CN114603938B - Preparation method of layered polyimide/alumina composite aerogel - Google Patents
Preparation method of layered polyimide/alumina composite aerogel Download PDFInfo
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Abstract
一种层状聚酰亚胺/氧化铝复合气凝胶的制备方法,涉及一种氧化铝复合气凝胶的制备方法。本发明是要解决目前聚酰亚胺难以在高温应用的技术问题。本发明制备了上下分层的聚酰亚胺/氧化铝复合气凝胶,主要应用于高温环境的航空航天、空间建筑、汽车工业等领域的热防护,用做隔热保护。由于聚酰亚胺在高温时会发生热分解,因此在使用过程中将氧化铝气凝胶直接接触高温环境,聚酰亚胺气凝胶在温度较低的一侧,通过调整二者的相对厚度,使温度传到聚酰亚胺气凝胶时达到其稳定使用温度范围,从而实现氧化铝气凝胶高温隔热,聚酰亚胺气凝胶中低温隔热的效果,发挥彼此的隔热优势。
A preparation method of layered polyimide/alumina composite airgel relates to a preparation method of alumina composite airgel. The present invention aims to solve the technical problem that the current polyimide is difficult to apply at high temperature. The invention prepares the upper and lower layered polyimide/alumina composite airgel, which is mainly used for heat protection in the fields of aerospace, space construction, automobile industry and the like in high temperature environment, and is used as heat insulation protection. Since polyimide will thermally decompose at high temperature, the aluminum oxide airgel is directly exposed to the high temperature environment during use, and the polyimide airgel is on the lower side of the temperature. By adjusting the relative temperature of the two Thickness, so that the temperature reaches its stable temperature range when it reaches the polyimide airgel, so as to realize the effect of high temperature insulation of alumina airgel and low temperature insulation effect of polyimide airgel, and play the role of mutual insulation Thermal advantage.
Description
技术领域technical field
本发明涉及一种氧化铝复合气凝胶的制备方法。The invention relates to a preparation method of alumina composite airgel.
背景技术Background technique
近年来随着航空航天事业的快速发展,先进的耐高温防隔热材料越来越受到人们的关注。Al2O3气凝胶具有高比表面积、低密度、高孔隙率和极低的导热系数等优点,耐高温能力和隔热能力表现出色,是理想的航空航天热防护材料,但较差的力学性能严重限制了其潜在的应用。聚酰亚胺(PI)气凝胶作为有机气凝胶的代表,不仅具有高分子材料力学性能好的特点,而且还具有优异的高温稳定性和低导热系数,这是其他有机气凝胶所无法比拟的,尤其在中低温隔热方面效果良好,有望成为隔热应用的候选材料。In recent years, with the rapid development of the aerospace industry, more and more people pay more and more attention to advanced high temperature resistant and heat insulating materials. Al 2 O 3 airgel has the advantages of high specific surface area, low density, high porosity and extremely low thermal conductivity, etc., and has excellent high temperature resistance and heat insulation performance. It is an ideal thermal protection material for aerospace, but it is poor Mechanical properties severely limit their potential applications. As a representative of organic aerogels, polyimide (PI) airgel not only has the characteristics of good mechanical properties of polymer materials, but also has excellent high temperature stability and low thermal conductivity, which is unique to other organic aerogels. Incomparable, especially in the medium and low temperature heat insulation, it is expected to become a candidate material for heat insulation applications.
发明内容Contents of the invention
本发明是要解决目前聚酰亚胺难以在高温应用的技术问题,而提供一种层状聚酰亚胺/氧化铝复合气凝胶的制备方法。The present invention aims to solve the technical problem that the current polyimide is difficult to apply at high temperature, and provides a preparation method of layered polyimide/alumina composite airgel.
本发明的层状聚酰亚胺/氧化铝复合气凝胶的制备方法是按以下步骤进行的:The preparation method of layered polyimide/alumina composite airgel of the present invention is carried out according to the following steps:
一、配制水溶性聚酰亚胺前驱体溶液:在三口瓶中加入溶剂N,N-二甲基乙酰胺(DMAc),然后加入4,4'-二氨基二苯醚(ODA),在室温下搅拌20min;在冰水浴条件下,分批加入均苯四甲酸二酐,机械搅拌5h~6h,搅拌结束后,将得到的溶液用去离子水洗涤,浸泡24h~25h,得到聚酰亚胺前驱体沉淀,然后放入烘箱中在50℃~55℃干燥,得到聚酰亚胺前驱体;将聚酰亚胺前驱体、三乙胺和去离子水均匀混合,在室温下搅拌5h~6h,即可得到水溶性聚酰亚胺前驱体溶液;1. Prepare the water-soluble polyimide precursor solution: add the solvent N,N-dimethylacetamide (DMAc) into the there-necked flask, then add 4,4'-diaminodiphenyl ether (ODA), at room temperature Stir under low temperature for 20 minutes; under the condition of ice-water bath, add pyromellitic dianhydride in batches, and mechanically stir for 5h-6h. After the stirring is completed, wash the obtained solution with deionized water and soak for 24h-25h to obtain polyimide Precipitate the precursor, then dry it in an oven at 50°C to 55°C to obtain a polyimide precursor; mix the polyimide precursor, triethylamine and deionized water evenly, and stir at room temperature for 5h to 6h , the water-soluble polyimide precursor solution can be obtained;
所述的4,4'-二氨基二苯醚的质量与N,N-二甲基乙酰胺的体积比为1g:(25mL~26mL);The volume ratio of the mass of 4,4'-diaminodiphenyl ether to N,N-dimethylacetamide is 1g:(25mL~26mL);
所述的均苯四甲酸二酐与4,4'-二氨基二苯醚的摩尔比为(1~1.05):1;The molar ratio of the pyromellitic dianhydride to 4,4'-diaminodiphenyl ether is (1-1.05):1;
所述的分批加入均苯四甲酸二酐的具体操作为:一共分6次,第一次加入总量的一半,第二次至第五次加入剩下的一半,第六次将剩余的全部加入,前四次之间间隔15min~18min,最后两次之间间隔20min~25min,间隔时进行搅拌;The specific operation of adding pyromellitic dianhydride in batches is as follows: a total of 6 times, half of the total amount is added for the first time, the remaining half is added for the second to fifth times, and the remaining half is added for the sixth time. Add all of them, the interval between the first four times is 15min~18min, the interval between the last two times is 20min~25min, and stir during the interval;
所述的聚酰亚胺前驱体、三乙胺和去离子水的质量比为2:1:(17~18);The mass ratio of described polyimide precursor, triethylamine and deionized water is 2:1:(17~18);
二、配制Al2O3浆料:将仲丁醇铝和水均匀混合,在90℃~95℃水浴下搅拌1h~1.5h;加入硝酸促进有机醇铝盐的水解和缩合反应至溶液从浑浊的乳白色逐渐变为澄清为止,随后继续在90℃~95℃下搅拌9h~10h以去除溶液中残留的仲丁醇和硝酸根,获得Al2O3水溶胶;将配置好的Al2O3水溶胶在室温下继续放置72h~73h使之陈化并提升粘度,之后,加入Al2O3纳米颗粒使Al2O3的固相含量达到15wt.%~17wt.%;添加羟乙基纤维素粘合剂,并在50℃~55℃水浴中搅拌2h~3h,得到Al2O3浆料;2. Preparation of Al 2 O 3 slurry: Mix aluminum sec-butoxide and water evenly, and stir in a water bath at 90°C to 95°C for 1h to 1.5h; add nitric acid to promote the hydrolysis and condensation reaction of the organic alcohol aluminum salt until the solution turns from turbid until the milky white gradually becomes clear, and then continue to stir at 90°C to 95°C for 9h to 10h to remove the residual sec-butanol and nitrate in the solution to obtain the Al 2 O 3 aqueous sol; the prepared Al 2 O 3 water The sol is left at room temperature for 72h~73h to age and increase the viscosity, after that, add Al 2 O 3 nanoparticles to make the solid phase content of Al 2 O 3 reach 15wt.%~17wt.%; add hydroxyethyl cellulose binder, and stirred in a water bath at 50°C to 55°C for 2h to 3h to obtain Al 2 O 3 slurry;
所述的仲丁醇铝和水的摩尔比为1:(60~65);The mol ratio of described aluminum sec-butoxide and water is 1:(60~65);
所述的羟乙基纤维素的质量是Al2O3水溶胶质量的0.5%~0.6%;The mass of the hydroxyethyl cellulose is 0.5% to 0.6% of the mass of the Al2O3 hydrosol;
三、层状复合气凝胶的制备:将步骤二制备的Al2O3浆料加入到聚四氟乙烯模具中,静置使表面平整,然后加入步骤一制备的水溶性聚酰亚胺前驱体溶液,由于两种溶液不互溶,且粘度和密度存在差异,形成自然分层现象,聚酰亚胺在上层,Al2O3在下层,通过液氮作为冷源进行侧面的定向冷冻至浆料完全冻结;用0.03mbar压力的冷冻干燥机在-50℃~-60℃下冷冻干燥样品48h~50h除去水分,干燥结束后将样品加热至100℃~105℃并保温1h~1.5h,然后加热至200℃~205℃并保温1h~1.5h,再加热至300℃~305℃并保温1h~1.5h,自然冷却至室温,得到层状PI/Al2O3复合气凝胶;所有的升温速率均为3℃/min~5℃/min;3. Preparation of layered composite airgel: Add the Al 2 O 3 slurry prepared in
所述的聚四氟乙烯模具为长方体结构;The polytetrafluoroethylene mold is a cuboid structure;
所述的侧面的定向冷冻是只对聚四氟乙烯模具相邻的两个侧面进行冷冻。The directional freezing of the sides is to only freeze the two adjacent sides of the polytetrafluoroethylene mold.
传统的PI复合气凝胶的制备方法大多是将聚酰亚胺和其他材料均匀混合在一起,得到各种性能增强的复合材料。本发明的层状PI/Al2O3复合气凝胶,一层是聚酰亚胺,一层是氧化铝,二者通过物理作用结合在一起,Al2O3气凝胶和PI气凝胶的一体化制备,既发挥了PI气凝胶良好的低温隔热效果,也弥补了PI气凝胶不耐高温和Al2O3气凝胶力学性能差的特点,在宽泛的温度范围具有明显优势的隔热效果,有望发展成为新型隔热材料。Most of the traditional PI composite airgel preparation methods are to uniformly mix polyimide and other materials together to obtain composite materials with various performance enhancements. In the layered PI /Al 2 O 3 composite airgel of the present invention, one layer is polyimide, and one layer is aluminum oxide . The integrated preparation of glue not only exerts the good low-temperature heat insulation effect of PI airgel, but also makes up for the characteristics of PI airgel’s low temperature resistance and Al 2 O 3 airgel’s poor mechanical properties. The obvious superior heat insulation effect is expected to develop into a new type of heat insulation material.
本发明采用溶胶-凝胶法分别制备出Al2O3浆料和水溶性聚酰亚胺前驱体聚酰胺酸(PAA),通过控制液体的粘度和密度,使二者自然分层,然后经过定向冷冻、冷冻干燥、热处理,得到上下分层结构的PI/Al2O3复合气凝胶,达到Al2O3高温隔热、PI中低温隔热的效果。PI/Al2O3气凝胶的一体化设计,一方面可以实现良好的保温隔热效果,另一方面还能够提高复合材料整体的力学性能,为热管理材料的研究发展提供一个新思路。The present invention adopts sol-gel method to prepare respectively Al 2 O 3 slurry and water-soluble polyimide precursor polyamic acid (PAA), by controlling the viscosity and density of the liquid, the two are naturally layered, and then through Directional freezing, freeze-drying, and heat treatment can obtain PI/Al 2 O 3 composite airgel with upper and lower layered structures, which can achieve the effect of Al 2 O 3 high temperature insulation and PI medium and low temperature insulation. The integrated design of PI/Al 2 O 3 airgel, on the one hand, can achieve good thermal insulation effect, on the other hand, it can also improve the overall mechanical properties of the composite material, providing a new idea for the research and development of thermal management materials.
使用方法及原理:本发明制备的层状PI/Al2O3复合气凝胶主要应用于高温环境的航空航天、空间建筑、汽车工业等领域的热防护,用做隔热保护,由于聚酰亚胺在高温时会发生热分解,因此在使用过程中将氧化铝气凝胶直接接触高温环境,聚酰亚胺气凝胶在温度较低的一侧,通过调整二者的相对厚度,使温度传到聚酰亚胺气凝胶时达到其稳定使用温度范围,从而实现氧化铝气凝胶高温隔热,聚酰亚胺气凝胶中低温隔热的效果,发挥彼此的隔热优势。Method of use and principle: The layered PI/Al 2 O 3 composite airgel prepared by the present invention is mainly used for thermal protection in aerospace, space construction, automobile industry and other fields in high-temperature environments, and is used as heat insulation protection. Imine will thermally decompose at high temperature. Therefore, during use, the alumina airgel is directly exposed to the high temperature environment, and the polyimide airgel is on the side with a lower temperature. By adjusting the relative thickness of the two, the When the temperature reaches the polyimide airgel, it reaches its stable operating temperature range, so as to realize the effect of high temperature insulation of alumina airgel and medium and low temperature insulation of polyimide airgel, and take advantage of each other's heat insulation advantages.
附图说明Description of drawings
图1为试验一的步骤三中进行侧面定向冷冻的装置示意图;Fig. 1 is the device schematic diagram that carries out lateral directional freezing in the
图2为试验一的步骤三冷冻干燥后(热处理前)的样品的实物照片;Fig. 2 is the physical photo of the sample after
图3为试验一制备的层状PI/Al2O3复合气凝胶(热处理后)的实物照片;Fig. 3 is the layered PI/ Al of test one preparation O Composite airgel (after heat treatment) physical photo;
图4为试验一的步骤三冷冻干燥后的样品(热处理前的)中Al2O3部分的FT-IR图;Fig. 4 is the FT-IR figure of Al 2 O 3 part in the sample (before heat treatment) after
图5为PI气凝胶热处理前后的FT-IR图;Fig. 5 is the FT-IR figure of PI airgel before and after heat treatment;
图6为试验一制备的层状PI/Al2O3复合气凝胶(热处理后)的低倍SEM图;Fig. 6 is the low magnification SEM image of the layered PI/ Al2O3 composite airgel (after heat treatment) prepared in test one;
图7为试验一制备的层状PI/Al2O3复合气凝胶(热处理后)的高倍SEM图;Figure 7 is a high-magnification SEM image of the layered PI/Al 2 O 3 composite airgel (after heat treatment) prepared in
图8为试验一制备的层状PI/Al2O3复合气凝胶(热处理后)中的PI部分的TG曲线;Fig. 8 is the TG curve of the PI part in the layered PI/ Al2O3 composite airgel (after heat treatment) that test one prepares;
图9为试验一的步骤三冷冻干燥后(热处理前)的样品中的Al2O3部分的TG-DSC曲线;Fig. 9 is the TG-DSC curve of the Al2O3 part in the sample after
图10为试验一制备的层状PI/Al2O3复合气凝胶的隔热能力测试图。Fig. 10 is a test diagram of the thermal insulation ability of the layered PI/Al 2 O 3 composite airgel prepared in
具体实施方式Detailed ways
具体实施方式一:本实施方式为一种层状聚酰亚胺/氧化铝复合气凝胶的制备方法,具体是按以下步骤进行的:Embodiment 1: This embodiment is a preparation method of layered polyimide/alumina composite airgel, which is carried out in the following steps:
一、配制水溶性聚酰亚胺前驱体溶液:由于常规方法制备的PAA遇水迅速生成沉淀,所以在层状PI/Al2O3气凝胶的制备过程中,将PAA倒入Al2O3浆料时,会迅速沿PAA表面生成一层白色沉淀将其包裹,导致很难形成上下分层结构的层状材料。另外,由于有机溶剂N,N-二甲基乙酰胺(DMAc)的凝固点很低,导致出现样品干燥前易融化难以保存的问题。为解决上述问题,本实施方式采用制备水溶性PAA的方法从而避免以上问题,具体过程如下:1. Preparation of water-soluble polyimide precursor solution: Since the PAA prepared by the conventional method quickly forms a precipitate when it encounters water, during the preparation of the layered PI/Al 2 O 3 airgel, the PAA is poured into the Al 2 O 3 3 slurry, a layer of white precipitate will be quickly formed along the surface of PAA to wrap it, making it difficult to form a layered material with an upper and lower layered structure. In addition, because the freezing point of the organic solvent N,N-dimethylacetamide (DMAc) is very low, the sample is easy to melt before drying and difficult to store. In order to solve the above problems, this embodiment adopts the method of preparing water-soluble PAA so as to avoid the above problems, the specific process is as follows:
在三口瓶中加入溶剂N,N-二甲基乙酰胺(DMAc),然后加入4,4'-二氨基二苯醚(ODA),在室温下搅拌20min;在冰水浴条件下,分批加入均苯四甲酸二酐,机械搅拌5h~6h,搅拌结束后,将得到的溶液用去离子水洗涤,浸泡24h~25h,得到聚酰亚胺前驱体沉淀,然后放入烘箱中在50℃~55℃干燥,得到聚酰亚胺前驱体;将聚酰亚胺前驱体、三乙胺和去离子水均匀混合,在室温下搅拌5h~6h,即可得到水溶性聚酰亚胺前驱体溶液;Add the solvent N,N-dimethylacetamide (DMAc) into the three-necked flask, then add 4,4'-diaminodiphenyl ether (ODA), stir at room temperature for 20min; Pyromellitic dianhydride, mechanically stirred for 5h-6h, after the stirring, the obtained solution was washed with deionized water, soaked for 24h-25h, and the polyimide precursor was precipitated, and then put into an oven at 50℃~ Dry at 55°C to obtain a polyimide precursor; mix the polyimide precursor, triethylamine and deionized water evenly, and stir at room temperature for 5h to 6h to obtain a water-soluble polyimide precursor solution ;
所述的4,4'-二氨基二苯醚的质量与N,N-二甲基乙酰胺的体积比为1g:(25mL~26mL);The volume ratio of the mass of 4,4'-diaminodiphenyl ether to N,N-dimethylacetamide is 1g:(25mL~26mL);
所述的均苯四甲酸二酐与4,4'-二氨基二苯醚的摩尔比为(1~1.05):1;The molar ratio of the pyromellitic dianhydride to 4,4'-diaminodiphenyl ether is (1-1.05):1;
所述的分批加入均苯四甲酸二酐的具体操作为:一共分6次,第一次加入总量的一半,第二次至第五次加入剩下的一半,第六次将剩余的全部加入,前四次之间间隔15min~18min,最后两次之间间隔20min~25min,间隔时进行搅拌;The specific operation of adding pyromellitic dianhydride in batches is as follows: a total of 6 times, half of the total amount is added for the first time, the remaining half is added for the second to fifth times, and the remaining half is added for the sixth time. Add all of them, the interval between the first four times is 15min~18min, the interval between the last two times is 20min~25min, and stir during the interval;
所述的聚酰亚胺前驱体、三乙胺和去离子水的质量比为2:1:(17~18);The mass ratio of described polyimide precursor, triethylamine and deionized water is 2:1:(17~18);
二、配制Al2O3浆料:将仲丁醇铝和水均匀混合,在90℃~95℃水浴下搅拌1h~1.5h;加入硝酸促进有机醇铝盐的水解和缩合反应至溶液从浑浊的乳白色逐渐变为澄清为止,随后继续在90℃~95℃下搅拌9h~10h以去除溶液中残留的仲丁醇和硝酸根,获得Al2O3水溶胶;将配置好的Al2O3水溶胶在室温下继续放置72h~73h使之陈化并提升粘度,之后,加入Al2O3纳米颗粒使Al2O3的固相含量达到15wt.%~17wt.%;添加羟乙基纤维素粘合剂,并在50℃~55℃水浴中搅拌2h~3h,得到Al2O3浆料;2. Preparation of Al 2 O 3 slurry: Mix aluminum sec-butoxide and water evenly, and stir in a water bath at 90°C to 95°C for 1h to 1.5h; add nitric acid to promote the hydrolysis and condensation reaction of the organic alcohol aluminum salt until the solution turns from turbid until the milky white gradually becomes clear, and then continue to stir at 90°C to 95°C for 9h to 10h to remove the residual sec-butanol and nitrate in the solution to obtain the Al 2 O 3 aqueous sol; the prepared Al 2 O 3 water The sol is left at room temperature for 72h~73h to age and increase the viscosity, after that, add Al 2 O 3 nanoparticles to make the solid phase content of Al 2 O 3 reach 15wt.%~17wt.%; add hydroxyethyl cellulose binder, and stirred in a water bath at 50°C to 55°C for 2h to 3h to obtain Al 2 O 3 slurry;
所述的仲丁醇铝和水的摩尔比为1:(60~65);The mol ratio of described aluminum sec-butoxide and water is 1:(60~65);
所述的羟乙基纤维素的质量是Al2O3水溶胶质量的0.5%~0.6%;The mass of the hydroxyethyl cellulose is 0.5% to 0.6% of the mass of the Al2O3 hydrosol;
三、层状复合气凝胶的制备:将步骤二制备的Al2O3浆料加入到聚四氟乙烯模具中,静置使表面平整,然后加入步骤一制备的水溶性聚酰亚胺前驱体溶液,由于两种溶液不互溶,且粘度和密度存在差异,形成自然分层现象,聚酰亚胺在上层,Al2O3在下层,通过液氮作为冷源进行侧面的定向冷冻至浆料完全冻结;用0.03mbar压力的冷冻干燥机在-50℃~-60℃下冷冻干燥样品48h~50h除去水分,干燥结束后将样品加热至100℃~105℃并保温1h~1.5h,然后加热至200℃~205℃并保温1h~1.5h,再加热至300℃~305℃并保温1h~1.5h,自然冷却至室温,得到层状PI/Al2O3复合气凝胶;所有的升温速率均为3℃/min~5℃/min;3. Preparation of layered composite airgel: Add the Al 2 O 3 slurry prepared in
所述的聚四氟乙烯模具为长方体结构;The polytetrafluoroethylene mold is a cuboid structure;
所述的侧面的定向冷冻是只对聚四氟乙烯模具相邻的两个侧面进行冷冻。The directional freezing of the sides is to only freeze the two adjacent sides of the polytetrafluoroethylene mold.
具体实施方式二:本实施方式与具体实施方式一不同的是:步骤一中所述的4,4'-二氨基二苯醚的质量与N,N-二甲基乙酰胺的体积比为1g:25mL。其他与具体实施方式一相同。Specific embodiment 2: The difference between this embodiment and
具体实施方式三:本实施方式与具体实施方式一或二不同的是:步骤一中所述的均苯四甲酸二酐与4,4'-二氨基二苯醚的摩尔比为1.01:1。其他与具体实施方式一或二相同。Specific embodiment 3: The difference between this embodiment and
具体实施方式四:本实施方式与具体实施方式一至三之一不同的是:步骤一中所述的聚酰亚胺前驱体、三乙胺和去离子水的质量比为2:1:17。其他与具体实施方式一至三之一相同。Embodiment 4: The difference between this embodiment and one of
具体实施方式五:本实施方式与具体实施方式四不同的是:步骤二中所述的仲丁醇铝和水的摩尔比为1:60。其他与具体实施方式四相同。Embodiment 5: This embodiment is different from Embodiment 4 in that: the molar ratio of aluminum sec-butoxide and water described in
具体实施方式六:本实施方式与具体实施方式四不同的是:步骤二中所述的羟乙基纤维素的质量是Al2O3水溶胶质量的0.5%。其他与具体实施方式四相同。Embodiment 6: This embodiment is different from Embodiment 4 in that: the mass of hydroxyethyl cellulose described in
具体实施方式七:本实施方式与具体实施方式四不同的是:步骤二中加入Al2O3纳米颗粒使Al2O3的固相含量达到15wt.%。其他与具体实施方式四相同。Embodiment 7: This embodiment differs from Embodiment 4 in that: in
具体实施方式八:本实施方式与具体实施方式四不同的是:步骤三中用0.03mbar压力的冷冻干燥机在-50℃下冷冻干燥样品50h除去水分。其他与具体实施方式四相同。Embodiment 8: This embodiment is different from Embodiment 4 in that: in
具体实施方式九:本实施方式与具体实施方式四不同的是:步骤三中干燥结束后将样品在氩气中加热至100℃并保温1h,然后加热至200℃并保温1h,再加热至300℃并保温1h,自然冷却至室温,得到层状PI/Al2O3复合气凝胶。其他与具体实施方式四相同。Embodiment 9: This embodiment is different from Embodiment 4 in that: after drying in
具体实施方式十:本实施方式与具体实施方式四不同的是:步骤三中所有的升温速率均为5℃/min。其他与具体实施方式四相同。Embodiment 10: This embodiment is different from Embodiment 4 in that all the heating rates in
用以下试验对本发明进行验证:The present invention is verified with following test:
试验一:本试验为一种层状聚酰亚胺/氧化铝复合气凝胶的制备方法,具体是按以下步骤进行的:Test 1: This test is a preparation method of layered polyimide/alumina composite airgel, which is carried out according to the following steps:
一、配制水溶性聚酰亚胺前驱体溶液:在三口瓶中加入100mL的溶剂N,N-二甲基乙酰胺,然后加入3.97g的4,4'-二氨基二苯醚,在室温下搅拌20min;在冰水浴条件下,分批加入4.38g的均苯四甲酸二酐,机械搅拌5h,搅拌结束后,将得到的溶液用去离子水洗涤,浸泡24h,得到聚酰亚胺前驱体沉淀,然后放入烘箱中在50℃干燥,得到聚酰亚胺前驱体;将10g的聚酰亚胺前驱体、5g的三乙胺和85g的去离子水均匀混合,在室温下搅拌5h,即可得到水溶性聚酰亚胺前驱体溶液;1. Preparation of water-soluble polyimide precursor solution: Add 100mL of solvent N,N-dimethylacetamide into a three-necked flask, then add 3.97g of 4,4'-diaminodiphenyl ether, Stir for 20min; under the condition of ice-water bath, add 4.38g of pyromellitic dianhydride in batches, mechanically stir for 5h, after stirring, wash the obtained solution with deionized water, soak for 24h, and obtain the polyimide precursor Precipitate, then put into an oven and dry at 50°C to obtain a polyimide precursor; 10g of polyimide precursor, 5g of triethylamine and 85g of deionized water are evenly mixed, stirred at room temperature for 5h, A water-soluble polyimide precursor solution can be obtained;
所述的分批加入均苯四甲酸二酐的具体操作为:一共分6次,第一次加入总量的一半,第二次至第五次加入剩下的一半,第六次将剩余的全部加入,前四次之间间隔15min,最后两次之间间隔20min,间隔时进行搅拌;;The specific operation of adding pyromellitic dianhydride in batches is as follows: a total of 6 times, half of the total amount is added for the first time, the remaining half is added for the second to fifth times, and the remaining half is added for the sixth time. Add all of them, the interval between the first four times is 15min, the interval between the last two times is 20min, and stir during the interval;
二、配制Al2O3浆料:将仲丁醇铝和水均匀混合,在90℃水浴下搅拌1h;加入硝酸促进有机醇铝盐的水解和缩合反应至溶液从浑浊的乳白色逐渐变为澄清为止,随后继续在90℃下搅拌9h以去除溶液中残留的仲丁醇和硝酸根,获得Al2O3水溶胶;将配置好的Al2O3水溶胶在室温下继续放置72h使之陈化并提升粘度,之后,加入Al2O3纳米颗粒使Al2O3的固相含量达到15wt.%;添加羟乙基纤维素粘合剂,并在50℃水浴中搅拌2h,得到Al2O3浆料;2. Preparation of Al 2 O 3 slurry: Mix aluminum sec-butoxide and water evenly, and stir in a water bath at 90°C for 1 hour; add nitric acid to promote the hydrolysis and condensation reaction of the organic alcohol aluminum salt until the solution gradually changes from turbid milky white to clear Then continue to stir at 90°C for 9h to remove the residual sec-butanol and nitrate in the solution to obtain Al 2 O 3 hydrosol; place the configured Al 2 O 3 hydrosol at room temperature for 72h to age And increase the viscosity, after that, add Al 2 O 3 nanoparticles to make the solid phase content of Al 2 O 3 reach 15wt.%; add hydroxyethyl cellulose binder, and stir in a water bath at 50°C for 2h to obtain Al 2 O 3 slurry;
所述的仲丁醇铝和水的摩尔比为1:60;The mol ratio of described aluminum sec-butoxide and water is 1:60;
所述的羟乙基纤维素的质量是Al2O3水溶胶质量的0.5%;The mass of the hydroxyethyl cellulose is 0.5% of the Al2O3 hydrosol mass ;
三、层状复合气凝胶的制备:将步骤二制备的Al2O3浆料20mL加入到聚四氟乙烯模具中,静置使表面平整,然后加入20mL步骤一制备的水溶性聚酰亚胺前驱体溶液,由于两种溶液不互溶,且粘度和密度存在差异,形成自然分层现象,聚酰亚胺在上层,Al2O3在下层,通过液氮作为冷源进行侧面的定向冷冻至浆料完全冻结;用0.03mbar压力的冷冻干燥机在-50℃下冷冻干燥样品50除去水分,干燥结束后将样品在氩气中加热至100℃并保温1h,然后加热至200℃并保温1h,再加热至300℃并保温1h,自然冷却至室温,得到层状PI/Al2O3复合气凝胶;所有的升温速率均为5℃/min;3. Preparation of layered composite airgel: Add 20mL of the Al 2 O 3 slurry prepared in
所述的聚四氟乙烯模具为长方体结构;The polytetrafluoroethylene mold is a cuboid structure;
定向冷冻的具体方法为:如图1所示,将聚四氟乙烯模具1放置在一个长方形的泡沫箱2的一个角落中,聚四氟乙烯模具1两个相邻的边与泡沫箱2的两个相邻的内壁紧密贴合,然后向泡沫箱2中加入液氮3对聚四氟乙烯模具1进行侧面的定向冷冻,液氮不能进入聚四氟乙烯模具1的内腔中。The specific method of directional freezing is: as shown in Figure 1,
图2为试验一的步骤三冷冻干燥后(热处理前)的样品的实物照片,图3为试验一制备的层状PI/Al2O3复合气凝胶(热处理后)的实物照片,均是下层为Al2O3气凝胶,热处理前为白色,体积几乎无收缩;上层为PI气凝胶,热处理前为淡黄色,完成热亚胺化后变为金黄色,有一定的体积收缩。Fig. 2 is the physical photograph of the sample after
将试验一的步骤三冷冻干燥后的样品(热处理前的)从分层处切开,取Al2O3部分进行测试,图4为其FT-IR图,通过观察红外吸收峰可知,在3090cm-1、1160cm-1和1065cm-1处的峰分别对应着Al-O-H的对称伸缩振动吸收峰、不对称弯曲振动、对称弯曲振动收峰,735cm-1、624cm-1、487cm-1是拟勃姆石峰,分别对应着Al-O的扭转振动、伸缩振动和弯曲振动,在3430cm-1和163cm-1附近出现水的吸收峰,对应着H-O-H的伸缩振动及弯曲振动,除此之外,在1380cm-1出现了明显的吸收峰,这代表着C-H的对称吸收振动,说明样品中存在着一定的有机基团。Cut the sample (before heat treatment) after freeze-drying in
图5为PI气凝胶热处理前后的FT-IR图,曲线1为试验一制备的层状PI/Al2O3复合气凝胶(热处理后)中的PI部分,曲线2为试验一的步骤三冷冻干燥后(热处理前)的样品中PAA部分,可以看出经过高温热亚胺化过程后,PAA气凝胶脱去小分子水和三乙胺,生成PI,从FT-IR图中可以看出,PAA和PI气凝胶中同时在1496cm-1位置附近出现吸收峰,表明在高温处理过程中,苯环在300℃下能够稳定存在。PAA气凝胶中酰胺键(-CO-NH-)的碳氧双键的伸缩振动出现在位置1660cm-1附近,完成亚胺化之后酰胺键的羰基消失。在PI气凝胶的1774cm-1和1715cm-1位置附近出现了亚胺环上碳基的不对称和对称伸缩振动峰,在1365cm-1位置出现亚胺环中亚胺键(C-N-C)的伸缩振动峰,表明亚胺化的脱水闭环完成。Fig. 5 is the FT-IR figure of PI airgel before and after heat treatment, and
图6为试验一制备的层状PI/Al2O3复合气凝胶(热处理后)的低倍SEM图,图7为试验一制备的层状PI/Al2O3复合气凝胶(热处理后)的高倍SEM图,可以看出在侧面为冷源定向冷冻过程中,冰晶将沿着侧面垂直冷源方向生长,具有平行排列的层状结构,孔径尺寸在几微米到几十微米范围,层与层之间存在类似“支架”的结构。这种层状结构使得材料的性能具有明显的各向异性,沿竖直方向表现出良好的压缩回弹性,并且这种“层-空气-层”的类似三明治结构,使得材料的隔热能力大大提高,有助于材料发挥良好的保温隔热效果,这与实验前的理想预期是十分相符的。Fig. 6 is the low magnification SEM image of the layered PI/Al 2 O 3 composite airgel (after heat treatment) prepared in test one, and Fig. 7 is the layered PI/Al 2 O 3 composite airgel prepared in test one (heat treatment After) the high-magnification SEM image, it can be seen that in the process of directional freezing with the cold source on the side, the ice crystals will grow along the direction perpendicular to the cold source on the side, with a parallel layered structure, and the pore size is in the range of several microns to tens of microns. There is a structure like a "stent" between layers. This layered structure makes the properties of the material have obvious anisotropy, showing good compression resilience in the vertical direction, and this "layer-air-layer" similar sandwich structure makes the material's thermal insulation ability greatly Improvement helps the material to exert a good thermal insulation effect, which is very consistent with the ideal expectation before the experiment.
图8为试验一制备的层状PI/Al2O3复合气凝胶(热处理后)中的PI部分的TG曲线,曲线1对应左边的纵坐标,曲线2对应右边的纵坐标,从图中可以看出,PI气凝胶的热分解起始温度在460℃左右,573℃时热失重速率最快,并且在515℃时其残留质量仍为初始质量的90%,展现了良好的热稳定性。Fig. 8 is the TG curve of the PI part in the layered PI/ Al2O3 composite airgel (after heat treatment) that test one prepares, and
图9为试验一的步骤三冷冻干燥后(热处理前)的样品中的Al2O3部分的TG-DSC曲线,曲线1对应左边的纵坐标,曲线2对应右边的纵坐标,从TG曲线(曲线1)来看,Al2O3气凝胶的热处理过程主要有四个失重台阶。第一个失重台阶在室温~140℃,质量损失率为14.51%。在DSC曲线(曲线2)中,95℃左右出现一个吸热峰,此处对应着样品中水的蒸发。第二个失重台阶在140℃~180℃,质量损失率为3.11%。在151℃有一处放热峰,这可能是反应中残留的有机物裂解燃烧造成的。第三个失重台阶在180℃~255℃,质量损失率为5.14%。在这个过程中没有明显的吸热峰或放热峰出现,但是存在一个微小且宽长的放热峰,这代表着样品中羟乙基纤维素缓慢燃烧的过程。第四个失重台阶在255℃~1300℃,质量损失率为11.1%。在338℃出现一明显的放热峰,这对应着水解反应产物中丁醇的燃烧过程。氧化铝在300℃~1300℃之间会发生一系列的复杂相变过程,最终从勃姆石相转变为α-Al2O3。Fig. 9 is the TG-DSC curve of the Al 2 O 3 part in the sample after
为了表征试验一制备的层状PI/Al2O3复合气凝胶的隔热能力,将制备的复合气凝胶样品置于600℃的加热台表面,PI位于上面,样品尺寸为10×10×10(mm),加热600s记录样品冷面(上表面)和热面(下表面)的温度变化情况,如图10所示,曲线1为热面,曲线2为冷面,可以看出冷面温度由初始的30.7℃上升到结束时的69.8℃,在600℃高温加热处理600s情况下温度仅上升39.1℃,证明了PI/Al2O3复合气凝胶优异的隔热能力。In order to characterize the thermal insulation ability of the layered PI/Al 2 O 3 composite airgel prepared in
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