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CN114798814A - Tinplate flattening machine - Google Patents

Tinplate flattening machine Download PDF

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Publication number
CN114798814A
CN114798814A CN202210456285.4A CN202210456285A CN114798814A CN 114798814 A CN114798814 A CN 114798814A CN 202210456285 A CN202210456285 A CN 202210456285A CN 114798814 A CN114798814 A CN 114798814A
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tinplate
support frame
bolts
frame
pressing roller
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王永其
王伟
桂春举
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Jiangsu Qichang Packaging Co ltd
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Jiangsu Qichang Packaging Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F17/00First-aid kits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/28Associations of cutting devices therewith
    • B21D43/287Devices for handling sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D35/00Tools for shearing machines or shearing devices; Holders or chucks for shearing tools
    • B23D35/005Adjusting the position of the cutting members

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  • Mechanical Engineering (AREA)
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Abstract

本发明公开了一种马口铁开平机,包括底部支撑架、安装机架和支撑框架,所述安装机架之间通过安装轴及螺栓等距离安装有下压辊,所述下压辊的上端等距离设置有上压辊,所述安装机架的顶部两端均设置有调节槽,所述调节槽的顶部通过螺栓安装有顶部端板,所述顶部端板上设置有螺纹套,所述螺纹套内套设有螺纹杆,所述调节槽的内底部设置有调节块,所述安装机架的一端通过螺栓安装有支撑框架。该发明马口铁开平机便于调节上压辊和下压辊之间的距离,来满足不同厚度马口铁的开平使用,具有切割的功能,具有净化气体的效果并且能提高整体设备的稳定性,适合广泛推广使用。

Figure 202210456285

The invention discloses a tinplate leveling machine, which comprises a bottom support frame, an installation frame and a support frame. A lower pressure roller is installed between the installation frames at equal distances through installation shafts and bolts, and the upper end of the lower pressure roller and the like are installed. An upper pressing roller is arranged at a distance, and both ends of the top of the installation frame are provided with adjustment grooves. The top of the adjustment groove is installed with a top end plate through bolts, and a threaded sleeve is provided on the top end plate. A threaded rod is sleeved inside the sleeve, an adjustment block is arranged at the inner bottom of the adjustment groove, and a support frame is installed at one end of the installation frame through bolts. The invented tinplate leveling machine is convenient to adjust the distance between the upper pressure roller and the lower pressure roller to meet the use of tinplate with different thicknesses, has the function of cutting, has the effect of purifying the gas and can improve the stability of the overall equipment, and is suitable for wide popularization use.

Figure 202210456285

Description

一种马口铁开平机A tinplate leveling machine

技术领域technical field

本发明涉及马口铁开平技术领域,特别涉及一种马口铁开平机。The invention relates to the technical field of tinplate leveling, in particular to a tinplate leveling machine.

背景技术Background technique

马口铁又名镀锡铁,是电镀锡薄钢板的俗称,英文缩写为 SPTE,是指两面镀有商业纯锡的冷轧低碳薄钢板或钢带,锡主要起防止腐蚀与生锈的作用,它将钢的强度和成型性与锡的耐蚀性、锡焊性和美观的外表结合于一种材料之中,具有耐腐蚀、无毒、强度高、延展性好的特性,马口铁是表面镀有一层锡的铁皮,它不易生锈,又叫镀锡铁,这种镀层钢板在中国很长时间称为“马口铁”,也有其他说法,如中国过去用这种镀锡薄板制造煤油灯的灯头,形如马口,所以叫“马口铁”,马口铁在生产中需要使用到马口铁开平机。Tinplate, also known as tin-plated iron, is a common name for electroplated tin steel sheet. The English abbreviation is SPTE. It refers to a cold-rolled low-carbon steel sheet or steel strip plated with commercial pure tin on both sides. It combines the strength and formability of steel with the corrosion resistance, solderability and beautiful appearance of tin into one material, which has the characteristics of corrosion resistance, non-toxicity, high strength and good ductility. There is a layer of tin, which is not easy to rust. It is also called tin-plated iron. This plated steel plate has been called "tinplate" for a long time in China. , shaped like a tin, so called "tinplate", tinplate needs to use a tinplate leveling machine in the production.

传统的马口铁开平机存在以下缺点:1、马口铁开平机不便于调节上压辊和下压辊之间的距离,来满足不同厚度马口铁的开平使用,不具有切割的功能;2、不具有净化气体的效果并且不能提高整体设备的稳定性。为此,我们提出一种马口铁开平机。The traditional tinplate leveling machine has the following disadvantages: 1. The tinplate leveling machine is inconvenient to adjust the distance between the upper pressure roller and the lower pressure roller to meet the use of tinplate of different thicknesses, and does not have the function of cutting; 2. It does not have purification gas effect and does not improve overall device stability. To this end, we propose a tinplate leveling machine.

发明内容SUMMARY OF THE INVENTION

本发明的主要目的在于提供一种马口铁开平机,可以有效解决背景技术中的问题。The main purpose of the present invention is to provide a tinplate leveling machine, which can effectively solve the problems in the background technology.

为实现上述目的,本发明采取的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:

一种马口铁开平机,包括底部支撑架、安装机架和支撑框架,所述安装机架之间通过安装轴及螺栓等距离安装有下压辊,所述下压辊的上端等距离设置有上压辊,所述安装机架的顶部两端均设置有调节槽,所述调节槽的顶部通过螺栓安装有顶部端板,所述顶部端板上设置有螺纹套,所述螺纹套内套设有螺纹杆,所述调节槽的内底部设置有调节块,所述安装机架的一端通过螺栓安装有支撑框架,所述支撑框架的内顶部通过安装座安装有电动液压缸,所述电动液压缸的输出轴通过螺钉安装有移动刀板,所述支撑框架内底端通过螺栓安装有与移动刀板相对应的固定刀板,所述安装机架的一侧端部通过螺栓安装有净化风机。A tinplate leveling machine includes a bottom support frame, an installation frame and a support frame, a lower pressure roller is installed equidistantly between the installation frames through installation shafts and bolts, and the upper end of the lower pressure roller is equidistantly arranged with an upper pressure roller. Pressing roller, both ends of the top of the installation frame are provided with adjustment grooves, the top of the adjustment groove is installed with a top end plate through bolts, and a threaded sleeve is provided on the top end plate, and the threaded sleeve is sleeved inside A threaded rod is provided, an adjustment block is arranged at the inner bottom of the adjustment groove, a support frame is installed at one end of the installation frame through bolts, and an electric hydraulic cylinder is installed at the inner top of the support frame through a mounting seat. The output shaft of the cylinder is installed with a movable blade through screws, the inner bottom end of the support frame is installed with a fixed blade corresponding to the movable blade through bolts, and a purification fan is installed at one end of the installation frame through bolts .

进一步地,所述安装机架的一侧通过限位座等距离安装有伺服电机,所述伺服电机的输出轴通过联轴器连接主动齿轮,所述下压辊的一端安装轴上套设有从动齿轮且主动齿轮和从动齿轮相互啮合,所述伺服电机的顶部通过螺钉安装有伺服电机控制器,所述伺服电机控制器的输出端与伺服电机的输入端通过导线构成电连接,所述安装机架的另一端通过螺栓安装有医疗箱,利用伺服电机控制器便于自动控制伺服电机的转速,从而控制马口铁在上压辊和下压辊之间的传动速率,控制出料速率。Further, a servo motor is installed equidistantly on one side of the installation frame through the limit seat, the output shaft of the servo motor is connected to the driving gear through a coupling, and one end of the lower pressure roller is sleeved on the installation shaft. The driven gear and the driving gear and the driven gear mesh with each other. The top of the servo motor is installed with a servo motor controller through screws. The output end of the servo motor controller and the input end of the servo motor are electrically connected by wires. The other end of the installation frame is installed with a medical box through bolts, and the servo motor controller is used to automatically control the speed of the servo motor, so as to control the transmission rate of the tinplate between the upper and lower pressure rollers, and control the discharge rate.

进一步地,所述调节块的顶端通过螺钉安装有轴承,所述螺纹杆的底端位于轴承的内转动圈中。Further, the top end of the adjusting block is mounted with a bearing through a screw, and the bottom end of the threaded rod is located in the inner rotating ring of the bearing.

进一步地,所述螺纹杆的顶部通过螺钉安装有调节手轮,转动调节手轮便于上下调节调节块,从而调节上压辊和下压辊之间的距离,满足不同厚度的马口铁开平使用,扩大使用范围。Further, an adjusting handwheel is installed on the top of the threaded rod through screws, and rotating the adjusting handwheel is convenient for adjusting the adjusting block up and down, so as to adjust the distance between the upper pressing roller and the lower pressing roller, so as to satisfy the use of tinplates of different thicknesses for flattening and expanding. range of use.

进一步地,所述调节块之间通过定位轴及轴套设置有下压辊,所述安装机架顶端之间设置有稳定对拉杆且稳定对拉杆位于上压辊的上端。Further, a lower pressing roller is arranged between the adjusting blocks through a positioning shaft and a bushing, and a stable pair of tie rods are arranged between the top ends of the installation frames, and the stable pair of tie rods are located on the upper end of the upper pressure roller.

进一步地,所述支撑框架的两侧均设置有滑动槽,所述移动刀板的两端通过螺钉安装有滑动块且滑动块位于滑动槽内,利用滑动块在滑动槽内上下滑动,使移动刀板在向下做切割动作的时候稳定性更强,不易晃动,提高切割的精度并且可以提高切割口处的平整度。Further, both sides of the support frame are provided with sliding grooves, the two ends of the moving blade are installed with sliding blocks through screws, and the sliding blocks are located in the sliding grooves, and the sliding blocks are used to slide up and down in the sliding grooves to make the moving blade move. The blade is more stable when the cutting action is downward, and it is not easy to shake, which improves the cutting accuracy and can improve the flatness of the cutting edge.

进一步地,所述安装机架的底部通过螺栓安装有底部支撑架,所述底部支撑架的底部粘接有PP脚垫。Further, a bottom support frame is installed on the bottom of the installation rack through bolts, and a PP foot pad is adhered to the bottom of the bottom support frame.

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1.本发明一种马口铁开平机,接通伺服电机电源带动主动齿轮转动,由于主动齿轮和从动齿轮相互啮合,从而带动下压辊转动,将成卷的马口铁从安装机架的一端置于上压辊和下压辊之间,随着下压辊转动带动成卷的马口铁向前移动,实现快速开平的效果。1. A tinplate leveler of the present invention is connected to the power supply of the servo motor to drive the driving gear to rotate. Since the driving gear and the driven gear are meshed with each other, the lower pressing roller is driven to rotate, and the rolled tinplate is placed on the upper side from one end of the installation frame. Between the pressing roller and the lower pressing roller, with the rotation of the lower pressing roller, the rolled tinplate moves forward to achieve the effect of rapid opening and leveling.

2.本发明一种马口铁开平机,开平后的马口铁从支撑框架内的移动刀板和固定刀板之间穿过,接通电动液压缸的电源从而带动移动刀板向下移动,便于对开平后的马口铁进行切割,切割效率高,便于操作,有效的提高了生产效率,利用PLC控制器自动控制电动液压缸的输出行程,从而控制移动刀板的下移和上升。2. A tinplate leveling machine of the present invention, the tinplate after leveling passes between the moving blade and the fixed blade in the support frame, and the power supply of the electric hydraulic cylinder is turned on to drive the moving blade to move downward, which is convenient for splitting and leveling. After the tinplate is cut, the cutting efficiency is high, the operation is convenient, and the production efficiency is effectively improved. The PLC controller is used to automatically control the output stroke of the electric hydraulic cylinder, thereby controlling the downward movement and rise of the moving blade.

3.本发明一种马口铁开平机,开启净化风机便于对加工中产生的有毒有害气体进行净化过滤,提高气体的质量,给工作人员提供一个舒适的工作环境,利用医疗箱便于存储伤口处理用消毒液、创口贴及包扎绷带等,方便取用,转动调节手轮便于上下调节调节块,从而调节上压辊和下压辊之间的距离,满足不同厚度的马口铁开平使用,扩大使用范围。3. A tinplate leveling machine of the present invention, opening the purifying fan is convenient for purifying and filtering the toxic and harmful gases generated during processing, improving the quality of the gas, providing a comfortable working environment for the staff, and using the medical box to facilitate the storage of disinfection for wound treatment. It is easy to use, turn the adjustment handwheel to adjust the adjustment block up and down, so as to adjust the distance between the upper pressure roller and the lower pressure roller, to meet the use of tinplate of different thicknesses and expand the scope of use.

4.本发明一种马口铁开平机,利用安装机架顶端之间设置有的稳定对拉杆,可以提高设备整体的强度、刚度和稳定性,避免在使用的过程中晃动,利用滑动块在滑动槽内上下滑动,使移动刀板在向下做切割动作的时候稳定性更强,不易晃动,提高切割的精度并且可以提高切割口处的平整度。4. The tinplate leveling machine of the present invention uses the stable pair of tie rods arranged between the tops of the installation racks, which can improve the overall strength, rigidity and stability of the equipment, avoid shaking during use, and use the sliding block in the sliding groove. It slides up and down inside, making the moving blade more stable when cutting downward, not easy to shake, improving the cutting accuracy and improving the flatness of the cutting edge.

附图说明Description of drawings

图1为本发明一种马口铁开平机的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a tinplate leveler according to the present invention.

图2为本发明一种马口铁开平机的侧视图。Fig. 2 is a side view of a tinplate leveler of the present invention.

图3为本发明一种马口铁开平机的滑动槽和滑动块结构示意图。3 is a schematic structural diagram of a sliding groove and a sliding block of a tinplate leveler according to the present invention.

图中:1、医疗箱;2、定位轴;3、调节块;4、轴承;5、顶部端板;6、螺纹套;7、螺纹杆;8、调节手轮;9、净化风机;10、支撑框架;11、电动液压缸;12、PLC控制器;13、移动刀板;14、固定刀板;15、底部支撑架;16、上压辊;17、下压辊; 18、稳定对拉杆;19、安装机架;20、从动齿轮;21、伺服电机控制器;22、伺服电机;23、主动齿轮;24、滑动槽;25、滑动块;26、调节槽。In the picture: 1. Medical box; 2. Positioning shaft; 3. Adjusting block; 4. Bearing; 5. Top end plate; 6. Threaded sleeve; 7. Threaded rod; 8. Adjusting handwheel; 9. Purifying fan; 10 11. Electric hydraulic cylinder; 12. PLC controller; 13. Moving blade; 14. Fixed blade; 15. Bottom support frame; 16. Upper pressing roller; 17. Lower pressing roller; 18. Stable pair Pull rod; 19. Mounting rack; 20. Driven gear; 21. Servo motor controller; 22. Servo motor; 23. Driving gear; 24. Sliding slot; 25. Sliding block;

具体实施方式Detailed ways

为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, achievement goals and effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific embodiments.

实施例一Example 1

如图1-3所示,一种马口铁开平机,包括底部支撑架15、安装机架19和支撑框架10,所述安装机架19之间通过安装轴及螺栓等距离安装有下压辊17,所述下压辊17的上端等距离设置有上压辊16,所述安装机架19的顶部两端均设置有调节槽26,所述调节槽26的顶部通过螺栓安装有顶部端板5,所述顶部端板5 上设置有螺纹套6,所述螺纹套6内套设有螺纹杆7,所述调节槽 26的内底部设置有调节块3,所述安装机架19的一端通过螺栓安装有支撑框架10,所述支撑框架10的内顶部通过安装座安装有电动液压缸11,所述电动液压缸11的输出轴通过螺钉安装有移动刀板13,所述支撑框架10内底端通过螺栓安装有与移动刀板13相对应的固定刀板14,所述安装机架19的一侧端部通过螺栓安装有净化风机9。As shown in Figures 1-3, a tinplate leveling machine includes a bottom support frame 15, an installation frame 19 and a support frame 10, and a lower pressing roller 17 is installed between the installation frames 19 at equal distances through installation shafts and bolts , the upper end of the lower pressing roller 17 is provided with the upper pressing roller 16 equidistantly, the top ends of the mounting frame 19 are provided with adjustment grooves 26, and the top of the adjustment groove 26 is installed with the top end plate 5 through bolts , the top end plate 5 is provided with a threaded sleeve 6, the threaded sleeve 6 is internally sleeved with a threaded rod 7, the inner bottom of the adjustment groove 26 is provided with an adjustment block 3, and one end of the installation frame 19 passes through The support frame 10 is installed with the bolts, the inner top of the support frame 10 is installed with an electric hydraulic cylinder 11 through the mounting seat, and the output shaft of the electric hydraulic cylinder 11 is installed with a moving blade 13 through screws, and the inner bottom of the support frame 10 is installed A fixed blade 14 corresponding to the moving blade 13 is installed at the end through bolts, and a purification fan 9 is installed at one end of the mounting frame 19 through bolts.

其中,所述安装机架19的一侧通过限位座等距离安装有伺服电机22,所述伺服电机22的输出轴通过联轴器连接主动齿轮23,所述下压辊17的一端安装轴上套设有从动齿轮20且主动齿轮23 和从动齿轮20相互啮合,所述伺服电机22的顶部通过螺钉安装有伺服电机控制器21,所述伺服电机控制器21的输出端与伺服电机22的输入端通过导线构成电连接,所述安装机架19的另一端通过螺栓安装有医疗箱1。A servo motor 22 is installed on one side of the installation frame 19 at equal distances through a limit seat, the output shaft of the servo motor 22 is connected to the driving gear 23 through a coupling, and one end of the lower pressing roller 17 is installed with a shaft The upper sleeve is provided with a driven gear 20 and the driving gear 23 and the driven gear 20 are meshed with each other. The top of the servo motor 22 is mounted with a servo motor controller 21 through screws, and the output end of the servo motor controller 21 is connected to the servo motor. The input end of 22 is electrically connected by wires, and the other end of the mounting frame 19 is mounted with the medical box 1 by bolts.

本实施例中如图1、2所示,利用伺服电机控制器21便于自动控制伺服电机22的转速,从而控制马口铁在上压辊16和下压辊17之间的传动速率,控制出料速率。In this embodiment, as shown in Figures 1 and 2, the servo motor controller 21 is used to automatically control the rotation speed of the servo motor 22, thereby controlling the transmission rate of the tinplate between the upper pressing roller 16 and the lower pressing roller 17, and controlling the discharge rate .

其中,所述调节块3的顶端通过螺钉安装有轴承4,所述螺纹杆7的底端位于轴承4的内转动圈中。Wherein, the top end of the adjusting block 3 is mounted with a bearing 4 through screws, and the bottom end of the threaded rod 7 is located in the inner rotating ring of the bearing 4 .

本实施例中如图1所示,转动调节手轮8便于上下调节调节块3。In this embodiment, as shown in FIG. 1 , rotating the adjusting hand wheel 8 is convenient for adjusting the adjusting block 3 up and down.

其中,所述螺纹杆7的顶部通过螺钉安装有调节手轮8。Wherein, the top of the threaded rod 7 is provided with an adjusting handwheel 8 through screws.

本实施例中如图1所示,转动调节手轮8便于上下调节调节块3,从而调节上压辊16和下压辊17之间的距离,满足不同厚度的马口铁开平使用,扩大使用范围。In this embodiment, as shown in FIG. 1 , rotating the adjusting hand wheel 8 is convenient for adjusting the adjusting block 3 up and down, thereby adjusting the distance between the upper pressing roller 16 and the lower pressing roller 17, so as to satisfy the use of tinplates of different thicknesses and expand the scope of use.

其中,所述调节块3之间通过定位轴2及轴套设置有下压辊 17,所述安装机架19顶端之间设置有稳定对拉杆18且稳定对拉杆18位于上压辊16的上端。Wherein, a lower pressure roller 17 is arranged between the adjustment blocks 3 through the positioning shaft 2 and the shaft sleeve, and a stable pair of tie rods 18 are arranged between the top ends of the installation frames 19 , and the stable pair of tie rods 18 are located at the upper end of the upper pressure roller 16 . .

本实施例中如图2所示,利用安装机架19顶端之间设置有的稳定对拉杆18,可以提高设备整体的强度、刚度和稳定性,避免在使用的过程中晃动。In this embodiment, as shown in FIG. 2 , the stable pairing rods 18 disposed between the top ends of the installation racks 19 can improve the overall strength, rigidity and stability of the equipment and avoid shaking during use.

其中,所述支撑框架10的两侧均设置有滑动槽24,所述移动刀板13的两端通过螺钉安装有滑动块25且滑动块25位于滑动槽24内。Wherein, both sides of the support frame 10 are provided with sliding grooves 24 , and two ends of the moving blade 13 are mounted with sliding blocks 25 through screws, and the sliding blocks 25 are located in the sliding grooves 24 .

本实施例中如图3所示,利用滑动块25在滑动槽24内上下滑动,使移动刀板13在向下做切割动作的时候稳定性更强,不易晃动,提高切割的精度并且可以提高切割口处的平整度。In this embodiment, as shown in FIG. 3 , the sliding block 25 is used to slide up and down in the sliding groove 24, so that the moving blade 13 is more stable when cutting downwards, is not easy to shake, improves the cutting accuracy and can improve the The flatness of the cut.

其中,所述安装机架19的底部通过螺栓安装有底部支撑架 15,所述底部支撑架15的底部粘接有PP脚垫。Wherein, the bottom of the mounting frame 19 is mounted with a bottom support frame 15 through bolts, and the bottom of the bottom support frame 15 is bonded with a PP foot pad.

本实施例中如图1所示,利用底部支撑架15对安装机架19 起到支撑的效果使其稳定放置,PP脚垫弹性高,韧性好,提高与地面之间的密贴效果。In this embodiment, as shown in FIG. 1 , the bottom support frame 15 is used to support the installation frame 19 so that it can be placed stably, the PP foot pad has high elasticity and good toughness, and improves the close contact effect with the ground.

实施例二Embodiment 2

如图1-3所示,一种马口铁开平机,包括底部支撑架15、安装机架19和支撑框架10,所述安装机架19之间通过安装轴及螺栓等距离安装有下压辊17,所述下压辊17的上端等距离设置有上压辊16,所述安装机架19的顶部两端均设置有调节槽26,所述调节槽26的顶部通过螺栓安装有顶部端板5,所述顶部端板5 上设置有螺纹套6,所述螺纹套6内套设有螺纹杆7,所述调节槽 26的内底部设置有调节块3,所述安装机架19的一端通过螺栓安装有支撑框架10,所述支撑框架10的内顶部通过安装座安装有电动液压缸11,所述电动液压缸11的输出轴通过螺钉安装有移动刀板13,所述支撑框架10内底端通过螺栓安装有与移动刀板13相对应的固定刀板14,所述安装机架19的一侧端部通过螺栓安装有净化风机9。As shown in Figures 1-3, a tinplate leveling machine includes a bottom support frame 15, an installation frame 19 and a support frame 10, and a lower pressing roller 17 is installed between the installation frames 19 at equal distances through installation shafts and bolts , the upper end of the lower pressing roller 17 is provided with the upper pressing roller 16 equidistantly, the top ends of the mounting frame 19 are provided with adjustment grooves 26, and the top of the adjustment groove 26 is installed with the top end plate 5 through bolts , the top end plate 5 is provided with a threaded sleeve 6, the threaded sleeve 6 is internally sleeved with a threaded rod 7, the inner bottom of the adjustment groove 26 is provided with an adjustment block 3, and one end of the installation frame 19 passes through The support frame 10 is installed with the bolts, the inner top of the support frame 10 is installed with an electric hydraulic cylinder 11 through the mounting seat, and the output shaft of the electric hydraulic cylinder 11 is installed with a moving blade 13 through screws, and the inner bottom of the support frame 10 is installed A fixed blade 14 corresponding to the moving blade 13 is installed at the end through bolts, and a purification fan 9 is installed at one end of the mounting frame 19 through bolts.

其中,所述安装机架19的一侧通过限位座等距离安装有伺服电机22,所述伺服电机22的输出轴通过联轴器连接主动齿轮23,所述下压辊17的一端安装轴上套设有从动齿轮20且主动齿轮23 和从动齿轮20相互啮合,所述伺服电机22的顶部通过螺钉安装有伺服电机控制器21,所述伺服电机控制器21的输出端与伺服电机22的输入端通过导线构成电连接,所述安装机架19的另一端通过螺栓安装有医疗箱1。A servo motor 22 is installed on one side of the installation frame 19 at equal distances through a limit seat, the output shaft of the servo motor 22 is connected to the driving gear 23 through a coupling, and one end of the lower pressing roller 17 is installed with a shaft The upper sleeve is provided with a driven gear 20 and the driving gear 23 and the driven gear 20 are meshed with each other. The top of the servo motor 22 is mounted with a servo motor controller 21 through screws, and the output end of the servo motor controller 21 is connected to the servo motor. The input end of 22 is electrically connected by wires, and the other end of the mounting frame 19 is mounted with the medical box 1 by bolts.

本实施例中如图1、2所示,利用伺服电机控制器21便于自动控制伺服电机22的转速,从而控制马口铁在上压辊16和下压辊17之间的传动速率,控制出料速率。In this embodiment, as shown in Figures 1 and 2, the servo motor controller 21 is used to automatically control the rotation speed of the servo motor 22, thereby controlling the transmission rate of the tinplate between the upper pressing roller 16 and the lower pressing roller 17, and controlling the discharge rate .

其中,所述调节块3的顶端通过螺钉安装有轴承4,所述螺纹杆7的底端位于轴承4的内转动圈中。Wherein, the top end of the adjusting block 3 is mounted with a bearing 4 through screws, and the bottom end of the threaded rod 7 is located in the inner rotating ring of the bearing 4 .

本实施例中如图1所示,转动调节手轮8便于上下调节调节块3。In this embodiment, as shown in FIG. 1 , rotating the adjusting hand wheel 8 is convenient for adjusting the adjusting block 3 up and down.

其中,所述螺纹杆7的顶部通过螺钉安装有调节手轮8。Wherein, the top of the threaded rod 7 is provided with an adjusting handwheel 8 through screws.

本实施例中如图1所示,转动调节手轮8便于上下调节调节块3,从而调节上压辊16和下压辊17之间的距离,满足不同厚度的马口铁开平使用,扩大使用范围。In this embodiment, as shown in FIG. 1 , rotating the adjusting hand wheel 8 is convenient for adjusting the adjusting block 3 up and down, thereby adjusting the distance between the upper pressing roller 16 and the lower pressing roller 17, so as to satisfy the use of tinplates of different thicknesses and expand the scope of use.

其中,所述调节块3之间通过定位轴2及轴套设置有下压辊 17,所述安装机架19顶端之间设置有稳定对拉杆18且稳定对拉杆18位于上压辊16的上端。Wherein, a lower pressure roller 17 is arranged between the adjustment blocks 3 through the positioning shaft 2 and the shaft sleeve, and a stable pair of tie rods 18 are arranged between the top ends of the installation frames 19 , and the stable pair of tie rods 18 are located at the upper end of the upper pressure roller 16 . .

本实施例中如图2所示,利用安装机架19顶端之间设置有的稳定对拉杆18,可以提高设备整体的强度、刚度和稳定性,避免在使用的过程中晃动。In this embodiment, as shown in FIG. 2 , the stable pairing rods 18 disposed between the top ends of the installation racks 19 can improve the overall strength, rigidity and stability of the equipment and avoid shaking during use.

其中,所述支撑框架10的两侧均设置有滑动槽24,所述移动刀板13的两端通过螺钉安装有滑动块25且滑动块25位于滑动槽24内。Wherein, both sides of the support frame 10 are provided with sliding grooves 24 , and two ends of the moving blade 13 are mounted with sliding blocks 25 through screws, and the sliding blocks 25 are located in the sliding grooves 24 .

本实施例中如图3所示,利用滑动块25在滑动槽24内上下滑动,使移动刀板13在向下做切割动作的时候稳定性更强,不易晃动,提高切割的精度并且可以提高切割口处的平整度。In this embodiment, as shown in FIG. 3 , the sliding block 25 is used to slide up and down in the sliding groove 24, so that the moving blade 13 is more stable when cutting downwards, is not easy to shake, improves the cutting accuracy and can improve the Flatness at the cut.

其中,所述安装机架19的底部通过螺栓安装有底部支撑架 15,所述底部支撑架15的底部粘接有TPU脚垫。Wherein, the bottom of the mounting frame 19 is installed with a bottom support frame 15 through bolts, and the bottom of the bottom support frame 15 is bonded with a TPU foot pad.

本实施例中如图1所示,利用底部支撑架15对安装机架19 起到支撑的效果使其稳定放置,TPU脚垫弹性高,韧性好,提高与地面之间的密贴效果。In this embodiment, as shown in FIG. 1 , the bottom support frame 15 is used to support the installation rack 19 to make it stable to place. The TPU foot pad has high elasticity and good toughness, which improves the close contact effect with the ground.

需要说明的是,本发明为一种马口铁开平机,工作时,接通伺服电机22电源带动主动齿轮23转动,由于主动齿轮23和从动齿轮20相互啮合,从而带动下压辊17转动,将成卷的马口铁从安装机架19的一端置于上压辊16和下压辊17之间,随着下压辊 17转动带动成卷的马口铁向前移动,实现快速开平的效果,开平后的马口铁从支撑框架10内的移动刀板13和固定刀板14之间穿过,接通电动液压缸11的电源从而带动移动刀板13向下移动,便于对开平后的马口铁进行切割,切割效率高,便于操作,有效的提高了生产效率,利用PLC控制器12自动控制电动液压缸11 的输出行程,从而控制移动刀板13的下移和上升,开启净化风机9便于对加工中产生的有毒有害气体进行净化过滤,提高气体的质量,给工作人员提供一个舒适的工作环境,利用医疗箱1便于存储伤口处理用消毒液、创口贴及包扎绷带等,方便取用,转动调节手轮8便于上下调节调节块3,从而调节上压辊16和下压辊 17之间的距离,满足不同厚度的马口铁开平使用,扩大使用范围,利用安装机架19顶端之间设置有的稳定对拉杆18,可以提高设备整体的强度、刚度和稳定性,避免在使用的过程中晃动,利用滑动块25在滑动槽24内上下滑动,使移动刀板13在向下做切割动作的时候稳定性更强,不易晃动,提高切割的精度并且可以提高切割口处的平整度。It should be noted that the present invention is a tinplate leveling machine. During operation, the power supply of the servo motor 22 is connected to drive the driving gear 23 to rotate. Since the driving gear 23 and the driven gear 20 are meshed with each other, the lower pressing roller 17 is driven to rotate, and the The rolled tinplate is placed between the upper pressing roller 16 and the lower pressing roller 17 from one end of the installation frame 19, and the rolled tinplate is moved forward with the rotation of the lower pressing roller 17 to achieve the effect of rapid opening and leveling. Pass through between the movable blade 13 and the fixed blade 14 in the support frame 10, and turn on the power of the electric hydraulic cylinder 11 to drive the movable blade 13 to move downward, which is convenient for cutting the flattened tinplate with high cutting efficiency , easy to operate, effectively improve the production efficiency, use the PLC controller 12 to automatically control the output stroke of the electric hydraulic cylinder 11, so as to control the downward and upward movement of the moving blade 13, and open the purification fan 9 to facilitate the processing. The gas is purified and filtered to improve the quality of the gas and provide a comfortable working environment for the staff. The medical box 1 is used to store the disinfectant for wound treatment, wound dressings and bandages, etc. for easy access. Adjust the adjustment block 3 to adjust the distance between the upper pressing roller 16 and the lower pressing roller 17 to meet the use of tinplates of different thicknesses and expand the scope of use. Improve the overall strength, rigidity and stability of the equipment, avoid shaking during use, and use the sliding block 25 to slide up and down in the sliding groove 24, so that the moving blade 13 is more stable when cutting downward, and it is not easy to Shake, improve the accuracy of cutting and can improve the flatness of the cutting edge.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. What is described in the above-mentioned embodiments and the description is only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (7)

1.一种马口铁开平机,包括底部支撑架(15)、安装机架(19)和支撑框架(10),其特征在于:所述安装机架(19)之间通过安装轴及螺栓等距离安装有下压辊(17),所述下压辊(17)的上端等距离设置有上压辊(16),所述安装机架(19)的顶部两端均设置有调节槽(26),所述调节槽(26)的顶部通过螺栓安装有顶部端板(5),所述顶部端板(5)上设置有螺纹套(6),所述螺纹套(6)内套设有螺纹杆(7),所述调节槽(26)的内底部设置有调节块(3),所述安装机架(19)的一端通过螺栓安装有支撑框架(10),所述支撑框架(10)的内顶部通过安装座安装有电动液压缸(11),所述电动液压缸(11)的输出轴通过螺钉安装有移动刀板(13),所述支撑框架(10)内底端通过螺栓安装有与移动刀板(13)相对应的固定刀板(14),所述安装机架(19)的一侧端部通过螺栓安装有净化风机(9)。1. a tinplate leveling machine, comprising a bottom support frame (15), an installation frame (19) and a support frame (10), it is characterized in that: between the described installation frame (19), the distance between the installation shaft and the bolt is equidistant A lower pressing roller (17) is installed, the upper end of the lower pressing roller (17) is equidistantly provided with an upper pressing roller (16), and both ends of the top of the mounting frame (19) are provided with adjustment grooves (26) , the top of the adjustment groove (26) is installed with a top end plate (5) through bolts, the top end plate (5) is provided with a threaded sleeve (6), and the threaded sleeve (6) is internally sleeved with a thread A rod (7), an adjustment block (3) is provided at the inner bottom of the adjustment groove (26), and a support frame (10) is installed at one end of the mounting frame (19) through bolts, and the support frame (10) An electric hydraulic cylinder (11) is installed on the inner top of the electric hydraulic cylinder (11) through a mounting seat, the output shaft of the electric hydraulic cylinder (11) is installed with a moving blade (13) through screws, and the inner bottom end of the support frame (10) is installed through bolts There is a fixed blade (14) corresponding to the movable blade (13), and a purification fan (9) is installed on one end of the mounting frame (19) through bolts. 2.根据权利要求1所述的一种马口铁开平机,其特征在于:所述安装机架(19)的一侧通过限位座等距离安装有伺服电机(22),所述伺服电机(22)的输出轴通过联轴器连接主动齿轮(23),所述下压辊(17)的一端安装轴上套设有从动齿轮(20)且主动齿轮(23)和从动齿轮(20)相互啮合,所述伺服电机(22)的顶部通过螺钉安装有伺服电机控制器(21),所述伺服电机控制器(21)的输出端与伺服电机(22)的输入端通过导线构成电连接,所述安装机架(19)的另一端通过螺栓安装有医疗箱(1)。2. A tinplate leveler according to claim 1, characterized in that: one side of the mounting frame (19) is equidistantly installed with a servo motor (22) through a limit seat, and the servo motor (22) ) output shaft is connected to the driving gear (23) through a coupling, a driven gear (20) is sleeved on the mounting shaft of one end of the lower pressing roller (17), and the driving gear (23) and the driven gear (20) meshing with each other, a servo motor controller (21) is installed on the top of the servo motor (22) through screws, and the output end of the servo motor controller (21) and the input end of the servo motor (22) are electrically connected by wires. , the other end of the mounting rack (19) is mounted with a medical box (1) through bolts. 3.根据权利要求1所述的一种马口铁开平机,其特征在于:所述调节块(3)的顶端通过螺钉安装有轴承(4),所述螺纹杆(7)的底端位于轴承(4)的内转动圈中。3. A tinplate leveler according to claim 1, characterized in that: the top end of the adjusting block (3) is provided with a bearing (4) through a screw, and the bottom end of the threaded rod (7) is located in the bearing (4). 4) in the inner turning circle. 4.根据权利要求1所述的一种马口铁开平机,其特征在于:所述螺纹杆(7)的顶部通过螺钉安装有调节手轮(8)。4. A tinplate leveler according to claim 1, characterized in that: an adjusting handwheel (8) is installed on the top of the threaded rod (7) through screws. 5.根据权利要求1所述的一种马口铁开平机,其特征在于:所述调节块(3)之间通过定位轴(2)及轴套设置有下压辊(17),所述安装机架(19)顶端之间设置有稳定对拉杆(18)且稳定对拉杆(18)位于上压辊(16)的上端。5. A tinplate leveling machine according to claim 1, characterized in that: a lower pressing roller (17) is arranged between the adjusting blocks (3) through the positioning shaft (2) and the shaft sleeve, and the installation machine A stable pair of tie rods (18) are arranged between the top ends of the frame (19), and the stable pair of tie rods (18) are located at the upper end of the upper pressing roller (16). 6.根据权利要求1所述的一种马口铁开平机,其特征在于:所述支撑框架(10)的两侧均设置有滑动槽(24),所述移动刀板(13)的两端通过螺钉安装有滑动块(25)且滑动块(25)位于滑动槽(24)内。6. A tinplate leveler according to claim 1, characterized in that: both sides of the support frame (10) are provided with sliding grooves (24), and both ends of the moving blade (13) pass through The screw is mounted with a sliding block (25) and the sliding block (25) is located in the sliding groove (24). 7.根据权利要求1所述的一种马口铁开平机,其特征在于:所述安装机架(19)的底部通过螺栓安装有底部支撑架(15),所述底部支撑架(15)的底部粘接有PP脚垫。7. A tinplate leveler according to claim 1, characterized in that: the bottom of the mounting frame (19) is mounted with a bottom support frame (15) through bolts, and the bottom of the bottom support frame (15) Bonded with PP foot pads.
CN202210456285.4A 2022-04-27 2022-04-27 Tinplate flattening machine Pending CN114798814A (en)

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Application publication date: 20220729