CN114643351B - Steel ladle for cleaning and transferring residual slag of weathering resistant steel liquid steel - Google Patents
Steel ladle for cleaning and transferring residual slag of weathering resistant steel liquid steel Download PDFInfo
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- B22—CASTING; POWDER METALLURGY
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- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
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Abstract
本发明涉及钢铁冶金技术领域,提出了一种耐候钢钢液的余渣清洁转运钢包,包括钢包壳,设置在钢包壳内的永久层,设置在永久层表面由下至上依次设置有耐冲击层、熔池层、渣线层和包沿层,耐冲击层、渣线层及包沿层均采用模块化砌筑结构,耐冲击层、渣线层及包沿层均包括结构砌块及固定砌块,固定砌块的第二斜面压紧结构砌块的第一斜面使结构砌块贴紧永久层,拆装组件包括设置在结构砌块和固定砌块上的结构钢板,结构钢板设置在结构砌块和固定砌块靠近永久层的一侧,连杆穿过永久层及钢包壳,锁定件设置在连杆伸出钢包壳的一端。通过上述技术方案,解决了现有技术中耐候钢冶炼过程中,钢包中余渣导致耐候钢成分不准确进而影响其性能的问题。
The invention relates to the technical field of iron and steel metallurgy, and proposes a slag cleaning transfer ladle for weathering steel liquid steel, comprising a ladle shell, a permanent layer arranged in the ladle shell, and an impact-resistant layer arranged on the surface of the permanent layer sequentially from bottom to top , molten pool layer, slag line layer and cladding layer, impact-resistant layer, slag line layer and cladding layer all adopt modular masonry structure, impact-resistant layer, slag line layer and cladding layer all include structural blocks and fixed Block, the second slope of the fixed block presses the first slope of the structural block to make the structural block close to the permanent layer, and the disassembly and assembly components include structural steel plates arranged on the structural blocks and the fixed blocks, and the structural steel plates are arranged on the The structural block and the fixed block are close to the side of the permanent layer, the connecting rod passes through the permanent layer and the steel cladding, and the locking piece is arranged on the end of the connecting rod extending out of the steel cladding. The above technical solution solves the problem of inaccurate composition of weathering steel caused by residual slag in the ladle and thus affecting its performance in the prior art during the smelting process of weathering steel.
Description
技术领域technical field
本发明涉及钢铁冶金技术领域,具体的,涉及一种耐候钢钢液的余渣清洁转运钢包。The invention relates to the technical field of iron and steel metallurgy, in particular to a ladle for cleaning and transferring residual slag of weathering steel liquid steel.
背景技术Background technique
耐候钢由普碳钢添加少量铜、镍等耐腐蚀元素而成,具有优质钢的强韧、塑延、成型、焊割、磨蚀、高温、疲劳等特性;耐候性为普碳钢的2~8倍,涂装性为普碳钢的1.5~10倍,能减薄使用、裸露使用或简化涂装使用。该钢种具有耐锈,使构件抗腐蚀延寿、减薄降耗,省工节能的特性,使构件制造者、使用者受益。耐候钢产品供制造集装箱、铁道车辆、石油井架、海港建筑、采油平台及化工石油设备中含硫化氢腐蚀介质的容器等结构件。Weathering steel is made of ordinary carbon steel with a small amount of corrosion-resistant elements such as copper and nickel added. 8 times, the paintability is 1.5~10 times that of ordinary carbon steel, which can be used in thinning, bare or simplified painting. The steel has the characteristics of rust resistance, corrosion resistance and longevity of components, thinning and consumption reduction, labor saving and energy saving, which benefit component manufacturers and users. Weathering steel products are used to manufacture structural parts such as containers, railway vehicles, oil derricks, seaport buildings, oil production platforms, and containers containing hydrogen sulfide corrosive media in chemical and petroleum equipment.
现有技术中,与国外耐候钢相比,我国在耐候钢的开发程度上还存在一定差距,一方面是因为我国在耐候钢生产过程中,基本但还都是依靠经验选择合金元素,没有形成对设计和选择合金元素具有指导意义的合金化原理,也缺乏对合金元素对耐候钢各项性能的影响研究,另外一方面是针对耐候钢的生产过程,控制生产环境的影响考虑不够,导致耐候钢生产过程中会引入一些较多杂质,从而导致耐候的性能很难控制在其最优的水平,其中钢包冶炼过程的控制其实是很容易引入杂质的过程,由于钢包的余渣会导致冶炼的钢水难以保证比较准确的成分,但是对于钢包余渣这个问题,往往会通过烤包和增加转运速度解决,而中修和大修的周期很难满足耐候钢的生产,导致耐候钢的质量还是存在参差不齐的情况,基于以上问题,亟需一种能够适应耐候钢生产的转运钢包,以优化钢的冶炼。In the existing technology, compared with foreign weathering steel, there is still a certain gap in the development of weathering steel in my country. On the one hand, in the production process of weathering steel in my country, it basically relies on experience to select alloying elements, and there is no The alloying principle, which is instructive for the design and selection of alloying elements, also lacks the research on the influence of alloying elements on the properties of weathering steel. In the process of steel production, some impurities will be introduced, which makes it difficult to control the weather resistance at its optimal level. The control of the ladle smelting process is actually a process in which impurities are easily introduced, because the residual slag of the ladle will lead to smelting. It is difficult to guarantee a relatively accurate composition of molten steel, but the problem of residual ladle slag is often solved by baking the ladle and increasing the transfer speed, and the cycle of intermediate and major repairs is difficult to meet the production of weathering steel, resulting in the quality of weathering steel. There are still differences Based on the above problems, there is an urgent need for a transfer ladle that can adapt to the production of weathering steel to optimize the smelting of steel.
发明内容SUMMARY OF THE INVENTION
本发明提出一种耐候钢钢液的余渣清洁转运钢包,解决了现有技术中耐候钢冶炼过程中,钢包中余渣导致耐候钢成分不准确进而影响其性能的问题。The invention provides a ladle for cleaning and transferring the residual slag of the weathering steel liquid steel, which solves the problem that the residual slag in the ladle causes inaccurate composition of the weathering steel and affects its performance in the smelting process of the weathering steel in the prior art.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种耐候钢钢液的余渣清洁转运钢包,包括钢包壳,还包括设置在所述钢包壳内的永久层,所述永久层设置在所述钢包壳的底部和侧壁,还包括设置在所述永久层表面由下至上依次设置有耐冲击层、熔池层、渣线层和包沿层,所述耐冲击层、所述渣线层及所述包沿层均采用模块化砌筑结构,所述耐冲击层、所述渣线层及所述包沿层均包括结构砌块及固定砌块,所述结构砌块具有第一斜面,所述固定砌块具有第二斜面,所述固定砌块的第二斜面压紧所述结构砌块的第一斜面使所述结构砌块贴紧所述永久层,还包括拆装组件,所述拆装组件包括设置在所述结构砌块和所述固定砌块上的结构钢板,还包括与所述结构钢板连接的连杆及锁定件,所述结构钢板设置在所述结构砌块和所述固定砌块靠近所述永久层的一侧,所述连杆穿过所述永久层及所述钢包壳,所述锁定件设置在所述连杆伸出所述钢包壳的一端。A ladle for cleaning and transferring the residual slag of weathering steel liquid steel, comprising a ladle shell, and a permanent layer arranged in the ladle shell, the permanent layer being arranged on the bottom and side walls of the ladle shell, and further comprising a The surface of the permanent layer is sequentially provided with an impact-resistant layer, a molten pool layer, a slag line layer and an edge layer from bottom to top, and the impact-resistant layer, the slag line layer and the edge layer are all constructed using modular masonry structure, the impact-resistant layer, the slag line layer and the cladding layer all include structural blocks and fixed blocks, the structural blocks have a first slope, the fixed block has a second slope, so The second inclined surface of the fixed block presses the first inclined surface of the structural block to make the structural block close to the permanent layer, and further includes a disassembly and assembly assembly, and the disassembly and assembly assembly includes a disassembly and assembly assembly disposed on the structural block. The structural steel plate on the block and the fixed block also includes a connecting rod and a locking piece connected with the structural steel plate, and the structural steel plate is arranged on the structural block and the fixed block near the permanent layer. On one side, the connecting rod passes through the permanent layer and the ladle shell, and the locking member is provided at the end of the connecting rod protruding from the ladle shell.
所述耐冲击层的所述结构砌块为圆台型,所述耐冲击层的所述固定砌块具有若干块且为弧形条型,若干个所述耐冲击层的所述固定砌块形成圆环。The structural blocks of the impact-resistant layer are of circular truncated shape, the fixed blocks of the impact-resistant layer have several blocks and are arc-shaped strips, and a plurality of the fixed blocks of the impact-resistant layer are formed ring.
所述渣线层的所述结构砌块为若干块且为弧形条型,所述渣线层的所述固定砌块为若干块且为弧形条型,所述渣线层的所述结构砌块和所述固定砌块交错设置且形成圆环。The structural blocks of the slag line layer are a plurality of blocks and are of arc-shaped bar type, the fixed blocks of the slag line layer are a plurality of blocks and are of an arc-shaped bar type, and the slag line layer of the The structural blocks and the fixed blocks are staggered and form a ring.
所述包沿层的所述结构砌块为若干块且为弧形条型,所述包沿层的所述固定砌块为若干块且为弧形条型,所述包沿层的所述结构砌块和所述固定砌块交错设置且形成圆环。The structural blocks of the cladding layer are of several blocks and are of arc-shaped strip type, the fixed blocks of the cladding layer are of several blocks and are of arc-shaped strip type, and the The structural blocks and the fixed blocks are staggered and form a ring.
所述钢包壳上设置有耳轴,所述钢包壳的底部设置有透气塞和水口,所述透气塞和所述水口穿过所述永久层和所述耐冲击层。The ladle shell is provided with a trunnion, and the bottom of the ladle shell is provided with a vent plug and a nozzle, and the vent plug and the nozzle pass through the permanent layer and the impact-resistant layer.
所述钢包壳外侧设置有加强筋。The outer side of the steel clad shell is provided with reinforcing ribs.
本发明的工作原理及有益效果为:The working principle and beneficial effects of the present invention are:
本发明中,公开了一种耐候钢钢液的余渣清洁转运钢包,从现有技术的背景中,耐候钢的生产过程其中很难克服的就是成分的精准控制,而转运钢包其实其很大的影响因素之一,但是现有技术中采取的中修或者大修很难满足生产的需要,本发明中,采取的是将转运钢包的内部砌块形成模块化安装,从而能够实现转运钢包内部砌块的快速更换,转运钢包生产过程中需要保持包底、渣线区及包沿的无残钢、无残渣,清理干净进行冶炼,才能够保证其耐候钢的成分控制准确,基于模块化安装的技术构思,耐冲击层、渣线层及包沿层可以采用固定砌块将结构砌块固定在钢包壳及其内部的永久层上的方式,并且采取拆装组件,能够实现固定砌块的安装,固定砌块通过斜面结构将结构砌块固定在永久层上,从而固定,当需要进行残钢及残渣的清理时,通过拆装组件的快速拆卸,将固定砌块能快速拆卸,将固定砌块和结构砌块均拆下来进行修理,更换上新的砌块,从而能满足生产的清洁要求,避免了残钢残渣对耐候钢的影响。In the present invention, a cleaning transfer ladle for the residual slag of the weathering steel liquid steel is disclosed. From the background of the prior art, the precise control of the composition is difficult to overcome in the production process of the weathering steel, and the transfer ladle is actually very large. One of the influencing factors, but the intermediate repair or major repair adopted in the prior art is difficult to meet the needs of production. In the present invention, the internal blocks of the transfer ladle are formed into modular installation, so that the internal block of the transfer ladle can be realized. Rapid replacement of blocks, during the production process of transfer ladle, it is necessary to keep the bottom of the ladle, the slag line area and the edge of the ladle free of residual steel and slag, and clean it up for smelting, so as to ensure the accurate control of the composition of its weathering steel, based on modular installation. The technical idea is that the impact-resistant layer, the slag line layer and the cladding layer can use fixed blocks to fix the structural blocks on the steel cladding shell and the permanent layer inside, and adopt disassembly and assembly components, which can realize the installation of fixed blocks , the fixed block is fixed on the permanent layer through the inclined surface structure, so as to be fixed. When the residual steel and residue need to be cleaned up, the fixed block can be quickly disassembled by the quick disassembly of the disassembly and assembly components, and the fixed block can be quickly disassembled. The blocks and structural blocks are removed for repair and replaced with new blocks, which can meet the cleaning requirements of production and avoid the influence of residual steel residue on weathering steel.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明钢包整体立体结构示意图;Fig. 1 is the overall three-dimensional structure schematic diagram of the ladle of the present invention;
图2为本发明钢包俯视图;Fig. 2 is the top view of the ladle of the present invention;
图3为图2中沿A-A方向的剖视图;Fig. 3 is the sectional view along the A-A direction in Fig. 2;
图4为本发明钢包渣线层和包沿层结构示意图;Fig. 4 is the structural schematic diagram of the ladle slag line layer and the ladle edge layer of the present invention;
图5为本发明钢包耐冲击层结构示意图;Fig. 5 is the structural schematic diagram of the impact-resistant layer of the ladle of the present invention;
图中:1、钢包壳,2、永久层,3、耐冲击层,4、熔池层,5、渣线层,6、包沿层,7、结构砌块,8、固定砌块,9、结构钢板,10、连杆,11、锁定件,12、耳轴,13、透气塞,14、水口,15、加强筋。In the figure: 1. Ladle shell, 2. Permanent layer, 3. Impact-resistant layer, 4. Molten pool layer, 5. Slag line layer, 6. Ladle layer, 7. Structural block, 8. Fixed block, 9 , Structural steel plate, 10, connecting rod, 11, locking piece, 12, trunnion, 13, vent plug, 14, nozzle, 15, reinforcing rib.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts are all related to the protection scope of the present invention.
如图1~图5所示,本实施例提出了一种耐候钢钢液的余渣清洁转运钢包,包括钢包壳1,还包括设置在所述钢包壳1内的永久层2,所述永久层2设置在所述钢包壳1的底部和侧壁,还包括设置在所述永久层2表面由下至上依次设置有耐冲击层3、熔池层4、渣线层5和包沿层6,所述耐冲击层3、所述渣线层5及所述包沿层6均采用模块化砌筑结构,所述耐冲击层3、所述渣线层5及所述包沿层6均包括结构砌块7及固定砌块8,所述结构砌块7具有第一斜面,所述固定砌块8具有第二斜面,所述固定砌块8的第二斜面压紧所述结构砌块7的第一斜面使所述结构砌块7贴紧所述永久层2,还包括拆装组件,所述拆装组件包括设置在所述结构砌块7和所述固定砌块8上的结构钢板9,还包括与所述结构钢板9连接的连杆10及锁定件11,所述结构钢板9设置在所述结构砌块7和所述固定砌块8靠近所述永久层2的一侧,所述连杆10穿过所述永久层2及所述钢包壳1,所述锁定件11设置在所述连杆10伸出所述钢包壳1的一端。As shown in FIG. 1 to FIG. 5 , the present embodiment proposes a ladle for cleaning and transferring the residual slag of weathering steel liquid steel, which includes a ladle shell 1 and a permanent layer 2 arranged in the ladle shell 1 . The layer 2 is arranged on the bottom and side walls of the ladle shell 1, and also includes an impact-
本实施例中,基于本发明的技术构思,针对转运钢包易产生残渣及残钢的位置进行模块化改造,钢包原有的主体结构不进行改造,从而能有效的保证钢包本身的保温性及相应的冶炼操作的有效性,对钢包上位于底部的耐冲击层3和位于上半部的渣线层5和包沿层6进行进一步改造,形成模块化安装,采取的结构方向是以上改造各层均采用固定砌块8和结构砌块7组合安装的形式,固定砌块8通过拆装组件安装在钢包壳1及永久层2上;In this embodiment, based on the technical concept of the present invention, modular transformation is carried out for the position where residues and residual steel are likely to be generated in the transfer ladle, and the original main structure of the ladle is not transformed, so that the thermal insulation of the ladle itself can be effectively guaranteed and the corresponding In order to improve the effectiveness of the smelting operation, the impact-
具体结构而言,固定砌块8上具有第二斜面,结构砌块7上具有第一斜面,两个斜面作用,固定砌块8压向结构砌块7,固定砌块8通过拆装组件安装在永久层2上,通过固定砌块8将结构砌块7压向永久层2,保证安装的稳定性,拆装组件的三部分,其中结构钢板9是埋设在结构砌块7和固定砌块8的内部,并且是靠近永久层2的一侧,因此安装时,结构钢板9一方面能够保证砌块的强度,另外一方面,砌块也能够保护结构钢板9,结构钢板9可以采取多种形式来提升与砌块整体的连接,结构钢板9可以采取波浪形、弯折型,也可以在其表面设置结构杆,来提升连接强度,而与结构钢板9连接的连杆10则穿过永久层2和钢包壳1伸出,由锁定件11将连杆10锁定在钢包壳1外侧,锁紧状态是钢包可使用状态,当需要对钢包内的砌块进行拆卸修理清洁时,就需要将锁定件11打开,通过连杆10将相应的砌块顶出,从而能够保证砌块及钢包内的清洁度满足耐候钢的冶炼条件。Specifically, the fixed block 8 has a second inclined surface, and the structural block 7 has a first inclined surface. The two inclined surfaces function. The fixed block 8 is pressed against the structural block 7, and the fixed block 8 is installed by disassembling and assembling components. On the permanent layer 2, the structural block 7 is pressed to the permanent layer 2 by the fixed block 8 to ensure the stability of the installation. The three parts of the assembly are disassembled and assembled, wherein the structural steel plate 9 is embedded in the structural block 7 and the fixed block. 8, and is close to the side of the permanent layer 2. Therefore, during installation, the structural steel plate 9 can ensure the strength of the block on the one hand, and on the other hand, the block can also protect the structural steel plate 9. The structural steel plate 9 can take various forms. The structural steel plate 9 can be wavy or bent, or a structural rod can be set on its surface to improve the connection strength, while the connecting rod 10 connected with the structural steel plate 9 passes through the permanent The layer 2 and the ladle shell 1 are stretched out, and the connecting rod 10 is locked on the outside of the ladle shell 1 by the locking member 11. The locked state is that the ladle can be used. When the blocks in the ladle need to be disassembled, repaired and cleaned, it is necessary to The locking member 11 is opened, and the corresponding blocks are pushed out through the connecting rod 10, so that the cleanliness of the blocks and the ladle can be ensured to meet the smelting conditions of weathering steel.
所述耐冲击层3的所述结构砌块7为圆台型,所述耐冲击层3的所述固定砌块8具有若干块且为弧形条型,若干个所述耐冲击层3的所述固定砌块8形成圆环。The structural blocks 7 of the impact-
本实施例中,具体而言在耐冲击层3,采取的结构砌块7为圆台,固定砌块8为弧形条型,圆台的环形侧斜面为第一斜面,而弧形条形的固定砌块8的弧形侧斜面为第二斜面,若干块固定砌块8会围绕形成环状,从而套设在结构砌块7外,位于砌块内设置有结构钢板9,连杆10则穿过永久层2和钢包壳1,通过锁定件11锁定,实现固定。In this embodiment, specifically in the impact-
所述渣线层5的所述结构砌块7为若干块且为弧形条型,所述渣线层5的所述固定砌块8为若干块且为弧形条型,所述渣线层5的所述结构砌块7和所述固定砌块8交错设置且形成圆环。The structural blocks 7 of the slag line layer 5 are a plurality of blocks and are of arc strip type, and the fixed blocks 8 of the slag line layer 5 are several blocks and are of arc strip type. The structural blocks 7 and the fixed blocks 8 of the layer 5 are staggered and form a circle.
所述包沿层6的所述结构砌块7为若干块且为弧形条型,所述包沿层6的所述固定砌块8为若干块且为弧形条型,所述包沿层6的所述结构砌块7和所述固定砌块8交错设置且形成圆环。The structural blocks 7 of the cladding layer 6 are several blocks and are of arc-shaped strip type, and the fixed blocks 8 of the cladding layer 6 are several pieces and are of arc-shaped strip type. The structural blocks 7 and the fixed blocks 8 of the layer 6 are staggered and form a circle.
本实施例中,位于钢包中上部的渣线层5和包沿层6结构类似,结构砌块7和固定砌块8均为弧形条型,并且交错设置,若干个结构砌块7和固定砌块8首尾相接形成圆环结构,第一斜面和第二斜面在结构砌块7和固定砌块8的交界处,形成压合,拆装组件相同,固定方式参考上述的耐冲击层3。In this embodiment, the slag line layer 5 located in the middle and upper part of the ladle is similar in structure to the ladle edge layer 6, the structural blocks 7 and the fixed blocks 8 are both arc-shaped and staggered, and several structural blocks 7 and fixed The blocks 8 are connected end to end to form a ring structure. The first inclined plane and the second inclined plane are pressed together at the junction of the structural block 7 and the fixed block 8. The disassembly and assembly components are the same, and the fixing method refers to the impact-
所述钢包壳1上设置有耳轴12,所述钢包壳1的底部设置有透气塞13和水口14,所述透气塞13和所述水口14穿过所述永久层2和所述耐冲击层3。The ladle shell 1 is provided with a trunnion 12, the bottom of the ladle shell 1 is provided with a vent plug 13 and a
本实施例中,钢包壳1的耳轴12便于钢包的转移与吊装,在底部的设置透气塞13和水口14,透气塞13鼓入气体对钢水进行搅拌,水口14则导流防止飞溅。In this embodiment, the trunnion 12 of the ladle shell 1 facilitates the transfer and hoisting of the ladle, and a vent 13 and a
所述钢包壳1外侧设置有加强筋15。A reinforcing rib 15 is provided on the outer side of the steel cladding shell 1 .
本实施例中,在钢包壳1的外侧设置加强筋15,具体加强筋15的布置,根据需要加强的情况做适应性安装。In this embodiment, reinforcing ribs 15 are arranged on the outer side of the steel clad shell 1 , and the specific arrangement of the reinforcing ribs 15 is adapted to be installed according to the situation of reinforcement.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. within.
Claims (6)
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