CN114801098A - Novel injection molding machine screw rod heating device - Google Patents
Novel injection molding machine screw rod heating device Download PDFInfo
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- CN114801098A CN114801098A CN202210485350.6A CN202210485350A CN114801098A CN 114801098 A CN114801098 A CN 114801098A CN 202210485350 A CN202210485350 A CN 202210485350A CN 114801098 A CN114801098 A CN 114801098A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/74—Heating or cooling of the injection unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/84—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
- B29C2045/1785—Movement of a part, e.g. opening or closing movement of the mould, generating fluid pressure in a built-in fluid pressure generator
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本发明涉及注塑机领域,具体是涉及一种新型注塑机螺杆加热装置,包括机架、料斗、料筒、螺杆、喷嘴和便于快速拆卸和安装的加热环,机架上固定安装第一安装支架和支撑板,支撑板的一端固定连接有轴套端盖,支撑板上安装有第二轴承,料筒穿过第一安装支架和轴套端盖呈水平状态的位于机架的上方,喷嘴螺纹连接在料筒的前端,螺杆穿过第二轴承插设在料筒内,螺杆沿轴线方向开设有贯穿螺杆的通槽,通槽内插设有加热棒,料筒上开设有贯穿料筒筒壁的入料口,料斗呈竖直方向的固定连接在入料口处,加热环具有两个并且均套设在料筒上,两个加热环均位于靠近螺杆的前端部分。此申请能够保证塑料粒子均匀的受热塑化,并且方便于加热装置的更换与维修。The invention relates to the field of injection molding machines, in particular to a novel screw heating device for injection molding machines, comprising a frame, a hopper, a barrel, a screw, a nozzle and a heating ring that is convenient for quick disassembly and installation, and a first mounting bracket is fixedly installed on the frame and the support plate, one end of the support plate is fixedly connected with the end cover of the bushing, the second bearing is installed on the support plate, the material barrel passes through the first mounting bracket and the end cover of the bushing is positioned above the frame in a horizontal state, and the nozzle thread Connected to the front end of the barrel, the screw is inserted into the barrel through the second bearing, the screw is provided with a through groove that penetrates the screw along the axis direction, a heating rod is inserted in the through groove, and the barrel is provided with a through-barrel barrel The feeding port of the wall, the hopper is fixedly connected at the feeding port in a vertical direction, there are two heating rings and both are sleeved on the barrel, and the two heating rings are located near the front end of the screw. This application can ensure that the plastic particles are uniformly heated and plasticized, and is convenient for the replacement and maintenance of the heating device.
Description
技术领域technical field
本发明涉及注塑机领域,具体是涉及一种新型注塑机螺杆加热装置。The invention relates to the field of injection molding machines, in particular to a novel screw heating device for injection molding machines.
背景技术Background technique
注塑机又名注射成型机或注射机。它是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备。分为立式、卧式、全电式。注塑机能加热塑料,对熔融塑料施加高压,使其射出而充满模具型腔。注射系统是注塑机最主要的组成部分之一,一般有柱塞式、螺杆式、螺杆预塑柱塞注射式3种主要形式。应用最广泛的是螺杆式。其作用是,在注塑料机的一个循环中,能在规定的时间内将一定数量的塑料加热塑化后,在一定的压力和速度下,通过螺杆将熔融塑料注入模具型腔中。注射结束后,对注射到模腔中的熔料保持定型。注射系统由塑化装置和动力传递装置组成。螺杆式注塑机塑化装置主要由加料装置、料筒、螺杆、过胶组件、射嘴部分组成。动力传递装置包括注射油缸、注射座移动油缸以及螺杆驱动装置。Injection molding machine is also known as injection molding machine or injection molding machine. It is the main molding equipment for making thermoplastics or thermosetting plastics into various shapes of plastic products using plastic molding dies. Divided into vertical, horizontal, all-electric. The injection molding machine heats the plastic, applying high pressure to the molten plastic so that it shoots out and fills the mold cavity. The injection system is one of the most important components of the injection molding machine. Generally, there are three main forms: plunger type, screw type, and screw pre-plastic plunger injection type. The most widely used is the screw type. Its function is that in a cycle of the injection molding machine, after a certain amount of plastic can be heated and plasticized within a specified time, the molten plastic can be injected into the mold cavity through a screw under a certain pressure and speed. After the injection is completed, the shape of the molten material injected into the mold cavity is maintained. The injection system consists of a plasticizing device and a power transmission device. The plasticizing device of the screw injection molding machine is mainly composed of a feeding device, a barrel, a screw, a glue-passing component, and a nozzle. The power transmission device includes an injection oil cylinder, an injection base moving oil cylinder and a screw drive device.
针对目前现有的螺杆式注塑机,其在注塑过程中,在对塑料粒子加热塑化时,主要通过安装在料筒外的加热器进行加热从而使得塑料粒子呈熔融状态,此过程由于仅靠外部热传导,导致靠近螺杆部分的塑料粒子受热不均匀,同时,现有的加热器安装在料筒外侧对于日常的更换及维修,在拆卸和安装过程过于繁琐。For the existing screw type injection molding machine, in the injection molding process, when the plastic particles are heated and plasticized, the heating is mainly performed by a heater installed outside the barrel, so that the plastic particles are in a molten state. External heat conduction leads to uneven heating of the plastic particles near the screw portion. At the same time, the existing heater is installed outside the barrel, and the disassembly and installation process is too cumbersome for daily replacement and maintenance.
发明内容SUMMARY OF THE INVENTION
基于此,有必要针对现有技术问题,提供一种新型注塑机螺杆加热装置。Based on this, it is necessary to provide a novel screw heating device for an injection molding machine in view of the existing technical problems.
为解决现有技术问题,本发明采用的技术方案为:In order to solve the prior art problem, the technical scheme adopted in the present invention is:
一种新型注塑机螺杆加热装置,包括机架,还包括料斗、料筒、螺杆、喷嘴和便于快速拆卸和安装的加热环,机架上固定安装第一安装支架和支撑板,支撑板靠近第一安装支架的一端固定连接有轴套端盖,支撑板上与轴套端盖同轴的安装有第二轴承,料筒穿过第一安装支架和轴套端盖呈水平状态的位于机架的上方,喷嘴螺纹连接在料筒的前端,螺杆穿过第二轴承插设在料筒内,螺杆包括杆身和螺槽,杆身的直径沿着料筒轴向方向逐渐增加,螺槽始终与料筒相贴合,螺杆沿轴线方向开设有贯穿螺杆的通槽,通槽内插设有加热棒,加热棒的插线端位于螺杆的末端外侧,料筒位于螺杆末端的一处开设有贯穿料筒筒壁的入料口,料斗呈竖直方向的固定连接在入料口处,加热环具有两个,并且两个加热环均套设在料筒上,两个加热环均位于靠近螺杆的前端部分。A novel screw heating device for an injection molding machine, including a frame, a hopper, a barrel, a screw, a nozzle and a heating ring for quick disassembly and installation, a first mounting bracket and a support plate are fixedly installed on the frame, and the support plate is close to the first One end of a mounting bracket is fixedly connected with a bushing end cover, a second bearing is installed on the support plate coaxially with the bushing end cover, and the material barrel passes through the first mounting bracket and the bushing end cover and is located in the frame in a horizontal state. Above, the nozzle is threadedly connected to the front end of the barrel, the screw is inserted into the barrel through the second bearing, the screw includes a rod body and a screw groove, the diameter of the rod body gradually increases along the axial direction of the barrel, and the screw groove is always Fitted with the barrel, the screw is provided with a through groove running through the screw along the axis direction, a heating rod is inserted in the through groove, the plug-in end of the heating rod is located outside the end of the screw, and the barrel is located at one of the ends of the screw. Through the feeding port of the barrel wall, the hopper is fixedly connected at the feeding port in a vertical direction, there are two heating rings, and the two heating rings are sleeved on the barrel, and the two heating rings are located close to the feeding port. The front part of the screw.
优选的,加热环包括第一半圆环、第二半圆环、圆杆和锁紧杆,第一板半圆环的一端与第二半圆环的一端转动连接,第一半圆环的外壁固定连接有第一凸缘,第一凸缘的两端分别转动连接有一个压杆,两个压杆的另一端套设有一个塑料把柄,圆杆贯穿两个压杆的中间部分,锁紧杆为U形状,锁紧杆的两端分别于两个压杆的两侧穿过圆杆,锁紧杆的两端通过多个螺母锁紧在圆杆上,第二半圆环上固定连接有两个沿第一凸缘对称分布的挂钩,第一半圆环和第二半圆环锁紧状态时,锁紧杆挂在两个挂钩上。Preferably, the heating ring includes a first half ring, a second half ring, a round rod and a locking rod, one end of the first plate half ring is rotatably connected with one end of the second half ring, and the first half ring is rotatably connected to one end of the second half ring. The outer wall is fixedly connected with a first flange, the two ends of the first flange are respectively connected with a pressure rod, the other end of the two pressure rods is sleeved with a plastic handle, the round rod runs through the middle part of the two pressure rods, and the lock The tightening rod is U-shaped, the two ends of the locking rod pass through the round rod on the two sides of the two pressure rods, the two ends of the locking rod are locked on the round rod by a plurality of nuts, and the second half ring is fixed on Two hooks symmetrically distributed along the first flange are connected, and when the first half-circle and the second half-circle are in a locked state, the locking rod is hung on the two hooks.
优选的,第一半圆环和第二半圆环上均安装有一个插口,第一半圆环和第二半圆环的内部均匀分布有电热丝,电热丝与插口电性连接。Preferably, a socket is installed on both the first half ring and the second half ring, heating wires are evenly distributed inside the first half ring and the second half ring, and the heating wires are electrically connected to the socket.
优选的,第一半圆环和第二半圆环均为铸铝材质。Preferably, the first half-circle and the second half-circle are both made of cast aluminum.
优选的,加热棒的直径小于螺杆内的通槽直径,加热杆的两端均套设有一个第一轴承,螺杆的两端均开设有用于容纳第一轴承的槽孔,在加热棒的接线端的一侧固定设置有第二支架,第二支架靠近加热棒的一端固定连接有挡块。Preferably, the diameter of the heating rod is smaller than the diameter of the through groove in the screw, both ends of the heating rod are sleeved with a first bearing, and both ends of the screw are provided with slots for accommodating the first bearing, and the wiring of the heating rod is provided with a slot hole for accommodating the first bearing. One side of the end is fixedly provided with a second bracket, and one end of the second bracket close to the heating rod is fixedly connected with a stopper.
优选的,螺杆前端的槽孔内螺纹连接有端帽,端帽的顶端与螺杆的前端齐平,端帽的底端抵接在槽孔底端的第一轴承上。Preferably, the slotted hole at the front end of the screw rod is internally threaded with an end cap, the top end of the end cap is flush with the front end of the screw rod, and the bottom end of the end cap abuts on the first bearing at the bottom end of the slotted hole.
优选的,机架上方放置有防护罩,防护罩为半圆弧状,防护罩罩在两个加热环上。Preferably, a protective cover is placed above the rack, the protective cover is in the shape of a semi-circular arc, and the protective cover is covered on the two heating rings.
优选的,机架上固定设置有人机交互系统,人机交互系统上端固定安装有报警灯,报警灯与人机交互系统电性连接。Preferably, a man-machine interaction system is fixed on the rack, an alarm light is fixedly installed on the upper end of the man-machine interaction system, and the alarm light is electrically connected with the man-machine interaction system.
优选的,螺杆的末端连接有旋转驱动组件,旋转驱动组件包括齿轮箱、第一齿轮、第二齿轮和旋转驱动器,螺杆上开设有环槽,第一齿轮紧固的套设在螺杆上的环槽内,第二齿轮与第一齿轮啮合,第一齿轮和第二齿轮均在齿轮箱内,螺杆的末端贯穿齿轮箱继续向外延伸,旋转驱动器与第二齿轮紧固连接。Preferably, the end of the screw rod is connected with a rotary drive assembly, the rotary drive assembly includes a gear box, a first gear, a second gear and a rotary driver, a ring groove is opened on the screw rod, and a ring sleeve on the screw rod is fastened by the first gear. In the groove, the second gear meshes with the first gear, the first gear and the second gear are both in the gear box, the end of the screw rod continues to extend outward through the gear box, and the rotary driver is tightly connected with the second gear.
优选的,旋转驱动组件和机架中间固定设置有用于带动螺杆直线运动的直线推进组件,直线推进组件为双丝杆滑台机构,齿轮箱与旋转驱动器均固定安装在滑台上。Preferably, a linear propulsion assembly for driving the linear motion of the screw rod is fixedly arranged between the rotary drive assembly and the frame, the linear propulsion assembly is a double-screw sliding table mechanism, and both the gear box and the rotary driver are fixedly installed on the sliding table.
优选的,机架上方位于料斗处还固定安装有防护栏,防护栏包括底脚、底板和护栏,底脚固定安装在机架上,底板固定安装在底脚的上方,底板上开设有用于安装料斗的安装口,护栏固定连接在底板的上方,护栏环绕底板一周。Preferably, a guard rail is also fixedly installed at the hopper above the frame. The guard rail includes a foot, a bottom plate and a guard rail. The foot is fixedly installed on the frame, and the bottom plate is fixed above the foot. The installation port of the hopper, the guardrail is fixedly connected above the bottom plate, and the guardrail surrounds the bottom plate.
本申请相比较于现有技术的有益效果是:The beneficial effects of the present application compared to the prior art are:
1.本申请通过设置有机架、料斗、料筒、螺杆和便于快速拆卸和安装的加热环,机架上固定安装第一安装支架和支撑板,料筒穿过第一安装支架和支撑板呈水平状态的位于机架的上方,螺杆插设在料筒内,螺杆包括杆身和螺槽,杆身的直径沿着料筒轴向方向逐渐增加,螺槽始终与料筒相贴合,螺杆沿轴线方向开设有贯穿螺杆的通槽,通槽内插设有加热棒,加热棒的插线端位于螺杆的末端外侧,料筒位于螺杆末端的一处开设有贯穿料筒筒壁的入料口,料斗呈竖直方向的固定连接在入料口处,加热环具有两个,并且两个加热环均套设在料筒上,两个加热环均位于靠近螺杆的前端部分,在塑料粒子由料斗经过入料口进入到料筒内时,通过螺杆的旋转,可以使得塑料粒子在螺槽的带动下前往螺杆前端,在塑料粒子前进过程中,螺杆杆身的直径逐渐增大,螺槽与料筒之间的空间逐渐减小,塑料粒子所收到螺杆与料筒内壁之间的摩擦和挤压越来越大,塑料粒子的温度由于摩擦挤压也有一定程度的上升,使得塑料粒子有个初步预热的过程,当塑料粒子传送至螺杆前端部分时,通过加热环的加热,热量从料筒传递至塑料粒子使得塑料粒子融化,又螺杆中间插设有加热棒,可以使得靠近螺杆的塑料粒子也能够受热融化,从而解决了塑料粒子受热不均匀的问题。1. The application is provided with a rack, a hopper, a barrel, a screw and a heating ring that is convenient for quick disassembly and installation, the first mounting bracket and the support plate are fixedly installed on the rack, and the barrel passes through the first mounting bracket and the support plate. It is located above the frame in a horizontal state, and the screw is inserted into the barrel. The screw includes a rod body and a screw groove. The diameter of the rod body gradually increases along the axial direction of the barrel, and the screw groove always fits the barrel. The screw is provided with a through groove running through the screw along the axis direction, and a heating rod is inserted in the through groove. The plug-in end of the heating rod is located outside the end of the screw. The material inlet, the hopper is fixedly connected to the material inlet in a vertical direction, there are two heating rings, and the two heating rings are both sleeved on the barrel, and the two heating rings are located near the front end of the screw. When the particles enter the barrel from the hopper through the feeding port, the rotation of the screw can make the plastic particles go to the front end of the screw driven by the screw groove. The space between the groove and the barrel is gradually reduced, the friction and extrusion between the screw and the inner wall of the barrel received by the plastic particles are increasing, and the temperature of the plastic particles also rises to a certain extent due to friction and extrusion, making the plastic particles The particles have a preliminary preheating process. When the plastic particles are transferred to the front end of the screw, the heat is transferred from the barrel to the plastic particles through the heating of the heating ring to melt the plastic particles. The plastic particles of the screw can also be melted by heat, thus solving the problem of uneven heating of the plastic particles.
2.本申请通过将加热环设有第一半圆环、第二半圆环、圆杆和锁紧杆,第一板半圆环的一端与第二半圆环的一端转动连接,第一半圆环的外壁固定连接有第一凸缘,第一凸缘的两端分别转动连接有一个压杆,两个压杆的另一端套设有一个塑料把柄,圆杆贯穿两个压杆的中间部分,锁紧杆为U形状,锁紧杆的两端分别于两个压杆的两侧穿过圆杆,锁紧杆的两端通过多个螺母锁紧在圆杆上,第二半圆环上固定连接有两个沿第一凸缘对称分布的挂钩,第一半圆环和第二半圆环锁紧状态时,锁紧杆挂在两个挂钩上,安装加热环时,首先将第一半圆环和第二半圆环包裹在料筒外侧,手握住塑料把柄将锁紧杆挂在两个挂钩上,然后向下按压塑料把柄一定程度后,锁紧杆紧固的挂在挂钩内,从而将第一半圆环和第二半圆环锁紧,在需要拆卸加热环时,手握住塑料把柄向上用力拉即可将锁紧杆从挂钩内脱开,此时,便可以轻松的把加热环取下来,实现了加热环快速拆卸与安装。2. In this application, the heating ring is provided with a first half ring, a second half ring, a round rod and a locking rod, and one end of the first plate half ring is rotatably connected with one end of the second half ring, and the first The outer wall of the semi-circular ring is fixedly connected with a first flange, two ends of the first flange are respectively connected with a pressure rod, the other end of the two pressure rods is sleeved with a plastic handle, and the round rod penetrates the two pressure rods. In the middle part, the locking rod is U-shaped, the two ends of the locking rod pass through the round rod on both sides of the two pressing rods, and the two ends of the locking rod are locked on the round rod by a plurality of nuts, and the second half Two hooks symmetrically distributed along the first flange are fixedly connected to the ring. When the first half ring and the second half ring are locked, the locking rod is hung on the two hooks. When installing the heating ring, first Wrap the first half ring and the second half ring on the outside of the barrel, hold the plastic handle and hang the locking rod on the two hooks, and then press the plastic handle down to a certain extent, the locking rod is fastened. Hang it in the hook to lock the first half ring and the second half ring. When the heating ring needs to be disassembled, hold the plastic handle and pull it upwards to release the locking rod from the hook. , the heating ring can be easily removed, and the heating ring can be quickly disassembled and installed.
3.本申请通过将第一半圆环和第二半圆环均设为铸铝材质,可以加强加热环的导热能力,从而可以将热量很好的传递至料筒内。3. In the present application, the first half ring and the second half ring are made of cast aluminum material, which can enhance the thermal conductivity of the heating ring, so that the heat can be well transferred into the barrel.
4.本申请加热棒的直径小于螺杆内的通槽直径,加热杆的两端均套设有一个第一轴承,螺杆的两端均开设有用于容纳第一轴承的槽孔,在加热棒的接线端的一侧固定设置有第二支架,第二支架靠近加热棒的一端固定连接有挡块,在加热棒装配到位后,由于有第一轴承的支撑,加热棒与螺杆之间通过第一轴承转动连接,加热棒通过挡块卡接住其接线端,能保证当螺杆转动时,加热棒仍固定不动,防止加热棒的电线缠绕。4. The diameter of the heating rod of the present application is smaller than the diameter of the through groove in the screw, both ends of the heating rod are sleeved with a first bearing, and both ends of the screw are provided with slot holes for accommodating the first bearing. One side of the terminal is fixed with a second bracket, and one end of the second bracket close to the heating rod is fixedly connected with a stopper. After the heating rod is assembled in place, due to the support of the first bearing, the heating rod and the screw pass through the first bearing. Rotating connection, the heating rod is clamped by the block to catch its terminal, which can ensure that when the screw rotates, the heating rod is still fixed, preventing the wire of the heating rod from being entangled.
5.本申请通过设置有端帽,端帽螺纹连接在槽孔内,端帽的底端抵接住第一轴承,有端帽的阻挡,既可以便于安装第一轴承,也有效的防止熔融的塑料粒子流入通槽内。5. The application is provided with an end cap, the end cap is threaded in the slotted hole, the bottom end of the end cap abuts the first bearing, and the end cap is blocked, which can not only facilitate the installation of the first bearing, but also effectively prevent melting The plastic particles flow into the channel.
6.本申请通过设置防护罩罩在加热环上,可以防止对工作人员的意外烫伤,还启到一定的保温效果和防尘效果。6. In the present application, by setting a protective cover on the heating ring, accidental burns to the staff can be prevented, and a certain thermal insulation effect and dustproof effect can be achieved.
7.本申请通过在螺杆的末端连接有旋转驱动组件,旋转驱动组件包括齿轮箱、第一齿轮、第二齿轮和旋转驱动器,螺杆上开设有环槽,第一齿轮紧固的套设在螺杆上的环槽内,第二齿轮与第一齿轮啮合,第一齿轮和第二齿轮均在齿轮箱内,螺杆的末端贯穿齿轮箱继续向外延伸,旋转驱动器与第二齿轮紧固连接,通过旋转驱动器旋转带动第二齿轮和第一齿轮转动,从而带动螺杆旋转,通过齿轮啮合的方式使得螺杆转动,不会影响螺杆末端的加热棒接线端的接线。7. In the present application, a rotary drive assembly is connected to the end of the screw rod. The rotary drive assembly includes a gear box, a first gear, a second gear and a rotary driver. The screw rod is provided with a ring groove, and the first gear is fastened. Set on the screw rod. In the ring groove on the top, the second gear meshes with the first gear, the first gear and the second gear are both in the gear box, the end of the screw continues to extend outward through the gear box, and the rotary driver is fastened with the second gear. The rotation of the rotary driver drives the second gear and the first gear to rotate, thereby driving the screw to rotate, and the screw is rotated by means of gear meshing without affecting the wiring of the heating rod terminal at the end of the screw.
附图说明Description of drawings
图1是本申请的立体图;1 is a perspective view of the application;
图2是本申请隐藏机架、防护栏和防护罩后的立体图;Fig. 2 is the perspective view of the present application after hiding the rack, the guardrail and the protective cover;
图3是本申请图2的A处局部放大图;Fig. 3 is the partial enlarged view of the A place of Fig. 2 of the present application;
图4是本申请图2的俯视图;Fig. 4 is the top view of Fig. 2 of the present application;
图5是本申请图4沿B-B截面的剖视图;Fig. 5 is the cross-sectional view of Fig. 4 of the present application along the B-B section;
图6是本申请图5的C处局部放大图;Fig. 6 is the partial enlarged view of the C place of Fig. 5 of the present application;
图7是本申请图5的D处局部放大图;Fig. 7 is a partial enlarged view at D of Fig. 5 of the present application;
图8是本申请加热环的立体图;8 is a perspective view of the heating ring of the present application;
图9是本申请螺杆、加热棒和料筒部分的立体结构分解图;Figure 9 is an exploded view of the three-dimensional structure of the screw, heating rod and barrel part of the present application;
图10是本申请图9的E处局部放大图;Fig. 10 is the partial enlarged view of the E place of Fig. 9 of the present application;
图11是本申请防护罩的立体图;Figure 11 is a perspective view of the protective cover of the present application;
图12是本申请旋转驱动组件和直线推进组件的立体图;Figure 12 is a perspective view of the rotary drive assembly and the linear propulsion assembly of the present application;
图13是本申请防护栏的立体图;Figure 13 is a perspective view of a guardrail of the present application;
图中标号为:The label in the figure is:
1-机架;1a-第一安装支架;1b-支撑板;1b1-第二轴承;1c-轴套端盖;1-frame; 1a-first mounting bracket; 1b-support plate; 1b1-second bearing; 1c-shaft sleeve end cover;
2-料斗;2- Hopper;
3-料筒;3a-入料口;3-barrel; 3a-feeding port;
4-喷嘴;4-nozzle;
5-加热环;5a-第一半圆环;5a1-第一凸缘;5b-第二半圆环;5b1-挂钩;5c-圆杆;5d-锁紧杆;5e-压杆;5f-塑料把柄;5g-插口;5-heating ring; 5a-first half-ring; 5a1-first flange; 5b-second half-ring; 5b1-hook; 5c-round rod; 5d-locking rod; 5e-pressing rod; 5f- Plastic handle; 5g-socket;
6-螺杆;6a-杆身;6b-螺槽;6c-通槽;6d-加热棒;6e-第一轴承;6f-槽孔;6g-端帽;6h- 环槽;6-screw; 6a-shaft; 6b-slot; 6c-through slot; 6d-heating rod; 6e-first bearing; 6f-slot hole; 6g-end cap; 6h-ring groove;
7-第二支架;7a-挡块;7-Second bracket; 7a-Block;
8-防护罩;8 - protective cover;
9-人机交互系统;9a-报警灯;9-human-computer interaction system; 9a-alarm light;
10-旋转驱动组件;10a-齿轮箱;10b-第一齿轮;10c-旋转驱动器;10d-第二齿轮;10-rotary drive assembly; 10a-gearbox; 10b-first gear; 10c-rotary drive; 10d-second gear;
11-直线推进组件;11 - Linear propulsion assembly;
12-防护栏;12a-底脚;12b-底板;12c-护栏。12-guardrail; 12a-foot; 12b-bottom; 12c-guardrail.
具体实施方式Detailed ways
为能进一步了解本发明的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本发明作进一步详细描述。In order to further understand the features, technical means, and specific goals and functions of the present invention, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1-13所示,本申请提供:As shown in Figure 1-13, this application provides:
一种新型注塑机螺杆加热装置,包括机架1,还包括料斗2、料筒3、螺杆6、喷嘴4和便于快速拆卸和安装的加热环5,机架1上固定安装第一安装支架1a和支撑板1b,支撑板1b靠近第一安装支架1a的一端固定连接有轴套端盖1c,支撑板1b上与轴套端盖1c同轴的安装有第二轴承1b1,料筒3穿过第一安装支架1a和轴套端盖1c呈水平状态的位于机架1的上方,喷嘴4螺纹连接在料筒3的前端,螺杆6穿过第二轴承1b1插设在料筒3内,螺杆6包括杆身6a和螺槽6b,杆身6a的直径沿着料筒3轴向方向逐渐增加,螺槽6b始终与料筒3相贴合,螺杆6沿轴线方向开设有贯穿螺杆6的通槽6c,通槽6c内插设有加热棒6d,加热棒6d的插线端位于螺杆6的末端外侧,料筒3位于螺杆6末端的一处开设有贯穿料筒3筒壁的入料口 3a,料斗2呈竖直方向的固定连接在入料口3a处,加热环5具有两个,并且两个加热环5均套设在料筒3上,两个加热环5均位于靠近螺杆6的前端部分。A novel screw heating device for an injection molding machine, comprising a
基于上述实施例,本申请想要解决的技术问题是如何保证注塑机内的塑料粒子均匀受热融化。为此,本申请通过设置有机架1、料斗2、料筒3、螺杆6和便于快速拆卸和安装的加热环5,机架1上固定安装第一安装支架1a和支撑板1b,料筒3穿过第一安装支架1a和支撑板1b呈水平状态的位于机架1的上方,螺杆6插设在料筒3内,螺杆6包括杆身6a和螺槽6b,杆身6a的直径沿着料筒3轴向方向逐渐增加,螺槽6b始终与料筒3相贴合,螺杆6 沿轴线方向开设有贯穿螺杆6的通槽6c,通槽6c内插设有加热棒6d,加热棒6d的插线端位于螺杆6的末端外侧,料筒3位于螺杆6末端的一处开设有贯穿料筒3筒壁的入料口3a,料斗2呈竖直方向的固定连接在入料口3a处,加热环5具有两个,并且两个加热环5均套设在料筒3上,两个加热环5均位于靠近螺杆6的前端部分,在塑料粒子由料斗2经过入料口3a 进入到料筒3内时,通过螺杆6的旋转,可以使得塑料粒子在螺槽6b的带动下前往螺杆6前端,在塑料粒子前进过程中,螺杆6杆身6a的直径逐渐增大,螺槽6b与料筒3之间的空间逐渐减小,塑料粒子所收到螺杆6与料筒3内壁之间的摩擦和挤压越来越大,塑料粒子的温度由于摩擦挤压也有一定程度的上升,使得塑料粒子有个初步预热的过程,当塑料粒子传送至螺杆6前端部分时,通过加热环5的加热,热量从料筒3传递至塑料粒子使得塑料粒子融化,又螺杆6中间插设有加热棒6d,可以使得靠近螺杆6的塑料粒子也能够受热融化,从而解决了塑料粒子受热不均匀的问题。Based on the above embodiments, the technical problem to be solved by the present application is how to ensure that the plastic particles in the injection molding machine are uniformly heated and melted. To this end, the present application is provided with a
进一步的,如图8所示:Further, as shown in Figure 8:
加热环5包括第一半圆环5a、第二半圆环5b、圆杆5c和锁紧杆5d,第一板半圆环的一端与第二半圆环5b的一端转动连接,第一半圆环5a的外壁固定连接有第一凸缘5a1,第一凸缘5a1的两端分别转动连接有一个压杆5e,两个压杆5e的另一端套设有一个塑料把柄5f,圆杆5c贯穿两个压杆5e的中间部分,锁紧杆5d为U形状,锁紧杆5d的两端分别于两个压杆5e的两侧穿过圆杆5c,锁紧杆5d的两端通过多个螺母锁紧在圆杆5c上,第二半圆环5b上固定连接有两个沿第一凸缘5a1对称分布的挂钩5b1,第一半圆环5a和第二半圆环5b锁紧状态时,锁紧杆5d挂在两个挂钩5b1上。The
基于上述实施例,本申请想要解决的技术问题是加热环5如何快速拆卸和安装。为此,本申请通过将加热环5设有第一半圆环5a、第二半圆环5b、圆杆5c和锁紧杆5d,第一板半圆环的一端与第二半圆环5b的一端转动连接,第一半圆环5a的外壁固定连接有第一凸缘5a1,第一凸缘5a1的两端分别转动连接有一个压杆5e,两个压杆5e的另一端套设有一个塑料把柄 5f,圆杆5c贯穿两个压杆5e的中间部分,锁紧杆5d为U形状,锁紧杆5d的两端分别于两个压杆5e的两侧穿过圆杆5c,锁紧杆5d的两端通过多个螺母锁紧在圆杆5c上,第二半圆环 5b上固定连接有两个沿第一凸缘5a1对称分布的挂钩5b1,第一半圆环5a和第二半圆环5b 锁紧状态时,锁紧杆5d挂在两个挂钩5b1上,安装加热环5时,首先将第一半圆环5a和第二半圆环5b包裹在料筒3外侧,手握住塑料把柄5f将锁紧杆5d挂在两个挂钩5b1上,然后向下按压塑料把柄5f一定程度后,锁紧杆5d紧固的挂在挂钩5b1内,从而将第一半圆环5a 和第二半圆环5b锁紧,在需要拆卸加热环5时,手握住塑料把柄5f向上用力拉即可将锁紧杆5d从挂钩5b1内脱开,此时,便可以轻松的把加热环5取下来。Based on the above embodiments, the technical problem to be solved by this application is how to quickly disassemble and install the
进一步的,如图8所示:Further, as shown in Figure 8:
第一半圆环5a和第二半圆环5b上均安装有一个插口5g,第一半圆环5a和第二半圆环 5b的内部均匀分布有电热丝,电热丝与插口5g电性连接。A
基于上述实施例,本申请想要解决的技术问题是加热环5如何加热。为此,本申请通过在第一半圆环5a和第二半圆环5b上均安装有一个插口5g,第一半圆环5a和第二半圆环5b 的内部均匀分布有电热丝,电热丝与插口5g电性连接,通过引入电源插头插入插口5g内即可对对电热丝供电,从而产生热量。Based on the above embodiments, the technical problem to be solved by the present application is how to heat the
进一步的,如图8所示:Further, as shown in Figure 8:
第一半圆环5a和第二半圆环5b均为铸铝材质。The
基于上述实施例,本申请通过将第一半圆环5a和第二半圆环5b均设为铸铝材质,可以加强加热环5的导热能力,从而可以将热量很好的传递至料筒3内。Based on the above embodiment, the present application can enhance the thermal conductivity of the
进一步的,如图3-7所示:Further, as shown in Figure 3-7:
加热棒6d的直径小于螺杆6内的通槽6c直径,加热杆的两端均套设有一个第一轴承6e,螺杆6的两端均开设有用于容纳第一轴承6e的槽孔6f,在加热棒6d的接线端的一侧固定设置有第二支架7,第二支架7靠近加热棒6d的一端固定连接有挡块7a。The diameter of the
基于上述实施例,本申请想要解决的技术问题是如何防止螺杆6转动时带动加热棒6d一起转动。为此,本申请加热棒6d的直径小于螺纹杆内的通槽6c直径,加热杆的两端均套设有一个第一轴承6e,螺杆6的两端均开设有用于容纳第一轴承6e的槽孔6f,在加热棒6d的接线端的一侧固定设置有第二支架7,第二支架7靠近加热棒6d的一端固定连接有挡块7a,在加热棒6d装配到位后,由于有第一轴承6e的支撑,加热棒6d与螺杆6之间通过第一轴承 6e转动连接,加热棒6d通过有挡块7a卡接住其接线端,能保证当螺杆6转动时,加热棒6d仍固定不动,防止加热棒6d的电线缠绕。Based on the above embodiments, the technical problem to be solved by the present application is how to prevent the
进一步的,如图5、6所示:Further, as shown in Figures 5 and 6:
螺杆6前端的槽孔6f内螺纹连接有端帽6g,端帽6g的顶端与螺杆6的前端齐平,端帽 6g的底端抵接在槽孔6f底端的第一轴承6e上。The
基于上述实施例,本申请想要解决的技术问题是融化的塑料粒子会通过槽孔6f流入通槽 6c内。为此,本申请通过设置有端帽6g,端帽6g螺纹连接在槽孔6f内,端帽6g的底端抵接住第一轴承6e,有端帽6g的阻挡,既可以便于安装第一轴承6e,也有效的防止熔融的塑料粒子流入通槽6c内。Based on the above embodiments, the technical problem to be solved by the present application is that the melted plastic particles will flow into the through
进一步的,如图1、2、11所示:Further, as shown in Figures 1, 2, and 11:
机架1上方放置有防护罩8,防护罩8为半圆弧状,防护罩8罩在两个加热环5上。A
基于上述实施例,本申请通过设置防护罩8罩在加热环5上,可以防止对工作人员的意外烫伤,还启到一定的保温效果和防尘效果。Based on the above-mentioned embodiment, by setting the
进一步的,如图1所示:Further, as shown in Figure 1:
机架1上固定设置有人机交互系统9,人机交互系统9上端固定安装有报警灯9a,报警灯9a与人机交互系统9电性连接。A man-
基于上述实施例,本申请通过在机架1上固定设置有人机交互系统9,人机交互系统9 上端固定安装有报警灯9a,报警灯9a与人机交互系统9电性连接,通过人机交互系统9可以了解到加热环5和加热棒6d的工作状态,报警灯9a可以在设备发生危险情况时,发出警报。Based on the above-mentioned embodiment, the present application adopts a man-
进一步的,如图1、5、7、9、12所示:Further, as shown in Figures 1, 5, 7, 9, and 12:
螺杆6的末端连接有旋转驱动组件10,旋转驱动组件10包括齿轮箱10a、第一齿轮10b、第二齿轮10d和旋转驱动器10c,螺杆6上开设有环槽6h,第一齿轮10b紧固的套设在螺杆6 上的环槽6h内,第二齿轮10d与第一齿轮10b啮合,第一齿轮10b和第二齿轮10d均在齿轮箱10a内,螺杆6的末端贯穿齿轮箱10a继续向外延伸,旋转驱动器10c与第二齿轮10d紧固连接。The end of the
基于上述实施例,本申请通过在螺杆6的末端连接有旋转驱动组件10,旋转驱动组件10 包括齿轮箱10a、第一齿轮10b、第二齿轮10d和旋转驱动器10c,螺杆6上开设有环槽6h,第一齿轮10b紧固的套设在螺杆6上的环槽6h内,第二齿轮10d与第一齿轮10b啮合,第一齿轮10b和第二齿轮10d均在齿轮箱10a内,螺杆6的末端贯穿齿轮箱10a继续向外延伸,旋转驱动器10c与第二齿轮10d紧固连接,通过旋转驱动器10c旋转带动第二齿轮10d和第一齿轮10b转动,从而带动螺杆6旋转,通过齿轮啮合的方式使得螺杆6转动,不会影响螺杆6末端的加热棒6d接线端的接线。Based on the above embodiment, the present application is connected with a
进一步的,如图1、12所示:Further, as shown in Figures 1 and 12:
旋转驱动组件10和机架1中间固定设置有用于带动螺杆6直线运动的直线推进组件11,直线推进组件11为双丝杆滑台机构,齿轮箱10a与旋转驱动器10c均固定安装在滑台上。Between the
基于上述实施例,本申请想要解决的技术问题是螺杆6如何推动料筒3内熔融的塑料粒子从喷嘴4流出。为此,本申请通过在旋转驱动组件10和机架1中间固定设置有用于带动螺杆6直线运动的直线推进组件11,直线推进组件11为双丝杆滑台机构,齿轮箱10a与旋转驱动器10c均固定安装在滑台上,当直线推进组件11带动旋转驱动组件10运动时,由于第一齿轮10b与螺杆6固定连接,所以螺杆6也跟随旋转驱动组件10运动。Based on the above embodiments, the technical problem to be solved by the present application is how the
进一步的,如图1、13所示:Further, as shown in Figures 1 and 13:
机架1上方位于料斗2处还固定安装有防护栏12,防护栏12包括底脚12a、底板12b和护栏12c,底脚12a固定安装在机架1上,底板12b固定安装在底脚12a的上方,底板12b上开设有用于安装料斗2的安装口,护栏12c固定连接在底板12b的上方,护栏12c环绕底板 12b一周。A
基于上述实施例,本申请通过设置防护栏12,在需要对料斗2内加料时,工作人员可以站在底板12b上方便上料,且护栏12c可以防止工作人员跌落。Based on the above-mentioned embodiment, by setting the
以上实施例仅表达了本发明的一种或几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above examples only represent one or several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the patent of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
Claims (10)
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| CN1997496A (en) * | 2004-07-22 | 2007-07-11 | 兰茨胡特工具制造阿尔弗雷德·施泰因勒有限及两合公司 | Injection molding machine and injection molding method |
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Application publication date: 20220729 |