Disclosure of Invention
To overcome the deficiencies in the prior art, the present invention provides a right angle connector comprising a housing having an open first end and an open second end, the first end facing a cable access direction and the second end facing a terminal access direction, the cable access direction and the terminal access direction being mutually perpendicular and the housing interior forming a cavity, and a terminal assembly disposed in the housing forming cavity, the terminal assembly forming a cable connection end and a terminal connection end, wherein the terminal assembly has a wire-pressing terminal having a crimping wing for connecting a cable and a carrier plate having an aperture, a spring-arm receptacle terminal including a plurality of spring arms forming a spring-receiving portion around the aperture on the carrier plate, and a protective accessory having a rod-like member arranged to extend in the spring-receiving portion formed by the spring arms when the protective accessory is fitted into the aperture of the carrier plate.
According to one aspect of the invention, the free end of the rod-like member of the guard attachment is flush with or beyond the free end of the resilient arm.
According to yet another aspect of the invention, the terminal assembly further has a terminal sheath having a sleeve for surrounding the spring arms and a base for engaging the carrier plate of the wire-pressing terminal, and the protective attachment of the terminal assembly has an end cover plate with a rod-like member extending perpendicular to the surface of the end cover plate.
According to still another aspect of the present invention, the crimping wing portion includes a first crimping portion and a second crimping portion, the first crimping portion being disposed near the front side of the carrier plate with respect to the second crimping portion, wherein the first crimping portion and the second crimping portion are continuously formed, the first crimping portion having a first width in a flattened state of the crimping wing portion, the second crimping portion having a second width, the first width being larger than the second width.
According to still another aspect of the present invention, the housing is provided with a position holding device near both ends, the position holding device including a screw and a screw holding portion, wherein the screw holding portion is integrally formed with the housing.
According to still another aspect of the present invention, the position maintaining device further includes a screw position maintaining member, the screw holding portion being integrally provided with a screw holding member insertion groove, the screw position maintaining member being movably inserted in the screw holding member insertion groove, one end of the screw position maintaining member being a holding end, the other end being an operating end, the holding end being movable over the head of the screw in a screw-engaged state and catching its position.
According to still another aspect of the present invention, the housing is provided at the second end with a cable holding portion having a cable holding cover adapted to be snapped onto the second end of the housing and two wire catches provided inside the cable holding cover, the two wire catches being configured to mutually engage at the second end to hold the cable.
According to still another aspect of the present invention, the right angle connector further includes a shield assembly including a first shield member arranged in the cable insertion direction and a second shield member arranged perpendicular to the cable insertion direction, the first shield member having an engagement portion, one end of the second shield member forming a concave-convex indentation at a position where the second shield member engages with the engagement portion of the first shield member.
The invention also provides an electric connector assembly comprising the right-angle connector in the technical schemes, the right-angle connector is used as a female end connector, and a male end connector matched with the female end connector in a pairing way, the male end connector is provided with a body and a terminal held in the body, the terminal is provided with an end part used for being inserted into the female end connector, the end part is provided with a groove, and the groove is configured to receive a rod-shaped piece of a protective accessory in the female end connector.
According to another aspect of the invention, the male end connector is provided with a mating position retention device having a nut retaining portion integrally formed by the body of the male end connector and a nut received in the nut retaining portion.
In the right angle connector according to the invention, the protective accessory is adopted in the terminal assembly, so that the contact of fingers of an assembler with the terminals in the right angle connector during operation can be avoided, and the safety during operation is improved.
The stepped crimping wing parts are adopted, so that good mechanical performance and electrical performance are provided, and aging and performance degradation caused by high-temperature, humid, low-speed distortion, vibration and other use environments can be better resisted.
The high-voltage connector assembly adopts the position retaining mechanism in threaded connection, and the screw position retaining member is further arranged in the position retaining mechanism, so that the reliability of assembly connection is remarkably improved, and the requirement of high-current-carrying equipment electrical connection with vibration influence is particularly met.
Drawings
For a more complete understanding of the present invention, reference is made to the following description of exemplary embodiments taken in conjunction with the accompanying drawings, in which:
Fig. 1 shows a perspective view of a high voltage electrical connector assembly according to the present invention.
Fig. 2A shows a perspective view of a female end connector in a high voltage electrical connector assembly according to the present invention.
Fig. 2B shows a cross-sectional view of a female connector in a high voltage electrical connector assembly according to the present invention.
Fig. 2C shows an exploded perspective view of a female end connector in a high voltage electrical connector assembly according to the present invention.
Fig. 3A shows a perspective view of a male connector in a high voltage electrical connector assembly according to the present invention.
Fig. 3B shows a cross-sectional view of a male connector in a high voltage electrical connector assembly according to the present invention.
Fig. 3C shows an exploded perspective view of a male connector in a high voltage electrical connector assembly according to the present invention.
Fig. 4 shows an exploded perspective view of a terminal assembly in a high-voltage electrical connector according to the present invention.
Fig. 5 shows a perspective view of a terminal assembly to which a terminal is connected according to the present invention.
List of reference numerals
1. Electric connector assembly
10. Female connector
110. Shell body
111. First end
112. Second end
120. Terminal assembly
121. Wire pressing terminal
1211. Crimping wing
1212. Carrier plate
122. Spring arm jack terminal
123. Terminal sheath
124. Protective accessory
1241. Rod-shaped member
1242. End cover plate
131. Inner ring
132. Outer ferrule
133. First shielding cover
134. Second shielding cover
1341. Indentation of
140. Cable holding part
141. Cable holding cover
142. Wire lock catch
150. Position holding device
151. Screw holder
152. Screw rod
153. Screw position maintaining piece
154. Screw holder slot
155. Through hole
160. Sealing ring
161. Sealing ring retainer
170. Insulating sleeve
20. Male connector
210. Body
211. Base portion
212. Hole(s)
213. Terminal receiving portion
220. Terminal for connecting a plurality of terminals
230. Shielding piece
240. Matched position holding device
241. Nut
260. Sealing ring
270. Groove
30. Cable with improved cable characteristics
Detailed Description
The present invention will be further described with reference to specific embodiments and drawings, in which more details are set forth in the following description in order to provide a thorough understanding of the present invention, but it will be apparent that the present invention can be embodied in many other forms than described herein, and that those skilled in the art may make similar generalizations and deductions depending on the actual application without departing from the spirit of the present invention, and therefore should not be construed to limit the scope of the present invention in terms of the content of this specific embodiment.
Fig. 1 shows a perspective view of a high voltage electrical connector assembly 1 according to the present invention. The high voltage electrical connector assembly 1 is a right angle electrical connector, i.e. the direction of insertion of the cable 30 is perpendicular to the direction of arrangement of the terminals 220, as shown in fig. 1, the high voltage electrical connector assembly 1 comprises a male connector 20 and a female connector 10, which cooperate with each other to achieve an electrical connection of the cable 30 with the terminals 220. In actual use, the body of the male end connector 20 in the high voltage electrical connector assembly 1 is secured to the body of the associated device by a plurality of fasteners, thereby securing the entire high voltage electrical connector assembly 1 in a set position on the associated device. The electrical connector assembly 1 according to the invention is particularly suitable for connecting cables of large wire diameter, for example cables of the 95mm 2 wire diameter specification, and accordingly can be adapted for high current carrying applications, for example the electrical connector assembly 1 can carry currents up to 370A.
Fig. 2A, 2B and 2C show a perspective view, a sectional view and an exploded view, respectively, of the female terminal connector 10 in the high-voltage electrical connector assembly 1 according to the present invention. As can be seen in fig. 2A-2C, the right angle female connector 10 includes a housing 110, a terminal assembly 120, a shield assembly, a cable retention portion 140, and a position retention device 150.
The housing 110 has an open first end 111 and an open second end 112, the first end 111 opening toward the cable access direction to receive the cable 30, and the second end 112 opening toward the terminal access direction of the male connector 20 to receive the terminals 220 in the male connector 20 (as shown in fig. 3C). The cable access direction and the terminal access direction are perpendicular to each other, and accordingly, the housing 110 forms a right angle portion of 90 degrees, and a cavity having a corner is formed inside the housing 110. The terminal assembly 120 and the shield assembly are disposed in the cavity of the housing 110 with the terminal assembly 120 disposed in a corner position of the cavity to provide electrical connection and the various components of the shield assembly extending along the cavity of the housing 110 from the first end 111 to the second end 112 to provide complete shielding. The housing 110 is typically integrally formed of an electrically insulating material.
The terminal assembly 120 in the cavity of the housing 110 has a cable connection end and a terminal connection end electrically connected to the terminals of the cable 30 and the male connector 20, respectively, in mutually perpendicular directions. Specifically, as shown in fig. 4, the terminal assembly 120 includes a wire pressing terminal 121, a spring arm jack terminal 122, a terminal sheath 123, and a protective accessory 124.
The crimp terminal 121 has crimp wings 1211 for connecting the cable 30 and a carrier plate 1212 having an opening. In particular, as shown in fig. 4, a stepped crimping wing 1211 is employed in the crimp terminal 121 according to the present invention. The crimping wing 1211 has a first crimping portion and a second crimping portion, the first crimping portion being disposed near the front side of the carrier plate 1212 with respect to the second crimping portion, the second crimping portion being located at the rear side of the first crimping portion, closer to the first end of the female connector 10, wherein the first crimping portion and the second crimping portion are continuously formed, the first crimping portion having a first width in a flattened state of the crimping wing, the second crimping portion having a second width, the first width being greater than the second width. The inner surface of the first crimping part is provided with a plurality of first grooves extending perpendicular to the longitudinal axis of the cable approaching direction, and the inner surface of the second crimping part is provided with a plurality of second grooves extending perpendicular to the longitudinal axis direction, and accordingly, the width of the first grooves is larger than that of the second grooves. Compared with the traditional open-wing type wiring terminal, the crimping stability of the stepped-wing type wire pressing terminal is more ideal under the same process precision. The inventor finds that the stepped wing type wiring terminal can provide excellent transmission performance and can better resist ageing and performance degradation caused by use environments such as high temperature, humidity, low-speed torsion, vibration and the like.
Spring arm receptacle terminals 122 in the terminal assembly 120 are adapted to engage in openings in carrier plate 1212 of the crimp terminal 121. The spring arm receptacle terminal 122 includes a plurality of spring arms with slots between adjacent spring arms that space the spring arms around the openings in the carrier plate 1212 to form a spring receptacle for receiving the terminals 220 in the male end connector 20. These spring arms may have the same serpentine shape, thereby providing a consistent spring force for stabilizing the spring arms against the outer surfaces of the terminals of the male end connector 20. In some applications, spring arm receptacle terminal 122 may also be referred to as a crown spring or crown contact spring.
The terminal assembly 120 includes therein a terminal sheath 123, the terminal sheath 123 having a sleeve for surrounding the elastic arm, and a base for engaging with a carrier plate 1212 of the wire pressing terminal 121, preferably the terminal sheath 123 is integrally formed of, for example, an insulating resin material. The base of the terminal sheath 123 is fixed with the carrier plate 1212 of the wire pressing terminal 121 by a clamping structure.
The terminal assembly 120 includes a protective attachment 124 therein, the protective attachment 124 having an end cap piece 1242 and a rod-shaped piece 1241, the rod-shaped piece 1241 extending perpendicularly to a surface of the end cap piece 1242, the end cap piece 1242 being substantially disc-shaped to cover the opening of the carrier plate 1212 when the protective attachment 124 is fitted into the opening of the carrier plate 1212 of the crimp terminal 121. The rod 1241 extends through a resilient receptacle formed around the resilient arm. Preferably, the free end of the rod 1241 is flush with or beyond the free end of the spring arm. The protective accessory 124 can prevent a person's finger from touching the charged resilient arm, thereby avoiding potential hazards. The disc-shaped end cap piece 1242 is preferably engaged in the end of the spring arm receptacle terminal 122 by an interference fit, while also further positively abutting the spring arm receptacle terminal 122 with the aperture of the carrier plate of the crimp terminal 121.
In accordance with a preferred embodiment of the present invention, the shield assembly includes an inner ferrule 131 and an outer ferrule 132 crimped onto the cable shield and a first shield 133 and a second shield 134 as shown in fig. 2B and 2C. In a preferred embodiment, the first shield 133 is generally in the shape of a square post, preferably integrally formed from sheet metal, to fit within the square cavity of the housing 110 in the direction of cable insertion, with an engagement portion in the form of an opening on one side thereof to facilitate engagement of one end of the second shield 134. The second shield case 134 is formed in a cylindrical shape from a metal plate, one end of the second shield member 134 is formed with a circle of concave-convex indentations 1341, the circle of indentations 1341 is formed at a position where the second shield member 134 is joined to the joining portion of the first shield member 133, and when the first shield member 133 and the second shield member 134 are fitted together, the indentation 1341 structure can improve the reliability of the connection between the two shield members.
Further, as shown in fig. 2B and 2C, a cable holding portion 140 is further provided at the first end 111 of the housing 110. The cable holding portion 140 has a cable holding cover 141 adapted to be snapped to the first end 111 of the housing 110 and two wire catches 142 disposed inside the cable holding cover 141. The two wire catches 142 are configured to snap into each other so as to retain the cable 30 at the first end 111. The cable holding cover 141 is engaged to the first end 111 of the housing 110 by a snap-fit structure, thereby holding the wire locker 142 to the housing 110.
As shown in fig. 2B and 2C, the female connector 10 is provided with sealing rings 160 at the first end 111 and the second end 112, respectively, to prevent external contaminants from entering the interior of the housing 110. The sealing ring of the first end 111 is held within the housing 110 by means of the cable retention portion 140. The sealing ring of the second end 112 is then held on the second end 112 of the housing 110 by a specially arranged sealing ring holder 161. The outer shape of the sealing rings 160 at the two ends is matched with the shape of the inner cavity of the shell 110.
In addition, an insulating sleeve 170 is provided in the interior cavity of the housing 110 of the female connector 10, which is shaped as a square sleeve and is adapted to fit inside the first shield 133.
Fig. 3A, 3B and 3C show a perspective view, a sectional view and an exploded view, respectively, of the male connector 20 in the high-voltage electrical connector assembly 1 according to the present invention. The male connector 20 basically includes a body 210, a terminal 220, a shield and a mating position maintaining device.
The body 210 of the male connector 20 includes a base portion 211, the base portion 211 having a plurality of holes therein adapted to receive fasteners for mounting to the device body, and a sleeve may be disposed in the holes. The body 210 further includes a pair of receiving portions 213 for receiving terminals, the receiving portions 213 forming a through passage extending through the base portion 211. The male connector 20 may also include a pair of terminals 220, each terminal 220 disposed within a respective one of the channels of the body 210.
As shown in fig. 3B, a groove 270 is provided at the illustrated upper end of the terminal 220, and when the female and male connectors 10 and 20 are fitted and plugged to each other, the rod-like member 1241 of the shield attachment 124 mounted in the spring arm socket terminal 122 of the female connector 10 is received in the groove 270 at the upper end of the terminal 220 of the male connector 20, and the outer peripheral surface of the terminal 220 is crimped by the spring arm of the spring arm socket terminal 122.
As shown in fig. 3B, a seal ring receiving groove is further provided on a surface of the base portion 211 of the body 210 of the male connector 20 on a side facing away from the female connector 10, in which the seal ring 260 is fitted. When the connector assembly 1 is secured to a plate-like structure of a suitable device by means of fasteners as shown in fig. 1, the sealing ring will tightly engage the surface of the plate-like structure, thereby providing a good sealing effect.
Further, the male connector 20 further includes a shield 230, and as shown in fig. 3C, the shield 230 is cylindrical and is received in the terminal receiving portion 213 of the male connector 20. Preferably, the shield 230 engages the cylindrical second shield 134 in the female connector 10 when the male connector 20 is matingly engaged with the female connector 10, thereby providing a superior shielding effect.
In order to ensure the reliability of the connection of the high-current-carrying connector assembly 1, and to avoid loosening of the connection due to factors such as vibration and the like in practical use, the connector assembly 1 according to the present invention employs a position holding mechanism of the screw connection. The female connector 10 has a position maintaining arrangement 150, as shown in fig. 2A, the position maintaining arrangement 150 being disposed near the second end 112 of the housing 110. The position maintaining device 150 includes a screw 152 and a screw maintaining portion 151, wherein the screw maintaining portion 151 is an integral part of the housing 110, and has a through hole through which the screw 152 can pass and a frame that accommodates and at least partially surrounds the head of the screw 151.
The mating position holding means 240 of the male connector 20 is provided on a surface of the base portion 211 of the body 210 opposite to the female connector 10, and has a nut holding portion integrally formed with the body and a nut 241 received in the nut holding portion 151. As shown in fig. 3C, the nut 241 has an outer peripheral surface of a hexagonal cross section, which is provided in the nut holding portion 151 having a hole of a hexagonal cross section. As is apparent from fig. 1, the position maintaining means 150 of the female connector 10 and the position maintaining means 240 of the male connector 20 are in a mated state in which the screw 152 is screw-mated with the nut 241.
In particular, the position maintaining mechanism further includes a screw position maintaining member 153, as shown in fig. 1. A screw holder slot 154 is integrally provided on one side of the screw holder 151 of the female connector, and a screw position holder 153 is movably inserted in the screw holder slot 154. One end of the screw position maintaining member 153 is a maintaining end, and the other end is an operating end, and the maintaining end of the screw position maintaining member 153 is movable over the head of the screw 152 in a screw-engaged state and is locked in position. Preferably, the holding end forms an arc surface opposite to one surface of the screw head, and the operating end is provided with a plurality of convex stripes to improve the operating hand feeling. The screw holding portion also integrally has a frame at the head portion of the accommodating screw 152, and a through hole 155 is provided at the side of the frame adjacent to the screw position holder 153, and the holding end can be moved through the through hole 155 to protrude above the head portion of the screw 152 inside the frame.
In the right angle connector 10 according to the present invention, the shield attachment 124 is employed in the terminal assembly 120 therein, so that the contact of the fingers of the assembler with the terminals in the right angle connector 10 can be avoided, and the safety in operation is improved.
The stepped crimping wing parts are adopted, so that good mechanical performance and electrical performance are provided, and aging and performance degradation caused by high-temperature, humid, low-speed distortion, vibration and other use environments can be better resisted.
The high-voltage connector assembly 1 adopts a position retaining mechanism in threaded connection, and a screw position retainer 153 is further arranged in the position retaining mechanism, so that the reliability of assembly connection is remarkably improved, and the requirement of high-current-carrying equipment electrical connection with vibration influence is particularly met.
While the invention has been described in terms of preferred embodiments, it is not intended to be limiting, but rather to the invention, as will occur to those skilled in the art, without departing from the spirit and scope of the invention. Therefore, any modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention fall within the protection scope defined by the claims of the present invention.