CN114700832A - Processing technology of a ball valve seat - Google Patents
Processing technology of a ball valve seat Download PDFInfo
- Publication number
- CN114700832A CN114700832A CN202210500174.9A CN202210500174A CN114700832A CN 114700832 A CN114700832 A CN 114700832A CN 202210500174 A CN202210500174 A CN 202210500174A CN 114700832 A CN114700832 A CN 114700832A
- Authority
- CN
- China
- Prior art keywords
- ball valve
- valve seat
- drive
- driving
- valve core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005516 engineering process Methods 0.000 title abstract description 12
- 238000001816 cooling Methods 0.000 claims description 30
- 238000000227 grinding Methods 0.000 claims description 25
- 238000003860 storage Methods 0.000 claims description 20
- 238000003754 machining Methods 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 239000000110 cooling liquid Substances 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 10
- 238000005242 forging Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000013021 overheating Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- 239000003082 abrasive agent Substances 0.000 abstract description 7
- 238000007789 sealing Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000002826 coolant Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000009837 dry grinding Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B15/00—Machines or devices designed for grinding seat surfaces; Accessories therefor
- B24B15/04—Machines or devices designed for grinding seat surfaces; Accessories therefor on valve members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
本发明涉及球阀加工工艺技术领域,具体是一种球阀阀座的加工工艺,本发明能够带动阀芯持续进行转动,并与两组阀座相互摩擦,使得阀芯与该阀芯对应的两组阀座完全相贴合,保证球阀组装完毕后的密封性,延长球阀的使用寿命,本发明在双轴电机转动时,会同时带动主动齿轮转动,进而通过驱动轴带动连接轴轴转动,连接轴继续带动往复丝杆运动,进而实现带动两组阀座进行往复摆动的同时,还能够带动研磨剂加注管的往复运动,使得研磨机均匀的附着在阀芯的表面,不需要工作人员人工添加研磨剂,不仅能够避免在人工涂抹研磨剂时发生生产事故,还能够使得研磨剂的附着更加均匀,进一步提高加工精度。
The invention relates to the technical field of ball valve processing technology, in particular to a processing technology for a ball valve seat. The invention can drive a valve core to rotate continuously, and rub against two groups of valve seats, so that the valve core and the two groups corresponding to the valve core The valve seat is completely fitted to ensure the sealing performance of the ball valve after the assembly is completed, and the service life of the ball valve is prolonged. When the dual-shaft motor rotates, the present invention will drive the driving gear to rotate at the same time, and then drive the connecting shaft to rotate through the drive shaft. Continue to drive the reciprocating screw to move, and then drive the two groups of valve seats to swing back and forth, and also drive the reciprocating motion of the abrasive filling pipe, so that the grinder evenly adheres to the surface of the valve core, and does not require manual addition by staff. Abrasives can not only avoid production accidents when manually applying abrasives, but also make the adhesion of abrasives more uniform and further improve processing accuracy.
Description
技术领域technical field
本发明涉及球阀加工工艺技术领域,特别是涉及一种球阀阀座的加工工艺。The invention relates to the technical field of ball valve processing technology, in particular to a processing technology of a ball valve seat.
背景技术Background technique
球阀是一种由阀杆带动,并绕球阀轴线作旋转运动的阀门,也常用于流体的调节与控制,其中硬密封V型球阀其V型球芯与堆焊硬质合金的金属阀座之间具有很强的剪切力,特别适用于含纤维、微小固体颗料等的介质,球阀通常会通过阀芯与两组阀座相互配合,来控制阀门的开启与关闭,因此阀芯与阀座的加工工艺是否良好,就决定了球阀的封闭性能以及使用寿命;The ball valve is a valve that is driven by the valve stem and rotates around the axis of the ball valve. It is also often used for fluid regulation and control. Among them, the V-shaped ball core of the hard-sealed V-shaped ball valve and the metal valve seat of hard alloy surfacing. There is a strong shear force between the two groups, especially suitable for media containing fibers, tiny solid particles, etc. The ball valve usually controls the opening and closing of the valve through the cooperation of the valve core and the two sets of valve seats, so the valve core and the valve Whether the processing technology of the seat is good or not determines the sealing performance and service life of the ball valve;
现有的球阀阀座加工工艺仍存在如下问题:The existing ball valve seat processing technology still has the following problems:
(1)现有的阀座加工工艺通常是通过锻造对胚料锻造成型,然而,锻造完成后的阀芯与阀座的接触面存在公差,阀芯难以与阀座完全贴合,影响球阀的封闭性能与使用寿命;(1) The existing valve seat processing technology is usually formed by forging the blank. However, there is a tolerance in the contact surface between the valve core and the valve seat after forging, and it is difficult for the valve core to fully fit the valve seat, which affects the performance of the ball valve. Sealing performance and service life;
(2)现有的阀座加工工艺通常会通过打磨机对阀座的边缘进行打磨,需要人工向阀座表面添加研磨剂,由于添加研磨剂时,阀座仍在快速旋转,因此这种加工工艺存在安全隐患。(2) In the existing valve seat processing technology, the edge of the valve seat is usually polished by a grinding machine, and it is necessary to manually add abrasive to the surface of the valve seat. Since the valve seat is still rotating rapidly when the abrasive is added, this processing There is a safety hazard in the process.
发明内容SUMMARY OF THE INVENTION
为解决现有技术中存在的一个或者多个问题,本发明提供了一种球阀阀座的加工工艺。In order to solve one or more problems existing in the prior art, the present invention provides a processing technology for a valve seat of a ball valve.
本发明为达到上述目的所采用的技术方案是:一种球阀阀座的加工工艺,包括以下步骤:The technical scheme adopted by the present invention to achieve the above purpose is: a processing technology of a ball valve seat, comprising the following steps:
S1: 将胚料放入锻造机中进行锻造;S1: Put the blank into the forging machine for forging;
S2:将锻造完毕后的阀芯以及阀座放置在球阀研磨机中进行研磨,包括:S2: Place the forged valve core and valve seat in a ball valve grinder for grinding, including:
将所述阀芯与阀座安装在球阀研磨机对应的夹具上;Install the valve core and valve seat on the fixture corresponding to the ball valve grinding machine;
球阀研磨机对阀芯与阀座进行研磨;The ball valve grinder grinds the valve core and valve seat;
球阀研磨机自动对阀芯表面加注研磨剂;The ball valve grinder automatically adds abrasive to the surface of the valve core;
球阀研磨机向阀芯表面喷洒冷却液,防止阀芯与阀座过热变形;The ball valve grinder sprays coolant on the surface of the valve core to prevent the valve core and valve seat from being overheated and deformed;
S3:取出研磨完毕的阀芯与阀座。S3: Take out the ground valve core and valve seat.
优选的,所述球阀研磨机包括:Preferably, the ball valve grinder includes:
工作台,所述工作台的顶部设置有一组旋转组件,所述工作台顶部靠近所述旋转组件的一侧设置有一组安装架;a workbench, the top of the workbench is provided with a set of rotating components, and a set of mounting brackets are provided on the side of the top of the workbench close to the rotary components;
限位组件,所述限位组件设置在所述旋转组件的旁侧;a limit component, the limit component is arranged on the side of the rotation component;
两组夹持组件,两组所述夹持组件间隔设置在所述旋转组件的旁侧;Two sets of clamping assemblies, the two sets of clamping assemblies are arranged on the side of the rotating assembly at intervals;
降温组件,所述降温组件设置在所述安装架的顶部;a cooling assembly, the cooling assembly is arranged on the top of the mounting frame;
驱动组件,所述驱动组件设置在所述工作台的下方;a drive assembly, the drive assembly is arranged below the workbench;
其中,所述驱动组件包括有双轴电机、转动轴、联动部件、弧形驱动板、驱动杆以及圆形滑块,所述双轴电机设置在所述工作台的底部,所述转动轴转动连接在所述工作台上,所述弧形驱动板设置在所述转动轴的底部,所述驱动杆设置在所述双轴电机的一个输出轴上,所述圆形滑块转动连接在所述驱动杆远离所述双轴电机的一侧,所述弧形驱动板上开设有一组滑槽,所述圆形滑块通过所述滑槽与所述弧形驱动板结构相配合,所述转动轴的顶部设置有一组支撑板。Wherein, the drive assembly includes a double-shaft motor, a rotating shaft, a linkage part, an arc-shaped drive plate, a drive rod and a circular slider, the double-shaft motor is arranged at the bottom of the worktable, and the rotating shaft rotates Connected to the worktable, the arc-shaped driving plate is arranged at the bottom of the rotating shaft, the driving rod is arranged on an output shaft of the biaxial motor, and the circular slider is rotatably connected to the rotating shaft. The drive rod is on the side away from the biaxial motor, a set of sliding grooves are provided on the arc-shaped driving plate, and the circular sliding block is matched with the arc-shaped driving plate structure through the sliding grooves. The top of the rotating shaft is provided with a set of support plates.
优选的,每组所述夹持组件均包括有支撑柱、驱动电缸、限位伸缩杆以及电动夹爪,所述支撑柱设置在所述支撑板的顶部,所述限位伸缩杆设置在所述支撑柱的侧壁上,所述电动夹爪设置在所述限位伸缩杆的活动端上,所述驱动电缸设置在所述支撑柱远离所述限位伸缩杆的一侧,所述驱动电缸的输出端与所述电动夹爪固定连接,每组所述电动夹爪的夹持端上均设置有一组阀座。Preferably, each set of the clamping assemblies includes a support column, a driving electric cylinder, a limit telescopic rod and an electric gripper, the support column is arranged on the top of the support plate, and the limit telescopic rod is arranged at the top of the support plate. On the side wall of the support column, the electric gripper is arranged on the movable end of the limit telescopic rod, and the driving electric cylinder is arranged on the side of the support column away from the limit telescopic rod, so The output end of the electric driving cylinder is fixedly connected with the electric clamping jaws, and a set of valve seats is arranged on the clamping end of each group of the electric clamping jaws.
优选的,所述支撑板的顶部设置有一组收集箱。Preferably, a set of collection boxes is provided on the top of the support plate.
优选的,所述旋转组件包括有安装柱、驱动电机以及弹性卡盘,所述安装柱设置在所述工作台的顶部,所述弹性卡盘转动连接在所述安装柱上,所述驱动电机设置在所述安装柱的旁侧,所述驱动电机与所述弹性卡盘传动连接,所述弹性卡盘的夹持端上设置有一组转动杆,所述转动杆上套设有一组阀芯。Preferably, the rotating assembly includes an installation column, a driving motor and an elastic chuck, the installation column is arranged on the top of the worktable, the elastic chuck is rotatably connected to the installation column, and the driving motor It is arranged on the side of the installation column, and the drive motor is connected with the elastic chuck. A set of rotating rods are set on the clamping end of the elastic chuck, and a set of valve cores are sleeved on the rotating rods. .
优选的,所述限位组件包括有固定柱、转动把手、螺纹杆、限位块、滑动杆以及连接杆,所述固定柱设置在所述工作台顶部远离安装柱的一侧,所述螺纹杆转动连接在所述固定柱上,所述限位块与所述螺纹杆螺纹连接,所述滑动杆与所述固定柱在水平方向上滑动配合,所述连接杆的顶部与所述限位块的底部固定连接,所述连接杆的底部与所述滑动杆固定连接,所述限位块远离所述螺纹杆的一端与所述转动杆转动连接。Preferably, the limiting assembly includes a fixing column, a rotating handle, a threaded rod, a limiting block, a sliding rod and a connecting rod, the fixing column is arranged on a side of the top of the workbench away from the mounting column, and the thread The rod is rotatably connected to the fixed column, the limit block is threadedly connected to the threaded rod, the sliding rod is slidably matched with the fixed column in the horizontal direction, and the top of the connecting rod is connected to the limit The bottom of the block is fixedly connected, the bottom of the connecting rod is fixedly connected with the sliding rod, and the end of the limiting block away from the threaded rod is rotatably connected with the rotating rod.
优选的,所述降温组件包括有冷却液储存罐、研磨剂储存罐、往复丝杆、冷却喷头以及研磨剂加注管,所述冷却液储存罐以及研磨剂储存罐间隔设置在所述安装架的顶部,所述往复丝杆设置在所述安装架的底部内壁上,所述冷却喷头以及研磨剂加注管间隔设置在所述往复丝杆的滑块底部,所述冷却喷头以及研磨剂加注管内均设置有电磁阀,所述冷却喷头与所述冷却液储存罐内部连通,所述研磨剂加注管与所述研磨剂储存罐内部连通。Preferably, the cooling assembly includes a cooling liquid storage tank, an abrasive storage tank, a reciprocating screw, a cooling nozzle and an abrasive filling pipe, and the cooling liquid storage tank and the abrasive storage tank are arranged at intervals on the mounting frame The top of the reciprocating screw rod is arranged on the bottom inner wall of the mounting frame, and the cooling nozzle and the abrasive filling pipe are arranged at intervals at the bottom of the slider of the reciprocating screw rod. A solenoid valve is arranged in the injection pipe, the cooling spray head is communicated with the interior of the cooling liquid storage tank, and the abrasive filling pipe is communicated with the interior of the abrasive storage tank.
优选的,所述联动部件包括有主动齿轮、从动齿轮、驱动轴以及连接轴,所述主动齿轮套设在所述双轴电机远离所述驱动杆的一侧,所述驱动轴主动连接在所述工作台的底部内壁上,所述从动齿轮套设在所述驱动轴上,所述主动齿轮与所述从动齿轮啮合,所述连接轴转动连接在所述安装架的底部内壁上,所述驱动轴与所述连接轴传动连接,所述连接轴与所述往复丝杆传动连接。Preferably, the linkage component includes a driving gear, a driven gear, a driving shaft and a connecting shaft, the driving gear is sleeved on a side of the biaxial motor away from the driving rod, and the driving shaft is actively connected to On the bottom inner wall of the workbench, the driven gear is sleeved on the drive shaft, the driving gear meshes with the driven gear, and the connecting shaft is rotatably connected to the bottom inner wall of the mounting frame , the drive shaft is drivingly connected with the connecting shaft, and the connecting shaft is drivingly connected with the reciprocating screw.
本发明的有益效果是:The beneficial effects of the present invention are:
其一、本发明能够带动阀芯持续进行转动,并与两组阀座相互摩擦,使得阀芯与该阀芯对应的两组阀座完全相贴合,不存在间隙,保证球阀组装完毕后的密封性,延长球阀的使用寿命,具体的,研磨加工开始时,双轴电机工作,带动驱动杆末端的圆形滑块运动,且由于圆形滑块通过所述滑槽与所述弧形驱动板结构相配合,圆形滑块会带动弧形驱动板运动,弧形驱动板会继续带动转动轴进行小幅度的往复摆动,进而带动位于转动轴上方的两组阀座进行往复摆动,进而使得两组阀座能够快速地持续与阀芯之间相互进行研磨,以保证两组阀座与阀芯的接触面完全贴合。First, the present invention can drive the valve core to rotate continuously, and rub against the two sets of valve seats, so that the valve core and the two sets of valve seats corresponding to the valve core are completely abutted, and there is no gap, so as to ensure that the ball valve is completely assembled. The sealing property prolongs the service life of the ball valve. Specifically, when the grinding process starts, the biaxial motor works to drive the circular slider at the end of the driving rod to move, and the circular slider is driven by the arc through the chute With the matching of the plate structure, the circular slider will drive the arc-shaped drive plate to move, and the arc-shaped drive plate will continue to drive the rotating shaft to swing back and forth in a small range, thereby driving the two groups of valve seats located above the rotating shaft to swing back and forth, thereby making the The two sets of valve seats can quickly and continuously grind each other with the valve core to ensure that the contact surfaces of the two sets of valve seats and the valve core are completely fitted.
其二、本发明中,降温组件能够自动向旋转中的阀芯加注研磨剂,防止阀芯与阀座之前出现干磨现象,使得对于阀芯以及阀座的研磨更加彻底,所述降温组件还能够自动向旋转中的阀芯喷洒冷却液,防止阀芯以及阀座由于过热导致变形,以提高对于阀座与阀芯的加工品质。Second, in the present invention, the cooling component can automatically add abrasive to the rotating valve core to prevent dry grinding before the valve core and the valve seat, so that the grinding of the valve core and the valve seat is more thorough. It can also automatically spray coolant to the rotating valve core to prevent the valve core and valve seat from being deformed due to overheating, so as to improve the processing quality of the valve core and valve core.
其三、本发明中,当阀芯套设在转动轴上后,使用者通过旋转转动把手,限位块在螺纹杆的驱动下,会向转动轴的方向移动,使得限位块与转动轴的末端相贴合,使得转动轴在转动过程中能够保持稳定,进一步提高对于阀芯与阀座的加工精度。Third, in the present invention, after the valve core is sleeved on the rotating shaft, the user rotates the rotating handle, and the limiting block will move in the direction of the rotating shaft under the driving of the threaded rod, so that the limiting block and the rotating shaft are connected. The ends of the spools fit together, so that the rotating shaft can remain stable during the rotation process, and further improve the machining accuracy of the valve core and the valve seat.
其四、本发明中,双轴电机转动时,会同时带动主动齿轮转动,进而通过驱动轴带动连接轴轴转动,连接轴继续带动往复丝杆运动,进而实现带动两组阀座进行往复摆动的同时,还能够带动研磨剂加注管的往复运动,使得研磨机均匀的附着在阀芯的表面,不需要工作人员人工添加研磨剂,不仅能够避免在人工涂抹研磨剂时发生生产事故,还能够使得研磨剂的附着更加均匀,进一步提高加工精度,冷却喷头能够向阀芯表面喷洒冷却液,防止阀芯与阀座过热变形。Fourth, in the present invention, when the dual-axis motor rotates, it will simultaneously drive the driving gear to rotate, and then drive the connecting shaft to rotate through the drive shaft, and the connecting shaft continues to drive the reciprocating screw to move, thereby driving the two groups of valve seats to swing back and forth. At the same time, it can also drive the reciprocating motion of the abrasive filling pipe, so that the grinder is evenly attached to the surface of the valve core, without the need for staff to manually add abrasive, which can not only avoid production accidents when manually applying abrasives, but also can It makes the adhesion of the abrasive more uniform and further improves the machining accuracy. The cooling nozzle can spray the coolant on the surface of the valve core to prevent the valve core and valve seat from being overheated and deformed.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的部分结构示意图;Fig. 2 is the partial structure schematic diagram of the present invention;
图3为图2中A处放大图;Fig. 3 is the enlarged view of A place in Fig. 2;
图4为图2中B处放大图;Fig. 4 is an enlarged view at B in Fig. 2;
图5为本发明中限位组件的结构示意图;FIG. 5 is a schematic structural diagram of a limiting assembly in the present invention;
图6为图5中C处放大图;Fig. 6 is an enlarged view at C in Fig. 5;
图7为本发明中驱动组件的结构示意图;7 is a schematic structural diagram of a drive assembly in the present invention;
图8为图7中D处放大图;Fig. 8 is an enlarged view at D in Fig. 7;
图9为本发明中降温组件的结构示意图;9 is a schematic structural diagram of a cooling assembly in the present invention;
图10为图9中E处放大图。FIG. 10 is an enlarged view of E in FIG. 9 .
附图标记:1、工作台;2、安装架;3、研磨剂储存罐;4、冷却液储存罐;5、驱动电机;6、安装柱;7、支撑柱;8、支撑板;9、收集箱;11、弹性卡盘;12、转动杆;13、阀芯;14、阀座;15、电动夹爪;16、固定柱;17、驱动电缸;18、转动把手;19、螺纹杆;20、限位块;21、滑动杆;22、连接杆;23、双轴电机;25、驱动轴;27、限位伸缩杆;28、主动齿轮;29、从动齿轮;30、转动轴;31、弧形驱动板;32、圆形滑块;33、滑槽;34、驱动杆;35、连接轴;36、往复丝杆;37、研磨剂加注管;38、冷却喷头。Reference numerals: 1. Workbench; 2. Mounting frame; 3. Abrasive storage tank; 4. Cooling liquid storage tank; 5. Driving motor; 6. Mounting column; 7. Supporting column; 8. Supporting plate; 9. Collection box; 11, elastic chuck; 12, rotating rod; 13, valve core; 14, valve seat; 15, electric gripper; 16, fixed column; 17, driving electric cylinder; 18, turning handle; 19, threaded rod ;20, limit block; 21, sliding rod; 22, connecting rod; 23, biaxial motor; 25, drive shaft; 27, limit telescopic rod; 28, driving gear; 29, driven gear; 30, rotating
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加浅显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention easier to understand, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
如图1-10所示,本发明提供了一种球阀阀座的加工工艺,包括以下步骤:As shown in Figures 1-10, the present invention provides a processing technology for a ball valve seat, which includes the following steps:
S1: 将胚料放入锻造机中进行锻造;S1: Put the blank into the forging machine for forging;
S2:将锻造完毕后的阀芯13以及阀座14放置在球阀研磨机中进行研磨,包括:S2: Place the forged
将阀芯13与阀座14安装在球阀研磨机对应的夹具上;Install the
球阀研磨机对阀芯13与阀座14进行研磨;The ball valve grinder grinds the
球阀研磨机自动对阀芯13表面加注研磨剂;The ball valve grinder automatically fills the surface of the
球阀研磨机向阀芯13表面喷洒冷却液,防止阀芯13与阀座14过热变形;The ball valve grinder sprays coolant on the surface of the
S3:取出研磨完毕的阀芯13与阀座14。S3: Take out the
其中,球阀研磨机包括:工作台1、限位组件、两组夹持组件、降温组件以及驱动组件;工作台1的顶部设置有一组旋转组件,工作台1顶部靠近旋转组件的一侧设置有一组安装架2;限位组件设置在旋转组件的旁侧,两组夹持组件间隔设置在旋转组件的旁侧,降温组件设置在安装架2的顶部,驱动组件设置在工作台1的下方。Among them, the ball valve grinding machine includes: a
其中,驱动组件包括有双轴电机23、转动轴30、联动部件、弧形驱动板31、驱动杆34以及圆形滑块32;双轴电机23设置在工作台1的底部,转动轴30转动连接在工作台1上,弧形驱动板31设置在转动轴30的底部,驱动杆34设置在双轴电机23的一个输出轴上,圆形滑块32转动连接在驱动杆34远离双轴电机23的一侧;在弧形驱动板31上开设有一组滑槽33,圆形滑块32通过滑槽33与弧形驱动板31结构相配合,转动轴30的顶部设置有一组支撑板8;旋转组件能够带动阀芯13持续进行转动,并与两组阀座14相互摩擦,使得阀芯13与该阀芯13对应的两组阀座14完全相贴合,保证球阀组装完毕后的密封性,延长球阀的使用寿命,降温组件能够自动向旋转中的阀芯13加注研磨剂,防止阀芯13与阀座14之前出现干磨现象,使得对于阀芯13以及阀座14的研磨更加彻底,降温组件还能够自动向旋转中的阀芯13喷洒冷却液,防止阀芯13以及阀座14由于过热导致变形,以提高对于阀座14与阀芯13的加工品质。Among them, the driving assembly includes a
研磨加工开始时,双轴电机23工作,带动驱动杆34末端的圆形滑块32运动,且由于圆形滑块32通过滑槽33与弧形驱动板31结构相配合,圆形滑块32会带动弧形驱动板31运动,弧形驱动板31会继续带动转动轴30进行小幅度的往复摆动,进而带动位于转动轴30上方的两组阀座14进行往复摆动,进而使得两组阀座14能够快速地持续与阀芯13之间相互进行研磨,以保证两组阀座14与阀芯13的接触面完全贴合。At the beginning of the grinding process, the
每组夹持组件均包括有支撑柱7、驱动电缸17、限位伸缩杆27以及电动夹爪15;支撑柱7设置在支撑板8的顶部,限位伸缩杆27设置在支撑柱7的侧壁上,电动夹爪15设置在限位伸缩杆27的活动端上,驱动电缸17设置在支撑柱7远离限位伸缩杆27的一侧,驱动电缸17的输出端与电动夹爪15固定连接,每组电动夹爪15的夹持端上均设置有一组阀座14;研磨开始前,工作人员先将两组锻造完成后的阀座14分别夹持在一组电动夹爪15上,之后,驱动电缸17驱动阀座14向阀芯13的方向移动,使得两组阀座14在研磨过程中,始终能够与阀芯13相贴合。Each set of clamping assemblies includes a
在支撑板8的顶部设置有一组收集箱9,旋转组件包括有安装柱6、驱动电机5以及弹性卡盘11;安装柱6设置在工作台1的顶部,弹性卡盘11转动连接在安装柱6上,驱动电机5设置在安装柱6的旁侧,驱动电机5与弹性卡盘11传动连接,弹性卡盘11的夹持端上设置有一组转动杆12,转动杆12上套设有一组阀芯13;研磨加工开始前,使用者将阀芯13套设在转动轴30上,收集箱9用于收集滴落的冷却液与研磨剂,防止对工作台1表面造成污染,驱动电机5用于驱动弹性卡盘11持续旋转,进而带动阀芯13持续转转,使得阀芯13与两组阀座14相互研磨,进而提高阀芯13与阀座14的研磨精度。A set of
限位组件包括有固定柱16、转动把手18、螺纹杆19、限位块20、滑动杆21以及连接杆22;固定柱16设置在工作台1顶部远离安装柱6的一侧,螺纹杆19转动连接在固定柱16上,限位块20与螺纹杆19螺纹连接,滑动杆21与固定柱16在水平方向上滑动配合,连接杆22的顶部与限位块20的底部固定连接,连接杆22的底部与滑动杆21固定连接,限位块20远离螺纹杆19的一端与转动杆12转动连接;当阀芯13套设在转动轴30上后,使用者通过旋转转动把手18,限位块20在螺纹杆19的驱动下,会向转动轴30的方向移动,使得限位块20与转动轴30的末端相贴合,使得转动轴30在转动过程中能够保持稳定,进一步提高对于阀芯13与阀座14的加工精度。The limit assembly includes a fixed
降温组件包括有冷却液储存罐4、研磨剂储存罐3、往复丝杆36、冷却喷头38以及研磨剂加注管37,冷却液储存罐4以及研磨剂储存罐3间隔设置在安装架2的顶部,往复丝杆36设置在安装架2的底部内壁上,冷却喷头38以及研磨剂加注管37间隔设置在往复丝杆36的滑块底部,冷却喷头38以及研磨剂加注管37内均设置有电磁阀,冷却喷头38与冷却液储存罐4内部连通,研磨剂加注管37与研磨剂储存罐3内部连通;往复丝杆36在联动部件的驱动作用下,会带动冷却喷头38以及研磨剂加注管37沿着阀芯13的方向进行往复运动,在研磨过程中,研磨剂加注管37会持续向阀芯13表面加注研磨剂,并随着研磨剂加注管37的往复运动,能够使得研磨机均匀的附着在阀芯13的表面,不需要工作人员人工添加研磨剂,不仅能够避免在人工涂抹研磨剂时发生生产事故,还能够使得研磨剂的附着更加均匀,进一步提高加工精度,冷却喷头38用于向阀芯13表面喷洒冷却液,防止阀芯13与阀座14过热变形。The cooling assembly includes a cooling
联动部件包括有主动齿轮28、从动齿轮29、驱动轴25以及连接轴35,主动齿轮28套设在双轴电机23远离驱动杆34的一侧,驱动轴25主动连接在工作台1的底部内壁上,从动齿轮29套设在驱动轴25上,主动齿轮28与从动齿轮29啮合,连接轴35转动连接在安装架2的底部内壁上,驱动轴25与连接轴35传动连接,连接轴35与往复丝杆36传动连接;双轴电机23转动时,会同时带动主动齿轮28转动,进而通过驱动轴25带动连接轴35轴转动,连接轴35继续带动往复丝杆36运动,进而实现带动两组阀座14进行往复摆动的同时,还能够带动研磨剂加注管37的往复运动,使得研磨机均匀的附着在阀芯13的表面。The linkage component includes a
工作原理:旋转组件能够带动阀芯13持续进行转动,并与两组阀座14相互摩擦,使得阀芯13与该阀芯13对应的两组阀座14完全相贴合,不存在间隙,保证球阀组装完毕后的密封性,延长球阀的使用寿命,降温组件能够自动向旋转中的阀芯13加注研磨剂,防止阀芯13与阀座14之前出现干磨现象,使得对于阀芯13以及阀座14的研磨更加彻底,降温组件还能够自动向旋转中的阀芯13喷洒冷却液,防止阀芯13以及阀座14由于过热导致变形,以提高对于阀座14与阀芯13的加工品质;Working principle: The rotating component can drive the
研磨加工开始时,双轴电机23工作,带动驱动杆34末端的圆形滑块32运动,且由于圆形滑块32通过滑槽33与弧形驱动板31结构相配合,圆形滑块32会带动弧形驱动板31运动,弧形驱动板31会继续带动转动轴30进行小幅度的往复摆动,进而带动位于转动轴30上方的两组阀座14进行往复摆动,进而使得两组阀座14能够快速地持续与阀芯13之间相互进行研磨,以保证两组阀座14与阀芯13的接触面完全贴合。At the beginning of the grinding process, the
当阀芯13套设在转动轴30上后,使用者通过旋转转动把手18,限位块20在螺纹杆19的驱动下,会向转动轴30的方向移动,使得限位块20与转动轴30的末端相贴合,使得转动轴30在转动过程中能够保持稳定,进一步提高对于阀芯13与阀座14的加工精度。After the
双轴电机23转动时,会同时带动主动齿轮28转动,进而通过驱动轴25带动连接轴35轴转动,连接轴35继续带动往复丝杆36运动,进而实现带动两组阀座14进行往复摆动的同时,还能够带动研磨剂加注管37的往复运动,使得研磨机均匀的附着在阀芯13的表面。When the
往复丝杆36在联动部件的驱动作用下,会带动冷却喷头38以及研磨剂加注管37沿着阀芯13的方向进行往复运动,在研磨过程中,研磨剂加注管37会持续向阀芯13表面加注研磨剂,并随着研磨剂加注管37的往复运动,能够使得研磨机均匀的附着在阀芯13的表面,不需要工作人员人工添加研磨剂,不仅能够避免在人工涂抹研磨剂时发生生产事故,还能够使得研磨剂的附着更加均匀,进一步提高加工精度,冷却喷头38用于向阀芯13表面喷洒冷却液,防止阀芯13与阀座14过热变形。Under the driving action of the linkage components, the
以上所述实施例仅表达了本发明的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiment only expresses an embodiment of the present invention, and its description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210500174.9A CN114700832A (en) | 2022-05-09 | 2022-05-09 | Processing technology of a ball valve seat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210500174.9A CN114700832A (en) | 2022-05-09 | 2022-05-09 | Processing technology of a ball valve seat |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114700832A true CN114700832A (en) | 2022-07-05 |
Family
ID=82177331
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210500174.9A Pending CN114700832A (en) | 2022-05-09 | 2022-05-09 | Processing technology of a ball valve seat |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114700832A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115890461A (en) * | 2023-02-24 | 2023-04-04 | 泰兴市兴华气阀有限公司 | Valve accessory polishing processing apparatus |
| CN116197771A (en) * | 2023-03-10 | 2023-06-02 | 浙江欧菲石油设备有限公司 | Ball valve processing equipment |
| CN116276329A (en) * | 2023-02-23 | 2023-06-23 | 滕州运城制版有限公司 | Efficient grinding process |
| CN117817548A (en) * | 2024-02-07 | 2024-04-05 | 北京长征天民高科技有限公司 | A grinding device and method for hydraulic valve cone seal |
| CN118417994A (en) * | 2023-11-22 | 2024-08-02 | 温州弘球机械有限公司 | Rapid mating and grinding equipment and process for valve body and sealing seat of hard sealing ball valve |
| CN118752351A (en) * | 2024-09-09 | 2024-10-11 | 江苏万恒新材料科技有限公司 | An outer surface grinding device for ball valve ball production |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2400077A1 (en) * | 1974-01-02 | 1975-07-17 | Alfred Butz | Grinder for sealing faces of slide valves - uses a grinding wheel which carries out a planetary movement round the valve seat |
| CN101559572A (en) * | 2009-05-19 | 2009-10-21 | 武汉华中数控股份有限公司 | Method and device for automatic alignment and on-line real-time detection in grinding of ball valve |
| CN105345646A (en) * | 2014-08-18 | 2016-02-24 | 江苏神通阀门股份有限公司 | Tool for running-in machining of ball body and valve seat of ball valve |
| CN106112766A (en) * | 2016-08-16 | 2016-11-16 | 温州市成尚装饰五金有限公司 | A kind of five metalworking iron staff surface derustings spray paint integrated apparatus |
| CN211760437U (en) * | 2019-12-05 | 2020-10-27 | 亚洲硅业(青海)股份有限公司 | Full-automatic ball valve ball body and valve seat grinding machine |
| CN112757095A (en) * | 2021-01-11 | 2021-05-07 | 温州阿泰科机械科技有限公司 | Novel automatic ball grinding machine |
| CN213289730U (en) * | 2020-09-30 | 2021-05-28 | 鼎达阀门有限公司 | Grinding device is used in ball valve production and processing |
| CN113400140A (en) * | 2021-05-18 | 2021-09-17 | 温州阿泰科机械科技有限公司 | Ball refiner |
-
2022
- 2022-05-09 CN CN202210500174.9A patent/CN114700832A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2400077A1 (en) * | 1974-01-02 | 1975-07-17 | Alfred Butz | Grinder for sealing faces of slide valves - uses a grinding wheel which carries out a planetary movement round the valve seat |
| CN101559572A (en) * | 2009-05-19 | 2009-10-21 | 武汉华中数控股份有限公司 | Method and device for automatic alignment and on-line real-time detection in grinding of ball valve |
| CN105345646A (en) * | 2014-08-18 | 2016-02-24 | 江苏神通阀门股份有限公司 | Tool for running-in machining of ball body and valve seat of ball valve |
| CN106112766A (en) * | 2016-08-16 | 2016-11-16 | 温州市成尚装饰五金有限公司 | A kind of five metalworking iron staff surface derustings spray paint integrated apparatus |
| CN211760437U (en) * | 2019-12-05 | 2020-10-27 | 亚洲硅业(青海)股份有限公司 | Full-automatic ball valve ball body and valve seat grinding machine |
| CN213289730U (en) * | 2020-09-30 | 2021-05-28 | 鼎达阀门有限公司 | Grinding device is used in ball valve production and processing |
| CN112757095A (en) * | 2021-01-11 | 2021-05-07 | 温州阿泰科机械科技有限公司 | Novel automatic ball grinding machine |
| CN113400140A (en) * | 2021-05-18 | 2021-09-17 | 温州阿泰科机械科技有限公司 | Ball refiner |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116276329A (en) * | 2023-02-23 | 2023-06-23 | 滕州运城制版有限公司 | Efficient grinding process |
| CN116276329B (en) * | 2023-02-23 | 2024-08-16 | 滕州运城制版有限公司 | Efficient grinding process |
| CN115890461A (en) * | 2023-02-24 | 2023-04-04 | 泰兴市兴华气阀有限公司 | Valve accessory polishing processing apparatus |
| CN116197771A (en) * | 2023-03-10 | 2023-06-02 | 浙江欧菲石油设备有限公司 | Ball valve processing equipment |
| CN116197771B (en) * | 2023-03-10 | 2024-04-30 | 浙江欧菲石油设备有限公司 | Ball valve processing equipment |
| CN118417994A (en) * | 2023-11-22 | 2024-08-02 | 温州弘球机械有限公司 | Rapid mating and grinding equipment and process for valve body and sealing seat of hard sealing ball valve |
| CN117817548A (en) * | 2024-02-07 | 2024-04-05 | 北京长征天民高科技有限公司 | A grinding device and method for hydraulic valve cone seal |
| CN118752351A (en) * | 2024-09-09 | 2024-10-11 | 江苏万恒新材料科技有限公司 | An outer surface grinding device for ball valve ball production |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114700832A (en) | Processing technology of a ball valve seat | |
| CN109015331B (en) | A rotary pipe grinding machine tool | |
| CN213053964U (en) | Rotary target surface polishing device | |
| CN221159724U (en) | Plastic drum processing unhairing limit device for oil loading | |
| CN209737262U (en) | Novel triaxial head burnishing machine | |
| CN115582746A (en) | Improved automatic steel ball valve machining equipment and process thereof | |
| CN116442020B (en) | Casting metal finishing machine tool | |
| CN116276594B (en) | A robot intelligent polishing system and its application method | |
| CN210189402U (en) | Polishing equipment for hardware connecting piece production | |
| CN212977720U (en) | Deburring equipment for surface of sprayed part | |
| CN222891044U (en) | Polishing device for aluminum alloy hub machining | |
| CN113370011A (en) | High-precision polishing device for inner hole of aluminum alloy bracket and implementation method of high-precision polishing device | |
| CN220128506U (en) | Clamping table for polishing rough edges of annular castings | |
| CN113385757B (en) | Die casting deburring device with multi-angle rotating mechanism | |
| CN105772696B (en) | Large-scale babbit metal bearing casting machine | |
| CN212859009U (en) | Full-automatic efficient panel burnishing machine | |
| CN114654389A (en) | Tool clamp for rotary table shot blasting machine | |
| CN219337132U (en) | Auxiliary fixing device for burr grinding machine | |
| CN208438028U (en) | A feeding device for cylindrical workpiece processing | |
| CN222371255U (en) | Polishing and rust removing device for steel structure surface | |
| CN220838891U (en) | Automatic valve cutting polisher | |
| CN223617396U (en) | An edge grinding device for sheet metal parts production | |
| CN220660606U (en) | A circular workpiece clamping tool | |
| CN222520772U (en) | Chamfering grinding device for crankshaft production | |
| CN221363656U (en) | Pipe fitting cutting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220705 |
|
| RJ01 | Rejection of invention patent application after publication |