30 is further enlarged by reserving a gap between two adjacent main bars 20, so that the mechanical interlocking performance between the composite bars and the concrete is further improved; and structural influence between the adjacent main beads 20 can be prevented.
According to another exemplary embodiment of the present invention, there is provided a method for manufacturing a high-adhesion carbon fiber composite bar for a cement concrete structure, including the steps of:
s1, obtaining the auxiliary reinforcement 10 and the main reinforcements 20 through fiber impregnation and pultrusion.
S2, spraying an adhesive on the surfaces of the auxiliary ribs 10 and the main ribs 20, and surrounding the main ribs 20 outside the auxiliary ribs 10 in strands to obtain the pretreated rib material.
S3, heating and twisting the pretreated rib material to obtain the composite rib blank.
And S4, curing the composite reinforcement blank to obtain the high-bonding-force carbon fiber composite reinforcement for the cement concrete member.
The method includes the steps of obtaining a plurality of main ribs 20 and a sub-rib 10 through step S1, primarily improving the adhesion between the sub-rib 10 and the main rib 20 through step S2, and twisting the main rib 20 into a rope shape by taking the sub-rib 10 as a shaft through step S3 to improve the structural performance and form a spiral groove 30.
As an optional implementation manner, the method further comprises the following steps:
and S2.1, after spraying an adhesive, performing sand blasting on the surfaces of the auxiliary ribs 10 and the main ribs 20.
And (5) further improving the roughness of the surface of the composite rib through the sand blasting operation in the step (S2.1), and further improving the bonding force between the composite rib and the concrete.
As an alternative embodiment, the auxiliary bars 10 and the main bars 20 are made of a resin matrix and impregnated fibers. The resin matrix can effectively improve the corrosion resistance of the composite bar, and the impregnated fiber can further improve the mechanical strength of the resin matrix.
As an alternative embodiment, the impregnated fibers include any one or combination of carbon fibers, glass fibers, aramid fibers, and basalt fibers. The modulus and the strength of the composite rib can be effectively improved by using the fibers.
It should be noted that in other embodiments, any one fiber or a mixed fiber formed by combining a plurality of fibers in the prior art may be selected as the impregnation fiber, and only the mechanical property of the resin matrix needs to be improved, and during preparation, the corresponding fiber is selected according to actual needs.
Preferably, the main reinforcement 20 is made of a resin matrix and carbon fibers, and the auxiliary reinforcement 10 is made of a resin matrix and glass fibers or basalt fibers. The carbon fiber can effectively improve the structural strength and modulus of the main rib 20, and the glass fiber or basalt fiber can effectively improve the toughness of the auxiliary rib 10.
As an alternative embodiment, the plurality of beads 20 are made using a resin matrix and different impregnated fibers.
Preferably, two adjacent main bars 20 are made of a resin matrix and different impregnated fibers. The adjacent main ribs 20 are prepared by adopting different impregnated fibers, so that the main ribs 20 made of different raw materials are combined and matched, and the structural performance of the composite rib is diversified and compounded, thereby further optimizing the performance of the composite rib 20 and further optimizing the failure protection performance of the main rib 20.
The main reinforcement 20 can also be made of resin matrix and different impregnated fibers, and the selection of specific fiber types can be selected and matched according to the mechanical property requirements of the cement concrete member. The main reinforcement 20 and the auxiliary reinforcement 10 can be prepared by different impregnated fibers, because the modulus and the toughness of different fiber reinforcements are different, the high-strength and high-modulus fiber reinforcements play a bearing role, when the bearing reinforcement deforms and breaks beyond the breaking elongation, the low-modulus and high-toughness fiber reinforcements do not break, so that the concrete does not break, the composite reinforcement can realize the breaking yield physical characteristic of similar reinforcements, the crack of cement concrete is controlled, and the failure protection effect is played.
Finally, it should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (9)

1. The high-bonding-force carbon fiber composite reinforcement for the cement concrete member is characterized by comprising auxiliary reinforcements (10) and a plurality of main reinforcements (20), wherein the auxiliary reinforcements (10) are arranged around the plurality of main reinforcements (20) in a strand form, the plurality of main reinforcements (20) are twisted into a strand rope shape by taking the auxiliary reinforcements (10) as shafts, and the side wall of each main reinforcement (20) is connected with the side wall of each auxiliary reinforcement (10) respectively; a groove (30) is formed between the side walls of two adjacent main ribs (20).
2. The high-adhesion carbon fiber composite reinforcement for cement concrete members as claimed in claim 1, wherein the auxiliary reinforcement (10) and the main reinforcement (20) are both cylinder-like reinforcements.
3. A high-adhesion carbon fiber composite reinforcement for cement concrete structures as set forth in claim 1, wherein a gap is reserved between adjacent two of said main reinforcements (20).
4. A method for manufacturing a high-adhesion carbon fiber composite bar for cement concrete structures as set forth in any one of claims 1 to 3, comprising the steps of:
obtaining the auxiliary reinforcement (10) and a plurality of main reinforcements (20) by fiber gum dipping and pultrusion;
spraying an adhesive on the surfaces of the auxiliary ribs (10) and the main ribs (20), and surrounding the main ribs (20) outside the auxiliary ribs (10) in strands to obtain a pretreated rib material;
heating and twisting the pretreated rib material to obtain a composite rib blank;
and curing the composite reinforcement blank to obtain the high-bonding-force carbon fiber composite reinforcement for the cement concrete member.
5. The method for preparing a high-adhesion carbon fiber composite bar for a cement concrete member according to claim 4, further comprising the steps of:
and after spraying the adhesive, carrying out sand blasting on the surfaces of the auxiliary ribs (10) and the main ribs (20).
6. The method for manufacturing a high-adhesion carbon fiber composite reinforcement for cement concrete structures as set forth in claim 4, wherein the raw materials for manufacturing the auxiliary reinforcement (10) and the main reinforcement (20) include a resin matrix and impregnated fibers.
7. The method for preparing a high-adhesion carbon fiber composite bar for cement concrete members as claimed in claim 6, wherein said impregnated fiber comprises any one or a combination of more of carbon fiber, glass fiber, aramid fiber and basalt fiber.
8. The method for preparing the high-adhesion carbon fiber composite bar for the cement concrete member according to claim 7, wherein the main bar (20) is prepared from a resin matrix and carbon fibers, and the auxiliary bar (10) is prepared from a resin matrix and glass fibers or basalt fibers.
9. The method for manufacturing a high-adhesion carbon fiber composite reinforcement for cement concrete structural members as set forth in claim 7, wherein the plurality of main reinforcements (20) are manufactured using a resin matrix and different impregnated fibers.
CN202210544123.6A 2022-05-18 2022-05-18 High-binding-force carbon fiber composite bar for cement concrete member and preparation method thereof Pending CN114837002A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11323749A (en) * 1998-03-18 1999-11-26 Toray Ind Inc Composite wiry material
WO2004090224A1 (en) * 2003-04-09 2004-10-21 Nippon Sheet Glass Company, Limited Reinforcing cord for reinforcing rubber and rubber product using the same
CN1896436A (en) * 2006-04-19 2007-01-17 哈尔滨工业大学 Fibre-reinforced plastic steel twisting-wire composite rib
CN1916327A (en) * 2006-08-11 2007-02-21 中材科技股份有限公司 Fiber wall with strong rib material of plastic
CN2900668Y (en) * 2006-07-10 2007-05-16 东南大学 Composite bar material
US20110192132A1 (en) * 2010-02-09 2011-08-11 Hiroshi Kimura Fiber composite twisted cable
CN102935722A (en) * 2012-10-26 2013-02-20 四川航天五源复合材料有限公司 Method for manufacturing fiber reinforced resin based composite reinforcements
WO2019162390A1 (en) * 2018-02-23 2019-08-29 Sireg Geotech S.R.L. Strand in glass and/or basalt fibers for prestressed concrete
CN111764187A (en) * 2020-07-09 2020-10-13 中复碳芯电缆科技有限公司 Elastomer bonded fiber reinforced composite wire and preparation method thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11323749A (en) * 1998-03-18 1999-11-26 Toray Ind Inc Composite wiry material
WO2004090224A1 (en) * 2003-04-09 2004-10-21 Nippon Sheet Glass Company, Limited Reinforcing cord for reinforcing rubber and rubber product using the same
CN1896436A (en) * 2006-04-19 2007-01-17 哈尔滨工业大学 Fibre-reinforced plastic steel twisting-wire composite rib
CN2900668Y (en) * 2006-07-10 2007-05-16 东南大学 Composite bar material
CN1916327A (en) * 2006-08-11 2007-02-21 中材科技股份有限公司 Fiber wall with strong rib material of plastic
US20110192132A1 (en) * 2010-02-09 2011-08-11 Hiroshi Kimura Fiber composite twisted cable
CN102935722A (en) * 2012-10-26 2013-02-20 四川航天五源复合材料有限公司 Method for manufacturing fiber reinforced resin based composite reinforcements
WO2019162390A1 (en) * 2018-02-23 2019-08-29 Sireg Geotech S.R.L. Strand in glass and/or basalt fibers for prestressed concrete
CN111764187A (en) * 2020-07-09 2020-10-13 中复碳芯电缆科技有限公司 Elastomer bonded fiber reinforced composite wire and preparation method thereof

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Application publication date: 20220802