CN114673803A - A mine water-based pilot valve - Google Patents
A mine water-based pilot valve Download PDFInfo
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- CN114673803A CN114673803A CN202210280877.5A CN202210280877A CN114673803A CN 114673803 A CN114673803 A CN 114673803A CN 202210280877 A CN202210280877 A CN 202210280877A CN 114673803 A CN114673803 A CN 114673803A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/04—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only lift valves
- F16K11/056—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only lift valves with ball-shaped valve members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/36—Valve members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/42—Valve seats
- F16K1/422—Valve seats attachable by a threaded connection to the housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/46—Attachment of sealing rings
- F16K1/465—Attachment of sealing rings to the valve seats
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/20—Excess-flow valves
- F16K17/22—Excess-flow valves actuated by the difference of pressure between two places in the flow line
- F16K17/24—Excess-flow valves actuated by the difference of pressure between two places in the flow line acting directly on the cutting-off member
- F16K17/28—Excess-flow valves actuated by the difference of pressure between two places in the flow line acting directly on the cutting-off member operating in one direction only
- F16K17/30—Excess-flow valves actuated by the difference of pressure between two places in the flow line acting directly on the cutting-off member operating in one direction only spring-loaded
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lift Valve (AREA)
Abstract
本申请提出一种矿用水基先导阀,包括:阀体,阀体内设置有阀孔;阀座,阀座设置在阀孔内;堵头,堵头设置在阀孔内,堵头与阀座的一端过盈配合,且堵头与阀座之间形成第一腔室,第一腔室与阀体的第一端口连通;过液套,过液套设置在阀孔内,过液套与阀座的另一端过盈配合,且堵头与阀座之间形成第二腔室,第二腔室与阀体的第二端口连通,本申请和相关技术相比所具有的优点是:通过阀座与堵头之间以及阀座与过液套之间的过盈配合,实现阀孔内的阶梯状配合结构,保证矿用水基先导阀整体结构稳定的同时避免设置较多用于限位的零部件,有效降低了矿用水基先导阀整体的加工难度及生产成本,提高了矿用水基先导阀的拆装维护效率。
The present application proposes a mining water-based pilot valve, comprising: a valve body, a valve body is provided with a valve hole; a valve seat, the valve seat is arranged in the valve hole; a plug, the plug is arranged in the valve hole, and the plug is connected to the valve One end of the seat is in interference fit, and a first chamber is formed between the plug and the valve seat, and the first chamber is communicated with the first port of the valve body; the liquid-passing sleeve is arranged in the valve hole, and the liquid-passing sleeve It is interference fit with the other end of the valve seat, and a second chamber is formed between the plug and the valve seat, and the second chamber is communicated with the second port of the valve body. Compared with the related art, the present application has the following advantages: Through the interference fit between the valve seat and the plug and between the valve seat and the liquid-passing sleeve, the stepped matching structure in the valve hole is realized, which ensures the stability of the overall structure of the mining water-based pilot valve and avoids setting too many for limiting It can effectively reduce the overall processing difficulty and production cost of the mining water-based pilot valve, and improve the disassembly and maintenance efficiency of the mining water-based pilot valve.
Description
技术领域technical field
本申请涉及先导阀技术领域,尤其涉及一种矿用水基先导阀。The present application relates to the technical field of pilot valves, in particular to a mine water-based pilot valve.
背景技术Background technique
矿用水基先导阀是为操纵其他阀或元件中的控制机构而使用的辅助阀,通常,矿用水基先导阀与主阀配合使用,通过矿用水基先导阀内单一通路的通断,实现对主阀的控制。The mine water-based pilot valve is an auxiliary valve used to operate the control mechanism in other valves or components. Usually, the mine water-based pilot valve is used in conjunction with the main valve to pass the on-off of a single passage in the mine water-based pilot valve. , to realize the control of the main valve.
发明内容SUMMARY OF THE INVENTION
本申请旨在至少在一定程度上解决相关技术中的技术问题之一。The present application aims to solve one of the technical problems in the related art at least to a certain extent.
为此,本申请的目的在于提出一种矿用水基先导阀。Therefore, the purpose of this application is to propose a mine water-based pilot valve.
为达到上述目的,本申请提出的一种矿用水基先导阀,包括:阀体,所述阀体内设置有阀孔;阀座,所述阀座设置在所述阀孔内;堵头,所述堵头设置在所述阀孔内,所述堵头与所述阀座的一端过盈配合,且所述堵头与所述阀座之间形成第一腔室,所述第一腔室与所述阀体的第一端口连通;过液套,所述过液套设置在所述阀孔内,所述过液套与所述阀座的另一端过盈配合,且所述堵头与所述阀座之间形成第二腔室,所述第二腔室与所述阀体的第二端口连通;其中,所述阀座与所述阀孔的内壁之间形成第三腔室,所述第三腔室与所述阀体的第三端口连通,所述第一腔室和所述第三腔室之间的通断状态与所述第二腔室和所述第三腔室之间的通断状态相反。In order to achieve the above purpose, a mine water-based pilot valve proposed in the present application includes: a valve body, a valve body is provided with a valve hole; a valve seat, the valve seat is provided in the valve hole; a plug, The plug is arranged in the valve hole, the plug is in an interference fit with one end of the valve seat, and a first chamber is formed between the plug and the valve seat, and the first chamber The chamber communicates with the first port of the valve body; the liquid-passing sleeve is arranged in the valve hole, the liquid-passing sleeve is in interference fit with the other end of the valve seat, and the plugging A second chamber is formed between the head and the valve seat, and the second chamber communicates with the second port of the valve body; wherein a third chamber is formed between the valve seat and the inner wall of the valve hole chamber, the third chamber communicates with the third port of the valve body, and the on-off state between the first chamber and the third chamber is the same as that between the second chamber and the third chamber The on and off states between the chambers are reversed.
可选的,所述阀座包括:第一通道和第二通道,所述第一通道的一端与所述第一腔室连通,所述第一通道的另一端与所述第三腔室连通,所述第二通道的一端与所述第二腔室连通,所述第二通道的另一端与所述第三腔室连通;所述矿用水基先导阀还包括:第一关闭件和第二关闭件,所述第一关闭件设置在所述第一腔室内靠近所述第一通道处,所述第二关闭件设置在所述第二腔室内靠近所述第二通道处,所述第一关闭件与所述第二关闭件联动。Optionally, the valve seat includes: a first channel and a second channel, one end of the first channel is communicated with the first chamber, and the other end of the first channel is communicated with the third chamber , one end of the second channel is communicated with the second chamber, and the other end of the second channel is communicated with the third chamber; the mining water-based pilot valve further comprises: a first closing member and A second closing member, the first closing member is disposed in the first chamber near the first passage, the second closing member is disposed in the second chamber near the second passage, so The first closing member is linked with the second closing member.
可选的,所述第一关闭件靠近所述第一通道的一端设置有第一球面,所述第一通道靠近所述第一关闭件的一端设置有第一圆口,所述第一关闭件与所述第一通道通过所述第一球面及所述第一圆口的边缘密封相连;所述第二关闭件靠近所述第二通道的一端设置有第二球面,所述第二通道靠近所述第二关闭件的一端设置有第二圆口,所述第二关闭件与所述第二通道通过所述第二球面及所述第二圆口的边缘密封相连。Optionally, one end of the first closing member close to the first channel is provided with a first spherical surface, and one end of the first channel close to the first closing member is provided with a first circular opening, and the first closing member is provided with a first circular opening. The sealing member is connected to the first channel through the first spherical surface and the edge of the first round mouth; one end of the second closing member close to the second channel is provided with a second spherical surface, and the second channel is provided with a second spherical surface. A second round opening is disposed near one end of the second closing member, and the second closing member is sealedly connected to the second passage through the second spherical surface and the edge of the second round opening.
可选的,所述第一球面、所述第二球面、第一圆口的边缘及所述第二圆口的边缘均由陶瓷材料制成。Optionally, the first spherical surface, the second spherical surface, the edge of the first circular opening and the edge of the second circular opening are all made of ceramic materials.
可选的,所述第一圆口的边缘设置有第一倒角面,所述第一关闭件与所述第一通道通过所述第一球面及所述第一倒角面密封相连;所述第二圆口的边缘设置有第二倒角面,所述第二关闭件与所述第二通道通过所述第二球面及所述第二倒角面密封相连。Optionally, the edge of the first round mouth is provided with a first chamfered surface, and the first closing member is sealed with the first channel through the first spherical surface and the first chamfered surface; The edge of the second round mouth is provided with a second chamfered surface, and the second closing member and the second channel are sealed and connected through the second spherical surface and the second chamfered surface.
可选的,所述第一倒角面上设置有第一垫片,所述第一垫片的硬度小于所述第一倒角面及所述第一球面的硬度,所述第一关闭件与所述第一通道通过所述第一球面及所述第一垫片密封相连;所述第二倒角面上设置有第二垫片,所述第二垫片的硬度小于所述第二倒角面及所述第二球面的硬度,所述第二关闭件与所述第二通道通过所述第二球面及所述第二垫片密封相连。Optionally, a first gasket is provided on the first chamfered surface, the hardness of the first gasket is smaller than the hardness of the first chamfered surface and the first spherical surface, and the first closing member is It is connected with the first channel through the first spherical surface and the first gasket; a second gasket is arranged on the second chamfered surface, and the hardness of the second gasket is smaller than that of the second gasket. The hardness of the chamfered surface and the second spherical surface, the second closing element and the second channel are sealed and connected through the second spherical surface and the second gasket.
可选的,所述矿用水基先导阀还包括:第一连杆,所述第一连杆沿所述第一腔室到所述第二腔室的方向滑动设置在所述阀座内,所述第一连杆的一端穿过所述第一通道靠近所述第一关闭件的一端后与所述第一关闭件相连,所述第一连杆的另一端穿过所述第二通道靠近所述第二关闭件的一端后与所述第二关闭件相连。Optionally, the mining water-based pilot valve further comprises: a first connecting rod, the first connecting rod is slidably arranged in the valve seat along the direction from the first chamber to the second chamber , one end of the first connecting rod passes through the first passage and is close to one end of the first closing member and is connected to the first closing member, and the other end of the first connecting rod passes through the second closing member The channel is connected to the second closing member after being close to one end of the second closing member.
可选的,所述矿用水基先导阀还包括:弹性件,所述堵头内设置有第一滑槽,所述第一滑槽与所述第一腔室连通,所述弹性件设置在所述第一滑槽内;关闭座,所述关闭座滑动设置在所述第一滑槽内,所述关闭座的一端与所述弹性件相连,所述关闭座的另一端设置有第一凹槽,所述第一关闭件远离所述第一通道的一端设置在所述第一凹槽内;滑块,所述过液套内设置有第二滑槽,所述第二滑槽与所述第二腔室连通,所述滑块滑动设置在所述第二滑槽内,所述第二滑槽靠近所述第二腔室的一端设置有第二凹槽,所述第二关闭件远离所述第二通道的一端设置在所述第二凹槽内,所述滑块与所述第二关闭件抵接。Optionally, the mining water-based pilot valve further includes: an elastic piece, a first chute is provided in the plug, the first chute is communicated with the first chamber, and the elastic piece is provided with In the first chute; a closing seat, the closing seat is slidably arranged in the first chute, one end of the closing seat is connected with the elastic member, and the other end of the closing seat is provided with a first a groove, the end of the first closing member away from the first channel is disposed in the first groove; the slider, a second chute is provided in the liquid-passing sleeve, the second chute communicated with the second chamber, the slider is slidably arranged in the second chute, the end of the second chute close to the second cavity is provided with a second groove, the second One end of the closing member away from the second channel is disposed in the second groove, and the sliding block is in abutment with the second closing member.
可选的,所述第二滑槽远离所述滑块的一端与所述阀体的第三端口连通。Optionally, one end of the second chute away from the slider is communicated with the third port of the valve body.
可选的,所述矿用水基先导阀还包括:杠杆,所述杠杆的一端与所述阀体铰接;电磁推杆,所述电磁推杆与所述阀体相连,所述电磁推杆的推杆与第二连杆的另一端抵接;所述第二连杆,所述第二连杆设置在所述过液套内,所述第二连杆的一端与所述滑块相连,所述第二连杆的另一端穿出所述第二滑槽后与所述杠杆抵接;其中,所述第二连杆和所述电磁推杆分别位于所述杠杆的两侧。Optionally, the mining water-based pilot valve further includes: a lever, one end of the lever is hinged with the valve body; an electromagnetic push rod, the electromagnetic push rod is connected with the valve body, and the electromagnetic push rod The push rod of the second connecting rod is in contact with the other end of the second connecting rod; the second connecting rod and the second connecting rod are arranged in the liquid-passing sleeve, and one end of the second connecting rod is connected with the sliding block , the other end of the second connecting rod passes through the second chute and then contacts the lever; wherein, the second connecting rod and the electromagnetic push rod are respectively located on both sides of the lever.
采用上述技术方案后,本申请和相关技术相比所具有的优点是:After adopting the above-mentioned technical scheme, the advantages that the present application has compared with the related art are:
通过阀座与堵头之间以及阀座与过液套之间的过盈配合,实现阀孔内的阶梯状配合结构,保证矿用水基先导阀整体结构稳定的同时避免设置较多用于限位的零部件,有效降低了矿用水基先导阀整体的加工难度及生产成本,提高了矿用水基先导阀的拆装维护效率。Through the interference fit between the valve seat and the plug and between the valve seat and the liquid-passing sleeve, the step-like matching structure in the valve hole is realized, which ensures the stability of the overall structure of the mine water-based pilot valve and avoids setting too many for limiting It can effectively reduce the overall processing difficulty and production cost of the mining water-based pilot valve, and improve the disassembly and maintenance efficiency of the mining water-based pilot valve.
本申请附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the present application will be set forth, in part, in the following description, and in part will be apparent from the following description, or learned by practice of the present application.
附图说明Description of drawings
本申请上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是本申请一实施例提出的矿用水基先导阀的结构示意图;1 is a schematic structural diagram of a mine water-based pilot valve proposed in an embodiment of the present application;
图2是本申请一实施例提出的矿用水基先导阀中第一关闭件处的结构示意图;2 is a schematic structural diagram of a first closing member in a mine water-based pilot valve proposed in an embodiment of the present application;
图3是本申请一实施例提出的矿用水基先导阀中第二关闭件处的结构示意图;3 is a schematic structural diagram of a second closing member in a mine water-based pilot valve proposed in an embodiment of the present application;
如图所示:1、阀体,2、第一腔室,3、第二腔室,4、第三腔室,5、第一关闭件,6、第二关闭件,7、阀座,8、第一通道,9、第二通道,10、第一球面,11、第一圆口,12、第二球面,13、第二圆口,14、第一倒角面,15、第二倒角面,16、第一垫片,17、第二垫片,18、第一连杆,19、堵头,20、第一滑槽,21、弹性件,22、关闭座,23、过液套,24、第二滑槽,25、滑块,26、杠杆,27、电磁推杆,28、第二连杆。As shown in the figure: 1. Valve body, 2. First chamber, 3. Second chamber, 4. Third chamber, 5. First closing member, 6. Second closing member, 7. Valve seat, 8, the first channel, 9, the second channel, 10, the first spherical surface, 11, the first round mouth, 12, the second spherical surface, 13, the second round mouth, 14, the first chamfered surface, 15, the second Chamfered surface, 16, first gasket, 17, second gasket, 18, first connecting rod, 19, plug, 20, first chute, 21, elastic piece, 22, closing seat, 23, over Liquid jacket, 24, Second chute, 25, Slider, 26, Lever, 27, Electromagnetic push rod, 28, Second connecting rod.
具体实施方式Detailed ways
下面详细描述本申请的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。相反,本申请的实施例包括落入所附加权利要求书的精神和内涵范围内的所有变化、修改和等同物。Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, but should not be construed as a limitation on the present application. On the contrary, the embodiments of the present application include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.
在本申请的相关实施例中,矿用水基先导阀阀体1、阀座7、堵头19和过液套23,阀体1内设置有阀孔,阀座7设置在阀孔内,堵头19设置在阀孔内,堵头19与阀座7的一端抵接,过液套23设置在阀孔内,过液套23与阀座7的另一端抵接。In the relevant embodiments of the present application, the
此种结构的设置,使堵头19、阀座7和过液套23依次抵靠在阀孔内,不仅稳定性较差,而且需要在阀座7与堵头19之间以及阀座7与过液套23之间设置用于限位的零部件,使得矿用水基先导阀在拆卸维护过程中,用于限位的零部件不易取出,影响矿用水基先导阀的拆装维护效率。The arrangement of this structure makes the
为解决上述技术问题,如图1所示,本申请实施例提出一种矿用水基先导阀,包括阀体1、阀座7、堵头19和过液套23,阀体1内设置有阀孔,阀座7设置在阀孔内,堵头19设置在阀孔内,堵头19与阀座7的一端过盈配合,且堵头19与阀座7之间形成第一腔室2,第一腔室2与阀体1的第一端口连通,过液套23设置在阀孔内,过液套23与阀座7的另一端过盈配合,且堵头19与阀座7之间形成第二腔室3,第二腔室3与阀体1的第二端口连通;In order to solve the above technical problems, as shown in FIG. 1 , an embodiment of the present application proposes a mine water-based pilot valve, which includes a
其中,阀座7与阀孔的内壁之间形成第三腔室4,第三腔室4与阀体1的第三端口连通,第一腔室2和第三腔室4之间的通断状态与第二腔室3和第三腔室4之间的通断状态相反。The third chamber 4 is formed between the
可以理解的是,通过阀座7与堵头19之间以及阀座7与过液套23之间的过盈配合,实现阀孔内的阶梯状配合结构,保证矿用水基先导阀整体结构稳定的同时避免设置较多用于限位的零部件,有效降低了矿用水基先导阀整体的加工难度及生产成本,提高了矿用水基先导阀的拆装维护效率。It can be understood that, through the interference fit between the
在一些实施例中,堵头19远离阀座7的一端外壁上设置有外螺纹,阀孔的内壁上设置有内螺纹,通过内螺纹与外螺纹的配合实现堵头19在阀孔内的稳定设置。In some embodiments, the outer wall of the end of the
如图1所示,在一些实施例中,阀座7的端部设置有环状凹槽,堵头19及过液套23上均设置有环状凸缘,环状凸缘与环状凹槽过盈配合。As shown in FIG. 1 , in some embodiments, the end of the
如图1所示,在一些实施例中,堵头19及过液套23靠近阀座7的一端均设置有密封圈,以保证第一腔室2和第二腔室3的密封。As shown in FIG. 1 , in some embodiments, a sealing ring is provided at one end of the
如图1所示,在一些实施例中,阀座7上设置有环槽,环槽与阀孔的孔壁之间形成第三腔室4,即第三腔室4位于第一腔室2与第二腔室3之间。As shown in FIG. 1 , in some embodiments, the
如图1所示,在一些实施例中,阀座7包括:第一通道8和第二通道9,第一通道8的一端与第一腔室2连通,第一通道8的另一端与第三腔室4连通,第二通道9的一端与第二腔室3连通,第二通道9的另一端与第三腔室4连通;As shown in FIG. 1 , in some embodiments, the
矿用水基先导阀还包括:第一关闭件5和第二关闭件6,第一关闭件5设置在第一腔室2内靠近第一通道8处,第二关闭件6设置在第二腔室3内靠近第二通道9处,第一关闭件5与第二关闭件6联动。The mine water-based pilot valve further includes: a
可以理解的是,通过第一关闭件5和第二关闭件6的联动设置,实现对第一腔室2与第三腔室4之间的通断控制以及第二腔室3与第三腔室4之间的通断控制,且使第一腔室2和第三腔室4之间以及第二腔室3和第三腔室4之间无法同时导通,也无法同时断开,从而保证了矿用水基先导阀具有两个互锁的通路,增大了先导阀的功能性,使先导阀的应用领域更为广泛,满足使用需求。It can be understood that, through the linkage arrangement of the
需要说明的是,阀体1上设置有第一端口、第二端口和第三端口,通过第一关闭件5和第二关闭件6的联动设置,使第一端口和第三端口之间互锁,第一端口、第二端口及第三端口分别与外部器件的连接可根据实际应用需求进行设置。It should be noted that the
如图1所示,在一些实施例中,阀座7靠近第一腔室2的一端以及阀座7靠近第二腔室3的一端均设置有密封圈,以保证第三腔室4分别与第一腔室2及第二腔室3之间的密封。As shown in FIG. 1 , in some embodiments, the end of the
需要说明的是,第一关闭件5相对第一通道8的一端以及第一通道8相对第一关闭件5的一端应相互适配,以使第一关闭件5与阀座7的第一通道8处能够密封贴合,从而保证第一腔室2与第三腔室4之间能够完全断开,同样的,第二关闭件6相对第二通道9的一端以及第二通道9相对第二关闭件6的一端也应相互适配,以使第二关闭件6与阀座7的第二通道9处能够密封贴合,从而保证第二腔室3与第三腔室4之间也能够完全断开。It should be noted that the end of the
其中,第一关闭件5相对第一通道8的一端以及第一通道8相对第一关闭件5的一端形状可任意设置,能够使第一关闭件5与阀座7的第一通道8处密封贴合即可,第二关闭件6相对第二通道9的一端以及第二通道9相对第二关闭件6的一端形状也可任意设置,能够使第二关闭件6与阀座7的第二通道9处密封贴合即可。The shape of one end of the
在一些实施例中,如图2所示,第一关闭件5靠近第一通道8的一端设置有第一球面10,第一通道8靠近第一关闭件5的一端设置有第一圆口11,第一关闭件5与第一通道8通过第一球面10及第一圆口11的边缘密封相连;In some embodiments, as shown in FIG. 2 , one end of the
如图3所示,第二关闭件6靠近第二通道9的一端设置有第二球面12,第二通道9靠近第二关闭件6的一端设置有第二圆口13,第二关闭件6与第二通道9通过第二球面12及第二圆口13的边缘密封相连。As shown in FIG. 3 , one end of the
可以理解的是,第一球面10能够贴合第一圆口11的边缘,第二球面12能够贴合第二圆口13的边缘,从而保证了第一关闭件5与阀座7第一通道8处的密封贴合以及第二关闭件6与阀座7第二通道9处的密封贴合,进而使第一腔室2与第三腔室4之间以及第二腔室3与第三腔室4之间能够完全断开,保证了矿用水基先导阀的稳定性。It can be understood that the first
如图2和图3所示,在一些实施例中,第一关闭件5和第二关闭件6的整体形状可设置为球形,可以理解的是,球形的整体结构既保证第一球面10和第二球面12的形成,而且易于加工制造,有效降低矿用水基先导阀的生产成本。As shown in FIG. 2 and FIG. 3 , in some embodiments, the overall shape of the
需要说明的是,第一球面10、第二球面12、第一圆口11的边缘及第二圆口13的边缘均可由金属材料制成,但矿用水基先导阀在使用中,金属材料较难克服水基介质容易腐蚀、粘度低、水膜厚度小、存在磨粒磨损的问题,且矿用水基先导阀在使用中需要频繁的进行开关动作,因此导致矿用水基先导阀的使用寿命较低;It should be noted that the first
且由于第一球面10与第一圆口11边缘之间以及第二球面12与第二圆口13边缘之间的接触面积较小,容易出现局部应力过大的情况,造成金属材料的应力松弛,因此需要严格控制施加在第一关闭件5和第二关闭件6上的力,但施加在第一关闭件5和第二关闭件6上的力容易受到腔室内的压力影响,且第一关闭件5和第二关闭件6需要频繁动作,因此施加在第一关闭件5和第二关闭件6上的力难以控制,最终导致第一球面10与第一圆口11边缘之间以及第二球面12与第二圆口13边缘之间的密封性较差。And because the contact area between the first
因此,在一些实施例中,第一球面10、第二球面12、第一圆口11的边缘及第二圆口13的边缘均由陶瓷材料制成。Therefore, in some embodiments, the first
可以理解的是,陶瓷材料有效提高了第一球面10、第二球面12、第一圆口11边缘及第二圆口13边缘的硬度,减少应力松弛问题的出现,保证第一球面10与第一圆口11边缘之间以及第二球面12与第二圆口13边缘之间的密封;It can be understood that the ceramic material effectively improves the hardness of the first
同时陶瓷材料的设置,使第一球面10、第二球面12、第一圆口11边缘及第二圆口13边缘具有抗磨损、抗锈蚀、加工精度高、耐冲击性能高等优点,有效延长了矿用水基先导阀的使用寿命。At the same time, the arrangement of ceramic materials enables the first
需要说明的是,第一关闭件5、第二关闭件6及阀座7可整体设置为陶瓷材料,也可通过陶瓷金属化粘接、焊接镶嵌及套接等工艺仅在第一球面10、第二球面12、第一圆口11边缘及第二圆口13边缘处设置陶瓷材料。It should be noted that the
在一些实施例中,陶瓷材料可为氧化铝、氮化硅及氧化锆中的一种或多种。In some embodiments, the ceramic material may be one or more of alumina, silicon nitride, and zirconia.
需要说明的是,在加工过程中,第一圆口11和第二圆口13的边缘剖面可为直角结构,第一球面10与第一圆口11边缘之间以及第二球面12与第二圆口13边缘之间的接触初始为线接触,随着应力的增大,部件之间出现变形导致线接触转变为面接触,从而最终实现第一关闭件5与阀座7第一通道8处的密封贴合以及第二关闭件6与阀座7第二通道9处的密封贴合。It should be noted that, in the process of processing, the edge sections of the first
其中,由于第一圆口11和第二圆口13的边缘剖面均为直角结构,且需要保证第一关闭件5与阀座7第一通道8处的密封贴合以及第二关闭件6与阀座7第二通道9处的密封贴合,使得第一圆口11和第二圆口13在加工时精度要求较高,造成整体具有加工难度大、生产成本高的问题;Among them, since the edge sections of the first
而且直角结构的设置还会在第一球面10与第一圆口11边缘之间以及第二球面12与第二圆口13边缘之间受力过程中,存在应力集中的情况,影响第一关闭件5与阀座7的第一通道8之间以及第二关闭件6与阀座7的第二通道9之间的密封。Moreover, the setting of the right-angle structure will also cause stress concentration between the first
因此,在一些实施例中,如图2所示,第一圆口11的边缘设置有第一倒角面14,第一关闭件5与第一通道8通过第一球面10及第一倒角面14密封相连;Therefore, in some embodiments, as shown in FIG. 2 , the edge of the
如图3所示,第二圆口13的边缘设置有第二倒角面15,第二关闭件6与第二通道9通过第二球面12及第二倒角面15密封相连。As shown in FIG. 3 , the edge of the second round opening 13 is provided with a second chamfered
可以理解的是,通过第一倒角面14和第二倒角面15的设置,实现第一关闭件5与阀座7的第一通道8之间以及第二关闭件6与阀座7的第二通道9之间的密封贴合;It can be understood that, through the arrangement of the first chamfered
倒角面相对于直角更易于加工,有效减小了整体的加工难度,降低整体的生产成本;The chamfered surface is easier to process than the right angle, which effectively reduces the overall processing difficulty and reduces the overall production cost;
第一倒角面14与第一球面10之间以及第二倒角面15与第二球面12之间能够减轻应力集中问题,保证第一关闭件5与阀座7的第一通道8之间以及第二关闭件6与阀座7的第二通道9之间的稳定密封。Between the first chamfered
需要说明的是,由于受到加工工艺的限制,第一倒角面14、第一球面10、第二倒角面15及第二球面12均无法做到绝对的光滑,其上不可避免的会存在微观的沟壑,且在第一倒角面14、第一球面10、第二倒角面15和第二球面12均采用硬度较大的陶瓷材料时,第一倒角面14与第一球面10之间以及第二倒角面15与第二球面12之间所需的轴向推力更大,以使沟壑通过材料变形进行填充,但较大的轴向推力难以保证,导致第一关闭件5与阀座7的第一通道8之间以及第二关闭件6与阀座7的第二通道9之间的密封性受到影响。It should be noted that due to the limitation of the processing technology, the first chamfered
因此,在一些实施例中,如图2所示,第一倒角面14上设置有第一垫片16,第一垫片16的硬度小于第一倒角面14及第一球面10的硬度,第一关闭件5与第一通道8通过第一球面10及第一垫片16密封相连;Therefore, in some embodiments, as shown in FIG. 2 , the first chamfered
如图3所示,第二倒角面15上设置有第二垫片17,第二垫片17的硬度小于第二倒角面15及第二球面12的硬度,第二关闭件6与第二通道9通过第二球面12及第二垫片17密封相连。As shown in FIG. 3 , a
可以理解的是,通过设置硬度较小的第一垫片16和第二垫片17,使第一关闭件5和第二关闭件6分别向第一通道8和第二通道9挤压时,第一垫片16和第二垫片17具有较大的变形,而较大的变形能够填充沟壑,从而进一步保证了第一关闭件5与阀座7的第一通道8之间以及第二关闭件6与阀座7的第二通道9之间的稳定密封;It can be understood that, by setting the
同时由于第一垫片16和第二垫片17的设置,使施加在第一关闭件5和第二关闭件6上的轴向力即使较小也能实现第一关闭件5与阀座7的第一通道8之间以及第二关闭件6与阀座7的第二通道9之间的密封,从而降低整体的加工难度,保证第一关闭件5与阀座7的第一通道8之间以及第二关闭件6与阀座7的第二通道9之间的稳定密封。At the same time, due to the arrangement of the
在一些实施例中,第一球面10、第一倒角面14、第一垫片16表面、第二球面12、第二倒角面15和第二垫片17表面的粗糙度均小于Ra0.4。In some embodiments, the roughness of the first
在一些实施例中,第一垫片16和第二垫片17的材料可为不锈钢、聚醚醚酮等。In some embodiments, the material of the
如图1所示,在一些实施例中,矿用水基先导阀还包括第一连杆18,第一连杆18沿第一腔室2到第二腔室3的方向滑动设置在阀座7内,第一连杆18的一端穿过第一通道8靠近第一关闭件5的一端后与第一关闭件5相连,第一连杆18的另一端穿过第二通道9靠近第二关闭件6的一端后与第二关闭件6相连。As shown in FIG. 1 , in some embodiments, the mining water-based pilot valve further includes a first connecting
可以理解的是,通过第一连杆18的设置,实现第一关闭件5与第二关闭件6之间的联动,保证第一腔室2和第三腔室4之间与第二腔室3和第三腔室4之间的通断互锁。It can be understood that, through the arrangement of the first connecting
如图1所示,在一些实施例中,矿用水基先导阀还包括弹性件21、关闭座22和滑块25,堵头19设置在阀孔内,堵头19内设置有第一滑槽20,第一滑槽20与第一腔室2连通,弹性件21设置在第一滑槽20内,关闭座22滑动设置在第一滑槽20内,关闭座22的一端与弹性件21相连,关闭座22的另一端设置有第一凹槽,第一关闭件5远离第一通道8的一端设置在第一凹槽内,过液套23内设置有第二滑槽24,第二滑槽24与第二腔室3连通,滑块25滑动设置在第二滑槽24内,第二滑槽24靠近第二腔室3的一端设置有第二凹槽,第二关闭件6远离第二通道9的一端设置在第二凹槽内,滑块25与第二关闭件6抵接。As shown in FIG. 1 , in some embodiments, the mining water-based pilot valve further includes an
可以理解的是,在无外力作用时,弹性件21在关闭座22上施加推力,关闭座22在第一滑槽20内朝向第一滑槽20的槽口移动,且由于第一关闭件5远离第一通道8的一端被限位在第一凹槽内,因此在关闭座22的推动下,第一关闭件5朝向第一通道8移动,并将第一通道8与第一腔室2断开,同时,第一关闭件5通过第一连杆18带动第二关闭件6远离第二通道9,使第二通道9与第二腔室3导通,而且,第二关闭件6推动滑块25在第二滑槽24内朝向第二滑槽24的槽底移动。由此,在弹性件21的作用下,第一腔室2与第三腔室4断开,第二腔室3与第三腔室4导通;It can be understood that when no external force acts, the
如图1所示,在一些实施例中,弹性件21可为弹簧。As shown in FIG. 1 , in some embodiments, the
需要说明的是,通过推动滑块25在第二滑槽24内朝向第二滑槽24的槽口移动,以克服弹性件21的弹力,即能使第二关闭件6朝向第二通道9移动,并将第二通道9与第二腔室3断开,同时使第一关闭件5远离第一通道8,使第一通道8与第一腔室2导通。由此,在外力作用下,第一腔室2与第三腔室4导通,第二腔室3与第三腔室4断开。It should be noted that the
如图1所示,在一些实施例中,第二滑槽24远离滑块25的一端与阀体1的第三端口连通。As shown in FIG. 1 , in some embodiments, one end of the
可以理解的是,在第二滑槽24远离滑块25的一端引入高压液,使第二滑槽24内的压力接近第三腔室4内的压力相同,以起到平衡作用,从而在需要第一腔室2与第三腔室4导通以及第二腔室3与第三腔室4断开时,无需在滑块25上施加过大的推力,使第一腔室2与第三腔室4的导通以及第二腔室3与第三腔室4的断开操作更为简单便捷。It can be understood that high-pressure liquid is introduced into the end of the
如图1所示,在一些实施例中,矿用水基先导阀还包括杠杆26、电磁推杆27和第二连杆28,杠杆26的一端与阀体1铰接,电磁推杆27与阀体1相连,电磁推杆27的推杆与第二连杆28的另一端抵接,第二连杆28设置在过液套23内,第二连杆28的一端与滑块25相连,第二连杆28的另一端穿出第二滑槽24后与杠杆26抵接,其中,第二连杆28和电磁推杆27分别位于杠杆26的两侧。As shown in FIG. 1 , in some embodiments, the mining water-based pilot valve further includes a
可以理解的是,滑块25和第二连杆28构成外表面为阶梯状的轴状结构,电磁推杆27通电后,其推杆推出,使杠杆26转动,杠杆26推动第二连杆28使滑块25在第二滑槽24内朝向第二滑槽24的槽口移动,从而实现第一腔室2与第三腔室4的导通以及第二腔室3与第三腔室4的断开,操作简单便捷。It can be understood that the
如图1所示,在一些实施例中,第二滑槽24内固定设置有导向套,导向套位于滑块25与第二滑槽24的槽底之间,第二连杆28滑动设置在导向套内,从而保证第二连杆28的稳定移动。As shown in FIG. 1 , in some embodiments, a guide sleeve is fixedly arranged in the
需要说明的是,在本申请的描述中,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。此外,在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。It should be noted that, in the description of the present application, the terms "first", "second" and the like are only used for the purpose of description, and should not be construed as indicating or implying relative importance. Also, in the description of this application, unless otherwise specified, "plurality" means two or more.
流程图中或在此以其他方式描述的任何过程或方法描述可以被理解为,表示包括一个或更多个用于实现特定逻辑功能或过程的步骤的可执行指令的代码的模块、片段或部分,并且本申请的优选实施方式的范围包括另外的实现,其中可以不按所示出或讨论的顺序,包括根据所涉及的功能按基本同时的方式或按相反的顺序,来执行功能,这应被本申请的实施例所属技术领域的技术人员所理解。Any description of a process or method in the flowcharts or otherwise described herein may be understood to represent a module, segment or portion of code comprising one or more executable instructions for implementing a specified logical function or step of the process , and the scope of the preferred embodiments of the present application includes alternative implementations in which the functions may be performed out of the order shown or discussed, including performing the functions substantially concurrently or in the reverse order depending upon the functions involved, which should It is understood by those skilled in the art to which the embodiments of the present application belong.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limitations to the present application. Embodiments are subject to variations, modifications, substitutions and variations.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210280877.5A CN114673803A (en) | 2022-03-21 | 2022-03-21 | A mine water-based pilot valve |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210280877.5A CN114673803A (en) | 2022-03-21 | 2022-03-21 | A mine water-based pilot valve |
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| WO2024164750A1 (en) * | 2023-02-06 | 2024-08-15 | 北京天玛智控科技股份有限公司 | Water-based electromagnetic pilot valve for mines |
| WO2024164751A1 (en) * | 2023-02-06 | 2024-08-15 | 北京天玛智控科技股份有限公司 | Split valve seat and valve |
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Application publication date: 20220628 |