CN114810560B - Miniature gas transmission device - Google Patents
Miniature gas transmission device Download PDFInfo
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- CN114810560B CN114810560B CN202110126865.2A CN202110126865A CN114810560B CN 114810560 B CN114810560 B CN 114810560B CN 202110126865 A CN202110126865 A CN 202110126865A CN 114810560 B CN114810560 B CN 114810560B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B45/00—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids
- F04B45/04—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having plate-like flexible members, e.g. diaphragms
- F04B45/047—Pumps having electric drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/102—Adaptations or arrangements of distribution members the members being disc valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/123—Fluid connections
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
【技术领域】[Technical field]
本案是与气体传输装置有关,特别是指一种微型化的气体传输装置。The present invention relates to a gas transmission device, and in particular to a miniaturized gas transmission device.
【背景技术】[Background technology]
随着科技的日新月异,气体输送装置的应用愈来愈多元化,举凡工 业应用、生物医学应用、医疗保健、电子散热等等,甚至近来热门的穿戴式装置皆 可见它的踪影,可见传统的气体输送装置已渐渐有朝向装置微小化、微型化、流量 极大化的趋势。With the rapid development of technology, the application of gas delivery devices is becoming more and more diversified, including industrial applications, biomedical applications, health care, electronic cooling, etc., and even the recently popular wearable devices can all be seen. It can be seen that traditional gas delivery devices have gradually tended towards device miniaturization, miniaturization, and flow maximization.
惟,目前的气体传输装置仍具有一定的厚度,特别是其中的阀门厚 度无法降低,造成整体厚度难以与负载装置(例如:穿戴式装置)结合,因此,如何降 低气体传输装置的整体厚度,使其能够与负载装置结合,实为目前迫切需要解决的 问题。However, the current gas transmission device still has a certain thickness, especially the thickness of the valve therein cannot be reduced, resulting in the overall thickness being difficult to combine with a load device (e.g., a wearable device). Therefore, how to reduce the overall thickness of the gas transmission device so that it can be combined with the load device is an urgent problem that needs to be solved.
请参阅图1,为已知气体传输装置的阀门立体分解示意图,如图所示, 包含一阀门3,阀门3包含:一集气板31、一阀片框架32、一阀片33及一出气板34, 集气板31具有一挖空区310,阀片框架32设有一定位空间320供阀片33定位且阀片设有一阀孔330,出气板34设有一出气孔340及一泄气孔341,阀孔330设置于出气孔340 的中间位置,气体在出气时,因阀孔330孔径小于出气孔340孔径而影响气体的出气 路径,导致出气不顺畅。而气体在泄压时,也因为阀孔330设置在出气孔340的中间 位置,导致气体由出气孔340进入后会经由阀孔330流入,使阀片33无法紧贴于集气 板31,导致部分气体未经由泄气孔341泄气,造成气体泄气不完整。除此,当阀门3 供一气体泵(未图示)设置其上时为了防止气体泵气体外泄,通常会在阀门3与气体 泵没有重叠到的阀门表面会涂布一层封胶(未图示),并使封胶环绕气体泵外侧并密 封气体泵。然而,此种做法的缺点会导致阀门3与气体泵结合时体积无法缩小。Please refer to Figure 1, which is a three-dimensional exploded schematic diagram of a valve of a known gas transmission device. As shown in the figure, it includes a valve 3, and the valve 3 includes: a gas collecting plate 31, a valve plate frame 32, a valve plate 33 and an air outlet plate 34. The gas collecting plate 31 has a hollow area 310, the valve plate frame 32 is provided with a positioning space 320 for positioning the valve plate 33, and the valve plate is provided with a valve hole 330, and the air outlet plate 34 is provided with an air outlet hole 340 and an air leakage hole 341. The valve hole 330 is arranged in the middle position of the air outlet hole 340. When the gas is discharged, the aperture of the valve hole 330 is smaller than the aperture of the air outlet hole 340, which affects the air outlet path of the gas, resulting in unsmooth air outlet. When the gas is depressurized, because the valve hole 330 is set in the middle of the gas outlet hole 340, the gas will flow in through the valve hole 330 after entering from the gas outlet hole 340, so that the valve plate 33 cannot be closely attached to the gas collecting plate 31, resulting in part of the gas not being released through the gas release hole 341, resulting in incomplete gas release. In addition, when the valve 3 is provided with a gas pump (not shown) on it, in order to prevent the gas from leaking out of the gas pump, a layer of sealing glue (not shown) is usually applied on the valve surface where the valve 3 and the gas pump do not overlap, and the sealing glue surrounds the outside of the gas pump and seals the gas pump. However, the disadvantage of this method is that the volume of the valve 3 cannot be reduced when it is combined with the gas pump.
【发明内容】[Summary of the invention]
本案是为一种微型气体传输装置,其主要目的是提供一种微型气体 泵结合微型阀门的结构,不仅大幅降低气体传输装置的整体厚度,并且有效解决出 气与泄气时出现阻塞及噪音的问题。This case is a micro gas transmission device, and its main purpose is to provide a micro gas pump combined with a micro valve structure, which not only greatly reduces the overall thickness of the gas transmission device, but also effectively solves the problems of blockage and noise during gas outlet and gas release.
为达上述目的,一种微型气体传输装置,一微型气体泵;一微型阀 门,供微型气体泵设置;其中微型阀门包含依序叠设一微型集气板、一微型阀片框 架、一微型阀片及一微型出气板;微型集气板,具有一挖空区,挖空区凸设一泄气 契合部;微型阀片框架,具有一阀片容置区;微型阀片,定位于阀片容置区,且具 有至少多个阀孔,多个阀孔与微型集气板的挖空区错位;以及一微型出气板,供微型阀片框架布置且具有一出气槽及一出气孔。其中,多个阀孔的中心位置与出气孔 的中心位置形成偏心设计,使气体输出顺畅及泄气完整。当气体泄压时,借由微型 出气板的泄气分流槽使气体被迫分成二路先分流再汇集排出,避免产生噪音。To achieve the above purpose, a micro gas transmission device, a micro gas pump; a micro valve, for the micro gas pump to be set; wherein the micro valve includes a micro gas collecting plate, a micro valve frame, a micro valve plate and a micro gas outlet plate stacked in sequence; the micro gas collecting plate has a hollow area, and a gas release fitting portion is convexly arranged in the hollow area; the micro valve frame has a valve plate accommodating area; the micro valve plate is positioned in the valve plate accommodating area and has at least a plurality of valve holes, and the plurality of valve holes are misaligned with the hollow area of the micro gas collecting plate; and a micro gas outlet plate, for the micro valve frame to be arranged and having a gas outlet groove and a gas outlet hole. The center position of the plurality of valve holes and the center position of the gas outlet hole form an eccentric design, so that the gas output is smooth and the gas release is complete. When the gas is depressurized, the gas is forced to be divided into two paths by the gas release diversion groove of the micro gas outlet plate, and then the gas is collected and discharged to avoid noise.
【附图说明】【Brief Description of the Drawings】
图1为已知阀门立体示意图。FIG. 1 is a three-dimensional schematic diagram of a known valve.
图2A为本案微型气体传输装置立体示意图。FIG. 2A is a three-dimensional schematic diagram of the micro gas transmission device of the present invention.
图2B为本案微型气体传输装置另一角度的立体示意图。FIG. 2B is a three-dimensional schematic diagram of the micro gas transmission device of the present invention from another angle.
图3A为本案微型气体泵的分解示意图。FIG. 3A is an exploded schematic diagram of the micro gas pump of the present invention.
图3B为本案微型气体泵另一角度的分解示意图。FIG. 3B is an exploded schematic diagram of the micro gas pump of the present invention from another angle.
图4A为本案微型气体泵的剖面示意图。FIG. 4A is a cross-sectional schematic diagram of the micro gas pump of the present invention.
图4B至图4D为本案微型气体泵的作动示意图。4B to 4D are schematic diagrams showing the operation of the micro gas pump of the present invention.
图5A为微型阀门与微型气体泵的分解示意图。FIG. 5A is an exploded schematic diagram of a micro valve and a micro gas pump.
图5B为微型阀门与微型气体泵另一角度的分解示意图。FIG. 5B is an exploded schematic diagram of the micro valve and the micro gas pump from another angle.
图6为本案微型气体传输装置的平面示意图。FIG. 6 is a schematic plan view of the micro gas transmission device of the present invention.
图7为本案微型气体传输装置依图6的A-A剖切线的气体输出剖面示意图。FIG. 7 is a schematic diagram of a gas output cross section of the micro gas transmission device according to the present invention, taken along the A-A section line of FIG. 6 .
图8为本案微型气体传输装置的气体输出平面示意图。FIG8 is a schematic plan view of the gas output of the micro gas transmission device of the present invention.
图9为本案微型气体传输装置依图6的B-B剖切线的气体泄压剖面示意图。FIG9 is a schematic diagram of a gas pressure relief cross section of the micro gas transmission device according to the present invention along the B-B section line of FIG6 .
图10为本案微型气体传输装置的气体泄压平面示意图。FIG. 10 is a schematic plan view of gas pressure relief of the micro gas transmission device of the present invention.
【符号说明】【Explanation of symbols】
1:微型气体泵1: Micro gas pump
100:微型气体传输装置100: Micro gas transmission device
11:进气板11: Air intake plate
111:第一表面111: First surface
112:第二表面112: Second surface
113:进气孔113: Air Intake Hole
114:汇流腔室114: Confluence chamber
115:进气流道115: Intake air duct
12:共振片12: Resonance sheet
121:中心孔121: Center hole
122:振动部122: Vibration Department
123:固定部123: Fixed part
13:致动件13: Actuator
131:振动板131: Vibration plate
131a:上表面131a: Upper surface
131b:下表面131b: Lower surface
131c:凸部131c: convex part
132:框架132: Framework
132a:第一导电接脚132a: first conductive pin
133:连接部133: Connection
134:压电片134: Piezoelectric sheet
135:气体通道135: Gas channel
14:第一绝缘框架14: First insulation frame
15:导电框架15: Conductive frame
151:框架部151: Framework
152:电极部152: Electrode Department
153:第二导电接脚153: Second conductive pin
16:第二绝缘框架16: Second insulation frame
17:振动腔室17: Vibration Chamber
2:微型阀门2: Micro valve
21:微型集气板21: Micro gas collecting plate
210:挖空区210: Hollow Area
211:泄气契合部211: Deflating Fit
2110:分流端部2110: Splitting end
22:微型阀片框架22: Micro valve frame
220:阀片容置区220: Valve plate accommodation area
23:微型阀片23: Micro valve
230:阀孔230: Valve hole
24:微型出气板24: Micro air outlet plate
240:出气表面240: Exhaust surface
241:泄气表面241: Deflated Surface
242:出气凹槽242: Vent groove
243:出气孔243: Vent
244:泄气分流槽244: Deflation diversion trough
245:泄压孔245: Pressure relief hole
246:泄压沟渠246: Pressure relief ditch
3:阀门3: Valve
31:集气板31: Gas collecting plate
310:挖空区310: Hollow Area
32:阀片框架32: Valve frame
320:定位空间320: Positioning Space
33:阀片33: Valve plate
330:阀孔330: Valve hole
34:出气板34: Air outlet plate
340:出气孔340: Vent
341:泄气孔341: Vent
【具体实施方式】[Specific implementation method]
体现本案特征与优点的实施例将在后段的说明中详细叙述。应理解 的是本案能够在不同的态样上具有各种的变化,其皆不脱离本案的范围,且其中的 说明及图示在本质上当作说明之用,而非用以限制本案。Embodiments that embody the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various variations in different aspects without departing from the scope of the present invention, and the descriptions and illustrations therein are essentially for illustrative purposes rather than for limiting the present invention.
请参阅图2A至图2B所示,图2A为本案微型气体传输装置立体示意 图,图2B为本案微型气体传输装置另一角度的立体示意图。本案提供一种微型气 体传输装置100,包含一微型气体泵1及一微型阀门2,微型气体泵1设置于微型阀门 2上。Please refer to Figures 2A and 2B, Figure 2A is a three-dimensional schematic diagram of the micro gas transmission device of the present invention, and Figure 2B is a three-dimensional schematic diagram of the micro gas transmission device of the present invention from another angle. The present invention provides a micro gas transmission device 100, including a micro gas pump 1 and a micro valve 2, wherein the micro gas pump 1 is disposed on the micro valve 2.
以及,请参阅图3A及图3B所示,图3A为微型气体泵的分解示意图, 图3B为微型气体泵另一角度的分解示意图。微型气体泵1包含一进气板11、一共振 片12、一致动件13、一第一绝缘框架14、一导电框架15及一第二绝缘框架16。微型 气体泵1可为压电式气体泵,且总厚度为0.5~3mm,但不以此为限。Also, please refer to FIG. 3A and FIG. 3B , FIG. 3A is an exploded schematic diagram of the micro gas pump, and FIG. 3B is an exploded schematic diagram of the micro gas pump from another angle. The micro gas pump 1 comprises an air inlet plate 11, a resonance plate 12, an actuator 13, a first insulating frame 14, a conductive frame 15 and a second insulating frame 16. The micro gas pump 1 can be a piezoelectric gas pump, and the total thickness is 0.5 to 3 mm, but not limited thereto.
其中,进气板11具有一第一表面111、第二表面112、多个进气孔113、 一汇流腔室114及多个进气流道115。第一表面111与第二表面112为相互对应的两表 面。多个进气孔113于本实施例中其数量为4个,但不以此为限,分别由第一表面111 贯穿至第二表面112。汇流腔室114则由第二表面112凹陷形成,且位于第二表面112 中央。多个进气流道115其数量与位置与进气孔113相对应,故于本实施例中其数量 同样为4个。进气流道115的一端分别与对应的进气孔113连通,另一端则分别连通 至汇流腔室114,使得气体分别由自进气孔113进入后,会通过其对应的进气流道 115,最后汇聚于汇流腔室114内。The air inlet plate 11 has a first surface 111, a second surface 112, a plurality of air inlet holes 113, a confluence chamber 114 and a plurality of air inlet channels 115. The first surface 111 and the second surface 112 are two surfaces corresponding to each other. The number of the plurality of air inlet holes 113 is 4 in this embodiment, but not limited thereto, and they are respectively penetrated from the first surface 111 to the second surface 112. The confluence chamber 114 is formed by a depression of the second surface 112 and is located at the center of the second surface 112. The number and position of the plurality of air inlet channels 115 correspond to the air inlet holes 113, so the number is also 4 in this embodiment. One end of the air inlet channel 115 is respectively connected to the corresponding air inlet hole 113, and the other end is respectively connected to the confluence chamber 114, so that after the gas enters from the air inlet hole 113, it will pass through its corresponding air inlet channel 115 and finally converge in the confluence chamber 114.
共振片12结合于进气板11的第二表面112,共振片12包含一中心孔 121、振动部122及一固定部123,中心孔121于共振片12的中心位置穿透形成,振动 部122位于中心孔121的周缘区域,固定部123位于振动部122的外缘,共振片12通过 固定部123与进气板11结合。当共振片12结合至进气板11时,中心孔121、振动部122 将与进气板11的汇流腔室114垂直对应。The resonance plate 12 is combined with the second surface 112 of the air intake plate 11. The resonance plate 12 includes a center hole 121, a vibration portion 122, and a fixing portion 123. The center hole 121 is formed through the center of the resonance plate 12. The vibration portion 122 is located at the peripheral area of the center hole 121. The fixing portion 123 is located at the outer edge of the vibration portion 122. The resonance plate 12 is combined with the air intake plate 11 through the fixing portion 123. When the resonance plate 12 is combined with the air intake plate 11, the center hole 121 and the vibration portion 122 will correspond vertically to the confluence chamber 114 of the air intake plate 11.
致动件13结合至共振片12,致动件13包含一振动板131、一框架132、 多个连接部133、一压电片134及多个气体通道135。振动板131呈一正方形态样。框 架132为一方型外框环绕于振动板131的外围,且具有一第一导电接脚132a,第一导 电接脚132a自框架132的外围沿水平方向延伸。多个气体通道135则于振动板131、 框架132及多个连接部133之间。其中,致动件13通过框架132结合至共振片12的固 定部123,多个连接部133于本实施例中其数量为4个,但不以此为限。连接部133 分别连接于振动板131与框架132之间,以弹性支撑振动板131。压电片134其形状与 面积与振动板131相对应,于本实施例中,压电片134亦为正方形态样,其边长小于 或等于振动板131的边长,且贴附于压电片134。此外,振动板131具有相对的两表 面:一上表面131a及一下表面131b,上表面131a上具有一凸部131c,而压电片134 则是贴附于下表面131b。The actuator 13 is coupled to the resonance plate 12. The actuator 13 includes a vibration plate 131, a frame 132, a plurality of connecting parts 133, a piezoelectric plate 134 and a plurality of gas channels 135. The vibration plate 131 is in a square shape. The frame 132 is a square outer frame surrounding the periphery of the vibration plate 131 and has a first conductive pin 132a, which extends horizontally from the periphery of the frame 132. The plurality of gas channels 135 are between the vibration plate 131, the frame 132 and the plurality of connecting parts 133. The actuator 13 is coupled to the fixing part 123 of the resonance plate 12 through the frame 132. The number of the plurality of connecting parts 133 is 4 in this embodiment, but is not limited thereto. The connecting parts 133 are respectively connected between the vibration plate 131 and the frame 132 to elastically support the vibration plate 131. The shape and area of the piezoelectric sheet 134 correspond to those of the vibration plate 131. In this embodiment, the piezoelectric sheet 134 is also in a square shape, with a side length less than or equal to that of the vibration plate 131, and is attached to the piezoelectric sheet 134. In addition, the vibration plate 131 has two opposite surfaces: an upper surface 131a and a lower surface 131b. The upper surface 131a has a convex portion 131c, and the piezoelectric sheet 134 is attached to the lower surface 131b.
第一绝缘框架14、第二绝缘框架16其外型与致动件13的框架132相 同,皆为方形框架。导电框架15包含一框架部151、一电极部152及一第二导电接脚 153,框架部151其形状与第一绝缘框架14、第二绝缘框架16相同为方形框架,电极 部152自框架部151内侧向中心延伸,第二导电接脚153由框架部151的外周水平方向 延伸。The first insulating frame 14 and the second insulating frame 16 have the same shape as the frame 132 of the actuator 13, and are both square frames. The conductive frame 15 includes a frame portion 151, an electrode portion 152, and a second conductive pin 153. The frame portion 151 has the same shape as the first insulating frame 14 and the second insulating frame 16, and is a square frame. The electrode portion 152 extends from the inner side of the frame portion 151 to the center, and the second conductive pin 153 extends from the outer periphery of the frame portion 151 in a horizontal direction.
请配合参阅图4A,图4A为微型气体泵的剖面示意图。进气板11、共 振片12、致动件13、第一绝缘框架14、导电框架15及第二绝缘框架16依序堆叠,共 振片12与振动板131之间形成一振动腔室17。此外,导电框架15的电极部152将抵触 致动件13的压电片134且电性连接,使得致动件13的第一导电接脚132a与导电框架 15的第二导电接脚153可对外接收驱动信号(包含驱动电压及驱动频率),并将驱动 信号传送至压电片134。Please refer to FIG. 4A, which is a cross-sectional view of the micro gas pump. The air inlet plate 11, the resonant plate 12, the actuator 13, the first insulating frame 14, the conductive frame 15 and the second insulating frame 16 are stacked in sequence, and a vibration chamber 17 is formed between the resonant plate 12 and the vibration plate 131. In addition, the electrode portion 152 of the conductive frame 15 will contact the piezoelectric plate 134 of the actuator 13 and be electrically connected, so that the first conductive pin 132a of the actuator 13 and the second conductive pin 153 of the conductive frame 15 can receive a driving signal (including a driving voltage and a driving frequency) externally and transmit the driving signal to the piezoelectric plate 134.
接续,说明微型气体泵1的作动,请参考图4B至图4D,压电片134 收到驱动信号后,因压电效应开始产生形变,进而带动振动板131上下位移。请先 参阅图4B,当振动板131向下位移时,带动共振片12的振动部122向下移动,使得 汇流腔室114的容积增加,开始通过进气孔113、进气流道115汲取外部的气体进入 至汇流腔室114内。再如图4C所示,振动板131被压电片134向上带动时,会将振动腔室17内的气体由中心向外侧推动,推至气体通道135,以通过气体通道135向下导 送,同时共振片12会向上移动,推挤汇流腔室114内的气体通过中心孔121向下传输。 最后如图4D所示,当振动板131向下位移复位时,同步带动共振片12的振动部122 向下移动,振动部122接近振动板131的凸部131c,推动振动腔室17的气体向外移动, 以进入气体通道135,且由于振动部122向下位移,使得汇流腔室114的容积大幅提 升,进而由进气孔113、进气流道115吸取外部的气体进入汇流腔室114内,不断重 复以上动作,将气体持续的向下传输至微型阀门2。Next, the operation of the micro gas pump 1 is described. Please refer to FIG. 4B to FIG. 4D. After the piezoelectric sheet 134 receives the driving signal, it begins to deform due to the piezoelectric effect, thereby driving the vibration plate 131 to move up and down. Please refer to FIG. 4B first. When the vibration plate 131 moves downward, it drives the vibration part 122 of the resonance sheet 12 to move downward, so that the volume of the confluence chamber 114 increases, and begins to draw external gas into the confluence chamber 114 through the air inlet hole 113 and the air inlet channel 115. As shown in FIG. 4C, when the vibration plate 131 is driven upward by the piezoelectric sheet 134, it will push the gas in the vibration chamber 17 from the center to the outside, push it to the gas channel 135, and guide it downward through the gas channel 135. At the same time, the resonance sheet 12 will move upward, pushing the gas in the confluence chamber 114 to be transmitted downward through the center hole 121. Finally, as shown in FIG4D , when the vibration plate 131 is displaced downward to reset, the vibration portion 122 of the resonance plate 12 is simultaneously driven to move downward, and the vibration portion 122 approaches the convex portion 131c of the vibration plate 131, pushing the gas in the vibration chamber 17 to move outward to enter the gas channel 135. Since the vibration portion 122 is displaced downward, the volume of the confluence chamber 114 is greatly increased, and then the external gas is sucked into the confluence chamber 114 through the air inlet hole 113 and the air inlet channel 115. The above actions are repeated continuously to continuously transmit the gas downward to the micro valve 2.
另,请参阅图5A至图5B,图5A为微型阀门与微型气体泵的分解示 意图,图5B为微型阀门与微型气体泵另一角度的分解示意图。其中,一微型气体 泵1设置于一微型阀门2上,微型阀门2包含一微型集气板21、一微型阀片框架22、 一微型阀片23及一微型出气板24。In addition, please refer to Figures 5A and 5B, Figure 5A is an exploded schematic diagram of the micro valve and the micro gas pump, and Figure 5B is an exploded schematic diagram of the micro valve and the micro gas pump from another angle. Among them, a micro gas pump 1 is arranged on a micro valve 2, and the micro valve 2 includes a micro gas collecting plate 21, a micro valve plate frame 22, a micro valve plate 23 and a micro gas outlet plate 24.
微型集气板21具有一挖空区210,挖空区210凸设一泄气契合部211。 微型阀片框架22具有一阀片容置区220。微型阀片23设置于阀片容置区220并具有多 个阀孔230,且多个阀孔230与微型集气板21的挖空区210错位。于本实施例中,多 个阀孔230的数量以偶数为佳,较佳为2个,但不以此为限。The micro gas collecting plate 21 has a hollow area 210, and a gas release fitting portion 211 is protruded from the hollow area 210. The micro valve plate frame 22 has a valve plate accommodating area 220. The micro valve plate 23 is disposed in the valve plate accommodating area 220 and has a plurality of valve holes 230, and the plurality of valve holes 230 are staggered with the hollow area 210 of the micro gas collecting plate 21. In this embodiment, the number of the plurality of valve holes 230 is preferably an even number, preferably 2, but not limited thereto.
微型出气板24具有一出气表面240、一与出气表面240为两相对表面 的泄气表面241,一由出气表面240凹陷而成的出气凹槽242、一设置于出气凹槽242 的出气孔243及泄压孔245,出气孔243及泄压孔245贯穿出气表面240与泄气表面 241、一由出气表面240凹陷而成的泄气分流槽244,泄气分流槽244的位置是对应挖 空区210的泄气契合部211设置并与出气凹槽242错开、以及一自泄气表面241凹陷形 成的泄压沟渠246并与泄压孔245连通,且泄压沟渠246的面积自泄压孔245处朝远离 泄压孔245方向逐渐扩大。于本实施例中,微型出气板24的泄气分流槽244是以半蚀 刻制程所蚀刻出来,且蚀刻深的深度为0.1~0.15mm时,消除噪音效果最佳。The micro air outlet plate 24 has an air outlet surface 240, an air discharge surface 241 which is opposite to the air outlet surface 240, an air outlet groove 242 formed by the depression of the air outlet surface 240, an air outlet hole 243 and a pressure relief hole 245 arranged in the air outlet groove 242, the air outlet hole 243 and the pressure relief hole 245 penetrate the air outlet surface 240 and the air discharge surface 241, an air discharge diversion groove 244 formed by the depression of the air outlet surface 240, the position of the air discharge diversion groove 244 is arranged corresponding to the air discharge fitting portion 211 of the hollow area 210 and is staggered with the air outlet groove 242, and a pressure relief ditch 246 formed by the depression of the air discharge surface 241 and connected to the pressure relief hole 245, and the area of the pressure relief ditch 246 gradually expands from the pressure relief hole 245 toward the direction away from the pressure relief hole 245. In this embodiment, the air leakage diversion groove 244 of the micro air outlet plate 24 is etched by a half-etching process, and when the etching depth is 0.1-0.15 mm, the noise elimination effect is best.
值得一提的是,微型阀片23的两阀孔230与微型出气板24的出气孔 243的中心点并非设置在同一中心线而形成一偏心设计,使两阀孔230未设置于出气 孔243的中心位置,而阀片容置区220形状与微型阀片23的形状相同,供微型阀片23 固定及定位其中,微型阀片框架22设置于微型集气板21上,而微型集气板21供微型 气体泵1设置其上。请参阅图2A至图2B,图2A为微型气体传输装置立体示意图, 图2B为微型气体传输装置另一角度的立体示意图。本实施例中,上述的微型集气 板21、微型阀片框架22及微型出气板24皆为金属材质,(例如:为相同的金属材质 的不锈钢),此外,微型集气板21、微型阀片框架22及微型出气板24的厚度皆相同,其厚度皆为2mm。It is worth mentioning that the center points of the two valve holes 230 of the micro valve plate 23 and the outlet hole 243 of the micro outlet plate 24 are not arranged on the same center line, but form an eccentric design, so that the two valve holes 230 are not arranged at the center position of the outlet hole 243, and the shape of the valve plate accommodating area 220 is the same as the shape of the micro valve plate 23, for fixing and positioning the micro valve plate 23. The micro valve plate frame 22 is arranged on the micro gas collecting plate 21, and the micro gas collecting plate 21 is provided for the micro gas pump 1 to be arranged thereon. Please refer to Figures 2A to 2B, Figure 2A is a three-dimensional schematic diagram of the micro gas transmission device, and Figure 2B is a three-dimensional schematic diagram of the micro gas transmission device from another angle. In this embodiment, the above-mentioned micro gas collecting plate 21, micro valve plate frame 22 and micro outlet plate 24 are all made of metal (for example, stainless steel of the same metal material). In addition, the thickness of the micro gas collecting plate 21, the micro valve plate frame 22 and the micro outlet plate 24 are all the same, and their thickness is all 2 mm.
请参阅图6及图7,图6为本案微型气体传输装置的平面示意图,图7 依图6的A-A气体输出剖面示意图。微型阀门2的微型集气板21、微型阀片框架22、 微型阀片23及微型出气板24依序由下往上堆叠固定。微型阀片23容设于微型阀片框 架22的阀片容置区220内,而微型气体泵1结合微型阀门2。在输出气体时,微型气 体泵1传输气体至微型阀门2,气体由微型集气板21的挖空区210进入,此时,位于 出气凹槽242的微型阀片23部分区域因气体挤压而被向上推动,使气体进入出气凹 槽242内,并通过两阀孔230流经出气孔243顺利排出至一负载空间(图未示)。Please refer to FIG. 6 and FIG. 7. FIG. 6 is a schematic plan view of the micro gas transmission device of the present invention, and FIG. 7 is a schematic cross-sectional view of the gas output according to the A-A section of FIG. 6. The micro gas collecting plate 21, the micro valve plate frame 22, the micro valve plate 23 and the micro gas outlet plate 24 of the micro valve 2 are stacked and fixed in sequence from bottom to top. The micro valve plate 23 is accommodated in the valve plate accommodation area 220 of the micro valve plate frame 22, and the micro gas pump 1 is combined with the micro valve 2. When outputting gas, the micro gas pump 1 transmits gas to the micro valve 2, and the gas enters from the hollow area 210 of the micro gas collecting plate 21. At this time, the part of the micro valve plate 23 located in the gas outlet groove 242 is pushed upward due to the gas extrusion, so that the gas enters the gas outlet groove 242, and flows through the two valve holes 230 through the gas outlet hole 243 and is smoothly discharged to a load space (not shown).
请参阅图8,为本案微型气体传输装置的气体输出平面示意图。本案 为避免微型气体泵1在输出气体时产生阻塞的情况,因此将微型阀片23的两阀孔230 与微型出气板24的出气孔243的中心点不设置在同一中心线而形成偏心设计,同时两阀孔230与出气孔243重叠形成一贯穿孔洞,供气体由贯穿孔洞及出气孔243输出 至负载空间,完成气体输出而不会造成阻塞。Please refer to Fig. 8, which is a schematic diagram of the gas output plane of the micro gas transmission device of the present invention. In order to avoid the situation that the micro gas pump 1 is blocked when outputting gas, the center points of the two valve holes 230 of the micro valve plate 23 and the gas outlet hole 243 of the micro gas outlet plate 24 are not arranged on the same center line to form an eccentric design. At the same time, the two valve holes 230 and the gas outlet hole 243 overlap to form a through hole, so that the gas can be output to the load space through the through hole and the gas outlet hole 243, and the gas output is completed without causing blockage.
请再配合参阅图9所示,为本案微型气体传输装置依图6的B-B气体 泄压剖面示意图。当微型气体传输装置100停止传输气体至负载空间时,负载空间 的气压大于外部气压,便开始通过微型阀门2进行泄压作业,气体从出气孔243回压 至微型出气板24时,因微型阀片23的两阀孔230与微型出气板24的出气孔243中心点 并非设置在同一中心线而是呈偏心设计,使两阀孔230不设置在出气孔243的中心位 置,因此大部分的气体无法由两阀孔230流入穿过微型阀片23而流经泄气分流槽 244,同时微型阀片23受到气体的推动而紧贴密合于微型集气板21上,且位于微型 集气板21的挖空区210上方的微型阀片23部分区域因气体推挤而向下推动,使气体 可经由微型阀片23的上方进入到挖空区210,再流经泄气分流槽244并由泄压孔245 输出至泄压沟渠246向外泄压,顺利完成泄压作业。其中,当气体经由至泄压沟渠 246泄压时,因泄压沟渠246的面积由泄压孔245处朝远离泄压孔245方向逐渐扩大设 计,使气体可更顺利地泄压。Please refer to FIG9, which is a schematic diagram of the gas pressure relief section of the micro gas transmission device of the present invention according to B-B of FIG6. When the micro gas transmission device 100 stops transmitting gas to the load space, the gas pressure in the load space is greater than the external gas pressure, and the pressure relief operation begins through the micro valve 2. When the gas is back-pressed from the gas outlet 243 to the micro gas outlet plate 24, the two valve holes 230 of the micro valve plate 23 and the center point of the gas outlet 243 of the micro gas outlet plate 24 are not arranged on the same center line but are eccentrically designed, so that the two valve holes 230 are not arranged at the center position of the gas outlet 243, so most of the gas cannot flow through the two valve holes 230 and pass through the micro valve plate 23 and flow through the gas relief diversion groove 244. At the same time, the micro valve plate 23 is pushed by the gas and tightly fits on the micro gas collecting plate 21, and the part of the micro valve plate 23 located above the hollow area 210 of the micro gas collecting plate 21 is pushed downward by the gas, so that the gas The gas can enter the hollow area 210 through the top of the micro valve plate 23, and then flow through the gas release diversion groove 244 and output to the pressure relief channel 246 through the pressure relief hole 245 to release pressure outward, thus successfully completing the pressure relief operation. When the gas is released through the pressure relief channel 246, the area of the pressure relief channel 246 is gradually expanded from the pressure relief hole 245 to the direction away from the pressure relief hole 245, so that the gas can release pressure more smoothly.
请参阅图10,为本案微型气体传输装置的气体泄压平面示意图。为 避免微型气体泵1在进行泄压时产生噪音的情况,因此微型集气板21的挖空区210 对应微型出气板24的泄气分流槽244位置设有泄气契合部211。泄气时,借由泄气契 合部211紧贴于泄气分流槽244,因此当气体经由出气孔243进入而流至泄气分流槽 244时,气体会被迫分成二路后再汇集一并通过泄压孔245排出微型气体传输装置 100外,完成泄压作业。借由泄气分流槽244的设计,无论气体是分路或汇流都能有效降低因气体直接冲击泄气分流槽244所造成的噪音。于本实施例中,泄气分流槽 244概呈一V形,并设有一V形分流结构,V形分流结构与泄气契合部211垂直对应。Please refer to FIG. 10 , which is a schematic diagram of the gas pressure relief plan of the micro gas transmission device of the present invention. In order to prevent the micro gas pump 1 from generating noise when the micro gas pump 1 is performing pressure relief, a gas relief fitting portion 211 is provided at the position of the hollow area 210 of the micro gas collecting plate 21 corresponding to the gas relief diversion groove 244 of the micro gas outlet plate 24. During gas relief, the gas relief fitting portion 211 is closely attached to the gas relief diversion groove 244. Therefore, when the gas enters through the gas outlet hole 243 and flows to the gas relief diversion groove 244, the gas is forced to be divided into two paths and then gathered together and discharged from the micro gas transmission device 100 through the pressure relief hole 245, completing the pressure relief operation. By designing the gas relief diversion groove 244, the noise caused by the gas directly impacting the gas relief diversion groove 244 can be effectively reduced regardless of whether the gas is divided or converged. In this embodiment, the air leakage diversion groove 244 is generally V-shaped and is provided with a V-shaped diversion structure, which is vertically corresponding to the air leakage fitting portion 211.
据此,经由上述叙明微型气体传输装置100的结构及动作后,可得知 本案确实具有以下功效:Therefore, after describing the structure and operation of the micro gas transmission device 100, it can be known that the present invention has the following effects:
第一点、通过使用微型集气板21、微型阀片框架22、微型阀片23及 微型出气板24等结构所组成的微型阀门2能够大幅降低微型气体传输装置100的整 体厚度,特别是微型集气板21、微型阀片框架22及微型出气板24的厚度都可降至 2mm,使微型阀门2的全部厚度仅6mm。除此,本案取消微型阀门2上涂布封胶的 设计,令微型气体泵1与微型阀门2外围尺寸形成一致,进一步达到缩小微型气体传 输装置100的整体体积的功效。First, the micro valve 2 composed of the micro gas collecting plate 21, the micro valve frame 22, the micro valve plate 23 and the micro gas outlet plate 24 can significantly reduce the overall thickness of the micro gas transmission device 100, especially the thickness of the micro gas collecting plate 21, the micro valve frame 22 and the micro gas outlet plate 24 can be reduced to 2mm, so that the total thickness of the micro valve 2 is only 6mm. In addition, the design of coating the sealing glue on the micro valve 2 is cancelled in this case, so that the outer dimensions of the micro gas pump 1 and the micro valve 2 are consistent, further achieving the effect of reducing the overall volume of the micro gas transmission device 100.
第二点、本案的微型阀片23由原先的一个孔洞设置在出气孔243的中 间位置,改成两个阀孔230,并且两阀孔230与出气孔243中心点并非设置在同一中 心线而是呈偏心设计,此设计可避免气体在回压时通过两阀孔230造成泄压作业不 完整,保障气体泄气顺畅。Second, the micro valve plate 23 of the present invention is changed from the original one hole set in the middle position of the air outlet 243 to two valve holes 230, and the center points of the two valve holes 230 and the air outlet 243 are not set on the same center line but are eccentrically designed. This design can avoid incomplete pressure relief operation caused by gas passing through the two valve holes 230 during back pressure, and ensure smooth gas release.
第三点、本案将微型集气板21的挖空区210对应微型出气板24的泄气 分流槽244的位置设有泄气契合部211,泄气时,借由泄气契合部211紧贴于泄气分 流槽244,使气体经由出气孔243进入而流至泄气分流槽244时,气体会被迫分成二 路后再汇集一并通过泄压孔245排出微型气体传输装置100外,完成泄压作业。因此, 无论气体是分路或汇流都能有效降低气体冲击所产生的噪音。Thirdly, in this case, the hollow area 210 of the micro gas collecting plate 21 is provided with a gas release fitting portion 211 at the position corresponding to the gas release diversion groove 244 of the micro gas outlet plate 24. When the gas is released, the gas release fitting portion 211 is closely attached to the gas release diversion groove 244, so that the gas enters through the gas outlet hole 243 and flows to the gas release diversion groove 244. The gas is forced to be divided into two paths and then gathered together and discharged from the micro gas transmission device 100 through the pressure relief hole 245, completing the pressure relief operation. Therefore, whether the gas is divided or converged, the noise generated by the gas impact can be effectively reduced.
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