CN114626954A - Intelligent manufacturing cooperative system - Google Patents
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Abstract
The invention discloses an intelligent manufacturing cooperative system, and belongs to the technical field of industrial production. The system comprises an upper application subsystem, a production management subsystem, a field information management subsystem and field production equipment; the production management subsystem is mainly used for sending operation information to the field information management subsystem, receiving production related data fed back by the field information management subsystem, performing statistical analysis on the data to generate production condition feedback information, and feeding back the production condition feedback information to the upper application system; and the field information management subsystem converts and generates a control instruction for field production equipment according to the operation information, sends the control instruction to the production equipment and is used for receiving equipment working information fed back by the production equipment. The cooperative system is applied to the intelligent manufacturing industry, and can achieve the beneficial effects of reducing the production cost and improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of industrial production, in particular to an intelligent manufacturing cooperative system.
Background
In recent years, information technology and industrialization are in a trend of accelerated integration, and particularly under the promotion of emerging technologies such as cloud computing, big data and internet of things, a new industrial revolution taking transformation and upgrading of manufacturing industry as a primary task is promoted globally. An emerging new industrial revolution aims at digitalization basis, networking as core and intellectualization, and deeply fuses a new generation of information technology with modern manufacturing industry, productive service industry and the like so as to promote industry transformation and upgrading.
With the development of information technology and internet of things technology, most of intelligent manufacturing enterprises have comprehensively built OA systems, ERP systems and the like, have wide application range and wide coverage range, but have defects in aspects of comprehensive integration and application of system services, all-round informatization of service flows and the like. The reason is that the bottom information cannot be automatically fed back to the MES system due to the lack of a monitoring and collecting system for an equipment control layer, the information is fed back manually, the information accuracy cannot be guaranteed, the timeliness is not high, and the problem of unsmooth production cooperation exists. Therefore, the invention aims to develop an intelligent manufacturing cooperation system which can help manufacturing enterprises to reduce production cost and improve production efficiency.
Disclosure of Invention
In view of this, the embodiment of the present invention provides an intelligent manufacturing coordination system, which can solve the problem of improving the production efficiency while reducing the production cost in the intelligent manufacturing industry.
The invention provides an intelligent manufacturing cooperative system, which comprises an upper application subsystem, a production management subsystem, a field information management subsystem and field production equipment, wherein the upper application subsystem is connected with the production management subsystem;
the production management subsystem is used for realizing management, control, analysis and decomposition of the whole product production and manufacturing process; the production management subsystem is communicated with the upper application subsystem and the field information management subsystem, and is specifically used for receiving a work plan task sent by the upper application subsystem, making an operation plan based on data in a service database and managing and scheduling the whole operation process, sending operation information to the field information management subsystem, receiving production related data fed back by the field information management subsystem, performing statistical analysis on the data to generate production condition feedback information, and feeding the production condition feedback information back to the upper application subsystem;
the field information management subsystem is communicated with the production management subsystem and the field production equipment and is used for receiving the operation information sent by the production management subsystem, converting the operation information to generate a control instruction for the field production equipment and sending the control instruction to the production equipment, receiving the equipment working information fed back by the production equipment, forming working related data according to the equipment working information and feeding back the production related data to the production management subsystem.
The data in the service database comprises process data, order data, product data, equipment data, production real-time data and historical data, and the service database is used for storing data required by the work of each subsystem and data generated in the work process.
Preferably, the production management subsystem comprises a plan scheduling module, an operation management module, a material management module and a tool management module;
the plan scheduling module is used for generating an operation plan scheduling instruction according to the work plan task issued by the upper application system, and issuing the operation plan scheduling instruction to the operation management module, the material management module and the tool management module correspondingly so as to complete operation distribution, material delivery and tool assembly under the operation of workers by the operation management module, the material management module and the tool management module;
the job management module is used for dispatching jobs according to the job plan dispatching instruction and sending job dispatching information to the field information management subsystem;
the material management module is used for distributing materials according to a material distribution plan in the operation plan scheduling instruction, and sending material distribution information to the field information management subsystem after the materials are delivered out of the warehouse;
and the tool management module is used for assembling and distributing the props according to the tool distribution plan in the operation plan scheduling instruction, and sending the information of tool distribution to the field information management subsystem after the assembling and the distribution are finished.
Preferably, the production management subsystem further comprises a quality management module;
the quality management module is used for setting and managing quality inspection standards, performing quality inspection on products according to the quality inspection standards, and automatically generating quality inspection reports according to inspection results.
The quality management module specifically comprises a configuration unit and a quality inspection unit;
the configuration unit is used for setting a quality inspection standard;
and the quality inspection unit is used for searching and finding the corresponding quality inspection standard according to the obtained product bar code when the quality of the product is inspected, and generating a quality inspection result or a quality inspection report after the quality result is judged.
Preferably, the production management subsystem further comprises a production statistics module;
the production statistical module is used for generating a plan making and execution statistical report, an inventory cost statistical report and a product quality statistical report according to the operation conditions of the operation management module, the plan management module, the material management module and the quality management module;
preferably, the production management subsystem further comprises a plan management module;
and the plan management module is used for making a production plan of completion progress, equipment state, processing process and technological parameters according to the equipment working information acquired by the field information management subsystem so as to form closed-loop management on production according to the equipment working information and the production plan.
The field information management subsystem comprises a field data acquisition module;
the data acquisition module is used for acquiring and acquiring equipment working information from on-site production equipment in real time;
the field information management subsystem sends a control instruction to the data acquisition module according to the received operation information, and the data acquisition module automatically acquires equipment working information and feeds the equipment working information back to the production management subsystem when receiving the control instruction.
Preferably, the field information management subsystem further comprises a field monitoring module;
the field monitoring module is used for visually displaying the pipe control indexes, the production real-time data, the video signals and the production monitoring pictures, providing a preset control strategy and allowing production scheduling personnel to make reasonable analysis judgment and operation.
Preferably, the field information management subsystem further comprises a process alarm module;
and the process alarm module is used for realizing alarm reminding of abnormal conditions occurring in the production process.
The invention has the following beneficial effects: the intelligent manufacturing cooperative system provided by the invention can greatly optimize the production process, improve the production process and accelerate the production speed; the production is scientifically and reasonably arranged, and the utilization rate of equipment is improved; the production execution precision is improved, the product quality is improved, the material waste is reduced, and the storage pressure is reduced; the reject ratio of the product is reduced, and the loss caused by the product quality is reduced; through the application of production facilities such as digit control machine tool, flexible production line, industrial robot, reduce the labour demand, reduce the cost of labor.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic diagram of an intelligent manufacturing collaboration system according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a configuration of a production management subsystem according to an embodiment of the present invention;
fig. 3 is a schematic diagram of a composition structure of the field information management subsystem provided in the implementation of the present invention.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the described embodiments are only some embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment provides an intelligent manufacturing based collaboration system, as shown in fig. 1, including:
and the production management subsystem 101 is used for realizing management, control, analysis and decomposition of the whole production and manufacturing process of the product.
In this embodiment, the production management subsystem 101 is communicated with the upper application subsystem 100 and the field information management subsystem 102, and is specifically configured to receive a work plan task sent by the upper application subsystem 100, formulate an operation plan based on data in a service database and manage and schedule the entire operation process, send operation information to the field information management subsystem 102 and receive production-related data fed back by the field information management subsystem 102, perform statistical analysis on the data to generate production condition feedback information, and feed the production condition feedback information back to the upper application subsystem 100. The mutual communication in the scheme refers to data transmission and information interaction through a wired or wireless network mode, data in the service database includes, but is not limited to, process data, order data, product data, equipment data, real-time production data and historical data, and it can be understood that data required by the operation of each subsystem of the collaboration system provided by the embodiment and data generated in the operation process can be stored in the service database.
The upper-layer application subsystem can be an enterprise resource management system, such as an ERP system, and is mainly used for monitoring and managing materials, sales, finance, customers, suppliers and the like; the enterprise resource management system is communicated with the production management subsystem, and the defects that the enterprise resource management system only has enterprise resource data and does not have a subsequent manufacturing execution system, only depends on manual instructions, cannot arrange production in real time, is uncertain in production arrangement quality, and has untimely information are overcome. According to the scheme, all the systems are communicated, information among all the system platforms is shared in real time, order production instructions are implemented in real time, and order quick response is finally achieved.
As shown in fig. 2, the production management subsystem provided in this embodiment includes a plan scheduling module 201, a job management module 202, a material management module 203, a tool management module 204, a quality management module 205, a production statistics module 206, and a plan management module 207;
the plan scheduling module 201 is configured to generate an operation plan scheduling instruction according to the work plan task issued by the upper application system, and issue the operation plan scheduling instruction to the operation management module, the material management module, and the tool management module, so that the operation management module, the material management module, and the tool management module complete operation distribution, material warehouse-out, and tool assembly under the operation of a worker.
And the job management module 202 is used for dispatching jobs according to the job plan scheduling instruction and sending job dispatching information to the field information management subsystem.
The material management module 203 is used for distributing materials according to a material distribution plan in the operation plan scheduling instruction, and sending material distribution information to the field information management subsystem after the materials are delivered out of the warehouse;
and the tool management module 204 is configured to assemble and distribute the tools according to the tool distribution plan in the operation plan scheduling instruction, and send the information of tool distribution to the field information management subsystem after the assembly and distribution are completed.
The quality management module 205 is used for setting and managing quality inspection standards, performing quality inspection on the products according to the quality inspection standards, and automatically generating quality inspection reports according to inspection results;
the quality management module specifically comprises a configuration unit and a quality inspection unit;
the configuration unit is used for setting a quality inspection standard.
The set quality inspection standard may be specifically as follows:
1) the inspection items are established, and the data types to be collected by the items are defined so as to set the item types, and the data types can be set as preset numbers to distinguish the inspection items, such as item 1, item 2, and the like. Each project supports collecting input data and setting formula calculation, and formula operation is carried out according to data of a plurality of inspection projects of the current site or cross sites to obtain results (such as product weight).
2) An abnormal level (i.e., a defective level) is set, and the defective level is generally set according to a product quality result distinguished by a user.
3) And establishing a detection item set based on the established detection items and the set abnormal level, and forming the standard of the detection item set by setting detection standards (including standard ranges of different levels and fault codes beyond the range) for each detection item.
4) And binding the standard, the process and the product of the inspection item set to form a corresponding relation between the product and the quality inspection standard thereof. The general product bar code can uniquely identify a product, and the binding of the standard and the product can be understood as that the standard and the product bar code form a unique corresponding relation.
Furthermore, the configuration unit can be used for recording standard change iteration and auditing, so that historical data can be traced and checked conveniently.
And the quality inspection unit is used for searching and finding the corresponding quality inspection standard according to the obtained product bar code when the quality of the product is inspected, and generating a quality inspection result or a quality inspection report after the quality result is judged. When the quality inspection standard is retrieved, the quality inspection standard can be displayed to the quality inspection personnel through the client, the quality inspection personnel submit the quality inspection standard to the system for quality result judgment, and different flow guides are carried out according to the results.
Further, the quality management module specifically further comprises a data acquisition unit for acquiring data required by quality inspection, and the data acquisition mode includes, but is not limited to, custom interface data acquisition and manual entry mode.
Furthermore, the quality management module can also comprise a quality grading unit which is used for identifying the user requirements of the products, converting the user requirements and the expert experience into quality rules, and utilizing the quality rules to judge, grade and preprocess the quality of the intermediate products and the final products in real time.
And the production statistical module 206 is used for generating a plan making and execution statistical report, an inventory cost statistical report and a product quality statistical report according to the operation conditions of the operation management module, the plan management module, the material management module and the quality management module.
Furthermore, the report generated by the production statistical module can be visually presented through the client, so that the report is more visual, and a user can more accurately know the production progress and real-time update of an order plan.
And the plan management module 207 is used for making a production plan of the completion progress, the equipment state, the processing process and the process parameters according to the equipment working information acquired by the field information management subsystem so as to form closed-loop management on production according to the equipment working information and the production plan.
The plan management module is also used for optimizing the production plan and generating a purchasing plan according to the logistics inventory.
Furthermore, the production management subsystem can also comprise a process data management module which is used for realizing the custom configuration of the process and the product parameters. The operation is simple, the training cost is low, the user can configure the teaching course by himself or herself without being limited by an operating system, and the user can log in a browser to use the teaching course without downloading. The application scenario is universally applicable to the manufacturing industry.
The production management subsystem can also comprise an intelligent decision module which is used for classifying, processing, analyzing and calculating the data of production process indexes, equipment operation indexes, energy environmental protection indexes and logistics indexes to obtain a conclusion based on accurate statistical data analysis, so that data support is provided for operation prediction, risk assessment and supply chain collaborative decision activities of users, and the accuracy and efficiency of decision making are improved.
And the field information management subsystem 102 is communicated with the production management subsystem and the field production equipment, and is used for receiving the operation information sent by the production management subsystem, converting the operation information to generate a control instruction for the field production equipment, sending the control instruction to the production equipment, receiving the equipment working information fed back by the production equipment, forming working related data according to the equipment working information, and feeding back the working related data to the production management subsystem through the production related data.
The field information management subsystem comprises a field data acquisition module; specifically, the field information management subsystem sends a control instruction to the data acquisition module according to the received operation information, and the data acquisition module automatically acquires the equipment working information when receiving the control instruction and feeds the equipment working information back to the plan management module in the production management subsystem.
As shown in fig. 3, the field information management subsystem provided in this embodiment may specifically include a data acquisition module 301, a field monitoring module 302, and a process alarm module 303, where functions of the modules are as follows:
the data acquisition module 301 is configured to acquire device work information from a production device on site in real time, where the acquiring of the acquired device work information includes: equipment operation information, equipment fault information, production quantity data and the like.
In this embodiment, on-spot production facility can specifically include sensor, RFID (radio frequency identification) label, RFID read write line, digit control machine tool, industrial robot, digit control machine tool, flexible production line etc. and then reduce the labour demand, reduce the cost of labor. Sensors include, but are not limited to, voltage, current, rotational speed, pressure, temperature, humidity, etc. sensors. The collected data includes, but is not limited to, image, language, barcode label, RFID label, voltage, current, rotation speed, pressure, temperature, humidity, power on, power off, and other data and parameters. In this embodiment, information interaction can be performed between the on-site production equipment and the on-site information management subsystem through the internet of things, and the internet of things can realize a huge network formed by combining various information sensing devices, such as Radio Frequency Identification (RFID) devices, infrared sensors, laser scanners and the like, with the internet.
Furthermore, the data acquisition module is also used for acquiring information such as process flow records, process accountants, quality inspection data and input material information in the production process and transmitting the information to the production management subsystem, for example, the acquired quality inspection data is transmitted to the quality management module of the production management subsystem, and the acquired logistics information is transmitted to the material management module of the production management subsystem.
And the field monitoring module 302 is used for realizing visual display of the control indexes, the production real-time data, the video signals and the production monitoring pictures, providing a preset control strategy and providing reasonable analysis, judgment and operation for production scheduling personnel.
And the process alarm module 303 is used for alarming and reminding abnormal conditions occurring in the production process.
For convenience of description, the above systems are described separately with the functions divided into various units/modules. Of course, the functionality of the units/modules may be implemented in one or more software and/or hardware implementations of the invention.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by a computer program, which can be stored in a computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), or the like.
The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. An intelligent manufacturing collaboration system, comprising: the system comprises an upper application subsystem, a production management subsystem, a field information management subsystem and field production equipment;
the production management subsystem is used for realizing management, control, analysis and decomposition of the whole product production and manufacturing process; the production management subsystem is communicated with the upper application subsystem and the field information management subsystem, and is specifically used for receiving a work plan task sent by the upper application subsystem, making an operation plan based on data in a service database and managing and scheduling the whole operation process, sending operation information to the field information management subsystem, receiving production related data fed back by the field information management subsystem, performing statistical analysis on the data to generate production condition feedback information, and feeding back the production condition feedback information to the upper application subsystem;
the field information management subsystem is communicated with the production management subsystem and the field production equipment and is used for receiving the operation information sent by the production management subsystem, converting the operation information to generate a control instruction for the field production equipment and sending the control instruction to the production equipment, receiving the equipment working information fed back by the production equipment, forming working related data according to the equipment working information and feeding back the production related data to the production management subsystem.
2. The system of claim 1, wherein: the data in the service database comprises process data, order data, product data, equipment data, production real-time data and historical data, and the service database is used for storing data required by the work of each subsystem and data generated in the work process.
3. The system of claim 1, wherein: the production management subsystem comprises a plan scheduling module, an operation management module, a material management module and a tool management module;
the plan scheduling module is used for generating an operation plan scheduling instruction according to the work plan task issued by the upper application system and issuing the operation plan scheduling instruction to the operation management module, the material management module and the tool management module correspondingly so as to complete operation distribution, material delivery and tool assembly under the operation of workers by the operation management module, the material management module and the tool management module;
the job management module is used for dispatching jobs according to the job plan dispatching instruction and sending job dispatching information to the field information management subsystem;
the material management module is used for distributing materials according to a material distribution plan in the operation plan scheduling instruction, and sending material distribution information to the field information management subsystem after the materials are distributed out of a warehouse;
and the tool management module is used for assembling and distributing the props according to the tool distribution plan in the operation plan scheduling instruction, and sending the information of tool distribution to the field information management subsystem after the assembling and the distribution are finished.
4. The system of claim 3, wherein: the production management subsystem further comprises a quality management module;
the quality management module is used for setting and managing quality inspection standards, performing quality inspection on products according to the quality inspection standards, and automatically generating quality inspection reports according to inspection results.
5. The system of claim 4, wherein: the quality management module specifically comprises a configuration unit and a quality inspection unit;
the configuration unit is used for setting a quality inspection standard;
and the quality inspection unit is used for searching and finding the corresponding quality inspection standard according to the obtained product bar code when the quality of the product is inspected, and generating a quality inspection result or a quality inspection report after the quality result is judged.
6. The system of claim 4, wherein: the production management subsystem also comprises a production statistical module;
and the production statistical module is used for generating a plan making and execution statistical report, an inventory cost statistical report and a product quality statistical report according to the operation conditions of the operation management module, the plan management module, the material management module and the quality management module.
7. The system of claim 3, wherein: the production management subsystem further comprises a plan management module;
and the plan management module is used for making a production plan of completion progress, equipment state, processing process and technological parameters according to the equipment working information acquired by the field information management subsystem so as to form closed-loop management on production according to the equipment working information and the production plan.
8. The system of claim 1, wherein: the field information management subsystem comprises a field data acquisition module;
the data acquisition module is used for acquiring and acquiring equipment working information from on-site production equipment in real time;
the field information management subsystem sends a control instruction to the data acquisition module according to the received operation information, and the data acquisition module automatically acquires equipment working information and feeds the equipment working information back to the production management subsystem when receiving the control instruction.
9. The system of claim 8, wherein: the field information management subsystem also comprises a field monitoring module;
the field monitoring module is used for visually displaying the pipe control indexes, the production real-time data, the video signals and the production monitoring pictures, providing a preset control strategy and allowing production scheduling personnel to make reasonable analysis judgment and operation.
10. The system of claim 8, wherein: the field information management subsystem also comprises a process alarm module;
and the process alarm module is used for realizing alarm reminding of abnormal conditions occurring in the production process.
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| CN202210288911.3A CN114626954A (en) | 2022-03-22 | 2022-03-22 | Intelligent manufacturing cooperative system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115178836A (en) * | 2022-07-26 | 2022-10-14 | 中车青岛四方机车车辆股份有限公司 | Welding cluster control system and method based on data driving |
| CN117611104A (en) * | 2023-12-19 | 2024-02-27 | 南京埃伯顿自动化设备有限公司 | Intelligent manufacturing management system |
| CN118115101A (en) * | 2024-01-15 | 2024-05-31 | 汉朝智慧科技(南京)有限公司 | Intelligent manufacturing production management system and method |
-
2022
- 2022-03-22 CN CN202210288911.3A patent/CN114626954A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115178836A (en) * | 2022-07-26 | 2022-10-14 | 中车青岛四方机车车辆股份有限公司 | Welding cluster control system and method based on data driving |
| CN117611104A (en) * | 2023-12-19 | 2024-02-27 | 南京埃伯顿自动化设备有限公司 | Intelligent manufacturing management system |
| CN118115101A (en) * | 2024-01-15 | 2024-05-31 | 汉朝智慧科技(南京)有限公司 | Intelligent manufacturing production management system and method |
| CN118115101B (en) * | 2024-01-15 | 2024-09-17 | 汉朝智慧科技(南京)有限公司 | Intelligent manufacturing production management system and method |
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